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GEARED SYSTEMS
REVISION D
09/11/07
B.W. Elliott Manufacturing Co. LLC. Box 773, Binghamton, NY 13902 Tel: (607) 772-0404 Fax: (607) 772-1358
TABLE OF CONTENTS
Page 1 Page 2 Pages 3-4 Page 5 Pages 6-8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Pages 20-22 Page 23 Page 24 Page 25 Page 26 Pages 27-29 Pages 30-31 Pages 32-37 Pages 38-39 Design Parameters System Ratio Selection Component Selection Component Schematic Valve Couplings Double U-Joint / Shear Pins Valve Station Actuators (2:1, 4:1, 6:1, 9:1, 15:1 System ratios) Valve Station Actuator (1:1 System ratio) Space Limited Actuator (4:1 System) Flexible Shaft Assembly Flexible Shaft Clamps Stuffing Box (deck / bulkhead penetration) Intermediate Operator (bulkhead mount) Remote Operator (thru deck / bulkhead) 90 Remote Operator (bulkhead mount) Deck Box Operator Remote Operators for Valve Stem Extensions and Space Limited Actuator Handwheels Tee Wrenches 90 Adapter / Swivel Adapter Quick Ratio Selection Guide Calculations for Operating Force and System Deflection Reference Guide for Specifying Uniflex Installation Reference Sketches Component Weights
24 APR 2007
11 SEP 2007
II
Uniflex R.O.G.
Design Parameters 1) Maximum operating torque at valve. 2) Maximum Uniflex R.O.G. system length, geared, various ratios. (See below) 3) Minimum Uniflex R.O.G. system length, geared, various ratios. (See below) 4) Minimum bends radius. 5) Operating environment. 6) No minimum straight length required between bends.
NOTE: If maximum anticipated valve torque is 17.0 ft-lbs or less and system length is 8.0 ft or less reference Design Manual for Uniflex Valve Extension.
36.00 inches
Design Procedure 1.0 Determine system ratio: 1.1 The Quick Reference Ratio Selection Guide (page 26) can be used to determine system ratio. The values used in this guide are extremely conservative and do not allow the designer flexibility in regard to remote operator handwheel size, maximum input torque, # of turns, etc. The best way to determine the system ratio is to perform calculations to determine system input torque and deflection. The system will operate effectively providing the operating torque does not exceed 75 ft. lbs. and deflection does not exceed 90. Pages 27-29 provide instructions to perform calculations. When auxiliary components are added to a system be sure to consider their efficiency losses when performing calculations. When the system ratio is determined select the appropriate Valve Station Actuator from Table 1.
1.2
1.3
1.4
Note: An additional option for designing a system is to reference pages 30 thru 31. This guide defines the information needed by B.W. Elliotts Engineering Department to design a system.
System Ratio 1:1 1.43:1 or 4:1 2:1 4:1 6:1 9:1 15:1 B.W. Elliott PN 22101M5D * 22203-4 ** 22002-6 22002-11 22002-17 22002-25 22002-43 Table 1 Actuator ratio 2.8:1 4:1 6:1 11:1 17:1 25:1 43:1
*NOTE: The 22101M5D is smaller in size than the 22002 series Actuators. Reference page 11 for details. **NOTE: The 22203-4 is a Space Limited Actuator for special applications. It is configured different than other actuators. Reference page 12 for details.
