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File 2520
CONTENTS Description Page General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Accessories Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Indexed Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10/02
10/02
Standard Features The GV family offers such standard features as: UL Listed, CSA Certified, and CE Marked UL Listed for Group Motor Applications (for more details see page 7) Overload relay Class 10, ambient compensated (GV2, GV3) Class 10, solid state (GV7) Single phase sensitivity Magnetic instantaneous short-circuit protection Test trip mechanism Provision for padlocking in the OFF position Standard for GV2, GV3 Requires attachment of rotary handle for GV7 Fingersafe terminals (meets IP20 standards) North American and European terminal markings
Related catalogs cover products used in conjunction with manual motor protectors: IEC Style Contactors and Starters, catalog number 8502CT9901R9/02. Wiring, Communication and Busbar System, catalog number 8502CT0101. For manual motor starters designed to meet NEMA standards refer to catalog number 2510CT9701.
10/02
0.1 to 32 A Up to 20 hp @ 460 V 10 kA short circuit current @ 480 V Push Button Operator Type of protection Mounting Connection Marking Tripping test Signalling on front face By the manual control device Clip-on mounting on 35 mm DIN rail. Unclips without using a tool. Panel mount with metal adapter plate. By marker holder supplied with each unit.
0.1 to 30 A Up to 15 hp @ 460 V 50 kA short circuit current @ 480 V Rotary Handle Operator Visible Trip Indication Clip-on mounting on 35 mm DIN rail. Unclips without using a tool. Panel mount directly.
1 to 63 A Up to 40 hp @ 460 V 50 kA short circuit current @ 480 V Push Button Operator Clip-on mounting on 35 mm DIN rail. Unclips without using a tool. Panel mount directly.
Use a cross-head screwdriver; captive screws. Same screwdriver used for connections on GV2 starters and their add-on blocks. By means of a fine-blade screwdriver on front face of product. ON or OFF state ON or OFF state Tripping by overload, short circuit, undervoltage or shunt trip. Tripping by short circuit. In the OFF position, with padlock, using the system incorporated in the manual control device. The thermal current setting dial is covered by a transparent cover which can be sealed. ON or OFF state
Accessories
Mounted on the front of the product: - Either N.C. or N.O., N.O. + N.O. or N.O. + N.C. instantaneous contact blocks which do not increase the width of the product. Side-mounting, accessories snap onto the starters, without the use of tools. On the left-hand side, contact blocks which provide the following: - N.O. + N.O. or N.O. + N.C. Start-Stop contacts, - N.O. or N.C. trip signalling contact, incorporating a mechanical flag indicator, and N.O. or N.C. Start-Stop contact, - C/O magnetic trip signalling contact, associated with a mechanical flag indicator, used for reset. On the right-hand side: - Shunt trip or undervoltage trip. - Combination block for use with K contactor. - Bus bars and connectors - For GV2P, visible isolation block which mounts on the incoming terminals of the device - Door interlock mechanism. Page 9 Page 9
Selection
Page 9
GV7RE / GV7RS
25 to 220 A Up to 150 hp @ 460 V 25 kA short circuit current @ 480 V Toggle Operator Type of protection Mounting Connection Marking Signaling on Front Face - By manual control - By mechanical flag Padlocking Solid state overload - magnetic short circuit Panel mount directly, door mounting optional Clip-on connectors (sold separately) Continue existing cell from previous column. On or Off state Tripping by overload or short circuit When used with door mounted rotary handle or with separate locking device Front accessible, internally mounted - Auxiliary contacts - Trip indication contacts - Shunt trip - Undervoltage trip Rotary Handles Selection Page 9
Accessories
10/02
600 V
30 30 30 30 30 30 30 30 30 30 10 10 10 10 10
600 V
30 30 30 30 30 30 30 30 30 30 18 18 18 18 18
600 V
23 23 23 23 23 23 23 23 23
600 V
10 10 10 10 10 10 10 10
When used with GV1L3 Current Limiter Max kA RMS at 480 V is 50 kA and at 600 V 30 kA. For Spring terminals add 3 to the catalog number. Example: GV2ME013.
10/02
Selecting the proper upstream short circuit protection for Group Motor installations can sometimes be a confusing process. Specific National Electric Code rules must be applied for Group Motor installations. The examples below illustrate the most common applications of GV manual starters with upstream short circuit protection in a Group Motor installation. Refer to NEC Section 430-53 C and D for proper conductor ampacity selection. NOTE: Examples below show full load currents that may not be typical. Use actual motor nameplate date for determining actual values. Example 1: Eight motors with the sizes shown below are installed on a conveying system. Choose the correct GV manual starter and the proper size short circuit protection for this application. The user prefers timedelay fuses.
Motor Qty
1 2 5
HP
5 3 2
Voltage
460 460 460
FLA
7.6 4.8 3.4
One GV2M14, two GV2M10, and five GV2M08 manual starters would be selected for this group motor installation. Per N.E.C. section 430-52 & -53 and N.E.C. table 430-152, the time-delay fuse must be sized as follows:
175% FLA for largest motor + sum of FLAs for all other motors ==> (1.75 x 7.6) + (2 x 4.8) + (5 x 3.4) = 39.9 A
N.E.C. 430-52 allows use of the next largest standard size fuse which in this case is 40 A. If nuisance tripping is a problem with this fuse selection, N.E.C. does allow 225% of largest motor FLA to be used in lieu of 175% when calculating the size. In this case, the calculation would be as follows:
(2.25 x 7.6) + (2 x 4.8) + (5 x 3.4) = 43.7 A
The next largest standard size in this case is a 45 A fuse. Example 2: Ten motors with the sizes shown below are installed on a packaging machine. Choose the proper size circuit breaker for this application.
Motor Qty
2 1 2 5
HP
10 5 3 2
Voltage
460 460 460 460
FLA
14 7.6 4.8 3.4
Per N.E.C. section 430-52 & -53 and N.E.C. table 430-152, the circuit breaker must be sized as follows:
250% FLA for largest motor + sum of FLAs for all other motors ==> (2.5 x 14) + 14 +7.6 + (2 x 4.8) + (5 x 3.4) = 83.2 A
The next largest standard size circuit breaker is 90 A. If nuisance tripping is a problem, N.E.C. allows for circuit breaker sizes that shall in no case exceed 400% for full load currents of 100 amps or less, or 300% for full load current greater than 100 amps. In this case:
(4.0 x 14) + 14 +7.6 + (2 x 4.8) + (5 x 3.4) = 104.2 A
The next largest standard size in this case is a 110 A circuit breaker.
7
10/02
Contactor
LC1D09 LC1D09 LC1D09 LC1D09 LC1D09 LC1D09 LC1D09 LC1D09 LC1D09 LC1D25 LC1D25 LC1D25 LC1D32 LC1D40 LC1D115
230 V
0.5 1 1.5 3 3 5 7.5 7.5 10 20
460 V
0.5 0.75 1 2 3 5 10 10 15 15 30 40 GV2P02 GV2P03 GV2P04 GV2P05 GV2P06 GV2P07 GV2P08 GV2P10 GV2P14 GV2P16 GV2P20 GV2P21 GV2P22 GV3ME40 GV3ME63
10/02
Maximum Horsepower Ratings Single Phase Three Phase 115 V HP 230 V HP 200 V HP
1/8 1/4 1/2 3/4 1 1-1/2 2 2 1/8 1/4 1/2 1 2 3 5 5 1/10 1/6 1/3 1/2 1-1/2 2 3 3 3 5 1/10 1/16 1/3 1/2 1-1/2 2 3 5 10 15 1/2 3/4 1-1/2 2 3 5 5 5 10 1/2 3/4 1-1/2 2 3 5 10 20 20
460 V HP
1/2 3/4 1 2 3 5 10 10 15 15 20 3/4 1 2 3 5 10 15 30 40 50
575 V HP
1/2 1 1-1/2 3 5 7-1/2 10 15 20 20 30 1 1-1/2 3 7-1/2 10 20 30 60 60
For Spring terminals add 3 to the catalog number. Example: GV2ME013. Weight: 0.260 kg (0.57 lbs). Note: GV2ME32 is not available with spring terminals. .
