Hdpe Pipes Technical Submittal

QATAR PIPELINE & FITTINGS COMPANY PART OF QATAR PLASTIC ADDITIVES & INDUSTRIES GROUP A ) P I P E S Y S T E M S ; B) BUILDING MATERIALS T EL : + 9 7 4 4 4 6 03 7 7 3/ 8 8 3 ; F AX : + 9 7 4 44 6 0 3 9 9 3 GATE
# 72 STREET # 48 INDUSTRIAL AREA P.O.BOX: 40290, DOHA-QATAR CR NO. 20429/2 qaddcont@qatar.net.qa salesdept@qaddcoqatar.com www.qaddcoqatar.com
HIGH DENSITY POLYETHYLENE (HDPE) PIPES TECHNICAL SUBMITTAL
INDEX
1. COMPANY PROFILE 2. PRODUCTS LIST 3. PROJECTS REFERENCE 4. ISO CERTIFICATE , CR 5. COMPLIANCE STATEMENT ACCORDING TO QCS 2010 6. ASHGHAL APPROVED VENDORS LIST 7. PREVIOUS APPROVALS 8. TECHNICAL CATALOGUE
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1. COMPANY PROFILE
1. 2. 3. 4. 5. 6. 7. 8.
A Well-known Company Our Aims The Quality International Brands Employees Delivery Vision Organizational Chart
QATAR PIPELINE & FITTINGS CO. W.L.L.

PART OF QATAR PLASTIC ADDITIVES & INDUSTRIES GROUP
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COMPANY PROFILE
A Well-Known Company
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QATAR PIPELINE & FITTINGS COMPANY has a good reputation based on many years of experience in the industry. The company came into being in 1999 as a limited liability company; we were established on the basics of being special & unique in the state of Qatar, we have since developed into a market leader in Qatar as manufacturers of PLASTIC PIPES & FITTINGS, and importers of BUILDING & CONSTRUCTION MATERIALS. QPF is a Part of QATAR PLASTIC ADDITIVES & INDUSTRIES GROUP (QADDCO).
Our Aims
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To provide the best Quality Products & Solutions to our customers. On time delivery and quick reply to customers inquiries. To offer our customers a wealth of information, technical support & customer service that meet and many times exceed customer requirements.
The Quality
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If you want first class results, you need high quality, mature products. In our many years of cooperation with manufacturing & construction trades, we have had the time to collect a wide range of experiences, for these reasons, we always provide quality that you can rely on. As well, we are ISO 9001:2008 certified company, means we are able to put our customers in a position to process the materials that we provide with no difficulties at all. QPF have the most advanced laboratory to test the pipes & fittings according to the highest standards. QPF has been tested, supervised & certified by Marley-UK, Prandelli-Italy, Unidelta-Italy & Comer- Italy to manufacture PLASTIC PIPES with full accordance to their manufacturing standards which are originated from the relevant international standards, as all pipes will carry our commercial name QADDCO.
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QPF also authorized, tested & certified by most of the relevant governmental authorities & the services to use our products at their projects.
TEL: +974 44603773/883 FAX: +974 44603993 P.O.Box: 40290, Doha-Qatar Gate No. 72 Street No. 48 Industrial Area, Doha-Qatar C.R. No. 20429/2 E-mail: qaddcont@qatar.net.qa / salesdept@qaddcoqatar.com
www.qaddcoqatar.com

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International Brands
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To meet the high quality standards we pledge to our customers, we require the highest quality products from our suppliers. We are dealing with the biggest manufacturers & suppliers of PIPE's FITTINGS and BUILDING & CONSTRUCTION MATERIALS (Marley-UK, Prandelli-Italy, Comer-Italy, Unidelta-Italy, MDBBELGIUM, Nevoga-Germany, Steico-Poland, & Gurbetciler-Turkey ...)
Employees
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The experienced employees of it perform their job with care so that your business interests are achieved. QPF sales team consists of many qualified and capable sales engineers to understand technical requirements, problems faced by the site engineers and provide them solutions at site. The team is capable to obtain additional technical support from our over-seas partners and we are confident of ourselves to extend an efficient and good quality service to our valued customers.
Delivery
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Delivery is one of our strong attributes, dedicated team is able to deliver our products to your sites in a fast, prompt and professional manner. Wherever you are, whether day or night our team is ready to cover your needs.
Vision
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From all the mentioned facts above, we see that we have a very promising future & prosperous outcome that lay ahead. We believe that with best planning & implementation of proper policies that will enhance the use of all the company's resources, the company is becoming to be one of the best companies in Qatar. We only seek to be the best & we thing that we deserve to be the best.
www.qaddcoqatar.com
2. PRODUCTS LIST
1. Pipe systems 2. Building & Construction Materials

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PRODUCTS LIST
1. Pipe Systems
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UPVC (Polyvinyl Chloride) Pipes & Fittings: Non Pressure Pipes: are manufactured in cooperation with Marley-UK, for soil & waste (above Ground), sewerage & drainage (below ground). High Pressure Pipes: are manufactured in cooperation with Comer-Italy, for water supply, irrigation, industrial uses & gas pressure systems. PVC Telecom, Electrical Ducts and Conduits: are manufactured with accordance to the international standards & with accordance to KAHRAMAA, ASHGHAL & Q-TEL standards. PPRC (Polypropylene Random Co-Polymer) Pipes & Fittings: This type of pipes is manufactured in cooperation with Prandelli-Italy for the hot and cold potable water systems, also for the Gas & all types of liquids. PE (Polyethylene) Pipes: are manufactured in cooperation with Unidelta-Italy. HDPE (High Density Polyethylene) Pipes. MDPE (Medium Density Polyethylene) Pipes. LDPE (Low Density Polyethylene) Pipes. PVC Fabricated Fittings: In addition to the pipes, QPF also fabricate the necessary long bends, collars & perforated pipes which are essential to the above systems. Plastic Ducting Spacers: as multi channel system for all kinds of underground cable duct systems. Master Batches: QPF presents a wide range of products of additive master batches. In addition to the classic formulations most widely requested by the market, our laboratories have developed other products as per the requisition of the customers. We also have great record of supplying Qatar Petrochemicals Company (QAPCO) with different additives & compounds for the past six years.
www.qaddcoqatar.com

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2. Construction & Building Materials

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EXPANSION JOINT FILLER: STEICO POLAND. 2200mm x 1220mm x 10, 12, 18 & 25mm. POLYETHYLENE FILMS: QADDCO QATAR. All sizes & thicknesses are available. PERMANENT FORMWORK: NEVOGA GERMANY. High-Rip 445mm x 2000mm x 0.4, 0.575 & 0.75mm (Rib 21mm). EXPANDED RIB LATH: MDB BELGIUM. 2500mm x 600mm x 0.3mm (Rib 10mm). PLASTIC PROFILES: NEVOGA GERMANY. PVC & HDPE Chamfers with or without nailing strip / Crack Inducers. CONCRETE SPACERS: NEVOGA GERMANY. Single, Double & Triple. PLASTIC SPACERS: GURBETCILER TURKEY. Wheel Spacers, Pile Cage Spacers & Chair Spacers. DUCTING SPACERS: QADDCO QATAR. 63mm, 90mm, 96.5mm, 110mm & 160mm. FORMWORK ACCESSORIES: NEVOGA GERMANY. Tie Rod Pipes, Cones, Rebar Caps, Shim Pads PAVING PADS: GURBETCILER TURKEY. 13mm, 20mm & 30mm. LINEAR SPACERS: NEVOGA GERMANY. Concrete Cover from 15mm up to 70mm.
www.qaddcoqatar.com
3. PROJECTS REFERENCE
1. 2. 3. 4.
Ashghal & Kahramaa Qatar Petroleum List of Signeds Contracts Various Mega Projects

