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Structure and Principle The dryer adopts hollow inclined disks with the aim of obtaining a high heat transfer rate and raising the oscillation effect to a maximum. As the disks rotate, This dryer has the selfcleaning effect to scrape dried material off automatically sticking to the shaft and casing. In this way, the evaporation performance is enhanced by the prevention of adhesion of material and the renewal of the heat transfer surfaces.
Explanation of Flow
Raw Material Flow The material entering through one side of the dryer is subjected to intense agitation and oscillation, and is heated and dried through the heat transfer surface. The material is finally discharged with the target moisture content through the other side of the dryer as it goes over the moving dam. Exhaust Gas Flow The moisture content evaporated from the material is discharged in acompanied with the carrier gas. The exhaust gas, at approximately 100 C, is cleaned of dust by the scrubber and cooled down. After the gas is cleaned of dust and cooled, approximately 60 to 70% of it is circulated for reuse as carrier gas. Steam Flow Steam at 0.5 to 0.8 MPa is used as the main heating source. The steam flows inside the shaft disk and the jacket, thus heating the material indirectly.
Applicable Materials to Dry Sludge, starch, PVC, gypsum, aluminum hydroxide, magnetic iron oxide, magnesium hydroxide, SAN polymer, water-absorbing resins, etc. Standard Size
Heat Number of Mode transfer area 2 m shafts ID 180 DS ID 250 DS ID 300 DS ID 400 DS ID 500 DS ID 600 DS ID 700 DS ID 800 DS ID 900 DS ID 1000 DS ID 1000 DSL ID 900 QS ID 1000 QS ID 1000 QSL ID 1250 QSL 2 5 10 15 20 30 40 50 65 80 2 2 2 2 2 2 2 2 2 2
D mm 180 250 300 400 500 600 700 800 900 1000
W mm 325 490 570 730 910 1090 1260 1470 1640 1820
L mm 1150 1600 2470 2710 2800 3520 3750 4030 4820 5070
Effective volume m3 0.05 0.10 0.23 0.48 0.77 1.36 2.03 2.84 4.10 5.38
2 4 4
37 22x2 30x2
200
1000
3440
6670
9.31
37x2
250
1250
4235
6500
21.60
55x2
Structural Analysis Tsukishima Kikai adopts computerized strength analysis in the design of inclined disk dryer.