14 w MI Components list :-

S.NO. ITEM CODE DISCRIPTION SCALE LOCATION

1 03P441523108710 SLEEVE FOR ELCAP 3.3UF/450V (2 PCS OF 20MM EACH) 2

2 03P441525017570 IN PUT WIRE FOR CFL -1 (2 PCS OF 95MM EACH) 2
3 03P441526521630 L - DRIVE,T10X6X4,TS5,8:2:2 1 L1A
4 03P441526521640 L-BALLAST,EE16,PC40,3.0 MH,3% 1 L3
5 03P821521020210 PIN 0 1-4
6 03P821521050015 EL,CAP,3.3 MFD,450V,105 DEGREE C,8KHR,10X 1 C1
7 03P821521050016 CAP,C-FILM,220NF,400V,CL21 1 C2
8 03P821521050017 CAP,C-FILM,2.2NF,1200V,CL11 1 C3
9 03P821521050018 EL.CAP,2.2MFD,50V,115 DEGREE C 2 C4,5
10 03P821521050019 CAP,C-FLIM,2.7NF,1200V,CL11 1 C6
11 03P821521050020 CAP,C-FILM,47NF,400V,CL11 1 C7
12 03P821521060003 R-WW 33 OHM 5% 1W AXI 1 F1
13 03P821521070010 L-INDUCT,330UH,130MA 1 L2
14 03P821521080020 TRANSISTOR ST13003D 2 Q1,2
15 03PSMTBCFLBES14 SMT BOARD OF CFL 14W ES14 1

5W MI Component list:-

S.NO. ITEM CODE DISCRIPTION SCALE LOCATION

1 03P441523108710 SLEEVE FOR ELCAP 2 sleeve

2 03P441525017580 INPUT WIRE GENIE 5W 2 in put wire
3 03P441526521800 L-BALLAST, EF-10, 7MH, 4% 1 L3
4 03P441526521810 CCT,15T/4T/4T,PF-084,10X6X3.5 1 L2
5 03P442240831491 RESISTOR_AXI--47 OHM RES FUSIBLE 1 R1
6 03P821521020210 PIN 0 PIN
7 03P821521050017 CAP,C-FILM,2.2NF,1200V,CL11 1 C7
8 03P821521050027 C-FILM,33NF/400V,CL11 1 C4
9 03P821521050060 C-ELCAP,1.2UF/450V,-125 DEGREE 1 C2
10 03P821521050070 C-FILM,1NF/1200V,CL11 1 C3
11 03P821521050080 C-FILM,33NF/400V,CL21 1 C1
12 03P821521070020 L-INDUCTOR,2.2 MH,AXI 1 L1
13 03P821521080040 TRANSISTOR,TO-92,13001S 2 Q1,Q2
14 03P932219960673 DIODE RECT,1A,1000V,4000NS (1N4007) (442240620008)
4 D1,2,3,4
15 03P933083990113 D - SIGNAL,75V,0.15A,4NS (1N4148) 2 D5,D6
16 03PSMTAMGCFLI5WSMT BOARD OF GENIE CFL-I 5W 1
REMARK
S
20mm each 1
95mm each 1
1
1
1
1
1
1
1
1
1
1
1
1
1

REMARK
S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
 Stages Sub Stages Manpower

MODEL 14W 5W 14 W 5W

Transistor Diode - IN4007 ( Machine) 7

Capacitor Capacitor -1.2uF/450V 3

Poly- 47nJ/400V, 224k/400V Poly- 1nf/1200V, 33nk/400V,

E.Cap-2.2uF/50V (Vibrator 33nJ/400V , 2n2 /1200V , Tr.- 2
Mchine) 13001S ( 2- Vibrator Mchine)
Preforming

Fusistor & Coil 330uH Fusistor -47E & Coil 2.2mH , Diode 4148,4007
1 3
Sleeves Sleeves 1
E.Cap Sleev fitment 3
Sleev fitment Fuse Sleeve fitmant 1 6
Total 15 12
PIN ( P1,P2,P3 & P4 ) PIN ( P1,P2,P3 & P4 ) 5 4
CCT L1 CCT 4:15:4 , L-2 6 2
Fusistor F1 Fusistor 47E, R1 3 1
Elco Capacitor C4 & C5 Elco 1.2uF/450V 4 3
Transistor Q1 & Q2 Transistor Q1 & Q2 4 5
Polyster Capacitor C3 Polyster Capacitor 1nF/1200V , C3 2 1
Inductor L2 L-Inductor 2.2mH , L-1 3 1
Polyster Capacitor C2 Polyster Capacitor -330nJ /400V ,C4 2 1
Polyster Capacitor C6 Polyster Capacitor -330nK /400V ,C1 2 1
MI Polyster Capacitor C7 Polyster Capacitor 2.2nF / 1200V ,C7 2 1
Inductor Coil L3 L-Ballast EF-10 7mH , L3 2 2
Elco 3.3uF/450V 3
Input Wire Input Wire 4 3
Diode -IN4007 , D1 2
Diode -IN4148 , D5 2
Diode -IN4148 , D6 2
Diode -IN4007 , D3 2
Diode -IN4007 , D4 2
Diode -IN4007 , D2 2
Total 21 25 42 37
PCB Breaking stage 3 2
Lead Cutting Stage 22 10
Side Repairing 2 3
Wave soldering
Touch-up + SMD components 2 2
Final Touch-up 2
OTHERS 4 2
Total 0 35 19
ATE Testing 8 2
ATE
OTHERS 2
Total 10 2
Final Repair Stage 4
Packing Packing Stage 3 2
MI Visual 10 2
Inspection
Inspection
Post Soldering Visual 12 8
Total 22 10
other 1
Total 128 80
Avg. Tact time

14W 5W

0 0

0 0
0 0