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PROJECTS REFERENCE
1- ASHGHAL & KAHRAMAA PROJECTS SN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PROJECT Shahaniya RPS Reservoir Dukhan Highway Central Contract F-Ring Road New Six Bay East Apron Construction of 9 Kindergartens Intermediate Improvement Works Duhail & Umm Qarn RPS Traffic Diversion for Wakrah Al Khor Medical Training Center Supreme Council of Justice Construction of 4 New Schools Development of Roads in Block 1300 Al Khor Park Amair & Muraikh Works Zone 54 North Road Contract 2&3 North Khalifa & Markhiya Works Zone 32&33 Roads Works Zone 90&91 New Pumping Station No. 25 Dental Clinics for HMC Construction of 10 Kindergartens West Bay Works Zone 68 Block 1600 Al Khor Corniche Road Dukhan Highway West Contract Salwa International Highway Phase 1 Al Wadha Works Zone 60, 61&63 Construction of School #23 Water Transmittion Pipeline A1 CONTRACTOR Leighton Contracting Qatar CCC TCC JV CCC TCC JV Boom Construction Co. Al Darwish Engineering Protec Water & Energy Technologies Leighton Contracting Qatar Qatar Building Co. Al Madar Contracting Al Madar Contracting Imperial Trading & Contracting Co. Boom Construction Co. Boom General Contractors Al Sarh Trading & Contracting Co. Tekfen Construction Co. QBS International Al Jaber & Makhlouf HBK Contracting Co. Arab United Construction Al Darwish Engineering KBAS Contracting Trading & Ind. Co. Al Sarh Trading & Contracting Co. GAMUDA WCT JV United Engineering Malaysia Al Huda Engineering Insha Contracting & Trading Co. Bu rh an In t ern at ion al C on st ru ct ion Co. KEO International Consultants AECOM Arab Consulting Engineering Arab Engineering Bureau Nespak Italconsult Consulting Engineering Group Dar Al Handasah Dar Al Handasah Technical S.P.A. J&M KEO International Consultants A.D.C.I Arab Consulting Engineering Gulf Engineering & Ind. Consultancy Dar Al Handasah WS Atkins & Partners Overseas Parsons International Doha Municipality Consulting Engineering Group Dar Al Handasah Khatib & Alami CONSULTANT Parsons International WS Atkins & Partners Overseas KEO International Consultants
www.qaddcoqatar.com

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2- QATAR PETROLEUM PROJECTS SN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13 PROJECT Epic for Berths & Port Infrastructure for Ras Laffan Port Expansion Project Epic for Wet Utilities Distribution Network for Ras Laffan West End Extension Epic for Earthworks, Roads & Infrastructure for Mesaieed Gabro Support Area Reconstruction of Roads & Infrastructure For Mesaieed Community Area Reconstruction of Roads & Infrastructure For Mesaieed Community Area Epic for New Support Services Area Phase for Ras Laffan Industrial Area Fire Station Project at Fahafil & umm Bab Gas to Liquids Project at Ras Laffan Gas to Liquids Project at Ras Laffan Nakilat Project 106 at Ras Laffan Qatalum Project at Mesaieed Qatalum Project at Mesaieed Qatar Foundation Project Qatar Foundation Project Safety College at Zubara CONTRACTOR CCC TCC JV Al Jaber Engineering Al Jaber & Partners Al Jaber Engineering Al Jaber Engineering Al Jaber Engineering Simplex Infrastructure Al Jaber & Partners CCC TCC JV Societe dEntreprise & de Gestion Simplex Infrastructure Kettaneh Construction Co. MAN Enterprise Qatar Midmac Sixco JV Societe dEntreprise & de Gestion
3- LIST OF SIGNEDs CONTRACTS SN 1 2 CONTRACT Supplying of UPVC Telecom Ducts Pipes, D54, D56, Bends & Collars Supplying of Master Batches CLIENT Q-TEL QAPPCO
www.qaddcoqatar.com

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4- VARIOUS MEGA PROJECTS SN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PROJECT The Learning Center Al Saad Complex Barwa Commercial Avenue Ceremonial National Day Road VIP Golf Club Villa NDIA Barwa Commercial Avenue Logistics Village Qatar Lusail Development CP1 Barwa Financial District Lusail Development CP2 Ras Abu Abboud Road Energy City Qatar 1 Medina Central at Pearl New Maintenance Workshop The Pearl Qatar Mesaieed Housing P1+4 NDIA Doha City Center Phase 3 Al Madaen Hotel Landscape & Irrigation at Pearl Cooling Remedial Crown Plaza Accommodation Al Jassimya Tower Paradise Garden for Umm Jassim Villa Social & Cultural Center Qatar Entertainment City CONTRACTOR Al Jaber Trading & Contracting Midmac Contracting Co. Hochtief Qatar Tekfen Construction Co. UCC / Drake & Scull CCC TCC JV Hochtief Qatar Nael & Bin Harmal Hydroexport Sinohydro Bouygues Midmac JEC JV Al Jaber & Partners Midmac Yuksel JV Qatar Building Co. Power Line Engineering Medgulf Construction Co. C.A.T International Al Sraiya / Zublin El Seif Engineering Al Habtoor Engineering Takyeef Electromechanical Al Nakheel Agriculture & Trading Debbas Enterprise Qatar Shanon Engineering Commodore Qatar Redco Construction Arab United Construction Redco International CONSULTANT Astad Project Management Arab Engineering Bureau QPM / AECOM KEO International Consultants EHAF Consulting Engineers Bechtel Overseas QPM / Maunsell Gulf Engineering & Ind. Consultancy Halcrow / Parsons KEO International Consultants Halcrow / Parsons Salfo & Associates Associated Consulting Engineers Dar Al Handasah / UDC Ras Gas Dar Al Handasah / UDC Maunsell / AECOM Bechtel Overseas HOK Canada Inc. EHAF Consulting Engineers Dar Al Handasah / UDC Arup Associates Arab Engineering Bureau EGEC Qatar Arab Engineering Bureau Arab Consulting Engineering ACE / Projacs
www.qaddcoqatar.com

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SN 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
PROJECT Qatar Convention Center Shemoukh Twin Towers Al Waab City Al Farden Garden Al Attiya Compound 100 Villa Breeding Farm at Zobara Al Sailliah Tower QIB Bank Barwa City Phase 1 Qatar University Project Al Hitmi Office Building Asians Games Village Cultural Village Mesaieed Housing P2 Silhouette Tower Beach Tower Sh k. Mo hd. Bi n Fai sal Al T ha ni P roj e ct 41 Villa at Mouaither South Private Villa at Al Luqta Barwa Dhahiya City Qanat Quartier at Pearl
CONTRACTOR Sixco Midmac JV Societe dEntreprise & de Gestion Arabtec Construction Co. Apcon Trading Est. Al Seal Contracting & Trading Co. Redco Construction / QEMG Construction & Reconstruction Co. Al Khayarin Group Bilfinger Berger Qatar Shanon Trading & Contracting Co. Higgs & Hills / Drake & Scull El Seif / Power Line Thinet International / Pioneer Al Jaber Trading / JEMC Redco Construction / QEMG Commodore Qatar Qatar Building Engineering Co. CDC Redco International Bilfinger Berger / Voltas J & P / Conspel Qatar
CONSULTANT Arup / Hyder / Murphy Hill International / EHAF Cansult / ECG Consulting Engineering Group Arab Consulting Engineering Arab Consulting Engineering Arab Engineering Bureau Arab Engineering Bureau Maunsell Consultancy Services The Arab Architects NGCI / Diwan Architects Pedcon Maunsell Consultancy Services Maunsell / AECOM Hill International Architectural Consulting Group Mz & Partners EGEC Qatar Arab Engineering Bureau Maunsell Consultancy Services Dar Al Handasah / UDC
www.qaddcoqatar.com
4. ISO CERTIFICATE, & CR
1. ISO 9001:2008 2. Commercial Registration
Qatar Pi pelineandFit."tin)gsColl1pal1y
(A Division of Qaddco Group) Gate 72, Street 48, industrial Area, P.O, Box 40290, De ha
STATE OF QATAR
Bureau Verftas CertificaNon ce.ttify that the Mal1agement Syst~m dUhe above organisation has been audited and found to be in aece voence with the requirements of the management system standard detai'ed below Standard
ISO 9001 :2008

Scope of certification
Production, Supply and Trading of Plastic Pipes, Fittings, related accessories and Building materials
Certification cycle start date: :3October 2012 Subject to the continued satisfactory operation of the orqanisatien'n Management System, this certificate expires on: 2 October 2015
Certificate
No. IND 12.4422 UlQl1
Version N, Revision date:
N(}RBlGRTO SALAZAR
Systems Cerrific.oti{}ll Operations IHJ1'<EAU VERITAS
fl>lffflaglJ.r
DOHA,QATAR Certification body address: Brandon House. 160 Borough Higl7 StrlifJlfit, Londo!1 SE11LB, Local office: Bureaq Veritas Certification Doha, State of Qatar
ooe
UJ 1itCG Kingdom
requiremerrts To check tlJis
Furth!>cdarificationl? regarding the scope of thiscertificaie and the applicability of the mam .gemellt ;;.y$'t~m ined by consulting tile. organisation.
validityplease cafl: +S74<14437'024
6. COMPLIANCE STATEMENT
1. Section 8 - Part 3 - Pipes & Fittings Materials (QCS 2010)

