Sei sulla pagina 1di 15

.

.
WELDING WELDING WELDING

wffiffiw
PROCESS
: SMAW

Ms@ir%.-

IVPS : SMAW-9520-06 REV.O

JURONG SHIPYARD PTE LTD Regn No.: 199908265G

WELDING PROCEDURE SPECIFICATION BP ANGOLA PSVM (21-e5201

PQR: 7755-04-04
DATE:31st MARCH 2010

CODE
CLIENT SPEG

AWS D1.1
N/A

MANUAL/AUTO : MANUAL
PROGRESS : ALL POSITIONS POSITION : 6GR
PREPARATION & WELDING SEQUENCE (UNIT IN MM)

"t4=
,rs{}''rr/ t"
METAL SPECIFICATION : : MATERIAL CLASS
BAsE
QUALIFICATION TECHNIQUE

API 5L GR.X 52 N TO API 5L GR.X 52 N AWS GROUP llTO ll

RANGE : 9.1 mm & ABOVE THICKNESS


PIPE DIA LINE-UP CLAMP

CLEANING STRINGER BEAD WEAVE BEAD BACK STRIP BACK GOUGING


HEAT INPUT

: : : : :

GRINDING & BRUSHING YES YES (2Il2 X ELECTRODE DIA)


NO NO

RANGE : MAX 1.9 KJ/mm

: 219 mm : N/A
ELECTRODE NAME
LB-52 U

PASS NO

DIA

CLASS
AWS 5.1
E-7016

GROUP

(mm)
3.2

VOLTS ru)

AMPS (A)

DC/AC
POL

SPEED

(mm/min)

ROOT

20-24 20-24

on-oE
AC

90

120

SIDE A HOT / FILL / CAP LB-52 NS

F4

AWS 5.1
E-701 6G

4.0

120

- 230

100

130

HEAT TREATMENT PRE-HEATING PRE.HEAT ryPE INTER PASS P.W.H.T. HOLDING TIME

TS 65 mm 65'G

T> 65 mm 110'C

HEATING TORCH / HEATING ELEMENTS 250'G MAX N/A N/A


:rr

GAS SHIELDING GAS GAS COMPOSITION FLOW RATE

NA NA NA NA

BACK GAS

u
srG N:

o;\W;ge".,, t$il-ffiFgTlef{,s":!.

,;ffiffi'l: '.

1!:::.:il:z-

6^D
C,lqt<"LJ

DATE:

'N,fwr

hv\atx

r^r-oNk- G-e

03 o6 to

j
r

\)

{t :I::.

II\G

PAGE

SIIIPYARTI LTI)

WELDING PROCEDURE SPECIFICATION


SMAW
CODE

1of 24
7755 - 04

WPS

PQR

7755-04-04
2515198

DATE \'/ELDiNG PROCESS MAf {UAI / ALrfO


WELDINGPROGRESS WELDING POSITION

; :

AWS Di.1 - ED. 1998

MANUAL

ALL POSITIONS T-Y-K

CLIENT SPEC

NA

WP6: SHAW.SO81.01

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

PQR:

8MSuRFo2+01

4-8

Note :

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

joint details. O.D:219. 1xW.T. : 19.05 mm


API 5L GR.X 52N
AWS GROUP

No. of PASSES

II

TO TO

: :

API 5L GR.X 52N AWS GROUP U GRINDING / BRUSHING


Yes

THICKNESS PIPE DTA LINE-T'P CLAMP

9.5 and

ABOVE /

CLEANING
STRINGERBEAD WEAVE BEAD

219 and

ABOVE

NA

BACK GOUGE BACKING STRIP

Yes ( 2ra No

Electrode dia.)

No

LB.52U

8',l0t6
E 7016G

90-9s 20-24
120

Manual Manual

( KOBELCO ) s - 7016 LS
(

lmNDAr

130

20*24

GAS

PREI]EAT TEMP PREI{EAT TYPE


INTERPASS TEMP

660 C IAWS Table

SHIELD GAS
GAS COMP

Heating Torch / H. Element


2200 Max.

FLOW RATE

PWHT HOLDING TIME

NA NA

BACK GAS
PURGERATE

NA NA NA NA NA

DA'E

, ,AtF*yL:g5MING FY
SECTION

?r" *'n''unJ
l"si'1"i.

li':li4'|'liW0l72{

iiocN cAY

i-u$LNrstvtl

..TU f.'.