GV2ME
GV2ME3
GV2P
GV3ME
Accessories and Enclosures GV2 . . . . . . . . . . . . . . . . . . . . . Page 10 through 15 Accessories and Enclosures GV3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
GV7 SELECTION
Standard manual controllers and protectors include terminal and device mounting hardware. Cable clamps and accessories are listed on page 17. GV7R Manual Motor Controller and Protector
IEC Breaking Setting Range of Capacity at 415 V Thermal Trips (A)
575 V HP
15 20 30 40 75 100 150 200 15 20 30 40 75 100 150 200
Catalog Number
GV7RE20 GV7RE25 GV7RE40 GV7RE50 GV7RE80 GV7RE100 GV7RE150 GV7RE220 GV7RS20 GV7RS25 GV7RS40 GV7RS50 GV7RS80 GV7RS100 GV7RS150 GV7RS220
Weight / kg (lbs)
2.010 (4.43) 2.010 (4.43) 2.010 (4.43) 2.015 (4.44) 2.040 (4.5) 2.040 (4.5) 2.020 (4.45) 2.350 (5.18) 2.010 (4.43) 2.010 (4.43) 2.010 (4.4) 2.015 (4.44) 2.040 (4.5) 2.040 (4.5) 2.020 (4.45) 2.350 (5.18)
12 20 15 25 25 40 25 kA 30 50 48 80 60 100 A 90 150 A 35 kA 132 220 A 12 20 15 25 25 40 A 30 50 A 65 kA 48 80 A 60 100 A 90 150 A 132 220 A Refer to table on page 54 for ratings at other voltages.
05/04 10/02
GV2V02
GV1L3
GV2AK00
GV2ME
GVAD
GVAM11
GVAU
GV2P
GVAM11
GVAS
LS1D30 GVAE11, AE20 GVAE1 (N.C.) GVAN GVAE1 (N.O.) Flip window cover 180
GVAN
Contact Type
N.O. or N.C. (1) N.O. + N.C. N.O. + N.O. N.O. + N.C. N.O. + N.O. N.O. (fault) + N.O. N.O. (fault) + N.C. N.C. (fault) + N.O. N.C. (fault) + N.C. SPDT
Sold in Lots Of
1 1 1 1 1 1 1 1 1 1
Catalog Number
GVAE1 GVAE11 GVAE20 GVAN11 GVAN20 GVAD1010 GVAD1001 GVAD0110 GVAD0101 GV2AM11
Weight / kg (lbs)
0.015 (0.03) 0.020 (0.04) 0.020 (0.04) 0.050 (0.11) 0.050 (0.11) 0.055 (0.12) 0.055 (0.12) 0.055 (0.12) 0.055 (0.12) 0.045 (0.10)
Mounting of a GVAE contact block or a GV2AK00 visible isolation block on GV2P and GV2L. Choice of N/C or N/O contact operation, depending on which way round the reversible block is mounted, flip window 180. The GVAD is always mounted next to the circuit-protector. For Spring terminals add 3 to the catalog number. Example: GV2ME013.
10
10/02
Electric Trips
Description Voltage Hz
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 60 Hz 60 Hz 50 Hz 60 Hz
Catalog Number
GVAp025 GVAp026 GVAp055 GVAp056 GVAp107 GVAp107 GVAp115 GVAp116 GVAp125 GVAp115 GVAp207 GVAp207 GVAp225 GVAp226 GVAp385 GVAp386 GVAp415 GVAp416 GVAp385 GVAp415 GVAp505 GVAp505
Weight lb (kg)
0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105) 0.23 (0.105)
Undervoltage trip, INRS (can only be mounted on GV2-ME) Safety device for dangerous machines, conforming to INRS and VDE 0113 110115 V 127 V Side (1 block on RH side of GV2) 220240 V 380400 V 415440 V 440 V 50 Hz 60 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz GVAX115 GVAX116 GVAX115 GVAX225 GVAX226 GVAX385 GVAX386 GVAX415 GVAX385 0.24 (0.110) 0.24 (0.110) 0.24 (0.110) 0.24 (0.110) 0.24 (0.110) 0.24 (0.110) 0.24 (0.110) 0.24 (0.110) 0.24 (0.110)
Mounting
Front (3) At top (GV2ME and GV2P) Independent
Maximum number
1 1 1
Catalog Number
GV2AK00 GV1L3 LA9LB920
Weight lb (kg)
0.33 (0.150) 0.29 (0.130) 0.70 (0.320)
(1) To order an undervoltage trip: replace the dot (p) with a U, example: GVAU025. To order a shunt trip: replace the dot (p) with an S, example: GVAS025. (2) Visible isolation of the 3 poles upstream of circuit-breaker GV2P and GV2L. (3) Mounting of a GVAE contact block or a GV2AK00 visible isolation block on GV2P and GV2L.
