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VBD-5HP19

VBD-5HP19

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Valve Body ZF 5HP19
Valve Body ZF 5HP19

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Published by: icechieff on Sep 28, 2009
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Passenger Car Transmission Group

ZF Industries

Valve Body Diagrams - 5HP19FLlFLA Audi

Modulation Housing

Position # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120 54.1201020 54.130 54.140

5 HP 19 FU FLA

Description Modulation Housing

Modulation Pressure Valve Spring Modulation Pressure Valve Modulation Pressure Piston Spring Modulation Pressure Piston

Plug

Support Plate Orifice, 1.2 mm Stop Plate

Pressure Reduction Valve 2 Pressure Reduction Valve Spring 2 Support Plate

Pressure Regulator

O-ring

Fixing Plate

Torx Screw, M5x12

53

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram Legend - 5HP19FLlFLA Audi

I ,
1 I ~
en )I( r"1
s:
" I
<;
" I ,
"
0:; 54

-

-

..

-

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

Park

,-

~

__ LU;;",

I --~111

55

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zfcom

All Rights Reserved

For Reference Only

@200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

56

Reverse

-! !

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

57

Neutral

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zfcom

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

Oil Flow Diagram - 5HP19FLlFLA Audi

Drive, 1 $t Gear

ZF Industries

58

i_rr;;;] lE lET

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

59

Drive, 2nd Gear

- T

~ -~=

.-

ss

,--------,

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

60

Drive, 3rd Gear

i--& .~L-

~ ~

I )~~~~

,~

ZF INDUSTRlES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

61

Drive, 4th Gear

C:>l~-----x------~-----+-,

eJ:1

~EI-~

~--;::;-~ ..

~~IIIII'

L _ _ _ _ _

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group I

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

62

Drive, s" Gear

-

,-

.

.

~ 11'11'

1~11

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Audi

63

Drive, 5-4 Overlap Shift

" if

x .~i~.~

----------_.,

i~*ttm+ ;~

~, -

• \ .• - - - - x_ - - - 4- - - -

~]

.]"- -------

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Solenoid Logic - 5HP19FLlFLA Audi

64

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ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FL Porsche

Channel Plate

Position # 27.010 27.020 27.030 27.050 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150

Description Channel Plate Inductive Sensor Torx Screw, M5x40 Spacer

Screen

Check Valve Check Valve

Ball

Orifice, 1.9 mm Orifice, 1.7 mm Orifice, 1.2 mm Orifice, 2.5 mm Orifice, 1.0 mm Orifice, 2.5 mm Orifice, 1.0 mm

Position # 27.154 27.156 27.160 27.170 27.180 27.188 27.190 27.198 27.200 27.208 27.210 27.220 27.230 27.250 27.260

ZF Industries

65

:P

I

ii:' I

27.350

~-27~~ ~

~-27.274

L~~vo

5 HP 19 FUFLA

Description Orifice (solid) Orifice, 0.6 mm Orifice, 1.2 mm Orifice, 1.7 mm Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Gasket Intermediate Sheet Torx Screw, M5x60 Torx Screw, M5x60

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©200J ZF Industries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FL Porsche

Channel Plate (continued)

Position # 27.270 27.274 27.280 27.290 27.340 27.340/116 27.350 27.360

Description

Torx Screw, M5x40 Fixing Plate Alignment Pin

Torx Screw, M6x44 Wire Harness O-ring

Cable Terminal Clip

Position # 27.390 27.400 27.410 27.420 27.420/020 27.440 27.700

ZF Industries

66

r I

~-2739~ ;b

~-27.274

L~~~"

5HP 19 FUFLA

r

i.

i ,

Description Retaining Clamp Torx Screw, M6x30 Torx Screw, M6x60 Filter

O-ring

Torx Screw, M5x12 Protective Cap

(for shipping purposes)