.ONG SIIIPYARD LTI)

WELDING PROCEDURE SPECIFICATION


T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS
FIG.B -TESTPOSITION
FLAT

SAINPT,N, JOINT DETAILS FOR

Dl.l

PAGE 2 oI 24 7755 -04 wPS PQR 77ss - 04 - 04 DATE 25lsl98


- ED. 98
FIG. C .TESTPOSITION FLAT (WIDEST ROOT OPENING)

FIG.A -TESTPOSITION
WRTICAL
( GREATEST GROO\rE DEPTH

WrTH

NARROWEST ROOT OPENING )

SMALLEST GROOVEANGLE)

,\ \

ir
650 750

FTG,D -TESTPOSITION OWRHEAD ( NARROWEST ROOT OPENING)

FIG.E -TESTPOSITION
OWRHEAD (WIDEST ROOT OPENING)

BASEMETAL
SPECIFICATION
GR.

LREH 36

MATERIAL CLASS
PASS

AWS GROUP ELECTRODE

il

TO TO

GR.

LREH 36

AWS GROUP II VOLTS

NO

NAME
FIG. A - WRTICA ( KOBELCO ) szu LB s - ?016 LS ( IrY[D{D4J) LB 52U ( KOBELCO ) S - 7016 LS ( HYLTNDAI

AMPS. MMA4IN DC DIA GROU CLASS ( GREATEST GROOW D IPTH / SMALLEST }ROOVE ANGLE ) Manual AC 110 - 120 24-26 2.6 F4 E 7016
F4 130
2.O

AC/

POL.

SPEED

2-

CAP.

E 7016G

- 140 26-28

AC

Manual

FIG.B-FLAT(N
1

870t6

F4

110 130

2 _ CAP.

I
2-CA&.

LB s2U ( KOBELCO ) S - ?016 LS ( HYIINDAI )

F4 E 7016G FIG, C - FLAT ( I4/IDEST ROOT OPENING 12C 1i0 F4 870t6 140 130 3.2 F4 E 7016G

- 120 z4 26 - 140 26-28 24-26 26-28 24-26 26-28


)

AC
AC

Manual Manual

AC AC AC AC AC AC

Marual
Manual Manual Manual Manual

FIC D - OWKHEAD ( NARROWEST P.99!


2.6
110 120

oWNL vG)

F4 8',7016 LB 52U ( KOBELCO ) ?) 120 - 140 F4 2-cAP. s - 7016 LS ( HY{JNDAI ) E 7016G FIG. E. OWRHEAI ( WIDEST ROOT )PBNING) 110 - 120 24-26 3.2 F4 ( 8',70t6 L,B 52U KOBELCO ) 5.2 120 - 140 26-28 F4 2-cAP. s - 7016 LS ( HYUID4J) E 7016G

Manual

QA/QC SECTION

'rl-:_T

N AUTHORITY
,<.j-j:-...., i)3
.:./'. ' ?-r. ! -:__ :

' *Khr DATE ....,u1.ll


n

f,c*
43/l;\r/

ffi
SECTION
t{GNzi

l '^.. :.. ...


t'- .:'
!,

l,

SIGN

SEETOH '

OA/.C

T1\I
:

SJtU&r'

'*[flzY
,

File

JUBONG SHIPYARD LTD

WELDING PROCEDURE QUALIFICATION RECORI)


SMAW

PAGE PQR WPS DATE : :

:3of 24 : 7755-04-04 i 77ss-04 : 2515198

WELDING PROCESS

CODE
CLIENT SPEC
PQR :

AWS D1.1 - ED. 1998

MANUAL / AUTO
WELDINGPROGRESS

WELDINGPOSITION

MANUAL ALL POSITIONS T.Y-K


NI]\/D

NA

S8i.iSMRP02-081

JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN

WPS: SMAW061-01

o
(-

Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details' DIMENSION OF TESTPIECE: O.D : 219. I xW.T. : l9,q5 rn4q BASE METAL TO API5L GR.X 52N SPECIFICATION TO AWS GROUP II MATERIAL CLASS
.

No. of PASSES

API5L GR.X 52N


AWS GROUP

II
GRINDING / BRUSHING
Yes Yes (Zrtz ,x Electrode dia.)

OUALIFIED RANGE
THICKNESS
PIPE 9.5 and ABOVE

DIA

219 and ABOVE

LINE-UP CLAMP
PASS

NA
ELECTRODE

CLEANING STRINGERBEAD WEAVE BEAD BACK GOUGE BACKING STRIP DIA


L.O

No
No

NO

NAME LB 52U (KOBELCO )


s - 7016 LS
( }TYUNDAI )

CLASS

GROU
F4

AMPS.