For Use In
US Markets US Markets European Markets European Markets European Markets
Sold in Lots of
1 1 1 1 1
Catalog Number
LS1D30 LS1D303 LS1D32 LS1D323 LS1DT32
Weight lb (kg)
0.5 (0.23) 0.5 (0.23) 0.5 (0.23) 0.5 (0.23) 0.5 (0.23)
10/02
11
GV2G454
GV2G254
LAD31
GV1G09
GV2G454
LAD31
GV2G254
GV1G10
GV2G05
GK2AF01 GV2GA01
GV2AF02 GV1G02
GV2AP0 2
. TRIP
T RESE
GV2V03
12
10/02
Application
With 3-pole connection for mounting of a GV2 and an LC1-D09 to D25 contactor For screw mounting of a GV2ME or LS1D30
Sold in Lots Of
10 10
Catalog Number
GK2AF01 GV2AF02
Weight / kg (lbs)
0.120 (0.26) 0.021 (0.05)
Adaptor plate
GV2GH7
For mounting GV2ME or GV2P and LC1D09 through LC1D32 contactor with front faces aligned. For mounting GV2ME or GV2P and LC1D09 through LC1D38 on common base using 2 din rails. To allow GV2ME and GV2P to be mounted on a common busbar Between GV2ME, LS1D30 and LC1K or LP1K contactor
LAD31
0.040 (0.09)
Mounting bracket
LAD311
0.080 (0.18)
10 10 10 10
Combination block
Between GV2, LS1D30 and contactor LC1D09 to D38 Between GV2/LS1D30 mounted on LAD31 and contactor LC1D09 to D38
Wiring Accessories
LAD31 Description Number of GVs to be Mounted Number of Side Mounted-Auxiliary Blocks on Each GV Starter
none 2 1 GV2AN, AM, AD 1 or 2 GV2AN, AM, AD; or 1 GV2AS, AU Sets of 3-pole, 63 A busbars 3 None 1 GV2AN, AM, AD None 4 1 GV2AN, AM, AD 1 or 2 GV2AN, AM, AD; or 1 GV2AS, AU 5 1 GV2AN, AM, AD
Sold in Lots Of
1 1 1 1 1 1 1 1 1
Catalog Number
GV2G245 GV2G254 GV2G272 GV2G345 GV2G354 GV2G445 GV2G454 GV2G472 GV2G554
Weight / kg (lbs)
0.036 (0.08) 0.038 (0.84) 0.042 (0.09) 0.052 (0.12) 0.060 (0.13) 0.077 (0.17) 0.085 (0.19) 0.094 (0.21) 0.100 (0.22)
Description
Protective end cover Terminal blocks for supply to one or more GV2G busbar sets Cover for terminal block
Application
For unused busbar outlets Connection from the top Connection from bottom can be fitted with a GV1L3 current limiter For mounting in modular panels For connecting a GV2 / LS1D30 to an LC1D09 to D25 contactor (AC coil) For GV2P (0.31 x 0.87 in) (8 x 22 mm) For GV2P when in UL508 Type E applications
Sold in Lots Of
5 1 1 10 10 100 10
Catalog Number
GV1G10 GV1G09 GV2G05 LA9E07 GV1G02 LA9D92 GV2GH7
Weight / kg (lbs)
0.005 (0.02) 0.040 (0.09) 0.115 (0.25) 0.005 (0.01) 0.013 (0.03) 0.001 (0.02) 0.020 (0.04)
LAD311
Flexible 3-pole connector Clip-in marker holders (supplied with each motor starter) Incoming line insulator
Catalog Number
GV2AP01 GV2AP02
Weight / kg (lbs)
0.200 (0.44) 0.200 (0.44)
Padlocking Device
GV2AF3 / GV2AF4
For all GV2 devices 6 padlocks, 6 mm shank max. (padlock not supplied) GV2V03 0.130 (0.29)
10/02
13
GV2MC
GV2V01
GV2K
GV2MP
GV2E01
GV2SN
14
10/02
GV2ME Enclosures
Application Type Degree of Protection of Enclosure
IP 41 Surface mounting, double insulated with protective (saleable) cover. IP 55 IP 55 for temperature < + 5 C (41 F) IP 41 (full size) mounting IP 41 (reduced size) Flush with protective cover. IP 55 (full size) IP 55 (reduced size) GV2MP02 GV2MP04 0.130 (0.29) 0.130 (0.29)
Catalog Number
GV2MC01 GV2MC02 GV2MC03 GV2MP01 GV2MP03
Weight / kg (lbs)
0.290 (0.64) 0.300 (0.66) 0.300 (0.66) 0.115 (0.25) 0.115 (0.25)
For GV2ME manual starters and protectors with or without accessories (maximum of 1 accessory on right and left for GV2MC and GV2MP01 or MP02, 1 accessory only on right for GV2MP03 and GV2MP04)
Front Plate
Application
Padlocking device (1) for GV2M operator (padlocking is only possible in the O position) Spring return Mushroom head stop pushbutton (1) 40 mm, red Key release (key #455) Latching Turn to release Latching/Padlockable For enclosures and front plate Turn to release IP 55 Sealing kit IP 55 for temperature < + 5 C (41 F) 1 1 10 10 10 GV2K031 GV2K04 GV2E01 GV2E02 GV2N01 0.052 (0.11) 0.120 (0.26) 0.120 (0.26) 0.120 (0.26) 0.030 (0.06)
Sold in Lots Of
Catalog Number
Weight / kg (lbs)
GV2V01
0.075 (0.17)
1 1
GV2K011 GV2K021
Neutral link
Description
Voltage
Color
Green Red
Sold in Lots Of
10 10 10 10 10 10 10 10 10 10 10 10
Catalog Number
GV2SN13 GV2SN14 GV2SN15 GV2SN17 GV2SN23 GV2SN24 GV2SN25 GV2SN27 GV2SN33 GV2SN34 GV2SN35 GV2SN37
Weight / kg (lbs)
0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06) 0.019 (0.06)
110 V Orange Clear Green Red Neon indicator light (2) 220/240 V Orange Clear Green Red 380/440 V Orange Clear (1) Supplied with IP 55 sealing kit. (2) Leads are approximately 9.5" (260 mm).
10/02
15
Characteristics
Under voltage trips
Voltage
110, 120, 127 V 50 Hz 120, 127 V 60 Hz 220, 240 V 50 Hz 240, 277 V 60 Hz 380, 415 V 50 Hz 480 V 60 Hz
Sold in Lots Of
1 1 1 1 1 1 1 1 1 1 1 1 1 1 5
Catalog Number
GV3B11 GV3B22 GV3B38 GV3D11 GV3D22 GV3D38 GV3A01 GV3A02 GV3A03 GV3A05 GV3A06 GV3A07 GV3A08 GV3A09 GV1V02
Weight / kg (lbs)
0.070 (0.15) 0.070 (0.15) 0.070 (0.15) 0.070 (0.15) 0.070 (0.15) 0.070 (0.15) 0.060 (0.13) 0.060 (0.13) 0.070 (0.15) 0.070 (0.15) 0.070 (0.15) 0.070 (0.15) 0.030 (0.70) 0.030 (0.70) 0.010 (0.01)
GV3B
Shunt trips
110, 120, 127 V 50 Hz 120, 127 V 60 Hz 220, 240 V 50 Hz 240, 277 V 60 Hz 380, 415 V 50 Hz 480 V 60 Hz
Normal early break type contacts N.C. + N.O. N.O. + N.O. N.C. + N.O. + N.O. N.O. + N.O. + N.O. N.O. + N.O. + 2 spare terminal blocks N.C. + N.O. + 2 spare terminal blocks
GV1A01
N.C. N.O.
Padlocking device for Start button (1) only 1 voltage trip OR 1 fault signalling contact may be added inside the GV3 device.
Metal Enclosure
GV3CE01 Application
For GV3 with or without accessories
Type
Surface mounting
Catalog Number
GV3CE01
Weight / kg (lbs)
2.000 (4.41)
Reference
Characteristics
Sold in Lots Of
Catalog Number
LA9D40959 GV1V01 GV1K01 GV1K02 GV1K03 DE1DS4091
Weight / kg (lbs)
0.001 (0.01) 0.044 (0.10) 0.052 (0.11) 0.095 (0.21) 0.052 (0.11) 0.001 (0.01)
GV3CE01
16
10/02
GV7AC02
GV7AC04
GV7RE, RS
GV7AC01
GV7AC04
Standard manual controllers and protectors include terminal and device mounting hardware. Cable clamps and accessories should be selected from the table below. Cabling Accessories
Description Application
For GV7R40 through GV7R150, 1.595 mm2 (#14 to # 3/0 awg). Clip-On Connectors For GV7R220 1.5185 mm2 (#14 to 350 mcm). To increase the center line distance between phase to 45 mm. Supplied with the sealing accessory. Provides maximum phase separation at the power connection points. Provides insulation between the connections and the backplate. Providing a direct link between the starter and the contactor, the cover provides protection against direct finger contact.
