R

CORNERSTONE VALVE USA, LP

MANUFACTURER OF SEVERE SERVICE...
...TRUNNION BALL VALVES
........ONSHORE .....OFFSHORE ..SUBSEA

...SWING CHECK VALVES

PROVIDING SOLUTIONS IN SEVERE SERVICE APPLICATIONS SINCE 1990

...ROTARY CONTROL VALVES

FLOW & NOISE SOLUTIONS

MANUFACTURED HOUSTON, TEXAS U.S.A. SALES / SERVICE WORLDWIDE

CORNERSTONE VALVE USA, LP

OUR GOAL IS TO SUPPLY INNOVATIVE SOLUTIONS TO OUR CUSTOMERS SEVERE SERVICE APPLICATIONS.
HOUSTON FACILITY 6622 WILLOWBROOK PARK DR. HOUSTON, TEXAS 77066 TEL: 1-281-880-8188 FAX: 1-281-880-8191 www.cv-usa.com sales@cv-usa.com
OIL / GAS PRODUCTION & TRANSMISSION ONSHORE / OFFSHORE / SUBSEA PIPELINES POWER

VALVE SHOP

HYDROCARBON PROCESSING PETROCHEMICAL PULP AND PAPER NASA / DOE / MINING

24-ANSI 1500 OFFSHORE

1 13/16 API 10,000

FIRE SAFE - 6FA

BY USING CORNERSTONE BALL VALVES, IN PLACE OF TRADITIONAL VALVES, THIS CUSTOMER REDUCED THEIR PLATFORM WEIGHT BY OVER 100 TONS.
2

TABLE of VALVE PRODUCTS

1-PC TOP ENTRY BALL VALVE - MODEL TE-1
SIZE ~ 2in - 36in CLASS ~ 150-4500, API 2,000-15,000 Pg. 4-5

3-PC TOP ENTRY BALL VALVE - MODEL TE-3

SIZE ~ 1in - 36in CLASS ~ 150-4500, API 2,000-15,000

Pg. 6-7

3-PC END ENTRY BALL VALVE - MODEL EE-3

SIZE ~ 2in - 48in CLASS ~ 150-4500, API 2,000-15,000

Pg. 8-9

2-PC SPLIT BODY BALL VALVE - MODEL SB-2

SIZE ~ 1in - 12in (Selected larger sizes) CLASS ~ 150-600

Pg. 10-11

1-PC TOP ENTRY POWER BALL VALVE - MODEL TEP-1

SIZE ~ 1/2in - 12in CLASS ~ 150-4500

Pg. 12-13

TOP ENTRY SWING CHECK VALVE - MODEL TEC

SIZE ~ 2in - 36in CLASS ~ 150-4500, API 2,000-15,000

Pg. 14-15

ROTARY CONTROL VALVES w/ D-BALL TRIM

SIZE ~ 2in - 36in CLASS ~ 150-4500, API 2,000-15,000 QUALITY API ISO

Pg. 16

QUALITY CERTIFICATIONS
API 6A, 6D, Q1 ISO 9001:2001

Pg. 17

TECHNICAL DIMENSIONS & WEIGHTS

BALL VALVES
3

Pg. 18-19

1-PC TOP ENTRY BALL VALVES MODEL: TE-1

SIZES : 2 Thru 36 (Other sizes upon request) FULL or REDUCED PORT PRESSURE CLASS: ANSI B16.34, API 6D - ANSI 150 - 4500* API 6A - 2,000 - 15,000 TEMPERATURE: (-)320 Deg. F (CRYOGENIC) to (+)1500 Deg. F (HIGH-TEMPERATURE) END CONNECTIONS: RF / RTJ / WELD END / HUB END / SPECIAL ANSI B16.5 / API 6A / ANSI B16.25 LEAKAGE CLASS: BUBBLE-TIGHT (Soft-Seated) ANSI/FCI 70.2 -Class V & VI (Metal-Seated) API 6D & API 6A - PSL1- 4 API 598 ACTUATION: Manual, Pneumatic, Hydraulic, Electric... * TOP ENTRY SIZE
6 AND BELOW NOT AVAILABLE IN STD. END-TO-END 150/300.

TRUNNION MOUNTED BI-DIRECTIONAL SHUT-OFF

STANDARD FEATURES
METAL-TO-METAL BODY/BONNET SEAL Reliable and fire-safe. SOLID ONE-PIECE BALL, STEM & TRUNNION DESIGN Provides superior strength while preventing valve from locking during operation and eliminating dead band. TRUE FULL BORE For maximum Cv. Unobstructed & piggable. RIGID ONE-PIECE BODY Reduces piping stress to body and internals allowing years of operation.

STEM & SEAT SEALANT INJECTION Available as option on all Cornerstone valves.

BI-DIRECTIONAL SHUT-OFF, PRE-LOADED, & PRESSURE ASSISTED SEATING . Bi-Directional positive shut-off in both directions. Pre-loading provides uniform torque. Pressure assist assures a tighter seal. LIVE-LOADED FIRE-SAFE SEALS ON SEATS Other seal options are available to suit your specific service.

FIRE-SAFE SEALS ON STEM Cornerstone offers a wide selection of stem seal options. REDUNDANT STEM SEALS, Another feature assuring zero stem leakge. CONTINUOUS BALL/SEAT LOADING Prevents particles from being trapped between the seat and ball sealing surfaces. This isolates the body cavity when the ball is fully open or fully closed, preventing particles from accumulating in the body cavity.