VOLTS

AC/
DC AC AC

POL

SPEED

MMA4IN
Manual Manual

E'7016
E 7016G

90-95 20-24
120

z-5

).2

130

20-24

HEAT TREATMENT
PREHE.AT TEMP

GAS

PREHEATTYPE
INTERPASS TEMP

IAWS Table Heating Torch / H. Element


660

2200 Max.

PWHT HOLDING TIME QA/QC SECTION

NA NA

: GAS COMP : FLOWRATE : BACKGAS :


SHIELD GAS N AUTHORITY

NA NA NA NA PURGERATF: NA

DATE
SIGN

)drh t
tttr...t...'r'tt'"rl

,/@\
srl,l r(ooN cAY

CEM}E

SEETO
QA/ OC SECTION
-P0 1/0

rffi#

I i (ril.+3/SW01724

4l {l

,TUNONG SHIPYARD LTD

WELDING PROCEDURE QUALTFICATION RECORD

PAGE PQR wPS DATE

4 oI

2ar 77Ss - 04 - 04
7155 - 04

2sl5l98

SAMPLE JOINT DE'I'AILS FORT-Y-K JOTNTS ( UNrT rN MM ) AS PER AWS D1.1 - ED. 98 FIG,C -TESTPOSITION FIG.B -TESTPOSITION nrc.j_- rEsT.Posnlau_
VERTICAL
(

FI}IT
( NARROWEST

FUIT
(WIDEST ROOT OPENING)

GREATEST GROOV-E DEPTH WrTH

ROOT OPENING )

SMAILEST GROOVEANGLE)

7x

I
('
FIG.D -TESTPOSITION
(

FIG.E -TESTPOSITION
OWRHEAD (WIDEST ROOT OPENING)

OWRHEAD NARROWEST ROOT OPENING)

BASE METAL SPECIFICATION

GR.

LREH

36

MATERIAL CLASS
PASS

AWS GROUP ELECTRODE

TO TO
AMPS.

GR.

LREH 36

AWS GROTJP II VOLTS

AC/

DC DIA NAME CLASS GROU FIG. A - WRTICAL ( GREATEST GROOW DEPTH / SMALLEST GROOVE ANGLE I 2.6 110- i20 24-26 AC LB 52U ( KOBELCO ) E 7016 F4 2 * CAP. S .7016 LS ( HYLTNDAI ) ).2 F4 130 - 140 26-28 AC E 7016G FIG. B - FLAT ( NARROI4'EST ROOT OPENING ) I 2.6 26 AC F4 110 - 12C 24 LB 52U ( KOBELCO ) 8',7016 ( 2 -CAP. S 7016 LS HYUNDAI ) 3.2 130 - 140 26-28 AC F4 E 7016G FIG. C - FLAT ( WDEST ROOT OPENING ) I r20 24-26 AC )./. t10 LB 52U ( KOBELCO ) 870t6 F4 2 - CAP. S - 7016 LS ( HYIJNDAI ) 3.2 130 - 140 26-28 AC E 7016G F4 FIG. D - OVEREEAD ( NARROWEST ROOT OPEMNG ) ( 2.6 110 - 120 24-26 AC E70T6 F4 LB 52U KOBELCO ) 2 - CAp. S - 7016 LS ( HYUNDAI ) 120 * I40 26-28 AC E'7016G F4 FIG. E- OWRHEAD (WIDEST ROOT OPENING) 1i0 - 120 24-26 AC F4 3.2 LB 52U ( KOBELCO ) E'7016 2-CAP. S - 7Oi6 LS ( HYIINDAI ) 3.2 r20 - t40 26-28 AC E70t6c F4 NO

POL.

SPEED

MM/MIN

)
Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual

OA/QC SECTION

AUTHORITY

DATE

:
:

x4rtqo

,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{

tl"lt-

MING FYE
SECTION

SIGN

QA/OC

File

.
WELDING WELDING WELDING

wffiffiw
PROCESS
: SMAW

Ms@ir%.-

IVPS : SMAW-9520-06 REV.O

JURONG SHIPYARD PTE LTD Regn No.: 199908265G

WELDING PROCEDURE SPECIFICATION BP ANGOLA PSVM (21-e5201

PQR: 7755-04-04
DATE:31st MARCH 2010

CODE
CLIENT SPEG

AWS D1.1
N/A

MANUAL/AUTO : MANUAL
PROGRESS : ALL POSITIONS POSITION : 6GR
PREPARATION & WELDING SEQUENCE (UNIT IN MM)

"t4=
,rs{}''rr/ t"
METAL SPECIFICATION : : MATERIAL CLASS
BAsE
QUALIFICATION TECHNIQUE

API 5L GR.X 52 N TO API 5L GR.X 52 N AWS GROUP llTO ll

RANGE : 9.1 mm & ABOVE THICKNESS


PIPE DIA LINE-UP CLAMP

CLEANING STRINGER BEAD WEAVE BEAD BACK STRIP BACK GOUGING


HEAT INPUT

: : : : :

GRINDING & BRUSHING YES YES (2Il2 X ELECTRODE DIA)


NO NO

RANGE : MAX 1.9 KJ/mm

: 219 mm : N/A
ELECTRODE NAME
LB-52 U

PASS NO

DIA

CLASS
AWS 5.1
E-7016

GROUP

(mm)
3.2

VOLTS ru)

AMPS (A)

DC/AC
POL

SPEED

(mm/min)

ROOT

20-24 20-24

on-oE
AC

90

120

SIDE A HOT / FILL / CAP LB-52 NS

F4

AWS 5.1
E-701 6G

4.0

120

- 230

100

130

HEAT TREATMENT PRE-HEATING PRE.HEAT ryPE INTER PASS P.W.H.T. HOLDING TIME

TS 65 mm 65'G

T> 65 mm 110'C

HEATING TORCH / HEATING ELEMENTS 250'G MAX N/A N/A


:rr

GAS SHIELDING GAS GAS COMPOSITION FLOW RATE

NA NA NA NA

BACK GAS

u
srG N:

o;\W;ge".,, t$il-ffiFgTlef{,s":!.