Sold in Lots Of
3 3 3 1 2 2 1
For Contactor
LC1F115 to F185 LC1F225 and F265 LC1D115 and D150
Catalog Number
GV7AC021 GV7AC022 GV7AC03 GV7AC01 GV7AC04 GV7AC05 GV7AC06 GV7AC07 GV7AC08
Weight / kg (lbs)
0.300 (0.66) 0.350 (0.77) 0.180 (0.40) 0.125 (0.28) 0.075 (0.17) 0.075 (0.17) 0.550 (1.21) 0.550 (1.21) 0.550 (1.21)
Spreaders Terminal Shields IP 405 Phase Barriers Insulating Screens Kit for combination with contactor
1 1
Terminal shields cannot be used together with phase barriers. The kit comprises links, a protective shield and a depth adjustable metal bracket for the breaker.
05/04 10/02
17
3 2 1
GV7AE11, AB11
GV7RE, RS
GV7AU, AS
GV7AD
Add-On Auxiliary Contacts Add-on auxiliary contacts provide remote indication of the starter contact state. They can be used for signalling, electrical locking, or relaying. Two versions are available: standard and low level. The auxiliary contacts include a terminal block. A hole is provided for wiring exit. An auxiliary contact can perform any of the following functions, depending on where it is located in the starter:
Location
1 2 3 4
Function
N.O./N.C. contact Trip indication Electrical fault indication N.O./N.C. Contact
Application
Indicates the position of the starter poles. Indicates that the starter has tripped due to an overload, short-circuit, differential fault, operation of a voltage release (under voltage or shunt release), or by the push to trip button. It resets when the starter is reset. Indicates that the starter has tripped due to an overload, short-circuit, or differential fault. It resets when the starter is reset. Indicates the position of the starter poles.
Type
Standard Low level
Voltage
Catalog Number
GV7AE11 GV7AB11
Weight / kg (lbs)
0.015 (0.03) 0.015 (0.03)
18
10/02
Catalog Number
GV7AD111 GV7AD112
Weight / kg (lbs)
0.100 (0.22) 0.100 (0.22)
Undervoltage Trip GV7AU The undervoltage trip opens the motor starter when the control voltage drops below the tripping threshold of 0.350.7 times the rated voltage. For the starter contacts to be closed again, the control voltage must be above 0.85 times the rated voltage. The GV7AU undervoltage trip meets the requirements of IEC 60947-2. For location of the undervoltage trip unit, see page 18. Shunt Trip GV7AS The shunt trip opens the motor starter when the control voltage rises above 0.7 times the rated voltage. For location of the shunt trip unit, see page 18. Operation (GV7AU or GV7AS) When the motor starter has been tripped by a GV7AU or AS trip, it must be reset either locally or by remote control. (For remote control, please consult your Square D Regional Sales Office). Tripping has priority over manual closing. If a tripping instruction is present, manual action does not result in the closing of the contacts even temporarily. Both the undervoltage trip and shunt trip have a durability of 50% of the mechanical life of the motor starter.
Type
Voltage
48V, 50 Hz 110130 V, 50/60 Hz
Catalog Number
GV7AU055 GV7AU107 GV7AU207 GV7AU387 GV7AU525 GV7AS055 GV7AS107 GV7AS207 GV7AS387 GV7AS525
Weight / kg (lbs)
0.105 (0.23) 0.110 (0.24) 0.110 (0.24) 0.105 (0.23) 0.100 (0.22) 0.105 (0.23) 0.110 (0.24) 0.110 (0.24) 0.105 (0.23) 0.100 (0.22)
Undervoltage Trip
Shunt Trip
10/02
19
GV7AP03
ON
GV7RE, RS
GV7AP04
OFF
ON ON
OFF
OFF
ON
GV7AP05
OFF
GV7AP01, AP02
ON
OFF
ON
GV7V01
OFF
20
10/02
Description
Direct Rotary Handle
Type
Black handle, black legend plate Red handle, yellow legend plate
Catalog Number
GV7AP03 GV7AP04 GV7AP05
Weight / kg (lbs)
0.205 (0.45) 0.205 (0.45) 0.100 (0.22)
Conversion Accessory
This conversion accessory makes it impossible to open the door if the device is closed and prevents the device from being closed if the door is open.
Extended Rotary Handle The extended rotary handle makes it possible to operate controllers installed in the back of an enclosure from the front of the enclosure. Refer to the diagram on page 20. It consists of the following: a unit which screws onto the front cover of the starter an assembly (handle and front plate) to be fitted on the enclosure door an extension shaft which must be adjusted distance between the mounting surface and the door: 185 mm (7.28 in) minimum, 600 mm (23.62 in) maximum It includes a device for locking the starter in the O (Off) position by a padlock. As many as 3 padlocks with a shank diameter of 5 to 8 mm (0.2 to 0.3 in) can be used. The padlocks are not supplied. This prevents the enclosure door from being opened.
Description
Extended Rotary Handle
Type
Black handle, black legend plate Red handle, yellow legend plate
Catalog Number
GV7AP01 GV7AP02
Weight / kg (lbs)
0.775 (1.71) 0.775 (1.71)
Locking Device The locking device allows controllers without a rotary handle installed, to be locked in the O (Off) position by a padlock. As many as 3 padlocks with a shank diameter of 5 to 8 mm (0.2 to 0.3 in) can be used. The padlocks are not supplied. Refer to the diagram on page 20.
