Sei sulla pagina 1di 28

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
AZ1-A Chassis
ORIGINAL MANUAL ISSUE DATE: 2/2010 Version Date
1.0

Subject

2/11/2010 No revisions or updates

LCD Color TV

9-883-845-01

Self Diagnosis

Supported model

SERVICE MANUAL
AZ1-A Chassis

LCD Color TV

9-883-845-01

MODEL LIST
MODEL KLV-32BX300 KLV-32BX300 COMMANDER RM-YD035 RM-YD035 DESTINATION AR LATIN AMERICA MODEL KLV-40BX400 KLV-40BX400 COMMANDER RM-YD035 RM-YD035 DESTINATION AR LATIN AMERICA

TABLE OF CONTENTS
Specications..................................................................................................................................................................................1 Warnings and Cautions ..................................................................................................................................................................3 Safety-Related Warning ..................................................................................................................................................................4 Safety Check-Out ............................................................................................................................................................................5 Self Diagnosis Functions ...............................................................................................................................................................7 SEC 1. Disassembly/Part Number Information ..........................................................................................................................11 1-1. Table-Top Stand Assembly Removal .............................................................................................................................11 1-2. Rear Cover, Under Cover, Vesa Brackets, H2LS Board, and Panel Supports Removal .............................................. 12 1-3. Speaker Brackets, Loudspeakers, Bottom Frame, and H2LR Board Removal ............................................................ 13 1-4. Power (G2LE/G2HE) Boards, Joint Bracket, BAA Board, Side Jack Bracket, Bezel Assembly, and Panel Removal ........................................................................................................................... 14 1-5. Cleaning the LCD Panel ............................................................................................................................................... 15 1-6. Screw Legend............................................................................................................................................................... 15 1-7. Connectors ................................................................................................................................................................... 16
1-7-1. 1-7-2. KLV-32BX300 .......................................................................................................................................................................... 16 KLV-40BX400 .......................................................................................................................................................................... 16

1-8. Accessories and Packing ............................................................................................................................................. 17 1-9. Miscellaneous ............................................................................................................................................................... 17 1-10. Remote Commander .................................................................................................................................................... 17 SEC 2. Service Adjustments ........................................................................................................................................................18 2-1. Accessing Service Adjustment Mode ........................................................................................................................... 18 2-2. Viewing the Service Menu Adjustment Data................................................................................................................. 18 2-3. Changing the GAISOU (TV Color) Adjustment Option. ......................................................................................................................19 KLV-32BX300/40BX400 i

TABLE OF CONTENTS
SEC 3. Diagrams ...........................................................................................................................................................................20 3-1. Circuit Boards Location ................................................................................................................................................ 20 3-2. Block Diagram .............................................................................................................................................................. 21
3-2-1. 3-2-2. KLV-32BX300 .......................................................................................................................................................................... 21 KLV-40BX400 .......................................................................................................................................................................... 22

