Field Qp-j2648 LT Switch Gear C&s

CUSTOMER: PROJECT:
ADANI POWER MAHARASHTRA LTD.
FQP NO.ADANI/ J2648/ 800
FIELD QUALITY PLAN
REV. 00
TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II) DATE: 11.05.2010
CONTRACTOR: SUB CONTRACTOR: C&S ELECTRIC LTD.

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 I ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUM CHECK ENT 2 3 4 MATERIAL UNLOADING & RECEIPT 1 CHECK PHYSICAL CONDITION OF CASES THAT THERE IS NO DAMAGE IN TRANSIT 2 CHECK CASE NO. & DETAIL OF EQUIPMENT VISUAL C CLASS 5
ITEMS: LT SWITCHGEAR
CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 01 OF 13
PACKAGE: LT SWITCHGEAR QUANTUMM OF REFERENCE DOCUMENTS AND ACCEPTANCE NORMS CHECK 6 7
FORMAT OF RECORDS 8
100%
THERE SHOULD NOT BE ANY DAMAGE TO CASE
MATERIAL RECEIPT REGISTER AS PER DELIVERY CHALLAN
VISUAL
100%
DELIVERY CHALLAN
3 CHECK THAT PROPER CRANE ETC. ARE USED FOR UNLOADING OF EQUIPMENT 4 CHECK THAT ALL NECESSARY DOCUMENTS ARE AVAILABLE WITH THE CONSIGNMENT II STORAGE: 1 CHECK ADEQUECY & SUITABILITY OF STORAGE SPACE
VISUAL
100%
VISUAL
100%
PURCHASE ORDER
VISUAL
ONCE IN FORTNIGHT
STORAGE IN OPEN YARD, COVERED WITH SITE STORAGE LOG TARPOLIAN,SPACE SHOULD BE CLEAN AND FREE FROM BOOK HAZARDS, SECURE AND SHALL HAVE ADEQUECY FOR MOVEMENT OF EQUIPMENT. THE PACKING SHOULD BE INTACT AND CASES SHOULD BE PROPERLY COVERED WITH POLYTHENE APPROVED DRAWINGS ISSUE RECORD
2 CHECK CASE CONDITIONS
VISUAL
100%
3 CHECK THAT ONLY REQUIRED EQUIPMENT IS BROUGHT TO SITE FOR ERECTION
VISUAL
100%
CONTRACTOR
CONTRACTOR
SIGNATURE
SIGNATURE
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENT. FOR ADANI USE 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TCMANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK REVIEWED BY
DOC. NO.:
NAME & SIGN OF APPROVING AUTHORITY AND SEAL
NI/ J2648/ 800
No. - 4500018188
REMARKS 9
D SEAL
CUSTOMER: PROJECT:
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FQP NO.ADANI/ J2648/ 800 REV. 00

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 3 VISUAL 4 CLASS
PACKAGE: LT SWITCHGEAR QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS FREQUENCY OF CHECK 6 ONCE ALL ITEMS ARE RECEIVED, RANDOM CHECK DURING STORAGE 100% 7 8 SITE STORAGE LOG BOOK
2 4 FOR EASY IDENTIFICATION MARKS OR TAGS ARE KEPT INTACT
5 C
5 CHECK THAT ITEMS ARE STORED IN SYSTEMATIC WAY FOR EASY REMOVAL AND TO AVOID ANY DAMAGE. 6 CHECK THAT HEAVY PACKAGES ARE NOT STORED ONE ABOVE THE OTHER 7 CHECK THAT SUITABLE SLINGS ARE USED WHILE HANDLING OF EQUIPMENT AND THERE IS NO IMPACT ON PACKAGES. III PRE-ERECTION: 1 CHECK AVALABILITY OF ALL DOCUMENTS SPECIALLY BILL OF MATERIAL & LAYOUT DRAWING 2 CHECK FOUNDATION SITE AS PER LAYOUT DRAWING FOR VARIOUS OPENING CUTOUT AMENDMENT AND FOUNDATION BLOCK
VISUAL
DRAWINGS/ STORAGE INSTRUCTION
VISUAL
100%
DRAWINGS
VISUAL
100%
DRAWINGS
VISUAL
100%
LIST OF DRAWING
VISUAL
100%
SITE SHOULD BE FULLY CLEARED AND ALL CIVIL WORK IS COMPLETED.
CONTRACTOR
CONTRACTOR
SIGNATURE
SIGNATURE
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA FOR ADANI USE DOCUMENT. 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SRSITE REGISTER ;TR = TEST REPORT; TCMANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, REVIEWED BY LB = LOG BOOK
DOC. NO.:
NI/ J2648/ 800
No. - 4500018188
REMARKS
SEAL
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REV. 00