Description
Locking Device
Application
For GV7 not fitted with a rotary handle
Catalog Number
GV7V01
Weight / kg (lbs)
0.100 (0.22)
10/02
21
GV2ME
GV2P
LS1D30, LS1D303
IEC 60947-1, 60947-2, 60947-4-1, EN 60204, BS 4752, BS 4941, UL 508, CSA C22.2 No. 14, NF C 63-650, NFC63-120, 79-130, VDE 0113, 0660. DEMKO, NEMKO, SEMKO, CSA. UL, BV, GL, LROS, DNV, PTB File E164864, CCN NLRV File LR 81630, Class 3211 05 In enclosure GV2ME01: IP 41 In enclosure GV2ME02: IP 55 30 g 5 g (5 to 150 Hz) -40 to +176 F (-40 to + 80 C) -4 to +140 F (-20 to + 60 C) Open -4 to 104 F enclosed (-20 to 40 C) Enclosed -4 to +140 F (-20 to + 60 C) Open -4 to 104 F enclosed (-20 to 40 C) Enclosed 1760 F (960 C) 6562 ft (2000 m) 6562 ft (2000 m) -4 to +140 F (-20 to + 60 C) -4 to +140 F (-20 to + 60 C) 30 g 5 g (5 to 150 Hz) CSA, UL, PTB UL, CSA TH -58 to +158 F (-50 to +70 C) BV TH -58 to +158 F (-50 to +70 C)
90
90
30 30
90
90
90
23
90
Wiring Number of conductors and cross sectional area (c.s.a.) Solid cable Flexible cable without cable end Flexible cable with cable end Suitable for isolation conforming to IEC 60947-1 7-16 Tightening torque Resistance to mechanical impact Sensitivity to phase failure
Max 2-#8 AWG (2-6 mm2) 2-#8 AWG (2-6 mm2) 2-#10 AWG (2-4 mm2) Yes 15 lb-in (1.7 Nm) 0.5 J
Min 2-#16 AWG (2-1 mm2) 2-#14 AWG (2-1 mm2) 2-#16 AWG (2-1 mm2)
Max 2-#8 AWG (2-6 mm2) 2-#8 AWG (2-6 mm2) 2-#10 AWG (2-4 mm2) Yes
Min
Max
Min 2-#16 AWG (2-1 mm2) 2-#14 AWG (2-1 mm2) 2-#16 AWG (2-1 mm2) No
2-#16 AWG (2-1 mm2) 2-#8 AWG (2-6 mm2) 2-#14 AWG (2-1 mm2) 2-#8 AWG (2-6 mm2) 2-#16 AWG (2-1 mm2) 2-#10 AWG (2-4 mm2) No
0.5 J No No
22
10/02
GV2ME
A AC-3
GV2P
A
LS1D30, LS1D303
AC-3 690
690 (590: GV2ME3) 690 690 (590: GV2ME3) 690 600 (590: GV2ME3) 50/60 6 2.5 100 000 100 000 25 600 (B600) 50/60 6 2.5 100 000 100 000 25 Continuous duty
690
690
conforming to CSA C22.2 No. 14 and UL 508 V Rated operational frequency conforming to IEC 60947-2 Rated impulse withstand voltage (U imp) conforming to IEC 60947-2 Total power dissipated per pole Mechanical life (ops: closing, opening) Electrical life for AC-3 duty Duty class (maximum operating rate) Rated duty conforming to IEC 60947-4-1 Conforming to IEC 60947-3 Hz kV W ops ops ops/h
50/60 3.2
50/60 3.2
10/02
23
GV2AU
690 0.85-1.1 Ue 0.35-0.7 Ue 12 8 3.5 1.1
GV2AS
690 0.7-1.1 Ue 0.2-0.75 Ue 14 10.5 5 1.6
From the moment the voltage reaches its operational value until opening of the GV210-15 100% Min 1-#16 to #12 AWG (1-2.5 mm2) 1-#18 to #12 AWG (0.75-2.5 mm2) 1-#18 to #14 AWG (0.75-1.5 mm2) 12 lb-in (1.4 Nm) max 100 000 Max 2-#16 to #12 AWG (1-2.5 mm2) 2-#18 to #12 AWG (0.75-2.5 mm2) 2-#18 to #14 AWG (0.75-1.5 mm2)
24
10/02
AC-15/100 000 ops 110 127 500 7000 4.5 230 240 720 13 000 3.3 380 415 850 15 000 2.2
AC-14/1000 ops 110 127 72 450 0.5 230 240 72 450 0.3
48 300 3000 6
24 36 220 1.5
48 48 300 1
DC-13/100 000 ops 24 140 240 6 17 5 48 240 360 5 60 180 240 3 110 140 210 1.3 240 (1) 120 180 0.5
By GB2CB circuit breaker (rating according to operational current for Ue = 415 V) or by gG fuse 10 A max (or equivalent). Min 1-#16 to #12 AWG (1-2.5 mm2) 1-#18 to #12 AWG (0.75-2.5 mm2) 1-#18 to #14 AWG (0.75-1.5 mm2) Min (GVAN only) 1-#18 to #12 AWG (0.75-2.5 mm2) 12 lb-in (1.4 Nm) max Max 2-#16 to #12 AWG (1-2.5 mm2) 2-#18 to #12 AWG (0.75-2.5 mm2) 2-#18 to #14 AWG (0.75-1.5 mm2) Max (GVAN only) 2-#18 to #12 AWG (0.75-2.5 mm2)
(1) Add an RC circuit type LA4 D to the load terminals, see Square D Digest.
10/02
25
Number of faults for n million operating cycles (17 V-5 mA): = 10-6 By GB2CB06 circuit breaker or gG fuse, 10 A max Min 1-#16 to #12 AWG (1-2.5 mm2) 1-#18 to #12 AWG (0.75-2.5 mm2) 1-#18 to #14 AWG (0.75-1.5 mm2) Min (GVAN only) 1-#18 to #12 AWG (0.75-2.5 mm2) 12 lb-in (1.4 Nm) max Max 2-#16 to #12 AWG (1-2.5 mm2) 2-#18 to #12 AWG (0.75-2.5 mm2) 2-#18 to #14 AWG (0.75-1.5 mm2) Max 2-#18 to #12 AWG (0.75-2.5 mm2)
0
Power Pole GVAN20 N.O. N.O. N.O. N.C. GVAE1 Contact operation instantaneous auxiliary contacts N.O. N.C. N.O. N.O. N.O. N.C. N.O. N.C.
1
Contact Open Contact Closed
GVAN11
Operation of fault signalling contacts GV2AM11 Change of state following tripping on short circuit. GV2AD10 and AD01 Change of state following tripping on short circuit, overload or undervoltage.
GVAE20
GVAE11
GVAD10 GVAD01
26
10/02
Conventional rated thermal current (Ith) Conforming to IEC 60439-1 Degree of protection Wiring Conforming to IEC 60529 Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Connector Screw clamp
10/02
27
1000
100
1
10
2 3
0,1
0,01
100
28
10/02
1
=
= 0. 3
0 .2
2 3
0. 5
4 5
10 000
=
8
0.
6 7
0.
0.
8
0. co s = 95
1000
10
100 100
1000
1 2 3 4 5
6 7 8 9 10 11
6-10 A 4-6.3 A 2.5-4 A 1.6-2.5 A 1-1.6 A Limit of rated ultimate breaking capacity on short circuit of GV2M (14, 18, 23 and 25 Amp ratings)
10/02
29
1 2 3 4 5 6
10
0,1
0,01 0,1
1 2 3 4 5 20-25 A 17-23 A 13-18 A 9-14 A 6-10 A
1
6 7 8 9 4-6.3 A 2.5-4 A 1.6-2.5 A 1-1.6 A
10
30
10/02
1 2 3 4
5 6
10
0,1
0,01 0,1
1 2 3 4 5 20-25 A 17-23 A 13-18 A 9-14 A 6-10 A
1
6 7 8 9 4-6.3 A 2.5-4 A 1.6-2.5 A 1-1.6 A
10
10/02
31
ME01 P01 to ME07 ME08 ME10 ME14 ME16 ME20 ME21 ME22 to ME06 P06
A 230/ 240 V 0.1 to 1.6 f f kA f f kA f f kA f f kA f f A A A A A A A A A A f f f f f f f f f f 2.5 4 6.3 10 14 18 23 25 0.1 to 1.6 f f f f f f f f f f f f f f f f f f f f
P32
Rating
2.5
6.3
10
14
18
32
kA
f f f f f f f f 3 75 f f f f f f f f 16 20
f f f f f f f f 3 75 f f f f f f f f 25 32
f f f f 50 100 50 100 3 75 f f f f 50 63 50 63 32 40
f f f f 15 100 10 100 3 75 f f f f 50 63 50 63 32 40
f f 15 50 8 50 6 75 3 75 f f 63 80 50 63 50 63 40 50
f f 15 50 8 50 6 75 3 75 f f 63 80 50 63 50 63 40 50
f f f f f f f f 8 100 f f f f f f f f 20 25
f f f f f f f f 8 100 f f f f f f f f 25 32
f f f f f f f f 6 100 f f f f f f f f 40 50
f f f f f f 50 100 6 100 f f f f f f 50 63 40 50
f f f f 50 75 42 75 6 100 f f f f 50 63 50 63 50 63
400/ 415 V
440 V
500 V
690 V
230/ 240 V
aM gl
Associated fuses (if required) if Isc > breaking capacity Icu conforms to IEC 60947-2
400/ 415 V
aM gl
440 V
aM gl
500 V
aM gl
690 V
aM gl
f (1)
32
10/02
ME07
2.5 f f f f f f f f
ME08
4 f f f f f f f f
ME10
6.3 f f f f f f f f
ME14
10 f f f f f f 50 100
ME16
14 f f 100 50 50 75 42 100
ME20
18 f f 100 50 20 75 10 75
ME21
23 f f 100 40 20 75 10 75
ME22
25 f f 100 40 20 75 10 75
P07
2.5 f f f f f f f f
P08
4 f f f f f f f f
P10
6.3 f f f f f f f f
P14
10 f f f f f f 100 50
P16
14 f f f f 100 50 100 50
P20
18 f f f f 100 50 100 50
P32
32 f f f f 100 50 100 50
Rating
ME07
2.5
ME08
4
ME10
6.3
ME14
10
ME16
14
ME20
18
ME21
23
ME22
25
Rating Cable protection against thermal stress in the event of short circuit (PVC insulated copper cables) Minimum cross sectional area (c.s.a.) protected to 40 C at Isc max f > 100 kA.
