Deaerator Design Calculation Report

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CALCULATION SHEET FOR SPINNING-MEMBRANE DEAERATOR

(JOB NO.: 86811-345) (DRAWING NO.: HMC-250(13)-00. REV. 0)
3 2 1 0 REVISION DATE DESCRIPTION DESIGNED BY ENGINEER TECHNOLOGY DEPT. MANAGER
QINGDAO CHANGLONG POWER EQUIPMENT Co. Ltd .
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TABLE OF CONTENTS
1 2 3 4 5 6 7 8 9 10 11 12 13
DESIGN DATA MAX. ALLOWABLE STRESS AT DESIGN TEMPERATURE THICKNESS OF CYLINDRICAL SHELL UNDER INTERAL PRESSURE THICKNESS OF ELLIPSOIDAL HEADS, PRESSURE ON CONCAVE SIDE THICKNESS OF NOZZLE NECK UNDER INTERNAL PRESSURE MAX. ALLOWABLE WORKING PRESSURE HYDROSTATIC TEST PRESSURE AND TEMPERATURE REINFORCEMENT FOR OPENINGS PRESSURE-TEMPERATURE RATING FOR ASME FLANGE THE CALCULATION OF LIFTING LUG CHECK FOR STRENGTH AND STABILITY OF THE HORIZONTAL VESSEL CHECK FOR POST WELD HEAT TREATMENT EVALUATION OF IMPACT TEST REQUIREMENT
3 6 7 9 12 21 22 23 139 140 148 152 152
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1. DESIGN DATA:
ASME BOILER AND PRESSURE VESSELS CODE APPLICABLE CODE (1) CUSTOMER SPECIFICATION PED 97/23/EC DOC. NO. (2) (3) (4) (5) (6) (7) (8) DESIGN PRESSURE DESIGN TEMPERATURE TYPE OF JOINTS OF CATEGORIES A AND B RADIOGRAPHY JOINT EFFICIENCY CORROSION ALLOWANCE(TANK/TOWER) MATERIAL 2011-83-1-86811-345-0/Rev 0 SECTION DIVSION 1 2010 EDITION AND
INTERNAL 0.65 MPa 300 TYPE NO.1 SPOT PER UW-11(b) SHELL: 0.85, HEAD: 0.85, SHELL to HEAD: 0.85 2.6 mm / 3.5 mm. SHELL & HEAD :SA-516MGr.485 NOZZLE: SA-106Gr.B FLANGE: SA-105M
(9)
MAX.
ALLOWABLE
STRESS
AT
DESIGN
SA-105: 129.3MPa at 300 SA-106Gr.B: 125.3MPa at 300 SA-516MGr.485: 136MPa at 300
TEMPERATURE(SEE TABLE 2.1 )
(10) (11) (12) (13) (14) (15)
HEAD TYPE CAPACITY (TANK / TOWER) SERVICE FLUID MIN. SERVICE TEMPERATURE THE LOADING CONSIDERED IN DESIGNING VESSEL DIMENSIONS
2:1 Standard Ellipsoidal Head 64.9 m3 /6.7 m3 WATER AND STEAM (no lethal) -10 SEE TABLE 1-1 SEE FIG. 1-1
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TABLE 1.1 LOADING CONSIDERED IN DESIGNING

DEAERATORS TANK DEAERATORS TOWER
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Description Internal pressure External pressure Weight of vessel Weight of normal contents under operation conditions Weight of normal contents under test conditions Superimposed static reactions from weight of attached equipment The attachments of internals The attachments of vessel supports (skirt, legs, saddles etc.) The attachments of hanger Cyclic and dynamic reactions due to pressure Cyclic and dynamic reactions due to thermal variations Cyclic and dynamic reactions due to equipment mounted on the vessel Cyclic and dynamic reactions due to mechanical loadings Wind reactions Snow reactions Seismic reactions Impact reactions, such as those due to fluid shock Temperature gradients Differential thermal expansion Abnormal pressure, such as those caused by deflagration Test pressure and coincident static head acting during the test (See UG-99)
Yes [] [ ] [] [] [] [ ] [ ] [] [] [ ] [ ] [ ] [ ] [ [ [ [ [ [ [ ] ] ] ] ] ] ]
No [ ] [] [ ] [ ] [ ] [] [] [ ] [ ] [] [] [] [] [] [] [] [] [] [] [] [ ]
Yes [] [ ] [] [ ] [] [ ] [ ] [] [] [ ] [ ] [ ] [ ] [ [ [ [ [ [ [ ] ] ] ] ] ] ]
No [ ] [] [ ] [ ] [ ] [] [] [ ] [ ] [] [] [] [] [] [] [] [] [] [] [] [ ]
[ ]
[ ]
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LIST OF NOZZLES TABLE 1.2