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FL Porsche

Channel Plate - Orifice locations

ZF Industries

67

Position # 27.010 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150

27.094 27.208

27.154
27.156

27.140

27.160



27.144

27.090
27.134 Description Channel Plate Screen

Check Valve Check Valve Ball

Orifice, 1.9 mm (Clutch B Exhaust) Orifice, 1.7 mm (Clutch E Exhaust) Orifice, 1.2 mm (Clutch E)

Orifice, 2.5 mm (Clutch C Exhaust) Orifice, 1.0 mm (Clutch F)

Orifice, 2.5 mm (Clutch G Exhaust) Orifice, 1.0 mm (Clutch D)

Position # 27.154 27.156 27.160 27.170

27.180 27.188 27.190 27.198 27.200 27.208 27.210

Description

Orifice (solid) (Clutch F) Orifice, 0.6 mm (Clutch F) Orifice, 1.2 mm (Clutch A) Orifice, 1.7 mm

(Clutch F Exhaust) Orifice, 1.0 mm (EDS-1) Damper Piston (EDS-2) Orifice, 1.0 mm (EDS-2) Damper Piston (EDS-3) Orifice, 1.0 mm (EDS-3) Damper Piston (EDS-4) Orifice, 1.0 mm (EDS-4)

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©2003 ZF Industries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FL Porsche

Housing 1

ZF Industries

68

Position # 50.010 50.020 50.030 50.036 50.050 50.060 50.070 50.100 50.130 50.140 50.220 50.230 50.240 50.250 50.300 50.310

50.320

50.490

50.520

I

50530 &

50'I~~

\f 50.440

5O.470-U>

Description Housing 1 Selector Valve Clutch Valve E Spring Cup

Damper Spring Clutch E Damper Piston Clutch E Stop Plate

Main Pressure Valve

Main Pressure Valve Spring Pressure Relief Valve Traction Valve 5-4

Traction Valve Spring 5-4 Plug

Support Plate Clutch Valve A Spring Cup

Position # 50.320 50.330 50.340 50.360 50.370 50.440 50.450 50.470 50.490 50.500 50.520 50.530 50.550 50.570 50.600

: ...

l

5 HP 19 FU FLA

Description

Damper Piston Clutch A Damper Spring Clutch A Stop Plate

Clutch Valve G

Clutch Valve Spring G Holding Valve G Holding Valve Spring G Support Plate

Clutch Valve C

Clutch Valve Spring C Holding Valve Clutch C Holding Valve Spring C Support Plate

Cover

Torx Screw, M5x18

f

t .. i

OIl

..

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

..

©2003 ZF Industries, Inc.

Passenger Car Transmission Group

m·······

;Ii

' .

a

Valve Body Diagrams - 5HP19FL Porsche

Housing 2

ZF Industries

69

~~

51.650 -jj> 51.k30 51.610 -jj> 51.~90

Position # 51.010 51.030 51.040 51.050 51.080 51.090 51.104 51.110 51.140 51.170 51.190 51.230 51.240 51.250 51.260 51.264 51.270

51.270 'i> I

U 51.240 ~

I 'i> I

51.250 U 51.170

I

51.190

51.14

-'" 51.030

jj> 51.10

I

51.050

5 HP 19 FU FLA

Description

Damper Piston Clutch F O-ring

Plug

Locking Wire Stop Plate Clutch Valve D Spring Cup

Damper Spring Outer Clutch D Damper Spring Inner Clutch D Damper Piston D

O-ring

Plug

Locking Wire Stop Plate Shift Valve 3 Shift Spring 3 Plug

Description Housing 2

Pressure Reduction Valve 1 Pressure Reduction Valve Spring 1 Support Plate

Shift Valve 1

Shift Spring 1

Plug

Support Plate

Shift Valve 2

Shift Spring 2

Support Plate

Reverse Gear Valve Reverse Gear Valve Spring Support Plate

Clutch Valve F

Spring Cup

Damper Spring Clutch F

Position # 51.300 51.302 51.304 51.320 51.360 51.450 51.460 51.470 51.480 51.490 51.498 51.500 51.510 51.520 51.530 51.540 51.560

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Valve Body Diagrams - 5HP19FL Porsche

70

Housing 2 (continued)