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2.0 Select system components, start at valve (see page 5): 2.1) Identify valve and determine Valve Coupling (see pages 6 - 8). 2.2) A double U-Joint (see page 9) is to be utilized in all standard systems, except when a Space Limited Actuator PN 22203-4 is used (ref. 2.4 below). 2.3) Determine Shear Pin (see page 9). The dash number designates the shear torque in ft. lbs.; ex. PN 22021-188 denotes a pin that will shear at 188 ft. lbs. The primary purpose of the shear pin is to prevent valve damage from excessive torque. Methods used to determine size are: 2.3.1) Maximum Valve Breakaway and Seating torque either from valve manufacturer or estimated based on hand wheel size x 2 and size up; ex., Max. Breakaway / seating torque = 80 ft. lbs. x 2 = 160 ft. lbs., use 22021-188. 2.3.2) From valve manufacturer, obtain torque value that will damage valve, subtract 25% and size down, ex. Torque to damage valve is 200 ft. lbs - (200 x .25)=150 ft. lbs., use 22021-125. 2.4) Specify Valve Station Actuator from Table 1 (see pages 10 - 12). The Space Limited Actuator 22203-4 is used for applications where obstructions around or near a valve will not allow the use of a standard actuator. Valve coupling series 22061-XXX interfaces directly with actuator, Double U-joint and Shear Pin are not used. 2.5) Flexible Shaft (see page 13): To allow a 90 bend, the flexible shaft will require a minimum of 15.00 inches from an actuator input shaft or 15.00 inches away from an operator output shaft, to accommodate fittings and appropriate bend radii. When prohibited by space restrictions, A swivel adapter PN 22005 or 90 adapter PN 22004 can be used. These items interface directly with actuators and operators, and do not require additional mounting brackets (see page 25). 2.5.1) Flexible Shaft length for manufacture should be measured after all components have been installed. 2.5.2) Assemble Flexible shaft I.A.W. B.W. Elliott procedure AP-213
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2.0 Select system components (Contd.): 2.6) Clamps and Standoff Kits (see page 14) are used to support a flexible shaft. Optimally, a shaft should be supported near each end (approx. 6.00 from bronze sleeve) and every 3 to 5 in a straight run and at the beginning, middle and end of each radial bend. 2.7) Stuffing Boxes (see page 15) are used where a flexible shaft penetrates a deck or bulkhead when it is necessary to maintain watertight integrity. 2.8) Remote Operators (standard Uniflex geared systems): 2.8.1) Intermediate Operator (see page 16) is used when a valve must be operated from two locations. The unit is used in line between two flexible shafts and is normally bulkhead mounted. 2.8.2) Remote Operator (see page 17) flexible shaft routing thru bulkhead or thru deck. 2.8.3) Remote Operator, 90 (see page 18) flexible shaft routing on same side of bulkhead. 2.8.4) Deck Box (coverless) Operator (see page 19) is used where flush mount thru deck or bulkhead is required. When used in decks it should be limited to clean dry locations and used only if space restrictions prohibit the use of other operators. 2.9) Remote Operators (valve stem extensions / space limited actuator): 2.9.1) Remote Operator w / indication (see page 20) flexible shaft routing thru bulkhead or thru deck. 2.9.2) 90 Remote Operator (see page 21) flexible shaft routing thru bulkhead or thru deck. 2.9.3) 90 Gear Box Operator (see page 22) flexible shaft routing on same side of bulkhead. 2.10) Handwheels (see page 23). 2.11) Tee Wrenches (see page 24). 3.0) Installation, reference installation sketches pages 32 37.
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NON RISING HANDWHEEL 22139 ELLIOTT PN 22139-510 22139-501 22139-503 22139-505 22140-510 22140-501 22140-503 22140-505 22141-510 22141-501 22141-503 22141-505
RISING HANDWHEEL 22140 B C D DIA LG DIA 3.25 1.25 1.38 4.25 1.62 1.38 6.50 2.00 1.38 8.00 2.38 1.56 3.25 1.25 1.50 4.25 1.62 2.75 6.50 2.00 4.25 8.00 2.38 6.00 4.75 2.38 5.00 5.50 3.00 7.38 7.00 3.88 11.38 8.75 4.88 17.25 VALVE COUPLING DASH NO -510 -501 -503 -505
RISING STEM 22141 E THK .19 .19 .25 .31 .19 .19 .25 .31 .25 .25 .25 .31 F WD 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50
A LG MIN MAX 5.22 5.24 5.25 5.89 6.95 8.45 8.48 11.23 10.38 14.63 13.20 19.20 8.84 11.25 15.25 21.57 VALVE HANDWHEEL DIAMETER 3 5 6 9 10 12 13 27
A DIA
B SQ
1.001/1.005 DIA
THIS COUPLING IS USED ON RISING AND NON-RISING HANDWHEEL VALVES. IT IS ATTACHED TO VALVE HANDWHEEL SPOKES USING U-BOLTS. U-BOLTS ARE SIZED TO FIT AROUND HANDWHEEL SPOKES. THE THREADED LEG LENGTHS ARE SIZED TO PROTRUDE THRU THE COUPLING BASE AND ACCOMODATE LOCKWASHERS AND NUTS. IT IS TO BE USED WITH SPACE LIMITED ACTUATOR, PN 22203-4, PAGE 12.
