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Connector Tables for Harness 219-7461

CLR-GA

POS
1
2
3
4
5
6
7
8
9
10
11
12
BU-18
995-A12
13
14
PK-18
R746-A20
15
16
GN-18
G829-A2
17
18
19
20
21
22
23
24
BK-18
E963-A27
25
WH-18
G856-A22
26
27
GY-18
994-A10
28
29
PK-18
G833-A47
30
31
32
33
34
WH-18
E964-A26
35
YL-18
G857-A30
36
37
38
39
PK-18
C991-A33
40
41
42
43
44
45
YL-18
E966-A49
46
BU-18
E965-A48
47
48
49
50
51
52
53
54
55
BU-18
C967-A15
56
GY-18
R747-A6
57
58
59
60
61
YL-18
F421-A13
62
63
64
WH-18
T725-A32
65
66
67
68
69
70
71
WH-18
G828-A1
72
73
74
75
76
77
78
79
80
81
82
PU-18
N707-A31
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
OR-18-XLPE
T860-A34
99
100
101
102
103
GY-18-XLPE
T858-A23 104
WH-18-XLPE
T962-A29 105
BR-18-XLPE
T959-A18 106
GN-18-XLPE
T961-A28 107
BU-18-XLPE
T960-A19 108
109
110
111
112
113
114
WH-18-XLPE
T859-A37 115
PU-18-XLPE
T957-A16 116
117
YL-18-XLPE
T958-A17 118
119
120
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
ENDBELL
200mm
PAINT/PRO

INJECTOR HARNESS
CONNECTOR P300

ENGINE COOLANT
TEMPERATURE SENSOR
P100

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD
AIR)
P200

FUEL HARNESS
CONNECTOR
P93

ATMOSPHERIC PRESSURE
SENSOR J203

EJ-S4

(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING
SENSOR P402

EJ-S3

TIMING CALIBRATION
(TC) PROBE CONNECTOR
P400

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
P103

EJ-S2

EJ-S1

Harness 219-7461
Connector and Splice
Locations

ENGINE OIL PRESSURE


SENSOR J201

ELECTRONIC CONTROL MODULE


P2

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING
SENSOR P401

Connector Tables for Harness 240-8721


CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

QTY
1
1
200mm

J93
WIRE NAME POS TERM/PLUG
F421-L1
1
180-9339
G833-L2
2
180-9339
T725-L3
3
180-9339
N707-L4
4
180-9339
G828-L5
5
180-9339
G829-L6
6
180-9339
C991-L7
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
WEDGE
3E-3389
PAINT/PRO
110-3202

CLR-GA
YL-18
PK-18
QTY
1
1
200mm

P105
WIRE NAME POS TERM/PLUG
F421-L1
1
180-9340
G833-L2
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
PAINT/PRO
110-3202

CLR-GA
WH-18
GN-18
PK-18
QTY
1
1
200mm

J209
WIRE NAME POS TERM/PLUG
G828-L5
A
180-9339
G829-L6
B
180-9339
C991-L7
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
3E-3370
WEDGE
3E-3371
PAINT/PRO
110-3202

CLR-GA
WH-18
PU-18
QTY
1
1
200mm

P2
WIRE NAME

NOT USED
WIRE NAME POS TERM/PLUG
T725-L3
1
180-9340
N707-L4
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
PAINT/PRO
110-3202

TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

QTY
1
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
PK-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

P93
WIRE NAME
F421-A13
G833-A46
T725-A32
N707-A31
G828-A35
G829-A36
C991-A33

POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P100
WIRE NAME POS
995-A12
1
G833-A44
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P103
WIRE NAME POS
C967-A15
1
G833-A45
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P200
WIRE NAME POS
G828-A39
A
G829-A41
B
R746-A20
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
P/N
155-2264
155-2259
110-3202

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
110-3202

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
110-3202

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276
110-3202

J201
WIRE NAME POS TERM/PLUG
G828-A38
A
180-9339
G829-A43
B
180-9339
994-A10
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
PAINT/PRO
110-3202

CLR-GA
OR-18-XLPE
WH-18-XLPE

P300
WIRE NAME
T860-A34
T962-A29

POS
1
2
3
4
5
WH-18-XLPE
T859-A37
6
GN-18-XLPE
T961-A28
7
PU-18-XLPE
T957-A16
8
GY-18-XLPE
T858-A23
9
YL-18-XLPE
T958-A17
10
BR-18-XLPE
T959-A18
11
BU-18-XLPE
T960-A19
12
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
1
WEDGE
200mm
PAINT/PRO

CLR-GA
WH-18
YL-18
QTY
1
1
200mm

P400
WIRE NAME POS
G856-A22
1
G857-A30
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

160-7689

RENR8045-01
September 2005

TERM/PLUG
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

13

23

14

31

24

39

32

47

40

57

48

70

58

P/N
155-2252
155-2258
110-3202

227-4002

10

TERM/PLUG
180-9340
180-9340

22 21 20 19 18 17

P/N
155-2269
155-2261
110-3202

27 26 25 24 23
38 37 36 35 34 33

52 51 50 49

48 47 46 45

60 59 58 57

56 55 54 53
64 63 62 61

QTY
1
1
200mm

CLR-GA
BU-18
YL-18
QTY
1
1
200mm

P402
WIRE NAME POS
E965-A48
1
E966-A49
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

72 71 70 69

88 87 86 85 84 83

TERM/PLUG
180-9340
180-9340

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99


115 114 113 112 111

120 119 118 117 116

P/N
155-2269
155-2261
110-3202

C11 and C13 Industrial Engine


Electrical System

TERM/PLUG
180-9340
180-9340

32 31 30 29 28

76 75 74 73
P401
WIRE NAME POS
E963-A27
1
E964-A26
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

44 43 42 41 40 39

68 67 66 65

CLR-GA
BK-18
WH-18

16 15 14 13 12 11

129-7163

127-5485

(12-14 AWG)