A'~~'

i> I ~--

51.650-U 51.630 ~ 51.580

51.610 -\?' 51~90

~51~~40

51.570 -u 51.560

1 5 51.498 &\..IJIIt 51.470

1 ~51480~

~ ~~51190,,~ 1

1 /J 51.300

51.500 0 1 51102

51.510 151.304

51.320

Position # 51.570 51.580 51.590 51.611 51.620 51.630 51.650 51.660 51.680 51.6801020 51.700 51.710

51.40 4

~ 51.030

\?' 51640 1

51.050

5HP19FUFLA

Description Support Plate

Control Valve for Torque Converter Pressure Control Valve Spring

Support Plate

Traction Valve

Traction Valve Spring

Support Plate

Solenoid

Pressure Regulator O-ring

Fixing Plate

Torx Screw, M5x12

I.

Solenoids (as pictured left to right): MV-1, EDS-2, EDS-4, EDS-3, MV-2, MV-3

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

E-mail: passcarinfo@zf.com

For Reference Only

©200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Valve Body Diagrams - 5HP19FL Porsche

WK Housing

Position # 53.010 53.020 53.030 53.080 53.090 53.096 53.100 53.104 53.110 53.130 53.140 53.160 53.170

71

53.010

I

53.020

I ~

53.030 ...

I ~ 53.130 "-~C\

~ ...,k) ./~~

if" 5314O.P" Jtf' ·

53'160_~-' ~ 53.080 ~

• A:3.090 ~ 53.096

• .. I

I 53.104

I 53100

I 53.110

53.170

5 HP 19 FU FLA

Description WK Housing

Traction Valve Spring 4-5 Traction Valve 4-5

Torque Converter Lock-up Clutch Valve Spring Torque Converter Lock-up Clutch Valve Lubrication Valve

Lubrication Valve

Stop Plate

Lubrication Valve Spring

Torque Converter Pressure Valve Torque Converter Pressure Valve Spring Cover

Torx Screw, M5x18

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

E-mail: passcarinfo@zfcom

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Valve Body Diagrams - 5HP19FL Porsche

72

Modulation Housing

Position # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120 54.1201020 54.130 54.140

54.04011

54.110 I /,.1

54.100 ~ /'I~ I

I 7"..\ >.)..(' 54.050

5410~~ ~ 54636

54.034

.~ ~ I -54.070

/I 54.030

54.020

5 HP 19 FU FLA

Description Modulation Housing

Modulation Pressure Valve Spring Modulation Pressure Valve Modulation Pressure Piston Spring Modulation Pressure Piston

Plug

Support Plate Orifice, 1.2 mm Stop Plate

Pressure Reduction Valve 2 Pressure Reduction Valve Spring 2 Support Plate

Pressure Regulator

a-ring

Fixing Plate

Torx Screw, M5x12

l

E-mail: passcarinfo@zf.com

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

Oil Flow Diagram Legend - 5HP19FLlFLA Porsche

ZF Industries

I I

I I

73

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

@2003 ZF Industries, Inc

c

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

74

Park

ZF fNDUSTRIES, fNC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zfcom

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

-

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

75

Reverse

el-x----<'lll-J ~i~

,-----'

")~--!-------+r--~

- .. -

" ,

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram· 5HP19FLlFLA Porsche

76

Neutral

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

77

Drive, 1 st Gear

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@200J ZF Industries, Inc

-

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

78

Drive, 2nd Gear

-

- .

i "I t:--]~

I ~ .... ~

-j-~---.

-

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

79

Drive, 3rd Gear

.. .

x ~i~

-j----j--;---+----+ -,-~.]---\-

f

I ~]"

;~ ~=

;

..

