@

BOSCH
G

REPM PMTS
G

VARIABLEVOLUME VANE PUMPS SILENTVANETM MODEL SV-20 MODEL SV-25

2000 Psl 15 GPM 1000 PSI 20 GPM

FLANGE MOUNTED SUBPLATE MOUNTED COMBINATION CAPABILITY -50 THRU -62 DESIGN SERIES

WHEN ORDERING PARTS, FURNISH: 1. COMPLETE CODE NUMBER 2. PARTS REQUIRED 3. SHIPPING INSTRUCTIONS WRITE FACTORY FOR NEAREST AUTHORIZED PARTS AND SERVICECENTER,

PUMP CODING
PSV-PSSF-20-HRM-52 P- PRESSURE COMPENSATOR (STD)
L - LOAD SENSING FLOW CONTROL T - TORQUE LIMITING M - MULTIPLE CONTROL N -NO VOLUME CONTROL M - KEYED SHAFT

I
565152-1 53606162-1 ORIGINAL DESIGN 2ND STAGE UPDATE ST& 2ND STAGE CHANGES SOL. 2-PRESS. CONTROL CHANGES COMBINATION PUMP 2NDSTAGE UPDATE

S - SCREW VOLUME CONTROL

CONTROL (? L, &T) d S - SUBPLATE MOUNTED AFLANGE MTD. SIDE PORTS SAE THREADS I

S - SOLENOID TWO PRESSURE CONTROL J - HYDRAULIC TWO PRESSURE CONTROL

KSINGLE STAGE

ST& 2ND STAGE CHANGES SOL. 2-PRESS. CONTROL CHANGES

63-

1
FLOW RATE @ 1800 RPM 20-15.2 GPM .2GPM 25-20

CORRESPOND

ING LITERATURE BULLETINS

B - FLANGE MTD.

I ROTATION R-RIGHT HAND ROTATION

-I

C;;;E:

PRESSURE RATING psi (SV-25 only) psi

E -1000 H -2000

R - FLANGE MTD. REAR PORTS 4 BOLT FLANGES

6-

BUNA N SEALS

F - VITON SEALS

A I so see Assembly

Tips Page 5
@

MANIFOLOMOUNTING RIGHTHANO ROTATIONPUMP SHOWN WITH MEOIUM KEYEDSHAFT

R. H. ROTATION ONLY

43

44

below )

TORQUE TO 300 IN-LBS.

(34 N-m)

/
-60 DES IGN
COVER FLANGE MOUNTED S IDE PORTS 6

%+--7+-W
Ad 11 0

/
TORQUE TO 900 I N-LBS. (102 N-m)

NOTE: PRo PER ROLL PIN SEE ASSEMBLY

n)
9 TIPS

BIAS

PISTON

COVER

r~-, ,,,.. -,--r-, ,.,,, ,,,

B
OUCTILC IRON 0 0 0 WHEN USING THIS o

PLACEMENT PAGE 5.

WHEN

SV- 25 ONLY DO NOT INSTALL IN SV-20 /

COVER

A STANDARO J

COVER

Q
DIE ~ -0 @ ) ,0 0 USING THIS A RECTANGULAR 1.487 X 1.685) IS USED, @

CAST

ALUMINUM

(3(32 x 1-9116X 1-3/4) ~ USED. O-RING IS

(.099 X O-RING

/k

TORQUE-TO 300 IN-LBS.

w (34 N-m) w ~

PRESSURE (SV-25

CAUTION:

DO NOT EXCEED THE RECOMMENDED TORQUE VALUES.

