Illustrated Parts Manual: Models 10VP 15VP 20VP

Illustrated Parts Manual
Models
10VP
15VP
20VP
3120729
April 29, 2011
REVISION LOG
Note: This manual for use with VP Models built serial number 0130001577 to Present. For machines with serial numbers prior
to 0130001577 refer to manual part number 3123001.
September 1997 - Original Issue (Manual edited to Final Assembly 0010548 Rev. 1)
November 1997 - Change 1 (Manual edited to Final Assembly 0010548 Rev. 4)
Pages Effected:
Cover
Effectivity Page a
Section 1 Pages: 1-2 to 1-5, 1-10, 1-11
Section 2 Pages: 3-2, 3-6, 3-10, 3-13
Section 3 Pages: 1-2 to 1-5, 1-10, 1-11
Section 4 Pages: 4-2 to 4-13
Section 6 Pages: 6-3
Section 8 Pages: 8-2 to 8-5
March 17, 2000 - Revised (Manual edited to Final Assembly 0010548 Rev. 20)
September 12, 2000 - Revised (Manual edited to Final Assembly 0010548 Rev. 25)
March 19, 2003 - Revised (Manual edited to Final Assembly 0010548 Rev. 30)
November 1, 2006 - Revised
April 29, 2011 - Revised
3120729
REVISION LOG
3120729
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1
1-2
1-3
1-4
BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

REAR DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
WHEEL DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
JLG POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1
2-2
2-3
2-4
2-5
2-6
GROUND CONTROL/POWER PACK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .2-2

PLATFORM CONTROLS AND CABLES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . .2-6
BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
PUMP/MOTOR/TANK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
OPTION INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1
3-2
3-3
3-4
MAST ASSEMBLY - 10VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

MAST ASSEMBLY - 15VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
MAST ASSEMBLY - 20VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
MAST MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370) . . . . . . . . . . . . . . . . . . .4-2

MOLDED PLATFORM INSTALLATION (S/N 02370 TO PRESENT) . . . . . . . . . . . . . . . .4-6
QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE RAIL ENTRY . . . . . . . . . . .4-10
QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (PRIOR TO
S/N 02256) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (S/N 02256
TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (PRIOR TO
S/N 02256) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (S/N 02256 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
OPTIONAL PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .4-28
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1
LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1
HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1
7-2
7-3
7-4
7-5
3120729
ELECTRICAL SCHEMATIC (PRIOR TO S/N 01491) . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

ELECTRICAL SCHEMATIC (S/N 01491 TO PRESENT)
. . . . . . . . . . . . . . . . . . . . . . .7-3
ELECTRICAL SCHEMATIC (UL/EE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
HARNESS AND CABLES INSTALLATION (STANDARD MACHINES) . . . . . . . . . . . . .7-6
HARNESS AND CABLES INSTALLATION (EE MACHINES) (S/N 03094 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1
DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
ii
3120729
SECTION 1 BASE
TABLE OF CONTENTS
FIGURE
1-1
1-2
1-3
1-4
DESCRIPTION
BASE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WHEEL DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JLG POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
1-2
1-8
1-12
1-14
S
E
C
T
I
O
N
1
B
A
S
E
3120729
1-1
SECTION 1 BASE
S
E
C
T
I
O
N
FIGURE 1-1. BASE ASSEMBLY
9
10
35
9
10
21
34
31
32
33
30
119
120
121
115
103
104
105
109
106
22
102
11
13
B
A
S
E
206
202
29
204
27
28
13
10
14
15
9
201
16
5
26
208
21
1
NOTE: REPLACEMENT DECALS
MUST BE ORDERED SEPARATELY
- SECTION 8.
111
112
110
18
37
38
104
103
105
209
203
201
108
107
112
113
101
36
117
104
105
116
118
201
4
6
17
24
6
910
10
9
3
9
39
12
23
301
22
10
21
25
21
1-2
12
3120729
SECTION 1 BASE
.
FIGURE 1-1. BASE ASSEMBLY

FIG & ITEM #
PART NUMBER
0257230
0257229
0257237
0257228
0257239
0258693
1
4845561
4845877
2
4845258
4845875
4860175
7019659
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
3120729
0257241
0258718
4860177
7019660
7019661
7019662
7019663
1060658
4845474
0630446
4751600
3311605
0641406
0641508
0641609
4751400
4751500
3539659
3539660
2820086
4160164
4460648
3020017
0100011
0641608
DESCRIPTION
BASE ASSEMBLY OPTIONS:
10VP (Standard & CSA Machines)
15VP (Standard Machines)
15VP (CSA Machines)
20VP (CSA Machines) (Prior to S/N 02348)
20VP (CSA Machines) (S/N 02348 to Present)
Base Weldment Options:
Prior to S/N 02369
S/N 02369 to Present
Battery Box Weldment Options:
Prior to S/N 02369
S/N 02369 to S/N 03094
Wheel, Rear Assembly
Steel Insert (1 Per Assembly)
Drive Assembly - Rear (See Figure 1-2 for Breakdown)
Options:
Prior to S/N 02363
Wheel, Caster Assembly
Axle 1/2 x 3 1/4 (1 Per Assembly)
Wheel, Replacement (1 Per Assembly)
Caster without Wheel (1 Per Assembly)
Bearing, Wheel (1 Per Assembly)
Cable, Brake Assembly (See Items for 201-211
Breakdown)
Rear Plate Weldment
Bolt 3/8-16NC x 1 (Carriage)
Flatwasher 3/8 Wide
Locknut 3/8-16NC
Bolt Options:
Bolt 1/4-20NC x 3/4 (Prior to S/N 02369)
Bolt 5/16-18NC x 1 (S/N 02369 to S/N 03094)
Bolt 3/8-16NC x 1 1/8
Flatwasher Options:
Flatwasher 1/4 Wide (Prior to S/N 02369)
Flatwasher 5/16 Wide (S/N 02369 to S/N 03094)
Plate, Spacer 1/8
Plate, Spacer 5/64
Loom, Wire
Spring, Compression
Connector, Terminal
Grease, Multi-Purpose (Not Shown)
Compound, Locking (Not Shown)
Bolt 3/8-16NC x 1
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
8
8
8
8
4
4/B
S
E
C
T
I
O
N
1
B
A
S
E
2
2
1
2
2
2
2
2
1
1
4
A/R
16
A/R
12
A/R
1
1
4in/10cm
2
2
A/R
A/R
5
1-3
SECTION 1 BASE
S
E
C
T
I
O
N
FIGURE 1-1. BASE ASSEMBLY (CONTINUED)

FIG & ITEM #
PART NUMBER
22
3760393
4845878
23
2860026
3311505
24
1
25
26
B
A
S
E
27
28
29
4751000
4740430
3570172
Not Required
4845260
4845879
4845261
4845876
0641408
3311405
Not Required
0902256
0902256
Not Required
30
31
32
33
34
35
36
37
38
39
1-4
Not Required
4845291
0641810
3311805
4751800
Not Required
Not Required
4845401
0630512
3910620
3310601
4750600
4711600
DESCRIPTION
QTY.
Options:
Ring, Retainer (Prior to S/N 02363)
Battery Box Cover - Right (S/N 02369 to S/N 03094)
Options:
Key, Wheel (Prior to S/N 02363)
Locking Nut 5/16-18NC (S/N 02369 to S/N 03094)
Options:
Flatwasher #10 Wide (Prior to S/N 01703)
Flatwasher, Fender (S/N 01703 to Present)
Cover, Motor
Counterweight Weldment Options:
10VP
15VP (Prior to S/N 02369)
15VP (S/N 02369 to Present)
Bolt 1/4-20NC x 1 (Prior to S/N 02369)
Locknut 1/4-20NC (Prior to S/N 02369)
Counterweight Bracket Options:
10VP & 20VP
15VP (CSA Machines) (Prior to S/N 02369)
15VP (CSA Machines) (S/N 02369 to Present)
Counterweight Weldment Options:
10VP & 15VP
20VP
Bolt 1/2-13NC x 1 1/4
Locknut 1/2-13NC
Flatwasher 1/2
Counterweight Bracket Options:
10VP, 15VP & 20VP (Standard Machines)
10VP & 20VP (CSA Machines)
15VP (CSA Machines)
Bolt, Carriage
Screw #6-32NC x (S/N 03094 to Present)
Nut #6-32NC (S/N 03094 to Present)
Flatwasher #6 (S/N 03094 to Present)
Flatwasher 3/8 (Standard Machines) (S/N 03609 to
Present)
A/R
2
1
A/R
2
6
A/R
2
2
1
A/R
0
2
2
2
2
A/R
A/R
A/R
0
2
1
0
A/R
0
1
A/R
A/R
A/R
A/R
0
0
1
A/R
4
8
4
8
REV.
3120729
SECTION 1 BASE
FIG & ITEM #
PART NUMBER
0256197
0258582
0256793
0258583
101
4845478
4845804
102
103
104
105
106
107
108
109
110
111
112
113
114
115
0880124
0880125
0641609
4751600
3311605
2420140
0641505
4711500
0641612
1320041
0641404
4711400
3311401
0100011
Not Required
4700952
116
117
118
Not Required
4700953
0641612
Not Required
4700954
119
Not Required
3570094
120
Not Required
4751400
121
Not Required
0641406
3120729
DESCRIPTION
MAST SUPPORT INSTALLATION OPTIONS:
STANDARD MACHINES (Prior to S/N 02289)
STANDARD MACHINES (S/N 02289 to Present)
CSA MACHINES (Prior to S/N 02289)
CSA MACHINES (S/N 02289 to Present)
Channel, Lift Cylinder Mounting Options:
Prior to S/N 02289
Brace, Mast Options:
Standard Machines
CSA Machines
Bolt 3/8-16NC x 1 1/8
Flatwasher 3/8 Wide
Locknut 3/8-16NC
Gauge, Level
Bolt 5/16-18NC x 5/8
Flatwasher 5/16 Narrow
Bolt 3/8-16NC x 1 1/2
Clamp
Bolt 1/4-20NC x 1/2
Nut 1/4-20NC
Shim - .03 Options:
Standard Machines
CSA Machines
Shim - .03 Options:
Standard Machines
CSA Machines
Bolt 3/8-16NC x 1 1/2
Shim - .06 Options:
Standard Machines
CSA Machines
Plate, Hood Mount Options:
Standard Machines
CSA Machines
Flatwasher 1/4 Options:
Standard Machines
CSA Machines
Bolt 1/4-20NC x 3/4 Options:
Standard Machines
CSA Machines
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
4/C
1/A
3/C
2/B
S
E
C
T
I
O
N
1
2
B
A
S
E
A/R
24
12
1
1
1
1
1
1
2
1
A/R
A/R
0
1
A/R
0
2
2
A/R
0
6
A/R
0
1
A/R
0
1
A/R
0
1
1-5
SECTION 1 BASE
S
E
C
T
I
O
N

FIG & ITEM #
PART NUMBER
1060658
201
202
203
204
205
206
207
208
209
210
211
1
B
A
S
E
0641528
3311501
4160166
0561284
3900248
2560150
3570382
1060661
1060662
0100019
0100035
0270352
301
1-6
0641608
3311605
4751600
4240084
DESCRIPTION
BRAKE CABLE ASSEMBLY
Bolt 5/16-18NC x 3 1/2
Nut 5/16-18NC
Spring, Compression
Bar, Aluminum
Bolt 1/4-20NC x 1/4
Handle, Brake Cable
Bracket, Brake Cable
Cable, Brake
Cable, Brake
STATIC STRAP INSTALLATION
Bolt 3/8-16NC x 1
Locknut 3/8-16NC
Flatwasher 3/8
Strap, Static
QTY.
REV.
Ref.
3/C
1
1
1
1
2
1
1
1
1
A/R
A/R
Ref.
1/A
1
1
2
1
3120729
SECTION 1 BASE
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
B
A
S
E
3120729
1-7
SECTION 1 BASE
S
E
C
T
I
O
N
FIGURE 1-2. REAR DRIVE ASSEMBLY
1
B
A
S
E
21
19
25
10
26
24
23
105
20
104 108
107 109
205
106
23
206
208
103
101
102
211
201
209
207
202
DETAIL
OF ITEM 4
(SEPTEMBER 1999
TO PRESENT)
DETAIL
OF ITEM 4
(PRIOR TO
SEPTEMBER 1999)
22
203
204 210
10
4
21
5
18
11A
12
13
11
17
5
EXPLODED VIEW RIGHT SIDE
DRIVE MOTOR.
1-8
3
2 (NOT SHOWN)
3120729
SECTION 1 BASE
FIGURE 1-2. REAR DRIVE ASSEMBLY
FIG & ITEM #
PART NUMBER
0257241
0258718
1
2
3
4
4845473
3570168
3570169
1400126
5
3160217
3160234
6
7
8
9
10
11
11A
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3120729
4040259
4040268
2860027
0741609
3440520
0440221
0256851
7014117
7014118
7014119
7014120
3930808
4750800
0100035
0100011
0100019
3900221
0641610
0641609
0641711
4751600
3311605
4711700
3311705
2860029
4740478
DESCRIPTION
REAR DRIVE ASSEMBLY OPTIONS:
Prior to S/N 02363
Weldment, Drive
Plate, Motor Mount (Left)
Plate, Motor Mount (Right)
Clutch, Torque Limiting Options:
Dalton Brand Clutch, Torque Limiting (See Items
101-109 for Breakdown) (Prior to September 1999)
EPT Brand Clutch, Torque Limiting (See Items
201-211 for Breakdown) (September 1999 to
Present)
Wheel Drive Motor Assembly (See Figure 1-3 for
Breakdown) Options:
Prior to S/N 02363
Shaft, Drive Options:
Prior to S/N 02363
Key, Clutch
Bolt 3/8-16NC x 1 1/8
Pin, Roll
Bearing, Flange
Brake Assembly
Switch, Micro (1 Per Assembly)
Disc, Friction (1 Per Assembly)
Gear (1 Per Assembly)
Setscrew (2 Per Assembly)
Bolt #8-32NC x 1/2
Flatwasher #8
Bolt 5/16-18NC x 3/4
Bolt 3/8-16NC x 1 1/4
Bolt 3/8-16NC x 1 1/8
Bolt 7/16-14NC x 1 3/8
Flatwasher 3/8
Locknut 3/8-16NC
Flatwasher 7/16
Locknut 7/16-14NC
Key, Wheel
Washer, Wheel Retainer
QTY.
REV.
Ref.
Ref.
Ref.
3/C
1/B
1
1
1
2
S
E
C
T
I
O
N
1
B
A
S
E
2
2
2
4
2
2
2
2
4
8
8
A/R
A/R
A/R
6
2
4
8
8
2
16
8
2
2
1-9
SECTION 1 BASE
S
E
C
T
I
O
N
FIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED)

FIG & ITEM #
101
102
103
104
105
106
107
108
109
1
B
A
S
E
PART NUMBER
DESCRIPTION
QTY.
REV.
1400126
TORQUE LIMITER CLUTCH ASSEMBLY (DALTON

BRAND) (PRIOR TO SEPTEMBER 1999)
Ref.
7016689
7016683
7016684
7016685
7016691
7016690
7016686
7016687
7016688
1400126
201
202
203
204
205
206
207
208
209
210
211
1-10
7023351
7023352
7023353
7023354
7023355
7023356
7023357
7023358
7023359
7023360
7023361
Hub
Nut, Adjusting
Spring
Bearing
Facing, Friction
Plate, Pressure
Sprocket
Coupling, Chain
Sprocket
TORQUE LIMITER CLUTCH ASSEMBLY (EPT
BRAND) (SEPTEMBER 1999 TO PRESENT)
Hub
Chain
Sprocket
Bushing
Facing, Friction
Plate, Pressure
Disc, Spring
Lockwasher, Tabbed
Nut, Adjusting
Sprocket
Setscrew
1
1
1
1
2
1
1
1
1
Ref.
1
1
1
1
2
1
3
1
1
1
1
3120729
SECTION 1 BASE
FIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
B
A
S
E
3120729
1-11
SECTION 1 BASE
S
E
C
T
I
O
N
FIGURE 1-3. WHEEL DRIVE MOTOR ASSEMBLY
1
B
A
S
E
1-12
3120729
SECTION 1 BASE
FIGURE 1-3. WHEEL DRIVE MOTOR ASSEMBLY
FIG & ITEM #
PART NUMBER
3160217
3160234
1
2
3
4
4A
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7018000
7018044
7018001
7018002
7018019
7018007
7018018
7018005
2860028
7018008
7018009
7018010
7018011
7018012
7018013
7018014
7018027
7018015
7018026
Not Required
7018028
3120729
QTY.
REV.
DRIVE MOTOR ASSEMBLY OPTIONS:

Prior to S/N 02363
DESCRIPTION
Ref.
Ref.
Ref.
D
C
Brush Kit
Holder, Brush
Key, Shaft
Gear and Pinion Assembly
Gear and Drive Shaft
Key, Shaft
Seal, Lip
Ring, Retaining
Shaft, Key
Bearing
Washer, Wave
Washer, Wave
Washer, Wave
Bearing 32mm x 12mm x 10mm
Bearing
Shaft, Key
Seal, Lip
O-Ring Options:
Prior to S/N 02363
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
S
E
C
T
I
O
N
1
B
A
S
E
1-13
SECTION 1 BASE
S
E
C
T
I
O
N
FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION
1
13
10
1
B
A
S
E
2
7
14
3
29
26
11
15 23
9
6
12
11
19
24
22
25
25
21
18
FRAME REF.
20
14
22
19
24
16 (LEFT SIDE)
17 (RIGHT SIDE)
1-14
3120729
SECTION 1 BASE
FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION
FIG & ITEM #
PART NUMBER
0257490
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3120729
4845507
4567203
4160160
3020022
3841343
3570230
1060649
0641405
4750600
4711400
3312002
4712000
3440418
3900202
3311005
4845508
4845509
1100103
4160162
3430630
3430638
4751600
3910620
3450403
3900249
4360456
0100035
0100011
4460662
DESCRIPTION
JLG POTHOLE PROTECTION INSTALLATION
Actuator Weldment
Tube, Sleeve
Spring, Compression
Grease, Lithium (with PTFE) (Not Shown)
Rod, Actuator
Plate, Cable Attach
Cable
Bolt 1/4-20NC x 5/8
Flatwasher #6
Nut, Jam 5/8-11NC
Rollpin 1/8 1 1/8
Screw, Shoulder 1/4-20NC x 1/4
Locknut #10-24NC
Bar, Pothole (Left Side)
Bar, Pothole (Right Side)
Cam
Spring, Torsion
Pin, Clevis 3/8 x 3 3/4
Pin, Clevis 3/8 x 4 3/4
Flatwasher 3/8
Screw #6-32NC x 1 1/4
Pin, Cotter 1/8 x 3/4
Setscrew #10-32NC x 3/16
Switch, Limit
Connector, Strain Relief
QTY.
REV.
Ref.
2/B
1
1
1
A/R
1
1
2
4
4
4
2
1
1
4
2
1
1
2
4
2
2
4
4
4
4
2
A/R
A/R
2
S
E
C
T
I
O
N
1
B
A
S
E
1-15
SECTION 1 BASE
S
E
C
T
I
O
N
FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
1
B
A
S
E
1-16
3120729
SECTION 2 CONTROLS
TABLE OF CONTENTS
FIGURE
2-1
2-2
2-3
2-4
2-5
2-6
DESCRIPTION
GROUND CONTROL/POWER PACK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM CONTROLS AND CABLES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY CHARGER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUMP/MOTOR/TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTION INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
2-2
2-6
2-10
2-12
2-14
2-16
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
3120729
2-1
SECTION 2 CONTROLS
FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATIONS
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
2-2
3120729
SECTION 2 CONTROLS
.

FIG & ITEM #
PART NUMBER
0256143
0258008
0256928
0270167
1
0902248
0902643
0902649
3570094
2
3
4
5
0641406
4751400
3311405
0861039
0861291
0861355
0861291
6
3910812
0721006
7
4750800
4751000
8
9
10
11
12
13
14
15
16
17
18
19
20
3310805
3300392
3311005
Not Used
0741407
0181857
3311601
3311501
0100011
1600238
2900868
1600305
2900868
0902250
0641608
4751600
3311605
3740120
3740130
3120729
DESCRIPTION
GROUND CONTROL/POWER PACK INSTALLATIONS
Machines With Wet Batteries
Machines With Dry Batteries
CSA Spec Machines (Additional Components)
(EE) Spec Machines (S/N 03094 to Present)
Bracket, Ground Controls Options:
(Standard) (Prior to S/N 03094)
(Standard) (S/N 03094 to Present)
(EE) (S/N 03094 to Present)
Plate, Hood Mounting (CSA Only) (Not Shown - Located on
Top of Item #1)
Bolt 1/4-20NC x 3/4
Flatwasher 1/4 Wide
Locknut 1/4-20NC
Ground Control Assembly (See Items 101-105 For
Breakdown) Options:
Prior to S/N 02862
S/N 02862 to S/N 03094
S/N 03094 to S/N 03905
Screw, Machine Options:
Prior to S/N 03094 - #8-32NC x 3/4
S/N 03094 to Present - #10-24NC x 3/4
Flatwasher Options:
Prior to S/N 03094 - Flatwasher #8
S/N 03094 to Present - Flatwasher #10
Locknut Options:
Locknut #8-32NC (Prior to S/N 02315)
Locknut #8-32NC (Brass) (S/N 02315 to S/N 03094)
Locknut #10-24NC (S/N 03094 to Present)
Screw, Flathead 1/4-20NC x 7/8
Angle, Controller Mount
Nut 3/8-16NC (EE Machines Only)
Nut 5/16-18NC (EE Machines Only)
Controller Assembly (Prior to S/N 02996)
Controller Configuration Kit
Controller Assembly (S/N 02996 to Present)
Controller Configuration Kit
Bracket, Battery Charger
Bolt 3/8-16NC x 1
Flatwasher 3/8
Locknut 3/8-16NC
Relay, 100Amp Options:
Prior to S/N 02315
QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
REV.
15
7
5
S
E
C
T
I
O
N
2
1
9
19
2
1
C
O
N
T
R
O
L
S
A/R
A/R
4
1
2
2
A/R
1
1
1
1
1
10
20
10
1
2-3
SECTION 2 CONTROLS
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
21
22
22A
22B
22C
23
3539565
2680432
2700080
7023342
7023341
0400122
0400144
3300202
0630504
0362658
Not Used
4845266
4360314
3740069
3911010
3311001
4751000
0741605
0100051
4761000
24
25
26
27
28
29
30
31
32
33
34
35
36
37
2
C
O
N
T
R
O
L
S
4845875
0270299
3572654
38
2-4
39
40
41
42
43
44
45
46
47
48
49
50
4845878
0270298
3572653
0641508
4751500
3380453
1704584
0641512
3311505
4568103
0902657
4360256
4761500
4761600
2400044
51
0741008
52
0861381
52A
52B
52C
52D
0741006
0861380
1704713
2400044
DESCRIPTION
QTY.
Plate, Pump Mounting

Hood
Hook
Lid
Lid
Battery (Wet)
Battery (Dry)
Wingnut (Not Required On (EE) Machines)
Bolt, Battery Hold Down (Not Required On (EE) Machines)
Bar, Battery Hold Down (Not Required On (EE) Machines)
1
1
2
1
1
2
2
4
4
2
Bracket, Brake Release (Prior to S/N 01577)

Switch, Ground
Relay, Power 24VDC
Screw
Nut #10-24NC
Flatwasher #10 Wide
Screw, Countersunk 3/8-16NC x 5/8
Grease Battery (Not Shown)
Lockwasher #10
Battery Box - Right Options:
Standard Machines (S/N 03094 to Present)
(EE) Machines (S/N 03094 to Present)
(EE) Machines (Battery Box Lid)
Battery Box - Left Options:
(EE) Machines (S/N 03094 to Present)
(EE) Machines (Battery Box Lid)
Bolt 5/16-18NC x 1
Flatwasher 5/16
Panel, Breaker (EE Machines Only)
Decal - Breaker Panel (EE Machines Only)
Bolt 5/16-18NC x 1 1/2
Locknut 5/16-18NC
Bar, Battery Hold Down (EE Machines Only)
Bracket, Battery Disconnect (EE Machines Only)
Switch, Master Disconnect (EE Machines Only)
Lockwasher 5/16
Lockwasher 3/8
Fuse Mounting Block (EE Machines Only) (Prior to S/N
03682)
Flathead Screw #10-24NC x 1 (EE Machines Only) (Prior
to S/N 03682)
Fuse Box Assembly (EE Machines Only) (S/N 03682 to
Present)
Screw #10-24NC x 3/4
Box, Fuse (EE)
Decal - Fuse
Fuse Mounting Block
1
1
2
2
2
4
2
A/R
2
1
REV.
6
6
1
1
2
2
2
1
1
2
2
1
2
1
2
1
1
1
3120729
SECTION 2 CONTROLS
FIG & ITEM #
PART NUMBER
52E
52F
52G
53
2400045
2540040
3311005
0641408
54
3572651
55
56
57
1380138
3900174
0962346
58
1704679
59
3820006
0861039
101
102
102A
103
104
105
7017701
7017703
7017715
7017700
7017702
7017704
7012637
7017713
7017706
7017705
0861291
0861355
0861291
201
202
202A
203
204
205
3120729
7020078
4360471
7020174
4460633
7020096
7020267
DESCRIPTION
Fuse, 80Amp
Grommet, Rubber
Locknut #10-24NC
Bolt 1/4-20NC x 1 (EE Machines Only) (S/N 03682 to
Present)
Plate, Battery Access (EE Machines Only) (S/N 03682 to
Present)
Clip, Receptial (EE Machines Only) (S/N 03682 to Present)
Screw (EE Machines Only) (S/N 03682 to Present)
Bushing, Spacer (EE Machines Only) (S/N 03682 to
Present)
Decal - Battery Disconnect (EE Machines Only) (S/N 03887
to Present)
Pop Rivet (EE Machines Only) (S/N 03887 to Present)
GROUND CONTROL ASSEMBLY (PRIOR TO S/N 02862)
Switch, Push-Turn to Reset (Emergency Stop)
Block, Contact - N.C.
Button - Red
Switch - Key (Lift)
Block, Contact - N.C.
Key, Replacement
Strain Relief Connector Options:
Connector, Strain Relief (CG16)
Connector, Strain Relief (CG20)
Nameplate - Emergency Stop
Nameplate - Select
GROUND CONTROL ASSEMBLY (S/N 02862 TO S/N 03094)
GROUND CONTROL ASSEMBLY (S/N 03094 TO S/N 03905)
GROUND CONTROL ASSEMBLY (S/N 03905 TO PRESENT)
Switch, Push-Turn to Reset (Emergency Stop)
Switch - Key (Lift)
Key, Replacement
Strain Relief Connector
Nameplate - Emergency Stop
Nameplate - Select
QTY.
REV.
1
2
2
2
2
8
8
2
S
E
C
T
I
O
N
2
4
Ref.
C
O
N
T
R
O
L
S
1
2
1
1
2
1 set
1
1
1
Ref.
Ref.
Ref.
A
A
A
1
1
1 set
1
1
1
2-5
SECTION 2 CONTROLS
FIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONS
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
2-6
3120729
SECTION 2 CONTROLS
.
FIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONS

FIG & ITEM #
PART NUMBER
0257619
0270166
0257618
0270168
0257617
0270169
1
1A
2
3
3570680*
7020075
7020076
Not Used
1600267
1600304
1060564
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3120729
4922027
4922201
4922028
4922202
4922029
4922203
3422657*
1060380*
1320043*
3310801*
4750800*
3300416*
0100035
4160130
3311605
1320149
0641412
0100019
3311405
3580231
3900200
4751500
0641406
4711400
DESCRIPTION
QTY.
REV.
PLATFORM CONTROLS AND CABLES INSTALLATIONS

10 VP (Standard)
10 VP (EE)
15 VP (Standard)
15 VP (EE)
20 VP (Standard)
20 VP (EE)
Note: For Platform Controls & Cables (Restricted Height)
(See Section 10)
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
9
2
9
2
10
2
Plate, Control Mounting

Pad, Rubber Options:
RH Side Pad
LH Side Pad
Platform Console Box Assembly Options (See Figure 2-5
For Breakdown):
Console Box Assembly (Prior to S/N 02996)
Console Box Assembly (S/N 02996 to Present)
Cable, Electrical
10 VP
15 VP
20 VP
Platform Harness Assembly Options: (See Section 7 for
Breakdown)
10 VP (Prior to S/N 02445)
10 VP(S/N 02445 to Present)
Pin, Quick Release
Cable, Lanyard
Clamp, Cable
Nut #8-32NC
Flatwasher #8 Wide
Nut, Acorn #8-32NC
Spring, Extension
Locknut 3/8-16NC
Clamp
Bolt 1/4-20NC x 1 1/2
Locknut 1/4-20NC
Pulley, Sheave
Screw, Shoulder 5/16-18NC x 1 1/4
Flatwasher 5/16 Wide
Bolt 1/4-20NC x 3/4
S
E
C
T
I
O
N
2
1
A/R
2
2
C
O
N
T
R
O
L
S
A/R
13.5ft/4m
19ft/5.8m
23ft/7m
1
2
1
A/R
A/R
4
A/R
1
1
3
3
A/R
7
A/R
A/R
A/R
4
A/R
2-7
SECTION 2 CONTROLS
FIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONS (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
24
4460566
Connector, Strain Relief - 90
25
26
27
3380441
0860946
1
1
1
4750800
3820024
4760800
3310801
3910806
4740120
Panel, Control
Box, Electrical
Receptacle, Electrical Options:
Standard Machines
(EE) Machines
Cover, Weatherproof
Screw, Machine #10-24NC x 5/8
Lockwasher #10
Nut #10-24NC
Clamp, Cable Options:
Prior to S/N 01966
Hardware Options:
Button, Nylon (Prior to S/N 01966)
Clip, Gripper (S/N 01966 to Present)
Plug, Electrical
Bushing (Prior to S/N 02535)
Flatwasher #10 Wide
Nut, Conduit
Carrier Options:
10VP & 20VP
15VP
Plate, Spacer Options:
10VP & 20VP
15VP
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 2
Bolt 1/4-20NC x 1 3/4
Ring, Split
Compound, Silicone #661 (Not Shown)
Bracket, Protector
Hardware Options:
Flatwasher #8 Wide (Prior to S/N 02535)
Pop Rivet (S/N 02535 to Present)
Lockwasher #8 (Prior to S/N 02535)
Nut #8-32NC (Prior to S/N 02535)
Screw #8-32NC x 3/8 (Prior to S/N 02535)
Washer, Nylon (S/N 03629 to Present)
2901542
Controller Mounting Kit (Includes Items with * asterisk)
28
29
30
31
32
33
4460190
4460347
4060092
0721005
4761000
3311001
4460023
1320227
1320043
C
O
N
T
R
O
L
S
34
35
36
37
38
39
1020008
1380132
4460549
0960407
4751000
3300047
Not Required
1180344
40
41
42
43
44
45
46
47
48
49
50
51
2-8
Not Required
3539617
0641409
0641416
0641414
3760170
0100048
3570737
DESCRIPTION
QTY.
REV.
1
2
2
2
1
A/R
7
4
A/R
7
4
1
1
A/R
1
A/R
0
1
A/R
0
2
A/R
A/R
A/R
1
A/R
1
4
4
4
4
4
1
3120729
SECTION 2 CONTROLS
FIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONS (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
3120729
2-9
SECTION 2 CONTROLS
FIGURE 2-3. BATTERY CHARGER ASSEMBLY
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
2-10
3120729
SECTION 2 CONTROLS
.
FIGURE 2-3. BATTERY CHARGER ASSEMBLY

FIG & ITEM #
PART NUMBER
0400164
0400166
0400173
1
7018550
7018551
7018561
2
3
4
5
6
7018553
7018562
7018553
7018554
7018506
7018563
7018535
7018555
7011596
7018537
7011537
8
9
9A
9B
10
11
3120729
7011638
7011455
7018565
7018556
7018567
4460424
4460267
7011528
7018514
7018557
7018557
7011509
DESCRIPTION
QTY.
BATTERY CHARGER ASSEMBLIES

Note: Battery Charger Serial Number Nameplate located on
front of charger. To decode built date, look at first line for
for Charger Spec and Date Code.
Example: BA515 (Spec) 9631 (Date Code). First and second
digits in the Date Code indicates year. Third and fourth digits indicate the week of manufacture.
Ref.
BATTERY CHARGER ASSEMBLY - 120 VOLT/60HZ (Standard Machines) (BA1027 Charger Spec)
BATTERY CHARGER ASSEMBLY - 240 VOLT/50HZ
(Machines used in the countries of Argentina, Bolivia,
Chile Paraguay and Uruguay only) (BA1028 Charger
Spec)
BATTERY CHARGER ASSEMBLY - 220 VOLT/60HZ (Brazil
Spec Machines) (BA1046 Charger Spec)
Ref.
Ref.
Transformer Options:
Transformer (Charger p/n 0400164)
Card, Circuit Options:
Card, Circuit (Charger p/n 0400164)
Shunt Assembly
Relay, Interlock Options:
Relay, Interlock (Charger p/n 0400164)
SCR Rectifier
Varistor Options:
Varistor (Charger p/n 0400164)
AC Cord Assembly Options:
AC Cord Assembly (Charger p/n 0400164)
Connector, Strain Relief - 90
DC Harness Assembly
Connector, Male - 2 Position
Pin, Male
Breaker, Circuit - AC Options:
Breaker, Circuit - AC (Charger p/n 0400164)
Breaker, Circuit - DC
REV.
S
E
C
T
I
O
N
2
Ref.
1
1
2
1
1
1
1
2
1
1
2-11
C
O
N
T
R
O
L
S
SECTION 2 CONTROLS
FIGURE 2-4. PUMP/MOTOR/TANK ASSEMBLY
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
2-12
3120729
SECTION 2 CONTROLS
.
FIGURE 2-4. PUMP/MOTOR/TANK ASSEMBLY