ZF INDUSTRlES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zfcom

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

80

Drive, 4th Gear

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

81

Drive, s" Gear

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA Porsche

82

Drive, 5-4 Overlap Shift

. ,

x

- - - - - - - T - - -

-

-

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

~ ~

ZF Industries

Solenoid Logic - 5HP19FLlFLA Porsche

83

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a: -l ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

-

I

l

r

i

r

tL

-

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FUFLA VW

Channel Plate Version 1

Position # 27.010 27.020 27.030 27.050 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150

Description Channel Plate Inductive Sensor Torx Screw, M5x40 Spacer

Screen

Check Valve Check Valve

Ball

Orifice, 1.9 mm Orifice, 1.7 mm Orifice, 1.2 mm Orifice, 2.5 mm Orifice, 1.0 mm Orifice, 2.5 mm Orifice, 1.0 mm

Position # 27.154 27.156 27.160 27.170 27.180 27.188 27.190 27.198 27.200 27.208 27.210 27.220 27.230 27.250 27.260

ZF Industries

85

~-27~~ ;b

~-27.274

-27.220 -~ 4-27.270 *!.-27.410

-27230

5HP 19 FUFLA

Description Orifice (solid) Orifice, 0.6 mm Orifice, 1.2 mm Orifice, 1.7 mm Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Gasket Intermediate Sheet Torx Screw, M5x60 Torx Screw, M5x60

ZF INDUSTRlES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©200J ZF Industries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FLlFLA VW

Channel Plate Version 1 (continued)

ZF Industries

86

-

~-2739~ ~

~-27.274

-27220 -~ l-27.270 .u-27.410

Position # 27.270 27.274 27.280 27.290 27.340 27.340/116 27.350 27.360

Description

Torx Screw, M5x40 Fixing Plate Alignment Pin

Torx Screw, M6x44 Wire Harness O-ring

Cable Terminal Clip

Position # 27.390 27.400 27.410 27.420 27.4201020 27.440 27.700

5 HP 19 FUFLA

I

l ,

Description Retaining Clamp Torx Screw, M6x30 Torx Screw, M6x60 Filter

O-ring

Torx Screw, M5x12 Protective Cap

(for shipping purposes)

i L

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FUFLA VW

Channel Plate Version 1 - Orifice locations

Position # 27.010 27.070 27.090 27.094 27.100 27.110 27.120 27.130 27.134 27.140 27.144 27.150

ZF Industries

87

27.208


27.154
27.155
27.140

27.160


27.28 27.144

27.090
27.134 Description Channel Plate Screen Check Valve Check Valve Ball

Orifice, 1.9 mm (Clutch B Exhaust) Orifice, 1.7 mm (Clutch E Exhaust) Orifice, 1.2 mm (Clutch E)

Orifice, 2.5 mm (Clutch C Exhaust) Orifice, 1.0 mm (Clutch F)

Orifice, 2.5 mm (Clutch G Exhaust) Orifice, 1.0 mm (Clutch D)

Position # 27.154 27.156 27.160 27.170

27.180 27.188 27.190 27.198 27.200 27.208 27.210

Description

Orifice (solid) (Clutch F) Orifice, 0.6 mm (Clutch F) Orifice, 1.2 mm (Clutch A) Orifice, 1.7 mm

(Clutch F Exhaust) Orifice, 1.0 mm (EDS-1) Damper Piston (EDS-2) Orifice, 1.0 mm (EDS-2) Damper Piston (EDS-3) Orifice, 1.0 mm (EDS-3) Damper Piston (EDS-4) Orifice, 1.0 mm (EDS-4)

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zfcom

©2003 ZF Industries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FLlFLA VW

Channel Plate Version 2

ZF Industries

88

-

Position # 27.010 27.020 27.030 27.070 27.090 27.100 27.110 27.114 27.120 27.124 27.130 27.134 27.140 27.144 27.150 27.164

Description Channel Plate

Hall Effect Sensor Torx Screw, M6x15 Screen

Check Valve

Ball

Orifice, 2.5 mm Orifice, 1.7 mm Orifice, 1.7 mm Orifice, 0.8 mm Orifice, 1.2 mm Orifice, 1.9 mm Orifice, 1.2 mm Orifice, 2.5 mm Orifice, 1.0 mm Orifice, 1.2 mm