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STATEMENT COMPLIANCE TABLE QADDCO HDPE PIPES & FITTINGS

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SN
QCS 2010 SPECIFICATIONS
OUR SPECIFICATION
STATUS
Section 8 / Part 3 / Pipes and Fittings Materials 3.11 High Density Polyethylene (HDPE) Pipes 3.11.1 Standards HDPE pipes shall conform to the latest editions of the following standards: ASTM 2657: Thermal Butt Fusion Welding Procedures DIN 8074 & DIN 8075: High Density Polyethylene (HDPE) Pipes for clean water and DIN 19535 for wastewater DIN 16776-1: Plastic Moulding Materials Polyethylene (PE) Resins (Plastic Resins), Classification & Labelling - Dec 1984 DIN 16887: Testing of Thermoplastic Pipes, 1 Determination of the Behaviour on Long term Pressure - July 1990 DIN 19533: Pipe Dimensions for HDPE Pipe ISO 161-1:1996: Thermoplastics pipes for the conveyance of fluids - Nominal Outside diameters and Nominal Pressures -Part 1 Metric Series ISO 3458: 1976: Assembled Joints between fittings and PE pressure pipes Testing under pressure ISO 4427:1996: Polyethylene Pipes for Water supply Specifications ISO 11414:1996: Plastic Pipes and Fittings Preparation of PE pipe assemblies by butt fusion 3.11.2 Manufacture HDPE pipes shall be manufactured in accordance 1 with DIN 8074 and DIN 8075 for clean water and DIN 19535 for wastewater. HDPE pressure pipes shall have a maximum standard 2 dimension ratio of SDR 11. SDR shall be defined as outside diameter divided by wall thickness. HDPE pipes shall have a minimum Class PE 100 and have a minimum pressure rating of 16 bars (PN 16) at 3 20C (de-rated to PN11 at 45C) unless otherwise specified on drawings or in Bill of Quantities. HDPE pressure pipe shall conform to the applicable dimensional requirements of ISO 161-1: 4 1996 including internal and external diameters and tolerances. HDPE pipe shall be supplied in standard lengths, unless otherwise specified, detailed or required on the 5 approved plans. Field cut lengths of pipe used as closures may not be shorter than 0.75 metre in length, and must be approved by the Engineer.
P P
QADDCO HDPE pipes & fittings are manufactured according to: ASTM 2657 DIN 8074 & DIN 8075 DIN 16776-1 DIN 16887 DIN 19533 ISO 161-1:1996 ISO 3458: 1976 ISO 4427:1996 ISO 11414:1996
Complied
QADDCO HDPE pipes are manufactured according to ISO 4427, DIN 8074 & PrEN 12201 QADDCO HDPE pressure pipes have standard dimension ratio of SDR 11 (SDR = OD WT). QADDCO HDPE pipes have a minimum Class PE 100 & minimum pressure of 16 bars (PN 16) at 20.
Complied
Complied
Complied
QADDCO HDPE pressure pipes conform the dimensional requirement of ISO 161-1:1996.
Complied
QADDCO HDPE standard lengths are 6m & 12m.
Complied
www.qaddcoqatar.com

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3.11.3 Fittings HDPE pressure pipe fittings shall be injection moulded HDPE with the same Class, material type, SDR and pressure rating as the pipe to which they are to be connected. All joints between HDPE pipes and 1 fittings shall be butt fusion welded as specified above. The fittings when connected to the main pipe shall provide an integrated system capable of withstanding the working and test pressure as prescribed in Section 8.4.5.5 of this specification. 3.11.4 Joints All joints between HDPE pipes to be made by Thermal Butt- Fusion Welding in accordance with 1 ASTM 2657. Jointing shall be carried out by a Certified Butt Fusion Welding Tradesman under the Pipe Manufacturers Supervision. 3.11.5 Standards Except as modified herein, pipe shall be tested in 1 accordance with the requirements of this Section and ISO 4427 and DIN 8075, as applicable. The Contractor shall perform said material tests in accordance with the requirements of the Contract Documents. The Engineer shall have the right to 2 witness all testing conducted by the Contractor; provided, that the Contractors schedule will not be delayed for the convenience of the Engineer. In addition to those tests specifically required, the 3 Engineer may request additional samples of any material for testing by the Engineer. All expenses incurred in obtaining samples for testing 4 shall be borne by the Contractor at no additional cost to the Contract.
QADDCO HDPE fittings (but fusion) are injection moulded with the same class, material type, SDR & pressure rating as the pipe. The fittings when connected to the main pipe provide an integrated system capable of withstanding the working and test pressure as prescribed in Section 8.4.5.5 of this specification.
Complied
Contractor scope.
QADDCO HDPE pipes are tested according to ISO 4427 & DIN 8075.
Complied
Contractor scope.
Noted.
Complied
Contractor scope.
On Behalf of Qatar Pipeline & Fittings Company,
Eng. Hasan Al-Hour Executive Manager
www.qaddcoqatar.com
QCS 2010
3.9 3.9.1 3.9.2 3.9.3 3.10 3.10.1 3.10.2 3.10.3 3.10.4 3.10.5 3.11 3.11.1 3.11.2 3.11.3 3.11.4 3.11.5
Section 8
Part 3
Pipes and Fittings Materials
Page 2
20 20 21 21 21 21 21 21 22 22 22 22 22 23 23 23
FLANGE ADAPTERS AND FLEXIBLE COUPLINGS General Flange Adapters Flexible Couplings PIPES FOR OTHER USE Copper Tubes and Fittings Hose and Appurtenances Stainless Steel Pipes, Tubes and Fittings Polyethelene Pipes and Fittings Carbon Steel Pipes and Fittings HIGH DENSITY POLYETHYLENE (HDPE) PIPES Standards Manufacture Fittings Joints Standards
QCS 2010
QCS 2010
4
Section 8
Part 3
Page 22
Pipe sizes 50 mm and smaller shall be of Schedule 40 and above seamless stainless steel with threaded ends, and shall conform to material specifications ASTM A312 and dimensional specifications ANSI B36.19. Fittings shall be threaded, 2,000 pound forged stainless steel, and shall conform to material specification ASTM A182 and dimensional requirements of ANSI B16.11. Unless otherwise designated, pipe sizes over 50 mm shall be Schedule 10 and above, seamless stainless steel with bevelled ends for welding conforming to material specification ASTM A312 and dimensional specification ANSI B36.19. Unless otherwise designated, fittings shall be Schedule 10, seamless stainless steel with bevelled ends for welding and conform to material specification ASTM A403 and to the dimensional requirements of ANSI B16.9 and ANSI B16.28. Flanges shall be ANSI slip-on or welding neck type, with 150 pounds rating conforming to material specification ASTM A182 and to the dimensional specifications ANSI B16.5. Polyethelene Pipes and Fittings Polyethelene pipes for water supply shall comply with BS EN 12201. Carbon Steel Pipes and Fittings Carbon steel pipes shall conform to : ASTM A53, ASTM A106 for pipes, and ASTM A105 for fittings and flanges
3.10.4 1 3.10.5 1
Carbon steel fittings and flanges shall conform to ASTM A105.
3.11
3.11.1 1
HIGH DENSITY POLYETHYLENE (HDPE) PIPES