(8-10 AWG)

129-7164

127-5486

(12-14 AWG)

(8-10 AWG)

LGK1-UP
GLS1-UP

P/N
155-2269
155-2261
110-3202

J203
WIRE NAME POS TERM/PLUG
G828-A40
A
180-9339
G829-A42
B
180-9339
R747-A6
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
PAINT/PRO
110-3202

9W-1951

C
B

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

P/N
227-4002
211-6807
110-3202

ENGINE SERVICE TOOL CONNECTOR

8T-8736

J63

Connector Tables for Harness 264-2354

TERMINATION
RESISTOR
P154

CUSTOMER
CONNECTOR

SPLICE
892-WH

SPLICE
120-OR

SPLICE
K990-GN

BU-16
GN-16
SPLICE
K900-YL

SPLICE
A234-BK

SPLICE
893-PK

Harness 264-2354
Connector and Splice
Locations

J61

OR-16
YL-16

(229-BK)

ELECTRONICS
GROUND STUD

RD-16
GN-16
YL-16
GN-16

(229-BK)

ELECTRONICS
GROUND STUD

(CAMSHAFT POSITION)
SECONDARY ENGINE
SPEED/TIMING SENSOR
P402

ENGINE COOLANT
TEMPERATURE SENSOR
P100

FUEL PRESSURE
SENSOR
J209

ENGINE OIL
PRESSURE
SENSOR
J201

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD AIR)
P200

GN
BU-16

GY-16
OR-16
BK

FUEL TEMPERATURE
SENSOR
P105

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
P103

WH-16
WH-16

TIMING CALIBRATION(TC)
PROBE CONNECTOR
P400

BU-16
OR-14
WH-16
YL

ATMOSPHERIC
PRESSURE
SENSOR
J203

OR-14
OR-14
PK-16
PU-16
GN-16
PK-16
WH-16
BK-14
BK-14
P1
BK-14
GY-16
YL-16
GN-16
YL-14

ELECTRONIC CONTROL MODULE

QTY
1
50mm
50mm
200mm
1

POS
1
125-E1
2
T993-E2
3
167-E3
4
A274-E4
5
F426-E5
6
M909-E6
7
893-E7
8
892-E8
9
382-E9
10
G971-E10
11
12
13
14
G469-E11
15
G488-E12
16
17
18
19
20
21
M910-E13
22
H407-E14
23
24
25
26
27
F404-E15
28
F420-E16
29
F424-E17
30
T936-E18
31
32
33
K990-E19
34
H405-E59
35
36
37
38
39
H406-E20
40
M904-E22
41
A234-E23
42
43
F716-E24
44
G968-E25
45
46
H405-E26
47
150-E27
48
E452-E28
49
K900-E29
50
51
150-E30
52
150-E31
53
387-E32
54
55
381-E33
56
57
G955-E34
58
E798-E35
59
G967-E36
60
229-E37
61
62
229-E38
63
64
229-E39
65
A307-E40
66
G969-E41
67
C912-E21
68
69
120-E42
70
ACCESSORY TABLE
PART NAME
PLUG_AS.
TUBE
TUBE
PAINT/PRO
ENDBELL

TERM/PLUG
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
133-0969
8T-8737
180-9340
180-9340
8T-8737
180-9340
9W-0844
180-9340
180-9340
8T-8737
9W-0844
9W-0844
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
9W-0844
8T-8737
9W-0844
8T-8737
9W-0844
180-9340
180-9340
180-9340
8T-8737
9W-0844

CLR-GA
OR-14
GN-16
GN-16
BR-16
YL-16
WH-16
PK-16
OR-16
BK-16
GY-16
GN-16
BU-16
YL-16
OR-16
BR-16
BK
YL
GN
OR-16
GN-16
PK-16
PK-16
BU-16
RD-16
GN-16
YL-14
WH-16
WH-16
PU-16
GN-16
OR-14
OR-14
BU-16
YL-16
GY-16
WH-16
BU-16
OR-16
WH-16
PK-16
QTY
1
50mm
50mm
1

J63

WIRE NAME POS TERM/PLUG


150-E27
1
9W-0852
M909-E6
2
180-9339
T936-E18
3
180-9339
G971-E10
4
180-9339
G969-E41
5
180-9339
892-E51
6
180-9339
893-E49
7
180-9339
167-E3
8
180-9339
A274-E4
9
180-9339
A307-E40
10
180-9339
G488-E12
11
180-9339
F426-E5
12
180-9339
F424-E17
13
180-9339
125-E1
14
180-9339
T993-E2
15
180-9339
A234-E46
16
133-0967
K900-E52
17
180-9339
K990-E55
18
180-9339
M904-E22
19
180-9339
C912-E21
20
180-9339
E798-E35
21
180-9339
382-E9
22
180-9339
H405-E59
23
180-9339
F404-E15
24
180-9339
F420-E16
25
180-9339
120-E44
26
9W-0852
F716-E24
27
180-9339
G968-E25
28
180-9339
381-E33
29
180-9339
G955-E34
30
180-9339
150-E30
31
9W-0852
150-E31
32
9W-0852
G469-E11
33
180-9339
H407-E14
34
180-9339
H406-E20
35
180-9339
E452-E28
36
180-9339
H405-E26
37
180-9339
M910-E13
38
180-9339
G967-E36
39
180-9339
387-E32
40
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 9X-1343
TUBE
5P-0702
TUBE
125-7876
BOOT
6I-4348

CLR-GA
YL-14
BK-14
BK
PK-16
WH-16
GN
YL

QTY
1
50mm
1
50mm
300mm
100mm

WIRE NAME
120-E43
229-E58
A234-E47
893-E48
892-E50
K990-E57
K900-E53

POS TERM/PLUG
A
9W-0852
B
9W-0852
C
133-0967
D
180-9339
E
180-9339
F
180-9339
G
180-9339
H
8T-8737
J
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 8T-8736
TUBE
125-7876
CAP
8C-6354
TUBE
5P-0702
WIRE
5P-9074
TUBE
113-7027