,;ffiffi'l: '.

1!:::.:il:z-

6^D
C,lqt<"LJ

DATE:

'N,fwr

hv\atx

r^r-oNk- G-e

03 o6 to

j
r

\)

{t :I::.

II\G

PAGE

SIIIPYARTI LTI)

WELDING PROCEDURE SPECIFICATION


SMAW
CODE

1of 24
7755 - 04

WPS

PQR

7755-04-04
2515198

DATE \'/ELDiNG PROCESS MAf {UAI / ALrfO


WELDINGPROGRESS WELDING POSITION

; :

AWS Di.1 - ED. 1998

MANUAL

ALL POSITIONS T-Y-K

CLIENT SPEC

NA

WP6: SHAW.SO81.01

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

PQR:

8MSuRFo2+01

4-8

Note :

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

joint details. O.D:219. 1xW.T. : 19.05 mm


API 5L GR.X 52N
AWS GROUP

No. of PASSES

II

TO TO

: :

API 5L GR.X 52N AWS GROUP U GRINDING / BRUSHING


Yes

THICKNESS PIPE DTA LINE-T'P CLAMP

9.5 and

ABOVE /

CLEANING
STRINGERBEAD WEAVE BEAD

219 and

ABOVE

NA

BACK GOUGE BACKING STRIP

Yes ( 2ra No

Electrode dia.)

No

LB.52U

8',l0t6
E 7016G

90-9s 20-24
120

Manual Manual

( KOBELCO ) s - 7016 LS
(

lmNDAr

130

20*24

GAS

PREI]EAT TEMP PREI{EAT TYPE


INTERPASS TEMP

660 C IAWS Table

SHIELD GAS
GAS COMP

Heating Torch / H. Element


2200 Max.

FLOW RATE

PWHT HOLDING TIME

NA NA

BACK GAS
PURGERATE

NA NA NA NA NA

DA'E

, ,AtF*yL:g5MING FY
SECTION

?r" *'n''unJ
l"si'1"i.

li':li4'|'liW0l72{

iiocN cAY

i-u$LNrstvtl

..TU f.'.

.ONG SIIIPYARD LTI)

WELDING PROCEDURE SPECIFICATION


T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS
FIG.B -TESTPOSITION
FLAT

SAINPT,N, JOINT DETAILS FOR

Dl.l

PAGE 2 oI 24 7755 -04 wPS PQR 77ss - 04 - 04 DATE 25lsl98


- ED. 98
FIG. C .TESTPOSITION FLAT (WIDEST ROOT OPENING)

FIG.A -TESTPOSITION
WRTICAL
( GREATEST GROO\rE DEPTH

WrTH

NARROWEST ROOT OPENING )

SMALLEST GROOVEANGLE)

,\ \

ir
650 750

FTG,D -TESTPOSITION OWRHEAD ( NARROWEST ROOT OPENING)

FIG.E -TESTPOSITION
OWRHEAD (WIDEST ROOT OPENING)

BASEMETAL
SPECIFICATION
GR.

LREH 36

MATERIAL CLASS
PASS

AWS GROUP ELECTRODE

il

TO TO

GR.

LREH 36

AWS GROUP II VOLTS

NO

NAME
FIG. A - WRTICA ( KOBELCO ) szu LB s - ?016 LS ( IrY[D{D4J) LB 52U ( KOBELCO ) S - 7016 LS ( HYLTNDAI

AMPS. MMA4IN DC DIA GROU CLASS ( GREATEST GROOW D IPTH / SMALLEST }ROOVE ANGLE ) Manual AC 110 - 120 24-26 2.6 F4 E 7016
F4 130
2.O

AC/

POL.

SPEED

2-

CAP.

E 7016G

- 140 26-28

AC

Manual

FIG.B-FLAT(N
1

870t6

F4

110 130

2 _ CAP.

I
2-CA&.

LB s2U ( KOBELCO ) S - ?016 LS ( HYIINDAI )

F4 E 7016G FIG, C - FLAT ( I4/IDEST ROOT OPENING 12C 1i0 F4 870t6 140 130 3.2 F4 E 7016G

- 120 z4 26 - 140 26-28 24-26 26-28 24-26 26-28


)

AC
AC

Manual Manual

AC AC AC AC AC AC

Marual
Manual Manual Manual Manual

FIC D - OWKHEAD ( NARROWEST P.99!