OENT
RING ONLY} = IDENTIFICATION DIMPLES

Page 2

6NsEE

ef. 10. -1 .1 2 2 2 2 2 2 2 ,2 3 3 3 .3 4 5 .5 6 7 8 9 9 9 9 9 9 9 9 9 0

Part No. 405646 408906 308760 308768 308769 308770 308771 308772 308773 308986 222815 222816 222817 222818 222942 222521 492010 400789 222943 401712 222822 222855 222856 222858 222859 222980 222990 222933 222934 778083

Description Key, Long (Used w/Madium, Long, Medium Thru & Long Thru Shafts) Key, Short (Used w/Short & Short Thru Shafts) Rotor Shaft, Medium Keyed Rotor Shaft, Shorl Keyed Thru (R,H. Rotation Subplate Mtd. SV-20 Only) Rotor Shaft, Long Keyed Thru (Subplate Mtd, Only) Rotor Shaft, Long Keyed Rotor Shaft, Splined Rotor Shaft, Medium Keyed Thru Rotor Shaft, Short Keyed (SV-20 Only) Rotor Shaft, Combo (-60) Body, R.H. Flange Mtd, Body, L.H. Flange Mtd. Body, R.H. Subplate Mtd. Body, L.H. Subplate Mtd. Port Plate, R.H. Body, L,H. Cover Bias Cover, Cast Iron Design 8ia5 Cover, De Cast Aluminum Screw, 5/1 6-18 x 1-1/4 Port Plate, R.H. Cover, L.H. Body Roll Pin Cove~ R.H. & L.H. Flange Mtd, w/Rear Ports > Cove~ R.H. & L.H. Flange Mtd. w/Side Ports (Used wfihru Shafts) -52 Cove~ R.H. & L.H. Flange Mtd, w/Side Ports Cove[ R.H. & L.H. Subplate Mtd, Cover, R.H. & L.H. Subplate Mtd, I (Used w/Thru Shafts) Covet R.H. & L.H. 4 Bolt Flange Side Ported Cove~ R,H. & L.H. SAE Sir THD. Side Ported -62 Cove~ R.H. & L.H. 4 Bolt Flange Rear Ported Cover, R.H. & L.H. SAE Str THD. Rear Ported1 Sleeve & Bearing Assembly

Qty. lor2 1 or2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 1 1 , 1 1 1 1 1 1 2

Ref. No. 11 12 13 14 15 16 17 18 19 20 21 22 [ 22 23 [ 23 24 25 [ 25 26 27 28 29 30 31 32

Part No. 408892 490775 723504 401015 308676 306316 308127 401016 222524 306317 776343 308128 308675 308903 306320 308129 400789 491838 491832 956131 492742 406717 491907 400925 491854 491865 492233 222975 407799 408892

Description Screw, 7/1 6-14 x 2 Thrust Screw Cap Thrust Screw Assembly Nut Thrust Screw, 5/8-1 8 UNF Bias Piston Adjusting Screw Lock Nut 3/4-1 6 Body Piston Vane Set (SV-20) Pressure Ring (SV-20) Pressure Ring (SV-25) Spacer Ring (SV-25) Spacer Ring (SV-20) Control Piston Screw, Socket Hd, 5/16-18x 1-1/4 Screw, Ferry Hal., 5/1 6-18 x 1-1/4 Hollow Hex Plug, #8 SAE First Stage of Two-Stage Compensator Second Stage of Two-Stage Compensator Assem., Two-Stage Compensator h%;:; (SV-25 Only) Washer (SV-25 Only) Plug, 1/16 NPTF (Not Shown) Nameplate (Not Shown) i%et Nameplate (Not Shown) Gasket End Cover Wash Screw, 3/8-1 6 x 7/8

Qw 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 4 1 2 1 1 2 2

33 34 35 36

-. ,.Jn >tandard compensated and Load Sens!ng Compensated pumps, this screw I

used to mount the 1st Staqeto the pump body. All other optional compensators or controls use 491838 Ferry Head Cap Screws. CAUTION: Do not over torque.