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUM CHECK ENT 3 LEVELLING 4 CLASS
PACKAGE: LT SWITCHGEAR QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS FREQUENCY OF CHECK 6 100% 7 LEVELLING OF FOUNDATION SHOULD BE PROPER 8 SITE LOG BOOK
2 3 CHECK THAT GROUNDING OF THE FOUNDATION SILL AND LEVEL ETC. ARE CORRECT 4 CHECK THAT ALL TOOLS AND TACKLES INSTRUMENTS ETC. REQUIRED FOR ERECTION ARE AVAILABLE AT SITE AND THAT THE MEASURING INSTRUMENTS ARE PROPERLY CALIBRATED/ TESTED. 5 CHECK THAT ALL NECESSARY ACCESSORIES ARE AVAILABLE AT SITE FOR CARRYING OUT NECESSARY TEST. 6 CHECK AVAILABILITY OF ALL ERECTION HARDWARES FOUNDATION BOLTS, TOUCH UP PAINTS ETC. 7 CHECK THAT POINT OF ELECTRICITY SUPPLY AVAILABLE FOR TESTING PURPOSE AT NEAREST PLACE 8 CHECK THAT PROPER SECURITY ARRANGEMENT IS THERE TO TAKE CARE OF EQUIPMENT AT ERECTION SITE
5 C
VISUAL
100%
LIST OF INSTRUMENTS
SITE LOG BOOK
VISUAL
100%
LIST OF INSTRUMENTS
SITE LOG BOOK
VISUAL
100%
DRAWINGS
VISUAL
100%
VISUAL
100%
CONTRACTOR
CONTRACTOR
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENT. 2. FOR ADANI USE CLASS OF CHECK - A,B,C NOTE:ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK
DOC. NO.:
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DATED 28.04.2010 ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA PAGE; 03 OF 13 PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL DOCUMENT. 2. CLASS OF CHECK A,B,C NOTE:ESTATE SIDCUL, HARIDWAR (U.P.) PACKAGE: LT SWITCHGEAR ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SL CHARACTERISTICS/ ITEMS TYPE OF INSTRUM CLASS QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS SHALL NOT PROCEEDED TILL IT IS WITNESSED AND OF NO. CHECK ENT FREQUENCY CLEARED IN WRITING. SR- SITE CHECK REGISTER ;TR = TEST REPORT; TC- MANUFACTURER SIGNATURE SIGNATURE TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK NAME & SIGN OF APPROVING AUTHORITY AND SEAL REVIEWED BY
CONTRACTOR: ITEMS: LT SWITCHGEAR LEGEND:1. RECORD IDENTIFIED SUB CONTRACTOR: C&S ELECTRIC LTD.WITH TICK(X) SHALL
CONTRACT No. - 4500018188
NI/ J2648/ 800
No. - 4500018188
REMARKS
NI/ J2648/ 800
No. - 4500018188
REMARKS
SEAL
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II)
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 IV ERECTION: 1 CHECK THAT PRE LAYOUT SURVEY HAS BEEN CARRIED OUT AND NECESSARY MODIFICATION DONE TO VERIFY THE POSITION OF VARIOUS EQUIPMENTS TO BE CONNECTED. LEVEL OF FLOOR AND POSITION OF FOUNDATION BLOCKS & CUTOUTS. 2 CHECK THAT ONLY REQUIRED ASSEMBLIES AND COMPONENT ARE BROUGHT TO ERECTION SITE AT PARTICULAR STAGE. 3 CHECK THAT UNIPACKING THE PANEL AND ROLLING ON FOUNDATION IS DONE IN PROPER WAY. VISUAL C ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUM CHECK ENT 2 3 4 CLASS
PACKAGE: LT SWITCHGEAR QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS FREQUENCY OF CHECK 6 100% 7 AS PER APPROVED LAYOUT DRAWINGS 8 SITE LOG BOOK
REMARKS
VISUAL
100%
APPROVED DRAWINGS
ISSUE RECORD
VISUAL
100%
INSTRUCTION MANUAL
ISSUE RECORD
4 CHECK THAT THE LIFTING CEILLING CRANE ARE PUT PROPERLY TO AVOID ANY DISTORTION AND ALSO ENSURE TEMPORARY SUPPORT FOR SAFE LOADING AS MAY BE NECESSARY ARE READY BEFORE LIFTING THE ASSEMBLIES. 5 CHECK THAT THE CUBICLES ARE LIFTED ONLY BY MEANS OF LIFTING HOOK PROVIDED ON TOP. 6 CHECK THAT PROPER TOOLS AND TACKLE AND METHODS ARE USED FOR TRANSPORTING TO ERECTION SITE.