B THK
.75 SQUARE
A DIA
2.75 REF
THE DOUBLE UNIVERSAL JOINT IS USED BETWEEN A VALVE STATION ACTUATOR AND A VALVE COUPLING TO COMPENSATE FOR MISALIGNMENT. IT IS CONNECTED TO A VALVE STATION ACTUATOR USING A SHEAR PIN. EFFICIENCY: USE 98% FOR CALCULATIONS WHEN ANGLE IS 0 - 5. USE 90% FOR CALCULATIONS WHEN ANGLE IS 6 20.
BILL OF MATERIALS DESCRIPTION MATERIALS UNIVERSAL JOINT SST WOODRUFF KEY SST
1.50
SHEAR TORQUE 75 FT-LBS 100 FT-LBS 125 FT-LBS 188 FT-LBS 250 FT-LBS
10
THE VALVE STATION ACTUATOR IS USED AS A TORQUE MULTIPLIER TO INCREASE THE OUTPUT TORQUE OF THE FLEXIBLE SHAFT. EFFICIENCY: 85% FOR CALCULATIONS. RATIO: 2.8:1.
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THE SPACE LIMITED ACTUATOR IS USED WHEN SPACE RESTRICTIONS PROHIBIT THE USE OF STANDARD ACTUATORS. IT IS USED WITH VALVE COUPLING 22061XXX PAGE 8. IT SHOULD BE USED FOR VALVE TORQUE VALUES OF 40 FT-LBS OR LESS, AND CAN BE USED WITH UNIFLEX OPERATORS OR UNIFLEX VALVE STEM EXTENSIONS. USE CAUTION TO DEFINE DIRECTION OF ROTATION. RATIO IS 4:1. EFFICIENCY: USE 75% FOR CALCULATIONS.
1.54 REF
.75 SQ REF 4.84 REF .90 REF .39 TYP REF .88 REF .84 REF 2.00 REF 3.40 REF
OUTPUT INPUT
MATERIALS
ACTUATOR ASSEMBLY MOUNTING BRACKET 304 SST/303 SST 304 SST
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* LENGTH MUST BE SPECIFIED IN FEET. **DC TERMINAL (2 PER SHAFT) CONSISTS OF FERRULE, SLEEVE, CORE FITTING, SET SCREWS, O-RINGS AND SPRING PIN.
UNIFLEX TORQUE TRANSMISSION FACTORS LENGTH OF FLEXIBLE SHAFT / % TORQUE TRANSMITTED ( PN 22001-100 )
SHAFT LENGTH 20 FT 40 FT 60 FT 80 FT 100 FT 125 FT 150 FT % TORQUE TRANSMITTED 75 56 42 32 23 18 13
13
DESCRIPTION CLAMP BASE EXTENSION ROD HEX HEAD SCREW HEX LOCK NUT 12.000
.500
1.56
3.00
MATERIAL CARBON STEEL BRASS 304 SST 316 SST CARBON STEEL BRASS 304 SST 316 SST
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THE STUFFING BOX IS USED TO TO SEAL THE FLEXIBLE SHAFTS PENETRATION THROUGH BULKHEADS OR DECKS. THE HOUSING IS WELDED IN PLACE AND THE FLEXIBLE SHAFT, LESS THE DC SLEEVE, IS ROUTED THROUGH THE STUFFING BOX.