KLV-32BX300/40BX400

ii

SPECIFICATIONS
Modelo Sistema Sistema de TV Cobertura de canales Sistema de panel Salida de bocinas Tomas de entrada/salida CABLE/ANTENNA VIDEO IN 1 (Entrada de video 1) / MONITOR OUT (Salida de monitor) VIDEO IN 2 (Entrada de video 2) VIDEO IN 3 (Entrada de video 3) / COMPONENT IN (Entrada componente) KLV-32BX300
NTSC 3.58/PAL-M/PAL-N VHF: 2 - 13 UHF: 14 - 69 CATV: 1 - 125 Panel LCD (pantalla de cristal lquido) 20W (10W + 10W) Terminal externo de 75 ohm para VHF/UHF/CABLE Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronizacin negativa / C: 0,286 Vp-p (seal de rfaga), 75 ohm VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronizacin negativa AUDIO: 500 mVrms (modulacin 100%)/Impedancia: 47 kilohm/Ms de 1 Vrms a volumen mximo (variable)/Ms de 500 mVrms (fijo) Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronizacin negativa / C: 0,286 Vp-p (seal de rfaga), 75 ohm VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronizacin negativa AUDIO: 500 mVrms (modulacin 100%)/ Impedancia: 47 kilohm YPBPR (video componente): Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronizacin negativa / PB: 0,7 Vp-p, 75 ohm / PR: 0,7 Vp-p, 75 ohms / Formato de seal: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p C: 0,286 Vp-p (seal de rfaga), 75 ohm VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronizacin negativa AUDIO: 500 mVrms (modulacin 100%) / Impedancia: 47 kilohm HDMI: Video: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p, 1080/24p Audio: PCM lineal de dos canales 32, 44,1 y 48 kHz, 16, 20 y 24bits Subminiatura D de 15 contactos, RGB anlogo, 0,7 Vp-p, 75 ohm, positiva. Consulte la tabla de referencia de la seal de entrada de la computadora para computadora y HDMI IN 1/2 en la pgina 35. Minitoma estreo, 500 mVrms (modulacin 100%) / Impedancia: 47 kilohm La entrada de USB soporta varias clases de dispositivos de almacenaje (USB MSC) que incluyen visualizador de dispositivos, discos duros y algunos reproductores de MP3 y cmaras. Este TV no soporta protocolos MTP o PTP utilizados por algunos reproductores de MP3 y cmaras. Soporta archivos JPG incluyendo aquellos que cumplen con ISO/IEC 10918-1 especificacin JPEG (8 bites por componente, Escala Gris/Color, Y:Cb:Cr=4:2:2 Y:Cb:Cr=4:2:0, Lnea base DCT, Cdigo Huffman sin diferencial) y EXIF 2.2. Soporta archivos MP3 con ndices de bites en kbps incluyendo 40, 48, 56, 64, 80, 96, 112, 128, 160, 192, 224, 256, 320 en ambos ndices, constante y variable. Soporta frecuencias escaneadas incluyendo 32, 44,1 y 48 kHz.

KLV-40BX400

Informacin sobre la licencia


Macintosh es una marca comercial de Apple Inc., registrada en EE. UU. y otros pases. HDMI, el logotipo de HDMI y High-Definition Multimedia Interface son marcas comerciales o marcas comerciales registradas de HDMI Licensing, LLC. Blu-ray Disc es una marca comercial. BRAVIA, y son marcas comerciales o marcas registradas de Sony Corporation. PLAYSTATION es una marca comercial registrada y PS3 es una marca comercial de Sony Computer Entertainment Inc.

HDMI IN 1/2 (Entrada de HDMI 1/2) PC IN (Entrada de PC) PC AUDIO INPUT (Entrada de audio para PC) USB (Bus serie universal)

KLV-32BX300/40BX400

SPECIFICATIONS
Modelo KLV-32BX300 Corriente y otras especificaciones Requisitos de alimentacin 110 V-240 V CA, 50/60 Hz Consumo energtico 109 W en uso Todos los modelos menos 0,3 W en espera 31,5 pulgadas (Clase 32) Tamao de la pantalla (Aprox. 80 cm) (medida diagonalmente) Resolucin del monitor 1.366 pxeles 768 lneas (horizontal vertical) Bocina/Gama completa (2) 125 45 mm Dimensiones (ancho alto profundidad) con base de soporte 804 53 2 220 (mm) sin base de soporte 804 49 7 96 (mm) patrn de orificios de 200 200 montaje mural (mm) Peso 10,7 kg con base de soporte 9,2 kg sin base de soporte Accesorios suministrados Accesorios opcionales KLV-40BX400

151 W 40 pulgadas (Aprox. 101,6 cm) 1.920 pxeles 1.080 lneas

996 63 5 250 996 59 8 99 300 30 0 15,6 kg 13,6 kg

Control remoto RM-YD035 (1) / Bateras AAA (2) / Manual de instrucciones (1) / Gua de configuracin rpida (1) / Folleto de instrucciones de seguridad (1) Cables de conexin/Soporte de montaje mural: SU-WL500/ Cable coaxial de 75 ohm/Cable de HD15 a HD15

La disponibilidad de los accesorios opcionales depender de las existencias. El diseo y las especificaciones estn sujetos a cambios sin previo aviso.