NOZZLE A1 A2 B C1-2 D1-2 E F G H I J K L M N O P1-2 Q R S T1-2 NO. QTY 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 SIZE DN500 DN450 DN200 DN80 DN150 DN100 DN150 DN80 DN200 DN150 DN80 DN200 DN100 DN80 DN150 DN250 DN10 DN200 DN250 DN100 DN50 TYPE CLASS150 SO RF CLASS150 SO RF WELDING WELDING CLASS150 SO RF WELDING CLASS150 SO RF CLASS150 SO RF WELDING WELDING WELDING WELDING WELDING WELDING WELDING WELDING WELDING WELDING WELDING WELDING CLASS150 SO.RF DESCRIPTION MANHOLE MANHOLE STEAM CONNECT NOZZLE RECYCLING NOZZLE SAFETY VALVE NOZZLE HP DRAIN INLET CHECK-UP NOZZLE EXHAUST NOZZLE FEED WATER INLET SUPPLY WATER INLET
SECONDARY STEAM INLET
REMARKS SA-516MGr.485 SA-516MGr.485 SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B
STEAM INLET
STEAM LEAKING FROM GATE POLE
REBOILING NOZZLE OUTFALL NOZZLE

DEAERATED WATER OURLET SAMPLING WATER NOZZLE WATER CONNECT NOZZLE DEAERATED WATER OURLET HIGH LEVEL ELECTRIC OFFLET
ELECTRIC CONTACT LEVEL GAUGE NOZZLE
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NOZZLE U1-4 V1-2 V3 W1-2 W3 X1-2 Y1 Z1-2 Y2
NO.
QTY 4 2 1 2 1 2 1 2 1
SIZE DN50 DN20 DN20 DN15 DN10 DN50 DN100 DN50 DN80
TYPE CLASS150 SO RF
INTERNAL THREAD INTERNAL THREAD INTERNAL THREAD
DESCRIPTION EQUALIZER NOZZLE

BIMETALLIC THERMOMETER NOZZLE
REMARKS SA-106Gr.B SA-105M SA-105M SA-105M SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B SA-106Gr.B
RESISTANCE THERMOMETER NOZZLE
PRESSURE GAUGE
PRESSURE SIGNAL NOZZLE
WELDING CLASS150 PL. RF WELDING CLASS150 SO RF WELDING
LEVEL GAUGE NOZZLE

DRAIN INLET
ELECTRIC CONTACT LEVEL GAUGE NOZZLE
WATER FROM SLAG-COOLER INLET
Note: Bolt holes of flanges shall straddle center line of the vessel.
FIG.1-1 Brief Drawing of Shell
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2. MAX. ALLOWABLE STRESS AT DESIGN TEMPERATURE TABLE 2.1

ALLOWABLE STRESS VALUE (MPa) ASME 300 SHELL AND HEAD MATERIAL SA-516MGr.485 PIPE MATERIAL SA-106Gr.B FLANGE MATERIAL SA-105 BOLT MATERIAL SA-193.B7 136 118 129 130 20 138 118 138 130 PED 300 136 125.3 129.3 287 20 174.6 160.6 165.3 287 YIELD STRENGTH VALUE (MPa) ASME 300 204 188 194 595 20 262 241 248 724 300 483 414 483 689 TENSILE STRENGTH VALUE (MPa) ASME 20 483 414 483 689
/NOTE: 1 PED/97/23/EC :
MATERIAL ALLOWANCE STRESS VALUE IS IN ACCORDANCE WITH PED/97/23/EC REGULATION ANNEX : 1. /FOR MATERIAL SA-516MGr.485: Re/t=204MPa, Rm/20=483MPa, Sd=MIN{Re/t2/3, Rm/205/12}=136 MPa 2. /FOR MATERIAL SA-106Gr.B: Re/t=188MPa, Rm/20=414MPa, Sd=MIN{Re/t 2/3, Rm/205/12}=125.3 MPa 3. /FOR MATERIAL SA-105: Re/t=194MPa, Rm/20=483MPa, Sd=MIN{Re/t2/3, Rm/20 5/12}=129.3 MPa 4. /FOR MATERIAL SA-193.B7: Re/t=595MPa, Rm/20=689MPa, Sd=MIN{Re/t2/3, Rm/20 5/12}=287 MPa
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3. THICKNESS OF CYLINDRICAL SHELL UNDER INTERNAL PRESSURE 3-1 DEAERATORS TANK: ASME SEC. DIV.1 UG-27 z Part z Design pressure z Design temperature z Material z Maximum allowable stress value at design temperature Sd z Maximum allowable stress value at test temperature z Height to point under consideration z Density of test medium (water) at test temperature z Type of welded joints in TABLE UW-12 z Radiographic examination St H (MPa) (MPa) (m) P (MPa) () : : : : : : : : : : Shell of tank 0.65 300
SA-516MGr.485
136 174.6 6.769 1000 Type No. (1)