QTY
1
50mm
50mm
1
200mm
1

WIRE NAME POS


K900-E54
A
K990-E56
B
A234-E45
C
ACCESSORY TABLE
PART NAME
PLUG AS.
TUBE
TUBE
STRAP
PAINT/PRO
WEDGE

B
J

3E-7990

P154
CLR-GA
YL
GN
BK

12 11 10

TERM/PLUG
180-9340
180-9340
133-0969
P/N
174-0502
125-7876
5P-0702
3S-2093
110-3202
155-2276

3E-3364

155-2269

3E-3370

30 Page

OR-16
BR-16
OR-16
BK-16
BU-16
GN-16
PK-16
WH-16
PK-16
BR-16

WIRE NAME

RENR8045-01

J61

P1
CLR-GA

155-2267

A
B

A
C
C

174-0502

3E-3388

155-2273

155-2264

INJECTOR HARNESS
CONNECTOR
J300

P/N
160-7689
5P-0702
125-7876
110-3202
237-0336

Connector Table for


Harness 230-0960
J300
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW T860-J8
1
180-9339
WH-16-NW T962-J16
2
180-9339
3
8T-8737
4
8T-8737
5
8T-8737
WH-16-NW T859-J9
6
180-9339
GN-16-NW T961-J15
7
180-9339
PU-16-NW T957-J13
8
180-9339
GY-16-NW T858-J7
9
180-9339
YL-16-NW T958-J14
10
180-9339
BR-16-NW T959-J18
11
180-9339
BU-16-NW T960-J17
12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-7990
1
WEDGE
3E-5180

155-2252

12

11

10

9X-1343

J-S1

NO.5
CYLINDER
INJECTOR

Harness 230-0960
Connector and Splice
Locations

NO.4
CYLINDER
INJECTOR
J-S2
J-S3

10

11

15

16

20

21

25

26

30

31

35

36

40

NO.3
CYLINDER
INJECTOR
NO.2
CYLINDER
INJECTOR

NO.1
CYLINDER
INJECTOR

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
P401

NO.6
CYLINDER
INJECTOR

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS


(NOTE B)

P2
2274002
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

ENGINE OIL PRESSURE


TEMPERATURE SENSOR RETURN

PRIMARY ENGINE SPEED/TIMING (+)


TIMING CALIBRATION (TC) PROBE (-)

FUEL PRESSURE

SECONDARY ENGINE SPEED/TIMING (+)


SECONDARY ENGINE SPEED/TIMING (-)

INTAKE MANIFOLD AIR TEMPERATURE


ATMOSPHERIC PRESSURE

FUEL TEMPERATURE
NOT USED

PRESSURE SENSOR SUPPLY +5V

NOT USED

INJECTOR 5&6 HIGH

INJECTOR 1&2 HIGH


INJECTOR 6 LOW
INJECTOR 3 LOW
INJECTOR 5 LOW
INJECTOR 4 LOW

INJECTOR 3&4 HIGH


INJECTOR 1 LOW
INJECTOR 2 LOW

G828-A40
G828-A35
G828-A38
G828-A39

A-S1

G828-A1 WH-18

995-A12 BU-18

R746-A20 PK-18
G829-A2 GN-18

WH-18
WH-18
WH-18
WH-18

995-A12
C967-A15
G833-A45
G833-A44
G856-A22
G857-A30

G829-A36 GN-18
G829-A41 GN-18

BU-18
BU-18
PK-18
PK-18
WH-18
YL-18

995-A12 BU-18
G833-A44 PK-18

PROBE CONNECTOR

ENGINE COOLANT
TEMPERATURE SENSOR
130-9811

SIGNAL
RETURN

1
2

P103
1552269

C967-A15 BU-18
G833-A45 PK-18

G829-A2 GN-18

E963-A27 BK-18
G856-A22 WH-18

3E3364
TIMING/CALIBRATION(TC)

P100
1552269

A-S2
1

1
2

TERMINATION
RESISTOR
(134-2540)
(NOTE B&C)

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
130-9811

SIGNAL
RETURN

1
2

BATTERY

120

A-S4

G829-A42 GN-18
G829-A43 GN-18

G833-A47 PK-18
A-S3

G833-A47 PK-18
E964-A26 WH-18
G857-A30 YL-18

G833-A44 PK-18
G833-A45 PK-18
G833-A46 PK-18

994-A10
G828-A38
G828-A40
G828-A39
G829-A41
G829-A43
G829-A42
E963-A27
E964-A26
E965-A48
E966-A49
R746-A20
R747-A6

994-A10 GY-18
995-A12 BU-18
C967-A15 BU-18
C991-A33 PK-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
F421-A13 YL-18
G856-A22 WH-18
G857-A30 YL-18
N707-A31 PU-18
R746-A20 PK-18
R747-A6 GY-18
T725-A32 WH-18

C991-A33 PK-18

E966-A49 YL-18
E965-A48 BU-18

P402
1552269
E965-A48 BU-18
E966-A49 YL-18

P154
1740502

GY-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
BK-18
WH-18
BU-18
YL-18
PK-18
GY-18

P401
1552269
E963-A27 BK-18
E964-A26 WH-18

P200
1552267
G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18

A
B
C

ANALOG SENSOR POWER (+5V)


ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE DUE RESET SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER START VALVE
INLET AIR SHUTOFF SOLENOID RELAY