SEAL KITS!
Buna Seals Ref. No. * 37 38 [ 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Viton Seals Qty. 1 1 1 1 3 5 2 2 2 2 2 2 1 1 1 1 1 1 double ended pump the shaft Ref. No. 37 8 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part No. 794468 492122 406513 407146 407139 406797 407105 490746 409156 492275 406702 491827 492143 406269 408846 406513 406555 407148 Description Shaft Seal O-Ring, Rectangular O-Ring, 3/32 x 1-9/16x 1-3/4 (Always use on Volume Control) O-Ring, 1/8 x 4-7/6x 5-1/6 O-Ring, #8 SAE O-Ring, 1/16 x 5/16x 7/16 O-Ring, 1/16 x 1-1/2x 1-5/8 Back-up Ring O-Ring, 1/16 x 1-1/4x 1-3/8 O-Ring, 3/32 x 1-3/4x 1-15/16 O-Ring, 118x 3-118x 3-318 Back-uD Ring Acetal Bal I O-Ring, 1/16 x 3/8x 1/2 Back-up Ring O-Ring, 3/32 x 1-9/16x 1-3/4 O-Ring, 3/32 x 13/16x 1 O-Ring, 3/32 x 1-3/16x 1-3/8

Part No. 794468 492122 406513 407591 407139 406797 407105 490746 409156 492275 401294 491827 492143 406269 408846 406513 406555 407148

Description Shaft Seal O-Ring, Rectangular O-Ring, 3/32 x 1-9/16x 1-3/4 (Always use on Volume Control) O-Ring, 118x 4-7/8x 5-118 O-Ring, #8 SAE O-Ring, 1/16 x 5/16x 7/16 O-Ring, 1/16 x 1-1/2x 1-518 Back-up Ring O-Ring, 1/16 x 1-1/4x 1-3/8 O-Ring, 3/32 x 1-3/4x 1-15/16 O-Ring, 1/8 x 3-1/8x 3-318 Back-up Ring Acetal Ball O-Ring, Ill 6 x 318x 1/2 Back-up Ring O-Ring, 3/32 x 1-9/16x 1-3/4 O-Ring, 3/32 x 13/16x 1 O-Ring, 3/32 x 1-3/16x 1-3/6

w.

1 1 1
1 3 5 2 2 2 2 2 2 1 1 1 1 1 1

REPAIR & SEAL KIT INFO.

On-52

seals are #794485

Pump

M.adel

Shaft Type Short Single Short Single Medium ,%@e Meduim S,ngle LOna Smale euna Viton Buns Vlton Buna

Design Oigit

Repair

Kit

Seal Kit Number 723726 723724 723726 723724 723726 723724 794114 794115 794114 794115 794114 794115 723726 723724

Number 794130 794131 794132 794133 794134 794135 794138 794139 794140 794141 794142 794143 794398 794399

Pump Model

I Medium Medium Metium Medium Combo Combo

Shaft Type Single Single Double Double Single Single -

Oesign Oiait -50 -50 -50 -50 -60 -60 thru thru thru thru thru thru -52 -52 -52 -52 -62 -62

Repair Kit Number 794147 794144 794149 794146 794400 794401

I%wl
723726 723724 794114 794115 723726 723724

SV-20
(Subp[ate and Flange Mounted)

-50 thru -52 -50 thru -52 -50 thru -52 -50 thru -52 -50thr -52 -50 -50 -50 -50 -50 -50 -60 -60 thru thru thr. thru thru thru thru thru -52 -52 -52 -52 -52 -52 -62 -62

SV-25
(Subptate and Flange Mounted)

ems
Won Buns Viton euna Viton

Page 3

DESIGN CHANGES
(OLDSTYLE -50TO -60)
THE DISTANCE FROM THE PUMP MOUNTING FLANGE TO THE CENTER OF THE PORT INCREASED BY 5/16 (SV-20/SV-25). PUMP MODEL PORT CHANGES DASH-50 DESIGN DASH-60 DESIGN

(Port Type) SV-201SV-25

(Straight Thread)