Standards HDPE pipes shall conform to the latest editions of the following standards. ASTM 2657 ----------------- Thermal Butt Fusion Welding Procedures DIN 8074 and DIN 8075 - High Density Polyethylene (HDPE) Pipes for clean water and DIN 19535 for wastewater DIN 16776-1 ---------------- Plastic Moulding Materials Polyethylene (PE) Resins (Plastic Resins), Classification and Labelling- Dec 1984 DIN 16887------------------- Testing of Thermoplastic Pipes, Determination of the Behaviour on Long term Pressure- July 1990 DIN 19533- ----------------- Pipe Dimensions for HDPE Pipe ISO 161-1:1996 ------------ Thermoplastics pipes for the conveyance of fluids- Nominal Outside diameters and Nominal PressuresPart 1 Metric Series ISO 3458: 1976 ------------ Assembled Joints between fittings and PE pressure pipes- Testing under pressure ISO 4427:1996 ------------- Polyethylene Pipes for Water supply- Specifications ISO 11414:1996 ----------- Plastic Pipes and Fittings- Preparation of PE pipe assemblies by butt fusion
3.11.2 1 2
Manufacture HDPE pipes shall be manufactured in accordance with DIN 8074 and DIN 8075 for clean water and DIN 19535 for wastewater. HDPE pressure pipes shall have a maximum standard dimension ratio of SDR 11. SDR shall be defined as outside diameter divided by wall thickness.
QCS 2010
QCS 2010
3
Section 8
Part 3
Page 23
HDPE pipes shall have a minimum Class PE 100 and have a minimum pressure rating of 16 bars (PN 16) at 200C (de-rated to PN11 at 450C) unless otherwise specified on drawings or in Bill of Quantities. HDPE pressure pipe shall conform to the applicable dimensional requirements of ISO 161-1: 1996 including internal and external diameters and tolerances. HDPE pipe shall be supplied in standard lengths, unless otherwise specified, detailed or required on the approved plans. Field cut lengths of pipe used as closures may not be shorter than 0.75 metre in length, and must be approved by the Engineer. Fittings HDPE pressure pipe fittings shall be injection moulded HDPE with the same Class, material type, SDR and pressure rating as the pipe to which they are to be connected. All joints between HDPE pipes and fittings shall be butt fusion welded as specified above. The fittings when connected to the main pipe shall provide an integrated system capable of withstanding the working and test pressure as prescribed in Section 8.4.5.5 of this specification. Joints All joints between HDPE pipes to be made by Thermal Butt- Fusion Welding in accordance with ASTM 2657. Jointing shall be carried out by a Certified Butt Fusion Welding Tradesman under the Pipe Manufacturers Supervision. Standards Except as modified herein, pipe shall be tested in accordance with the requirements of this Section and ISO 4427 and DIN 8075, as applicable. The Contractor shall perform said material tests in accordance with the requirements of the Contract Documents. The Engineer shall have the right to witness all testing conducted by the Contractor; provided, that the Contractors schedule will not be delayed for the convenience of the Engineer. In addition to those tests specifically required, the Engineer may request additional samples of any material for testing by the Engineer. All expenses incurred in obtaining samples for testing shall be borne by the Contractor at no additional cost to the Contract. END OF PART
4 5
3.11.3 1
3.11.4 1
3.11.5 1
QCS 2010
6. PWA APPROVED VENDORS LIST
1. 2012, 3rd Version (Updated on 25th June 2012, TRT 23)
Infrastructure Affairs Supplement to QCS
Section 29
Part 1
General
No of Pages
1. 1.1 1.1.1 1.1.2 2. 2.1 2.2 2.3 2.4 2.5 2.6 3. 4. 5. 6. 7. 8. 9. 9.1 9.2 9.3 10. 11. 12. 13. 14. 15. 16.
GENERAL ............................................................................................ 1 SCOPE ................................................................................................. 1 RELATED WORKS............................................................................... 1 APPLICABILITY.................................................................................... 1 MISCELLANEOUS ............................................................................... 3 SURVEY DATA FOR RECORD DRAWING PRODUCTION ................ 1 LABORATORIES .................................................................................. 1 HYDRAULIC MODELLING ................................................................... 1 THIRD PARTY INSPECTION AGENCIES ........................................... 1 NON DESTRUCTIVE TESTER (NDT) COMPANIES ........................... 1 CALIBRATION LABORATORIES ......................................................... 1 DUCTILE AND GREY IRON PIPES AND FITTINGS ........................... 2 RESERVED FOR FUTURE USE.......................................................... 1 PVC PRESSURE PIPES AND FITTINGS ............................................ 1 HDPE PIPES AND FITTINGS .............................................................. 1 VITRIFIED CLAY PIPES AND FITTINGS............................................. 1 CONCRETE PIPES AND FITTINGS .................................................... 1 MATERIALS FOR CONCRETE ............................................................ 1 CEMENT .............................................................................................. 1 REINFORCEMENT .............................................................................. 1 AGGREGATE ....................................................................................... 1 GRP PIPES & FITTINGS ...................................................................... 1 PRECAST CONCRETE MANHOLES SYSTEM ................................... 1 RESERVED FOR FUTURE USE.......................................................... 1 RESERVED FOR FUTURE USE.......................................................... 1 RESERVED FOR FUTURE USE.......................................................... 1 RESERVED FOR FUTURE USE.......................................................... 1 LOCAL MECHANICAL & ELECTRICAL CONTRACTORS .................. 2
2012, 3rd Version (Updated on 25th June 2012, TRT 23)
Drainage Affairs Supplement to QCS
Section 29
Part 6
HPDE Pipes and Fittings
Page 1
6.
HDPE PIPES AND FITTINGS

HEPWORTH PME (QATAR) WLL PO Box: 50207 Mesaieed, Qatar Tel: 4760588 Fax: 4760525 E-mail: info@hepworthpme.com.qa
Qatar Pipeline & Fittings PO Box 40290 Doha, Qatar Tel: +974-44603773 Fax: +974-44603993 E-mail : www.qaddcoqatar.com
Al Wasail Industrial Co. PO Box: 21599 Riyadh, 11485, KSA Tel: +966 1 4508433 Fax: +966 1 4508166 E-mail : info@al-wasail.com
Local Agent Al-Wasail Al-Saudi Al-Qatari PO Box: 10078 Doha, Qatar Telefax: +974 44682123
Dura-Line Middle East LLC. P.O. Box : 530, Sohar Industrial Estate, Sultanate of Oman. Tel : 00968 2670 1593 Fax : 00968 2670 1620 E-mail: enquiries@duralineme.com
Local Agent Jersey Industrial Division P.O. Box : 7922, Doha, Qatar Tel : 00974 4499 5077 Fax : 00974 4499 5088 E-mail : info@jerseygroup.com Local Agent Petrofac Qatar, PO Box 4404, Doha, Qatar Tel: +974 447 8800 Fax: +974 447 8811
Union Pipes Industry P.O. Box : 9650, Abu Dhabi, UAE Tel : 00971 2 5500102 Fax : 009712 5500105 E-mail : upipipes@eim.ae Cosmoplast Industrial Co. PO Box 6032 Sharjah, UAE Tel: +971 6 5331264 Fax: +971 6 5331917 E-mail : www.industrial-uae.com END OF PART
2012, 3rd Version (Updated on 25th June 2012, TRT 23)
7. PREVIOUS APPROVALS
MATERIAL APPROVAL REQUEST

Material Submittal Drawing Ref. Discipline No. TM-MT -0040 Revision 1 Date 2013/02103
Specification I BOQ Ref.
Project Specification: Section 8 Part 1 {BILL NO. 9.6

QDC/1607/E05/PW-100 QDC/1607/E05/PW-300
Architectural Infra. & Roads
Civil I Structural Others
Landscape
Item
No. 1
~~".."...,.
Material Description Technical Submittal for HOPE ~!e!~J~.~!~~S for Potable Water Works Rev.1
.. >_ ..
Copy 2 hard/1 soft
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5'JIIi<'
Note: Subcontractor:
Manufacturer / Supplier QATAR PIPELINE & FITTINGS COMPANY
Enclosures
Sample Specification Comparison Sheet
o
~
Data Sheet Others:
Catalogue
For Contractor: Signature Date

COMMENTS:
o
o
FOR INFORMATION
NOT APPROVED RESPONSE PENDING I UNDER PROCESS
MORE INFORMATION REQUIRED
PROJECT MANAGER:
SIGNATURE:
DATE:
Form No: AEBICSDIOIlS Date :Z6-0g-20lL Project No :86111

Ref.No.:AEB/NI/MS-PL-004
Re\;.2
Materiav Submittal
Project Owner Consultant Contractor
SidrOl Village Stan Housing Package, 2, Main Work"

. Mazaya Qatar Rea! Estate Development . Arab E.!lgineerin_91~urealI _ . __.i!J0hydro ~roliP Umite~ ~ Co. .______
Material Description
HDPE PIPES
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Catalogue
FOR PLUMBING SECTION 19.2.0'1

Specified
gr' Sam pie

If,. 1.
~DAlternative
. E.T.A.
011
Site
AS REQUiRED QATAR QATAR PIPES~ FITTINGS CO.~!:!:JJIlA\?t~( QATAR PIPES 8: FiTTINGS CO.
P.O. BOX40290, DOHA QATAR
Countly off Origin
Manufacturer Supplier j Agent

'-(Address f TeL f Fall:')
w.~L.._L!t:VDI'C
Signature/Date:
Consultant
~0 Architectural
!--
Civil
0 Structural
0 Electrical
S_t_lJ1t_u_s
Mechanical
Plumbing
Others
-l1 0 Reject 0 Additionai

Information Required
Approved
D3~proved
as noted
Revise 8, Resubmit
Comment
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Parsons International limited
P. O. Box 2091, Doha, Qatar.
Tel: (+974) 4405-8444
Fax: (974) 4437-7435 www.parsons.col11
G3 July 2012 Qatar Building Co. P.O. Box 1985 Doha, State of Qatar
Our Ref: 350519/299fC$6441()C1188/A~fas
Tel:
Fax:
+ 974 44625502 + 974 44625522
F.A.O. : Mr. Hazem Gazarin