PARTS LIST
ITEM 1 2 3 4* 5* 6* 7 8 9* 10* 11* 12* 13 14* 15* 16* 17* 18* 19* 20 21 22 23 QTY 1 1 1 2 2 2 2 2 4 2 4 2 2 2 4 4 1 1 1 1 A/R A/R 4 DESCRIPTION BODY BALL BONNET SEAT SPOOL (Soft or Metal) SEAT INSERT (Soft Seat Only) SEAT LOCK RING (Soft Seat Only) PUSHER RING WAVE SPRING FIRE-SAFE SEAL (Seat) O-RING (Seat Large O.D.) BACK-UP RING (Seat Large O.D.) O-RING (Seat Small O.D.) BEARING (Stem) FIRE-SAFE SEAL (Stem) O-RING (Stem) BACK-UP RING (Stem) O-RING (Bonnet) BACK-UP RING (Bonnet) FIRE-SAFE METAL SEAL (Bonnet) KEY STUD NUT SEALANT FITTING (Optional) -

AVAILABLE OPTIONS

- SOLIDS PROOF DESIGN - IN-LINE REPAIRABILITY - STEM & SEAT SEALANT INJECTION - DOUBLE-BLOCK & BLEED - STEAM PURGE PORTS - LIVE LOADED PACKING - SECONDARY & TERTIARY STEM SEALS - STEM SEAL MONITORING - ASK, WE CAN PROVIDE OTHERS

APPLICATIONS
OIL & GAS PRODUCTION NATURAL GAS TO 15,000 psig CRUDE OIL ORE SLURRIES STEAM & CONDENSATE CRYOGENIC / LIQUID or GAS SUBSEA

MATERIALS

CORNERSTONE CAN PROVIDE THE FULL RANGE OF ANSI & API MATERIALS INCLUDING NICKEL & TITANIUM BASED ALLOYS.

* RECOMMENDED SPARE PARTS; A/R = AS REQUIRED

22 21 3 19 17 16 15 16 15 14 13 5 6 2 4 20 23 18 11 10

CORNERSTONE VALVE CAN ASSIST IN SELECTION OF THE OPTIMUM MATERIALS FOR YOUR SPECIFIC SERVICE.

11

9 7 8 12

23

3-PC TOP ENTRY BALL VALVES MODEL: TE-3

SIZES : 1 Thru 36 (Other sizes upon request) FULL or REDUCED PORT PRESSURE CLASS: ANSI B16.34, API 6D - ANSI 150 - 4500* API 6A - 2,000 - 15,000 TEMPERATURE: (-)320 Deg. F (CRYOGENIC) to (+)1500 Deg. F (HIGH-TEMPERATURE) END CONNECTIONS: RF / RTJ / WELD END / HUB END / SPECIAL ANSI B16.5 / API 6A / ANSI B16.25 LEAKAGE CLASS: BUBBLE-TIGHT (Soft-Seated) ANSI/FCI 70.2 -Class V & VI (Metal-Seated) API 6D & API 6A - PSL1- 4 API 598

TRUNNION MOUNTED BI-DIRECTIONAL SHUT-OFF

ACTUATION: Manual, Pneumatic, Hydraulic, Electric... * TOP ENTRY SIZE

6 AND BELOW NOT AVAILABLE IN STD. END-TO-END 150/300.

STANDARD FEATURES
METAL-TO-METAL BODY/BONNET SEAL Reliable and fire-safe, metal seals are used in all critical seal areas of Cornerstone Ball Valves. REDUNDANT STEM SEALS, Another feature assuring zero stem leakage. Sealant injection, steam purge & stem seal monitoring available.

RIGID BOLTED BODY For optimal strength and versatility.

TRUE FULL BORE For maximum Cv. Unobstructed & piggable. SOLID ONE-PIECE BALL, STEM & TRUNNION DESIGN Provides superior strength while preventing valve from locking during operation and eliminating dead band.

LIVE-LOADED FIRE-SAFE SEALS ON SEATS Numerous seal options are available to suit your specific service & specification.

FULL FACED CONTACT SEATS Ground to match ball sphere.

FIRE-SAFE SEALS ON STEM Cornerstone offers a wide selection of stem seal options.

PAR T S L IST
ITEM 1 2 3 4* 5* 6* 7 8 9* 10* 11* 12* 13 14 15* 16* 17* 18 19 20 21 22 23 24 25 26 QTY 1 1 1 2 2 2 2 2 4 2 4 2 2 2 2 4 4 1 A/R A/R 2 2 1 A/R A/R 1 D E S C R IPTION CENTER BODY BALL BONNET S E AT SPOOL (Soft or Metal) S E AT IN S E R T (Soft Seat Only) S E AT LOCK RING (Soft Seat Only) P U S H E R R ING WAV E S P R ING FIRE-SAFE SEAL (Seat) O-R ING (Seat Large O.D.) B A C K -UP RING (Seat Large O.D.) O-R ING (Seat Small O.D.) S E AT SPACER (Valves 6" & below) B E A R ING (Stem) FIRE-SAFE SEAL (Stem) O-R ING (Stem) B A C K -UP RING (Stem) FIRE-SAFE METAL SEAL (Bonnet) STUD NUT FIRE-SAFE METAL SEAL (Tail-piece) BODY - TAILPIECE KEY STUD NUT TEST PLUG -