FIG & ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38 to 39
40
3120729
PART NUMBER
3600254
3600255
7013713
7016735
7013714
7013715
7013716
7013717
Not Serviced
7013722
7013723
7016710
7016718
7013758
7013727
7013728
Not Serviced
7016719
7013708
7016720
7016721
7013791
7016722
7013759
7016712
7016713
7016714
7013792
7013793
7013733
7016711
7022205
7022206
7016723
7016749
7013766
7013743
Not Serviced
7017717
7013747
7013701
7013750
7013720
7016724
Not Used
7013770
DESCRIPTION
PUMP/MOTOR/TANK ASSEMBLY OPTIONS:
10VP & 15VP
20VP
Bolt 5/16-24NF x 2 3/4
Coupling
Plug
Ball
Seal, Shaft
Washer
Plug, Shipping
Magnet
Filter - 149 Micron
Motor
Brush Kit
Screw 1/4-20NC
Cover
Screw M6 x 1
Nameplate - Serial Number
Pipe, PCV
Valve, Check Cartridge
Bolt 5/16-18NC x 1
Bolt #12-24NC x 1/2
Tube, Return
Nut 3/8
Cable, Electrical
Tank, Plastic
Decal - Tank Fill Line
Breather
Nut, Compression
Sleeve, Compression
Spring
Solenoid, Start
Valve, Solenoid Cartridge
Coil
Valve, Manual Override Cartridge
Knob, Manual Override
Pin
O-Ring
Endhead
Pump Assembly Options:
10VP & 15VP
20VP
Seal Kit - Pump
Cap
Plug 1/16
Tube
Valve, Screw Adjustment
QTY.
Ref.
Ref.
Ref.
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REV.
B
B
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
1
1
2
1
1
2-13
SECTION 2 CONTROLS
FIGURE 2-5. CONTROL BOX ASSEMBLY
S
E
C
T
I
O
N
MEMBRANE
KEYBOARD PAD
JOYSTICK WITH DRIVE

JOYSTICK
ENABLE PUSHBUTTON
(PRIOR TO S/N 02996) (S/N 02996 TO PRESENT)
7
JOYSTICK
BOX W/GASKET
2
C
O
N
T
R
O
L
S
PRINTED
CIRCUIT BOARD
1
5
KNOB
POTENTIOMETER
6
JOYSTICK
BOX W/GASKET
POTENTIOMETER
EMERGENCY
STOP ACTUATOR
4
CONTACT
BLOCK, EMERGENCY
9
CONNECTOR
2-14
3120729
SECTION 2 CONTROLS
.
FIGURE 2-5. CONTROL BOX ASSEMBLY

FIG & ITEM #
PART NUMBER
1600267
1600304
No Longer
Available
3
4
5
6
7
8
9
7020141
7023201
7020144
7020145
7020143
7020142
7020146
7023202
7020139
Not Available
7026038
7026039
3120729
DESCRIPTION
CONTROL BOX ASSEMBLIES
PRIOR TO S/N 02996
S/N 02996 TO PRESENT
Printed Circuit Board (was p/n 7020147 - Must Purchase
Complete Control Box)
Joystick Options:
Prior to S/N 02996
Emergency Stop Actuator
Contact Block, Emergency Stop
Knob Potentiometer
Potentiometer
Membrane Keyboard Pad Options:
Prior to S/N 02996
Joystick Box W/Gasket
Connector, 12 Position Options:
Prior to S/N 02996
Pin
QTY.
REV.
Ref.
Ref.
Ref.
A
A
1
1
1
1
1
1
1
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
1
1
12
2-15
SECTION 2 CONTROLS
FIGURE 2-6. OPTION INSTALLATIONS
S
E
C
T
I
O
N
2
C
O
N
T
R
O
L
S
2-16
3120729
SECTION 2 CONTROLS
.
FIGURE 2-6. OPTION INSTALLATIONS

FIG & ITEM #
PART NUMBER
0256541
1
2
3
4
5
6
2420165
0902296
3910608
3310601
Not Used
4760600
0256545
0270068
101
102
4360435
4360465
4300106
0256540
201
202
203
204
205
206
0140033
0641406
3311405
4711400
3911410
0902356
0256539
301
302
303
304
305
306
307
308
309
310
311
312
313
314
3120729
0140022
0641507
3311505
4711500
3740069
0902354
3539964
3911416
3311405
4711400
3911010
3311001
4751000
4761000
DESCRIPTION
HOURMETER INSTALLATION - OPTION
QTY.
REV.
Ref.
Gauge, Hourmeter
Bracket
Nut #6-32NC
1
1
4
4
Lockwasher #6
TILT INDICATOR INSTALLATION - OPTIONS:

Prior to S/N 02996
Switch, Tilt Options:
Prior to S/N 02996
Stud, Grooved
ALARM INSTALLATION - OPTION
Alarm (Remove Ground Strap Before Installing)
Bolt 1/4-20NC x 3/4
Locknut 1/4-20NC
Flatwasher 1/4 (Narrow)
Screw, Machine 1/4-20NC x 5/8
Bracket
HORN INSTALLATION - OPTION
Horn
Bolt 5/16-18NC x 7/8 (Prior to S/N 02938)
Flatwasher 5/16 (Narrow) (Prior to S/N 02938)
Relay
Bracket (With Horn Only) (Prior to S/N 02938)
Spacer (Prior to S/N 02938)
Screw, Machine 1/4-20NC x 1 (Prior to S/N 02938)
Flatwasher 1/4 (Narrow) (Prior to S/N 02938)
Nut #10-24NC
Flatwasher #10
Lockwasher #10
Ref.
Ref.
Ref.
3
1
C
O
N
T
R
O
L
S
4
Ref.
1
2
4
4
2
1
Ref.
S
E
C
T
I
O
N
1
1
1
2
1
1
1
2
2
2
1
1
2
1
2-17
SECTION 2 CONTROLS
FIGURE 2-6. OPTION INSTALLATIONS (CONTINUED)
S
E
C
T
I
O
N
2
FIG & ITEM #
PART NUMBER
0256546
401
401A
401B
402
403
404
405
406
407
408
409
2920146
7016319
7016372
0902297
0641610
3311605
4711600
3911010
3311001
4751000
4761000
DESCRIPTION
BEACON LIGHT INSTALLATION - OPTION
Beacon Light Assembly
Bulb, Light
Amber Lens
Bracket
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16NC
Nut #10-24NC
Flatwasher #10
Lockwasher #10
QTY.
REV.
Ref.
1
1
1
1
2
2
4
2
2
2
2
C
O
N
T
R
O
L
S
2-18
3120729
SECTION 3 MAST
TABLE OF CONTENTS
FIGURE
3-1
3-2
3-3
3-4
DESCRIPTION
MAST ASSEMBLY - 10VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAST ASSEMBLY - 15VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAST ASSEMBLY - 20VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAST MOUNTING COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
3-2
3-6
3-10
3-14
S
E
C
T
I
O
N
3
M
A
S
T
3120729
3-1
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 10VP
S
E
C
T
I
O
N
3
M
A
S
T
3-2
3120729
SECTION 3 MAST
.

FIG & ITEM #
PART NUMBER
0801117
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
3120729
Not Used
1271353
1271354
1271373
0362377
1060653
3580217
0641610
3311605
3422361
4070860
4845544
Not Used
0902047
Not Used
Not Used
3340704
3340845
4070861
4070862
4751600
4761600
1683201
3900192
3900206
3311405
4740414
4160124
3580228
3580269
0902042
3900187
4711400
3900191
4761000
0641406
Not Used
Not Used
Not Used
1060541
3311601
4751500
3340709
Not Used
QTY.
REV.
MAST ASSEMBLY - 10VP
DESCRIPTION
Ref.
4/B
Channel, Mast #1
Channel, Mast #2
Channel, Mast #3
Bar, Sheave Pin
Cable Assembly
Cable, Sheave
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16 NC
Pin, Sheave
Shim 5/64
Bracket - Bottom
1
1
1
2
2
2
2
2
1
15
1
Bracket
Pad, Slide Options:

Prior to S/N 02816
Shim 1/32
Shim 1/64
Flatwasher 3/8
Lockwasher 3/8
Lift Cylinder Assembly (See Section 5 for Breakdown)
Screw, 3/8-16NC x 1/2
Bolt 1/4-20NC x 5/8
Locknut 1/4-20NC
Washer, Cup
Spring
Sheave, Cable
Prior to S/N 02947
Bracket, Pulley
Screw, Shoulder
Lockwasher #10
Bolt 1/4-20NC x 3/4
1
1
38
2
8
16
Cable, Sequence
Nut 3/8-16 NC
Flatwasher 5/16
Pad, Slide
1
4
1
2
S
E
C
T
I
O
N
3
M
A
S
T
3
10
2
1
1
4
1
1
1
1
1
3-3
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 10VP (CONTINUED)
FIG & ITEM #
PART NUMBER
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Not Used
Not Used
4060877
0641404
4220160
4460121
3020035
3900205
Not Used
4566838
Not Used
4566846
4566960
0902285
4360437
3911020
0740602
4460662
0100011
0100035
3570389
S
E
C
T
I
O
N
3
M
A
S
T
2901519
3-4
DESCRIPTION
Shield, Mast Cover

Bolt 1/4-20NC x 1/2
Sleeve, Stop
Connector, Cap
Lubricant, Silicone (Not Shown) (Prior to S/N 02816)
Screw, Phillips
Tube, Spacer
Tube, Cylinder Cable Mounting
Tube, Spacer
Bracket, Limit Switch
Switch, Limit
Screw, Machine #10-24NC x 1 1/4
Screw, Socket Head #6-32NC x 1/4
Plate, Support Attach
Mast Kit - 10VP (Includes Items 2-4)
QTY.
REV.
1
4
1
1
A/R
2
2
1
2
1
1
2
2
1
A/R
A/R
2
1
3120729
SECTION 3 MAST
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
M
A
S
T
3120729
3-5
SECTION 3 MAST
S
E
C
T
I
O
N
3
M
A
S
T
3-6
3120729
SECTION 3 MAST
.

FIG & ITEM #
PART NUMBER
0801118
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
3120729
1271353
1271354
1271356
1271357
0362377
1060653
3580217
0641610
3311605
3422361
4070860
4845544
0641410
0902047
4566487
0901993
3340704
3340845
4070861
4070862
4751600
4761600
1683201
3900192
3900206
3311405
4740414
4160124
3580228
3580269
0902042
3900187
4711400
3900191
4761000
0641406
Not Used
Not Used
Not Used
1060541
3311601
4751500
3340709
4070875
DESCRIPTION
QTY.
REV.
Ref.
4/B
Channel, Mast #1
Channel, Mast #2
Channel, Mast #3
Channel, Mast #4
Bar, Sheave Pin Support
Cable, Assembly
Cable, Sheave
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16 NC
Pin, Sheave
Shim 5/64
Bracket - Bottom
Bolt 1/4-20NC x 1 1/4
Bracket, Sequence Cable
Tube, Spacer
Bracket, Bottom
Pad, Slide Options:
Prior to S/N 02816
Shim 1/32
Shim 1/64
Flatwasher 3/8
Lockwasher 3/8
Screw, 3/8-16NC x 1/2
Bolt 1/4-20NC x 5/8
Locknut 1/4-20NC
Washer, Cup
Spring
Sheave, Cable
Prior to S/N 02947
Bracket, Pulley
Screw, Shoulder
Lockwasher #10
Bolt 1/4-20NC x 3/4
2
2
54
4
8
38
Cable, Sequence
Nut 3/8-16 NC
Flatwasher 5/16
Pad, Slide
Shim 5/64
2
8
2
2
1
S
E
C
T
I
O
N
1
1
1
1
4
2
4
2
2
1
15
1
10
2
2
1
10
3
M
A
S
T
3
10
2
2
1
8
1
2
2
2
2
3-7
SECTION 3 MAST
FIG & ITEM #
PART NUMBER
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
4070876
4070877
4060877
0641404
4220160
4460121
3020035
3900205
Not Used
4566838
1060656
4845133
4566960
0902285
4360437
3911020
0740602
4460662
0100011
0100035
3570389
S
E
C
T
I
O
N
3
M
A
S
T
2901520
0270113
101
102
103
104
3311401
4711400
0641408
4060988
4060994
3-8
DESCRIPTION
QTY.
Shim 3/64
Shim 1/64
Shield, Mast Cover
Bolt 1/4-20NC x 1/2
Sleeve, Stop
Connector, Cap
Screw, Phillips
1
1
1
4
2
2
A/R
4
Tube, Spacer
Cable, Mast Extension
Tube, Cylinder Cable Mounting
Tube, Spacer
Switch, Limit
2
2
1
2
1
1
2
2
1
A/R
A/R
4
MAST SHIELD ASSEMBLY

Nut 1/4-20NC
Bolt 1/4-20NC x 1
Shield, Mast Chain/Cable Options:
Shield - 21 1/2 x 4
Shield - 15 1/2 x 4 (Restricted Height)
REV.
1
Ref.
4
8
4
1
3120729
SECTION 3 MAST
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
M
A
S
T
3120729
3-9
SECTION 3 MAST
S
E
C
T
I
O
N
3
M
A
S
T
3-10
3120729
SECTION 3 MAST
.

FIG & ITEM #
PART NUMBER
0801119
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
3120729
1271353
1271354
1271358
1271356
1271357
0362377
1260305
1260306
1060653
3580227
3580226
3580217
0641610
3311605
3422361
4070860
0901992
0901993
0641410
0902047
4566486
4566487
4712600
4845544
3340704
3340845
4070861
4070862
4751600
4761400
1683201
3900192
3900206
3311405
4740414
4160124
3580228
3580269
0902042
3900187
4711400
3900191
4761000
0641406
DESCRIPTION
Channel, Mast #1
Channel, Mast #2
Channel, Mast #3
Channel, Mast #4
Channel, Mast #5
Bar, Sheave Pin Support
Chain Assembly - #466 (See Items 101-106 for Breakdown)
Chain Assembly - #444 (See Items 201-206 for Breakdown)
Cable, Assembly
Sheave, Chain - #466
Sheave, Chain - #444
Cable, Sheave
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16 NC
Pin, Sheave
Shim 5/64
Bracket - Bottom
Bracket - Bottom
Bolt 1/4-20NC x 1 1/4
Bracket, Sequence Cable
Tube, Spacer
Tube, Spacer
Flatwasher 1
Bracket - Bottom
Pad, Slide Options:
Prior to S/N 02816
Shim 1/32
Shim 1/64
Flatwasher 3/8
Lockwasher 1/4
Screw, 3/8-16NC x 1/2
Bolt 1/4-20NC x 5/8
Locknut 1/4-20NC
Washer, Cup
Spring
Sheave, Cable
Prior to S/N 02947
Bracket, Pulley
Screw, Shoulder
Lockwasher #10
Bolt 1/4-20NC x 3/4
QTY.
REV.
Ref.
5/D
S
E
C
T
I
O
N
1
1
1
1
1
6
2
1
2
2
2
2
2
6
3
16
1
1
10
3
1
2
2
1
14
3
M
A
S
T
2
9
8
3
1
12
1
3
3
3
3
3
3
80
8
14
44
3-11
SECTION 3 MAST
FIG & ITEM #
PART NUMBER
43
44
45
46
47
48
49
50
51
52
53
54
55
Not Used
Not Used
Not Used
1060541
0741620
0902084
3311601
4751500
3340709
4070875
4070876
4070877
S
E
C
T
I
O
N
3
56
57
58
59
60
61
62
63
64
65
66
67
68
69
M
A
S
T
4060877
4061004
0641404
4220160
4460121
3020035
3900205
Not Used
0902285
4360437
3911020
0740602
4460662
0100011
0100035
3570389
2901521
101
102
103
104
105
106
3-12
DESCRIPTION
Cable, Sequence
Bolt 3/8-16NC x 2 1/2
Bracket
Nut 3/8-16 NC
Flatwasher 5/16
Pad, Slide
Shim 5/64
Shim 3/64
Shim 1/64
Shield, Mast Cover Options:
Prior to S/N 03277
Bolt 1/4-20NC x 1/2
Sleeve, Stop
Connector, Cap
Screw, Phillips
Switch, Limit
1260305
CHAIN ASSEMBLY - #466 CHAIN
0561156
1260299
3422265
3450201
0561150
4300111
0100062
Block, Chain Anchor

