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JAIHIND PROJECTS LIMITED.

MECHANICAL WORKS GSU& C2+ RECOVERYUNIT
JPt- FORMAT No : JPL/GSTJ(:2+/MEC/PP/F-05 IIliV,
00 | PoBrj 0l of02

WELDING PROCEDURESPECIFICATION(WPS)
>roiect title

BRA FIA}IA PtI'I'RA PL,'I'ROC H EIlI I('A L (:ONIPLEX PROJ ECTS

EIL Standardspec No r 6.82-'1100 Rev.l I EIL FormatNo : M 5 REV 1

Ep E C t F t C A T | O(N w E r D t N G p R O C E D U RS WpS) (Section lX,ASME Boiler and Pressure Vessel Code)

Date:

Project: Namo e fw o r k: Job No :

9El_C_lEp$Ie_qlgqkerand polvmer limited. M EC H A N ICAL WORK:S. 6907

C2+/WPS-05 J!!/ElL/BCPL/PPIGSU Onre : 29-06-201.1

u n i tI

G S U& C 2 + R E C O V E R YN I T U

c o n t r a c t: o rl A l H l N D P R O J E C T LS IMITED
peR No (s) : JpLlEtL/BCPL/pplLLDpE/peR.O6 (REV.OO) Supporting

Welding Procedu.e specificauon No R e v i s i oN no Welding Proces:;(es) : 01 :

GTAW/SI\/IAW

Types

: MANUAL
( A u t o m a t i cM , a n u a lM , achine or Semi A u t o)

Applicable : A I A , 1 \ 7 A , A 8 A , A 9 A , Al 0 l ! , A I 3 , A , A 3 2 A , 4 9 6 , 4 , 8 Classes l A , B I A 3 , B l A , 8 6 A , B 7 A , B q A, B I 3 A , B 3 2 4 , D I A , D 6 A , D 9 A , D 3 2 4 , EI A , F I A , 4 5 A * , A 5 I A , B 5 A * , 8 5 3 A , D 5 / \ * , D 5 3 A , 8 5 A * , A I I r \ x , A 2 3 A , BI I A * , B 2 3 A , D 2 3A , A 7 1 A , A 7 l A , B 7 3 A, A 2 7A , F 2 7A , A 2 8 A , A 2 9 A . B 2 9 A . D 2 9 A ( QW - 402 ) JOTNTS Joint DesiBn Backing(Yes)r B a c k i nM s a t e r i a(lT y p e) | S I N G L EV B U T T W E L [ ) (No): i NCr N/A _ D i a : 2 0 " ( i n c h ) / S C l - l6 0 \ , i 15mdi t"i ,ii.. i. rr. ' ;2o62mm
37 'A DeE ! 2tLDeg

orocedures. etc

*BAsE ( QW- 403) METAL$

PNo U nas5igned SpecificationType and Grade ipecification Type and Grade OR 3hem Analysisand Mech Prop lhickness Range r B a s eM e t a l : G r o o v e : I OR

Group Nc,

toPNo

Group No Unassigned

AST.N / ]] . 0 6G R B , A S T M A A 6 7 2 G R 8 6 0 C L 2 2 , A S T I /4 6 7 2 G R , 8 6 0 C L 1 z , A P I 5 L G R B P S L ] . ASTN4 A 106 GR B,ASTM A 6 7 2 G R 8 6 0 C L2 z , A S T I V 4]6 7 2 G R , 8 6 0 C L 1 2 , A P I 5 L G R B P S L l

:N,/A

5mmto 4t.24ntm
: ALL

Fi l l e t

All

) i p eD i a R a n 8 e r Ither

Groove

: MAXIMUM P A ST SH I C K N E s S1 S3 mm

FILLER META6
F No A NO :

GTAW 6 1
: : : 5.18 ER-70S-2 2.5mm 8mm

SMAW 4 7
5.1 E7O1,8 3.15/4.0mm 33.24mm
Other Other : :

S p e cN o { S F A ) AWSNo{class) Size of filler metdls D e p o s i t eW d e l dM e t a li

ElectrodeFlux(class) Flux trade name Consumable insert , ,

N/l\ N/l\ N/lt

N O I E : ( * ) F O R \ 5 A B 5 A D 5 A E 5 A I 0 o 4 H A R D N E S S C H E ( K | N G S f l A L t . B E l t O N E & F O R A l l A B lI l0 A0 . %HTRDNESSCIIE(Kl\cSHALLBEDONEOI\\IELDIFHARDNESSIS B H \ . T H E N P W H T S H A L I -R E D O N E O N W E L D FOUND>?OO

JPL

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BRAHMI\PTITRA CRACKER AND POLYMER LIMJTTE (.oNllu('ToR

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JAIHIND PROJECTS LIMITED. ^"jML OI WORK,\'

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ment category WELDING )rojecl tille : BRAHAMAPUTRA

ENGINEERS INDIA LIMITED.

