TRUCK PAYLOAD MEASUREMENT SYSTEM

TPMS SIGNAL FLOW

SWITCHES LOAD INDICATORS PAYLOAD SPEED PICKUP MEASUREMENT CONTROL

PAYLOAD MEASUREMENT SYSTEM DIAGNOSTIC WEIGHT TOTAL CYCLES TOTAL WEIGHT

POD

SENSORS

I/O

COMMUNICATION PORT

PAYLOAD MEASUREMENT SYSTEM DIAGNOSTIC WEIGHT TOTAL CYCLES TOTAL WEIGHT

ACCURACY

TOTALS COMMUNICATION PORT

CYCLE DATA

LOADING INDICATORS

REAL TIME CLOCK

MAJOR SYSTEM COMPONENTS

Payload Measurement Control Module Payload Operator's Display Four Suspension Cylinder Pressure Sensors External Loading Indicator Lamps

RELATED COMPONENTS
BED RAISE SWITCH TRANSMISSION SPEED DISTRIBUTOR NEUTRAL-START CONTROL

PAYLOAD OPERATOR'S DISPLAY OPERATION

PAYLOAD MEASUREMENT SYSTEM DIAGNOSTIC WEIGHT TOTAL CYCLES TOTAL WEIGHT

Modes of operation System test System configuration System calibration System functional test

MODES OF OPERATION
-0- Normal Payload Display -1- Model Setting Display -2- System Units Setting Display -3- Maximum Weight Setting Display -4- Truck ID Code Setting Display -5- Systems Options Setting Display -6- System Calibration Display -7- System Status/Diagnostic Display

START-UP SEQUENCE
(Displayed in following order) Model Setting System Units Setting Maximum Weight Setting Truck ID Setting System Options Setting

MODE 1 Truck Model Setting

Harness Code ID 02h 03h 04h 05h Model 777 785 789 793

MODE 2 System Units Setting

Units Identifier
0u 1u

Units Displayed
Metric tons U.S. tons

MODE 3 Maximum Weight Setting

Truck Model 777 785 789 793 Maximum Weight Tons 86 Metric (95 U.S.) 136 Metric (150 U.S.) 177 Metric (195 U.S.) 217 Metric (240 U.S.)

MODE 4 Truck Identification Code Setting

Allows an identification code number (1c through 199c) to be assigned to each truck in the fleet.

MODE 5
System Options Setting
Allows the user to turn ON or OFF the following options: Payload weight displayed on POD External load indicator lamps Last-pass load indicator Automatic radio broadcasting (If equipped)

MODE 6 System Calibration

PAYLOAD MEASUREMENT SYSTEM DIAGNOSTIC WEIGHT TOTAL CYCLES TOTAL WEIGHT

"CAL" flashes (entering mode 6)

"CAL" ON continuous (cal completed)

MODE 7 System Status / Diagnostics

Code
A01 - A18 E01 - E18 F01 - F18 A19 - A24 C19 - C24

Status
No fault detected Intermittent fault Fault present No signal present Signal present

DIAGNOSTICS
PAYLOAD MEASUREMENT SYSTEM DIAGNOSTIC WEIGHT TOTAL CYCLES TOTAL WEIGHT

Displays: critical, non-critical and intermittent faults

SYSTEM STATUS DISPLAY

PAYLOAD MEASUREMENT SYSTEM DIAGNOSTIC WEIGHT TOTAL CYCLES TOTAL WEIGHT

DISPLAYS: "A00" WHEN ENTERING STATUS MODE

Diagnostic Troubleshooting
Discuss complaint Perform visual check Perform operational check Use all sensory information during diagnosis