2.6
110 120

oWNL vG)

F4 8',7016 LB 52U ( KOBELCO ) ?) 120 - 140 F4 2-cAP. s - 7016 LS ( HY{JNDAI ) E 7016G FIG. E. OWRHEAI ( WIDEST ROOT )PBNING) 110 - 120 24-26 3.2 F4 ( 8',70t6 L,B 52U KOBELCO ) 5.2 120 - 140 26-28 F4 2-cAP. s - 7016 LS ( HYUID4J) E 7016G

Manual

QA/QC SECTION

'rl-:_T

N AUTHORITY
,<.j-j:-...., i)3
.:./'. ' ?-r. ! -:__ :

' *Khr DATE ....,u1.ll


n

f,c*
43/l;\r/

ffi
SECTION
t{GNzi

l '^.. :.. ...


t'- .:'
!,

l,

SIGN

SEETOH '

OA/.C

T1\I
:

SJtU&r'

'*[flzY
,

File

JUBONG SHIPYARD LTD

WELDING PROCEDURE QUALIFICATION RECORI)


SMAW

PAGE PQR WPS DATE : :

:3of 24 : 7755-04-04 i 77ss-04 : 2515198

WELDING PROCESS

CODE
CLIENT SPEC
PQR :

AWS D1.1 - ED. 1998

MANUAL / AUTO
WELDINGPROGRESS

WELDINGPOSITION

MANUAL ALL POSITIONS T.Y-K


NI]\/D

NA

S8i.iSMRP02-081

JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN

WPS: SMAW061-01

o
(-

Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details' DIMENSION OF TESTPIECE: O.D : 219. I xW.T. : l9,q5 rn4q BASE METAL TO API5L GR.X 52N SPECIFICATION TO AWS GROUP II MATERIAL CLASS
.

No. of PASSES

API5L GR.X 52N


AWS GROUP

II
GRINDING / BRUSHING
Yes Yes (Zrtz ,x Electrode dia.)

OUALIFIED RANGE
THICKNESS
PIPE 9.5 and ABOVE

DIA

219 and ABOVE

LINE-UP CLAMP
PASS

NA
ELECTRODE

CLEANING STRINGERBEAD WEAVE BEAD BACK GOUGE BACKING STRIP DIA


L.O

No
No

NO

NAME LB 52U (KOBELCO )


s - 7016 LS
( }TYUNDAI )

CLASS

GROU
F4

AMPS.

VOLTS

AC/
DC AC AC

POL

SPEED

MMA4IN
Manual Manual

E'7016
E 7016G

90-95 20-24
120

z-5

).2

130

20-24

HEAT TREATMENT
PREHE.AT TEMP

GAS

PREHEATTYPE
INTERPASS TEMP

IAWS Table Heating Torch / H. Element


660

2200 Max.

PWHT HOLDING TIME QA/QC SECTION

NA NA

: GAS COMP : FLOWRATE : BACKGAS :


SHIELD GAS N AUTHORITY

NA NA NA NA PURGERATF: NA

DATE
SIGN

)drh t
tttr...t...'r'tt'"rl

,/@\
srl,l r(ooN cAY

CEM}E

SEETO
QA/ OC SECTION
-P0 1/0

rffi#

I i (ril.+3/SW01724

4l {l

,TUNONG SHIPYARD LTD

WELDING PROCEDURE QUALTFICATION RECORD

PAGE PQR wPS DATE

4 oI

2ar 77Ss - 04 - 04
7155 - 04

2sl5l98

SAMPLE JOINT DE'I'AILS FORT-Y-K JOTNTS ( UNrT rN MM ) AS PER AWS D1.1 - ED. 98 FIG,C -TESTPOSITION FIG.B -TESTPOSITION nrc.j_- rEsT.Posnlau_
VERTICAL
(

FI}IT
( NARROWEST

FUIT
(WIDEST ROOT OPENING)

GREATEST GROOV-E DEPTH WrTH

ROOT OPENING )

SMAILEST GROOVEANGLE)

7x

I
('
FIG.D -TESTPOSITION
(

FIG.E -TESTPOSITION
OWRHEAD (WIDEST ROOT OPENING)

OWRHEAD NARROWEST ROOT OPENING)

BASE METAL SPECIFICATION

GR.

LREH

36

MATERIAL CLASS
PASS

AWS GROUP ELECTRODE

TO TO
AMPS.

GR.