Chain
Pin, Chain Anchor
Pin, Cotter
Block, Chain Anchor
Stud
1260306
CHAIN ASSEMBLY - #444 CHAIN
201
202
0561159
1260298
Block, Chain Anchor

Chain
203
204
3422346
0561151
Pin, Groove
Block, Chain Anchor
QTY.
REV.
3
4
1
12
3
2
2
1
1
1
4
3
3
A/R
6
1
1
2
2
1
A/R
A/R
6
1
Rev.
1
68in/1.73m
2
4
1
1
A/R
Rev.
1
137in/
3.488m
2
2
3120729
SECTION 3 MAST
FIG & ITEM #
PART NUMBER
205
206
207
208
4300111
0100062
3422266
3450201
0270113
301
302
303
304
3311401
4711400
0641408
4060988
4060994
DESCRIPTION
Stud
Pin, Chain Anchor
Pin, Cotter
MAST SHIELD ASSEMBLY
Nut 1/4-20NC
Bolt 1/4-20NC x 1
Shield, Mast Chain/Cable Options:
Shield - 21 1/2 x 4
Shield - 15 1/2 x 4 (Restricted Height)
QTY.
REV.
2
A/R
1
2
Ref.
4
8
4
1
S
E
C
T
I
O
N
3
M
A
S
T
3120729
3-13
SECTION 3 MAST
FIGURE 3-4. MAST MOUNTED COMPONENTS
S
E
C
T
I
O
N
3
M
A
S
T
3-14
3120729
SECTION 3 MAST
.
FIGURE 3-4. MAST MOUNTED COMPONENTS

FIG & ITEM #
PART NUMBER
0257648
1
2
3
4
5
6
3570312
Not Used
0641609
4711600
3311601
1703455
0256559
0257114
101
102
103
104
105
106
4845345
3539814
0641812
3271805
4751800
1702612
1704277
1703175
3120729
DESCRIPTION
OPTIONAL CRANE HOOK INSTALLATION
QTY.
REV.
Ref.
Plate, Crane Hook
Bolt 3/8-16NC x 1 1/8

Flatwasher 3/8
Nut 3/8-16NC
Decal - Crane Hook
4
4
4
1
SAFETY ATTACH INSTALLATION

Common Machines
GM/Hertz Machines
Weldment, Safety Attach
Plate, Backing
Bolt 1/2-13NC x 1 1/2
Locknut 1/2-13NC
Flatwasher 1/2
Decal - Lanyard Attach Options:
Common Machines (Prior to S/N 03905)
Common Machines (S/N 03905 to Present)
GM/Hertz Machines
Ref.
Ref.
Ref.
S
E
C
T
I
O
N
3
1
1
2
2
4
1
M
A
S
T
3-15
SECTION 3 MAST
FIGURE 3-4. MAST MOUNTED COMPONENTS (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
M
A
S
T
3-16
3120729
SECTION 4
PLATFORM
TABLE OF CONTENTS
FIGURE
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
DESCRIPTION
MOLDED PLATFORM INSTALLATION (Prior to S/N 02370) . . . . . . . . . . . . . . . . . . . . . . . . . . .

MOLDED PLATFORM INSTALLATION (S/N 02370 to Present) . . . . . . . . . . . . . . . . . . . . . . . . .
QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE RAIL ENTRY. . . . . . . . . . . . . . . .
QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
(PRIOR TO S/N 02256) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
(S/N 02256 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION
(PRIOR TO S/N 02256) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION
(S/N 02256 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTIONAL PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE
4-2
4-6
4-10
S
E
C
T
I
O
N
4-12
4-16
4-20
4-24
4-28
4
P
L
A
T
F
O
R
M
3120729
4-1
SECTION 4
PLATFORM
FIGURE 4-1.MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-2
3120729
SECTION 4
PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370)

FIG & ITEM #
PART NUMBER
0258000
0258017
3510454*
2
3
4
5
6
7
8
9
10
11
12
0641518*
4711500*
3311505*
3300356*
0860520*
4300115*
3311501*
0100011
3820032*
4420039*
Not Required
4070958
0258007*
3510454
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
3120729
3640923
3510477
4060882
0362384
0641416
4751400
3520072
3311405
4160125
0362347
3640924
3640990
4751500
3311505
3340746
3911032
4751000
4060805
3311001
4070890
3340754
3900177
3900202
DESCRIPTION
MOLDED PLATFORM INSTALLATION OPTIONS:
Standard Machines
CSA Machines
Platform Assembly (See Items 101-134 for Breakdown)
Bolt 5/16-18NC x 2 1/4
Locknut 5/16-18NC
Nut, Acorn 5/16-18NC
Box, Manual Storage
Stud 5/16-18NC x 3
Nut 5/16-18NC
Rivet
Tape, Non Skid
Shim Options:
Standard Machines
CSA Machines
Platform Kit (Includes Items with (*) asterisk)

PLATFORM ASSEMBLY
Rail
Basket
Cover
Bar, Support
Bolt 1/4-20NC x 2
Flatwasher 1/4
Cap
Locknut 1/4-20NC
Spring, Gas
Link, Gate
Rail, Gate (Top)
Rail, Gate (Bottom)
Flatwasher 5/16
Locknut 5/16-18NC
Pad, Gate Rest
Screw, Machine #10-24NC x 2
Flatwasher #10
Flex-Trim
Nut #10-24NC
Shim, Gate Stop
Pad, Gate Latch
Screw, Plastite
Bolt, Shoulder
QTY.
REV.
Ref.
Ref.
Ref.
1
1
S
E
C
T
I
O
N
1
2
4
2
2
1
2
2
A/R
4
16in/39cm
A/R
0
1
P
L
A
T
F
O
R
M
1
Ref.
5/D
1
1
1
1
10
22
2
12
1
1
1
1
1
1
1
4
8
2ft/0.6m
4
2
1
6
2
4-3
SECTION 4
PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370) (CONTINUED)
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
124
125
126
127
128
129
130
131 to 132
133
134
4740429
3311005
3900203
4740428
3300151
0100011
2940082
Not Used
3820024
4070894
DESCRIPTION
Washer, Nylon
Locknut #10-24NC
Bolt, Shoulder
Washer, Nylon
Nut, Acorn 1/4-20NC
Latch, Gate
Rivet
Shim, Gate Latch
QTY.
REV.
4
2
2
4
2
A/R
1
2
1
4
P
L
A
T
F
O
R
M
4-4
3120729
SECTION 4
PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120729
4-5
SECTION 4
PLATFORM
FIGURE 4-2.MOLDED PLATFORM INSTALLATION (S/N 02370 TO PRESENT)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-6
3120729
SECTION 4
PLATFORM
FIGURE 4-2. MOLDED PLATFORM INSTALLATION (S/N 02370 TO PRESENT)

FIG & ITEM #
PART NUMBER
0258878
0258877
0258879
0258881
0258672
3
4
5
6
7
8
4845806
4845807
1060380
0641408
3311405
4711400
3422657
4845806
4845807
4845847
0258672
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
3120729
4845822
3510676
4060882
4845831
0641416
4751400
3520072
3311405
4160125
0362347
3640924
3640990
4711500
3311505
3340746
3911032
4751000
4060804
3311001
4070890
3340754
3900177
3900202
4740429
DESCRIPTION
MOLDED PLATFORM INSTALLATION OPTIONS:
20VP - Standard Machines
10VP & 15VP - Standard Machines
20VP - CSA Machines
10VP & 15VP - CSA Machines
Weldment, Platform Mount Options:
20VP - Standard & CSA Machines
10VP & 15VP - Standard & CSA Machines
Cable, Lanyard
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Flatwasher 1/4
Pin, Ball Detent
10VP,15VP & 20VP - CSA Machines
PLATFORM ASSEMBLY
Rail
Basket
Cover
Weldment, Bottom Mount
Bolt 1/4-20NC x 2
Flatwasher 1/4
Cap
Locknut 1/4-20NC
Spring, Gas
Link, Gate
Rail, Gate (Top)
Rail, Gate (Bottom)
Flatwasher 5/16
Locknut 5/16-18NC
Pad, Gate Rest
Screw, Machine #10-24NC x 2
Flatwasher #10
Flex-Trim
Nut #10-24NC
Shim, Gate Stop
Pad, Gate Latch
Screw, Plastite
Bolt, Shoulder
Washer, Nylon
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
1
1
S
E
C
T
I
O
N
1
1
4
8
8
16
4
1
Ref.
4
P
L
A
T
F
O
R
M
3/B
1
1
1
1
10
22
4
12
1
1
1
1
1
1
1
4
8
2ft/0.6m
4
2
1
6
2
4
4-7
SECTION 4
PLATFORM
FIGURE 4-2. MOLDED PLATFORM INSTALLATION (S/N 02370 TO PRESENT) (CONTINUED)

FIG & ITEM #
PART NUMBER
125
126
127
128
129
130
131
132
133
134
3311005
3900203
4740428
3300151
0100011
2940082
3520028
Not Used
3820024
4070894
S
E
C
T
I
O
N
DESCRIPTION
Locknut #10-24NC
Bolt, Shoulder
Washer, Nylon
Nut, Acorn 1/4-20NC
Latch, Gate
Plug
Rivet
Shim, Gate Latch
QTY.
REV.
2
2
4
2
A/R
1
A/R
2
1
4
P
L
A
T
F
O
R
M
4-8
3120729
SECTION 4
PLATFORM
FIGURE 4-2. MOLDED PLATFORM INSTALLATION (S/N 02370 TO PRESENT) (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120729
4-9
SECTION 4
PLATFORM
FIGURE 4-3.QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE RAIL ENTRY
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-10
3120729
SECTION 4
PLATFORM
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE RAIL ENTRY

FIG & ITEM #
PART NUMBER
0257928
0257620
0258720
0258698
0257711
3
4
5
6
7
8
4845806
4845807
1060380
0641408
3311405
4711400
3422657
4845806
4845807
4845807
4845847
0257711
101
102
103
104
105
106
107
108
109
110
111
112
113
3120729
4845577
4845578
4845797
3570435
0641414
4711400
3311405
0641418
0961845
4280296
3520169
4420039
1701612
1703681
4060803
DESCRIPTION
QTY.
REV.
PLATFORM INSTALLATION OPTIONS:

10VP & 15VP with 26 x 26 (66cm x 66cm)
20VP with 26 x 26 (66cm x 66cm)
10VP & 15VP with 26 x 26 (66cm x 66cm) - CSA
Machines
20VP with 26 x 26 (66cm x 66cm) - CSA Machines
Ref.
Ref.
Ref.
Ref.
2
2
2
Ref.

Cable, Lanyard
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Flatwasher 1/4
Pin, Ball Detent
10VP & 15VP - CSA Machines
20VP - CSA Machines
PLATFORM ASSEMBLY
Rail
Weldment, Gate Options:
Prior to S/N 03836
Plate, Platform Pan
Bolt 1/4-20NC x 1 3/4
Locknut 1/4-20NC
Bolt 1/4-20NC x 2 1/4
Bushing
Tape
Cap-Plug
Tape, Non Skid
Decal - JLG
Prior to S/N 03905
Shield, Flex-Trim Options:
Prior to S/N 03836
1
1
4
8
8
16
4
1
Ref.
S
E
C
T
I
O
N
4
6/D
1
1
1
8
20
10
2
2
1.5ft/0.5m
2
6ft/1.8m
3
A/R
3.8ft/1.16m
1.9ft/0.6m
4-11
P
L
A
T
F
O
R
M
SECTION 4
PLATFORM
FIGURE 4-4.QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE

(PRIOR TO S/N 02256)
108
107
111
113
112
S
E
C
T
I
O
N
102A
102
117
4
109
P
L
A
T
F
O
R
M
4
5
6
2
7
3
119
123
110
120
121
114
118
115
122
7
116
116
1
101
103
104
105
106
4-12
3120729
SECTION 4
PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (PRIOR TO S/N
02256)
FIG & ITEM #
PART NUMBER
0257927
0257622
0257926
0257656
1
0257741
0257713
2
3
4
5
6
7
4845663=
4845537*
1060380*=
0641408*=
3311405*=
4711400*=
3422657*=
2901552=
2901551*
0257741
0257713
101
4845586
4845583
102
102A
103
104
105
106
107
108
109
110
111
112
113
114
3120729
4845585
4845584
0902395
3570464
3570462
0641414
4711400
3311405
2600225
3311505
3520072
3311802
3900251
3900032
4711600
3422658
DESCRIPTION
10VP & 15VP with 25 x 22 (63.5cm x 56cm)
20VP with 25 x 22 (63.5cm x 56cm)
10VP & 15VP with 26 x 28 (66cm x 71cm)
20VP with 26 x 28 (66cm x 71cm)
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
10VP & 15VP
20VP
Cable, Lanyard
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Flatwasher 1/4
Pin, Ball Detent
Platform Kit - 10VP & 15VP (Includes Items with =)

Platform Kit - 20VP (Includes Items with (*) asterisk)
PLATFORM ASSEMBLY
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Weldment, Platform Rail Options:
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Weldment, Gullwing Gate Options:
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Bracket, Spring (Welded on Part)
Plate, Platform Pan Options:
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Bolt 1/4-20NC x 1 3/4
Locknut 1/4-20NC
Hinge, Gate
Locknut 5/16-18NC
Cap-Plug
Nut, Jam 1/2-13NC
Screw, Button Head 1/4-20NC x 3/8
Bolt, Shoulder
Pin, Spring Plunger
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
1
1
4
8
8
16
4
1
1
Ref.
Ref.
Ref.
S
E
C
T
I
O
N
3
3
1
1
8
16
10
4
2
4
1
4
2
4
1
4-13
P
L
A
T
F
O
R
M
SECTION 4
PLATFORM
02256) (CONTINUED)
FIG & ITEM #
PART NUMBER
115
116
117
118
4420039
1701612
4160165
S
E
C
T
I
O
N
119
120
121
122
123
4460142
2180821
4220160
1060678
2820018
4060803
4460121
DESCRIPTION
Tape, Non Skid
Decal - JLG
Spring, Gas Shock
Cable, Eyelet Options:
Prior to S/N 01710
Stop, Sleeve
Cable, Gate Latch
Tubing, Shrink
Shield, Flex-Trim
Connector, Cap
QTY.
REV.
A/R
3
1
1
1
1
23in/58cm
A/R
1
4
P
L
A
T
F
O
R
M
4-14
3120729
SECTION 4
PLATFORM
02256) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120729
4-15
SECTION 4
PLATFORM
FIGURE 4-5.QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE

(S/N 02256 TO PRESENT)
108
121
107
S
E
C
T
I
O
N
111
112
113
102A
102
117
4
P
L
A
T
F
O
R
M
109
4
5
6
2
7
114
110
3
118
118
120
115
3
122
7
116
116
1
101
103
104
105
106
4-16
3120729
SECTION 4
PLATFORM
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE (S/N 02256 TO
PRESENT)
FIG & ITEM #
PART NUMBER
0258603
0258722
0258600
0258700
0258602
0258721
0258599
0258699
1
0258587
0258588
2
3
4
5
6
7
8
4845807
4845806
1060380
0641408
3311405
4711400
3422657
4845806
4845807
4845847
0258587
0258588
101
4845809
4845808
102
102A
3120729
4845805
4845813
Use 0902877
DESCRIPTION
QTY.
REV.