(3)
(3)
(3)
10kA
6 kA
(2)
(2)
(2)
(2)
(3) (3)
(3) (3)
(3) (3)
20kA (3)
10 kA (3)
(2) (3)
(2) (3)
(2) (3)
(2) (3)
10/02
33
90
90
90
90
Operating position
Type
Wiring Number of conductors and cross sectional area (c.s.a.) Solid cable Flexible cable without cable end Flexible cable with cable end Tightening Torque
Technical Characteristics
Type
Conforming to IEC 60158-1 Rated insulation voltage (UI) Conforming to CSA C 22.2 No. 14 and UL 508 Conforming to IEC 60157-1 V V A ops AC-3 duty ops ops/h Conforms to IEC 60947-4-1 Sec 7-2-1-5-2
Maximum conventional rated thermal current (lth) Mechanical life Electrical life ops: Closing-opening Maximum operating rate Sensitivity to phase failure
50 000 50 000
34
10/02
(1) From the disappearance of Ue at the trip terminals to opening of the GV3.
10/02
35
A ops V
5 (B600) 100 000 48 110 127 220 240 380 415 440 500 690
5 (B600) 1000 48 110 127 220 240 380 415 440 500 690
AC-11/100 000 ops (Closing-opening) 350 4000 6 24 500 12 000 4.5 48 800 20 000 3.5 60 850 20 000 2.2 110 700 15 000 1.5 220 700 15 000 1.5 400 10 000 0.6
AC-11/1000 ops (Closing-opening) 240 2400 5 24 460 8000 3.6 48 800 12 000 3.5 60 850 15 000 2.2 110 450 12 000 1 220 450 12 000 1 200 8000 0.3
DC-11/100 000 ops (Closing-opening) Operational power Occasional breaking and making capacities Operational current (Ie) Short circuit protection conforming to IEC 60337-1 W W A 180 240 6 240 360 5 180 240 3 140 210 1.3 120 180 0.5
DC-11/1000 ops (Closing-opening) 120 180 5 120 180 2.5 90 135 1.5 70 105 0.7 60 90 0.3
By GB2CB08 circuit breaker for control circuits or g l fuse, 6 A max (or equivalent)
0 1
By GB2CB08 circuit breaker for control circuits or g l fuse, 6 A max (or equivalent)
Power poles: GV3AC1, A07 Contact operation O = N.C. F = N.O. GV3A02 GV3A03 GV3A05 GV3A06
P O F F F O F F F F F F F
GV3A08 and A09 change state following an overload or short circuit fault
Contact:
Open
Closed
Type
Wiring Number of conductors and cross sectional area (c.s.a.) - solid cable flexible cable without cable end flexible cable with cable end
36
10/02
10 000
1000
100
1
10
2 4
0,1
0,01
0,001 1 10 100
X setting current (Ir) 1 2 3 4 3 poles from cold state, rating 1.6 - 10 A 3 poles from hot state, rating 1.6 - 10 A 3 poles from cold state, rating 16 - 63 A 3 poles from hot state, rating 16 - 63 A
10/02
37
100
1
=
0. 3
0 .2
2 3
0.
10
= 0. 7
4 5 6
0.
7
9 = 0.
8
95 co s = 0.
10
0,1 0,1
10
15
100
Prospective Iso (kA)
1 2 3 4 5
6 7 8 9 10
38
10/02
100
1 2 3 4
10
0,1 0,1
10
15
100
Prospective Isc (kA)
1 2 3 4
5 6 7 8
10/02
39
ME08
100 100 100 100 4 f f f f f f f f 40 50
ME10
100 100 100 100 4 f f f f f f f f 50 63
ME14
100 100 25 8 4 f f f f 125 160 80 100 80 100
ME20
100 100 25 8 4 f f f f 160 200 100 125 100 125
ME25
100 100 25 8 4 f f f f 200 250 125 160 125 160
ME40
100 35 25 8 4 f f 250 315 250 315 160 200 160 200
ME63
100 35 25 8 4 f f 315 400 315 400 200 250 200 250
40
10/02
90
Operating Position
90
90
90
Suitability for Isolation Conforming to IEC 60947-1 7-1-6 Vibration Resistance Phase Loss Sensitivity
Cabling Characteristics
Connection to Bars, and Cables with Lugs or Bare Cables
GV7R 220
Type
e
without spreaders Pitch with spreaders e Bars or Cables with Lugs L d size Screws tightening torque height Bare Cables (Copper or Aluminum) with Connectors cross-sectional area tightening torque 45 mm (1.8 in) 6 (0.24 in) 25 (1 in) 10 (0.39 in) M6 35 mm (1.4 in)
L
35 mm (1.4 in) 45 mm (1.8 in) 6 mm (0.24 in) 25 mm (1 in) 10 mm (0.39 in) M8 15 Nm (11.3 lb.-ft.) 20 mm (0.78 in) 1.595 mm2 (#16-#3/0 AWG) 15 Nm (11.3 lb.-ft.)
35 mm (1.4 in) 45 mm (1.8 in) 6 mm (0.24 in) 25 mm (1 in) 10 mm (0.39 in) M8 15 Nm (11.3 lb.-ft.) 20 mm (0.78 in) 1.5185 mm2 (#16-350 mcm AWG) 15 Nm (11.3 lb.-ft.))
