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SERVICE MANUAL
AZ1-A Chassis
ORIGINAL MANUAL ISSUE DATE: 2/2010 Version Date
1.0
Subject
LCD Color TV
9-883-845-01
Self Diagnosis
Supported model
SERVICE MANUAL
AZ1-A Chassis
LCD Color TV
9-883-845-01
MODEL LIST
MODEL KLV-32BX300 KLV-32BX300 COMMANDER RM-YD035 RM-YD035 DESTINATION AR LATIN AMERICA MODEL KLV-40BX400 KLV-40BX400 COMMANDER RM-YD035 RM-YD035 DESTINATION AR LATIN AMERICA
TABLE OF CONTENTS
Specications..................................................................................................................................................................................1 Warnings and Cautions ..................................................................................................................................................................3 Safety-Related Warning ..................................................................................................................................................................4 Safety Check-Out ............................................................................................................................................................................5 Self Diagnosis Functions ...............................................................................................................................................................7 SEC 1. Disassembly/Part Number Information ..........................................................................................................................11 1-1. Table-Top Stand Assembly Removal .............................................................................................................................11 1-2. Rear Cover, Under Cover, Vesa Brackets, H2LS Board, and Panel Supports Removal .............................................. 12 1-3. Speaker Brackets, Loudspeakers, Bottom Frame, and H2LR Board Removal ............................................................ 13 1-4. Power (G2LE/G2HE) Boards, Joint Bracket, BAA Board, Side Jack Bracket, Bezel Assembly, and Panel Removal ........................................................................................................................... 14 1-5. Cleaning the LCD Panel ............................................................................................................................................... 15 1-6. Screw Legend............................................................................................................................................................... 15 1-7. Connectors ................................................................................................................................................................... 16
1-7-1. 1-7-2. KLV-32BX300 .......................................................................................................................................................................... 16 KLV-40BX400 .......................................................................................................................................................................... 16
1-8. Accessories and Packing ............................................................................................................................................. 17 1-9. Miscellaneous ............................................................................................................................................................... 17 1-10. Remote Commander .................................................................................................................................................... 17 SEC 2. Service Adjustments ........................................................................................................................................................18 2-1. Accessing Service Adjustment Mode ........................................................................................................................... 18 2-2. Viewing the Service Menu Adjustment Data................................................................................................................. 18 2-3. Changing the GAISOU (TV Color) Adjustment Option. ......................................................................................................................19 KLV-32BX300/40BX400 i
TABLE OF CONTENTS
SEC 3. Diagrams ...........................................................................................................................................................................20 3-1. Circuit Boards Location ................................................................................................................................................ 20 3-2. Block Diagram .............................................................................................................................................................. 21
3-2-1. 3-2-2. KLV-32BX300 .......................................................................................................................................................................... 21 KLV-40BX400 .......................................................................................................................................................................... 22
KLV-32BX300/40BX400
ii
SPECIFICATIONS
Modelo Sistema Sistema de TV Cobertura de canales Sistema de panel Salida de bocinas Tomas de entrada/salida CABLE/ANTENNA VIDEO IN 1 (Entrada de video 1) / MONITOR OUT (Salida de monitor) VIDEO IN 2 (Entrada de video 2) VIDEO IN 3 (Entrada de video 3) / COMPONENT IN (Entrada componente) KLV-32BX300
NTSC 3.58/PAL-M/PAL-N VHF: 2 - 13 UHF: 14 - 69 CATV: 1 - 125 Panel LCD (pantalla de cristal lquido) 20W (10W + 10W) Terminal externo de 75 ohm para VHF/UHF/CABLE Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronizacin negativa / C: 0,286 Vp-p (seal de rfaga), 75 ohm VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronizacin negativa AUDIO: 500 mVrms (modulacin 100%)/Impedancia: 47 kilohm/Ms de 1 Vrms a volumen mximo (variable)/Ms de 500 mVrms (fijo) Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronizacin negativa / C: 0,286 Vp-p (seal de rfaga), 75 ohm VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronizacin negativa AUDIO: 500 mVrms (modulacin 100%)/ Impedancia: 47 kilohm YPBPR (video componente): Y: 1,0 Vp-p, 75 ohm no equilibrado, sincronizacin negativa / PB: 0,7 Vp-p, 75 ohm / PR: 0,7 Vp-p, 75 ohms / Formato de seal: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p C: 0,286 Vp-p (seal de rfaga), 75 ohm VIDEO: 1 Vp-p, 75 ohm no equilibrado, sincronizacin negativa AUDIO: 500 mVrms (modulacin 100%) / Impedancia: 47 kilohm HDMI: Video: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p, 1080/24p Audio: PCM lineal de dos canales 32, 44,1 y 48 kHz, 16, 20 y 24bits Subminiatura D de 15 contactos, RGB anlogo, 0,7 Vp-p, 75 ohm, positiva. Consulte la tabla de referencia de la seal de entrada de la computadora para computadora y HDMI IN 1/2 en la pgina 35. Minitoma estreo, 500 mVrms (modulacin 100%) / Impedancia: 47 kilohm La entrada de USB soporta varias clases de dispositivos de almacenaje (USB MSC) que incluyen visualizador de dispositivos, discos duros y algunos reproductores de MP3 y cmaras. Este TV no soporta protocolos MTP o PTP utilizados por algunos reproductores de MP3 y cmaras. Soporta archivos JPG incluyendo aquellos que cumplen con ISO/IEC 10918-1 especificacin JPEG (8 bites por componente, Escala Gris/Color, Y:Cb:Cr=4:2:2 Y:Cb:Cr=4:2:0, Lnea base DCT, Cdigo Huffman sin diferencial) y EXIF 2.2. Soporta archivos MP3 con ndices de bites en kbps incluyendo 40, 48, 56, 64, 80, 96, 112, 128, 160, 192, 224, 256, 320 en ambos ndices, constante y variable. Soporta frecuencias escaneadas incluyendo 32, 44,1 y 48 kHz.