10VP & 15VP with 25 x 22 (63.5cm x 56cm) (Standard Machines)
10VP & 15VP with 25 x 22 (63.5cm x 56cm) (CSA
Machines)
20VP with 25 x 22 (63.5cm x 56cm) (Standard
Machines)
20VP with 25 x 22 (63.5cm x 56cm) (CSA
Machines)
10VP & 15VP with 26 x 28 (66cm x 71cm) (Standard Machines)
10VP & 15VP with 26 x 28 (66cm x 71cm) (CSA
Machines)
20VP with 26 x 28 (66cm x 71cm) (Standard
Machines)
20VP with 26 x 28 (66cm x 71cm) (CSA Machines)
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Cable, Lanyard
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Flatwasher 1/4
Pin, Ball Detent
10VP,15VP & 20VP - CSA Machines
PLATFORM ASSEMBLY
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Weldment, Platform Rail Options:
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Weldment, Gullwing Gate Options:
25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Bracket, Spring (Welded on Part) (was p/n
0902395)
4
P
L
A
T
F
O
R
M
4
8
8
16
4
1
Ref.
Ref.
Ref.
S
E
C
T
I
O
N
1
2
4-17
SECTION 4
PLATFORM
PRESENT) (CONTINUED)
FIG & ITEM #
PART NUMBER
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-18
3570464
3570462
0641414
4711400
3311405
2600225
3311505
3520072
2940074
3900258
3900032
4711600
0721006
4420039
1701612
4160165
4751000
Not Used
3311005
3300356
4060803
DESCRIPTION
QTY.
Plate, Platform Pan Options:

25 X 22 (63.5cm x 56cm)
26 X 28 (66cm x 71cm)
Bolt 1/4-20NC x 1 3/4
Locknut 1/4-20NC
Hinge, Gate
Locknut 5/16-18NC
Cap-Plug
Latch
Bolt, Shoulder
Bolt 1/4-20NC x 3/4
Tape, Non Skid
Decal - JLG
Spring, Gas Shock
Flatwasher #10
8
16
8
4
2
4
1
8
2
4
4
A/R
3
1
8
Locknut #10-24NC
Shield, Flex-Trim
4
2
A/R
REV.
3120729
SECTION 4
PLATFORM
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120729
4-19
SECTION 4
PLATFORM
FIGURE 4-6.QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION

(PRIOR TO S/N 02256)
113
119
1
101
109
119
124
118
S
E
C
T
I
O
N
135
4
5
6
103
132
133
134
132
133
134
109
135
139
3
138
4
P
L
A
T
F
O
R
M
120
122
136
137
114
127
7
3
2
140 126 115

143
141 142
146
103A
131
124
105
129
108
116
120
122
123
107
144
130
120
112
110
114
104
144
112
121
127
111
102
104
120
122
123
128
128
106
4-20
145
120
122
123
3120729
SECTION 4
PLATFORM
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (PRIOR TO S/N

02256)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
Ref.
0257621

Note: For use on 20VP Models only. DO NOT Install
on other Models
20VP with 26 x 50 (66cm x 127cm)
Weldment, Platform Mount
Cable, Lanyard
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Flatwasher 1/4
Pin, Ball Detent
0257672
2
3
4
5
6
7
4845537*
1060380*
0641408*
3311405*
4711400*
3422657*
2901551*
0257672
101
102
103
103A
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
3120729
4845535
4845536
4845545
0902395
2020005
3570362
3570274
3340829
4845614
2600225
3900200
3311005
4751000
3311505
3520072
3311802
2560154
Not Used
3900032
4711600
3311405
3900252
4711400
0641414
3900251
0100011
3422658
4420039
1701612
PLATFORM ASSEMBLY
Weldment, Platform Rail (Stationary)
Weldment, Platform Rail (Extension)
Weldment, Gullwing Gate
Bracket, Spring (Welded on part)
Glides, Extension
Pan, Floor (Stationary)
Pan, Floor (Extension)
Pad, Slide
Handle
Hinge, Gate
Bolt, Shoulder
Locknut #10-24NC
Flatwasher #10
Locknut 5/16-18NC
Cap-Plug
Nut, Jam 1/2-13NC
Grip, Handle
Bolt, Shoulder
Locknut 1/4-20NC
Screw, Button Head 1/4-20NC
Bolt 1/4-20NC x 1 3/4
Pin, Spring Plunger
Tape, Non Skid
Decal - JLG
Ref.
REV.
2
4
8
8
16
4
1
Ref.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
1
1
1
1
1 Pair
1
1
2
2
4
2
64
66
2
4
1
2
2
4
22
64
40
16
8
A/R
1
11.5ft/3.5m
4-21
SECTION 4
PLATFORM
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (PRIOR TO S/N 02256)
(CONTINUED)
FIG & ITEM #
PART NUMBER
129
130
131
132
133
134
135
136
137
138
139
140
4160165
4711500
3520030
0720805
4750800
3310805
1380132
0641416
3570653
3570654
4845657
S
E
C
T
I
O
N
141
142
143
144
145
146
4
P
L
A
T
F
O
R
M
4-22
4460142
2180821
4220160
1060678
2820022
4280296
4060803
4460121
DESCRIPTION
Spring, Gas Shock
Plug, Hole
Screw #8-32NC x 5/8
Flatwasher #8
Locknut #8-32NC
Clip, Gripper
Bolt 1/4-20NC x 2
Plate, Shim
Plate, Backing
Weldment, Stop
Cable, Eyelet Options:
Prior to S/N 01710
Stop, Sleeve
Cable, Gate Latch
Tube, Vinyl
Strip, Wear
Shield, Flex-Trim
Connector, Cap
QTY.
REV.
1
4
2
4
8
4
4
4
2
2
2
1
1
1
19in/49cm
10in/25cm
A/R
1
3120729
SECTION 4
PLATFORM
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (PRIOR TO S/N 02256)
(CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120729
4-23
SECTION 4
PLATFORM
FIGURE 4-7.QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (S/N

02256 TO PRESENT)
113
119
142
109
119
S
E
C
T
I
O
N
118
1
101
103
109
132
133
134
135
4
5
6
132
133
134
135
139
4
P
L
A
T
F
O
R
M
124
3
138
120
122
136
137
114
114
117
115
127
7
126
3
8
103A
129
131
147
105
126
141
108
116
120
122
123
107
144
130
120
112
110
114
104
144
112
121
127
111
102
104
120
122
123
128
128
106
4-24
145
120
122
123
3120729
SECTION 4
PLATFORM
FIGURE 4-7. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION (S/N 02256 TO

PRESENT)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
Ref.
0258597

Note: For use on 20VP Models only. DO NOT Install
on other Models
10VP & 20VP with 26 x 50 (66cm x 127cm) (Standard Machines)
20VP with 26 x 50 (66cm x 127cm) (CSA
Machines)
0258692
0258586
2
3
4
5
6
7
8
4845806*
1060380*
0641408*
3311405*
4711400*
3422657*
4845806
4845847
2901576*
0258586
101
102
103
103A
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
3120729
4845810
4845811
4845812
Use 0902877
2020005
3570362
3570274
3340829
4845614
2600225
3900200
3311005
4751000
3311505
3520072
2940074
2560154
0721006
3900032
4711600
3311405
3900252
4711400

Weldment, Platform Mount
Cable, Lanyard
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Flatwasher 1/4
Pin, Ball Detent
Standard Machines
CSA Machines

PLATFORM ASSEMBLY
Weldment, Platform Rail (Stationary)
Weldment, Platform Rail (Extension)
Weldment, Gate
Bracket, Spring (Welded on part) (was p/n 0902395)
Glides, Extension
Pan, Floor (Stationary)
Pan, Floor (Extension)
Pad, Slide
Handle
Hinge, Gate
Bolt, Shoulder
Locknut #10-24NC
Flatwasher #10
Locknut 5/16-18NC
Cap-Plug
Latch
Grip, Handle
Bolt #10-24NC x 3/4
Bolt, Shoulder
Locknut 1/4-20NC
REV.
Ref.
Ref.
1
1
4
8
8
16
4
1
1
Ref.
S
E
C
T
I
O
N
1
1
1
1
1 Pair
1
1
2
2
4
2
64
66
2
4
1
2
4
2
2
22
64
40
4-25
P
L
A
T
F
O
R
M
SECTION 4
PLATFORM

FIG & ITEM #
PART NUMBER
123
124
125
126
127
128
0641414
3900258
0100011
4751000
4420039
S
E
C
T
I
O
N
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
4
P
L
A
T
F
O
R
M
1701612
1703681
4160165
4711500
3520030
0720805
4750800
3310805
1380132
0641416
3570653
3570654
4845657
Not Used
3311005
3300356
Not Used
4280296
4060803
Not Used
3900258
3900251
4-26
DESCRIPTION
Bolt 1/4-20NC x 1 3/4
Flatwasher #10
Tape, Non Skid
Decal - JLG Options:
Prior to S/N 03609
Spring, Gas Shock
Plug, Hole
Screw #8-32NC x 5/8
Flatwasher #8
Locknut #8-32NC
Clip, Gripper
Bolt 1/4-20NC x 2
Plate, Shim
Plate, Backing
Weldment, Stop
Locknut #10-24NC
Strip, Wear
Shield, Flex-Trim
Screw, Button Head Options:
Screw, Button Head 1/4-20NC x 3/4 (Production)
(Post Production)
QTY.
REV.
16
8
A/R
8
11ft/3.4m
1
4
2
4
8
4
4
4
2
2
2
4
2
10in/25cm
2.2ft/0.67m
3120729
SECTION 4
PLATFORM

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120729
4-27
SECTION 4
PLATFORM
FIGURE 4-8.OPTIONAL PLATFORM COMPONENTS INSTALLATION
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-28
3120729
SECTION 4
PLATFORM
FIGURE 4-8. OPTIONAL PLATFORM COMPONENTS INSTALLATION

FIG & ITEM #
PART NUMBER
0255036
1
2
3
4
5
6
7
8
9
0902079
3421453
3900204
3300391
3760170
1060380
4280296
1702365
0255040
101
102
103
104
105
106
107
108
4280296
3421453
3760170
1060380
0641410
3311405
1702365
0255853
201
3120729
4566847
0750802
1320218
2920127
4460425
DESCRIPTION
TOOL TRAY ASSEMBLY
Tool Box Weldment (Recommend purchasing 0255036
in place of 0860947)
Bracket, Mounting
Pin, Snap
Bolt, Carriage #10-24NC x 1/2
Wingnut #10-24NC
Snap-Pin
Cable, Lanyard
Strip, Wear
Decal - JLG
TUBE CADDY ASSEMBLY
Tube Caddy Weldment (Recommend purchasing
0255040 in place of 4844840)
Strip, Wear
Pin, Snap
Snap-Pin
Cable, Lanyard
Bolt 1/4-20NC x 1 1/4
Locknut 1/4-20NC
Decal - JLG
LASER LOCATOR INSTALLATION
Tube, Mounting
Screw #8 x 1/4
Clamp, Spring
Pointer, Laser
QTY.
REV.
Ref.
S
E
C
T
I
O
N
1
1
2
2
1
1
4
1
Ref.
1
2
1
1
1
1
1
1
Ref.
1
2
2
1
1
4-29
P
L
A
T
F
O
R
M
SECTION 4
PLATFORM
FIGURE 4-8. OPTIONAL PLATFORM COMPONENTS INSTALLATION (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-30
3120729
SECTION 5
CYLINDER
TABLE OF CONTENTS
FIGURE
5-1
DESCRIPTION
PAGE
LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
3120729
5-1
SECTION 5
CYLINDER
FIGURE 5-1.LIFT CYLINDER ASSEMBLY
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
5-2
3120729
SECTION 5
CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY

FIG & ITEM #
PART NUMBER
1683201
1
2
3
4
5
6
7
8
9
10
11
12
13
Not Serviced
7003250
7003249
7003248
7003247
7003246
Kit
Kit
Kit
Kit
Kit
Kit
Kit
7003245
DESCRIPTION
LIFT CYLINDER ASSEMBLY
Barrel
Rod
Piston
Head
Ring, Retaining
Locknut
Wiper, Rod
Seal, Rod
Ring, Back-Up
O-Ring
Seal, Piston
Ring, Wear
O-Ring
Seal Kit (Includes Items 7-13)
QTY.
REV.
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
3120729
5-3
SECTION 5
CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
5-4
3120729
SECTION 6
HYDRAULIC
TABLE OF CONTENTS
FIGURE
6-1
DESCRIPTION
PAGE
HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
3120729
6-1
SECTION 6
HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-2
3120729
SECTION 6
HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM

FIG & ITEM #
PART NUMBER
2792252
2792373
2792253
2792374
1
2
3
4
5
6
7
8
9
2220875
2221021
2220416
2220472
2220603
2220507
2220473
4567186
4567634
4566950
4640956
4640900
10
11
12
3120729
3600254
3600255
0100020
2221022
DESCRIPTION
HYDRAULIC DIAGRAM OPTIONS:
10VP & 15VP (Prior to S/N 02289)
10VP & 15VP (S/N 02289 to Present)
Fitting, 90
Fitting, Straight Options:
Fitting, Straight (Prior to S/N 02289)
Fitting, 90 (S/N 02289 to Present)
Fitting, 90
Fitting, Straight
Fitting, 90
Fitting, 90
Tube, Extension Options:
Prior to S/N 02289
Tube, Return
Valve, Flow Control Options:
10VP & 15VP
20VP
Pump/Motor/Tank Assembly Options: (See Section 2
for Breakdown)
10VP & 15VP
20VP
Sealant, Pipe (Not Shown)
Fitting, Straight (Prior to S/N 02289)
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
2
1
2
1
1
1
S
E
C
T
I
O
N
1
1
1
1
1
1
1
H
Y
D
R
A
U
L
I
C
A/R
1
6-3
SECTION 6
HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
6-4
3120729
SECTION 7
ELECTRICAL
TABLE OF CONTENTS
FIGURE
7-1
7-2
7-3
7-4
7-5
DESCRIPTION
ELECTRICAL SCHEMATIC (Prior to S/N 01491) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL SCHEMATIC (S/N 01491 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL SCHEMATIC (UL/EE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARNESS AND CABLES INSTALLATION (STANDARD MACHINES). . . . . . . . . . . . . . . . . . . .
HARNESS AND CABLES INSTALLATION (EE MACHINES) (S/N 03094 to Present) . . . . . . . .
PAGE
7-2
7-3
7-4
7-6
7-12
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120729
7-1
SECTION 7
ELECTRICAL
FIGURE 7-1.ELECTRICAL SCHEMATIC (PRIOR TO S/N 01491)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-2
3120729
SECTION 7
ELECTRICAL
FIGURE 7-2.ELECTRICAL SCHEMATIC (S/N 01491 TO PRESENT)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120729
7-3
SECTION 7
ELECTRICAL
FIGURE 7-3. ELECTRICAL SCHEMATIC (UL/EE MACHINES)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-4
3120729
SECTION 7
ELECTRICAL
S
E
C
T
I
O
N
This Page Intentionally Left Blank
7
E
L
E
C
T
R
I
C
A
L
3120729
7-5
SECTION 7
ELECTRICAL
FIGURE 7-4. HARNESS AND CABLES INSTALLATION (STANDARD MACHINES)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-6
3120729
SECTION 7
ELECTRICAL
401
TILT
SENSOR
SWITCH
PLATFORM
CONTROL
BOX
102
103
101
404
302
110
114
TO +
BATTERY
TERMINAL
111
TO
BATTERY
TERMINAL
109
113
111
112
115
203
203A
ELEVATION
LIMIT
SWITCH
5B
5
100
5
6A
5A
8A
S
E
C
T
I
O
N
GROUND
CONTROLS
SWITCH
104
105
107
7A
8C
EXTERNAL
DRIVE/HORN
RELAY
6B
CONTACTOR
RELAY
7C
8B
202B
201
202
6B
202
202A
202B
11
7B
201
3120729
GROUND
CONTROLS
RELAY
E
L
E
C
T
R
I
C
A
L
MAIN CONTROLLER
MOTOR/BRAKE
ASSEMBLY
(LEFT SIDE)
MOTOR/BRAKE
ASSEMBLY
(RIGHT SIDE)
7-7
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
4932841
4932960
1
2
3
4
5
5A
S
E
C
T
I
O
N
5B
1060620
Not Used
1060619
1060618
4921826
4921966
3990010
4460646
4460647
4460320
4460268
6A
6B
7
6C
E
L
E
C
T
R
I
C
A
L
4921825
4921965
3990010
4460681
4460643
4460684
4460424
4460267
4460268
2400006
4460044
7A
7B
7C
4921824
4921964
4460644
4460645
4460648
4460320
4460267
4460268
8A
8B
8C
9
10
7-8
4921823
4921963
4460644
4460645
4460648
4460320
4460267
4460268
Not Used
Not Used
DESCRIPTION
ELECTRICAL DIAGRAM - STANDARD OPTIONS:
Standard Machines (Prior to S/N 01491)
QTY.
REV.
Ref.
Ref.
Ref.
H
A
Cable, Battery - 21
Cable, Battery - 24
Cable, Battery - 40
Harness - Ground Control Options:
Prior to S/N 01491
Diode
Receptacle - 5 Pin
Shell, Receptacle
Connector, Female - 2 Position
Socket
Harness, Valve & Limit Switch Options:
Prior to S/N 01491
Diode
Receptacle - 15 Pin
Shell, Receptacle
Socket
Pin
Socket
Fuse - 5 Amp
Fuseholder
Harness, Left Motor Options:
Prior to S/N 01491
Receptacle - 5 Pin
Pin
Receptacle - 2 Position
Pin
Socket
Harness, Right Motor Options:
Prior to S/N 01491
Receptacle - 5 Pin
Pin
Pin
Socket
1
1
1
1
1
2
1
2
1
2
1
1
1
5
1
1
8
2
2
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
2
1
1
1
1
D
3
H
3
B
1
A
1
3120729
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
11
12
13
14
14A
4921948
4921968
3990010
Not Used
Not Used
4921888
4921967
2400006
4460044
100
4922027
4922201
4922028
4922202
4922029
4922203
101
7020216
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1060616
4460671
4460672
4460682
4460643
Not Used
4460683
Not Used
4460771
4460772
4460773
4460774
4460775
4460776
4240033
201
202
202A
202B
203
3120729
4460648
Not Available
4460320
4460268
4460267
4460424
4460268
4460267
7018567
DESCRIPTION
QTY.
Harness, Main Contactor