6.00 MAX BILL OF MATERIALS DESCRIPTION MATERIALS BODY 304 SST SPLIT FOLLOWER BRZ RETAINING RING BRZ LOCKNUT BRZ NUT BRZ
1.75 DIA
PACKING USE APPROX 12.00 OF 1/8 X 3/16 PACKING. TORQUE NUT TO 80-100 FT/LBS TO ASSURE PROPER SEAL.
15
BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS NON-METALIC WOODRUFF KEY SST GEARS STL NUTS & BOLTS SST
16
7.58 REF
4.88 REF
1.19
BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS NON-METALIC WOODRUFF KEY SST GEARS SST NUTS & BOLTS SST WELDING FLANGE 304 SST
17
BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS WOODRUFF KEY SST GEARS SST NUTS & BOLTS SST
18
SLEEVE TYPE NONE STEEL WELD SST WELD BRZ BOLT ALUM WELD
19
BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING STL SPINDLE SST INDICATOR PLATE BRS INDICATOR ARM BRZ WOODRUFF KEY SST BUSHING BRZ THREADED ADAPTER BRZ NUT & O-RINGS SST, BUNA N
20
5.84
3.43 REF
.99
.467 NOTE: USE THIS SLEEVE TO REPLACE STANDARD UNIFLEX FLEX SHAFT SLEEVE AT INSTALLATION.
3.22 REF
BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING STL/SST/BRZ SPINDLE SST INDICATOR PLATE BRS INDICATOR ARM BRZ WOODRUFF KEY SST BUSHING BRZ THREADED ADAPTER BRZ WASHERS SST/BRS/BRZ BEARINGS STL GEAR STL PINS, SCREWS STL SLEEVE STL NUT & O-RINGS SST/BUNA N
21
BILL OF MATERIALS DESCRIPTION MATERIALS HOUSING BRZ SPINDLES SST INDICATOR ASSY VARIOUS WOODRUFF KEY SST GEARS STL NUTS & BOLTS SST
22
ELLIOTT PN ALUMINUM PN BRONZE PN 12142-612 12142-312 12142-621 12142-321 12142-629 12142-329 12142-633 12142-333 12142-637 12142-337 12142-655 12142-355
A DIA 6 8 10 12 14 16
23
A LG
B LG
.75 SQ
24
Adapters
90 ADAPTER ELLIOTT MANUFACTURES A 90 .81 LG ADAPTER TO SOLVE SPACE LIMITATION PROBLEMS. SOME APPLICATIONS MAY REQUIRE A BEND RADIUS SMALLER THAN 8 INCHES OR BECAUSE OF OBSTRUCTIONS THEY NEED TO MAKE A 90 BEND DIRECTLY AFTER 3.25 1.00 TYP TYP OPERATOR, OR BEFORE THE VALVE 4.44 TYP STATION ACTUATOR. THE 90 ADAPTER WILL PLUG DIRECTLY INTO THE BOTTOM OF THE DECK BOX, 90 GEAR BOX WITH INDICATION, REMOTE OPERATOR, DECK STAND OR THE INPUT SIDE 1.19 TYP OF THE VALVE STATION ACTUATOR. 1.94 TYP THE FLEXIBLE SHAFT IS ATTACHED BY SIMPLY PINNING THE FITTING TO THE 90 ADAPTER OUTPUT SPINDLE AND SLIDING THE DC SLEEVE OVER THE HUB AND IS LOCKED IN PLACE BY INSERTING 3 WASHER HEAD SCREWS. THE INPUT IS TOTALLY 300 Adapter SEALED AND LUBRICATED. PN Elliott 22005 RATIO 1:1. EFFICIENCY: USE 75% FOR CALCULATIONS. 300 ADAPTER ELLIOTT MANUFACTURES A 300 ADAPTER WHICH ALLOWS THE FLEXIBLE SHAFT TO BE POSITIONED AT ANY ANGLE FROM 30 TO 300. IT WAS ALSO DESIGNED TO SOLVE SPACE LIMITATION PROBLEMS AND WILL PLUG DIRECTLY INTO THE BOTTOM OF THE DECK BOX, 90 GEAR BOX WITH INDICATION, REMOTE OPERATOR, DECK STAND OR THE INPUT SIDE OF THE VALVE STATION ACTUATOR. THE FLEXIBLE SHAFT IS ATTACHED BY SIMPLY PINNING THE FITTING TO 300 ADAPTER OUTPUT SPINDLE AND SLIDING THE DC SLEEVE OVER THE HUB AND LOCKING IN PLACE BY INSERTING 3 WASHER HEAD SCREWS. THE UNIT IS TOTALLY SEALED AND LUBRICATED. RATIO 1:1. EFFICIENCY: USE 75% FOR CALCULATIONS.