AVAILAB L E O P T ION S

- SOLIDS PROOF DESIGN - IN -LIN E R E PAIR A B ILITY - STEM & SEAT SEALANT INJECTION - DOUBLE-BLOCK & BLEED - STEAM PURGE PORTS - LIVE LOADED PACKING - SECONDARY & TERTIARY STEM SEALS - STEM SEAL MONITORING - ASK, WE CAN PROVI D E O T H E R S

APPLICATIONS

LIQU IDS HIGH PRESSURE GAS STEAM PETROCHEMICALS POLYMERS

MATERIALS

C O R N E R S T O N E C A N P R O V IDE THE FULL RANGE OF ANSI & API MATERIALS INCLUDING NICKEL & TITANIUM BASED ALLOYS. (THIS DESIGN LENDS I T S E L F T O F O R G E D C O M P O N E N T S & S P E C IAL ALLOYS)

* RECOMMENDED SPARE PARTS; A/R = AS REQUIRED

19 20 3 11 10 11 9 7 8 12 13 21 22 4 6 2 17 17 15 18 23 16 16

PROVIDING SOLUTIONS AND CUSTOMER SAVINGS HAS EARNED CORNERSTONE VALVE INDUSTRY WIDE ACCEPTANCE .

14 14

16

24, 25 15 17 22 16 17

26
7

3-PC END ENTRY BALL VALVES MODEL: EE-3

SIZES : 2 Thru 48 (Other sizes upon request) FULL or REDUCED PORT PRESSURE CLASS: ANSI B16.34, API 6D - ANSI 150 - 4500 API 6A - 2,000 - 15,000 TEMPERATURE: (-)320 Deg. F (CRYOGENIC) to (+)1500 Deg. F (HIGH-TEMPERATURE) END CONNECTIONS: RF / RTJ / WELD END / HUB END / SPECIAL ANSI B16.5 / API 6A / ANSI B16.25 LEAKAGE CLASS: BUBBLE-TIGHT (Soft-Seated) ANSI/FCI 70.2 -Class V & VI (Metal-Seated) API 6D & API 6A - PSL1- 4 API 598 ACTUATION: Manual, Pneumatic, Hydraulic, Electric...

TRUNNION MOUNTED BI-DIRECTIONAL SHUT-OFF

STANDARD FEATURES
METAL-TO-METAL BODY/BONNET SEAL Reliable and fire-safe, metal seals are used in all critical seal areas of Cornerstone Ball Valves. REDUNDANT STEM SEALS, Another feature assuring zero stem leakage. Sealant injection, steam purge & stem seal monitoring available.

RIGID BOLTED BODY For optimal strength and versatility.

HYPERBOLIC TRANSITIONS Offered in reduced bore valves to decrease turbulence.

PURGE PORT (Optional)

LIVE-LOADED FIRE-SAFE SEALS ON SEATS Other seal options are available to suit your specific service & specification.

RIGID BALL, STEM & TRUNNION DESIGN Provides superior strength while preventing valve from locking during operation and eliminating dead band.

FIRE-SAFE SEALS ON STEM Cornerstone offers a wide selection of stem seal options.

PAR T S L IST
ITEM 1 2 3 4 5 6 7* 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22* 23* 24* 25* 26* QTY 1 2 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 2 1 2 4 4 2 2 D E S C R IPTION CENTER BODY TAILP IECE BALL UPPER STEM L O W E R T R U N N ION L O A D B E A R ING S E AT SPOOL (Soft or Metal) UPPER BONNET LOWER BONNET L O W E R B E A R ING A FOLLOWER GLAND FLANGE U P P E R B E A R ING L O W E R B E A R ING B S E AT PUSHER (IN) S E AT PUSHER (OUT) S T E M S P A C E R (BOTTOM) S T E M S P A C E R (TOP) S T E M S P A C E R (PAC K ING) WAV E S P R ING (SEAT ) WAV E S P R ING (STEM) FIRE-SAFE SEAL (STEM) SEAL, (S T E M ) FIRE-SAFE SEAL (SEAT) SEAL, SEAT LARGE O.D. SEAL, SEAT SMALL O.D. - OIL & G A S P IPELINES - HIGH TEMPERAT U R E - SOLI D S P R O O F D E S IGN - S T E M & S E AT S E A L A N T INJECTION - DOUBLE-BLOCK & BLEED - STEAM PURGE PORTS - S E C O N D A R Y & T E R T IARY STEM SEALS - STEM SEAL MONITORING - ASK, WE CAN PROVI D E O T H E R S E D IA ITEM 27* 28* 29 30 31 32 33 QTY 2 2 A/R A/R A/R A/R 1 D E S C R IPTION FIRE-SAFE METAL SEAL (BONNET) FIRE-SAFE METAL SEAL (TAIL-PIECE) SOCKET HEAD CAP SCREW STUD NUT B E L LVILLE SPRING KEY

AVAILAB L E O P T ION S

A P P L ICATIONS

MATERIALS
C O R N E R S T O N E C A N P R O V I D E T H E F U L L R A N G E O F A N S I & API MATERIALS INCLUDING NICKEL & TITANIUM BASED ALLOYS.

* R E C O M M E N D E D S P A R E P A R T S ; A /R = A S R E Q U IRED

31 32 11 19 8 21 13 18 4 28 24 15 16 7 25 23 22

30 12 23 29 27 18 23 33

CORNERSTONE DOES NOT PRODUCE COMMODITY BALL VALVES, EACH UNIT IS DESIGNED TO YOUR SPECIFIC APPLICATION.