Position # 27.170 27.174 27.180 27.188 27.190 27.194 27.198 27.200 27.208 27.210 27.220 27.230 27.250 27.260 27.270 27.274

"; 9

~

tt!' I

27.350

5 HP 19 FLI FLA

Description Orifice, 1.4 mm Orifice (solid) Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Orifice, 1.2 mm Damper Piston Orifice, 1.0 mm Damper Piston Orifice, 1.0 mm Gasket Intermediate Sheet Torx Screw, M5x60 Torx Screw, M5x60 Torx Screw, M5x40 Fixing Plate

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©2003 ZF Industries, Inc

Passenger Car Transmission Group

~ ~

ZF Industries

Valve Body Diagrams - 5HP19FLlFLA vw

89

Channel Plate Version 2 (continued)

r

'-27·Q30~27.188

4-27190 A-27.21Q

Position # 27.280 27.290 27.340 27.340/116 27.350 27.360 27.390 27.410 27.420 27.4201020 27.440 27.540 27.560 27.700

5 HP 19 FLI FLA

Description Alignment Pin

Torx Screw, M6x44 WIre Harness O-ring

Cable terminal Clip

Retaining Clamp Torx Screw, M6x59 Filter

O-ring

Torx Screw, M5x12 Valve

Valve

Protective Cap (for shipping purposes)

E-mail: passcarinfo@zf.com

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

I

Valve Body Diagrams - 5HP19FLlFLA VW

Channel Plate Version 2 - Orifice Locations

ZF Industries

90

Position # 27.010 27.070 27.090 27.100 27.110 27.114 27.120 27.124 27.130 27.134 27.140 27.144 27.150 27.164 27.170

Description Channel Plate Screen

Check Valve w/spring Ball

Orifice, 2.5 mm (Clutch C Exhaust) Orifice, 1.7 mm (Clutch B Exhaust) Orifice, 1.7 mm (Clutch E Exhaust) Orifice, 0.8 mm (Clutch D)

Orifice, 1.2 mm (Clutch E)

Orifice, 1.9 mm (Clutch A Exhaust) Orifice, 1.2 mm (Clutch F)

Orifice, 2.5 mm (Clutch G Exhaust) Orifice, 1.0 mm (Clutch A)

Orifice, 1.2 mm (Clutch B Modulation) Orifice, 1.4 mm (Clutch F Exhaust)

Position # 27.174 27.180 27.188 27.190 27.194

27.198 27.200 27.208 27.210 27.280 27.540 27.560

5 HP 19 FLI FLA

Description Orifice (solid)

Orifice, 1.0 mm (EDS-1) Damper Piston (EDS-2) Orifice, 1.0 mm (EDS-2) Orifice, 1.2 mm

(Clutch A Modulation) Damper Piston (EDS-3) Orifice, 1.0 mm (EDS-3) Damper Piston (EDS-4) Orifice, 1.0 mm (EDS-4) Alignment Pin

Valve w/spring

Valve w/spring

..

ZF INDUSTRIES, INC

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©2003 ZF Indnstries, Inc

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FUFLA VW

Housing 1

ZF Industries

91

Position # 50.010 50.020 50.030 50.036 50.050 50.060 50.070 50.100 50.130 50.140 50.220 50.230 50.240 50.250 50.300 50.310

Description Housing 1 Selector Valve Clutch Valve E Spring Cup

Damper Spring Clutch E Damper Piston Clutch E Stop Plate

Main Pressure Valve

Main Pressure Valve Spring Pressure Relief Valve Traction Valve 5-4

Traction Valve Spring 5-4 Plug

Support Plate Clutch Valve A Spring Cup

Position # 50.320 50.330 50.340 50.360 50.370 50.440 50.450 50.470 50.490 50.500 50.520 50.530 50.550 50.570 50.600

50.020

SHP19FUFLA

Description

Damper Piston Clutch A Damper Spring Clutch A Stop Plate

Clutch Valve G

Clutch Valve Spring G Holding Valve G Holding Valve Spring G Support Plate

Clutch Valve C

Clutch Valve Spring C Holding Valve Clutch C Holding Valve Spring C Support Plate

Cover

Torx Screw, M5x18

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

AIl Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©2003 ZF Industries, Inc.