UNIFLEX SHAFT CONNECTION -20 UNC-2B 3 HOLES AT 120 APART TYP 2.94 1.47 3.69 LG .53
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3-10 1:1 1:1 2:1 2:1 4:1 4:1 4:1 4:1 6:1 6:1 6:1 9:1 9:1 9:1 ----------
* MAXIMUM ANTICIPATED VALVE TORQUE IS THE ESTIMATED MAXIMUM TORQUE BASED ON VALVE HANDWHEEL SIZE PLUS 25% FOR DEGREDATION. THESE VALUES WERE DERIVED FROM ASTM SUBCOMMITTEE TASK GROUP F25.13.10 MECHANICAL REMOTE OPERATING GEAR (ROG) FOR VALVES AND ASTM F1166 STANDARD PRACTICE FOR HUMAN ENGINEERING DESIGN FOR MARINE SYSTEMS, EQUIPMENT AND FACILITIES. (THE VALUES ARE APPROXIMATELY 25% OF THE UNIFLEX SYSTEMS MAXIMUM OPERATING CAPACITY).
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UNIFLEX ROG CALCULATIONS FOR OPERATING FORCE, SYSTEM DEFLECTION AND SHEAR PIN THE OPERATING FORCE IS THE FORCE NECESSARY TO CAUSE OPERATION OF THE VALVE OR OTHER DEVICE VIA ROG. IF PRACTICAL THIS VALUE SHOULD NOT EXCEED 60 LBS. TOTAL. THE SYSTEM DEFLECTION CAN BE DEFINED AS THE AMOUNT OF MOTION APPLIED TO A HANDWHEEL OR TEE WRENCH BEFORE ACTUAL OUTPUT MOTION OCCURS ON THE VALVE OR DEVICE TO BE OPERATED. THIS CAN ALSO BE REFERRED TO AS LOST MOTION. THIS VALUE SHOULD NOT EXCEED 90. THERE ARE THREE MAJOR VARIABLES THAT WILL DEFINE THE AMOUNT OF OPERATING FORCE AND THE AMOUNT OF DEFLECTION IN A SYSTEM. THEY ARE THE FOLLOWING: 1.) MAXIMUM ANTICIPATED VALVE TORQUE (MAX VLV OPER TORQUE + 25% DEGREDATION FACTOR. 2.) TOTAL DEGREES OF BENDS IN SYSTEM. 3.) FLEXIBLE SHAFT LENGTH. EXAMPLE: REFERENCE PAGE 29 ATTACHED. WE WILL ASSIGN A MAXIMUM VALVE OPERATING TORQUE VALUE OF 60 FT. LBS. (+ 25% DEGREDATION)= 75FT. LBS., FLEXIBLE SHAFT LENGTH WILL BE 516.17 INCHES OR 43 FEET AND TOTAL DEGREES OF BEND WILL BE 180. A 16.00 DIA. HANDWHEEL WILL BE USED. WE WILL TRY TO UTILIZE A 6:1 UNIFLEX SYSTEM. IF THE MAXIMUM SYSTEM DEFLECTION EXCEEDS 90 DEGREES OR THE OPERATING FORCE EXCEEDS 60 LBS. WE WILL PROCEED TO A 9:1 SYSTEM. 1.) DETERMINE MAXIMUM OUTPUT TORQUE OF FLEXIBLE SHAFT: A.) TORQUE REDUCTION CAUSED BY U-JOINT (FROM PAGE 9 APPROX. 