31

30

6 20 26 23 27 25 3 17 5 10 9

14

23

30

31

2-PC SPLIT BODY BALL VALVES MODEL: SB-2

SIZES : 1 Thru 12 (Other sizes upon request) FULL or REDUCED PORT PRESSURE CLASS: ANSI B16.34, API 6D - ANSI 150 - 600 TEMPERATURE: (-)320 Deg. F (CRYOGENIC) to (+)1500 Deg. F (HIGH-TEMPERATURE) END CONNECTIONS: RF / RTJ / WELD END / HUB END / SPECIAL ANSI B16.5 / API 6A / ANSI B16.25 LEAKAGE CLASS: BUBBLE-TIGHT (Soft-Seated) ANSI/FCI 70.2 -Class V & VI (Metal-Seated) ANSI B16.34 API 598 ACTUATION: Manual, Pneumatic, Hydraulic, Electric...

TRUNNION MOUNTED BI-DIRECTIONAL SHUT-OFF

STANDARD FEATURES
LIVE-LOADED PACKING An assortment of other packing options are available. DIRT SEALS Eliminates foreign debris from entering critical seal and bearing areas, resulting in smooth operation. BODY SEAL IS CONTINUOUS THROUGH STEM AREA A reliable seal for your toughest applications.

RIGID BOLTED BODY Assures safe and reliable operation.

LIVE-LOADED FIRE-SAFE SEAT SEALS An array of other seal options are available.

MINIMAL BODY/BALL CLEARANCE. Reduces accumulation of debris and residue.

SOLID ONE-PIECE BALL, STEM & TRUNNION DESIGN Assures stability regardless of pressure, providing years of service.

FIRE-SAFE SEALS ON STEM Cornerstone Valve offers a wide selection of stem seal options.

10

PARTS LIST
ITEM 1 2 3 4* 5 6 7 8* 9* 10 11* 12 13* 14 15* 16 17 18 19 20* 21 22 23 24 QTY 1 1 1 2 2 2 2 2 4 2 2 2 2 2 A/R 2 A/R A/R A/R 1 1 A/R A/R 1 DESCRIPTION BODY - MALE BODY - FEMALE BALL SEAT SPOOL (Soft or Metal) PUSHER RING WAVE SPRING PUSHER RING - REVERSE SEAL (Seat Primary) FIRE-SAFE SEAL (Seat Live-Loaded) THRUST BEARING SEAL (Bearing "Dirt Seal") STEM BEARING SEAL (Stem Bearing) SEAL SPACER PACKING PACKING GLAND STUD NUT BELLVILLE WASHERS BODY SEAL KEY STUD NUT TEST PLUG

AVAILABLE OPTIONS

- SOLIDS PROOF DESIGN - STEM & SEAT SEALANT INJECTION - DOUBLE-BLOCK & BLEED - PURGE PORTS - LIVE LOADED PACKING - STEM SEAL MONITORING - ASK, WE CAN PROVIDE OTHERS

APPLICATIONS

- CATALYST SWITCHING - REACTOR LETDOWN - PUMP / STRAINER ISOLATION - LOCKHOPPERS - PULP & PAPER DIGESTERS - POLYMERS

MATERIALS

CORNERSTONE CAN PROVIDE THE FULL RANGE OF ANSI & API MATERIALS INCLUDING NICKEL & TITANIUM BASED ALLOYS.

* RECOMMENDED SPARE PARTS, A/R = AS REQUIRED

4 8 9 5 6 7 9 3

SOFT OR METAL SEATED, HIGH OR LOW TEMPERATURE, GAS, LIQUIDS OR SOLIDS, CORNERSTONE VALVE WILL PROVIDE YOU WITH THE CORRECT MATERIALS AND SEAL COMBINATIONS FOR YOUR SPECIFIC APPLICATION.
21 20 2

23 11 1 24 10 13 12 14 17 18 15 16 19
11

22

1-PC TOP ENTRY POWER VALVES MODEL: TEP-1

SIZES : 1/2 Thru 12 (Other sizes upon request) FULL or REDUCED PORT PRESSURE CLASS: ANSI B16.34, ANSI 150 - 4500 TEMPERATURE: (-)20 Deg. F to (+)1100 Deg. F END CONNECTIONS: SW / THREADED / BW / RF / RTJ / WELD END / SPECIAL / ANSI B16.5 / ANSI B16.25 LEAKAGE CLASS: BUBBLE-TIGHT (Soft-Seated) ANSI/FCI 70.2 -Class V & VI (Metal-Seated) ACTUATION: Manual, Pneumatic, Hydraulic, Electric...

TRUNNION MOUNTED IN-LINE SERVICEABLE SINGLE or DOUBLE SEATED

STANDARD FEATURES
STRAIGHT-FORWARD PROVEN DESIGN Please note the limited number of spare parts. IN-LINE SERVICEABLE Disassembly and maintenance can be performed with the valve in-line. NO CUTTING IS REQUIRED.

LIVE-LOADED ENGINEERED STEM & SEAT SEALS Other seal options are available. SINGLE OR DOUBLE SEATED FOR BI-DIRECTIONAL SHUT-OFF. Pre-loading provides uniform torque. Pressure assist assures a tighter seal.

ONE-PIECE BALL & STEM Solid, responsive and reliable. Quality begins at the heart of our valves. YOUR CHOICE OF END CONNECTIONS. The valves simple design allows an easy fit to your application.

TRUE FULL BORE For maximum Cv.

METAL to METAL BONNET SEALS Reliable & fire-safe.

TRUSTED TRUNNION MOUNTED DESIGN Reduces maintenance and down-time.

