ISPAT INDUSTRIES

DEPT:
S.No
1 2 3

JISHU-HOZEN AUDIT SHEET(1st STEP) M/C:

Audit Levels
L1 - Self Audit L2 - Audit by Sectional Head L3 - Audit by TPM Secretariat

Passing %
90 80 80

L1

Obtained % L2 L3

REMARKS

1
1.1 1.2

Item If the cleaning is through?

Floor below and around the machine. Any other areas.

Marks Allocated Marks Obtained 30

15 15

2 3
3.1 3.2 3.3 3.4 3.5

Any oil / air/ water leakages Are nuts/bolts properly provided?

Missing Loose Without Washer (Where Applicable) Non standard Of more than required length 10 10 10 10 10

50 50

4
4.1 4.2 4.3 4.4 4.5

Wire/cable/electrical
Any loose wires/cables Loose wire/cable more than required length Without glands (Where Applicable) Wires/cables tied without clamps Panels/covers not fully sealed/closed. Any item arround machine without allocated place 10 10 10 10 10

50

5
5.1

Items arround Machine Unsafe conditions

20
20

6
6.1 6.2 6.3 6.4

60
15 15 15 15

Safety gaurds not available Safety guard provided but may cause accident Floor around m/c with pits & projections Sllipery areas around machine

7
7.1 7.2 7.3 7.4

Unaccessible areas identified

Hard to see Hard to perform Hard to clean Hard to lubricate 5 5 5 5

20

8
8.1 8.2 8.3

If the personnel associated with the m/c (claener/operator/ supervisor/manager) clear about TPM.
What is Autonomous Maintenance? What is 1st step of Autonomous Maintenance? What are the defects and type of defects? 20 20 20

60

9
9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8

If Activity Board provided and process followed?

Team Member. Manager Model Machine marked with yellow line. Pre tentative Standards. Attendance sheet. Individual attendance. Fugai(Defect sheet) Classification defect Gains & 1st step TOTAL Signature: 7 7 7 7 7 7 7 11

60

400

* For every one incidence reduce 25% Marks

TPM Secretariat JH 01/1/NOV02

ISPAT INDUSTRIES

Auditor: Audit Date:

TPM Secretariat JH 01/1/NOV02