INLET SAE20
1-5/8 X 12 1-1/4

OUTLET SAE16

INLET SAE24

OUTLET SAE16
12 1-5/16 X 12 ~,1

1-5/16X 12 1-7/8X
~l! 1-1/2

SV-20/SV-25
(4 Bolt Flange)

FIELD CONVERSION lNFORMATlONSV-20

Compensator Spool Spring (Compensator, Ist Stage) Port Plates Pressure Ring Spacer Ring Washer (Control Piston) Shim (Compensator) Priming Spring Remove { Stays Same { Remove

LPSV-20
Replsce With Stays Same { Replace With

308736 (White) 491831

Pins in H

308952 (Green) 492126 (Red)

{ Pins m Unmarked

308128 308320
None None

308128 308320

,REF: When converting a standard SV-20 to a low pressure SV-20.

408717 308736 (White) 491831

{ Pins in H

None None 492107 (Red)

SV-25
Compensator Spool Spting (Compensator, Ist Stage) Port Plates Pressure Rmg Spacer Ring Washer (Control Pston) Shim (Compensator) Priming Sp;ng Remove Replace Whh Stays Same Replace With

LPSV-25 308952 (Green) 492126

{ Pins m Unmarked

Stays Same { Remove

308675 308903 491907 492742 408717 308736 (White) 491831

308675 308903 491907 { G 492742 492107 (Red) 308736 (White) 491831

{ Pins mH

REF: When converting a standard

SV-25 to a low pressure SV-25.

SV-20
COmpensstOr Spool Spring (Compensator, 1st Stage) Port Plates Pressure Ring Spacer Ring Washer (Control I%ton) Sh!m (Comnensatod ., Priming Spring stays Same { Remove { Stays Same Stays Same Replace With

SV-25

Pins m H

308128 308320
None None

{ \ Stays Same

408717

308675 308903 491907 492742 406717

When using a torque Iimlter control or an old style compensator (powdered metal with tear drop counterbore), use shim 492352. When making any conversions, always remember to change the name tag coding. Recalibrate pump according to speclflc pump size.

REF: When converting a SV-20 to a SV-25.

ASSEMBLY TIPS

NOTE

PLACEMENT OF BACK-UP RING IN SUCTION PORT IS IMPORTANT. IF LARGFR ARC IS NOT LOCATEO AS SHOWN SACK-UP CAN FALL INTO BOOYCAVITY. THIS IS DUE TO PORT PLATSS BEING ROTATED 7.

ALL PUMPS 00 NOT CONTAIN THESE PORT PLATES. CURRSNT OESIGN ELIMINATES THE BACK-UP RING. VISUALLY INSPECT FOR CORRECT PARTS REPIACFMENT,

SHAFT IDENTIFICATION
308760 ( -50 DESIGN STANDARD ( MEDIUM)

)
SHA~

308771 ( -50 DESIGN ) SHORT, S PLINED

.
308768 ( -50 DESIGN ) SHORT THRU SHAFT ( NFPA) 9. 434 308772 ( -50 DESIGN ) MEDIUM THRU SHAF7

308769 ( -50 DESIGN ) LONG THRU SHA10 ( NFPA )

308773 ( -50 DESIGN ) SHORT SHAFT ( NFPA )

IF+7

308770 ( -50 DESIGN ) LONG SHAF7 (NFPA ) Page 4

-,13J)&7-j
I

308986( -60 DESIGN ) COMBINATION PUMP SHAFT

SINGLE STAGE SV-10 & SV-20

TORQUETO

COMPLETE ASSEMBLY

956304 956302 956300

(factory set @ 1000 psi) (factory set @ 2000 psi) (factory set @ 3000 psi)

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part No. 491832 407139 309291 223109 457564 309290 457561 406554 492369 309289 309019 457686 309292 406797 407105 406565 400789 457669

Description Plug SAE #8 O-Ring SAE #8 -908

spool

my. 1 1
1

Body Screw Spring Seat Spring O-Ring 5/8 x 3/4x 1/6 -016 Back-Up Ring Internal Adjustment Barrel Lock Nut Set Screw Pressure Adjustment Knob O-Ring 1-16 x 5/16x 7/16 -011 O-Ring 1-16x l-1/2x 1-5/6-029 O-Ring 1-16x 7/16x 9/16-013 Screw 5/16-18 x 1-1/4 Plastic Balls

1 1 1 1 1 1 1 1 2 1 1 1 1 4 2

These bolts are not included in the complete assembly.