Project Title: GTC 299/2009 AL WUKAIR RPS AND ASSOCIATED PIPELINES Material Submittal No. 221HDPE Pipe & Fittings
Subject
Dear Sir,
With reference to the above mentioned subject and to your letter ref. GTC- 299-G/PARlHGfU0953/12 dated 27th June 2012: Kahramaa I Parsons have reviewed the material submittal HOPE Pipe & Fittings for Wakra RPS received from the sub-contractor MIS Target Rotary and the subject product from Qatar Pipe Line and Fittings Co, is approved with comments. 1. Installation method of HOPE Pipe instructions/recommendations. 2. Provide all samples to be used on site. 3. Factory test report to be submitted. 4. Submit third party approval certificate. arid Fittings shall as per the manufacturer
"This reviews lapproval does not relieve the contractor from any of his contractual obligations" This is for your information and necessary action. QRC GTe 299/2009 :
Yours sincerely,
Date:
04 jUL ZU1~
:J-J.I ~etZ'CI
J Action
! Fax to
! File
ft-0!Tf-..... i \f~ Af7J

I
tcopy t Copy
cc: Engr. Anbar Mubarak AI Ali - Head, Main Water Projects Engr. Jabr AI Nuaimi - Senior Project Engineer Mr. Abdul Lathief - Resident Engineer File. Kahramaa Kahramaa Parsons
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Date:
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AR PIPE LINE & FITTINGS CO. WLL P.O. Box: 40290, DOHA, QATAR fel: 0097444603773 Fax: 0097444603993 Dear Sir, Subject: Request for the Vendor Approval of the HOPE Solid. Wall Pipes & Fittings Manufactured By MIs Qatar Pipe Line & Fittings Co. WLL, Doha, Qatar
References: Technical Submittal submitted on
os" March 2012
We refer to your submittal to Ashghal; received on osth March 2012, requesting the approval for inclusion in Ashghal's Approved Vendors List as an approved manufacturer for the above mentioned HOPE Pipes & Fittings. The Technical Review Team (TRT) of Infrastructure Affairs has reviewed and concluded on your submittal as follows:
1.
Upon the review of the above technical submittal and the satisfactory laboratory test results, TRT found that the proposed HOPE Pipe & Fitting materials are suitable for the treated sewage effluentapplications.
2. It is the responsibility of Mis Qatar Pipeline & Fittings Co. WLL to ensure that the above products are in fully compliance with the requirements of Qatar Construction Specification (QCS) and any particular project specifications where these pipes and fittings are proposed for use. Accordingly. Mis Qatar Pipeline & Fittings Co. WLL, Qatar will be included in Ashghal's Approved Vendors List as an approved manufacturer of the HOPE Pipes & Fittings, subject to fully compliance with the requirements of QCS and particular project specifications. You should note that this letter grants only the basic technical acceptance of the above materials. The production quality will be jointly monitored and assessed for its compliances by the supervising consultant and Ashghal's materials engineers on the projects where these materials are used. If it is found at any time that your production quality falls to an unacceptable level, Ashghal reserves the rights to withdraw this approval. Please confirm receipt of this letter and your acceptance of the above conditions. Yours fait!!tu.H1;----.. ~-)
.--.-~--.-... -"--.. /'ir?;'f:----~ ~
(-----.---~,-~:..--~ ~
NASSER GHAITH AL-KUWARI MANAGER, DRAINAGE PROJECTS DEPARTMENT, INFRASTRUCTURE AFFAIRS cc:
Mohammed Homoud SA AI Yahri - M&E Unit in Charge - OPD, IA Director - IA 'Manager - Design Department - IA Abdulla Shamsan I AI Sada - Sr. Electrical Engineer - O&M, AA Manager - Drainage Network - O&M, AA Khalid AI Obaidly - Head of Treatment Plants - O&M, AA /' Kevin P Richards - Sr. Projects Engineer - OPD Karunarathna Kithsiri - Materials Engineer - OPD, I~~f:::::::: Dick Steer - Drainage Expert - DO, IA Ghl - Sr. Electrical Engineer - DPD, IA ."/-"'~.-. IA Archive
Ii/'(')
MZ&PARTNERS
A1tCIlITECTURAL&EHGnm,RING CONSUlTANCY
MATERIAL SUBMITTAL Project Client Consultant

Contractor
Mazaya Residential Compound at AI Gharafa Mazaya Qatar Real Estate Development Q.5.C
MZ & Partners Architectural & Engineering Consultancy Shannon Trading & Cont WLL Gulf Construction Electro Mech Activity ID SUBMITIAL DETAILS Date: 6-6-2011
Subcontractor
ISubmittal Ref. No. ME ~13/M -04/R2
As specified Alternative proposal Sample enclosed
Technical Data Sheet Enct Compliance Sheet Enclosed Others
DrawingNo: Spec no.
UNDERGROUND WATER SUPPLY Section 15060 (Page 1-4) MZ-BOQ-AR-Bl-41S-00 (Page 1 to 3)
o
SPECIFIED
B.O.a.No
LEGEND
A: Architectural S: Structural
E:Electrlcal P:Plurnbing
T:Telecom
1:lnfrastructure H:HVAC MANUFACTURER I SUPPUER NAME & ADDRESS

QAODCO Supplier:
DESCRIPTION
PROPOSED
HOPE PIPES& FmlNGS
P E Pipes & Fittings
Duraline - USA / India Emtel- UK Geberit .. SwIss or approved equal
PE Pipes - QADDCO Fittings ..Unidelm SpA Italy
I Unidelta
(QAOOCO)
: Qatar Plastic Additives
~Jnl~
SUBMITTED BY : Sub Contractor (GCEM) Signature: Consultants Comments
Factory Test Report to be submitted Submit installation methods statement. Installation after site testing & commissioning to the sattsfaction ofengineer. INITIAL PM:
12/6/2011
o APPROVED
III APPROVEDWITH COMMENTS
D NOT APPROVED
[ ] REVISE / RESUBMIT
13-6-11
Resident Engineer: Signature
I Date
Consultant Representative:
Signature
I Date
,
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SINOHYDRO
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"'1.,1
CPl PRO.JECT AT LUSAIL
Materia] Approval Request

Material Submission No: \
Project Tille:
Submission Date:
LUSAIL DEVELOPMENT
7 Apr. 2010
LDCP)SHC
CCHlIMctor:
~--------------------------~
OClvil
est
FROmeT
Project No:
J
]
",..'
COI~tmcl N()l
TAC/QNLUS1G.ElWl~04 !lElectr]oat
o AroJlileclura\
Materials: Material Code:
o MeellRnicill
0 Other
UPYC & HOPE duct fbl'ii6KV &IIKV, QleI telephone, ELV. tmffic signal. road tighlini. 51ib$tnLion & RPS. couerete crossing
o New Sbmittal
Addendum
FIll Re-Submlnl 3 ]
WEEl003 UPVC de HOPE