Passenger Car Transmission Group

Valve Body Diagrams - 5HP19FLlFLA VW

Housing 2

ZF Industries

92

51.40 4 YIIf 51.030

jf 51~

I

51.050

Position # 51.010 51.030 51.040 51.050 51.080 51.090 51.104 51.110 51.140 51.170 51.190 51.230 51.240 51.250 51.260 51.264 51.270

Description Housing 2

Pressure Reduction Valve 1 Pressure Reduction Valve Spring 1 Support Plate

Shift Valve 1

Shift Spring 1

Plug

Support Plate

Shift Valve 2

Shift Spring 2

Support Plate

Reverse Gear Valve Reverse Gear Valve Spring Support Plate

Clutch Valve F

Spring Cup

Damper Spring Clutch F

Position # 51.300 51.302 51.304 51.320 51.360 51.450 51.460 51.470 51.480 51.490 51.498 51.500 51.510 51.520 51.530 51.540 51.560

5 HP 19 FU FLA

Description

Damper Piston Clutch F O-ring

Plug

Locking Wire Stop Plate Clutch Valve D Spring Cup

Damper Spring Outer Clutch D Damper Spring Inner Clutch D Damper Piston D

O-ring

Plug

Locking Wire Stop Plate Shift Valve 3 Shift Spring 3 Plug

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSivIISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Valve Body Diagrams - 5HP19FLlFLA vw

93

Housing 2 (continued)

Position # 51.570 51.580 51.590 51.612 51.620 51.630 51.650 51.660 51.680 51.680/020 51.700 51.710

5 HP 19 FUFLA

Description Support Plate

Control Valve for Torque Converter Pressure Control Valve Spring

Support Plate

Traction Valve

Traction Valve Spring

Support Plate

Solenoid

Pressure Regulator O-ring

Fixing Plate

Torx Screw, M5x12

Solenoids (as pictured left to right): MV-1, EDS-2, EDS-4, EDS-3, MV-2, MV-3

E-mail: passcarinfo@zf.com

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

'lJ ....•••

~(

ZF Industries

Valve Body Diagrams - 5HP19FUFLA vw

WK Housing

Position # 53.010 53.020 53.030 53.080 53.090 53.096 53.100 53.104 53.110 53.130 53.140 53.160 53.170

94

r

53.010

I

!

l

53.020

I ~

53.030'" y~

I ./P' 53130 /~~

~3140~~ •

53'160_~' ~ 53.080 ~

• ~3'090 ~ 53.096

• .. I

I 53.104

I 53.100

I 53.110

53.170

5 HP 19 FUFLA

l-

l

Description WK. Housing

Traction Valve Spring 4-5 Traction Valve 4-5

Torque Converter Lock-up Clutch Valve Spring Torque Converter Lock-up Clutch Valve Lubrication Valve

Lubrication Valve

Stop Plate

Lubrication Valve Spring

Torque Converter Pressure Valve Torque Converter Pressure Valve Spring Cover

Torx Screw, M5x18

L _".'

I L...,

E-mail: passcarinfo@zf.com

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Valve Body Diagrams - 5HP19FLlFLA vw

95

Modulation Housing

Position # 54.010 54.020 54.030 54.034 54.036 54.040 54.050 54.060 54.070 54.090 54.100 54.110 54.120 54.1201020 54.130 54.140

54r~ t;;;/-Y 54.b50

I

54.036

5 HP 19 FUFLA

Description Modulation Housing

Modulation Pressure Valve Spring Modulation Pressure Valve Modulation Pressure Piston Spring Modulation Pressure Piston

Plug

Support Plate Orifice, 1.2 mm Stop Plate

Pressure Reduction Valve 2 Pressure Reduction Valve Spring 2 Support Plate

Pressure Regulator

O-ring

Fixing Plate

Torx Screw, M5x12

E-mail: passcarinfo@zf.com

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

Oil Flow Diagram Legend - 5HP19FLlFLA VW

.~

c "'VI

~..,

.ow

l~ ,)I ..