VISUAL
100%
INSTRUCTION MANUAL
VISUAL
100%
INSTRUCTION MANUAL
VISUAL
100%
INSTRUCTION MANUAL
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FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUM CHECK ENT CLASS
CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 04 OF 13 REMARKS
CONTRACTOR
CONTRACTOR
SIGNATURE
SIGNATURE
PACKAGE: LT SWITCHGEAR QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS FREQUENCY OF CHECK LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENT. 2. FOR ADANI USE DOC. NO.: CLASS OF CHECK - A,B,C NOTE:ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK NAME & SIGN OF APPROVING AUTHORITY AND SEAL REVIEWED BY
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUM CHECK ENT 3 4 MEASUREM MEASURI ENT NG TAPE VISUAL CLASS
QUANTUM/ FREQUENCY OF CHECK 6 100%
REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS
REMARKS
2 7 CHECK THAT PANEL IS PLACED ON FOUNDATION PROPERLY AS PER DRAWING 8 CHECK CORRECTNESS OF PANELS AFTER JOINING OF SHIPPING SECTIONS
5 B
7 AS PER APPROVED LAYOUT DRAWINGS
100%
INSTRUCTION MANUAL
SITE LOG BOOK
9 CHECK THAT GASKET IS PROVIDED BETWEEN TO SHIPPING SECTIONS 10 CHECK THE EARTHING OF VARIOUS CUBICLES WITH MAIN EARTHING GRID AS PER APPROVED EARTHING LAYOUT DRAWINGS 11 CHECK THE POWER & CONTROL TERMINATION AS APPROVED EXTERNAL CONNECTION DIAGRAM. 12 CHECK ALL COMPONENTS AS PER DRAWING ARE AVAILABLE AND PROPERLY FITTED. 13 CHECK THE PHYSICAL CONDITION OF INSIDE CONNECTION AND OTHER COMPONENTS RECORD DAMAGE/ DISPLACEMENT IF ANY. 14 CHECK ALL THE BUSBAR SUPPORTS ARE INTACT AND HAVE NOT BEEN DAMAGED IN TRANSIT
VISUAL
100%
INSTRUCTION MANUAL
SITE LOG BOOK
VISUAL
100%
EARTHING LAYOUT DRAWING
SITE LOG BOOK
VISUAL
100%
APPROVED EXTERNAL CONNECTION DRAWING
SITE LOG BOOK
VISUAL
100%
BILL OF MATERIAL
SITE LOG BOOK
VISUAL
100%
APPROVED SLD, GA, SCHEME DRAWING
SITE LOG BOOK
VISUAL
100%
APPROVED SLD, GA, SCHEME DRAWING
SITE LOG BOOK
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA FOR ADANI USE DOCUMENT. 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SRSITE REGISTER ;TR = TEST REPORT; TCMANUFACTURER TEST CERTIFICATE; LR = LAB REPORT,
DOC. NO.:
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL
1. RECORD IDENTIFIED WITH TICK(X) SHALL ESTATE SIDCUL, LEGEND:HARIDWAR (U.P.) ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA SL CHARACTERISTICS/ ITEMS TYPE OF INSTRUM CLASS QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS DOCUMENT. NO. CHECK ENT FREQUENCY OF 2. CLASS OF CHECK - A,B,C CHECK CONTRACTOR CONTRACTOR NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SRSITE REGISTER ;TR = TEST REPORT; TCSIGNATURE SIGNATURE MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, NAME & SIGN OF APPROVING AUTHORITY AND SEAL REVIEWED BY LB = LOG BOOK
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 3 4 MEASUREM SPANNER/ ENT TORQUE WRENCH VISUAL AIR BLOWER/ VACCUM CLEANER CLASS
REMARKS
1 2 15 CHECK THAT ALL FISH PLATES OF MAIN CONTROL AND EARTH BUS BARS ARE TIGHTENED PROPERLY 16 CHECK THAT THOROUGH CLEANING OF INSULATORS/ BUSBARS SUPPORT IS DONE
5 C
7 INSTRUCTION MANUAL
8 SITE LOG BOOK
100%
17 CHECK THAT ALL DOORS AND COVERS OF PANELS ARE CLOSED. 18 CHECK PROPER EARTH BUSBAR IS CONNECTED TO PLANTS MAIN EARTHING AT TWO SEPERATE POINTS 19 CHECK THAT EQUIPMENTS BASE STRUCTURE IS PROPERLY TAG WELDED TO THE FOUNDATION 20 CHECK TIGHTNESS OF BOLTED JOINTS OF BUSBARS BY TORQUE WRENCH.