PROCEDURE SPECIFICATION (WPS;)

MECHANICAL WORKS GST'& C2+ RECOVERYUNIT

PETRCICHEMICAL _ |

COMPLEX

PROJECTS

lLetroauer uo.. I
lllil'. No : 00

Jpl,/cslrcr.A4uc/pplF{s
Pil{c : 02 of 02

EILStandard spec No I 6-82.1100 Rev 1

ryeldlng Proceduftr specification No

EtLFornatNo.:M 5 REV.1

JPl,/EIL|BCPL/PP/GSUC2+/WPS-O6

'osrTroNs (Qw- 40s )

) o s i t i o( n s) of Grrove rueldin P er o g r e s s i:o n )osition , {s)of Fillet ( QW - 405 ) PREHEAT Pre Heattemp N l i n: nterpass I emp l\4ax: ,re heatmaintenance : 10'C 250"C MAX N/A ALL (6G) Up ALL _ UPHILL Down

P O S T W E LH O EAT T R E A T M E N(T QW.4O7) T e m p e r a t uR re ange: ranse Time : 595-620'C )00.C/HR MAX

GAsq ( w-408)
S h i e l c r nG g a s( e s ) Percentcomposition (mixrures) ARGON 99 995%

or special heating whereapplicable shoulcl be recorded) ,Continuous

F l o wl l a t e S a sB r c k i n g

6-10 lmp N/A

Irailirg Shreldin G g as Composirion ( QW 409) ELECTRTCAT CHARACTERTSTTCS c u r r e nA t cor Dc \ m p s( r a n g e ) DC 80-152(GTAW)/101-154(SMAW) " potari:y v o r t a r ;(e Rans) e
Thisrnformarionmaybe

N/A

D C E N ( G T A W )/ D C E P ( S M A W ) 1 4 - 2 0 ( G T A W )/ 1 9 - 3 2 ( S M A W ) __

(MapsandVoltsrangeshouldbe.ecordedforeacheiectrodesssize,position,andthickness,etc

isttdinatabuiarformsimiartotharshownbetowl

TunBstenElectrodeSrzeand Type

Mode of Metal Transferfor GMAW

N r/ A

Electrodewire feed speed range

t\l/A

( QW.410 TECHNTQUE Stflng or Weave Ejead: Oflfice or Gas Cup Size:

ROOT STRING A N DO T H E R WEA'/E BEAD 24L7 BRUSHIN GG R I N D I N G & N/A 2 5 TIMES O FE L E C T R O D CE ORE DIA N/A M U L T I P LP EA S S SINGLE / )A \ 53 4-54.5(GTAW)/31-140(5M NONE

Inrtial and InterpessCleaning( Brushing,Grindrngetc )

M e t h o d o f B a c kC ; o u g i n g : Oscillation: Contact Tu3e to lvork Distance: Mutiple or Sin8lePass(per side) : Multiple or singleelectrodes : T r a v e lS p e e d( R a n 8 e ): Peening: Other:

F I L L EM R ETAL (S) WELDLAYER ROOT HOT FILLE R-I FILLER-II FILLE R-III FINAL.I FINAL.II FII!AL-III FINAL-I'/ PROCESS CLASS GTAW GTAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW ER-70S-2 ER-705-2 E7018 E7018 ETOIA E7018 E7018 E7018 E7018 DIA

CUR RENT
TYPE POLAR AMPR RANGE

VOLT RANGE 14-15 L8-20 30-32 23-28 28-32 22-25 19-23 20-22 1.9-22

T R A V ES LPEED RANGE mm/min

OTHER

25 25 315 400
5 r)

DCEN DCEN

80-85
t4)L)Z

554Zmmlmrn 54 52mm/mrn 37.12mm/min Jb Svmm/mrn 4/.>/mm/mtn 77.87mm/min 75 18mm/min 103.16mm/min 14{-37mm/min

D C E P r28-L32 D C E P 11 9 133 D C E P 1-29-1-37 DCEP L 7 0 - t z T D C E P 709-722 DCEP LO5-r12 D C E P 101-1 09

315 3.15 3.15 3.15

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Date Project \ame of Work lob No :ompany Name : BCPI ; MECHANjCAL WoRK5, | 6907 : JAIHIND PROJECTS LlMll-ED. : lptlEtL/B1pL/pp/LLDpE/peR,06{REV.00) Unit

22/06/2O7r LI,DPE/HDPE UNIT

)rocedureQualificationRecordNo /VPS No Melding Process(es)

(REV.01) : JPL/ Elll BCPL/ PP / LLDPE/WPS-05 : GTAWSMAW : IIANUAL 37 % DeEt Zt4,DeE

i . .