D~c.ripUon.:
Type:
Origin!
Cable Duct
Local Agcnt: ... I
]
N_I A __
Qatal'
BOQNo. 8,9,10,11,12
Supplier: !Qa.ttll'1>&lIstieAdditivesCo.
J.
] ]
BOQ Ref.:
Spec. Pg No.:
QCS2002 Sec.21. Part I: Pnrlicular Sp~fllcllll'on Sec.J8. Part I
Drawing Ref.:
OQ626/6006, 6010, 6531. 6575, 2202,6601, 6607, 650 I ~EM-046, 071; 6070)043; GQ626/3100/lICPI
Dale Required on Site
Apr.2CHO
Sample:
Delivery Period:
6 weeks
Supporting Infcrmarlon: Submitted as:
II
Auached
ONot Attached
Literature:
Atlaclled
fIl Not
Attached
10
SPECIFICA nON
J 10
AL1'ERNATIVE
Reeeived
all:
,I
200
By;
CONSULTANT
COMMENTS
o Approved
o Sample Required
Information Required
o Test Required
o Additlonnl
Reviewed
01/:
/2011
8. TECHNICAL CATALOGUE
HDPE
Part of Qatar Plastic Additives & Industries Group
Part of Qatar Plastic Additives & Industries Group
Products Catalogue
Tel.: +974 - 4460 3773/3883 Fax: +974 - 4460 3993 P.O. Box: 40290 Doha - Qatar eMail: qaddcont@qatar.net.qa, salesdept@qaddcoqatar.com
COMPANY PROFILE
A Well-Known Company
QATAR PIPELINE & FITTINGS COMPANY has a good reputation based on many years of experience in the industry. The company came into being in 1999 as a limited liability company; we were established on the basics of being special & unique in the state of Qatar, we have since developed into a market leader in Qatar as manufacturers of PLASTIC PIPES & FITTINGS, and importers of BUILDING & CONSTRUCTION MATERIALS. Our company is a Part of QATAR PLASTIC ADDITIVES & INDUSTRIES GROUP (QADDCO). standards, as all pipes will carry our commercial name. QPF also authorized, tested & certified by most of the relevant governmental authorities & the services to use our products at their projects.
International Brands
To meet the high quality standards we pledge to our customers, we require the highest quality products from our suppliers. We are dealing with the biggest manufacturers & suppliers of PIPEs FITTINGS and BUILDING & CONSTRUCTION MATERIALS (Marley-UK, PrandelliItaly, Comer-Italy, Unidelta-Italy, JPC- Malaysia, GBHMalaysia, Engtex-Malaysia, RSM-Germany, NevogaGermany, Steico-Poland, & Gurbetciler-Turkey ...)
Our Aims
To provide the best Engineered Products & Solutions to residential our customers. On time delivery and quick reply to customers inquiries. Part of Qatar Plastic Additives & Industries Group To offer our customers a wealth of information, technical support & customer service that meet and many times exceed customer requirements.
Employees
The experienced employees of it perform their job with care so that your business interests are achieved. QPF sales team consists of many qualified and capable sales engineers to understand technical requirements, problems faced by the site engineers and provide them solutions at site. The team is capable to obtain additional technical support from our over-seas partners and we are confident of ourselves to extend an efficient and good quality service to our valued customers.
The Quality
If you want first class results, you need high quality, mature products. In our many years of cooperation with manufacturing & construction trades, we have had the time to collect a wide range of experiences, for these reasons, we always provide quality that you can rely on. As well, we are ISO 9001:2008 certified company, means we are able to put our customers in a position to process the materials that we provide with no difficulties at all. QPF have the most advanced laboratory to test the pipes & fittings according to the highest standards. QPF has been tested, supervised & certified by Marley-UK, Prandelli-Italy, Unidelta-Italy & Comer- Italy to manufacture PLASTIC PIPES with full accordance to their manufacturing standards which are originated from the relevant international
Delivery
Delivery is one of our strong attributes, dedicated team is able to deliver our products to your sites in a fast, prompt and professional manner. Wherever you are, whether day or night our team is ready to cover your needs.
Vision
From all the mentioned facts above, we see that we have a very promising future & prosperous outcome that lay ahead. We believe that with best planning & implementation of proper policies that will enhance the use of all the companys resources, the company is becoming to be one of the best companies in Qatar. We only seek to be the best & we thing that we deserve to be the best. 3
HDPE Products Catalogue
QATAR PIPELINE & FITTINGS COMPANY
MAJOR PRODUCTS
A. Pipe Systems
1. UPVC (Polyvinyl Chloride) Pipes & Fittings: N on Pressure Pipes: are manufactured in cooperation & with license from Marley-UK, for soil & waste (above Ground), sewerage & drainage (below ground). H igh Pressure Pipes: are manufactured in cooperation with Comer-Italy, for water supply, irrigation & industrial water & gas pressure systems. P VC Telecom, Electrical Ducts and Conduits: are manufactured with accordance to the international standards & with accordance to KAHRAMAA & Q-TEL standards. 2. PPRC (Polypropylene Random Co-Polymer) Pipes & Fittings: This type of pipes is manufactured in cooperation & with license from Prandelli-Italy for the hot and cold potable water systems also for the Gas & all types of liquids. 3. PE (Polyethylene) Pipes: are manufactured in cooperation with Unidelta-Italy. HDPE (High Density Polyethylene) Pipes. MDPE (Medium Density Polyethylene) Pipes. LDPE (Low Density Polyethylene) Pipes. 4. PVC Fabricated Fittings: In addition to the pipes, QPF also fabricate the necessary long bends, collars & perforated pipes which are essential to the above systems. 5. ESVC - Clay Pipes & Fittings: in cooperation with JPC-INTAN-Malaysia & GBH- Malaysia. 6. Ductile Iron Pipes & Fittings: in cooperation with Engtex-Malaysia.
QADDCO HDPE Pipes Introduction

We are Qatar Pipeline and Fittings Co. (Part of Qatar Plastic Additives & Industries Group) recognized as one of the chief HDPE Pipes Manufacturers. We manufacture these HDPE Pipes using high quality raw materials. Our HDPE Pipes undergo stringent testing methods by our quality experts to ensure their quality. Due to their durability and strength, these pipes are appreciated in the domestic and international markets.
What are the advantages of HDPE Pipes & Ducts than other Conventional Pipes
There are hosts of technical & economic advantages in using HDPE pipes & Ducts as compared to other conventional pipes Life span more than 50 years. N o corrosion & abrasion, no scale formation. Inert to chemicals & hence can carry acidic & alkaline fluids. Leak free joints, no repairs needed. L onger lengths, minimum joints and fittings. Sizes upto 50 mm outer dia supplied in coil length upto 1000 mtrs. F lexible, no additional joints needed at bends. Easy to coil & transport. L ight weight, no heavy equipments needed for installation, easy to handle & transport. F ood grade suitability - can be used to transport milk, edible oils etc..
4
5
L ower Surge Pressure - As compared to other conventional pipes, the HDPE piping system components are subjected to a much lower surge pressure. L owest frictional losses, lower pumping costs.
Zero Maintenance R e-usable : HDPE pipes can be easily dismantled from a particular location & application & can be easily re-used at different locations
APPLICATIONS
The advantageous properties of QADDCO HDPE Pipes & Ducts make them suitable for numerous applications. Some of these are:
AGRICULTURE & IRRIGATION

F lood Irrigation (Suction & Delivery pipes in pump sets) S prinkler Irrigation (Crops, Lawns, Golf course, Gardens)
Characteristics of HDPE Pipes :PE 80 6.3 N/mm2 Kg/m3 g/10 min N/mm2 % C Shore D kJ/m
2
Drip irrigation(Plantations, Orchards, Nurseries)
Design Stress Density Melt Index (5 kg) Tensile Strength at yield Elongation at break Brittleness temperature Durometer hardness Charpy impact strength
PE 100 8.0 N/mm2 950 - 960 0.2 - 1.4 23 >600 <-70 59 No Failure
WATER SUPPLY
Potable water supply Water mains Distribution Service Pipes
945 - 960 0.4 - 0.7 20 >600 <-70 60 - 65 No Failure
SEWAGE & INDUSTRIAL EFFLUENT DISPOSAL

Domestic Sewage System Sanitary System Petrochemical Industry Fertilizer Industry The efficient use of HDPE Pipes is not limited to the above mentioned applications only. Its useful applications are diverse. For instance, when the need to carry water over a river arises, building a bridge for a surface pipeline would not be a cost effective solution. Further an underwater pipeline of other conventional materials would be susceptible to fracture on the undulating river bed and corrosion owing to salinity. HDPE pipes being flexible and chemically inert are the solution. The pipeline may be assembled, floated on the water, aligned and then sunk by merely filling it with water. Thats the convenience in installation no other pipe can offer. These versatile pipes may also be used in cooking gas distribution networks, transportation of corrosive chemicals, chilled water & compressed air within a plant, transportation of products such as milk, food processing, edible oils etc.
DUCTING
Air-conditioning & Refrigeration Extraction of Fumes Telecommunication, as conduits for OFC
ELECTRICAL INSTALLATIONS
Conduits for Cables
DRAINAGE PIPES
Surface & Rain water Waste Water Mains Sub-soil waste
6
7
FEATURES OF QADDCO HDPE PIPES