VISUAL
100%
VISUAL
100%
EARTHING LAYOUT DRAWING
SITE LOG BOOK
VISUAL
100%
SITE LOG BOOK
VISUAL
100%
INSTRUCTION MANUAL
M6: 0.30-0.70 Kgf-m; M8: 1.25-2.50 Kgf-m; M10: 2.50-4.00 Kgf-m; M12: 4.30- 7.10 Kgf-m; SITE LOG BOOK
21 COMPONENTS OF ALL INSTALLATION OF COMPLETE SWITCHGEAR SYSTEM AT ALL LOCATION
VISUAL
100%
APPROVED GA, SLD, SCHEME DRAWING
CONTRACTOR
CONTRACTOR
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENT. 2. FOR ADANI USE CLASS OF CHECK - A,B,C NOTE:ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK
DOC. NO.:
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010 CONTRACT No. - 4500018188 DATED 28.04.2010
CONTRACTOR: ITEMS: LT SWITCHGEAR LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL SUB CONTRACTOR: C&S ELECTRIC LTD. ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA
DOCUMENT. 2. PAGE; 06 OF 13 PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL CLASS OF CHECK - A,B,C NOTE:ESTATE SIDCUL, ALL HARIDWAR (U.P.) 'B' CHECKS SHALL BE CHP AND WORK CLASS'A'AND SL CHARACTERISTICS/ ITEMS TYPENOT OF PROCEEDED INSTRUME TILL CLASS QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS SHALL IT IS WITNESSED AND NO. CHECK IN WRITING. NT FREQUENCY CLEARED SR- SITE OF CHECK REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK SIGNATURE SIGNATURE NAME & SIGN OF APPROVING AUTHORITY AND SEAL REVIEWED BY
REMARKS
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 V ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 2 PRECOMMISSIONING: 1 CHECK CLEANING OF POWER AND CONTROL TERMINATION. 2 CHECK ALL COMPONENTS THAT ARE MOUNTED ON THE PANEL ARE AS PER APPROVED DRAWINGS. 3 4 CLASS
QUANTUM/ FREQUENCY OF CHECK 6
REMARKS
VISUAL
100%
PHYSICAL VERIFICATION
SITE LOG BOOK
VISUAL
100%
BILL OF MATERIAL/ DRAWINGS
3 CHECK ALL THE TERMINAL DETAILS AS PER APPROVED TERMINALS DRAWINGS
VISUAL
100%
TERMINAL DRAWING
4 TORQUE MEASUREMENT AND CHECK TIGHTNESS OF ACCESSIBLE BOLTED JOINT BY TORQUE WRENCH
TEST
TORQUE WRENCH
100%
INSTRUCTION MANUAL
5 CHECK ALL THE WIRING IS DONE AS PER APPLICABLE WIRING DIAGRAM.
VISUAL/ ELEC
100%
WIRING DIAGRAM
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA FOR ADANI USE DOCUMENT. 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK
DOC. NO.:
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REV. 00
DATE: 11.05.2010
PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESTATE SIDCUL, HARIDWAR (U.P.) ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA SL CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CLASS QUANTUM/ DOCUMENT. NO. CHECKOF CHECK NT - A,B,C FREQUENCY OF 2. CLASS CHECK NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND CONTRACTOR CONTRACTOR WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK
REMARKS
SIGNATURE
SIGNATURE
REVIEWED BY
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FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 A CIRCUIT BREAKER: 1 CHECK ALIGNMENT OF BREAKER DRAWOUT ARRANGEMENT FOR FREE MOVEMENT. 2 CHECK CONTINUITY OF CONTROL WIRING FOR CORRECTNESS 3 CHECK CORRECT OPERATION OF THE SHUTTERS 4 MANUAL OPERATION OF BREAKER 5 POWER CLOSING/ OPENING OPERATION MANUALLY AND ELECTRICALLY PHYSICAL A ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 2 3 4 CLASS