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD AIR)
239-3478

+5 VOLTS
RETURN
SIGNAL

OR-18
YL-18
GN-18

P1
1607689

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
201-6615

SIGNALSIGNAL+

BK-18
WH-18

HARNESS 264-2354

(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING SENSOR
201-6616

SIGNALSIGNAL+

BK-18
WH-18

AUXILIARY PRESSURE SENSOR


AUXILIARY TEMPERATURE SENSOR

J203
3E3370

G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18

C967-A15 BU-18
R747-A6 GY-18

A
B
C

+5 VOLTS
RETURN
SIGNAL

OR-18
YL-18
GN-18

ATMOSPHERIC PRESSURE
SENSOR
194-6722
STARTING AID OVERRIDE OVERRIDE SWITCH
RETARDER SOLENOID LO/HI SWITCH

J201
3E3370

F421-A13 YL-18

G828-A38 WH-18
G829-A43 GN-18
994-A10 GY-18

T725-A32 WH-18

A
B
C

+5 VOLTS
RETURN
SIGNAL

OR-18
YL-18
GN-18

ENGINE OIL PRESSURE


SENSOR
194-6725
DIAGNOSTIC
WARNING
MAINTENANCE DUE
RETARDER

J209
3E3370
A
G828-L5 WH-18
B
G829-L6 GN-18
C
C991-L7 PK-18

G828-A1 WH-18
INJECTOR
HARNESS
CONNECTOR
P300
1552252
T860-A34 OR-18-XLPE
T962-A29 WH-18-XLPE

N707-A31 PU-18

T859-A37
T961-A28
T957-A16
T858-A23
T958-A17
T959-A18
T960-A19

P93
1552264

J300
3E7990
T860-J8 OR-16-NW
T962-J16 WH-16-NW

1
2
3
4
5
6
7
8
9
10
11
12

WH-18-XLPE
GN-18-XLPE
PU-18-XLPE
GY-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE

HARNESS 230-0960
J-S1

T858-J7 GY-16-NW

J-S2

T859-J9 WH-16-NW

T859-J9 WH-16-NW
T961-J15 GN-16-NW
T957-J13 PU-16-NW
T858-J7 GY-16-NW
T958-J14 YL-16-NW
T959-J18 BR-16-NW
T960-J17 BU-16-NW

J-S3

T860-J8 OR-16-NW

T957-J13
T958-J14
T959-J18
T960-J17
T961-J15
T962-J16

T858-J1 GY-16-NW
T858-J2 GY-16-NW

T858-J1 GY-16-NW
T957-J13 PU-16-NW

F421-A13 YL-18
G833-A46 PK-18
T725-A32 WH-18
N707-A31 PU-18
G828-A35 WH-18
G829-A36 GN-18
C991-A33 PK-18

NO.1
CYLINDER
INJECTOR

T859-J3 WH-16-NW
T859-J4 WH-16-NW
T858-J2 GY-16-NW
T958-J14 YL-16-NW

T860-J6 OR-16-NW
T860-J5 OR-16-NW
PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW

T859-J3 WH-16-NW
T959-J18 BR-16-NW

+5 VOLTS
RETURN
SIGNAL

LAMP
LAMP
LAMP
LAMP

J1939 DATA (-)


NOT USED

FUEL PRESSURE SENSOR


194-6725

J93
3E3388

F421-L1
G833-L2
T725-L3
N707-L4
G828-L5
G829-L6
C991-L7

1
2
3
4
5
6
7
8

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

FUEL HARNESS
CONNECTOR

NO.2
CYLINDER
INJECTOR

OR-18
YL-18
GN-18

P105
1552269
F421-L1 YL-18
G833-L2 PK-18

NO.3
CYLINDER
INJECTOR

RETARDER SOLENOID MED/HI SWITCH


PTO INTERRUPT SWITCH
J1939 SHIELD

1552269

T725-L3 WH-18
N707-L4 PU-18

1
2

1
2

REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH

NOT USED

SIGNAL
RETURN

NOT USED
+BATTERY (UNSWITCHED)
COOLANT LEVEL SENSOR
J1939 DATA (+)

FUEL TEMPERATURE
SENSOR
130-9811

+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
75% OVERSPEED VERIFY SWITCH

HARNESS 240-8721

PTO ENABLE SWITCH


PTO RAMP UP/SET SWITCH

T860-A34 OR-18-XLPE
T859-J4 WH-16-NW
T960-J17 BU-16-NW

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

T860-J5 OR-16-NW
T961-J15 GN-16-NW

J63
ENGINE SERVICE
TOOL CONNECTOR
8T8736
120/YL
A (+)BATTERY
229/BK
B (-)BATTERY
A234/BK
C J1939 SHIELD
D CAT DATA LINK(+)
893/PK
E CAT DATA LINK(-)
892/WH
K990/GN
F J1939(-)
K900/YL
G J1939(+)
H
J

A B C

G829-A3 GN-18

994-A10 GY-18

T858-A23
T962-A29
T959-A18
T961-A28
T960-A19

BATTERY
DISCONNECT
SWITCH

PTO RAMP DOWN / RESUME SWITCH


BATTERY (-)

NO.4
CYLINDER
INJECTOR

BATTERY (-)
BATTERY (-)
THROTTLE POSITION SENSOR
SOLENOID COMMON
THROTTLE POSITION SENSOR #2

NO.5
CYLINDER
INJECTOR

+BATTERY (SWITCHED)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

BATTERY

1297163

NOTE D
G

G469/BU
G488/GN

K990/GN

K990/GN

K900/YL

K900/YL

892/WH
893/PK
120/YL

892/WH
893/PK
120/YL

ST

NOTE D

NOTE D

M910/OR
H407/YL

F404/RD
F420/GN
F424/YL
T936/GN

K990/GN
H405/BU(35)

H406/GY
M904/OR
A234/BK
F716/WH
G968/WH
H405/BU(47)
150/OR(48)
E452/WH
K900/YL
150/OR(52)
150/OR(53)
387/PK

ALTERNATOR

381/PU
G955/GN
E798/PK
G967/WH
229/BK(61)

T860-J6 OR-16-NW
T962-J16 WH-16-NW

T958-A17 YL-18-XLPE

+8V
SIGNAL
RETURN

COOLANT LEVEL
SENSOR
OFF ENGINE

P220/J220
A
C
B

+5V
SIGNAL
RETURN

AUXILIARY
PRESSURE
SENSOR

J403/P403
C
A
B

SIG
+ BAT.
- BAT.