98% EFFICIENT): 75 FT.LBS. .98 = 76.53 FT.LBS. B.) SINCE THIS IS A 6:1 SYSTEM THE REDUCTION ACTUATOR RATIO IS 17:1. (FROM PAGE 2): 76.53 FT. LBS. 17 = 4.50 FT.LBS. (FROM PAGE 10 ACTUATOR IS APPROX. 82 % EFFICIENT.) 4.50 FT. LBS. .82 = 5.49 FT. LBS. WHICH WILL BE THE REQUIRED OUTPUT TORQUE OF THE FLEXIBLE SHAFT. 2.) DETERMINE INPUT TORQUE TO FLEXIBLE SHAFT: A.) TORQUE REDUCTION CAUSED BY 180 DEGREE BENDS (FROM PAGE 13 APPROX. 94% EFFICIENT): 5.49 FT. LBS. .94 = 5.84 FT.LBS. B.) TORQUE REDUCTION CAUSED BY 43 FOOT LENGTH (FROM PAGE 13 APPROX. 53 % EFFICIENT): 5.84 FT. LBS. .53 = 11.02 FT.LBS. WHICH IS THE REQUIRED INPUT TORQUE TO THE FLEXIBLE SHAFT. 3.) DETERMINE THE OPERATING TORQUE AND OPERATING FORCE: A.) OPERATING TORQUE IS THE INPUT TORQUE TO THE FLEX SHAFT MULTIPLIED BY THE OPERATOR RATIO OF 1:2.69. (OPERATOR EFFICIENCY IS APPROX. 75% FROM PAGE 18) 11.02 FT.LBS.X 2.69 = 29.64 FT. LBS. .75= 39.52 FT. LBS. WHICH IS THE REQUIRED INPUT TORQUE TO THE REMOTE OPERATOR HANDWHEEL (VALUE CANNOT EXCEED 75 FT. LBS.). B.) OPERATING FORCE IS THE TOTAL TANGENTIAL FORCE APPLIED TO A HANDWHEEL RIM OR THE FORCE APPLIED TO A TEE-WRENCH HANDLE. IF PRACTICAL THIS VALUE SHOULD NOT EXCEED 60 LBS. TOTAL (30 LBS. AT EACH HAND). THIS IS CALCULATED BY DIVIDING THE TORQUE BY THE PERPENDICULAR LEVER ARM DISTANCE. LEVER ARM DISTANCE IS HANDWHEEL RADIUS OR HALF OF THE TEE WRENCH LENGTH. IE; (16.00DIA 2) = 8.00 12.00/FT = .67 FT. 39.52 FT. LBS. .67 FT. = 58.98 LBS. TOTAL OR 29.49 LBS. PER HAND.
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UNIFLEX ROG CALCULATIONS FOR OPERATING FORCE, SYSTEM DEFLECTION AND SHEAR PIN (CONTD.)
4.) DETERMINE MAXIMUM SYSTEM DEFLECTION THIS VALUE CAN NOT EXCEED 90. SYSTEM DEFLECTION IS CALCULATED USING THE AVERAGE OF THE INPUT AND OUTPUT TORQUES IN THE FLEXIBLE SHAFT LINE, MULTIPLIED BY THE LENGTH OF THE FLEXIBLE SHAFT, MULTIPLIED BY THE DEFLECTION FACTOR (.4/FT./FT.LB.), DIVIDED BY THE INPUT GEAR BOX RATIO OF 1:2.69. A.) AVERAGE TORQUE: ( 11.02 FT.LBS. + 5.49 FT.LBS. ) 2 = 8.26 FT.LBS. B.) DEFLECTION: 8.26 FT.LBS. x 43 FT. x ( .4/FT/FT.LB.) = 142 2.69 = 52.8.