12

PARTS LIST
ITEM 1 2 3 4* 5 6 7* 8 9 10* 11 12 13 14 15 16 17 18 19 20 21 QTY DESCRIPTION 1 1 1 1 1 1 1 1 1 2 2 2 2 A/R A/R A/R A/R A/R A/R 1 A/R BODY BALL BONNET (Top) SEAT SPOOL (Soft or Metal) PUSHER RING (Seat) WAVE SPRING SEAL ASSEMBLY (Seat) BONNET (Bottom) PACKING GLAND SEAL ASSEMBLY (Stem) PUSHER RING (Stem) BEARING (Stem) METAL SEAL (Bonnet) STUD (Bonnet) NUT (Bonnet) STUD (Gland) NUT (Gland) STUD (Assembly) NUT (Assembly) KEY BODY - END CONNECTIONS

AVAILABLE OPTIONS

- PIPE STUBS ON INLET & OUTLET - 316 / INCONEL 625 SEAL AREA INLAYS - LIVE LOADED PACKING - SECONDARY & TERTIARY STEM SEALS - STEM SEAL MONITORING - ASK, WE CAN PROVIDE OTHERSITIONAL FEATURES & OPTIONS

APPLICATIONS

- STEAM TURBINE DRAINS - BLOWDOWN - ATTEMPERATING - CONDENSATE BLOCK & CONTROL

MATERIALS

CORNERSTONE CAN PROVIDE THE FULL RANGE OF MATERIALS INCLUDING NICKEL & TITANIUM BASED ALLOYS.

* RECOMMENDED SPARE PARTS, A/R = AS REQUIRED

16

17 18 9 3 13 20

15 14 4 7 5 6 2

IN-LINE SERVICEABLE NO CUTTING, NO WELD PREP, NO WELDING, NO STRESS RELIEF, NO RADIOGRAPHY, NO DYE PENETRANT TESTING.

10 11 12 12 21 1 13 8

13

TOP ENTRY SWING CHECK VALVES MODEL: TEC

SIZES : 2 Thru 36 (Other sizes upon request) FULL or REDUCED PORT PRESSURE CLASS: ANSI B16.34, ANSI 150 - 4500 API 6A - 2,000-15,000 TEMPERATURE: (-)320 Deg. F (CRYOGENIC) to (+)1500 Deg. F (HIGH-TEMPERATURE) END CONNECTIONS: RF / RTJ / WELD END / HUB END / SPECIAL / ANSI B16.5 / ANSI B16.25 LEAKAGE CLASS: BUBBLE-TIGHT (Soft-Seated) ANSI/FCI 70.2 -Class V & VI (Metal-Seated) API 6D & API 6A - PSL1- 4 ACTUATION: LOCK-OPEN, ROV...

IN-LINE SERVICEABLE REPLACEABLE SEAT

STANDARD FEATURES
IN-LINE SERVICEABLE All components are accessible through bonnet with valve in line. REPLACEABLE SEAT Not welded into body, assures ease of maintenance. RIGID BODY Minimizes piping stress to body and internals allowing years of maintenance free operation.

LIVE-LOADED FIRE-SAFE SEALS Other seal options are available to suit your specific service.

METAL-TO-METAL BODY/BONNET SEAL Reliable and fire-safe.

TRUE FULL BORE For maximum Cv. Unobstructed & piggable.

REDUNDANT STEM SEALS Another feature assuring zero stem leakage.

14

PAR T S L IS T
ITEM 1 2 3 4 5 6* 7* 8* 9* 10* 11 12 13 14 15* 16* 17* 18* 19 20 21 22* 23 24 25 26 QTY 1 1 1 1 1 1 2 1 2 2 1 1 4 2 2 8 16 4 4 2 2 1 1 2 2 A/R D E S C R IP T ION BODY D ISC S E AT S P O O L SHAFT BONNET S E A L , S E A T L A R G E O .D . B A C K -U P R IN G SEAL, SEAT SMALL O.D. B A C K -U P R IN G F IR E - S A F E S E A L (S e a t) S E AT P U S H E R WAV E S P R ING (Seat) S H A F T B E A R IN G SHAFT SPACER S E A L , P IN SEAL, SHAFT B A C K -U P R IN G F IR E - S A F E S E A L (S h a ft) S E A L P IN S P A C E R S E AT L O C K P IN LOCK PIN BUSHING S E A L , D IS C F IR E - S A F E M E T A L S E A L ( B o n n e t) S H A F T R E TAIN E R LOCK PIN PLUG STUD C O R N E R S T O N E C A N P R O V ID E T H E F U L L R A N G E O F A N S I & A P I M A T E R I A L S I N C L U D I N G N I C K E L & T ITAN IU M B A S E D A L L O Y S . - OIL & G A S P R O D U C T ION - PIPELINES - PUMP DISCHARGE - SUBSEA - S O L ID S P R O O F D E S IGN - S E A T S E A L A N T IN J E C T ION - STEAM PURGE PORTS - S T E M S E A L M O N IT O R I N G - R.O.V. ADAPTER - AS K , W E C A N P R O V I D E O T H E R S ITEM 27 28 29 QTY A /R A /R A /R D E S C R IP T ION NUT H E X H D . BOLT L IF T L U G

AVAIL A B L E O P T I O N S

A P P L IC ATION S

M A T E R IALS

* R E C O M M E N D E D S P A R E P A R T; A/R = A S R E Q U IR E D

29

A TRUE FIRE-SAFE CHECK VALVE PROVIDING PIPELINE PROTECTION.