KLV-40BX400
HDMI IN 1/2 (Entrada de HDMI 1/2) PC IN (Entrada de PC) PC AUDIO INPUT (Entrada de audio para PC) USB (Bus serie universal)
KLV-32BX300/40BX400
SPECIFICATIONS
Modelo KLV-32BX300 Corriente y otras especificaciones Requisitos de alimentacin 110 V-240 V CA, 50/60 Hz Consumo energtico 109 W en uso Todos los modelos menos 0,3 W en espera 31,5 pulgadas (Clase 32) Tamao de la pantalla (Aprox. 80 cm) (medida diagonalmente) Resolucin del monitor 1.366 pxeles 768 lneas (horizontal vertical) Bocina/Gama completa (2) 125 45 mm Dimensiones (ancho alto profundidad) con base de soporte 804 53 2 220 (mm) sin base de soporte 804 49 7 96 (mm) patrn de orificios de 200 200 montaje mural (mm) Peso 10,7 kg con base de soporte 9,2 kg sin base de soporte Accesorios suministrados Accesorios opcionales KLV-40BX400
Control remoto RM-YD035 (1) / Bateras AAA (2) / Manual de instrucciones (1) / Gua de configuracin rpida (1) / Folleto de instrucciones de seguridad (1) Cables de conexin/Soporte de montaje mural: SU-WL500/ Cable coaxial de 75 ohm/Cable de HD15 a HD15
La disponibilidad de los accesorios opcionales depender de las existencias. El diseo y las especificaciones estn sujetos a cambios sin previo aviso.
KLV-32BX300/40BX400
CARRYING THE TV
Carry the TV with the adequate number of people; larger size TVs require two or more people. Correct hand placement while carrying the TV is very important for safety and to avoid damage.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.
KLV-32BX300/40BX400
SAFETY-RELATED WARNING
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects. 3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time. 4) Do not expose the LCD panel to direct sunlight. 5) Avoid contact with water. It may cause a short circuit within the module. 6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.) 7) Always clean the LCD panel with a soft cloth material. 8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. 9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
KLV-32BX300/40BX400
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
To Exposed Metal Parts on Set
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
0.15 F
AC Voltmeter (0.75V)
Earth Ground
KLV-32BX300/40BX400
SAFETY CHECK-OUT
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions.
Trouble Light AC Outlet Box Ohmmeter
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or batteryoperated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
Cold-water Pipe
KLV-32BX300/40BX400
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to ash. The number of times the LED ashes translates to a probable source of the problem. A denition of the STANDBY LED ash indicators is listed in the instruction manual for the users knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Backlight Error
Temperature Error
KLV-32BX300/40BX400
2 times 5 times LED ON 0.3 sec. LED OFF 0.3 sec. LED OFF 3 sec.
PIC OFF/TIMER
STANDBY
POWER
KLV-32BX300/40BX400
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY
Channel 5
Volume -
POWER .
* NOTE: This differs from accessing Service Adjustments Mode (Volume +)
Self Check 002 Main Power 003 Dc_Alert 003 Aud_Prot 003 MotionFlow 004 Balancer_Error 005 T-CON Error 005 Panel ID NVM Error 006 Backlight Error 007 Temp_Error 00009 00027 00009
Total Panel Hours (max 65535)
KLV-32BX300/40BX400
Channel 0 .
KLV-32BX300/40BX400
10
* Items marked with an asterisk are not stocked since they are seldom required for routine service. Expect some delay when ordering these components.
NOTE: Les composants identies per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero specie.
NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
4 2 3
1 1 Soft Cloth 2 2
BASE (M3B) ASSEMBLY (KLV-32BX300 ONLY) BASE (ML3B) ASSEMBLY (KLV-40BX400 ONLY) COVER, NECK (M3B) (KLV-32BX300 ONLY) COVER, NECK (ML3B) (KLV-40BX400 ONLY)
3 3 4
NECK (M3B) (KLV-32BX300 ONLY) 4-171-839-01 NECK (ML3B) (KLV-40BX400 ONLY) 2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets 2-580-608-01 SCREW, +PSW M5X16
4-174-808-01
KLV-32BX300/40BX400
11
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
J Slide-out Panel Supports to remove from Bezel Assembly 2 from KLV-32BX300 Only 4 from KLV-40BX400 Only
51 51 52 53 53
REAR COVER(32) (KLV-32BX300 ONLY) REAR COVER(40) (KLV-40BX400 ONLY) COVER, ECS COVER, UNDER (32) (KLV-32BX300 ONLY) COVER, UNDER (37) (KLV-40BX400 ONLY)
54 54 55 56
BRACKET,VESA(S) (KLV-32BX300 ONLY) BRACKET, VESA (S) (KLV-40BX400 ONLY) H2LS BOARD, MOUNTED SUPPORT, PANEL SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +PSW M3X12 (KLV-32BX300 ONLY) SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M4X10
KLV-32BX300/40BX400
12
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
G F 103
101
104
102 101 D E
B A
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
LOUD SPEAKER BRACKET, SP (32R) (KLV-32BX300 ONLY) BRACKET, SP (40R) (KLV-40BX400 ONLY)
BRACKET, SP (32L) (KLV-32BX300 ONLY) BRACKET, SP (40L) (KLV-40BX400 ONLY) H2LR BOARD, MOUNTED SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M4X10
KLV-32BX300/40BX400
13
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
153
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
151 E D KLV-32BX300 ONLY KLV-40BX400 ONLY B C A KLV-32BX300 ONLY KLV-40BX400 ONLY KLV-32BX300 ONLY KLV-40BX400 ONLY
BEZEL (32) ASSEMBLY (KLV-32BX300 ONLY) 151 X-2546-238-1 BEZEL (40) ASSEMBLY (KLV-40BX400 ONLY) 152 N/A LCD PANEL FOR ALL LCD PANEL PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 153 4-166-286-31 BRACKET, SIDE JACK 154 A-1751-212-A BAA BOARD, COMPLETE (KLV-32BX300 ONLY) 154 A-1751-555-A BAA BOARD, COMPLETE (KLV-40BX400 ONLY) NOTE: Final software is not installed on this BAA Board. The latest software update must be downloaded from the Sony Electronics Service Information website at: http://www.sony.com/asp. Install the update after replacing this board using the instructions provided with the software.
X-2546-241-1
155 155
G2LE BOARD, COMPLETE (KLV-32BX300 ONLY) G2HE BOARD, COMPLETE (KLV-40BX400 ONLY) SCREW, +PSW M3X8 (KLV-32BX300 ONLY) SCREW, +PSW M3X8 (KLV-40BX400 ONLY)
KLV-32BX300/40BX400
14
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +PSW M3X12 SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M5X16 SCREW, +PSW M3X8 SCREW, +PSW M4X10 SCREW, +PSW M3X8
RC(10), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1) RC TOP-CENTER(2) RC to TERMINAL AREA(1), RC to SIDE JACK BRKT(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2) TABLE-TOP STAND(4) BAA(4), G2LE(4), JOINT BRKT to PNL(1) UC to BTM FRM(1), BTM FRM to PNL(2) NOT IN THIS MODEL
12 2 6 4 9 3 0
DESCRIPTION
REMARKS
TOTAL
SCREW, +BVTP 4X16 TYPE2 IT-3 SCREW, +PSW M3X12 SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M5X16 SCREW, +PSW M3X8 SCREW, +PSW M4X10 SCREW, +PSW M3X8
RC(8), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1), BTM FRM to BEZ(2) NOT IN THIS MODEL RC to TERMINAL AREA(1), RC to SIDE JACK BRKT(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2) TABLE-TOP STAND(4) NOT IN THIS MODEL RC TOP-CENTER(2), RC BTOM-CENTER(2), UC to BTM FRM(1), BTM FRM to PNL(2) BAA(4), G2LE(4), JOINT BRKT to PNL(1)
12 0 6 4 0 7 9
KLV-32BX300/40BX400
15
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
1-7-1. KLV-32BX300
1-7-2. KLV-40BX400
252
INV G2LE
BAA
CN9701 CN5600 CN9700
BAA
CN5600
H2LS
H2LS SP H2LR
SP H2LR
SP
SP
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
* *
201 202
1-837-561-11 1-910-059-61
203
1-910-059-62
* *
251 252
1-837-731-11 1-910-059-66
253
1-910-059-67
KLV-32BX300/40BX400
16
1-9. MISCELLANEOUS
3-700-528-01 X-2348-140-3 7-632-452-24 CLAMP, CABLE SUPPORT BELT KIT TAPE (NO.303) 18MMX35M YEL
AC POWER SUPPLY CORD WITH CONN (LATIN SOUTH MODELS ONLY) AC POWER-SUPPLY CORD (CHILE MODELS ONLY) AC POWER-SUPPLY CORD WITH CONN (ARGENTINA MODELS ONLY) (KLV-32BX300 ONLY) FLYER, SAFETY GUIDE, QUICK SETUP MANUAL, INSTRUCTION SUPPLEMENT (STAND INSTALLATION)
KLV-32BX300/40BX400
17
DISPLAY
Channel 5
Volume +
POWER
POWER
Tuning System No_Signal_Mute Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) Low of HPD VCR1 GAISOU
<[Auto]> <[Off]>
VOLUME+
<[10]> <[5]>
KLV-32BX300/40BX400
18
SERVICE ADJUSTMENTS
2-3. CHANGING THE GAISOU (TV COLOR) ADJUSTMENT OPTION.