QUANTUM/ FREQUENCY OF CHECK 6
REMARKS
100%
IEC-947, GUARANTEED DATA/ OPERATION MANUAL/ APPROVED DRAWINGS. ..DO..
MFGR. TC
ELECTRICAL
100%
MFGR. TC
PHYSICAL
100%
..DO..
MFGR. TC
PHYSICAL PHYSICAL/ ELEC
A A
100% 100%
..DO.. ..DO..
MFGR. TC MFGR. TC
6 TRIP FREE AND ANTI PUMPING OPERATION 7 IR VALUE OF CONTACTS
ELECTRICAL
100%
..DO..
MFGR. TC
ELECTRICAL
100%
..DO..
MFGR. TC
CONTRACTOR SIGNATURE
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENT. FOR ADANI USE 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK REVIEWED BY
DOC. NO.:
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 3 ELECTRICAL/ PHYSICAL 4 CLASS
REMARKS
2 8 CHECK ELECTRICAL AND MECHANICAL INTERLOCKS PROVIDED
5 A
7 IEC-947, GUARANTEED DATA/ OPERATION MANUAL/ APPROVED DRAWINGS. ..DO..
8 MFGR. TC
9 CHECK SPRING CHARGING MOTOR ELECTRICAL CORRECT OPERATION OF LIMIT SWITCH 10 FUNCTIONAL TESTS ELECTRICAL
100%
MFGR. TC
100%
..DO..
MFGR. TC
CURRENT TRANSFORMERS 1 VISUAL INSPECTION VISUAL A 100% SPECS/ APPROVED DRAWING MFGR. TC
2 RATIO TEST
ELECTRICAL CURRENT INJECTION SET ELECTRICAL MEGGER
5%
IEC-185/ APPROVED DRAWING
MFGR. TC
3 IR VALUE
100%
..DO.. ..DO..
MFGR. TC
4 WIRING CONNECTION
VISUAL
100%
MFGR. TC
CONTRACTOR
CONTRACTOR
SIGNATURE
SIGNATURE
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENT. FOR ADANI USE 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SRSITE REGISTER ;TR = TEST REPORT; TCMANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK REVIEWED BY
DOC. NO.:
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 C ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 2 VOLTAGE TRANSFORMERS 1 VISUAL INSPECTION 2 RATIO TEST 3 VISUAL ELECTRICAL VARIABLE VOLTAGE ELECTRICAL MEGGER VISUAL 4 CLASS
QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FREQUENCY OF CHECK 6 100% 100% 7 IEC-186 SPECS/ APPROVED DRAWINGS ..DO..
FORMAT OF RECORDS 8 MFGR. TC MFGR. TC
REMARKS
5 A A
3 IR VALUE 4 LINE CONNECTION AS PER CONNECTION DIAGRAM
A A
100% 100%
APPROVED DRAWING ..DO..
MFGR. TC MFGR. TC
CUBICLE WIRING 1 CONTINUITY TEST CHECKING OF WIRING ELECTRICAL AS PER DRAWING, CHECKING OF INTERCONNECTIONS BETWEEN PANELS/ EQUIPMENT 2 FUNCTION CHECK OF CONTROL ELECTRICAL CIRCUITS INCLUDING CLOSING TRIPPING CONTROL, INTERLOCK & ALARM CKT A 100% ..DO.. SITE LOG BOOK
100%
..DO..
SITE LOG BOOK
PROTECTION RELAY 1 CHECK WIRING CONNECTION 2 CHECK OPERATING CHARACTERISTICS BY SECONDARY INJECTION 3 CHECK OPERATION OF ELECTRICAL & MECHANICAL TARGET VISUAL ELECTRICAL A A 100% 5% ..DO.. ..DO.. SITE LOG BOOK SITE LOG BOOK
PHYSICAL
5%
..DO..
SITE LOG BOOK
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN FOR ADANI USE QA DOCUMENT. 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TCMANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK
DOC. NO.:
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL
RECORD IDENTIFIED WITH TICK(X) ESTATE SIDCUL, LEGEND:HARIDWAR1. (U.P.) SHALL BE INCLUDED IN REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD SL CHARACTERISTICS/ ITEMS TYPEESSENTIALLY OF INSTRUME CLASS BY SUPPLIER QUANTUM/ FORMAT OF QA DOCUMENT. NO. CHECK NT FREQUENCY RECORDS 2. CLASS OF CHECK - A,B,C OF CHECK NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP CONTRACTOR CONTRACTOR AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TCSIGNATURE SIGNATURE MANUFACTURER TEST CERTIFICATE; LR = LAB NAME & SIGN OF APPROVING AUTHORITY AND SEAL REVIEWED BY REPORT, LB = LOG BOOK