10 Nm (7.5 lb.-ft.) 20 mm (0.78 in) 1.5 mm2 (#16 AWG) 15 Nm (11.3 lb.-ft.)
10/02
41
Technical Characteristics
GV7 Type RE20RE100
Conforming to IEC 60947-2 Utilization Category Conforming to IEC 60947-4-1 AC-3 Rated Operational Voltage (Ue) Conforming to IEC 60947-2 Rated Insulation Voltage (Ui) Conforming to IEC 60947-2 Rated Operational Frequency Conforming to IEC 60947-2 Rated Impulse Withstand Voltage (U imp) Conforming to IEC 60947-2 Total Power Dissipated Per Pole Mechanical Durability (C.O. Close, Open) 440 V Electrical Durability 440 V Rated Duty Conforming to IEC 60947-4-1 In 30,000 C.O. Continuous duty 20,000 C.O. Continuous duty 10,000 C.O. Continuous duty In/2 690 V 750 V 50/60 Hz 8 kV 5W 50,000 C.O. 50,000 C.O. AC-3 690 V 750 V 50/60 Hz 8 kV 8.7 W 40,000 C.O. 40,000 C.O. AC-3 690 V 750 V 50/60 Hz 8 kV 14.5 W 20,000 C.O. 20,000 C.O. A
RS40RS100
RE150
A
RS150
RE220
A
RS220
RS40RS100
RE150
90150 A 85 kA 100% 35 kA 100% 35 kA 100% 30 kA 100% 8 kA 100%
RS150
90150 A 100 kA 100% 70 kA 100% 65 kA 100% 50 kA 100% 10 kA 100%
RE220
132220 A 85 kA 100% 35 kA 100% 35 kA 100% 30 kA 100% 8 kA 100%
RS220
132220 A 100 kA 100% 70 kA 100% 65 kA 100% 50 kA 100% 10 kA 100%
2540 A to 60100 A 85 kA 100% 25 kA 100% 25 kA 100% 18 kA 100% 8 kA 100% 100 kA 100% 70 kA 100% 65 kA 100% 50 kA 100% 10 kA 100%
GV7R motor controllers and protectors are not recommended for use with variable speed controllers or soft start units for applications under 40 Hz. Icu - interrupting capacity at full voltage. Ics - short-circuit interrupting capacity as a percentage of Icu.
Range
25 to 40 A 30 to 50 A 48 to 80 A 60 to 100 A 90 to 150 A 132 to 220 A 25 to 40 A 30 to 50 A 48 to 80 A 60 to 100 A 90 to 150 A 132 to 220 A
240 V
25 25 25 25 25 25 65 65 65 65 65 65
480 V
25 25 25 25 25 25 65 65 65 65 65 65
600 V
10 10 10 10 10 10 10 10 10 10 10 10
Group Installation: Maximum NTD fuse size: 1200 A / Maximum circuit breaker rating: 1200 A. Suitable for use on a circuit with an available short circuit current level no greater than the short circuit current rating of the manual motor controller, or circuit breaker, whichever is less. Nominal system voltage.
42
10/02
GV7AE11
690 600 6A 5A 50,000 C.O.
GV7AB11
690 300 6A 1A 50,000 C.O.
By GB2CB circuit breaker (rated according to operational current for Ue 415 V) or by gl fuse, 10 A max. 1 x 1.5 mm2 (1 x #16 AWG) 1 x 1.5 mm2 (1 x #16 AWG) 1 x 1.5 mm2 (1 x #16 AWG) 1 x 1.5 mm2 (1 x #16 AWG) 1 x 1.5 mm2 (1 x #16 AWG) 1 x 1.5 mm2 (1 x #16 AWG)
GV7AU
690 V 0.71.1 Ue (V) 0.20.75 Ue (V) <10 VA
GV7AS
10/02
43
Example 1: For a GV7RS220, the peak value is limited to 20 kA for a prospective Isc of 40 kA. Example 2: For a GV7RS220, and with a prospective Isc of 40 kA, an I2t of 7.5 x 105 A2s is obtained, which requires the use of a PVC insulated copper cable with a cross-sectional area of 10 mm2 (# 8 AWG).
44
10/02
200 100 50
20 10 5
1
2
2
1 0.5
3
0.2 0.1 0.05 0.02 0.01 0.005 0.002 0.001
1 1.12
10
20
30
40 50
70
100
x setting current (Ir) 1 2 3 Curve from cold state Curve from hot state 12 - 14 Ir In the event of total phase failure, tripping occurs after 4 s 20%
10/02
45
100 80 70 60 50 40 30
20
1 2 3
10 8 7 6 5 4 2 3 4 5 6 10
20
30
40 50 60 70
100
100 80 70 60 50 40 30
20
1 2 3
10 8 7 6 5 4 2 3 4 5
6
10
20
30
40 50 60 70
100
1 2 3
46
10/02
10 6
1
5x10 5 3x10
5
2 3
2x10 5
10 5
10 6
1
5x10 5 3x10 5 2x10 5
2 3
10 5
10/02
47
50 40
30
20
1 2
10 8 7 6 5 4 2 3 4 5 6 9 10 20
Prospective short-circuit current, Isc (kA) 1GV7RE220 2GV7RE150 and GV7RE100
50 40
30
20
1 2
10 8 7 6 5 4 2 3 4 5 6 10 20
Prospective short-circuit current, Isc (kA) 1GV7RS220 2GV7RS150 and GV7RS100
48
10/02
3x106
2x106
106
5x105
1 2
3x10 5
2x105
10 5 2
10
20
1 2
3x106
2x10 6
10 6
5x10 5
1 2
3x10 5
2x10 5
10 5 2
1 2
10
20
10/02
49
GV2AE
.59 15
.39 10
LS1D30
LS1D7323: !" 3.92 101
X1
X1
!
3.5 89
1.8 45
!
3.5 89
1.8 44.5
67.2
GV2P
GV2AK00
.55 14 3.9 98 1.3 32
3.5 89
1.0 26 .59 15
1.1 50 3.2 82
1.8 45 2.4 61
X2
1.8 44.5
.37 9.3
X2 = 1.8" (40 mm) X1 Electrical clearance = 1.8" (40 mm) for Ue 415 V, or 3.2" (80 mm) for Ue = 440 V, or 4.7" (120 mm) for Ue = 500 and 690 V
Mounting of GV2M
On 1.4" (35 mm) rail C = 78.5 on AM1DP200 (35 x 7.5) C = 86 on AM1DE200, ED200 (35 x 15)
On Panel with Adaptor Plate GV2AF02 On Pre-slotted Mounting Plate AM1PA On Mounting Rail DZ5MB201
1.7 4.2
AF1EA4
GV2AF02 DZ5MB201
X1
1.8 44.5
.37 9.3
.71 18
63 16
46
DZ5ME8
1.8 44.5
1.1/2.4 50/60
1.1/2.4 50/60
1.8 44.5
3.1 80
1.4 35
1.4 35
.59 15
1.4 35
Mounting of GV2P
On 1.4" (35 mm) rail C = 98.5 on AM1DP200 (35 x 7.5) C = 106 on AM1DE200, ED200 (35 x 15)
AF1EA4
1.4 35 .20 5
2.2 55
3.3 84
1.8 45
1.8 44.5
.53 13.5
.53 13.5
.94 24
.37 9.5
1.4 35
2.1 54
GV2AF01
GV2M + K contactor combination
GV2M + GV1L3
(current limiter)
1.6 40 X1
GV1F03
7.5 mm height compensation plate
3.1 79
1.8 45
3.0 77
1.8 44.5
X1
.51 13
1.4 35
6.0 152
3.5 89
50
1.5 39
1.8 44.5
3.3 84
1.8 45
5.3 135
1.1 50 2.4 60
.22 5.5
1.8 45
10/02
c1 c d1 d
GV2-ME + b c1 c d1 d
45
c1 c
45
LC2-D09 to D18 7.4 (188.6) 3.6 (92.7) 3.9 (98.2) 3.9 (98.3) 4.1 (103.8)
LC2-D25 and D32 7.8 (199) 3.9 (99) 4.11 (104.5) 3.9 (98.3) 1.4 (103.8)
GV2-P + b c1 c
b
LC2-D25 and D32 7.9 (199.5) 4.6 (116.8) 4.8 (122.3)
Door Cut-out
4x0.14 4x3.5 1.7 43
2.6 65
.28 7
2.1 53
.24 6
.20 5.2 = =
= 2.1 54
(1) 135 mm min., 284 mm max. with operating rod uncut, 88 with operating rod cut.