DESIRED
SPEED
CONTROL
(NOTE W)

ON

OFF

1
2

ALTERNATE ETHER VALVE WIRING

P515
1552269
BK-18
BK-18

1
2

STARTING AID OVERRIDE SW

MAINTENANCE DUE RESET SW

14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SNSR
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
ETHER START VALVE
STARTING AID OVERRIDE SW
MAINTENANCE DUE RESET SW
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
75% OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW

TORQUE LIMIT SW

REMOTE SHUTDOWN SW (NOTE K)

INTERMEDIATE ENGINE SPEED SW

OVERSPEED VERIFY SW

PTO INTERRUPT SW

PTO ENABLE SW

PTO RAMP UP/SET SW


PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
RETARDER LAMP
14 AWG
+BAT. (SWITCHED)
CAT DATA LINK CAT DATA LINK +

PTO RAMP
UP/DOWN SWITCH
MAINTENANCE
DUE LAMP

CB
1A

ALTERNATE RETARDER WIRING

RETARDER LO/HI SWITCH

RETARDER SOLENOID
ON/OFF SWITCH

MED

1A

LOW RETARD SWITCH


(ACTUATE ON CLOSE)

HI

1A

MEDIUM RETARD SWITCH


(ACTUATE ON CLOSE)

229/BK(65)
A307/GY
G969/YL
C912/GN
120/YL

ACTUATE BOTH SWITCHES


FOR HIGH RETARD

MAX LENGTH 40 METERS

J1939 SHIELD
J1939 DATA +
J1939 DATA -

WARNING LAMP

CB

RETARDER MED/HI SWITCH

HI

DIAGNOSTIC LAMP

CB

RETARDER LO/HI SWITCH

LO
MED

LO

RETARDER MED/HI SWITCH

229/BK(63)

RETARDER LAMP

CB
1A

A
B
C
D
E
F
G
H
J

(153-2707)
(NOTES B & E)

NO.6
CYLINDER
INJECTOR

MAX LENGTH 30 METERS


C B A

ENGINE OIL
PRESSURE
207-2824

ENGINE COOLANT
TEMPERATURE
207-2823

VOLTMETER
207-2822

TACHOMETER
207-2825

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+

RS485A
RS485B
GAUGE GROUND
GAUGE V+

OPTIONAL CONTROL PANEL

C B A

+ BAT.
- BAT.
CAT DATA LINK +
CAT DATA LINK -

(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN

ELECTRONIC CONTROL MODULE


FUEL
PRESSURE
211-0745

ETHER
START
VALVE
(NOTE V)

1
2

ETHER START VALVE


BATTERY(-)

ETHER
START
VALVE
(NOTE V)

KEYSTART
SWITCH

ELECTRONIC CONTROL MODULE (ECM)

T859-A37 WH-18-XLPE
T957-A16 PU-18-XLPE

ETHER START
VALVE RELAY
(NOTE V)

START RELAY
(SMMS)

J61
P61
9X1343
+BAT. (UNSWITCHED)
1
150/OR(48)
M909/GN
2
TORQUE LIMIT SW
3
RETARDER LAMP
T936/GN
G971/BR
4
INLET AIR SHUTOFF SOLENOID RELAY
5
G969/YL
SOLENOID COMMON
892/WH
6
CAT DATA LINK 893/PK
7
CAT DATA LINK +
8
DIG SNSR PWR (+8V)
167/OR
A274/BK
9
DIG SNSR RETURN
10
A307/GY
THROTTLE POSITION SNSR
11
AUXILIARY TEMP SNSR
G488/GN
12
F426/BU
MAINTENANCE DUE RESET SW
F424/YL
13
MAINTENANCE DUE LAMP
125/OR
14
ANLG SNSR PWR (+5V)
T993/BR
15
ANLG SNSR RETURN
16
A234/BK
J1939 SHIELD
17
K900/YL
J1939 DATA +
18
K990/GN
J1939 DATA 19
M904/OR
PTO INTERRUPT SW
20
C912/GN
THROTTLE POSITION SENSOR #2
21
E798/PK
NC
382/PK
22
ETHER START VALVE
23
NC
H405/BU(35)
24
F404/RD
DIAGNOSTIC LAMP
F420/GN
25
WARNING LAMP
26
+BAT. (SWITCHED)
120/YL
F716/WH
27
REMOTE SHUTDOWN SW
28
G968/WH
INTERMEDIATE ENGINE SPEED SW
29
PTO ENABLE SW
381/PU
30
PTO RAMP UP/SET SW
G955/GN
31
150/OR(52)
+BAT. (UNSWITCHED)
32
150/OR(53)
+BAT. (UNSWITCHED)
33
G469/BU
AUXILIARY PRESS. SNSR
34
RETARDER LO/HI SWITCH
H407/YL
35
H406/GY
RETARDER MED/HI SWITCH
36
E452/WH
COOLANT LEVEL SNSR
37
H405/BU(47)
NC
38
M910/OR
STARTING AID OVERRIDE SW
39
PTO RAMP DOWN/RESUME SW
G967/WH
40
387/PK
75% OVERSPEED VERIFY SW

M909/GN
T936/GN
G971/BR
G969/YL
167/OR
A274/BK
A307/GY
G488/GN
F426/BU
F424/YL
125/OR
T993/BR
M904/OR
E798/PK
382/PK
F404/RD
F420/GN
F716/WH
G968/WH
381/PU
G955/GN
G469/BU
H407/YL
H406/GY
E452/WH
H405/BU(35)
H405/BU(47)
M910/OR
G967/WH
387/PK
150/OR(48)
150/OR(52)
150/OR(53)
C912/GN

P800/J800
A
C
B

ETHER START VALVE

A234/BK

AUXILIARY
TEMPERATURE
SENSOR

BAT.