STANDARD TWO-STAGE COMPENSATORFIRST

STAGE
-51 DESIGN -61 DESIGN

1--1

N-LBS.

OTATION SHOWN.

cannot must

be

you sembly.

STANDARD TWO STAGE PRESSURE COMPENSATOR (COMPLETE)

SV-20-956131 SV -25-956112 Ref. No. 1 2 3 4 5 6 7 8 9 lo 11 12 13 25 25 Part No. 491632 308736 222760 308943 491831 306735 308734 408637 308936 407139 407138 407105 406797 400789 491638 Description Plug, #8 SAE spool Body, 1st Stage Spring Seat Spring Adaptor Adjustment Screw Set Screw Safety Cap O-Ring, #8 SAE ( - 908) O-Ring, #10 SAE (-910) O-Ring, 1/16 x 1-1/2 x 1-518 O-Ring, 1/16 x 5/16 x 7/16 Screw, Socket Hal,, 5/1 6-16 x 1-1/4 Screw. Ferrv Hal.. 5/16-16 x 1-1/4 Qty. 1 1 1 2 1 1 1 1 1 2 1 1 1 4 4

Included in Seal Kits 794726( Buna) & 794724 (Viton) On Standard Compensated and Load Sensing Compensated pumps, this screw is used to mount the 1st Staqeto the pump body. All other optional compensators or controls use 491838 Ferry Head Cap Screws. CAUTION: Do not over torque.

-52 DESIGN -62 DESIGN

Ref. No. 1 2 3 4 5 6 7 8 9 lo 11 12 [:;: 14

Part No. 491832 308736 223052 308943 491631 309052 308936 309051 457641 407139 407138 407105 406797 406797 406565

Description Plug, #8 SAE spool Body, Ist Stage Spring Seat Spring Adaptor Safety Cap Adjustment Screw Lock Nut O-Ring, #8 SAE ( -908) O-Ring, #10 SAE ( 910) O-Ring, 1/16 x 1-1/2 x 1-5/8 O-R[ng, 1/16 x 5/16 x 7/16 (Used with 222780) O-Ring, 1/16 x 5/16 x 7/16 (Used with 223052) O-Ring, 1/16 x 1/2 x 9/16 (Used with 223052 Only)

* Included in Seal Kits 794726( Buna) t Earlier 52 Design

& 794724

(Viton)

r
Qty. 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1

Page 6

STANDARD TWO-STAGE COMPENSATOR SECOND STAGE -50

TORQUE TO 50 IN-LBS . (6 N-m) MOUNTS ITEM ? 14 TO ITEM 11 1

DESIGN

GHT HAND ROTATION SHOWN.

&o

TORQUE T0200 STAGE PRESSURE SATOR (ONLY)

:! J

IN -

(23 N-m

956119-SV20 956120-SV25

Ref. No. 1 2 3 *4 *5 6 7 8 *9 10 11 *12 13 14 15 16 17 18 19 20 21 22 23 24

Part No. 402396 401713 308730 490418 406579 406239 308861 492209 407141 490708 778313 406797 400779 221777 309028 401011 492455 407846 307161 308012 407123 222962 309057 309058