SPOT Per UW-11(b)
(kg/m3)
z Joint efficiency (specified in UW-12) z Negative Deviation: z Corrosion allowance (designated by customer) z Nominal shell thickness z Inside radius corroded z Final center line radius z Original center line radius (specified in UCS-79) z Shell length z Total weight z Reaction at each saddle z Head depth z Saddle to tangent line (1)
E C1 C2 tn R (mm) (mm) (mm) (mm)
: : :
0.85 0.3 2.6 16
: : : : : : : :
1402.6 1408 (Infinity 9280 95000 465975 700 1140
Rf (mm) Ro (mm) L (mm) WT (kg) Q (N) H (mm) A (mm)
Thickness calculation for shells under internal pressure with supplemental loading. Here three cases must be investigated: (a) (b) circumferential stress due to internal pressure longitudinal tensile stress due to bending must be added to the longitudinal stress due to
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internal pressure. (c) Longitudinal compressive stress due to bending.
Case 1 circumferential tensile stress. In this horizontal vessel; the equation in UG-27 (c)(1) is used: P = 0.65 + gH/106 = 0.65 + 10009.816.769/106 = 0.7165 MPa
t1 =
PR 0.7165 1402.6 = = 8.73mm S d E 0.6 P 136 0.85 0.6 0.7165
Case 2 longitudinal tensile stress. The following equation combines longitudinal tensile stress due to pressure with the longitudinal tensile stress due to bending at the midpoint between two saddles:
2( R 2 H 2 ) 1+ 2 QL 4A PR L t2 = 4H L 2SE + 0.4 P 4 R 2 SE 1+ 3L
=
0.7165 1402.6 2 136 0.85 + 0.4 0.7165
2(1402.62 7002 ) 1+ 2 465975 9280 4 1140 9280 4 700 4 9280 1402.62 136 0.85 1+ 3 9280
= 4.35 1.514(0.9242-0.4914) = 4.35 0.656 = 5.006 mm Case 3 Longitudinal compressive stress. First determine the allowable compressive stress [see UG-23(b)] A=
0.125 0.125 = = 0.00141 RO / t 1418.6 / 16
B= 70 MPa (from Fig. CS-2) The general equation for thickness is the same as for longitudinal tensile stress except the pressure portion drops out since the most servere condition occurs when there is no pressure in the vessels.
2( R 2 H 2 ) 1 + 2 4 A QL L t3 = 2 4H 4 R SE L 1+ 3 L
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2(1402.62 7002 ) 1 + 2 465975 9280 4 1140 9280 = 4 700 4 9280 1402.6 2 70 0.85 1+ 3 9280
= 2.94(0.9242-0.4914) = 1.28 mm (2) Design thickness Required minimum shell thickness including allowance t = max(t1,t2,t3) + C1+C2 = 8.73+0.3+2.6 = 11.63 mm (3) Provided thickness Nominal thickness (mm) 16 > t (4) OK
Check minimum required thickness for paragraph UG-16 (b) (4) Minimum thickness required (including corrosion allowance) : 2.5 + 2.6 = 5.1 mm, nominal thickness is 16 mm > 5.1 mm, OK
(5)
Check extreme fiber elongation for paragraph UCS-79 Maximum allowable fiber elongation without post weld heat treatment is based on the following formula: For single curvature
r=
50t R f 50 16 1408 1 %= 1 % = 0.569% < 5% Rf R0 1408
None of the conditions in UCS-79 (1~5) apply, so no heat treatment after cold forming need to apply.
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3-2 DEAERATORS TOWER: ASME SEC. DIV.1 UG-27 z Part z Design pressure z Design temperature z Material z Maximum allowable stress value at design temperature Sd z Maximum allowable stress value at test temperature z Height to point under consideration z Density of test medium (water) at test temperature z Type of welded joints in TABLE UW-12 z Radiographic examination St H (MPa) (MPa) (m) P (MPa) () : : : : : : : : : : Shell of tower 0.65 300
SA-516MGr.485
136 174.6 2.950 1000 Type No. (1)