ELECTRONICS
GROUND STUD
NOTE A

A234/BK

SIGNAL
RETURN

BATTERY(-)

STARTING
MOTOR

229/BK(63)
229/BK(61)
229/BK(65)

1297164
1

MTR

125/OR
T993/BR
167/OR
A274/BK
F426/BU
M909/GN
893/PK
892/WH
382/PK
G971/BR

OPTIONAL
WIRING

P142/J142
1
2

-BAT

PRIMARY ENGINE SPEED/TIMING (-)


TIMING CALIBRATION (TC) PROBE (+)

HARNESS 219-7461

1297163

PRESSURE SENSOR RETURN

P400
1552269
G856-A22 WH-18
G857-A30 YL-18

INTAKE MANIFOLD AIR PRESSURE

INLET AIR SHUTOFF


SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF


SOLENOID (NOTE V)

1297164

ENGINE COOLANT TEMPERATURE

1
2

B A C

120-C34 YL-16
K900-C47 YL
K990-C48 GN
A234-C49 BK

1
2
3
4
5
6

229-C50 BK-16

+BATTERY
J1939 DATA+
J1939 DATAJ1939 SHIELD

RS485A
RS485B
GAUGE GROUND
GAUGE V+

GROUND

N782-G1 BU-18

G-S1

N783-G2 GN-18
N784-G3 WH-18
N785-G4 BU-18

N783-G10 GN-18

G-S3
G-S4

G-S8

N785-G12 BU-18

1
2
3
4
5
6

BU-18
GN-18
WH-18
BU-18
N782-G30
N783-G31
N784-G32
N785-G33

BU-18
GN-18
WH-18
BU-18
N782-G34
N783-G35
N784-G36
N785-G29

G-S12

N785-G20 BU-18

Cross Reference for Diagnostic Codes

N784-G32 WH-18

G-S16

N785-G28 BU-18

120-C35 YL-16

N785-G33 BU-18

WARNING LAMP
7N5876

120-C21 YL-16
DIAGNOSTIC LAMP
7N5876

MAINTENANCE DUE LAMP


7N5876

Diagnostic Code
Flash Code SPN(1)/FMI Code
or
Event Code

BATTERY

1835-16

101-C39 RD-14
391-C33 PK-14
F404-C9 RD-16
F420-C8 GN-16
120-C45 YL-14
229-C50 BK-16
F424-C41 YL-16

229-C54 BK-14

229-C50 BK-16
120-C34 YL-16
F420-C8 GN-16
F404-C9 RD-16
F424-C41 YL-16
120-C36 YL-16

1297163
1

120-C36 YL-16

1297164
200-V2 BK-14

120-C45 YL-14

OFF
ON
ST

1275486

1275486

START RELAY

BK-18
BK-18

1
2

K900-C47 YL
K990-C48 GN
A234-C49 BK

RETARDER SOLENOID MED/HI


PTO INTERRUPT
J1939 DATA LINK SHIELD
REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
J1939 DATA LINK (+)

PTO RAMP UP SWITCH


PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)
BATTERY (-)
BATTERY (-)
THROTTLE POSITION 1 (PWM)
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH

ELECTRONIC CONTROL MODULE

893-C12 GN-16
892-C11 BR-16

K990-C24 GN
K990-C43 GN
120-C7 YL-14
120-C45 YL-14

A
B
C

C-S2
1

C-S3
1

C-S4
1

A234-C23 BK
K900-C27 YL
K990-C25 GN

120-C19 YL-14
229-C28 BK-14
A234-C23 BK
893-C12 GN-16
892-C11 BR-16
K990-C25 GN
K900-C27 YL

A
B
C
D
E
F
G
H
J

(+)BATTERY
(-)BATTERY
J1939 SHIELD
CAT DATA LINK(+)
CAT DATA LINK(-)
J1939(-)
J1939(+)

24

120-C19 YL-14

25

K990-C32 GN
K990-C15 GN
K900-C14 YL
K900-C13 YL

F404-C9 RD-16
F420-C8 GN-16
F424-C41 YL-16

C-S7

C-S5

C-S6

A234-C46 BK
K990-C43 GN
K900-C42 YL

120-C7 YL-14
120-C45 YL-14
229-C28 BK-14
892-C11 BR-16
893-C12 GN-16
K900-C42 YL
K990-C43 GN
A234-C46 BK

229-C30 BK-14

391-C56 PK-14
229-C57 BK-14

1
2

DIODE
1893158

K990-C15 GN
391-C31 PK-14
F716-C5 WH-16

F716-C5 WH-16

150-C1 OR-14
K900-C13 YL
150-C2 OR-14
150-C6 OR-14
229-C51 BK-16
G955-C3 GN-16
G967-C4 WH-16
229-C17 BK-14

229-C28 BK-14
120-C45 YL-14
150-C1 OR-14
F716-C5 WH-16
150-C6 OR-14
150-C2 OR-14
F404-C9 RD-16
F420-C8 GN-16
G955-C3 GN-16
G967-C4 WH-16
F424-C41 YL-16
F426-C52 BU-16
229-C51 BK-16
229-C16 BK-14
229-C18 BK-14
229-C17 BK-14

C-S10
1

229-C30 BK-14

229-C28 BK-14
229-C59 BK-14

229-C18 BK-14

C-S11
1

229-C16 BK-14

229-C50 BK-16
229-C29 BK-14
229-C44 BK-14

247-09

61

110-16

J1939 Data Link communications


High Engine Coolant Temperature Warning

E361(2)