KLV-32BX300/40BX400

WARNINGS AND CAUTIONS


CAUTION
These servicing instructions are for use by qualied service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualied to do so.

CARRYING THE TV
Carry the TV with the adequate number of people; larger size TVs require two or more people. Correct hand placement while carrying the TV is very important for safety and to avoid damage.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.

! SAFETY-RELATED COMPONENT WARNING!!


Components identied by shading and ! mark on the exploded views are critical for safe operation. Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is essential that all critical parts be replaced only with the part number specied in this manual to prevent electric shock, re, or other hazard. Circuit adjustments that are critical for safe operation are identied in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected. NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.

KLV-32BX300/40BX400

SAFETY-RELATED WARNING
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects. 3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time. 4) Do not expose the LCD panel to direct sunlight. 5) Avoid contact with water. It may cause a short circuit within the module. 6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.) 7) Always clean the LCD panel with a soft cloth material. 8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. 9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

KLV-32BX300/40BX400

SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
To Exposed Metal Parts on Set

2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

0.15 F

AC Voltmeter (0.75V)

Earth Ground

Figure A. Using an AC voltmeter to check AC leakage.

KLV-32BX300/40BX400

SAFETY CHECK-OUT
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions.
Trouble Light AC Outlet Box Ohmmeter

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or batteryoperated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

Cold-water Pipe

HOW TO FIND A GOOD EARTH GROUND


A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
Figure B. Checking for earth ground.

KLV-32BX300/40BX400

SELF DIAGNOSIS FUNCTIONS


SELF DIAGNOSIS FUNCTION

Self Diagnosis

Supported model

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to ash. The number of times the LED ashes translates to a probable source of the problem. A denition of the STANDBY LED ash indicators is listed in the instruction manual for the users knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

DIAGNOSTIC TEST INDICATORS


When an error occurs, the STANDBY LED will ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the rst of the problem areas. Result for all of the following diagnostic items are displayed on screen. If the screen displays a 0, no error has occurred .
Diagnostic Item Description Main Power Over Voltage Protection DC Alert Audio Error Detection Motionflow Error Number of times Standby LED blinks 2 Possible Location G2LE (Power) Board (KLV-32BX300 Only) G2HE (Power) Board (KLV-40BX400 Only) BAA Board BAA Board G2LE (Power) Board (KLV-32BX300 Only) G2HE (Power) Board (KLV-40BX400 Only) Speaker Inverter Board LCD Panel G2LE (Power) Board (KLV-32BX300 Only) G2HE (Power) Board (KLV-40BX400 Only) BAA Board TCON Control MT Board BAA Board G2LE (Power) Board (KLV-32BX300 Only) G2HE (Power) Board (KLV-40BX400 Only) Inverter Board G2LE (Power) Board (KLV-32BX300 Only) G2HE (Power) Board (KLV-40BX400 Only) BAA Board BAA Board G2LE (Power) Board (KLV-32BX300 Only) G2HE (Power) Board (KLV-40BX400 Only)

Panel Balancer Error

TCON Error Panel ID NVM Error

Backlight Error

Temperature Error

KLV-32BX300/40BX400

SELF DIAGNOSIS FUNCTIONS


STANDBY LED FLASH COUNT

2 times 5 times LED ON 0.3 sec. LED OFF 0.3 sec. LED OFF 3 sec.