LONG LIFE As against only a few years life of conventional pipes such as C.I., PVC, GI, Steel, Cement, etc,. the calculated life of HDPE pipes & ducts is 50 years at normal working temperature and pressure. TOUGH & STRONG The pipes bear high impact resistance and are thus strong and resilient to withstand static and dynamic loads due to internal (fluid) as well as external (soil) pressures. Rough handling, traffic loads and even freezing conditions do not cause the pipe to break or crack. LIGHT WEIGHT As HDPE pipes & ducts are many times lighter than conventional pipes, transportation and installation is easy and very cost effective. SMOOTH INNER SURFACE In addition to the smooth external surface, the pipes & ducts have an extremely smooth inner surface too, thus offering very low frictional resistance to fluid flow. Further, the non adhering characteristics of HDPE allow even solid particles to be carried along the fluids inside the pipes. FLEXIBLE HDPE pipes & ducts are extremely flexible and bend without cracking. This property enables long lengths of the small diameter pipe to be transported as coils thus saving on joints.
INERT TO CHEMICALS The pipes possess excellent resistance to chemicals making them suitable for handling most of the corrosive acids and also alkalies. The pipes are completely neutral to chemicals and hence widely useful in chemical plants. NON-HAZARDOUS Due to its property of being non toxic and inert, HDPE is non hazardous. This enables HDPE pipes to be used for conveyance of potable CORROSION RESISTANT Resistance to electrolytic as well as galvanic corrosion make HDPE pipes & ducts best suited for underground installations. LOWER THERMAL CONDUCTIVITY The fluid transportation in HDPE PIPES remains at a more uniform temperature than in other types of pipes. This is due to the lower thermal conductivity of HDPE as a result of which the transfer of heat on the outer surface from the atmosphere is much slower. Further, due to the superior elongation property of HDPE PIPES., they can be used in very cold climatic conditions too, where there is any likelihood of the fluids freezing within the pipe. As the temperature goes down to subzero, the pipe simply expands to accommodate the volumetric expansion of the fluid. This excellent property is unlike in most other conventional pipes which would crack due to their rigidity. HIGH ELECTRICAL RESISTANCE As the dielectric strength of HDPE is very high, the pipes are extensively used as electrical conduits. No stray electrical currents can be transmitted from outside.
QADDCO POLYETHYLENE (HDPE) PIPES STANDARDS
QADDCO HDPE Pipes & Fittings comply with QCS 2007 section 8 part 3 HDPE pipes & fittings standards Which are :1. DIN 8074 and DIN 8075 High Density Polyethylene (HDPE) Pipes for clean water and DIN 19535 for wastewater. 2. DIN 16776-1 Plastic Moulding Materials Polyethylene (PE) Resins (Plastic Resins), Classification and Labeling- Dec 1984. 3. DIN 16887- Testing of Thermoplastic Pipes, Determination of the Behavior on Long term PressureJuly 1990. 4. ISO 161-1: 1996- Thermoplastics pipes for the conveyance of fluids- Nominal Outside diameters and Pressures-Part 1 Metric Series. 5. DIN 19533- Pipe Dimensions for HDPE Pipe. 6. DIN 4427:1996- Polyethylene Pipes for Water supply- Specifications. 7. ISO 11414:1996- Plastic Pipes and Fittings- Preparation for PE pipe assemblies by butt fusion. 8. ISO 3458: 1976- Assembled Joints between fittings and PE pressure pipes- Testing under pressure. 9. ASTM 2657- Thermal Butt Fusion Welding Procedures
water.
ALSO : EN 12201-2:2003 Plastics Piping Systems for water supply Polyethylene (PE)
8
9
QADDCO HDPE PRESSURE CLASS

QADDCO offers the pressure classes (PN) as indicated in below table SDR = Standard Dimension Ratio, S=Series C
Water 1.25 Gas 2
QADDCO HDPE DIAMETER RANGE :DIAMETER RANGE

QADDCO HDPE Pipes are supplied in the following Nominal Diameters* ND (mm) NOMINAL DIAMETER ND (mm)
Material
PE80 PE100 PE80 PE100
SDR17
Pressure bar
SDR11
Pressure bar
SDR9
Pressure bar
8 10 5 6
12.5 16 8 10
16 20 10 12.5
Nominal Diameter ND(mm) 20 25 32 40 50 63 75 90 110 160 200 250 315 400 450 500
All pressures based on 50 year design life at 20C Average Temperature
Table-SDR and Maximum Rated Working Pressures
Water :Nominal Pressure for Material PE 80 8 10 12.5 16 PE 100 10 12.5 16 -
SDR 17 13.6 11 9
S (Series) 8 6.3 5 4
PIPE PRODUCTION DIAGRAM :-
Gaseous Fuel :SDR 17.6 11 S (Series) 8.3 5 Nominal Pressure for Material PE 80 2 4 PE 100 6 10
QADDCO HDPE PIPES IDENTIFICATION PARAMETERS

e SDR Diameter - Wall Thickness Relation (SDR - Standard Dimension Ratio) da da-Outside diameter (mm) e Wall thickness PN Normal Pressure Rating (bar)
SDR
da e
S = Series
SDR
SDR-1 e
10
11
QADDCO HDPE PIPES FOR POTABLE WATER

PE 100 PIPE DIMENSION CONFORMING TO ISO 4427, DIN 8074 & PrEN 12201 SPECIFICATIONS.
QADDCO HDPE PIPES FOR GASEOUS FUELS:Generally the gas industry uses PE 80 materials for low pressure gas distribution For higher pressure, PE 100 with higher strength are used up to 4 bar because of their superior flexibility and ease of jointing and installation.
QADDCO HDPE Pipe PE 100 is produced according to ISO 4437 (Medium-Gaseous fuels)
Wall Thickness Pipe Diameter SDR 17.6 (S-8.3) Nominal Pressure PN 6 (Bar) 20 25 32 40 50 63 75 90 110 160 200 250 315 400 450 500 2.00 2.30 3.00 3.60 4.30 5.20 6.30 9.10 11.90 14.80 18.70 23.70 26.70 29.70 PN 10 (Bar) 2.30 3.00 3.70 4.60 5.80 6.80 8.20 10.00 14.60 18.20 22.70 28.60 36.40 40.90 45.50 SDR 11 (S-5)
POLYETHYLENE PIPES FOR SERVICE CONNECTIONS (MDPE)

PE 80 PIPE DIMENSION CONFORMING TO ISO 4427/DIN8074 DESIGN STRESS = 6.3 MPa
12
13
QADDCO HDPE BENDS AND COLD BENDING

The bending of PE80 and PE100 is permissible and the properties of fusion jointed systems enable changes of direction without recourse to the provision of special bends. However, pipes should not normally be COLD bent to a radius less than 25 times the outside diameter of the pipe at 20C (Ref.Table). In special circumstance and in the smaller service diameters this requirement may be relaxed to 15 x OD for SDR 11 pipe, provided no joints or tappings occur on the bend and care is taken not to kink the pipe. At 0C pipes should not normally be cold bent to radii less than 50 x the outside diameter of the pipe (Ref. Table). A full range of moulded or mitered elbows are available. In addition preformed pipe bends and configurations are available upon request.
Minimum Cold Bending Radii in Meters at 20C 0.5 0.625 0.8 1.25 1.58 2.25 6.25 7.88 at 0C 1.0 1.25 1.6 2.5 3.15 4.5 12.5 15.75
EFFECT ON TEMPERATURE VARIATION

Expansion and Contraction
The coefficient of linear expansion for PE pipe is between 0.16mm 0.20mm per degree Celsius.
Length in meters 1 2 4 6 8 10 12 20 50 100
Temperature variation in C 5 0.8 1.6 3.2 4.8 6.4 8 9.6 16 40 80 10 1.6 3.2 6.4 9.6 12.8 16 19.2 32 80 160 15 2.4 4.8 9.6 14.4 19.2 24 28.8 48 120 240 20 3.2 6.4 12.8 19.2 25.6 32 38.4 64 160 320 30 4.8 9.6 19.2 28.8 38.4 48 57.6 96 240 480 40 6.4 12.8 25.6 38.4 51.2 64 76.8 128 320 640
Nominal Diameter 20 25 32 50 63 90 250 315
Due allowance must be made for movement created by temperature variation when designing pipe systems. The position of rigid fixings or anchor points must be carefully considered, particularly in above ground installation. By utilizing the inherent flexibility of the pipe and by judicious sitting of supports, anchors, etc., expansion and contraction can be conveniently accommodated at changes in direction. For further details contact QADDCO Technical Department. Table gives expansion/contraction in mm for a range of temperature variations and pipe lengths. The effect of expansion/contraction requires particular attention if the pipe system includes one or more push fit, non end load bearing joint. In these circumstance pipes installed at relatively high ambient temperatures may contract to such an extent when operating at service temperatures that movement in the joint may result in leakage. Movement caused by thermal variation in the pipe systems jointed by one of the fusion welding techniques (full end load bearing joints) will generate tensile of compression stresses within the pipe material. In buried pipelines which have been allowed to stabilize to trench bottom ambient temperatures the elastic properties of the material will normally adequately accommodate these forces which are rarely of sufficient magnitude to adversely affect the performance of the system. A more critical consequence of this movement could be its effect at pipe supports, or branch connections to plant/equipment and other pipelines. Such points should be analyzed for shear and bending stresses.
14
15
HDPE FITTINGS
QADDCO supplies selection of pipe fittings for every piping system and project. Our HDPE pressurized pipe can be used in a variety of applications and can come in all sizes, dimensions and pressure ratings. Depending on the application involved we have different kinds of pressure pipe that are custom designed to meet every application requirement. To support our pipe, we carry a large stock HDPE pipe fittings to meet every possible fitting problem.
Remove the mirror, bring the heated pipe ends together under a slight pressure and permit them to fuse together.
Electro fusion welding

Using electro fusion special machine and electro fusion fittings Moulded & Fabricated butt fusion& Electro fusion fittings
Compression fittings
JOINTING OF HDPE PIPES