5.8 147
5.1 130
3.3 84
3.7 93
3.0 76 3.7 93
GV2MP01, MP02
=
GV2MP03
.37 9.5
= =
5 127
5.5 140
2.8 71 3.7 93
.83 21
.45 11.5
= 2.1 54
10/02
51
.12 3
.71 18
2.5 63
1.8 45
l
GV2G454 (0.16 x 2.1 in/4 x 54 mm) GV2G445 (0.16 x 1.8 in/4 x 45 mm) GV2G472 (0.16 x 2.8 in/4 x 72 mm) 8.1 in (206 mm) 7.0 in (179 mm)
p
2.1 in (54 mm) 1.8 in (45 mm)
a No. of Taps
GV2G454 GV2G445 GV2G472
5
10.2 in (260 mm) 8.8 in (224 mm) 13.1 in (332 mm)
6
12.4 in (314 mm) 10.6 in (269 mm) 15.9 in (404 mm)
14.5 in (368 mm) 16.6 in (422 mm) 12.4 in (314 mm) 14.1 in (359 mm) 18.7 in (476 mm) 21.6 in (548 mm)
1.2 30
I
GV2G254 (0.08 x 2.1 in/2 x 54 mm) GV2G245 (0.08 x 1.8 in/2 x 45 mm) GV2G272 (0.08 x 2.8 in/2 x 72 mm) 3.9 in (98 mm) 3.5 in (89 mm) 4.6 in (116 mm)
52
10/02
.18 4.5
X1
.68 17.3
.79 20
2.8 70
X1
.87 22
.22 5.5
2.4 61.2
.83 21.2
1.8 45
2.8 70.4
4.8 122.5
Mounting on Panel
2x0.16 2x 4 =
4.4 113
100110
4.4 113
.79 20
(1)
12.2 312
4x0.30 4x 7.7
(2)
=
(1) 0.04 x 0.83 " / 1 x 21 mm and 0.04 x 1.5 " / 1 x 37.5 mm blanking plugs for cable entries (2) 0.04 x 0.83 " / 1 x 21 mm and 0.08 x 1.5 " / 1 x 37.5 mm blanking plugs for cable entries
100110
10/02
53
440-480 Vac
150 Hp (FLC=180 A)
550-600 Vac
200 Hp (FLC=192 A)
FLC = Full load current. The values listed are for three-phase AC induction motors.
Motor Controllers with Terminal Shields and Phase Barriers GV7R + GV7AC01 + GV7AC04
(2) (3)
1.38 35 = =
= =
6.34 = 161 =
6.34 161
= =
4.13 105
3.19 81
(2) (3)
Safety Clearance
x2
Painted or insulated metal plate, insulation or insulated bar Bare metal plate U 440 V 440 V < U < 600 V U 600 V
12.64 321
x1 Inches (mm)
0 (0) 0.20 (5) 0.39 (10) 0.79 (20)
14.06 357
4.92 125
x2 Inches (mm)
1.18 (30) 1.38 (35) 1.38 (35) 1.38 (35)
x1
x1
x2
a
GV7R + LC1F115 or F150 + GV7AC06 GV7R + LC1F185 + GV7AC06 GV7R + LC1F225 + GV7AC07 GV7R + LC1F265 + GV7AC07 LC1D hardware available soon.
b Inch (mm)
a
4.69 (119) 4.69 (119) 5.16 (131) 5.12 (130)
54
10/02
4.92 125
5.31 135
0.59 15
1.38 35
Flush Mounting
1 Starter GV7R
1.85 3.0 47 76
4.25 108
4.92 125
1.14 29 3.46 88
= =
1.14 29
3.27 83
4.25 108
G Inch (mm)
0.28x0.39 7x10
1.73 (44) 1.81 (46) 1.89 (48) 2.24 (57) 2.36 (60)
3.35 (85) 3.35 (85) 3.35 (85) 3.35 (85) 3.35 (85)
4.72 (120) 4.72 (120) 4.72 (120) 4.72 (120) 4.72 (120)
GV7R + LC1F225 + GV7AC07 GV7R + LC1F265 + GV7AC07 LC1D hardware available soon.
4.25 108
10/02
55
Cabling
Smooth Terminals
Connectors
1.77 45
1.77 45
1.61 41
2.76 70
2.76 70
0.75 19
1.18 30
0.41 10.5
a (in/mm)
GV7R GV7R 220 0.77/19.5 0.85/21.5
Flush Mounting
1.77
2.87 45 73
60
DD
60
6.10 155
3.58 91
3.5 89
3.82 97
4.72 120
0.35 9
3.94 100
2.32 59
1.61 41
4.92 125
4.72 120
2.72 69
2.0 51
=
3.94 100
Door cutouts require a minimum distance between the center of the circuit breaker and the door hinge point d 3.94 in (100 mm) + (h x 5)
60
I
0.35 9
60 l
= = 2.95 75
l: 7.28 in (185 mm) minimum, 23.62 in (600 mm) maximum. The shaft of the extended rotary handle GV7AP01 or GV7AP02 must be cut to length: l - 4.96 in (126 mm)
2.95 75
56
1.85 3.0 47 76
1.14 29
10/02
1/L1
3/L2
5/L3
1/L1
3/L2
1/L1
3/L2
2/T1
4/T2
6/T3
2/T1
4/T2
GVAE11
11
6/T3
5/L3
GVAE20
13 23 24
13
14
22
Side Mounting Add-on Contact Blocks Instantaneous Auxiliary Contact and Fault Signalling Contacts GVAD0110 GVAD0101 GVAD1010 GVAD1001
14
12
14
5/L3
97 98
95
53
95
51
97
53
96
96
54
52
98
GVAN20
(63) 33 43 (73)
GVAM11
08 06
(62) 32
44 (74)
(64) 34
44 (74)
D1
D2
C2
C1
E1
GVAM1
GVAD10
Short-circuit signalling
Trip signalling
E2
05
54
52
51
10/02
57
2/T1
GV3A02
13 23
GV3A03
13 23 31
GV3A05
13 23 33
GV3A06
13 23 33
GV3A07
23 24 13 31 32
14
24
14
24
14
24
32
14
24
14
22
34
34
GV3A09
97
96
GV3D
C1
U
D2
C2
98
14 12
94 92
84 82
11
91
81
2/T1
4/T2
6/T3
A self-adhesive label, supplied with the contact, can be affixed to the front face of the starter to allow personalized marking according to the function of the contact or contacts.
GV7AS
C1
GV7AD111, AD112
97
50 ms
D1
D4
C2
98
97
97
KA1 14 98 98
13
50 ms
50 ms
23
21
24 22
KA1 24 A1 22 A1 B1
A2
58
A2
KA1
KA1
KM1
21
14
10/02
05/04 10/02
59
60
10/02
10/02
61
62
10/02
10/02
63
Square D Company 8001 Highway 64 East Knightdale, NC 27545 1-888-SquareD (1-888-778-2733) www.SquareD.com
Schneider Canada Inc. 19 Waterman Avenue, M4B 1 Y2 Toronto, Ontario 1-800-565-6699 www.schneider-electric.ca
Catalog No. 2520CT0001R9/02 October 2002 20012002 Schneider Electric All Rights Reserved Replaces 2520CT0001 dated 05/01.