PIC OFF/TIMER

STANDBY

POWER

KLV-32BX300/40BX400

SELF DIAGNOSIS FUNCTIONS


VIEWING THE SELF CHECK DIAGNOSTIC LIST
For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be conrmed, it is possible to bring up past occurrences of a failure for conrmation on the Self Check diagnostic screen:
1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

Channel 5

Volume -

POWER .
* NOTE: This differs from accessing Service Adjustments Mode (Volume +)

Self Check 002 Main Power 003 Dc_Alert 003 Aud_Prot 003 MotionFlow 004 Balancer_Error 005 T-CON Error 005 Panel ID NVM Error 006 Backlight Error 007 Temp_Error 00009 00027 00009
Total Panel Hours (max 65535)

001 000 000 000 000 000 000 000

1 indicates an error was detected 0 indicates no error was detected

Diagnostic Menu Sample

Total Hours of Operation (max 65535)

Boot Count (max 65535)

KLV-32BX300/40BX400

SELF DIAGNOSIS FUNCTIONS


CLEARING THE SELF CHECK DIAGNOSTIC LIST
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have completed the repairs to be sure you have cleared the result display to 0.
1. To clear the Error history and Error count: Press the Channel 8 Channel 0 .

2. To clear the Panel operation time: Press the Channel 7

Channel 0 .

EXITING THE SELF CHECK DIAGNOSTIC SCREEN


1. To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KLV-32BX300/40BX400

10

SEC 1. DISASSEMBLY/PART NUMBER INFORMATION


1-1. TABLE-TOP STAND ASSEMBLY REMOVAL
A Remove 4 screws from Table-Top Stand Assembly B Lift up TV set to detach from Table-Top Stand Assembly
Components not identied by a part number or description are not stocked because they are seldom required for routine service. NOTE: The components identied by shading and ! mark are critical for safety. Replace only with part number specied. The component parts of an assembly are indicated by the reference numbers in the far right column of the parts list and within the dotted lines of the diagram.

* Items marked with an asterisk are not stocked since they are seldom required for routine service. Expect some delay when ordering these components.

NOTE: Les composants identies per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specie.

NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Electronics Service Information website for any additional service related issues for this model.)

4 2 3

C Gently place the TV set face down onto a soft cloth


C
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

1 1 Soft Cloth 2 2

X-2514-986-1 X-2546-144-1 4-174-813-01 4-171-882-01

BASE (M3B) ASSEMBLY (KLV-32BX300 ONLY) BASE (ML3B) ASSEMBLY (KLV-40BX400 ONLY) COVER, NECK (M3B) (KLV-32BX300 ONLY) COVER, NECK (ML3B) (KLV-40BX400 ONLY)

3 3 4

NECK (M3B) (KLV-32BX300 ONLY) 4-171-839-01 NECK (ML3B) (KLV-40BX400 ONLY) 2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets 2-580-608-01 SCREW, +PSW M5X16

4-174-808-01

KLV-32BX300/40BX400

11

DISASSEMBLY/PART NUMBER INFORMATION


1-2. REAR COVER, UNDER COVER, VESA BRACKETS, H2LS BOARD, AND PANEL SUPPORTS REMOVAL
A Remove screws from Rear Cover 10 from KLV-32BX300 Only 8 from KLV-40BX400 Only B Remove 2 screws from Rear Cover bottom-center (KLV-40BX400 Only) C Remove 2 screws from Rear Cover top-center D Remove 1 screw from Terminal position E Remove 1 screw from Side Jack position F Remove 1 screw from Under Cover to detach from Bottom Frame G Slide Vesa Brackets sideways to remove from Rear Cover H Slide Vesa Brackets up to remove from Rear Cover I Lift up H2LS Board and disconnect 1 connector to remove from Bezel Assembly
I H 54 55 G F 52 53 J 56
NOTE: The components identied by shading and ! mark are critical for safety. Replace only with part number specied. NOTE: Les composants identies per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specie. NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Electronics Service Information website for any additional service related issues for this model.)