27 26

5 2 4 14 13 22 1 18 17 16 17 15 17 16 17 18 24 28

23 3 7 6 7 10 10 11 12 11

14

19 16 17 16 20 17 16 17 18 25
15

ROTARY CONTROL VALVES

SIZES : 2 Thru 12 - FULL TRIM 2 Thru 36 - PARTIAL TRIM FULL or REDUCED PORT PRESSURE CLASS: ANSI B16.34, ANSI 150 - 4500 API 6A - 2,000-10,000 TEMPERATURE: (-)320 Deg. F (CRYOGENIC) to (+)1500 Deg. F (HIGH-TEMPERATURE) END CONNECTIONS: RF / RTJ / WELD END / HUB END / SPECIAL ANSI B16.5 / ANSI B16.25 LEAKAGE CLASS: BUBBLE-TIGHT (Soft-Seated) ANSI/FCI 70.2 -Class V & VI (Metal-Seated) API 6D & API 6A - PSL1- 4 API 598 ACTUATION: Manual, Pneumatic, Hydraulic, Electric...

PATENTED SOLUTIONS for ROTARY CONTROL

PATENTED D-BALL trim is ideal for: n Pump discharge for loading and unloading. n Low noise applications (environmental) n Compressor recycle and surge control. n Pressurization and de-pressurization. n Steam let down and control. n Pulp and paper applications. n Anti-cavitation applications. n Boiler feed water control. n Gas to flare.

SOLVE YOUR FLOW AND NOISE PROBLEMS AT THE SOURCE

THE D-BALL ADDRESSES NOISE AT THE SOURCE, REDUCING ADDED COSTS OF NOISE REDUCTION AND ALLOWING THE USE OF LESS COSTLY CONTROL COMPONENTS. AVAILABLE WITH INLET, OUTLET OR VARIABLE IMPEDANCE TRIMS.

Trim Sizing Data * Cv

SIZE / ANGLE OPEN 10 DEG 20 DEG 30 DEG 40 DEG 50 DEG 60 DEG 70 DEG 80 DEG 90 DEG 2" 1.80 3.20 7.00 10.0 12.0 17.0 30.0 28.0 58.0 3" 2.20 5.00 8.20 11.0 21.0 66.0 97.0 135 160 4" 3.50 7.00 15.0 33.0 55.0 78.0 130 185 275 6" 12.0 35.0 55.0 100 170 270 390 550 720 8" 20.0 75.0 105 195 305 640 760 1115 1350 10" 55.0 135 210 320 525 815 1200 1620 2300 12" 85.0 250 400 510 740 1100 1650 2450 3800

Case History in Steam Letdown Service Valve Size: 3" - ANSI 600 P1 750 psig (51.6 barg) T1 750 F P2 35 psig (2.4 barg) Flow Rate: 2,200 to 44,000 lbs per hour. (Avg 20,000) Installed 1991 (June) Over 2.5 + billion lbs of steam ! Still working - reference available on request!! Cage guided stellite trim failed in 9 months!!!
16

* CONTACT CORNERSTONE FOR SPECIFIC DATA

QUALITY CERTIFICATIONS
ISO 9001:2001 API 6A: 0312

API Q1: 0165 API 6D: 0164

17

2-PC SPLIT BODY DIMENSIONS ANSI CLASS 150 / 300

Please consult factory for Class 600 dimensions and weights. Dimensions shown are for reference only. Certified dimensional drawings available upon request.

1-PC TOP ENTRY DIMENSIONS ANSI CLASS 600 - 2500

For sizes and ANSI or API classes not shown, please consult factory for dimensions and weights. Dimensions shown are for reference only. Certified dimensional drawings available upon request.

SPLIT BODY NOTES:

Reduced port valves have the same end-to-end dimensions as full port valves with internals one size smaller than the flange size. Actuator mounting flange available to suit. Available w/Lockable Handle 3 & below. Dimensions for valves smaller than 2, and larger than 24 per agreement. Available in ANSI Class 600 to B16.10 long pattern.

TOP ENTRY BODY NOTES:

Reduced port valves have the same end-to-end dimensions as full port valves with internals one size smaller than the flange size. Actuator mounting flange available to suit. Available w/Lockable Handle 3 & below. Bonnets for sizes 6 to 12 have intergal actuator mounting flanges. Dimensions for valves smaller than 2, and larger than 24 per agreement. Class 150 / 300 available in sizes 8 & larger to B16.10 long pattern.

S P L IT BODY - ANSI CLASS 150 & 300

"A"

S IZE 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

150 RF 7.00 8.00 9.00 15.50 18.00 21.00 24.00 27.00 30.00 34.00 36.00 42.00

300 RF 8.50 11.12 12.00 15.88 19.75 22.38 25.50 30.00 33.00 36.00 39.00 45.00

WE 8.50 11.12 12.00 18.00 20.50 22.00 25.00 30.00 33.00 36.00 39.00 45.00

"B" 2.06 3.12 4.06 6.06 8.06 10.00 12.00 13.25 15.25 17.25 19.25 23.25

"C" 4.25 5.50 6.25 8.40 12.50 13.00 13.50 14.00 14.50 15.75 17.50 21.00

"D" 7.30 8.20 9.25 12.50 18.00 20.00 24.00 26.00 28.50 30.25 33.00 38.00

"E" 7.50 10.50 11.75 16.00 21.50 24.00 27.50 30.00 33.00 36.50 38.00 44.25

"G" 1.250 1.500 1.750 3.000 3.500 3.750 4.000 4.500 4.500 5.000 5.500 6.000

"H" .3125 0.375 0.500 0.750 0.875 0.875 1.000 1.000 1.000 1.250 1.250 1.500

W E IGHT 150 RF 85 105 165 390 675 805 1150 1580 2060 3075 3850 4425

W E IGHT 300 RF 95 120 190 420 715 865 1235 1725 2220 3250 4030 4815

S P L IT B O D Y ALSO AVAIL A B L E IN 600 ANSI C L A S S

18

D IMENSIONAL TABLE - ANSI CLASS 600

"A"

