KePe
C\HsCH,CH, > CyHy + CoH a" Re
ky KePe
CgHsCH,CHy + Hy > CyHsCH, + CH, )* RPK,
where E = ethylbenzene
H = hydrogen
S = styrene
Side reactions 4, 5, and 6 have often been written as simple power-law nite expressions as
shown below; or if one assumes these reactions to be very rapid, they can be combined with
reactions 2 and 3 to yield the following, assuming that half of the ethylene is converted to methane
(12. CH, + Hy > CH):
(2) GJHJCH,CH, + 2H,0 + CO-+ 3H, + C)H,CH,
(3) GHACH:CH, + 2H,0 > CO, + CH + 2H, + CH,
‘An industrial model for simulation and optimization of a styrene unit has been described with
brief references to the kinetics." Since most of the reactions, at the high temperatures required for
dehydrogenation, occur not oaly catalytically but to some degree thermally as free-radical reactions,
the model formulated the thermal reactions as simple molecular power-law equations. Catalytic
rates for the same apparent overall reactions were written in forms similar to LHHW equations.
Power-Law
‘Typical power-law forms have also been used!
1 = kl ~ PPK)
= kPy
5 ek PPy
=k PMPy
fk Pha
1 = ksPcoPw
Complexity
Asis tue with so many commercial reactions, the reaction system is complex. Initially, the reactions
are strongly controlled by intraparticle diffusion. But because of changes that occur in the catalyst,
including K,O migration, the process gradually becomes reaction controlled while catalyst activity
is declining. To base any practical model on intrinsic kinetics and effectiveness factors seems futile.
Time would be better spent on obtaining a useful empirical expression for activity as a function
of time-on-stream and operating temperature history. The actual activity decline is related directly
to accumulated coke and the loss of active components such as K,O by agglomeration.”
8.2 STYRENE DERIVATIVES FROM OTHER ALKYL AROMATICS
Several styrene derivatives are commercially produced by dehydrogenation over iron oxide cata-
lysts, bat in mach smaller quantities. These products include the vinyltoluene isomers and divinyl-
benzene. These compounds are more reactive than styrene and thus cause more side reaction
‘products than styrene in the dehydrogenation reaction.”