J Slide-out Panel Supports to remove from Bezel Assembly 2 from KLV-32BX300 Only 4 from KLV-40BX400 Only

E 51 D C KLV-32BX300 ONLY KLV-40BX400 ONLY A B *


REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

51 51 52 53 53

4-165-554-11 4-165-549-01 4-115-101-02 4-166-138-01 4-166-136-01

REAR COVER(32) (KLV-32BX300 ONLY) REAR COVER(40) (KLV-40BX400 ONLY) COVER, ECS COVER, UNDER (32) (KLV-32BX300 ONLY) COVER, UNDER (37) (KLV-40BX400 ONLY)

54 54 55 56

4-168-272-01 4-167-326-01 A-1744-834-A 4-166-126-01 2-580-640-01 2-580-595-01 7-685-648-79 4-159-298-01

BRACKET,VESA(S) (KLV-32BX300 ONLY) BRACKET, VESA (S) (KLV-40BX400 ONLY) H2LS BOARD, MOUNTED SUPPORT, PANEL SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +PSW M3X12 (KLV-32BX300 ONLY) SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M4X10

KLV-32BX300/40BX400

12

DISASSEMBLY/PART NUMBER INFORMATION


1-3. SPEAKER BRACKETS, LOUDSPEAKERS, BOTTOM FRAME, AND H2LR BOARD REMOVAL
A Remove 1 screw from Speaker Bracket Right to detach from Bezel Assembly B Remove 2 screws from Loudspeaker to detach from Speaker Bracket Right C Remove 2 screws from Bottom Frame to detach from Panel D Remove 2 screws from Bottom Frame to detach from Bezel Assembly (KLV-40BX400 Only) E Remove 1 screw from Speaker Bracket Left to detach from Bezel Assembly F Remove 2 screws from Loudspeaker to detach from Speaker Bracket Left G Disconnect 1 connector from H2LR Board and release from LED Guide
NOTE: The components identied by shading and ! mark are critical for safety. Replace only with part number specied. NOTE: Les composants identies per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specie. NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Electronics Service Information website for any additional service related issues for this model.)

G F 103

101

104

102 101 D E

B A

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

101 102 102

1-858-364-12 4-166-134-01 4-166-132-01

LOUD SPEAKER BRACKET, SP (32R) (KLV-32BX300 ONLY) BRACKET, SP (40R) (KLV-40BX400 ONLY)

103 103 104

4-166-133-01 4-166-131-01 A-1744-833-A 2-580-640-01 7-685-648-79 4-159-298-01

BRACKET, SP (32L) (KLV-32BX300 ONLY) BRACKET, SP (40L) (KLV-40BX400 ONLY) H2LR BOARD, MOUNTED SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M4X10

KLV-32BX300/40BX400

13

DISASSEMBLY/PART NUMBER INFORMATION


1-4. POWER (G2LE/G2HE) BOARDS, JOINT BRACKET, BAA BOARD, SIDE JACK BRACKET, BEZEL ASSEMBLY, AND PANEL REMOVAL
A Remove 4 screws from Power (G2LE/G2HE) Boards B Disconnect 3 connectors from Power G2LE/G2HE) Boards C Remove 1 screw from Joint Bracket to detach from Panel D Remove 4 screws from BAA Board E Disconnect 4 connectors from BAA Board F Slide Side Jack Bracket to right-side to remove from BAA Board G Carefully Lift up Panel to remove from Bezel NOTE: The Joint Bracket is not part of the Panel and must be replaced when replacing the Panel.
152 151
NOTE: The components identied by shading and ! mark are critical for safety. Replace only with part number specied. NOTE: Les composants identies per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specie. NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Electronics Service Information website for any additional service related issues for this model.)