. '" oow

" " N<

ZF Industries

96

L

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

All Rights Reserved

For Reference Only

E-mail: passcarinfo@zf.com

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA vw

Park

0~·X-n.1--J

,---=-=----'

.\~-+----~~~--.-.

97

ZF INDUSTRIES. INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA VW

98

Reverse

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

Oil Flow Diagram - 5HP19FLlFLA VW

Neutral

ZF Industries

99

ZF INDUSTRlES. INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

®2003 ZF Industries, Inc

· Passenger Car

Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA VW

100

Drive, 1 st Gear

-! ;

i e)f-----1c-------t---t---.

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA vw

101

Drive, 2nd Gear

- ..

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zfcom

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA VW

102

Drive, 3rd Gear

-"111111'

I l

L_. _

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA vw

103

Drive, 4th Gear

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@200J ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA VW

104

Drive, s" Gear

- ~'

i- - .

~=

! -"'-4

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©200J ZF Industries, Inc

-

Passenger Car Transmission Group

ZF Industries

Oil Flow Diagram - 5HP19FLlFLA vw

105

Drive, 5-4 Overlap Shift

..

x

: I

.~) .• __ - - x - 4- - - -

M~_

~III'

~~III'~

L _

i- co] .... -

i

t- l"---~

l~

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

@2003 ZF Industries, Inc

Passenger Car Transmission Group

ZF Industries

Solenoid Logic - 5HP19FLlFLA VW

106

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0 II II -n II
C. a: z c:i c:i c:i c:i c:i N c:i .3 z -

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©200J ZF Industries, Inc

Passenger Car Transmission Group

II

.

ZF Industries

Valve Body Diagrams - 5HP19HL I HLA Porsche

107

Channel Plate

II

-27220

"I

5HP19HUHLA

Position # Description Position # Description
27.010 Channel Plate 27.154 Orifice (solid)
27.020 Inductive Sensor 27.156 Orifice, 0.6 mm
27.030 Torx Screw, M5x40 27.160 Orifice, 1.2 mm
27.050 Spacer 27.170 Orifice, 1.7 mm
27.070 Screen 27.180 Orifice, 1.0 mm
27.090 Check Valve 27.188 Damper Piston
27.094 Check Valve 27.190 Orifice, 1.0 mm
27.100 Ball 27.198 Damper Piston
27.110 Orifice, 1.9 mm 27.200 Orifice, 1.0 mm
27.120 Orifice, 1.7 mm 27.208 Damper Piston
27.130 Orifice, 1.2 mm 27.210 Orifice, 1.0 mm
27.134 Orifice, 2.5 mm 27.220 Gasket
27.140 Orifice, 1.0 mm 27.230 Intermediate Sheet
27.144 Orifice, 2.5 mm 27.250 Torx Screw, M5x60
27.150 Orifice, 1.0 mm 27.260 Torx Screw, M5x60 ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

Passenger Car Transmission Group I

Valve Body Diagrams - 5HP19HL I HLA Porsche

Channel Plate (continued)

-27.220

Position # 27.270 27.274 27.280 27.290 27.340 27.340/116 27.350 27.360

Description

Torx Screw, M5x40 Fixing Plate Alignment Pin

Torx Screw, M6x44 . Wire Harness

O-ring

Cable Terminal Clip

Position # 27.390 27.400 27.410 27.420 27.4201020 27.440 27.700

ZF Industries

108

v-

\

r

,

i-

I ...

5 HP 19 HU HLA

Description Retaining Clamp Torx Screw, M6x30 Torx Screw, M6x60 Filter

O-ring

Torx Screw, M5x12 Protective Cap

(for shipping purposes)

.. (

..

'.

ZF INDUSTRIES, INC.

PASSENGER CAR TRANSMISSION DEPARTMENT

E-mail: passcarinfo@zf.com

All Rights Reserved

For Reference Only

©2003 ZF Industries, Inc

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