Prior to S/N 01491
Diode - 6 Amp
1
1
1
2
Harness, Key Switch Power

Prior to S/N 01491
Fuse - 5 Amp
Fuseholder
1
1
1
1
1
PLATFORM CONSOLE HARNESS ASSEMBLIES

Harness, Connector (Includes Items 102,103, 110,
111 & 114)
Cable, Electrical - 18/8
Pin, Female
Receptacle - 15 Socket
Shell, Receptacle (For 15 Socket Receptacle)
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
1
1
1
1
S
E
C
T
I
O
N
1
A/R
1
1
1
1
Pin
Plug, Male - 9 Position (S/N 02445 to Present)

Plug, Female - 9 Position (S/N 02445 to Present)
Backshell (S/N 02445 to Present)
Plug, Dust Cap (S/N 02445 to Present)
Pin, Male (S/N 02445 to Present)
Pin, Female (S/N 02445 to Present)
Tie Strap (S/N 02445 to Present)
1
1
2
1
9
9
1
MISCELLANEOUS HARNESSES AND COMPONENTS
Ref.
Receptacle - 2 Position (Located at Drive Motor)

Harness Assembly - Brake
Socket
Pin
Socket
Pin
DC Battery Charger Harness Assembly
REV.
7
E
L
E
C
T
R
I
C
A
L
2
2
1
1
1
1
1
1
1
7-9
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
203A
7011621
4460267
DESCRIPTION
Pin
ACCESSORIES HARNESSES AND COMPONENTS
301
302
Not Available
4460445
4460227
4460227
Beacon Light Harness Assembly

Receptacle - 3 Position (Attach to #5 for Tilt Sensor)
Pin
Pin
TOOLS
S
E
C
T
I
O
N
401
402
7002821
7002830
403
404
405
Not Used
7002828
7016618
QTY.
REV.
1
2
Ref.
1
1
3
3
Ref.
Crimper (For Wire to Pin/Socket Connections)

Extractor (For Removal of Pin/Socket from
Connectors) (Not Shown)
1
1
Stripper, Wire
Extractor, Pin (16-18 Gauge) (For Removal of
Pin/Socket from Connectors at Control Box) (Not
Shown)
1
1
7
E
L
E
C
T
R
I
C
A
L
7-10
3120729
SECTION 7
ELECTRICAL

FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120729
7-11
SECTION 7
ELECTRICAL
FIGURE 7-5. HARNESS AND CABLES INSTALLATION (EE MACHINES) (S/N 03094
TO PRESENT)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-12
3120729
SECTION 7
ELECTRICAL
401
TILT
SENSOR
SWITCH
PLATFORM
CONTROL
BOX
102
103
101
404
303
12C
302
110
114
TO +
BATTERY
TERMINAL
12
TO
BATTERY
TERMINAL
111
109
113
111
112
115
203
203A
ELEVATION
LIMIT
SWITCH
12B
12
12
100
12
12
12
11A
12A
7A
11
11
11
GROUND
CONTROLS
SWITCH
104
105
107
11
MAIN CONTROLLER
8A
7C
EXTERNAL
DRIVE/HORN
RELAY
11B
CONTACTOR
RELAY
8C
202
7B
202B
201
202
11B
12
E
L
E
C
T
R
I
C
A
L
11
GROUND
CONTROLS
RELAY
202A
202B
9
8B
201
3120729
S
E
C
T
I
O
N
MOTOR/BRAKE
ASSEMBLY
(LEFT SIDE)
MOTOR/BRAKE
ASSEMBLY
(RIGHT SIDE)
7-13
SECTION 7
ELECTRICAL
FIGURE 7-5. HARNESS AND CABLES INSTALLATION (EE MACHINES) (S/N 03094 TO PRESENT)
FIG & ITEM #
PART NUMBER
4933134
1
2
3
4
5
6
7
7A
7B
7C
S
E
C
T
I
O
N
8
8A
8B
8C
10
11
E
L
E
C
T
R
I
C
A
L
11A
11B
11C
12
12A
12B
12C
13
14
15
7-14
1060829
1060830
1060831
1060832
1060833
1060834
4921963
4460644
4460645
4460648
4460320
4460267
4460268
4921964
4460644
4460645
4460648
4460320
4460267
4460268
4921968
3990010
Not Used
4922394
3990010
4460681
4460643
4460684
4460424
4460267
4460268
4460851
4460466
4460465
4460852
4922395
3990010
4460646
4460647
4460320
4460268
4460445
4460227
4922397
4922396
4360112
DESCRIPTION
ELECTRICAL DIAGRAM - EE MACHINES
QTY.
REV.
Ref.
Cable, Battery - 22
Cable, Battery - 26
Cable, Battery - 33
Cable, Battery - 12
Cable, Battery - 22
Cable, Battery - 12
Harness, Right Motor
Receptacle - 5 Pin
Pin
Pin
Socket
Harness, Left Motor
Receptacle - 5 Pin
Pin
Pin
Socket
Harness, Main Contactor
Diode - 6 Amp
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
Harness, Valve & Limit Switch

Diode
Receptacle - 15 Pin
Shell, Receptacle
Socket
Pin
Socket
Sealing Plug
Socket
Harness - Ground Control
Diode
Receptacle - 5 Pin
Shell, Receptacle
Socket
Socket
Harness, Breaker Panel
Harness, Key Switch Power
Breaker, 5 Amp
1
5
1
1
8
2
2
2
2
3
13
2
1
2
1
2
1
2
1
3
1
1
2
3120729
SECTION 7
ELECTRICAL
FIG & ITEM #
PART NUMBER
16
17
18
4360491
Not Used
2400045
100
4922201
4922202
4922203
101
7020216
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1060616
4460671
4460672
4460682
4460643
Not Used
4460683
Not Used
4460771
4460772
4460773
4460774
4460775
4460776
4240033
DESCRIPTION
Breaker, 1 Amp
Fuse, 80Amp
PLATFORM CONSOLE HARNESS ASSEMBLIES

10VP
15VP
20VP
Harness, Connector (Includes Items 102,103, 110,
111 & 114)
Cable, Electrical - 18/8
Pin, Female
Receptacle - 15 Socket
Shell, Receptacle (For 15 Socket Receptacle)
202B
203
203A
301
302
303
3120729
4460648
Not Available
4460320
4460268
4460267
4460424
4460268
4460267
7018567
7011621
4460267
Not Available
4460445
4460227
4460326
4460226
Ref.
Ref.
Ref.
Ref.
1
1
1
A/R
1
1
1
1
8
Plug, Male - 9 Position

Plug, Female - 9 Position
Backshell
Plug, Dust Cap
Pin, Male
Pin, Female
Tie Strap
1
1
2
1
9
9
1
S
E
C
T
I
O
N
7
Ref.
Receptacle - 2 Position (Located at Drive Motor)

Harness Assembly - Brake
Socket
Pin
Socket
Pin
DC Battery Charger Harness Assembly
Pin
2
2
1
1
1
1
1
1
1
1
2
ACCESSORIES HARNESSES AND COMPONENTS
Ref.
Beacon Light Harness Assembly

Receptacle - 3 Position (Attach to #5 for Tilt Sensor)
Pin
Socket
REV.
Pin
MISCELLANEOUS HARNESSES AND COMPONENTS

201
202
202A
QTY.
E
L
E
C
T
R
I
C
A
L
1
1
3
1
3
7-15
SECTION 7
ELECTRICAL
FIG & ITEM #
PART NUMBER
DESCRIPTION
TOOLS
401
402
7002821
7002830
403
404
405
Not Used
7002828
7016618
QTY.
REV.
Ref.

Connectors) (Not Shown)
1
1
Stripper, Wire
Extractor, Pin (16-18 Gauge) (For Removal of
Pin/Socket from Connectors at Control Box) (Not
Shown)
1
1
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-16
3120729
SECTION 8
DECALS
TABLE OF CONTENTS
FIGURE
8-1
DESCRIPTION
DECALS INSTALLATION
PAGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
S
E
C
T
I
O
N
8
D
E
C
A
L
S
3120729
8-1
SECTION 8
DECALS
FIGURE 8-1.DECALS INSTALLATION
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-2
3120729
SECTION 8
DECALS
FIGURE 8-1. DECALS INSTALLATION

FIG & ITEM #
PART NUMBER
0271136
0257930
0257931
0257932
0258001
1
2
1703625*+=#
1702110*
1702473+
1703592=
1703741#
4
5
1702364*
1702492+
1703598=
1703742#
3251813*+=#
1702361*
1702453+
1703595=
1703743#
6
1702885*
1703062+
1703602=
1703744#
7
1702886*
1703202+
1703587=
1703745#
8
9
10
11
12
13
14
1702887*
1703063+
1703603=
1703746#
1702922*+=#
Not Used
Not Used
Not Used
Not Available
3820006
3820031
3120729
DESCRIPTION
DECAL INSTALLATIONS
JLG Logo Decals
Standard Decals
Latin American Spanish Spec Decals
Brazil Spec Decals
China Spec Decals
Decal - JLG
Decal - Read Instructions Options:
Standard
Latin American Spanish
Brazil
China
Decal - Crushing Options:
Standard
Brazil
China
Decal - USA
Decal - Electrocution Hazard Options:
Standard
Brazil
China
Decal - Daily Checklist Options:
Standard
Brazil
China
Decal - Leveling Options:
Standard
Brazil
China
Decal - Operation Options:
Standard
Brazil
China
Decal - Manual Decent (Prior to S/N 03094)
Nameplate, Serial Number

Rivet Options:
Standard, Brazil & China
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
8
3
3
2
2
1
S
E
C
T
I
O
N
1
1
8
D
E
C
A
L
S
1
8
8-3
SECTION 8
DECALS
FIGURE 8-1. DECALS INSTALLATION (CONTINUED)

FIG & ITEM #
PART NUMBER
15
16
17
18
19
20
1702437*
1702524+
1703601=
1703747#
Not Available
1703073*+=#
1702905*+=#
Not Used
1703635*
1703646+
1703659=
1703748#
21
S
E
C
T
I
O
N
22
23
1703636*
1703653+
1703660=
1703749#
0860520
1702282*
1703065+
1703604=
1703750#
24
8
D
E
C
A
L
S
25
26
27
28
29
30
31
32
33
34
8-4
1703684*
1703685+
1703686=
1703751#
1703687*+=#
Not Used
1702923*+=#
3820024
1703072*+=#
1702300*+=#
1703191*
1703708*
1703735+
1703739=
1703752#
1703681*+=#
1703682*+=#
1703688*+=#
DESCRIPTION
Decal - Explosion/Fire Hazard Options:
Standard
Brazil
China
Decal - Bar Code
Decal - Fork Pockets
Decal - Joystick
Decal - Brake Options:
Standard
Brazil
China
Decal - Brake Symbol Options:
Standard
Brazil
China
Box, Manual Storage
Decal - Warning Options:
Standard
Brazil
China
Decal - Control Box Location Options:
Standard
Brazil
China
Decal - Arrow
Decal - Ground Controls
Rivet
Decal - No Forklift
Decal - Tie Down
Decal - Tow/Winching Options:
Standard (Prior to S/N 01713)
Standard (S/N 01713 to Present)
Brazil
China
Decal - JLG
Decal - Charger Cord Location
Decal - Arrow
QTY.
REV.
1
2
1
1
1
1
2
1
4
2
2
1
3
1
2
3120729
SECTION 8
DECALS

FIG & ITEM #
PART NUMBER
35
36 to 38
39
40
1703658*
1703711+
1703716=
1703753#
Not Used
1704582
1700584
41 to 43
44
45
Not Used
1702251
3252331
2900922*
2900923+
2900924=
2910022#
DESCRIPTION
Decal - Operation Options:
Standard
Brazil
China
Decal - Manual Descent (S/N 03094 to Present)

Decal - Patent (Standard Machines Only) (S/N 03247
to Present)
Decal - (EE)
Nameplate - Battery Info
Decal Kit Options:

Standard (Includes Items with (*) asterisk)
Latin American Spec (Includes Items with (+) plus
sign)
Brazil Spec (Includes Items with (=) equal sign)
China Spec (Includes Items with (#) number sign)
1
1
OPTIONAL DECALS INSTALLATION

101 to 111
112
1703235
1703669
1703995
1704496
1703672
113
1702881
1702882
1702883
Not Used
1704498
1704499
1704500
3120729
REV.
S
E
C
T
I
O
N
Ref.
Not Used
1703243
1704497
114 to 133
134
QTY.
Decal - Capacity Options:

Fixed Platform Machines
350Lbs (Standard Machines) (Prior to S/N 02995)
350Lbs/160kg (Standard, Latin American Spanish,
Brazil & China Machines) (S/N 02995 to Present)
160kg (Latin American Spanish, Brazil & China
Machines) (Prior to S/N 02995)
Extendible Platform Machines
350/300Lbs (Standard Machines) (Prior to S/N
02995)
350/250Lbs (CSA Machines) (S/N 02348 to
Present)
350/300Lbs 160/135kg (Standard, Latin American
Spanish, Brazil & China Machines) (S/N 02995 to
Present)
160/135kg (Latin American Spanish, Brazil &
China Machines) (Prior to S/N 02995)
Decal - Model Designation Options:
10VP
15VP
20VP
Decal - Wheel Load Options: (S/N 02995 to Present)
10VP
15VP
20VP
8
D
E
C
A
L
S
1
8-5
SECTION 8
DECALS

FIG & ITEM #
PART NUMBER
135 to 139
140
Not Used
1703692
1704009
1703726
1703727
1703729
DESCRIPTION
QTY.
Decal - Extension Capacity Options:

Standard
CSA (S/N 02348 to Present)
Latin American Spanish & Brazil (S/N 01924 to
Present)
Brazil (Prior to S/N 01924)
China
REV.
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-6
3120729
SECTION 9
RECOMMENDED SERVICE PARTS STOCK
10VP/15VP/20VP
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
JLG PART
NUMBER
QTY PER FLEET
DESCRIPTION
1-10
10-20
20 OR MORE
1
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
3
2
2
1
1
1
1
1
1
1
1
1
1
1
1
STANDARD PARTS
7014117
3740130
4360314
3740069
7020078
4360471
7020174
1600304
7011509
7018514
7018506
7013723
7016714
3990010
2400006
4360112
4360491
2400045
Switch, Micro (Figure 1-2)

Relay 100-Amp (Figure 2-1)
Switch, Toggle (Figure 2-1)
Relay, Power 24 VDC (Figure 2-1)
Switch, Push-Turn (Figure 2-1)
Switch, Key (Figure 2-1)
Key, Replacement (Figure 2-1)
Control Box Assembly (Figure 2-2)
Breaker, Circuit - DC (Figure 2-3)
Breaker, Circuit - AC (Figure 2-3)
Relay (Figure 2-3)
Filter - Hydraulic (Figure 2-4)
Breather (Figure 2-4)
Diode (Figure 7-4 & 7-5)
Fuse - 5 Amp (Figure 7-4)
Breaker, 5 Amp (Figure 7-5)
Breaker, 1 Amp (Figure 7-5)
Fuse - 80 Amp (Figure 7-5)
VARIABLE PARTS
4360456
4360465
4360437
3120729
Switch, Limit (Figure 1-4)

Switch, Tilt (Figure 2-5)
Switch, Limit (Figure 3-1, 3-2 & 3-3)
9-1
S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
SECTION 9
RECOMMENDED SERVICE PARTS
10VP/15VP/20VP
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
JLG PART
NUMBER
9-2
QTY PER FLEET
DESCRIPTION
1-10
10-20
20 OR MORE
3120729
SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
Ref.
0257625
0257611
0257602
CABLES & CONTROLS (JAPANESE) (RESTRICTED

HEIGHT)
10VP
15VP
20VP
0256789
CAMERA MOUNT ASSEMBLY
Ref.
0400165
CHARGER, BATTERY - JAPANESE SPEC
Ref.
1670815
COVER - TRAVEL/STORAGE
Ref.
0256719
DECAL INSTALLATION - CSA
Ref.
0271120
DECAL INSTALLATION - SUNBELT
Ref.
0270949
DECAL INSTALLATION - UNITED RENTALS
Ref.
0257938
2910021
DECAL INSTALLATION - JAPANESE SPEC

DECAL KIT - JAPANESE SPEC
Ref.
Ref.
1703728
1703637
1703639
DECALS JAPANESE SPEC

Extension Capacity - 135kg
Model Designation - 14VP (Restricted Height)
Model Designation - 18VP (Restricted Height)
Ref.
1
1
1
0801121
0801116
0801114
MAST (JAPANESE) (RESTRICTED HEIGHT)