5.) DETERMINE SHEAR PIN: FROM PAGE 3 SECTION 2.3.1, MAX VALVE BREAKAWAY TORQUE= 75 FT.LBS. 75 FT. LBS. X 2 = 150 FT.LBS. (FROM PAGE 9, SIZE UP TO 188 FT.LBS; USE 22021-188)
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3A.) OPERATING INPUT TORQUE: 11.02 X 2.69 .75 = 39.52 FT.LBS. REMOTE OPERATOR RATIO 1:2.69
.67 FT 16.00
2.) INPUT TORQUE TO FLEX SHAFT: A.) 5.49 .94 = 5.84 B.) 5.84 .53 = 11.02 FT.LBS. 29 LBS. EACH SIDE, 53 DEFLECTION FLEXIBLE SHAFT: LENGTH = 43 FT. DEGREES OF BEND = 180
3B.) OPERATING FORCE: 39.52 .67 = 58.98 2 = 29 LBS. 4.) SYSTEM DEFLECTION: A.) AVERAGE TORQUE: (11.02 FT.LBS + 5.49 FT.LBS.) 2 = 8.26 FT.LBS. B.) DEFLECTION: 8.26 FT.LBS. X 43 FT X .4/FT./FT.LB. = 142 2.69 = 52.8
1B.) OUTPUT TORQUE OF FLEX SHAFT: 76.53 FT.LBS. 17 = 4.50 FT.LBS. .82 = 5.49 FT.LBS.
VALVE STATION ACTUATOR RATIO 17:1 1A.) TORQUE = 75 FT.LBS. .98 = 76.53 FT.LBS. DOUBLE U-JOINT 0
SHEAR PIN 5.) DETERMINE SHEAR PIN: 75 FT.LBS. X 2 = 150 FT.LBS. FROM PAGE 9, SIZE UP TO 188 FT.LBS. USE 22021-188 VALVE COUPLING
6:1 SYSTEM RATIO, DERIVED BY ACTUATOR RATIO (17:1) OPERATOR RATIO (1:2.69) = 17 2.69 = 6.32 OR APPROX. 6:1 SYSTEM. 29
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4.0) ADAPTERS: THERE WILL BE SITUATIONS WHERE THE 12.00 MINIMUM BEND RADIUS WILL BE EXCESSIVE EXITING THE OPERATOR OR ENTERING THE ACTUATOR. 90 DEGREE AND SWIVEL ADAPTERS CAN BE USED (REF. PAGE 25). THEY MOUNT DIRECTLY TO THE OPERATOR OR ACTUATOR. NO ADDITIONAL BRACKETS ARE REQUIRED. THE SWIVEL IS MOST COMMONLY USED SINCE IT WILL SERVE THE PURPOSE OF 90 ADAPTER.
5.0) OBSTRUCTIONS: IT WILL BE NECESSARY TO ADDRESS ANY OBSTRUCTIONS THAT WILL INTERFERE WITH THE ROUTING OF THE REMOTE OPERATING SYSTEM. THIS USUALLY OCCURS AT THE VALVE. IF POSSIBLE, ROLL THE VALVE TO AVOID ANY OBSTRUCTION. IF THE VALVE CANNOT BE ROLLED THERE ARE OTHER OPTIONS, REF. ATTACHED SYSTEM LAYOUTS MD-E8, 6-56-1, SSD-10, 6-98-5, MN CIRC THROTTLE VLV, AND 6-53-4.