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 4 RELAY SETTING 5 CHECK VT & CT CONNECTION F METERS 1 FUNCTIONAL CHECK OF METERS BY CURRENT INJECTION 2 CHECK VT & CT CONNECTION 3 CALIBRATION ELECTRICAL STANDARD METER PHYSICAL ELECTRICAL CURRENT INJECTION SET/ VARIABLE VOLTAGE SOURCE A ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUMENT CHECK 2 3 PHYSICAL PHYSICAL 4 CLASS
QUANTUM/ FREQUENCY OF CHECK 6 100% 100%
REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD
FORMAT OF RECORDS 8 SITE LOG BOOK SITE LOG BOOK
REMARKS
5 A A
7 APPROVED DRAWING ..DO..
5%
SUPPLIERS CERTIFICATE
SITE LOG BOOK
A A
100% 5%
APPROVED DRAWING SUPPLIERS CERTIFICATES
SITE LOG BOOK SITE LOG BOOK
CONTACTORS 1 CHECK VOLTAGE OF COIL 2 CHECK MINIMUM PICK UP & DROP OFF VOLTAGE OF COIL PHYSICAL ELECTRICAL A A 100% 5% IEC-947 IEC-947 SITE LOG BOOK SITE LOG BOOK
VI
COMMISSIONING GENERAL 1 CHECK NAME PLATE DETAIL ACCORDING TO APPROVED DRAWING 2 CHECK FOR PHYSICAL DAMAGE VISUAL A 100% APPROVED DRAWING SITE LOG BOOK
VISUAL
100%
PHYSICAL
CONTRACTOR
CONTRACTOR
LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA DOCUMENT. FOR ADANI USE 2. CLASS OF CHECK - A,B,C NOTE:- ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND WORK SHALL NOT PROCEEDED TILL IT IS WITNESSED AND CLEARED IN WRITING. SR- SITE REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK
DOC. NO.:
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010 CONTRACT No. - 4500018188 DATED 28.04.2010
CONTRACTOR: ITEMS: LT SWITCHGEAR LEGEND:- 1. RECORD IDENTIFIED WITH TICK(X) SHALL SUB CONTRACTOR: C&S ELECTRIC LTD. ESSENTIALLY BE INCLUDED BY SUPPLIER IN QA
DOCUMENT. PAGE; 11 OF 13 PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL 2. CLASS OF CHECK - A,B,C ESTATE SIDCUL, NOTE:HARIDWAR (U.P.) ALL CLASS'A'AND 'B' CHECKS SHALL BE CHP AND SL CHARACTERISTICS/ ITEMS TYPE OF NOT INSTRUMENT CLASS QUANTUM/ REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF WORK SHALL PROCEEDED TILL IT IS WITNESSED NO. CHECK FREQUENCY OF RECORDS AND CLEARED IN WRITING. SR- SITE CHECK REGISTER ;TR = TEST REPORT; TC- MANUFACTURER TEST CERTIFICATE; LR = LAB REPORT, LB = LOG BOOK SIGNATURE SIGNATURE NAME & SIGN OF APPROVING AUTHORITY AND SEAL REVIEWED BY
REMARKS
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. 1 ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 3 4 MECHANICAL SCREW DRIVER/ TORQUE VISUAL VISUAL CLASS
FORMAT OF RECORDS 8 SITE LOG BOOK
REMARKS
2 3 CHECK TIGHTNESS OF ALL BOLTS, CLAMPS AND CONNECTING TERMINALS
5 A
7 INSTRUCTION MANUAL
4 CHECK EARTH CONNECTION 5 CHECK CLEANLINESS OF INSULATORS/ BUS BAR SUPPORTS 6 CHECK HEATERS ARE PROVIDED 7 CHECK ALL PROTECTION RELAYS SETTING IS CORRECT 8 CHECK ALL PROTECTION RELAYS ETC. AND THEIR TESTING RESULTS ARE SATISFACTORY 9 CHECK THAT ALL CT SHORTINGS ARE REMOVED AND CONNECTED TO AMMETER RELAY
A A
100% 100%
APPROVED DRAWING PHYSICAL VERIFICATION
VISUAL MECHANICAL SCREW DRIVER ELECTRICAL RELAY TESTER
A A
100% 100%
APPROVED DRAWING DESIGN DATA
100%
MANUFACTURER GURANTEED PARTICULARS
SITE LOG BOOK
MECHANICAL SCREW DRIVER
100%
APPROVED DRAWINGS
SITE LOG BOOK
DOC. NO.:
CUSTOMER: PROJECT:
FIELD QUALITY PLAN
REV. 00
DATE: 11.05.2010