LREH 36

AWS GROTJP II VOLTS

AC/

DC DIA NAME CLASS GROU FIG. A - WRTICAL ( GREATEST GROOW DEPTH / SMALLEST GROOVE ANGLE I 2.6 110- i20 24-26 AC LB 52U ( KOBELCO ) E 7016 F4 2 * CAP. S .7016 LS ( HYLTNDAI ) ).2 F4 130 - 140 26-28 AC E 7016G FIG. B - FLAT ( NARROI4'EST ROOT OPENING ) I 2.6 26 AC F4 110 - 12C 24 LB 52U ( KOBELCO ) 8',7016 ( 2 -CAP. S 7016 LS HYUNDAI ) 3.2 130 - 140 26-28 AC F4 E 7016G FIG. C - FLAT ( WDEST ROOT OPENING ) I r20 24-26 AC )./. t10 LB 52U ( KOBELCO ) 870t6 F4 2 - CAP. S - 7016 LS ( HYIJNDAI ) 3.2 130 - 140 26-28 AC E 7016G F4 FIG. D - OVEREEAD ( NARROWEST ROOT OPEMNG ) ( 2.6 110 - 120 24-26 AC E70T6 F4 LB 52U KOBELCO ) 2 - CAp. S - 7016 LS ( HYUNDAI ) 120 * I40 26-28 AC E'7016G F4 FIG. E- OWRHEAD (WIDEST ROOT OPENING) 1i0 - 120 24-26 AC F4 3.2 LB 52U ( KOBELCO ) E'7016 2-CAP. S - 7Oi6 LS ( HYIINDAI ) 3.2 r20 - t40 26-28 AC E70t6c F4 NO

POL.

SPEED

MM/MIN

)
Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual

OA/QC SECTION

AUTHORITY

DATE

:
:

x4rtqo

,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{

tl"lt-

MING FYE
SECTION

SIGN

QA/OC

File

.
WELDING WELDING WELDING

wffiffiw
PROCESS
: SMAW

Ms@ir%.-

IVPS : SMAW-9520-06 REV.O

JURONG SHIPYARD PTE LTD Regn No.: 199908265G

WELDING PROCEDURE SPECIFICATION BP ANGOLA PSVM (21-e5201

PQR: 7755-04-04
DATE:31st MARCH 2010

CODE
CLIENT SPEG

AWS D1.1
N/A

MANUAL/AUTO : MANUAL
PROGRESS : ALL POSITIONS POSITION : 6GR
PREPARATION & WELDING SEQUENCE (UNIT IN MM)

"t4=
,rs{}''rr/ t"
METAL SPECIFICATION : : MATERIAL CLASS
BAsE
QUALIFICATION TECHNIQUE

API 5L GR.X 52 N TO API 5L GR.X 52 N AWS GROUP llTO ll

RANGE : 9.1 mm & ABOVE THICKNESS


PIPE DIA LINE-UP CLAMP

CLEANING STRINGER BEAD WEAVE BEAD BACK STRIP BACK GOUGING


HEAT INPUT

: : : : :

GRINDING & BRUSHING YES YES (2Il2 X ELECTRODE DIA)


NO NO

RANGE : MAX 1.9 KJ/mm

: 219 mm : N/A
ELECTRODE NAME
LB-52 U

PASS NO

DIA

CLASS
AWS 5.1
E-7016

GROUP

(mm)
3.2

VOLTS ru)

AMPS (A)

DC/AC
POL

SPEED

(mm/min)

ROOT

20-24 20-24

on-oE
AC

90

120

SIDE A HOT / FILL / CAP LB-52 NS

F4

AWS 5.1
E-701 6G

4.0

120

- 230

100

130

HEAT TREATMENT PRE-HEATING PRE.HEAT ryPE INTER PASS P.W.H.T. HOLDING TIME

TS 65 mm 65'G

T> 65 mm 110'C

HEATING TORCH / HEATING ELEMENTS 250'G MAX N/A N/A


:rr

GAS SHIELDING GAS GAS COMPOSITION FLOW RATE

NA NA NA NA

BACK GAS

u
srG N:

o;\W;ge".,, t$il-ffiFgTlef{,s":!.

,;ffiffi'l: '.

1!:::.:il:z-

6^D
C,lqt<"LJ

DATE:

'N,fwr

hv\atx

r^r-oNk- G-e

03 o6 to

j
r

\)

{t :I::.

II\G

PAGE

SIIIPYARTI LTI)

WELDING PROCEDURE SPECIFICATION


SMAW
CODE

1of 24
7755 - 04

WPS

PQR

7755-04-04
2515198

DATE \'/ELDiNG PROCESS MAf {UAI / ALrfO


WELDINGPROGRESS WELDING POSITION

; :

AWS Di.1 - ED. 1998

MANUAL

ALL POSITIONS T-Y-K

CLIENT SPEC

NA

WP6: SHAW.SO81.01

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

PQR:

8MSuRFo2+01

4-8

Note :

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

joint details. O.D:219. 1xW.T. : 19.05 mm


API 5L GR.X 52N
AWS GROUP

No. of PASSES

II

TO TO

: :

API 5L GR.X 52N AWS GROUP U GRINDING / BRUSHING


Yes

THICKNESS PIPE DTA LINE-T'P CLAMP

9.5 and

ABOVE /

CLEANING
STRINGERBEAD WEAVE BEAD

219 and

ABOVE

NA

BACK GOUGE BACKING STRIP

Yes ( 2ra No

Electrode dia.)