31
32
33
34
35
36
37
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
PART NUMBER AND WEIGHT LIST DESCRIPTION WEIGHT, LBS COUPLING W/QD 4.05 COUPLING W/QD 6.66 COUPLING W/QD 10.15 COUPLING W/QD 11.15 COUPLING W/QD 7.11 COUPLING W/QD 10.54 COUPLING W/QD 11.54 COUPLING W/QD 14.61 COUPLING W/QD 5.95 COUPLING W/QD 8.47 COUPLING W/QD 12.46 COUPLING W/QD 14.80 COUPLING W/QD 4.03 COUPLING W/QD 5.40 COUPLING W/QD 4.00 COUPLING W/QD 5.40 COUPLING W/QD 4.40 COUPLING W/QD 5.40 COUPLING W/QD 4.40 COUPLING W/QD 4.40 COUPLING W/QD 5.40 COUPLING W/QD 5.40 COUPLING W/QD 4.00 COUPLING W/QD 4.00 COUPLING W/QD 3.00 COUPLING W/QD 2.50 DOUBLE U-JOINT 1.71 SHEAR PIN 0.01 SHEAR PIN 0.03 SHEAR PIN 0.04 SHEAR PIN 0.04 SHEAR PIN 0.03 ACTUATOR 16.71 ACTUATOR 16.91 ACTUATOR 16.91 ACTUATOR 16.91 ACTUATOR 16.91 ACTUATOR 9.40 ACTUATOR 12.57 SHAFT 2.50+1.31/FT DC TERMINAL 1.25 CORE .80/FT CASING .51/FT STAND-OFF KIT 1.41 CLAMP "A" TYPE STEEL 0.14 CLAMP "A" TYPE BRASS 0.14 CLAMP "A" TYPE 304 SST 0.13 CLAMP "A" TYPE 316 SST 0.14
ELLIOTT P/N 22139-510 22139-501 22139-503 22139-505 22140-510 22140-501 22140-503 22140-505 22141-510 22141-501 22141-503 22141-505 22044-1 22044-2 22044-3 22044-4 22044-5 22044-6 22044-7 22044-8 22044-9 22044-10 22044-11 22044-12 22061-510 22061-501 22020 22021-075 22021-100 22021-125 22021-188 22021-250 22002-6 22002-11 22002-17 22002-25 22002-43 22101M5D 22203-4 22001-100 22001-500 S15128-100 9830 22014 8675-4 8675-34 8675-44 8675-46
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ITEM NO. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
DESCRIPTION CLAMP "B" TYPE STEEL CLAMP "B" TYPE BRASS CLAMP "B" TYPE 304 SST CLAMP "B" TYPE 316 SST STUFFING BOX OPERATOR W/IND OPERATOR W/IND OPERATOR W/IND DECK BOX, COVERLESS HANDWHEEL, 6.00" BRZ HANDWHEEL, 8.00" BRZ HANDWHEEL, 10.00" BRZ HANDWHEEL, 12.00" BRZ HANDWHEEL, 14.00" BRZ HANDWHEEL, 16.00" BRZ HANDWHEEL, 6.00" ALUM HANDWHEEL, 8.00" ALUM HANDWHEEL, 10.00" ALUM HANDWHEEL, 12.00" ALUM HANDWHEEL, 14.00" ALUM HANDWHEEL, 16.00" ALUM TEE WRENCH, 10.00" STL TEE WRENCH, 10.00" SST TEE WRENCH, 12.00" STL TEE WRENCH, 20.00" STL TEE WRENCH, 12.00" SST 90 ADAPTER 300 ADAPTER OPERATOR W/IND OPERATOR W/IND OPERATOR W/IND OPERATOR W/IND OPERATOR W/IND OPERATOR W/IND OPERATOR W/IND OPERATOR W/IND
WEIGHT, LBS 0.15 0.17 0.16 0.15 2.52 14.00 12.00 13.00 15.00 1.99 3.67 6.76 11.67 15.59 20.00 0.68 1.29 2.30 4.00 5.29 8.00 2.13 2.13 3.82 4.50 3.82 4.80 7.03 5.50 5.50 5.50 11.00 11.00 11.00 11.00 9.00
ELLIOTT P/N 8676-4 8676-34 8676-44 8676-46 22145 22156M180A 22101M180A 22154 22073-XXX 12142-312 12142-321 12142-329 12142-333 12142-337 12142-355 12142-612 12142-621 12142-629 12142-633 12142-637 12142-655 12144-1 12144-2 12144-3 12144-4 12144-5 22004 22005 12101M1402C 12101M1402E 12101M1402D 20039M510A 20039M510B 20039M510C 20039M510D 22142
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