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2-12-2003

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Power calculation BULK Handling


In Order to calculate the necessary power required the following formula may be used: CxfxL Qt x H P = ( 3.6 x Gm x V + Qt ) + 367 367 P = Necessary power (kW) C = Frictional resistance in belts, bearings etc. (Fig.I) f = Friction in conveyor Pulleys is fixed to 0.025 - 0.030. L = Centre-to-centre distance between drum motor and idler Pulley (m) Gm = Weight of belt and rotating parts in conveyor Pulleys as well as idler Pulley (Fig. II) V Qt H B = = = = Velocity (m/sec.) Capacity of the belt (t/h) Lift (m) Belt width (mm)

The power calculation does NOT include the extra power required for belt scrapers, ploughs, cleaners or receiving hoppers. Fig. I L (m) C L (m) C L (m) C L (m) C Fig. II B (mm) Gm for standard conveyor Gm for heavy and profiled belts Gm ( kg/m ) 500 17 20 600 26 30 650 28 32 800 40 45 1000 56 62.5 1200 70 80 1400 85 110 1600 105 135 1800 120 160 Factor C 3 9.0 16 3.6 80 1.9 400 1.25 4 7.6 20 3.2 100 1.8 500 1.20 5 6.6 25 2.9 125 1.65 600 1.17 6 5.9 32 2.6 160 1.59 700 1.13 8 5.1 40 2.4 200 1.47 800 1.11 9 5.5 50 2.2 250 1.38 900 1.08 10 4.1 63 2.0 300 1.33 1000 1.05

After choice of drum motor power, the required belt pull and power consumption may be calculated as shown below: Required Torque DxP M = 500 x V M = torque (Nm) D = diameter (m) V = speed (m/sec) Power Consumption (Accurate to +/-20%) P x 1000 l = 0.9 x U I = power consumption(A) P = power (kW) U = voltage (V) Required Belt Pull 1000 x P F = V F = belt pull (N) P = power (kW) V = speed (m/sec.)

For more information please contact RULMECA or open our Web Page www.rulmeca.com, where you can down load the latest edition of RULMECAs power calculation program. Alternatively, please fill in the following pages and we will run the power calculation on your behalf.

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