153

G 154 155 F Joint Bracket

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

151 E D KLV-32BX300 ONLY KLV-40BX400 ONLY B C A KLV-32BX300 ONLY KLV-40BX400 ONLY KLV-32BX300 ONLY KLV-40BX400 ONLY

BEZEL (32) ASSEMBLY (KLV-32BX300 ONLY) 151 X-2546-238-1 BEZEL (40) ASSEMBLY (KLV-40BX400 ONLY) 152 N/A LCD PANEL FOR ALL LCD PANEL PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 153 4-166-286-31 BRACKET, SIDE JACK 154 A-1751-212-A BAA BOARD, COMPLETE (KLV-32BX300 ONLY) 154 A-1751-555-A BAA BOARD, COMPLETE (KLV-40BX400 ONLY) NOTE: Final software is not installed on this BAA Board. The latest software update must be downloaded from the Sony Electronics Service Information website at: http://www.sony.com/asp. Install the update after replacing this board using the instructions provided with the software.

X-2546-241-1

155 155

1-474-200-11 1-474-202-21 2-580-592-01 2-580-593-01

G2LE BOARD, COMPLETE (KLV-32BX300 ONLY) G2HE BOARD, COMPLETE (KLV-40BX400 ONLY) SCREW, +PSW M3X8 (KLV-32BX300 ONLY) SCREW, +PSW M3X8 (KLV-40BX400 ONLY)

KLV-32BX300/40BX400

14

DISASSEMBLY/PART NUMBER INFORMATION


1-5. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock. Clean the cabinet of the TV with a dry soft cloth. Wipe the LCD screen gently with a soft cloth. Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water. If using a chemically pretreated cloth, please follow the instruction provided on the package. Never use strong solvents such as a thinner, alcohol or benzine for cleaning. Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
NOTE: The components identied by shading and ! mark are critical for safety. Replace only with part number specied. NOTE: Les composants identies per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specie. NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Electronics Service Information website for any additional service related issues for this model.)

1-6. SCREW LEGEND


KLV-32BX300
P/N DESCRIPTION REMARKS TOTAL

2-580-640-01 2-580-595-01 7-685-648-79 2-580-608-01 2-580-592-01 4-159-298-01 2-580-593-01 KLV-40BX400


P/N

SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +PSW M3X12 SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M5X16 SCREW, +PSW M3X8 SCREW, +PSW M4X10 SCREW, +PSW M3X8

RC(10), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1) RC TOP-CENTER(2) RC to TERMINAL AREA(1), RC to SIDE JACK BRKT(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2) TABLE-TOP STAND(4) BAA(4), G2LE(4), JOINT BRKT to PNL(1) UC to BTM FRM(1), BTM FRM to PNL(2) NOT IN THIS MODEL

12 2 6 4 9 3 0

DESCRIPTION

REMARKS

TOTAL

2-580-640-01 2-580-595-01 7-685-648-79 2-580-608-01 2-580-592-01 4-159-298-01 2-580-593-01

SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +PSW M3X12 SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M5X16 SCREW, +PSW M3X8 SCREW, +PSW M4X10 SCREW, +PSW M3X8

RC(8), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1), BTM FRM to BEZ(2) NOT IN THIS MODEL RC to TERMINAL AREA(1), RC to SIDE JACK BRKT(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2) TABLE-TOP STAND(4) NOT IN THIS MODEL RC TOP-CENTER(2), RC BTOM-CENTER(2), UC to BTM FRM(1), BTM FRM to PNL(2) BAA(4), G2LE(4), JOINT BRKT to PNL(1)

12 0 6 4 0 7 9

KLV-32BX300/40BX400

15

DISASSEMBLY/PART NUMBER INFORMATION


1-7. CONNECTORS
NOTE: The components identied by shading and ! mark are critical for safety. Replace only with part number specied. NOTE: Les composants identies per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specie. NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Electronics Service Information website for any additional service related issues for this model.)