No

LB.52U

8',l0t6
E 7016G

90-9s 20-24
120

Manual Manual

( KOBELCO ) s - 7016 LS
(

lmNDAr

130

20*24

GAS

PREI]EAT TEMP PREI{EAT TYPE


INTERPASS TEMP

660 C IAWS Table

SHIELD GAS
GAS COMP

Heating Torch / H. Element


2200 Max.

FLOW RATE

PWHT HOLDING TIME

NA NA

BACK GAS
PURGERATE

NA NA NA NA NA

DA'E

, ,AtF*yL:g5MING FY
SECTION

?r" *'n''unJ
l"si'1"i.

li':li4'|'liW0l72{

iiocN cAY

i-u$LNrstvtl

..TU f.'.

.ONG SIIIPYARD LTI)

WELDING PROCEDURE SPECIFICATION


T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS
FIG.B -TESTPOSITION
FLAT

SAINPT,N, JOINT DETAILS FOR

Dl.l

PAGE 2 oI 24 7755 -04 wPS PQR 77ss - 04 - 04 DATE 25lsl98


- ED. 98
FIG. C .TESTPOSITION FLAT (WIDEST ROOT OPENING)

FIG.A -TESTPOSITION
WRTICAL
( GREATEST GROO\rE DEPTH

WrTH

NARROWEST ROOT OPENING )

SMALLEST GROOVEANGLE)

,\ \

ir
650 750

FTG,D -TESTPOSITION OWRHEAD ( NARROWEST ROOT OPENING)

FIG.E -TESTPOSITION
OWRHEAD (WIDEST ROOT OPENING)

BASEMETAL
SPECIFICATION
GR.

LREH 36

MATERIAL CLASS
PASS

AWS GROUP ELECTRODE

il

TO TO

GR.

LREH 36

AWS GROUP II VOLTS

NO

NAME
FIG. A - WRTICA ( KOBELCO ) szu LB s - ?016 LS ( IrY[D{D4J) LB 52U ( KOBELCO ) S - 7016 LS ( HYLTNDAI

AMPS. MMA4IN DC DIA GROU CLASS ( GREATEST GROOW D IPTH / SMALLEST }ROOVE ANGLE ) Manual AC 110 - 120 24-26 2.6 F4 E 7016
F4 130
2.O

AC/

POL.

SPEED

2-

CAP.

E 7016G

- 140 26-28

AC

Manual

FIG.B-FLAT(N
1

870t6

F4

110 130

2 _ CAP.

I
2-CA&.

LB s2U ( KOBELCO ) S - ?016 LS ( HYIINDAI )

F4 E 7016G FIG, C - FLAT ( I4/IDEST ROOT OPENING 12C 1i0 F4 870t6 140 130 3.2 F4 E 7016G

- 120 z4 26 - 140 26-28 24-26 26-28 24-26 26-28


)

AC
AC

Manual Manual

AC AC AC AC AC AC

Marual
Manual Manual Manual Manual

FIC D - OWKHEAD ( NARROWEST P.99!


2.6
110 120

oWNL vG)

F4 8',7016 LB 52U ( KOBELCO ) ?) 120 - 140 F4 2-cAP. s - 7016 LS ( HY{JNDAI ) E 7016G FIG. E. OWRHEAI ( WIDEST ROOT )PBNING) 110 - 120 24-26 3.2 F4 ( 8',70t6 L,B 52U KOBELCO ) 5.2 120 - 140 26-28 F4 2-cAP. s - 7016 LS ( HYUID4J) E 7016G

Manual

QA/QC SECTION

'rl-:_T

N AUTHORITY
,<.j-j:-...., i)3
.:./'. ' ?-r. ! -:__ :

' *Khr DATE ....,u1.ll


n

f,c*
43/l;\r/

ffi
SECTION
t{GNzi

l '^.. :.. ...


t'- .:'
!,

l,

SIGN

SEETOH '

OA/.C

T1\I
:

SJtU&r'

'*[flzY
,

File

JUBONG SHIPYARD LTD

WELDING PROCEDURE QUALIFICATION RECORI)


SMAW

PAGE PQR WPS DATE : :

:3of 24 : 7755-04-04 i 77ss-04 : 2515198

WELDING PROCESS

CODE
CLIENT SPEC
PQR :

AWS D1.1 - ED. 1998

MANUAL / AUTO
WELDINGPROGRESS

WELDINGPOSITION

MANUAL ALL POSITIONS T.Y-K


NI]\/D

NA

S8i.iSMRP02-081

JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN

WPS: SMAW061-01

o
(-

Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details' DIMENSION OF TESTPIECE: O.D : 219. I xW.T. : l9,q5 rn4q BASE METAL TO API5L GR.X 52N SPECIFICATION TO AWS GROUP II MATERIAL CLASS
.