10VP
15VP
20VP
Ref.
Ref.
Ref.
Ref.
0258799
MATERIAL TRAY
Ref.
TOOLS
Adapter, Torque Setting Socket (To Set Slip-Clutch
Torque)
Computer Analyzer Kit (Includes Analyzer, Cable and
Instruction Sheet)
Connectors)
Screwdriver, Magnetic
Seal Tool - 1
Seal Tool - 1 1/2
Seal Tool - 2
Stripper, Wire
Ref.
1
0080229
2900868
7002821
7002830
7016654
7004275
7004276
7002826
7002828
3120729
DESCRIPTION
REV.
S
E
C
T
I
O
N
Ref.
Ref.
Ref.
10
S
P
E
C
I
A
L
O
P
T
I
O
N
S
1
1
1
1
1
1
1
1
10-1
SECTION 10
S
E
C
T
I
O
N
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
10
S
P
E
C
I
A
L
O
P
T
I
O
N
S
10-2
3120729
SECTION 11 PART NUMBER INDEX
Part Number
Page
0080229 ....................... 10-1

0100011 1-3, 1-5, 1-9, 1-15,
2-3, 3-4, 3-8, 312, 4-3, 4-4, 4-8,
4-21, 4-26
0100019 ...........1-6, 1-9, 2-7
0100020 ......................... 6-3
0100035 1-6, 1-9, 1-15, 2-7,
3-4, 3-8, 3-12
0100048 ......................... 2-8
0100051 ......................... 2-4
0100062 .............. 3-12, 3-13
0140022 ....................... 2-17
0140033 ....................... 2-17
0181857 ......................... 2-3
0255036 ....................... 4-29
0255040 ....................... 4-29
0255853 ....................... 4-29
0256143 ......................... 2-3
0256197 ......................... 1-5
0256539 ....................... 2-17
0256540 ....................... 2-17
0256541 ....................... 2-17
0256545 ....................... 2-17
0256546 ....................... 2-18
0256559 ....................... 3-15
0256719 ....................... 10-1
0256789 ....................... 10-1
0256793 ......................... 1-5
0256851 ......................... 1-9
0256928 ......................... 2-3
0257114 ....................... 3-15
0257228 ......................... 1-3
0257229 ......................... 1-3
0257230 ......................... 1-3
0257237 ......................... 1-3
0257239 ......................... 1-3
0257241 .................. 1-3, 1-9
0257490 ....................... 1-15
0257602 ....................... 10-1
0257611 ....................... 10-1
0257617 ......................... 2-7
0257618 ......................... 2-7
0257619 ......................... 2-7
0257620 ....................... 4-11
0257621 ....................... 4-21
0257622 ....................... 4-13
0257625 ....................... 10-1
0257648 ....................... 3-15
0257656 ....................... 4-13
0257672 ....................... 4-21
0257711 ....................... 4-11
0257713 ....................... 4-13
0257741 ....................... 4-13
0257926 ....................... 4-13
0257927 ....................... 4-13
0257928 ....................... 4-11
0257930 ......................... 8-3
0257931 ......................... 8-3
3120729
Part Number
0257932
0257938
0258000
0258001
0258007
0258008
0258017
0258582
0258583
0258586
0258587
0258588
0258597
0258599
0258600
0258602
0258603
0258672
0258692
0258693
0258698
0258699
0258700
0258718
0258720
0258721
0258722
0258799
0258877
0258878
0258879
0258881
0270068
0270113
0270166
0270167
0270168
0270169
0270298
0270299
0270352
0270949
0271120
0271136
0362347
0362377
0362384
0362658
0400122
0400144
0400164
0400165
0400166
0400173
0440221
0561150
0561151
0561156
0561159
Page
......................... 8-3
....................... 10-1
......................... 4-3
......................... 8-3
......................... 4-3
......................... 2-3
......................... 4-3
......................... 1-5
......................... 1-5
....................... 4-25
....................... 4-17
....................... 4-17
....................... 4-25
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-17
......................... 4-7
....................... 4-25
......................... 1-3
....................... 4-11
....................... 4-17
....................... 4-17
.................. 1-3, 1-9
....................... 4-11
....................... 4-17
....................... 4-17
....................... 10-1
......................... 4-7
......................... 4-7
......................... 4-7
......................... 4-7
....................... 2-17
................ 3-8, 3-13
......................... 2-7
......................... 2-3
......................... 2-7
......................... 2-7
......................... 2-4
......................... 2-4
......................... 1-6
....................... 10-1
....................... 10-1
......................... 8-3
.................. 4-3, 4-7
......... 3-3, 3-7, 3-11
......................... 4-3
......................... 2-4
......................... 2-4
......................... 2-4
....................... 2-11
....................... 10-1
....................... 2-11
....................... 2-11
......................... 1-9
....................... 3-12
....................... 3-12
....................... 3-12
....................... 3-12
Part Number
0561284
0630446
0630504
0630512
0641404
0641405
0641406
0641408
0641409
0641410
0641412
0641414
0641416
0641418
0641505
0641507
0641508
0641512
0641518
0641528
0641608
0641609
0641610
0641612
0641711
0641810
0641812
0720805
0721005
0721006
0740602
0741006
0741008
0741407
0741605
0741609
0741620
0750802
0801114
0801116
0801117
0801118
0801121
0860520
0860946
0861039
0861291
0861355
0861380
0861381
0880124
0880125
Page
......................... 1-6
......................... 1-3
......................... 2-4
......................... 1-4
. 1-5, 3-4, 3-8, 3-12
....................... 1-15
1-3, 1-5, 2-3, 2-7, 217, 3-3, 3-7, 311
1-4, 2-5, 3-8, 3-13,
4-7, 4-11, 4-13,
4-17, 4-21, 4-25
......................... 2-8
...... 3-7, 3-11, 4-29
......................... 2-7
. 2-8, 4-11, 4-13, 418, 4-21, 4-26
2-8, 4-3, 4-7, 4-22,
4-26
....................... 4-11
......................... 1-5
....................... 2-17
..................1-3, 2-4
......................... 2-4
......................... 4-3
......................... 1-6
.......... 1-3, 1-6, 2-3
. 1-3, 1-5, 1-9, 3-15
1-9, 2-18, 3-3, 3-7,
3-11
......................... 1-5
......................... 1-9
......................... 1-4
....................... 3-15
..............4-22, 4-26
......................... 2-8
...... 2-3, 4-18, 4-25
........ 3-4, 3-8, 3-12
......................... 2-4
......................... 2-4
......................... 2-3
......................... 2-4
......................... 1-9
....................... 3-12
....................... 4-29
....................... 10-1
....................... 10-1
......................... 3-3
......................... 3-7
....................... 10-1
..................4-3, 8-4
......................... 2-8
..................2-3, 2-5
..................2-3, 2-5
..................2-3, 2-5
......................... 2-4
......................... 2-4
......................... 1-5
......................... 1-5
Part Number
0901992
0901993
0902042
0902047
0902079
0902084
0902248
0902250
0902256
0902285
0902296
0902297
0902354
0902356
0902395
0902643
0902649
0902657
0902877
0960407
0961845
0962346
1020008
1060380
1060541
1060564
1060616
1060618
1060619
1060620
1060649
1060653
1060656
1060658
1060661
1060662
1060678
1060829
1060830
1060831
1060832
1060833
1060834
1100103
1180344
1260298
1260299
1260305
1260306
1271353
1271354
1271356
1271357
1271358
1271373
1320041
Page
....................... 3-11
................ 3-7, 3-11
......... 3-3, 3-7, 3-11
......... 3-3, 3-7, 3-11
....................... 4-29
....................... 3-12
......................... 2-3
......................... 2-3
......................... 1-4
......... 3-4, 3-8, 3-12
....................... 2-17
....................... 2-18
....................... 2-17
....................... 2-17
4-13, 4-17, 4-21, 425
......................... 2-3
......................... 2-3
......................... 2-4
.............. 4-17, 4-25
......................... 2-8
....................... 4-11
......................... 2-5
......................... 2-8
2-7, 4-7, 4-11, 4-13,
4-17, 4-21, 4-25,
4-29
......... 3-3, 3-7, 3-12
......................... 2-7
................ 7-9, 7-15
......................... 7-8
......................... 7-8
......................... 7-8
....................... 1-15
......... 3-3, 3-7, 3-11
......................... 3-8
.................. 1-3, 1-6
......................... 1-6
......................... 1-6
.............. 4-14, 4-22
....................... 7-14
....................... 7-14
....................... 7-14
....................... 7-14
....................... 7-14
....................... 7-14
....................... 1-15
......................... 2-8
....................... 3-12
....................... 3-12
.............. 3-11, 3-12
.............. 3-11, 3-12
......... 3-3, 3-7, 3-11
......... 3-3, 3-7, 3-11
................ 3-7, 3-11
................ 3-7, 3-11
....................... 3-11
......................... 3-3
......................... 1-5
11-1
SECTION 11
Part Number
1320043
1320149
1320218
1320227
1380132
1380138
1400126
1600238
1600267
1600304
1600305
1670815
1683201
1700584
1701612
1702110
1702251
1702282
1702300
1702361
1702364
1702365
1702437
1702453
1702473
1702492
1702524
1702612
1702881
1702882
1702883
1702885
1702886
1702887
1702905
1702922
1702923
1703062
1703063
1703065
1703072
1703073
1703175
1703191
1703202
1703235
1703243
1703455
1703587
1703592
1703595
1703598
1703601
1703602
1703603
1703604
1703625
1703635
11-2
PART NUMBER INDEX
Page
.................. 2-7, 2-8

......................... 2-7
....................... 4-29
......................... 2-8
.......2-8, 4-22, 4-26
......................... 2-5
................ 1-9, 1-10
......................... 2-3
................ 2-7, 2-15
.........2-7, 2-15, 9-1
......................... 2-3
....................... 10-1
..3-3, 3-7, 3-11, 5-3
......................... 8-5
4-11, 4-14, 4-18, 421, 4-26
......................... 8-3
......................... 8-5
......................... 8-4
......................... 8-4
......................... 8-3
......................... 8-3
....................... 4-29
......................... 8-4
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-4
....................... 3-15
......................... 8-5
......................... 8-5
......................... 8-5
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-4
......................... 8-3
......................... 8-4
......................... 8-3
......................... 8-3
......................... 8-4
......................... 8-4
......................... 8-4
....................... 3-15
......................... 8-4
......................... 8-3
......................... 8-5
......................... 8-5
....................... 3-15
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-4
......................... 8-3
......................... 8-3
......................... 8-4
......................... 8-3
......................... 8-4
Part Number
1703636
1703637
1703639
1703646
1703653
1703658
1703659
1703660
1703669
1703672
1703681
1703682
1703684
1703685
1703686
1703687
1703688
1703692
1703708
1703711
1703716
1703726
1703727
1703728
1703729
1703735
1703739
1703741
1703742
1703743
1703744
1703745
1703746
1703747
1703748
1703749
1703750
1703751
1703752
1703753
1703995
1704009
1704277
1704496
1704497
1704498
1704499
1704500
1704582
1704584
1704679
1704713
2020005
2180821
2220416
2220472
2220473
2220507
2220603
Page
..........................8-4
........................10-1
........................10-1
..........................8-4
..........................8-4
..........................8-5
..........................8-4
..........................8-4
..........................8-5
..........................8-5
....... 4-11, 4-26, 8-4
..........................8-4
..........................8-4
..........................8-4
..........................8-4
..........................8-4
..........................8-4
..........................8-6
..........................8-4
..........................8-5
..........................8-5
..........................8-6
..........................8-6
........................10-1
..........................8-6
..........................8-4
..........................8-4
..........................8-3
..........................8-3
..........................8-3
..........................8-3
..........................8-3
..........................8-3
..........................8-4
..........................8-4
..........................8-4
..........................8-4
..........................8-4
..........................8-4
..........................8-5
..........................8-5
..........................8-6
........................3-15
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................2-4
..........................2-5
..........................2-4
.............. 4-21, 4-25
.............. 4-14, 4-22
..........................6-3
..........................6-3
..........................6-3
..........................6-3
..........................6-3
Part Number
2220875
2221021
2221022
2400006
2400044
2400045
2420140
2420165
2540040
2560150
2560154
2600225
2680432
2700080
2792252
2792253
2792373
2792374
2820018
2820022
2820086
2860026
2860027
2860028
2860029
2900868
2900922
2900923
2900924
2901519
2901520
2901521
2901542
2901551
2901552
2901576
2910021
2910022
2920127
2920146
2940074
2940082
3020017
3020022
3020035
3160217
3160234
3251813
3252331
3271805
3300047
3300151
3300202
3300356
3300391
3300392
3300416
3310601
Page
......................... 6-3
......................... 6-3
......................... 6-3
...........7-8, 7-9, 9-1
......................... 2-4
.........2-5, 7-15, 9-1
......................... 1-5
....................... 2-17
......................... 2-5
......................... 1-6
..............4-21, 4-25
4-13, 4-18, 4-21, 425
......................... 2-4
......................... 2-4
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
....................... 4-14
....................... 4-22
......................... 1-3
......................... 1-4
......................... 1-9
....................... 1-13
......................... 1-9
................ 2-3, 10-1
......................... 8-5
......................... 8-5
......................... 8-5
......................... 3-4
......................... 3-8
....................... 3-12
......................... 2-8
..............4-13, 4-21
....................... 4-13
....................... 4-25
....................... 10-1
......................... 8-5
....................... 4-29
....................... 2-18
..............4-18, 4-25
.................. 4-4, 4-8
......................... 1-3
....................... 1-15
.........3-4, 3-8, 3-12
................ 1-9, 1-13
................ 1-9, 1-13
......................... 8-3
......................... 8-5
....................... 3-15
......................... 2-8
.................. 4-4, 4-8
......................... 2-4
.......4-3, 4-18, 4-26
....................... 4-29
......................... 2-3
......................... 2-7
................ 1-4, 2-17
Part Number
Page
3310801 .................. 2-7, 2-8