Description Screw, #1 O-24 x 1/2 Roll Pin Knob Back-Up Ring O-Ring, 3/32 x 7/16 x 5/8 spflng~j,f~f~}; Spting Seat ~llu!~i Tungsten Carbide Ball %~!%~~; O-Ring, #4 SAE ( - 904) Plug, #4 SAE Body Assembly ( - 50) ~1~~~~~ O-Ring, 1/16 x 5/16 x 7/16 Screw, 1/4-20 x 1-1/4 Retaining Cap Adjusting Screw Lock Nut 0-Ring, 3/32 x 5/16 x 1/2( - 51/61) {~~~~] Spring ( -51/52& - 61/5? )...,... Poppet ( - 51/61 Only);~fl!fl] Seat (-51/61 Only) ~~~~) O-Ring, #3 SAE ( 903) Body ( 51/52& 61/62) Poppet ( 52/62 Only) Seat ( 52/62 Only)

Qty. 2 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1

d-

* Included

in Seal Kits #723726 (Buna)

&#
1

723724 (Viton)

~-. -- ----61

-51 DESIGN DESIGN

= !3 w

-52 DESIGN -62 DESIGN [~

~----

4-. T

A2i--o
17 NOTE: ITEMS SHOWN ARE THE ONLY DIFFERENCE FROM -50 DES IGN. NOTE: ITEMS SHOWN ARE THE ONLY D I FFERENCE FROM -51/61 DESIGN.

Page 7

ADAPTOR/COUPLING SYSTEM
NOTE Coupling SYSTEM lSA''WET Design''. THE LEAD PUMP DOES NOT HAVE A REAR SHAFT SEAL. THIS ALLOWS THE ADAPTOR TO FILL WITH FLUID TO LUBRICATE AND COOL THE COUPLING. NOTE NOTE
OLDER DESIGN PAPER GASKET PUMP ., 00 @ O(J

ROLL PINS SHOULD BE PRESSED INTO PUMP PRIOR TO ASSEMBLY. REFERENCE SUPPORT ROD INFORMATION LISTED BELOW.

/2

/ KWK-2 //
~~ ,/, / , GASKET F03 COLNTZRBORE DESIGN<
.,

*,
> .... ~ A-+. ..-Alh % ASEM8LE WITHDRIvETANG . . .,,.,,,., .. . ....

6?/;..

~@
.,

o
c1

4LUMINUM COVER

ADAPTOR KITS % Lead Pump SV20/25 SV20/25 SV20/25 SV20/25 SV20/25 SV20/25 FOR ADAPTOR BULL. 14.60. BOSCH Trailing Pump Kit # 956103 956104 956180 956181 956182 956321 PARTS
TFIAILltiG PuMP-/ --+_J

Sv 10, 20,
E055

& Pscl

SV 20/25 2oL/2oH 80L, 80M, 80H F GEAR PUMP REFER

KIT REPAIR PARTS

TO SERVICE

** IMPORTANT

NOTES **
are required when a trailing pump or pumps in weight.

1. Support
exceed

rods 65 Ibs.

SUPPORTRODS Racine Bosch Group includes support guides in each tandem mounting kit. Because of the varying height differences for
each the application, actual support guide it is the rods diameters customers and lock and some responsibility nuts. Listed mounting to provide below are the

2. The support
rod attached

with the bottom of the surface as the electric motor and pump flange bracket (see above picture). I
to the same mounting
AO#;:R SUPPORT ROD

rod must be mounted

support

requirements. LEAD PUMP

309000

------A

PRIME MOVER

TRAILING PUMP

The supporl rod must be attached to the same mounting surface as the pump & motor. Alignment must be within .003 total indicator variance.

I
ROBERT PO, RACINE, BOSCH FLUID POWER 53401-2025 CORPORATION

\\

I
HPUS RSB 003/13

9 535 233 240 US (10.95)

BOX 2025 WISCONSIN U.S.A. 17 G 00, Fax (414)554-71

,.

m---mm

Rnsc
Uvuwm

Phone (414)554-71
Printed in USA