No. of PASSES

API5L GR.X 52N


AWS GROUP

II
GRINDING / BRUSHING
Yes Yes (Zrtz ,x Electrode dia.)

OUALIFIED RANGE
THICKNESS
PIPE 9.5 and ABOVE

DIA

219 and ABOVE

LINE-UP CLAMP
PASS

NA
ELECTRODE

CLEANING STRINGERBEAD WEAVE BEAD BACK GOUGE BACKING STRIP DIA


L.O

No
No

NO

NAME LB 52U (KOBELCO )


s - 7016 LS
( }TYUNDAI )

CLASS

GROU
F4

AMPS.

VOLTS

AC/
DC AC AC

POL

SPEED

MMA4IN
Manual Manual

E'7016
E 7016G

90-95 20-24
120

z-5

).2

130

20-24

HEAT TREATMENT
PREHE.AT TEMP

GAS

PREHEATTYPE
INTERPASS TEMP

IAWS Table Heating Torch / H. Element


660

2200 Max.

PWHT HOLDING TIME QA/QC SECTION

NA NA

: GAS COMP : FLOWRATE : BACKGAS :


SHIELD GAS N AUTHORITY

NA NA NA NA PURGERATF: NA

DATE
SIGN

)drh t
tttr...t...'r'tt'"rl

,/@\
srl,l r(ooN cAY

CEM}E

SEETO
QA/ OC SECTION
-P0 1/0

rffi#

I i (ril.+3/SW01724

4l {l

,TUNONG SHIPYARD LTD

WELDING PROCEDURE QUALTFICATION RECORD

PAGE PQR wPS DATE

4 oI

2ar 77Ss - 04 - 04
7155 - 04

2sl5l98

SAMPLE JOINT DE'I'AILS FORT-Y-K JOTNTS ( UNrT rN MM ) AS PER AWS D1.1 - ED. 98 FIG,C -TESTPOSITION FIG.B -TESTPOSITION nrc.j_- rEsT.Posnlau_
VERTICAL
(

FI}IT
( NARROWEST

FUIT
(WIDEST ROOT OPENING)

GREATEST GROOV-E DEPTH WrTH

ROOT OPENING )

SMAILEST GROOVEANGLE)

7x

I
('
FIG.D -TESTPOSITION
(

FIG.E -TESTPOSITION
OWRHEAD (WIDEST ROOT OPENING)

OWRHEAD NARROWEST ROOT OPENING)

BASE METAL SPECIFICATION

GR.

LREH

36

MATERIAL CLASS
PASS

AWS GROUP ELECTRODE

TO TO
AMPS.

GR.

LREH 36

AWS GROTJP II VOLTS

AC/

DC DIA NAME CLASS GROU FIG. A - WRTICAL ( GREATEST GROOW DEPTH / SMALLEST GROOVE ANGLE I 2.6 110- i20 24-26 AC LB 52U ( KOBELCO ) E 7016 F4 2 * CAP. S .7016 LS ( HYLTNDAI ) ).2 F4 130 - 140 26-28 AC E 7016G FIG. B - FLAT ( NARROI4'EST ROOT OPENING ) I 2.6 26 AC F4 110 - 12C 24 LB 52U ( KOBELCO ) 8',7016 ( 2 -CAP. S 7016 LS HYUNDAI ) 3.2 130 - 140 26-28 AC F4 E 7016G FIG. C - FLAT ( WDEST ROOT OPENING ) I r20 24-26 AC )./. t10 LB 52U ( KOBELCO ) 870t6 F4 2 - CAP. S - 7016 LS ( HYIJNDAI ) 3.2 130 - 140 26-28 AC E 7016G F4 FIG. D - OVEREEAD ( NARROWEST ROOT OPEMNG ) ( 2.6 110 - 120 24-26 AC E70T6 F4 LB 52U KOBELCO ) 2 - CAp. S - 7016 LS ( HYUNDAI ) 120 * I40 26-28 AC E'7016G F4 FIG. E- OWRHEAD (WIDEST ROOT OPENING) 1i0 - 120 24-26 AC F4 3.2 LB 52U ( KOBELCO ) E'7016 2-CAP. S - 7Oi6 LS ( HYIINDAI ) 3.2 r20 - t40 26-28 AC E70t6c F4 NO

POL.

SPEED

MM/MIN

)
Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual

OA/QC SECTION

AUTHORITY

DATE

:
:

x4rtqo

,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{

tl"lt-

MING FYE
SECTION

SIGN

QA/OC

File

Potrebbero piacerti anche