110-00

545-06

Ether Start Relay short to ground

111-17

E059

Low Engine Coolant Level Warning

2417-06

Ether Injection Control Solenoid short to ground

111-18

E057

Low Engine Coolant Level Derate

1835-03

Auxiliary Pressure Sensor open/short to +batt

111-01

E058

Low Engine Coolant Level Shutdown

Auxiliary Pressure Sensor short to ground

111-17

1836-03

1836-03

Auxiliary Temperature Sensor open/short to +batt

111-18

1836-04

1836-04

Auxiliary Temperature Sensor short to ground

111-01

111-02

111-02

Engine Coolant Level Sensor Loss of Signal

174-03

174-03

Fuel Temperature open/short to +batt

63

High Engine Coolant Temperature Derate


High Engine Coolant Temperature Shutdown

94-15

174-04

Fuel Temperature short to ground

678-03

41-03

8 Volt DC Supply short to +batt

678-04

41-04

8 Volt DC Supply short to ground

262-03

5 Volt Sensor DC Power Supply short to +batt

Low Engine Coolant Level Warning


E2143(2)

E096

1636-15
64

100-03

Engine Oil Pressure open/short to +batt

100-04

100-04

Engine Oil Pressure short to ground

100-10

100-10

Engine Oil Pressure abnormal rate of change

102-03

102-03

Boost Pressure Sensor short to +batt

Ground
Circuit
Connection
Number
Identification

200-L32 BK-14
105-9344

Related Electrical Service Manuals


Title

Form Number
RENR5042
SENR9853

High Fuel Pressure Warning

High Inlet Air Temperature Shutdown

174-15
65

Component
Part Number

Systems Operation / Testing and Adjusting

174-16

High Fuel Temperature Warning


E363(2)

High Fuel Temperature Derate


High Fuel Temperature Shutdown

651-05

001-05

Injector Cylinder 1 open circuit

(+) BATTERY

651-06

001-06

Injector Cylinder 1 short

(+) BATTERY SWITCHED

651-11

001-11

Injector Cylinder #1 fault

STARTING CIRCUIT

652-05

002-05

Injector Cylinder 2 open circuit

(-) BATTERY / SENSOR RETURN

72

652-06

002-06

Injector Cylinder 2 short

SENSOR / ACTUATOR SUPPLY

652-11

002-11

Injector Cylinder #2 fault

73

653-05

003-05

Injector Cylinder 3 open circuit

Boost Pressure Sensor short to ground

653-06

003-06

Injector Cylinder 3 short

102-10

Boost Pressure Sensor abnormal rate of change

653-11

003-11

Injector Cylinder #3 fault

108-03

274-03

Atmospheric Pressure open/short to +batt

654-05

004-05

Injector Cylinder 4 open circuit

SIGNAL PLUS TO ECM


SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
DATA LINK PLUS
DATA LINK MINUS

74

274-04

Atmospheric Pressure short to ground

654-06

004-06

Injector Cylinder 4 short

110-03

Engine Coolant Temperature open/short to +batt

654-11

004-11

Injector Cylinder #4 fault

110-04

110-04

Engine Coolant Temperature short to ground

655-05

005-05

Injector Cylinder 5 open circuit

28

91-13

91-13

Throttle Position calibration required

655-06

005-06

Injector Cylinder 5 short

32

91-08

91-08

Throttle Position signal abnormal

655-11

005-11

Injector Cylinder #5 fault

IDENT.
A
L
J

190-08

190-08

Engine Speed signal abnormal

656-05

006-05

Injector Cylinder 6 open circuit

ABBREVIATION

723-08

342-08

Secondary Engine Speed signal abnormal

656-06

006-06

Injector Cylinder 6 short

Engine Overspeed Warning

656-11

006-11

Injector Cylinder #6 fault

Engine Overspeed Shutdown

1072-05

791-05

Low/High Retarder Solenoid Current Low (Open)

1072-06

791-06

Low/High Retarder Solenoid Current High (Short)

ALT
ATA
CB
CIS
DIG
ECM
NC
PWM
SM
SMMS

75

76

E362(2)
94-03

THIS SCHEMATIC IS FOR THE C11 and C13 INDUSTRIAL ENGINES (GLS/LGK)

94-03

Fuel Pressure open/short to +batt


184

94-04

94-04

Fuel Pressure short to ground

1073-05

792-05

Med/High Retarder Solenoid Current Low (Open)

105-03

172-03

Intake Manifold Air Temp open/short to +batt

1073-06

792-06

Med/High Retarder Solenoid Current High (Short)

105-04

172-04

Intake Manifold Air Temp short to ground

637-13

261-13

HARNESS
219-7461
264-2354
240-8721
230-0960

CHG
04
00
01
01

(J2 / ENGINE HARNESS)


(J1 / CUSTOMER HARNESS)
(FUEL HARNESS)
(INJECTOR HARNESS)

ALTERNATOR
AMERICAN TRUCKING ASSOCIATION
CIRCUIT BREAKER
CUSTOMER IGNITION SWITCH
DIGITAL
ELECTRONIC CONTROL MODULE
NO CONNECTION
PULSE WIDTH MODULATION
STARTING MOTOR
START MOTOR MAG SWITCH

HI/LO IDLE
110-7884

42

100-17

G967-C4 WH-16
G955-C3 GN-16
229-C50 BK-16
229-C54 BK-14
F424-C41 YL-16
F404-C9 RD-16
F420-C8 GN-16
120-C45 YL-14
150-C2 OR-14
150-C1 OR-14
150-C6 OR-14

Fuse
Pin or Socket
Number

Low Engine Coolant Level Shutdown

102-04

38

Plug
Wire
Gauge

Troubleshooting

102-10

37

F426-C52 BU-16

229-C29 BK-14
229-C51 BK-16

Single Wire
Connector

Wire
Color

Low Engine Coolant Level Derate

102-04

35

MAINTENANCE
CLEAR SWITCH
3N-5716
1

Socket

5 Volt Sensor DC Power Supply short to ground

100-03

190-00

229-C53 BK-16

Pin

High Inlet Air Temperature Warning

1636-00

71

190-15

391-C33 PK-14

325-AG135 PK-14

Part Number For


J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2

E539(2)