3310805 ....... 2-3, 4-22, 4-26
3311001 2-4, 2-8, 2-17, 2-18,
4-3, 4-7
3311005 . 1-15, 2-3, 2-5, 4-4,
4-8, 4-18, 4-21,
4-25, 4-26
3311401 ......... 1-5, 3-8, 3-13
3311405 . 1-4, 2-3, 2-7, 2-17,
3-3, 3-7, 3-11, 43, 4-7, 4-11, 413, 4-17, 4-18,
4-21, 4-25, 4-29
3311501 ........... 1-6, 2-3, 4-3
3311505 . 1-4, 2-4, 2-17, 4-3,
4-7, 4-13, 4-18,
4-21, 4-25
3311601 . 2-3, 3-3, 3-7, 3-12,
3-15
3311605 1-3, 1-5, 1-6, 1-9, 23, 2-7, 2-18, 3-3,
3-7, 3-11
3311705 ......................... 1-9
3311802 .............. 4-13, 4-21
3311805 ......................... 1-4
3312002 ....................... 1-15
3340704 ......... 3-3, 3-7, 3-11
3340709 ......... 3-3, 3-7, 3-12
3340746 .................. 4-3, 4-7
3340754 .................. 4-3, 4-7
3340829 .............. 4-21, 4-25
3340845 ......... 3-3, 3-7, 3-11
3380441 ......................... 2-8
3380453 ......................... 2-4
3421453 ....................... 4-29
3422265 ....................... 3-12
3422266 ....................... 3-13
3422346 ....................... 3-12
3422361 ......... 3-3, 3-7, 3-11
3422657 2-7, 4-7, 4-11, 4-13,
4-17, 4-21, 4-25
3422658 .............. 4-13, 4-21
3430630 ....................... 1-15
3430638 ....................... 1-15
3440418 ....................... 1-15
3440520 ......................... 1-9
3450201 .............. 3-12, 3-13
3450403 ....................... 1-15
3510454 ......................... 4-3
3510477 ......................... 4-3
3510676 ......................... 4-7
3520028 ......................... 4-8
3520030 .............. 4-22, 4-26
3520072 4-3, 4-7, 4-13, 4-18,
4-21, 4-25
3520169 ....................... 4-11
3539565 ......................... 2-4
3539617 ......................... 2-8
3539659 ......................... 1-3
3120729
SECTION 11
Part Number
3539660
3539814
3539964
3570094
3570168
3570169
3570172
3570230
3570274
3570312
3570362
3570382
3570389
3570435
3570462
3570464
3570653
3570654
3570680
3570737
3572651
3572653
3572654
3580217
3580226
3580227
3580228
3580231
3580269
3600254
3600255
3640923
3640924
3640990
3740069
3740120
3740130
3760170
3760393
3820006
3820024
3820031
3820032
3841343
3900032
3900174
3900177
3900187
3900191
3900192
3900200
3900202
3900203
3900204
3900205
3900206
3900221
3900248
3120729
Page
......................... 1-3
....................... 3-15
....................... 2-17
.................. 1-5, 2-3
......................... 1-9
......................... 1-9
......................... 1-4
....................... 1-15
.............. 4-21, 4-25
....................... 3-15
.............. 4-21, 4-25
......................... 1-6
.........3-4, 3-8, 3-12
....................... 4-11
.............. 4-13, 4-18
.............. 4-13, 4-18
.............. 4-22, 4-26
.............. 4-22, 4-26
......................... 2-7
......................... 2-8
......................... 2-5
......................... 2-4
......................... 2-4
.........3-3, 3-7, 3-11
....................... 3-11
....................... 3-11
.........3-3, 3-7, 3-11
......................... 2-7
.........3-3, 3-7, 3-11
................ 2-13, 6-3
................ 2-13, 6-3
......................... 4-3
.................. 4-3, 4-7
.................. 4-3, 4-7
.........2-4, 2-17, 9-1
......................... 2-3
.................. 2-3, 9-1
................ 2-8, 4-29
......................... 1-4
.................. 2-5, 8-3
... 2-8, 4-4, 4-8, 8-4
......................... 8-3
......................... 4-3
....................... 1-15
4-13, 4-18, 4-21, 425
......................... 2-5
.................. 4-3, 4-7
.........3-3, 3-7, 3-11
.........3-3, 3-7, 3-11
.........3-3, 3-7, 3-11
.......2-7, 4-21, 4-25
.........1-15, 4-3, 4-7
.................. 4-4, 4-8
....................... 4-29
.........3-4, 3-8, 3-12
.........3-3, 3-7, 3-11
......................... 1-9
......................... 1-6
Part Number
3900249
3900251
3900252
3900258
3910608
3910620
3910806
3910812
3911010
3911020
3911032
3911410
3911416
3930808
3990010
4040259
4040268
4060092
4060803
4060804
4060805
4060877
4060882
4060988
4060994
4061004
4070860
4070861
4070862
4070875
4070876
4070877
4070890
4070894
4070958
4160124
4160125
4160130
4160160
4160162
4160164
4160165
4160166
4220160
4240033
4240084
4280296
4300106
4300111
4300115
4360112
4360256
4360314
4360435
4360437
Page
....................... 1-15
..... 4-13, 4-21, 4-26
.............. 4-21, 4-25
.............. 4-18, 4-26
....................... 2-17
................ 1-4, 1-15
......................... 2-8
......................... 2-3
....... 2-4, 2-17, 2-18
......... 3-4, 3-8, 3-12
.................. 4-3, 4-7
....................... 2-17
....................... 2-17
......................... 1-9
.. 7-8, 7-9, 7-14, 9-1
......................... 1-9
......................... 1-9
......................... 2-8
4-11, 4-14, 4-18, 422, 4-26
......................... 4-7
......................... 4-3
......... 3-4, 3-8, 3-12
.................. 4-3, 4-7
................ 3-8, 3-13
................ 3-8, 3-13
....................... 3-12
......... 3-3, 3-7, 3-11
......... 3-3, 3-7, 3-11
......... 3-3, 3-7, 3-11
................ 3-7, 3-12
................ 3-8, 3-12
................ 3-8, 3-12
.................. 4-3, 4-7
.................. 4-4, 4-8
......................... 4-3
......... 3-3, 3-7, 3-11
.................. 4-3, 4-7
......................... 2-7
....................... 1-15
....................... 1-15
......................... 1-3
4-14, 4-18, 4-22, 426
......................... 1-6
3-4, 3-8, 3-12, 4-14,
4-22
................ 7-9, 7-15
......................... 1-6
4-11, 4-22, 4-26, 429
....................... 2-17
.............. 3-12, 3-13
......................... 4-3
................ 7-14, 9-1
......................... 2-4
.................. 2-4, 9-1
....................... 2-17
.. 3-4, 3-8, 3-12, 9-1
Part Number
4360456
4360465
4360471
4360491
4420039
4460023
4460044
4460121
4460142
4460190
4460226
4460227
4460267
4460268
4460320
4460326
4460347
4460424
4460425
4460445
4460465
4460466
4460549
4460566
4460633
4460643
4460644
4460645
4460646
4460647
4460648
4460662
4460671
4460672
4460681
4460682
4460683
4460684
4460771
4460772
4460773
4460774
4460775
4460776
4460851
4460852
4566486
4566487
4566838
4566846
4566847
4566950
4566960
4567186
PART NUMBER INDEX
Page
................1-15, 9-1
................2-17, 9-1
..................2-5, 9-1
................7-15, 9-1
. 4-3, 4-11, 4-14, 418, 4-21, 4-26
......................... 2-8
..................7-8, 7-9
3-4, 3-8, 3-12, 4-14,
4-22
..............4-14, 4-22
......................... 2-8
....................... 7-15
.... 7-10, 7-14, 7-15
2-11, 7-8, 7-9, 7-10,
7-14, 7-15
7-8, 7-9, 7-14, 7-15
7-8, 7-9, 7-14, 7-15
....................... 7-15
......................... 2-8
2-11, 7-8, 7-9, 7-14,
7-15
....................... 4-29
.... 7-10, 7-14, 7-15
....................... 7-14
....................... 7-14
......................... 2-8
......................... 2-8
......................... 2-5
7-8, 7-9, 7-14, 7-15
................7-8, 7-14
................7-8, 7-14
................7-8, 7-14
................7-8, 7-14
1-3, 7-8, 7-9, 7-14,
7-15
1-15, 3-4, 3-8, 3-12
................7-9, 7-15
................7-9, 7-15
................7-8, 7-14
................7-9, 7-15
................7-9, 7-15
................7-8, 7-14
................7-9, 7-15
................7-9, 7-15
................7-9, 7-15
................7-9, 7-15
................7-9, 7-15
................7-9, 7-15
....................... 7-14
....................... 7-14
....................... 3-11
................3-7, 3-11
..................3-4, 3-8
......................... 3-4
....................... 4-29
......................... 6-3
..................3-4, 3-8
......................... 6-3
Part Number
4567203
4567634
4568103
4640900
4640956
4700952
4700953
4700954
4711400
4711500
4711600
4711700
4712000
4712600
4740120
4740414
4740428
4740429
4740430
4740478
4750600
4750800
4751000
4751400
4751500
4751600
4751800
4760600
4760800
4761000
4761400
4761500
4761600
4845133
4845258
4845260
4845261
4845266
4845291
4845345
4845401
4845473
4845474
Page
....................... 1-15
......................... 6-3
......................... 2-4
......................... 6-3
......................... 6-3
......................... 1-5
......................... 1-5
......................... 1-5
1-5, 1-15, 2-7, 2-17,
3-3, 3-7, 3-8, 311, 3-13, 4-7, 411, 4-13, 4-17,
4-18, 4-21, 4-25
.1-5, 2-17, 4-3, 4-7,
4-22, 4-26
..1-4, 2-18, 3-15, 413, 4-18, 4-21,
4-25
......................... 1-9
....................... 1-15
....................... 3-11
......................... 2-8
......... 3-3, 3-7, 3-11
.................. 4-4, 4-8
.................. 4-4, 4-7
......................... 1-4
......................... 1-9
................ 1-4, 1-15
1-9, 2-3, 2-7, 2-8, 422, 4-26
1-4, 2-3, 2-4, 2-8, 217, 2-18, 4-3, 47, 4-18, 4-21, 425, 4-26
1-3, 1-5, 2-3, 4-3, 47
1-3, 2-4, 2-7, 3-3, 37, 3-12, 4-3
1-3, 1-5, 1-6, 1-9, 115, 2-3, 3-3, 3-7,
3-11
................ 1-4, 3-15
....................... 2-17
......................... 2-8
2-4, 2-8, 2-17, 2-18,
3-3, 3-7, 3-11
....................... 3-11
......................... 2-4
........... 2-4, 3-3, 3-7
......................... 3-8
......................... 1-3
......................... 1-4
......................... 1-4
......................... 2-4
......................... 1-4
....................... 3-15
......................... 1-4
......................... 1-9
......................... 1-3
11-3
SECTION 11
Part Number
4845478
4845507
4845508
4845509
4845535
4845536
4845537
4845544
4845545
4845561
4845577
4845578
4845583
4845584
4845585
4845586
4845614
4845657
4845663
4845797
4845804
4845805
4845806
4845807
4845808
4845809
4845810
4845811
4845812
4845813
4845822
4845831
4845847
4845875
4845876
4845877
4845878
4845879
4860175
4860177
4921823
4921824
4921825
4921826
4921888
4921948
4921963
4921964
4921965
4921966
4921967
4921968
4922027
4922028
4922029
4922201
4922202
4922203
4922394
11-4
PART NUMBER INDEX
Page
......................... 1-5
....................... 1-15
....................... 1-15
....................... 1-15
....................... 4-21
....................... 4-21
.............. 4-13, 4-21
.........3-3, 3-7, 3-11
....................... 4-21
......................... 1-3
....................... 4-11
....................... 4-11
....................... 4-13
....................... 4-13
....................... 4-13
....................... 4-13
.............. 4-21, 4-25
.............. 4-22, 4-26
....................... 4-13
....................... 4-11
......................... 1-5
....................... 4-17
4-7, 4-11, 4-17, 4-25
.......4-7, 4-11, 4-17
....................... 4-17
....................... 4-17
....................... 4-25
....................... 4-25
....................... 4-25
....................... 4-17
......................... 4-7
......................... 4-7
4-7, 4-11, 4-17, 4-25
.................. 1-3, 2-4
......................... 1-4
......................... 1-3
.................. 1-4, 2-4
......................... 1-4
......................... 1-3
......................... 1-3
......................... 7-8
......................... 7-8
......................... 7-8
......................... 7-8
......................... 7-9
......................... 7-9
................ 7-8, 7-14
................ 7-8, 7-14
......................... 7-8
......................... 7-8
......................... 7-9
................ 7-9, 7-14
.................. 2-7, 7-9
.................. 2-7, 7-9
.................. 2-7, 7-9
.........2-7, 7-9, 7-15
.........2-7, 7-9, 7-15
.........2-7, 7-9, 7-15
....................... 7-14
Part Number
4922395
4922396
4922397
4932841
4932960
4933134
7002821
7002826
7002828
7002830
7003245
7003246
7003247
7003248
7003249
7003250
7004275
7004276
7011455
7011509
7011528
7011537
7011596
7011621
7011638
7012637
7013701
7013708
7013713
7013714
7013715
7013716
7013717
7013720
7013722
7013723
7013727
7013728
7013733
7013743
7013747
7013750
7013758
7013759
7013766
7013770
7013791
7013792
7013793
7014117
7014118
7014119
7014120
7016319
7016372
7016618
7016654
7016683
7016684
Page
........................7-14
........................7-14
........................7-14
..........................7-8
..........................7-8
........................7-14
..... 7-10, 7-16, 10-1
........................10-1
..... 7-10, 7-16, 10-1
..... 7-10, 7-16, 10-1
..........................5-3
..........................5-3
..........................5-3
..........................5-3
..........................5-3
..........................5-3
........................10-1
........................10-1
........................2-11
................ 2-11, 9-1
........................2-11
........................2-11
........................2-11
.............. 7-10, 7-15
........................2-11
..........................2-5
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
................ 2-13, 9-1
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
........................2-13
.................. 1-9, 9-1
..........................1-9
..........................1-9
..........................1-9
........................2-18
........................2-18
.............. 7-10, 7-16
........................10-1
........................1-10
........................1-10
Part Number
7016685
7016686
7016687
7016688
7016689
7016690
7016691
7016710
7016711
7016712
7016713
7016714
7016718
7016719
7016720
7016721
7016722
7016723
7016724
7016735
7016749
7017700
7017701
7017702
7017703
7017704
7017705
7017706
7017713
7017715
7017717
7018000
7018001
7018002
7018005
7018007
7018008
7018009
7018010
7018011
7018012
7018013
7018014
7018015
7018018
7018019
7018026
7018027
7018028
7018044
7018506
7018514
7018535
7018537
7018550
7018551
7018553
7018554
7018555
Page
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
................ 2-13, 9-1
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
......................... 2-5
......................... 2-5
......................... 2-5
......................... 2-5
......................... 2-5
......................... 2-5
......................... 2-5
......................... 2-5
......................... 2-5
....................... 2-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
................ 2-11, 9-1
................ 2-11, 9-1
....................... 2-11
....................... 2-11
....................... 2-11
....................... 2-11
....................... 2-11
....................... 2-11
....................... 2-11
Part Number
7018556
7018557
7018561
7018562
7018563
7018565
7018567
7019659
7019660
7019661
7019662
7019663
7020075
7020076
7020078
7020096
7020139
7020141
7020142
7020143
7020144
7020145
7020146
7020147
7020174
7020216
7020267
7022205
7022206
7023201
7023202
7023341
7023342
7023351
7023352
7023353
7023354
7023355
7023356
7023357
7023358
7023359
7023360
7023361
7026038
7026039
Page
....................... 2-11
....................... 2-11
....................... 2-11
....................... 2-11
....................... 2-11
....................... 2-11
....... 2-11, 7-9, 7-15
......................... 1-3
......................... 1-3
......................... 1-3
......................... 1-3
......................... 1-3
......................... 2-7
......................... 2-7
.................. 2-5, 9-1
......................... 2-5
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
....................... 2-15
.................. 2-5, 9-1
................ 7-9, 7-15
......................... 2-5
....................... 2-13
....................... 2-13
....................... 2-15
....................... 2-15
......................... 2-4
......................... 2-4
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 2-15
....................... 2-15
3120729
3120729
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
+61 2 65 811111
+61 2 65 810122
+55 19 3295 1025
JLG Deutschland GmbH

Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45
+55 19 3295 0407
JLG Equipment Services Ltd.

Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783
JLG Industries (UK) Ltd

Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845
(852) 2639 5797

Oshkosh-JLG Singapore
Technology Equipment Pte Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030
+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
+34 93 771 1762
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534
www.jlg.com
JLG France SAS

Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
+48 (0)914 320 245
+48 (0)914 358 200

Illustrated Parts Manual: Models 10VP 15VP 20VP

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Illustrated Parts Manual: Models 10VP 15VP 20VP

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Illustrated Parts Manual

BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

GROUND CONTROL/POWER PACK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .2-2

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

MAST ASSEMBLY - 10VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

MOLDED PLATFORM INSTALLATION (PRIOR TO S/N 02370) . . . . . . . . . . . . . . . . . . .4-2

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

ELECTRICAL SCHEMATIC (PRIOR TO S/N 01491) . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

FIGURE 1-1. BASE ASSEMBLY

FIGURE 1-1. BASE ASSEMBLY

FIGURE 1-1. BASE ASSEMBLY (CONTINUED)

FIGURE 1-1. BASE ASSEMBLY (CONTINUED)

FIGURE 1-2. REAR DRIVE ASSEMBLY

FIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED)

TORQUE LIMITER CLUTCH ASSEMBLY (DALTON

FIGURE 1-3. WHEEL DRIVE MOTOR ASSEMBLY

DRIVE MOTOR ASSEMBLY OPTIONS:

FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION

FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION (CONTINUED)

GROUND CONTROL/POWER PACK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATIONS

FIG & ITEM #

Plate, Pump Mounting

Bracket, Brake Release (Prior to S/N 01577)

FIGURE 2-2. PLATFORM CONTROLS AND CABLES INSTALLATIONS

PLATFORM CONTROLS AND CABLES INSTALLATIONS

Plate, Control Mounting

FIG & ITEM #

Connector, Strain Relief - 90

Controller Mounting Kit (Includes Items with * asterisk)

FIGURE 2-3. BATTERY CHARGER ASSEMBLY

BATTERY CHARGER ASSEMBLIES

FIGURE 2-4. PUMP/MOTOR/TANK ASSEMBLY

JOYSTICK WITH DRIVE

FIGURE 2-5. CONTROL BOX ASSEMBLY

FIGURE 2-6. OPTION INSTALLATIONS

TILT INDICATOR INSTALLATION - OPTIONS:

FIG & ITEM #

MAST ASSEMBLY - 10VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3-1. MAST ASSEMBLY - 10VP

MAST ASSEMBLY - 10VP

Pad, Slide Options:

Shield, Mast Cover

Mast Kit - 10VP (Includes Items 2-4)

FIGURE 3-2. MAST ASSEMBLY - 15VP

Mast Kit - 15VP (Includes Items 1-4)

MAST SHIELD ASSEMBLY

FIGURE 3-3. MAST ASSEMBLY - 20VP

Mast Kit - 20VP (Includes Items 1-5)

CHAIN ASSEMBLY - #466 CHAIN

Block, Chain Anchor

CHAIN ASSEMBLY - #444 CHAIN

Block, Chain Anchor

FIGURE 3-4. MAST MOUNTED COMPONENTS