Automatic, Semj- Auto) Vpe(Manual, ,otNTs(QW - {02)

(
/ 20 52rnm

\
!r n i 1,5 mm

i 1

. " " 1 1
2 s m mt o 3 m m
5ingle V Butt weld

)la;20"(lnch) |ASE METATS {rlw - 403) /aterialSpec ype or Grade NO:

hickness riameter Ither

:4672 :GR.B 60 cl 22 1 toPNo: : 20.62mm :20 '' (INCH) (QW.4o8) GAS Typeof Gasor Gases Composition of GasMixture Other : : ARGON :99'995% 1

FILTER METALS (QW-404) WeldMetalAnalysis Slzeofelectrode FillerMetal FNo ANo | : : : |

GTAW 7 2.5 6 5.18 ER-70S-2

SMA,W 7 il,lsl4.o 4 5.1 E7O78

(QW - 409} ELECTRICAL CHARACTERISTICS Current POIATiIY Amps

Other

: :

DC DCI:N(GTAW}/DCEP(SMAW) volts :14-20(GTAW)/19:32(SMAW)

8o-1s21(!TAwl/101-1s4(SMAW)

SFASpecification AWS Classification Cther :

(QW -,rosl POSTT|ON Position of Groove weld Progression Other : : 6G : UPHILI

(qw - 410) rEcHNrquE

Travel Speed string or weave Bead oscillation mm,/min{SMAW} : 53 4-54.5mm/min(GTAW)/31-140 & F'NAL r:oR Roof & wEAvE BtaDFoR frltup,hor pass : srRrNG DIA : 2.5TIMES OFELECTRODE CORE MULTIPASS SINGLE

(Uphill, Oownhill)

Multipass or Single Pass { PerSide) : ;in8leo. MultipleElectrodes fther (QW.4061 PREHEAT TemD Preheat

'!:ffi
Interpass Temp :

AMBIENT 250 " C

%?,fJ W ivloflang"'"ltfll

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Procedure Qualification Record No Spec{men No. M 6 REV.1

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Tenslle Strength( Required Minlmum 415.0-550 0 Mpa,
480.5 MFa /

pp/ LLDpE/pqR-06 tPL/EtL/ SCpL/ (REV.00)

Cross Sectlonal Arca mmr Ultlmate Load N

T1 f2

!_l
l0.00mm l0.10mm

Thlckness

Character of fallure & Location

Obseryatlon

19.77 mm 20.20 mm

395,40mmr 406.02mmI

190000 191000

Soken -parent metal fractu.e-ductile Boken -parent metal fracture-ductile

Acc

470.4Mpa y'

Acc

,
Guided Bend Tests(QW - I 60)
Specimen

Thickness/Dia
38 mm

Type ahd Figure No.

Obseryatlor

I I

Results

sB-1 sB-2 58-3

Sidebendtest Satkifactory
Slde bend test Satlrifactory slde bend test Satl5fa.tory Side bend test Satlslactory (Test carried out as per ASME-Sec.lXl2010,QW-451 1)

I
| |

Acc
Acc Acc Acc

3 8m m
38 mm

sB-4

38 mm

Toughness Test (QW. 171))

Specimen No. Notch Location Notch

TYpe

Test Temp.

Lateral Exp. % shear

Drop Welghl

Mls

Break

No Breali

Fillet Weld Test (QW - r80) - Satisfacton/ : Yes esults _

/oe and character of FIt i Micro

No

Penetration into Parent Metal: Yes

Macro result5

OTHER EXAMINATION
SURVEY VICKERSHARDNESS

TREATMENT r PWHTREPORT POST WELDHEAT NO. : 02(LLDPE/HDPE) DATE: 30/04/2077 TESTING : RTREPORT NO. 16A(GSUI 3 ) RADfOGRApHIC OATE.O3/os/2O77

W e l d e r ' sN a m e : fests conducted by :

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