174-00

Engine Timing calibration required


Low Engine Oil Pressure Warning

229-C58 BK-14

639-09

P274
1117898

110-03

229-C44 BK-14
229-C53 BK-16
120-C45 YL-14
150-C1 OR-14
150-C6 OR-14
150-C2 OR-14
F404-C9 RD-16
F716-C5 WH-16
F420-C8 GN-16
G955-C3 GN-16
G967-C4 WH-16
F424-C41 YL-16
F426-C52 BU-16
229-C51 BK-16
229-C54 BK-14
229-C16 BK-14
C-S8
229-C57 BK-14
229-C18 BK-14
229-C17 BK-14

Check Programmable Parameters

34

STOP SWITCH
111-1325

A234-C37 BK

268-02

J174
1306795

27

C-C13
1552269

893-C12 GN-16
892-C11 BR-16
120-C7 YL-14
120-C45 YL-14
229-C28 BK-14

630-02

P174
1306795

108-04
C-S9

391-C56 PK-14

Connector Reference
Designator

26

391-C31 PK-14

A234-C40 BK
A234-C37 BK

System Voltage intermittent/erratic

Ether Injection Control Solenoid open/short to +batt

262-04

229-C28 BK-14
893-C12 GN-16
892-C11 BR-16

46

100-18
100-01

E360(2)

Low Engine Oil Pressure Derate


Low Engine Oil Pressure Shutdown

(1) Suspect Parameter Number


CIRCUIT BREAKER
6T-3643
15A

101-C39 RD-14

(2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order
to designate a warning, a derate, or a shutdown.

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CONNECTION TO BATTERY (-).
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
TERMINATION RESISTOR) IS 40 METERS
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
FOR ALL J1939 DATA LINK CONNECTIONS
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
ON RELAY COILS AND SOLENOID COILS.
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
INSTALLATION GUIDE.

150-C38 OR-14
120-C7 YL-14
1607689
P1

J154
3E3370

1743016
TERMINATION
RESISTOR

K900-C26 YL
K900-C42 YL

168-02

2417-05

PTO ENABLE SWITCH

F426-C52 BU-16

168-02

Ether Start Relay open/short to +batt

1079-04

BATTERY (+) - UNSWITCHED


BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH

J63
ENGINE SERVICE
TOOL CONNECTOR
9W1951

J1939 DATA LINK (-)

A234-C22 BK
A234-C46 BK

C-S1

System Voltage low

545-05

620-04

LAMP
LAMP
LAMP
LAMP

K900-C26 YL
K990-C24 GN
A234-C22 BK

168-01

START AID OVERRIDE


RETARDER SOLENOID LO/HI SWITCH

DIAGNOSTIC
WARNING
MAINTENANCE OVERDUE
RETARDER

A
B
C

168-01

110-15

1079-03

TERMINATION
RESISTOR

AUXILIARY PRESSURE
AUXILIARY TEMPERATURE

High Auxiliary Temperature Shutdown

System Voltage high

1835-04

21

C-C2
1740502

1
2
3
4

58

620-03

C-C11
1743016

A
B
C

56

168-00

1835-04

174-04

A
B
C

C-C8
1552267

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

High Auxiliary Temperature Derate

51

168-00

62

P515
1552269
391-C55 PK-14
229-C30 BK-14

DT TEE
1330970

ANALOG SENSOR POWER (+5V)


ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID

E445(2)

13

391-C55 PK-14

High Auxiliary Temperature Warning

1835-03

101-C20 RD-10

ALTERNATOR

1275485

Harness And Wire Symbols

626-06

150-C38 OR-14

1275485
NOTE D

1836-15

N/A

101-C39 RD-14

BAT.

Harness identification code


This example indicates
wire 135 in harness "AG".

Description of Code

626-05

R
C
S
B

High Auxiliary Pressure Derate


High Auxiliary Pressure Shutdown

KEYSWITCH
3E0156

391-C33 PK-14

STARTING
MOTOR

E443(2)

1836-00

1297164
101-V1 RD-14

MTR

High Auxiliary Pressure Warning

1835-00

1836-16

1297163

120-C34 YL-16
F420-C8 GN-16
F404-C9 RD-16
120-C36 YL-16
F424-C41 YL-16

OPTIONAL
WIRING

101-C10 RD-10

30 Page, Color 2

RENR8045-01

BATTERY
DISCONNECT
SWITCH

1552269
1
2

Description of Code

Diagnostic
Code
Flash Code SPN(1)/FMI Code
or
Event Code

1835-15
3E3364
101-V1 RD-14
200-V2 BK-14

BATTERY

DEVICE

G-C6
1552273

N783-G31 GN-18

G-S15

N784-G27 WH-18

(165-0200)
MAX LENGTH 1 METER
(NOTE B)

N782-G30 BU-18

G-S14

N783-G26 GN-18

G-S11

N784-G19 WH-18

G-C5
1552273

G-S13

N782-G25 BU-18

G-S10

N783-G18 GN-18

G-S7

N784-G11 WH-18

G-S9

N782-G17 BU-18

G-S6

1
2
3
4
5
6

1
2
3
4
5
6

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18
G-S5

N782-G9 BU-18

G-S2

G-C4
1552273

N782-G21
N783-G22
N784-G23
N785-G24

G-C1
1552273
1
2
3
4
5
6

G-C3
1552273

N782-G13
N783-G14
N784-G15
N785-G16

BU-18
GN-18
WH-18
BU-18

G-C2
1552273

N782-G5
N783-G6
N784-G7
N785-G8

CONTROL MODULE
210-4309

C-C7
1552273

1
2
3
4
5
6

1
2
3
4
5
6

120
TERMINATION
RESISTOR
(174-3016)
(NOTE B & C)

K900-C14 YL
K990-C32 GN
A234-C40 BK

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES


WITHOUT CATERPILLAR ENGINEERING APPROVAL
UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL

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