Very simple jointing techniques are offered for both Permanent & Detachable joints.
DETACHABLE JOINTS
FLANGED JOINTS
Slip the flanges over the edges of the pipes to be joined. Weld the collar (pipe end) to the pipes. Bring the flange faces together and tighten with nuts and bolts.
PERMANENT JOINTS
These are achieved by :-
Butt fusion welding

Butt welding employing fusion. Clean, leak- proof and permanent joints can be made by following the steps below: Cleanly cut the pipes as required Remove fibrous material and chamfer inner edges using a rough file. Bring the cut surfaces together and check alignment Heat welding mirror to 210 degree C, bring the cut surfaces to be joined into contact with mirror. The material will melt. 16
QUICK RELEASE COUPLERS

These are ideal for projects which involve frequent dismantling and shifting, e.g. in Agriculture, where large areas are to be irrigated economically by using smaller pipe lengths. The couplers are duly butt welded and are readily available.
Allow weld rims to form
17
HANDLING, STORAGE AND TRANSPORTATION HANDLING

High Density Polyethylene Pipe being tough resilient material, light weight and easy to handle. However, because it is softer than metals it is more prone damage by abrasion and by objects with a cutting edge. HDPE pipe contains pigment to provide excellent protection against degradation due to UV radiation. If due to unsatisfactory storage or Handling, a pipe is damaged or kinked, the damaged portion should be cut out completely. The material is not affected low temperature as much as are some other plastics material and there is no need for more cautions handling during cold weather QADDCO supplies the pipes in standard lengths for easy handing. We also supply bigger length however, the care should be taken by the customer while handling.
RESISTANCE CODES
Code Meaning Plastic type is generally resistant to temperature (C) indicated by code. Typical Results Swelling < 3% or weight loss < 0.5% and elongation at break not significantly changed.
60
R to 23
Plastic type is generally resistant to Swelling < 3% or weight loss < 0.5% and elongation at break not temperature (C) indicated by code and may have limited resistance at significantly have limited resistance at higher temperatures. higher temperatures. changed. Plastic type is generally resistant to temperature (C) indicated by code and may be suitable for some conditions Plastic type is not resistant. Swelling 3-8% or weight loss < 0.5-5% and / or elongation at break decreased by suitable for some conditions. < 50%. Swelling < 8% or weight loss < 5% and / or elongation at break decreased by > 50%.
C to 23
CHEMICAL RESISTANCE TABLE

Chemical & Formula
Acetic acid, Aqueous CH3COOH Ammonium Sulfate (Alum) AINH4(SO4)2 I2H2O Amonium Hydroxide NH4OH Ammonium Nitrate NH4NO3 Ammonium Phosphate (Monobasic) NH4H2PO4 Ammonium Sulfate (NH4)2SO4 Borax Na3B4O7O10H2O Calcium Carbonate CaCO3 Calcium Chloride CaCl2 Calcium Hypochlorite Ca(OCl)2 Copper Sulfate CuSO4 o5H2O Chlorine Gas (Moisture Content) Chlorine Chlorinated Water Chlorinated Water Detergents Ferrous Sulfate FeSO4 Hydrochloric Acid HCl
N
PE
60 23 23 60 60 R to 60 60 60 60 60 60 60 60 60 C to 23 C to 23 C to 23 N 60 C to 49 R to 60 60 60 60 60 23 23 23 C to 23 C to 23 N
Concentration
25% 40% 60% 85% Satd 10% 30% Satd All Satd Satd Satd 5% Satd 30% Satd Satd 0-20 ppm 20 - 50 50+ ppm Liquid 10 ppm Satd 1% 10% 20% 30% Conc. 10% 70% 5% 10% 20% 30% 35% 40% 50% 70% 100%
Chemical & Formula

Lubricating Oil Phosphoric Acid H3PO4 Potassium Permanganate KmnO4 Soap Sodium Bicarbonate NaHCO3 Sodium Carbonate Na2CO3 Sodium Chloride NaCl Sodium HypoChlorite NaOClO 5H2O Sulfur S
Concentration
10% 50% 85% 98% 10% 25% 30% 50% 60% 70% 80% 90% 93% 94% - 98% 100% 5% 10% 20% 30% 35% 40% 50% 70% 100%
PE
23 60 60 23 60 60 R to 60 60 60 60 60 60 60 49 49 R to 49 R to 49 49 C to 23 C to 23 C to 23 60 60 60 60 60 60 60 60 60 60 23 23 23 C to 23 C to 23 N
--
Data not available
Chemicals that to do not normally affect the properties of an unstressed thermoplastic may cause completely different behavior (such as stress cracking) when under thermal or mechanical stress (such as constant internal pressure or frequent thermal or mechanical stress cycles). Unstressed immersion test chemical resistance information is applicable only when the thermoplastic pipe will not be subject to mechanical or thermal stress that is constant or cycles frequently. When the pipe will be subject to a continuous applied mechanical or thermal stress or to combinations of chemicals, testing that duplicates the expected field conditions as closely as possible should be performed on representative samples of the pipe product to properly evaluate plastic pipe for use in this application.
Sulfuric Acid H2SO4
Hypochlorous Acid HOCl
Urea Urine Water, Acid Mild H20 Water, Deionized H20 Water, Distilled H20 Water, Potable H20 Water, Salt H20 Water, Sea H20 Water, Soft H20 Zinc Sulfate
Nitric Acid HNO3
Nitric Acid HNO3
18
19

Hdpe Pipes Technical Submittal

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QATAR PIPELINE & FITTINGS COMPANY PART OF QATAR PLASTIC ADDITIVES & INDUSTRIES GROUP A ) P I P E S Y S T E M S ; B) BUILDING MATERIALS T EL : + 9 7 4 4 4 6 03 7 7 3/ 8 8 3 ; F AX : + 9 7 4 44 6 0 3 9 9 3 GATE

HIGH DENSITY POLYETHYLENE (HDPE) PIPES TECHNICAL SUBMITTAL

QATAR PIPELINE & FITTINGS CO. W.L.L.

QATAR PIPELINE & FITTINGS CO. W.L.L.

1. Pipe systems 2. Building & Construction Materials

QATAR PIPELINE & FITTINGS CO. W.L.L.

QATAR PIPELINE & FITTINGS CO. W.L.L.

2. Construction & Building Materials

QATAR PIPELINE & FITTINGS CO. W.L.L.

QATAR PIPELINE & FITTINGS CO. W.L.L.

QATAR PIPELINE & FITTINGS CO. W.L.L.

QATAR PIPELINE & FITTINGS CO. W.L.L.

4. ISO CERTIFICATE, & CR

1. ISO 9001:2008 2. Commercial Registration

ISO 9001 :2008

No. IND 12.4422 UlQl1

Version N, Revision date:

requiremerrts To check tlJis

1. Section 8 - Part 3 - Pipes & Fittings Materials (QCS 2010)

QATAR PIPELINE & FITTINGS CO. W.L.L.

STATEMENT COMPLIANCE TABLE QADDCO HDPE PIPES & FITTINGS

QCS 2010 SPECIFICATIONS

QADDCO HDPE standard lengths are 6m & 12m.

QATAR PIPELINE & FITTINGS CO. W.L.L.

On Behalf of Qatar Pipeline & Fittings Company,

Eng. Hasan Al-Hour Executive Manager

Pipes and Fittings Materials

Pipes and Fittings Materials

Carbon steel fittings and flanges shall conform to ASTM A105.

HIGH DENSITY POLYETHYLENE (HDPE) PIPES

Pipes and Fittings Materials

6. PWA APPROVED VENDORS LIST

1. 2012, 3rd Version (Updated on 25th June 2012, TRT 23)

Infrastructure Affairs Supplement to QCS

2012, 3rd Version (Updated on 25th June 2012, TRT 23)

Drainage Affairs Supplement to QCS

HPDE Pipes and Fittings

HDPE PIPES AND FITTINGS

2012, 3rd Version (Updated on 25th June 2012, TRT 23)

MATERIAL APPROVAL REQUEST

Specification I BOQ Ref.

Project Specification: Section 8 Part 1 {BILL NO. 9.6

Architectural Infra. & Roads

Civil I Structural Others

Copy 2 hard/1 soft

Sample Specification Comparison Sheet

Data Sheet Others:

For Contractor: Signature Date

NOT APPROVED RESPONSE PENDING I UNDER PROCESS

MORE INFORMATION REQUIRED

Form No: AEBICSDIOIlS Date :Z6-0g-20lL Project No :86111

SidrOl Village Stan Housing Package, 2, Main Work"

FOR PLUMBING SECTION 19.2.0'1

gr' Sam pie

Countly off Origin

Manufacturer Supplier j Agent

-l1 0 Reject 0 Additionai

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Parsons International limited

P. O. Box 2091, Doha, Qatar.

Tel: (+974) 4405-8444

Drip irrigation(Plantations, Orchards, Nurseries)