S IZE 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

RF 11.50 1 4 .0 0 1 7 .0 0 2 2 .0 0 2 6 .0 0 3 1 .0 0 3 3 .0 0 3 5 .0 0 3 9 .0 0 4 3 .0 0 4 7 .0 0 5 5 .0 0

RTJ 1 1 .8 3 1 4 .1 2 1 7 .1 2 2 2 .1 2 2 6 .1 2 3 1 .1 2 3 3 .1 2 3 5 .1 2 3 9 .1 2 4 3 .1 2 4 7 .1 2 5 5 .3 8

WE 1 1 .5 0 1 4 .00 1 7 .00 2 2 .0 0 2 6 .0 0 3 1 .0 0 3 3 .0 0 3 5 .0 0 3 9 .0 0 4 3 .0 0 4 7 .0 0 5 5 .0 0

"B" 2 .0 6 3 .1 2 4 .0 6 6 .0 6 8 .0 6 1 0 .0 0 1 2 .0 0 1 3 .2 5 1 5 .2 5 1 7 .2 5 1 9 .2 5 2 3 .2 5

"C" 3 .63 5 .60 6 .63 9 .60 11.00 1 2 .50 1 3 .60 1 5 .25 1 7 .60 1 8 .25 2 0 .25 2 3 .75

"D" 4 .0 0 5 .9 0 8 .9 0 1 2 .50 1 5 .65 1 5 .00 1 6 .90 1 7 .75 1 9 .00 2 1 .00 2 3 .50 2 5 .75

"E" 2 .2 5 2 .7 5 3 .0 0 3 .5 0 3 .8 8 4 .5 0 5 .12 5 .5 0 6 .13 7 .0 0 7 .5 0 9 .5 0

"F" 6 .6 3 9 .2 5 11.25 1 5 .0 0 1 7 .0 0 2 1 .0 0 2 4 .0 0 2 7 .5 0 3 0 .7 5 3 4 .0 0 3 7 .0 0 4 4 .00

"G" 1 .2 5 0 1 .5 0 0 1 .7 5 0 3 .0 0 0 3 .5 0 0 3 .7 5 0 4 .5 0 0 4 .5 0 0 4 .5 0 0 5 .5 0 0 6 .5 0 0 7 .0 0 0

"H" 0 .3 1 3 0 .3 7 5 0 .5 0 0 0 .7 5 0 0 .8 7 5 0 .8 7 5 0 .8 7 5 1 .0 0 0 1 .2 5 0 1 .2 5 0 1 .5 0 0 1 .5 0 0

R F W E IG H T (lb s ) 110 190 345 630 975 1480 2180 2965 4550 5955 7625 12180

D IM E N S IO N A L T A B L E - A N S I C L A S S 9 0 0
"A"

S IZE 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

RF 1 4 .5 0 1 5 .0 0 1 8 .0 0 2 4 .0 0 2 9 .0 0 3 3 .0 0 3 8 .0 0 4 0 .5 0 4 4 .5 0 4 8 .0 0 5 2 .0 0 6 1 .0 0

RTJ 1 4 .6 3 1 5 .1 2 1 8 .1 2 2 4 .1 2 2 9 .1 2 3 3 .1 2 3 8 .1 2 4 0 .8 8 4 4 .8 8 4 8 .5 0 5 2 .5 0 6 1 .7 5

WE 1 4 .5 0 1 5 .0 0 1 8 .0 0 2 4 .0 0 2 9 .0 0 3 3 .0 0 3 8 .0 0 4 0 .5 0 4 4 .5 0 4 8 .0 0 5 2 .0 0 6 1 .0 0

"B" 2 .0 6 3 .1 2 4 .0 6 6 .0 6 8 .0 6 1 0 .0 0 1 2 .0 0 1 2 .7 5 1 4 .7 5 1 6 .7 5 1 8 .6 2 2 2 .5 0

"C" 3 .6 3 5 .6 0 6 .6 3 9 .6 0 11.00 1 2 .5 0 1 3 .6 0 1 5 .2 5 1 7 .6 0 1 8 .2 5 2 0 .2 5 2 3 .7 5

"D" 4 .0 0 5 .9 0 8 .9 0 1 2 .5 0 1 5 .6 5 1 5 .0 0 1 6 .9 0 1 7 .7 5 1 9 .0 0 2 1 .0 0 2 3 .5 0 2 5 .7 5

"E" 2 .2 5 2 .6 0 3 .1 0 3 .5 0 3 .8 8 4 .5 0 5 .1 2 5 .5 0 6 .1 3 7 .0 0 7 .5 0 9 .5 0

"F" 6 .8 8 9 .2 5 11.25 1 5 .0 0 1 7 .5 0 2 1 .5 0 2 4 .7 5 2 8 .5 0 3 2 .0 0 3 8 .2 5 4 1 .2 5 4 6 .2 5

"G" 1 .2 5 0 1 .5 0 0 1 .7 5 0 3 .0 0 0 3 .5 0 0 3 .7 5 0 4 .5 0 0 5 .0 0 0 5 .5 0 0 5 .5 0 0 7 .0 0 0 7 .5 0 0

"H" 0 .3 1 3 0 .3 7 5 0 .5 0 0 0 .7 5 0 0 .8 7 5 0 .8 7 5 0 .8 7 5 1 .0 0 0 1 .2 5 0 1 .2 5 0 1 .5 0 0 1 .7 5 0

R F W E IG H T (lb s .) 125 215 395 760 1200 1700 2600 3560 5250 7030 8970 14750

D IM E N S IO N A L T A B L E - A N S I C L A S S 1 5 0 0
"A"