1-7-1. KLV-32BX300

1-7-2. KLV-40BX400

TCON 253 203 202


CN6402 CN6401 CN6200 CN4000 CN6402 CN6401

252

INV 201 G2HE 251


CN6200 CN4000

INV G2LE

BAA
CN9701 CN5600 CN9700

BAA
CN5600

H2LS

H2LS SP H2LR

SP H2LR

SP

SP

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

REF. NO.

PART NO.

DESCRIPTION

[ASSEMBLY INCLUDES]

* *

201 202

1-837-561-11 1-910-059-61

(LVDS) FLEXIBLE FLAT CABLE 30P MAIN HARNESS

203

1-910-059-62

CONNECTOR ASSEMBLY 14P

* *

251 252

1-837-731-11 1-910-059-66

(LVDS) FFC WITH CONNECTOR MAIN HARNESS

253

1-910-059-67

CONNECTOR ASSEMBLY 14P

KLV-32BX300/40BX400

16

DISASSEMBLY/PART NUMBER INFORMATION


1-8. ACCESSORIES AND PACKING
! ! !

1-9. MISCELLANEOUS
3-700-528-01 X-2348-140-3 7-632-452-24 CLAMP, CABLE SUPPORT BELT KIT TAPE (NO.303) 18MMX35M YEL

1-837-452-11 1-837-479-11 1-837-456-11

AC POWER SUPPLY CORD WITH CONN (LATIN SOUTH MODELS ONLY) AC POWER-SUPPLY CORD (CHILE MODELS ONLY) AC POWER-SUPPLY CORD WITH CONN (ARGENTINA MODELS ONLY) (KLV-32BX300 ONLY) FLYER, SAFETY GUIDE, QUICK SETUP MANUAL, INSTRUCTION SUPPLEMENT (STAND INSTALLATION)

3-299-071-03 4-173-136-31 4-172-665-32 4-176-351-11

1-10. REMOTE COMMANDER


1-487-827-11 REMOTE COMMANDER (RM-YD035)

KLV-32BX300/40BX400

17

SEC 2. SERVICE ADJUSTMENTS


2-1. ACCESSING SERVICE ADJUSTMENT MODE
1. TV must be in Standby Mode. (POWER off). 2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

Channel 5

Volume +
POWER

POWER

Tuning System No_Signal_Mute Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) Low of HPD VCR1 GAISOU

<[Auto]> <[Off]>

<[10]> <[5]> <[off]> <[0]>

DISPLAY Onscreen cursor and select button

Sample Service Menu

2-2. VIEWING THE SERVICE MENU ADJUSTMENT DATA


Use the Remote Commander to view the service menu adjustment data. 1. Press the or on the Remote Commander to highlight the service menu option, and then press .
Service Mode Status Information >> Test Reset Tuning System No_Signal_Mute Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) Low of HPD Main Micro SW Version NVM Version Boot Version Panel Version Flash PQ Version AQ Version

VOLUME+

<[Off]> <[Auto]> <[Off]>

TM0.341.012 TD0.341 TB0.341 MT0000.000.0030.LT AQ0.003

<[10]> <[5]>

Sample Service Menu RM-YD035

KLV-32BX300/40BX400

18

SERVICE ADJUSTMENTS
2-3. CHANGING THE GAISOU (TV COLOR) ADJUSTMENT OPTION.
1. Access Service Mode. a. TV must be in Standby Mode. (POWER off). b. Press the following buttons on the Remote Commander within a second of each other: DISPLAY POWER Channel 5 Volume +

2. Press the on the Remote Commander to highlight the GAISOU menu option, and then press .

Service Mode Status Information >> Test Reset <[Off]> Tuning System <[Auto]> No_Signal_Mute <[Off]> Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) <[10]> Low of HPD <[5]> VCR1 <[off]> GAISOU <[0]> 2. Using the table below, press the or to select the correct data value for the set.
00 01 02 03 04 05 06 07 08 Default Glossy Gun Metallic (back print) Glossy Silver (back print) Red Blue Matt Gun Metallic Flat Gun Metallic Hairline Silver Black