1. Access Service Mode. a. TV must be in Standby Mode. (POWER off). b. Press the following buttons on the Remote Commander within a second of each other: DISPLAY POWER Channel 5 Volume +
2. Press the on the Remote Commander to highlight the GAISOU menu option, and then press .
Service Mode Status Information >> Test Reset <[Off]> Tuning System <[Auto]> No_Signal_Mute <[Off]> Serial Number Edit Self Diagnosis History >> LVDS Spectrum (%) <[10]> Low of HPD <[5]> VCR1 <[off]> GAISOU <[0]> 2. Using the table below, press the or to select the correct data value for the set.
00 01 02 03 04 05 06 07 08 Default Glossy Gun Metallic (back print) Glossy Silver (back print) Red Blue Matt Gun Metallic Flat Gun Metallic Hairline Silver Black
KLV-32BX300/40BX400
19
SEC 3. DIAGRAMS
3-1. CIRCUIT BOARDS LOCATION
BAA
H2LR
H2LS
KLV-32BX300/40BX400
20
DIAGRAMS
3-2. BLOCK DIAGRAM 3-2-1. KLV-32BX300
CVBS Out Video 1 MON Out Video 1/Mon L/R Video 2 Video 2 L/R Component 1 /Video3 Comp1/Video3 L/R PC CVBS1/Mon Video1/Mon L/R CVBS2 Video2 L/R
CVBS In x 4ch
Tuner
SW SW
In L/R
IF_In
PDD0~7
Dual Ch LVDS
PANEL 8bit
Single Channel 8bit
Audio In x 7ch
DCC
Memory I/F
PC EDID
RGB HV
MT5388 BGA
16Bit
(WXGA)
Memory DDR2 32Mbx16bits CCFL Conventional INVERTER
PC/HDMI3 L/R
LPF
PWM
TMDS0
TMDS In x 3ch
PWM LPF
TPA3110D2
Contro I/O
NJM2779 AMP
PANEL_12C SIRCS RGB Ambient sensor Main NVM 16KByte LED Hotel UART
STBY UART0
USB1
D+/D-
Temp Sensor
SIRCS
LED
JTAG
ECS
KLV-32BX300/40BX400
21
DIAGRAMS
3-2-2. KLV-40BX400
Tuner CVBS Out Video 1 MON Out Video 1/Mon L/R Video 2 Video 2 L/R Component 1 /Video3 Comp1/Video3 L/R PC CVBS1/Mon Video1/Mon L/R CVBS2 Video2 L/R CVBS Out x 2ch
SW SW
IF_In
PDD0~7
CVBS In x 4ch
In L/R
Dual Ch LVDS
PANEL 8bit
Audio In x 7ch
(FHD)
CCFL Conventional INVERTER
DCC
Memory I/F
PC EDID
RGB HV
MT5388 BGA
16Bit
PC/HDMI3 L/R
16Bit
Audio out x 2ch
LPF PWM
TMDS0
TMDS In x 3ch
TPA3110D2
NJM2779 AMP
STBY UART0
PANEL_12C
USB1
D+/D-
Temp Sensor
SIRCS
LED
JTAG
ECS
KLV-32BX300/40BX400
22
is a trademark of Sony Electronics Reproduction in whole or part without written permission is prohibited. All rights reserved Sony Corporation
9-883-845-01 Sony Technology Center Technical Services Service Promotion Department English 2010BJ74WEB-1 Printed in USA 2010.2
KLV-32BX300/40BX400
23