S IZE 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

RF 1 4 .5 0 1 8 .5 0 2 1 .5 0 2 7 .7 5 3 2 .7 5 3 9 .0 0 4 4 .5 0 4 9 .5 0 5 4 .5 0 6 0 .5 0 6 5 .5 0 8 0 .5 0

RTJ 1 4 .6 3 1 8 .6 3 2 1 .6 3 2 8 .0 0 3 3 .1 2 3 9 .3 8 4 5 .1 2 5 0 .2 5 5 5 .3 8 6 1 .3 8 6 6 .3 8 8 1 .6 3

WE 1 4 .5 0 1 8 .5 0 2 1 .5 0 2 7 .7 5 3 2 .7 5 3 9 .0 0 4 4 .5 0 4 9 .5 0 5 4 .5 0 6 0 .5 0 6 5 .5 0 8 0 .5 0

"B" 2 .0 6 3 .1 2 4 .0 6 6 .0 6 8 .0 6 1 0 .0 0 1 2 .0 0 1 2 .7 5 1 4 .7 5 1 6 .7 5 1 8 .6 2 2 2 .5 0

"C" 4 .3 8 5 .6 0 6 .8 8 9 .6 0 11.00 1 3 .5 0 1 6 .6 0 1 7 .5 0 1 8 .2 5 2 0 .1 3 2 2 .3 8 2 5 .7 5

"D" 4 .2 7 6 .1 7 7 .3 8 1 2 .5 0 1 7 .1 2 1 6 .7 5 2 1 .8 0 1 8 .0 0 1 8 .5 0 2 2 .0 0 2 5 .0 0 2 9 .2 5

"E" 2 .2 5 2 .7 5 3 .2 5 3 .7 5 4 .2 5 4 .7 5 5 .2 0 5 .7 5 6 .3 8 7 .0 0 8 .1 3 1 1 .5 0

"F" 7 .0 0 1 0 .7 5 11.75 1 7 .0 0 2 1 .0 0 2 3 .0 0 3 2 .0 0 3 4 .5 0 3 6 .0 0 4 0 .2 5 4 4 .3 8 5 0 .5 0

"G" 1 .2 5 0 1 .5 0 0 1 .7 5 0 3 .0 0 0 3 .5 0 0 3 .7 5 0 4 .5 0 0 5 .0 0 0 5 .5 0 0 7 .0 0 0 7 .0 0 0 7 .5 0 0

"H" 0 .3 1 3 0 .3 7 5 0 .5 0 0 0 .7 5 0 0 .8 7 5 1 .0 0 0 x 0 .7 5 0 1 .0 0 0 x 0 .7 5 0 1 .2 5 0 1 .2 5 0 1 .5 0 0 1 .5 0 0 1 .7 5 0

R F W E IG H T (lb s .) 145 245 490 960 1525 2350 3520 4860 7950 10540 13950 22850

D IMENSIONAL TABLE - ANSI CLASS 2500

"A"

S IZE 2" 3" 4" 6" 8" 10" 12"

RF 17.75 22.75 26.50 36.00 40.25 50.00 56.00

RTJ 17.88 23.00 26.88 36.50 40.88 50.88 56.88

WE 17.75 22.75 26.50 36.00 40.25 50.00 56.00

"B" 2 .06 3 .12 4 .06 6 .06 8 .06 9 .03 10.50

"C" 4.38 5.60 6.88 9.60 11.00 13.50 16.60

"D" 4.27 6.17 7.38 12.50 17.12 16.75 21.80

"E" 2.25 2.75 3.00 3.75 4.25 4.75 5.20

"F" 7.75 10.75 13.00 17.00 21.00 23.00 32.00

"G" 1.250 1.500 1.750 3.000 3.500 3.750 5.000

"H" 0.313 0.375 0.500 0.750 0.875 1.000 x 0.750 1.250

R F W E IGHT (lbs.) 210 275 630 1520 2510 4400 6650

19

REPRESENTED BY:

ES V L VA AT TH K!! R O W

CORNERSTONE VALVE USA, LP

6622 WILLOWBROOK PARK DR. HOUSTON, TEXAS 77066 TEL: 1-281-880-8188 FAX: 1-281-880-8191 www.cv-usa.com

No part of this document shall be reproduced, stored , or transmitted without the written permission of Cornerstone Valve USA, LP. While every precaution has been taken in the preparation of this catalog, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. This document is proprietary information furnished for customer or potential customer use only. No other uses are authorized without written permission from Cornerstone Valve USA, LP. For specific application / technical assistance, please call (281) 880-8188 or email sales@cv-usa.com. This catalog is available at our website: www.cv-usa.com

CORNERSTONE IS TAKEN FROM ISAIAH 28:16

REV. 09/04
20