KLV-32BX300/40BX400

19

SEC 3. DIAGRAMS
3-1. CIRCUIT BOARDS LOCATION

BAA

G2LE (KLV-32BX300 ONLY) G2HE (KLV-40BX400 ONLY)

H2LR

H2LS

KLV-32BX300/40BX400

20

DIAGRAMS
3-2. BLOCK DIAGRAM 3-2-1. KLV-32BX300
CVBS Out Video 1 MON Out Video 1/Mon L/R Video 2 Video 2 L/R Component 1 /Video3 Comp1/Video3 L/R PC CVBS1/Mon Video1/Mon L/R CVBS2 Video2 L/R
CVBS In x 4ch

Tuner

SW SW

CVBS In SAW (38Mz) Tu I2C NAND FLASH 64MByte

Yuv1/CVBS3 Comp1/Video3 L/R

In L/R

CVBS Out x 2ch

IF_In

PDD0~7

Dual Ch LVDS

PANEL 8bit
Single Channel 8bit

Audio In x 7ch

DCC

Memory I/F

PC EDID

RGB HV

MT5388 BGA

16Bit

(WXGA)
Memory DDR2 32Mbx16bits CCFL Conventional INVERTER

YUV In x 2ch RGB In x 1ch

PC/HDMI2 L/R HDMI1

PC/HDMI3 L/R

Audio out x 2ch

LPF

PWM

TMDS0
TMDS In x 3ch

DDC0 HDMI1 EDID HDMI2 TMDS2

PWM LPF

TPA3110D2

Contro I/O

Line out DDC2 HDMI2 EDID M_I2C

NJM2779 AMP

PANEL_12C SIRCS RGB Ambient sensor Main NVM 16KByte LED Hotel UART

STBY UART0

USB1

D+/D-

Temp Sensor

SIRCS

LED

JTAG

ECS

KLV-32BX300/40BX400

21

DIAGRAMS
3-2-2. KLV-40BX400
Tuner CVBS Out Video 1 MON Out Video 1/Mon L/R Video 2 Video 2 L/R Component 1 /Video3 Comp1/Video3 L/R PC CVBS1/Mon Video1/Mon L/R CVBS2 Video2 L/R CVBS Out x 2ch

SW SW

CVBS In SAW (38Mz) Tu I2C NAND FLASH 64MByte

IF_In

Yuv1/CVBS3 Comp1/Video3 L/R

PDD0~7

CVBS In x 4ch

In L/R

Dual Ch LVDS

Odd Channel 8bit Eve Channel 8bit

PANEL 8bit

Audio In x 7ch

(FHD)
CCFL Conventional INVERTER

DCC

Memory I/F

PC EDID

RGB HV

MT5388 BGA

16Bit

YUV RGB In x 2ch In x 1ch

Memory Memory DDR2 32Mx16bits

PC/HDMI2 L/R HDMI1

PC/HDMI3 L/R

16Bit
Audio out x 2ch
LPF PWM

TMDS0

TMDS In x 3ch

DDC0 HDMI1 EDID HDMI2 TMDS2

PWM LPF Contro I/O

TPA3110D2

Line out DDC2 HDMI2 EDID M_I2C

NJM2779 AMP

STBY UART0
PANEL_12C

SIRCS RGB Ambient sensor

LED Hotel UART

USB1

D+/D-

Temp Sensor

SIRCS

LED

JTAG

ECS

KLV-32BX300/40BX400

22

is a trademark of Sony Electronics Reproduction in whole or part without written permission is prohibited. All rights reserved Sony Corporation
9-883-845-01 Sony Technology Center Technical Services Service Promotion Department English 2010BJ74WEB-1 Printed in USA 2010.2

KLV-32BX300/40BX400

23

Potrebbero piacerti anche