PLOT NO.1A/ 3 , SEC. 8C, INTEGRATED INDUSTRIAL SL NO. ESTATE SIDCUL, HARIDWAR (U.P.) CHARACTERISTICS/ ITEMS TYPE OF INSTRUME CHECK NT 3 VISUAL/ ELECTRICAL 4 CLASS
FORMAT OF RECORDS 8 SITE LOG BOOK
REMARKS
1 2 10 CHECK MECHANICAL/ELECTRICAL INTERLOCKING OF COMPONENTS IS IN ORDER 11 CHECK THAT ALL DOORS AND COVERS OF EQUIPMENT ARE CLOSED PROPERLY 12 CHECK IR VALUE OF EQUIPMENT 13 CHECK THAT ALL FEEDERS ARE OFF 14 CHECK THAT ALL POWER AND CONTROL CABLE TERMINATION ARE CORRECT AND FULLY TIGHTNESS AT BOTH ENDS
5 A
7 APPROVED DRAWINGS
VISUAL
100%
SITE LOG BOOK
ELECTRICAL VISUAL PHYSICAL
MEGGER
A A A
100% 100% 100%
IEC-947
INSTRUCTION MANUAL
SITE LOG BOOK
15 IR-HV-IR TEST
ELECTRICAL
MEGGER/ HV TESTER
100%
INSTRUCTION MANUAL
DOC. NO.:

Field Qp-j2648 LT Switch Gear C&s

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Field Qp-j2648 LT Switch Gear C&s

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CUSTOMER: PROJECT:

ADANI POWER MAHARASHTRA LTD.

FQP NO.ADANI/ J2648/ 800

FIELD QUALITY PLAN

TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II) DATE: 11.05.2010

CONTRACTOR: SUB CONTRACTOR: C&S ELECTRIC LTD.

CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 01 OF 13

PACKAGE: LT SWITCHGEAR QUANTUMM OF REFERENCE DOCUMENTS AND ACCEPTANCE NORMS CHECK 6 7

THERE SHOULD NOT BE ANY DAMAGE TO CASE

MATERIAL RECEIPT REGISTER AS PER DELIVERY CHALLAN

2 CHECK CASE CONDITIONS

3 CHECK THAT ONLY REQUIRED EQUIPMENT IS BROUGHT TO SITE FOR ERECTION

NAME & SIGN OF APPROVING AUTHORITY AND SEAL

NI/ J2648/ 800

ADANI POWER MAHARASHTRA LTD.

FIELD QUALITY PLAN

FQP NO.ADANI/ J2648/ 800 REV. 00

TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II) DATE: 11.05.2010

CONTRACTOR: SUB CONTRACTOR: C&S ELECTRIC LTD.

CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 02 OF 13

2 4 FOR EASY IDENTIFICATION MARKS OR TAGS ARE KEPT INTACT

DRAWINGS/ STORAGE INSTRUCTION

SITE SHOULD BE FULLY CLEARED AND ALL CIVIL WORK IS COMPLETED.

NAME & SIGN OF APPROVING AUTHORITY AND SEAL

NI/ J2648/ 800

ADANI POWER MAHARASHTRA LTD.

FQP NO.ADANI/ J2648/ 800

FIELD QUALITY PLAN

TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II) DATE: 11.05.2010

CONTRACTOR: SUB CONTRACTOR: C&S ELECTRIC LTD.

CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 03 OF 13

SITE LOG BOOK

SITE LOG BOOK

ADANI POWER MAHARASHTRA LTD.

FQP NO.ADANI/ J2648/ 800

FIELD QUALITY PLAN

TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II) DATE: 11.05.2010

CONTRACT No. - 4500018188

NI/ J2648/ 800

NI/ J2648/ 800

ADANI POWER MAHARASHTRA LTD.

FQP NO.ADANI/ J2648/ 800

FIELD QUALITY PLAN

TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II)

CONTRACTOR: SUB CONTRACTOR: C&S ELECTRIC LTD.

CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 04 OF 13

ADANI POWER MAHARASHTRA LTD.

FQP NO.ADANI/ J2648/ 800

FIELD QUALITY PLAN

TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II)

CONTRACTOR: SUB CONTRACTOR: C&S ELECTRIC LTD.

CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 04 OF 13 REMARKS

ADANI POWER MAHARASHTRA LTD.

FQP NO.ADANI/ J2648/ 800

FIELD QUALITY PLAN

TIRORA THERMAL POWER PROJECT,1980MW(2X660MW PHASE-I+1X660MW PHASE-II)

CONTRACTOR: SUB CONTRACTOR: C&S ELECTRIC LTD.

CONTRACT No. - 4500018188 DATED 28.04.2010 PAGE; 05 OF 13

QUANTUM/ FREQUENCY OF CHECK 6 100%

REFERENCE DOCUMENTS AND ACCEPTANCE STANDARD FORMAT OF RECORDS

7 AS PER APPROVED LAYOUT DRAWINGS

SITE LOG BOOK

SITE LOG BOOK