SPOT Per UW-11(b)
(kg/m3)
z Joint efficiency (specified in UW-12) z Negative Deviation: z Corrosion allowance (designated by customer) z Nominal shell thickness z Inside radius corroded z Final center line radius z Original center line radius (specified in UCS-79) (1)
E C1 C2 tn R (mm) (mm) (mm) (mm)
: : :
0.85 0.3 3.5 12
: : :
903.5 906 Infinity
Rf (mm) Ro (mm)
Required minimum shell thickness excluding allowance (circumferential stress) 0.385SE = 0.3851360.85=44.506> P (a) For design condition according to UG-27(b)&(c)
tmin 1 =
(b)
PR 0.65 903.5 = = 5.10mm S d E 0.6 P 136 0.85 0.6 0.65
For hydrostatic test condition
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tmin 2 =
PR (9.81H / 106 ) R + St E 0.6 P St E 0.6(9.81H / 106 )
0.65 903.5 9.81 2.95 1000 / 106 903.5 = + 174.6 0.85 0.6 0.65 174.6 0.85 0.6 (9.81 2.95 1000 / 106 ) = 3.97 + 0.15 = 4.12mm
(2) Design thickness Required minimum shell thickness including allowance T = max(tmin1,tmin2)+C1+C2 = 5.10 + 0.3 + 3.5 = 8.9 mm (3) Provided thickness Nominal thickness (mm) 12 > t (4) OK
Check minimum required thickness for paragraph UG-16 (b) (4) Minimum thickness required (including corrosion allowance) : 2.5 + 3.5 = 6.0 mm, nominal thickness is 12 mm> 6.0 mm, OK
(5)
Check extreme fiber elongation for paragraph UCS-79 Maximum allowable fiber elongation without post weld heat treatment is based on the following formula: For single curvature
r=
50t R f 50 12 906 1 %= 1 % = 0.663% < 5% Rf R0 906
None of the conditions in UCS-79 (1~5) apply, so no heat treatment after cold forming need to apply.
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4. THICKNESS OF ELLIPSOIDAL HEAD, PRESSURE ON CONCAVE SIDE 4-1 DEAERATORS TANK: ASME SEC. DIV.1 UG-32
Part Design Design
: pressure temperature P (MPa) () : : : allowable stress value at design temperature allowable stress value at test temperature (left head) (right head) Sd St H H (MPa) (MPa) (m) (m) : : : : : : :
Heads of tank 0.65 300 SA-516MGr.485 136 174.6 6.769 6.769 1000 Type No. (1)
SPOT Per UW-11(b)
Material Maximum Maximum Height Height
to point under consideration to point under consideration
Density
of test medium at test temperature
(kg/m3)
Type of welded joints in TABLE UW-12 Radiographic examination
Weld
joining heads to shell
Type No. (1) SPOT UW-11(b) Per
Joint
efficiency (specified in UW-12(d))
E C1 C2 D R (mm) (mm) (mm)
: : :
0.85 0.3 2.6 2805.2
Negative Deviation:
Corrosion Inside Inside
allowance (designated by customer)
diameter of ellipsoidal head (corroded) spherical radius of hemispherical head final centerline radius (specified in UG-32(d)
: :
1402.6 2528
Crown
Rf (mm)
and UCS-79)
Knuckle
final centerline radius (specified in UG-32(d)
rf
(mm)
482.96
and UCS-79)
Original
center line radius (specified in UCS-79)
R0 (mm)
Infinity
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(1)
Required minimum head thickness Without joint, according to UW-12(d), E=0.85, L = 0.9D = 0.92805.2 = 2524.68 mm ts/L = 13.92/2524.68=0.00552 > 0.002 (a) For the left head according to UG-32(d) (a-1) for design condition Required minimum head thickness excluding allowance tmin according to UG-32(d)
tmin 1 =
PD 0.65 2805.2 = = 7.90mm 2S d E 0.2 P 2 136 0.85 0.2 0.65
(b) For the right head (b-1) for design condition Required minimum head thickness excluding allowance tmin
tmin 2 =
PD 0.65 2805.2 = = 7.90mm 2S d E 0.2 P 2 136 0.85 0.2 0.65
(b-2) for hydrostatic test condition (Due to same dimension for ellipsoidal heads, the bottom head will be applied for calculation)
tmin 3 = =
PD (9.81H / 106 ) D + 2St E 0.2 P 2St E 0.2(9.81H / 106 )
0.65 2805.2 9.81 6.769 1000 / 106 2805.2 + 2 174.6 0.85 0.2 0.65 2 174.6 0.85 0.2 (9.81 6.769 1000 / 106 ) = 6.15 + 0.63 = 6.78mm
(2) Design thickness Required minimum head thickness including allowance t= max(tmin1,tmin2,tmin3) + C1+C2 = 7.90 + 0.3 + 2.6 = 10.8 mm (3) Provided thickness Nominal thickness (mm) 16 Minimum thickness after forming (mm) 13.92 t OK (4) Check minimum head thickness for hemispherical head from paragraph UG-32 (b) & (f) 0.665SE = 0.665 136 0.85 = 76.874 MPa >P
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Required minimum hemispherical head thickness
tmin h =
PL 0.65 2524.68 = = 7.11mm 2SE 0.2 P 2 136 0.85 0.2 0.65
Tr = tminh/E= 7.11/0.85 = 8.37 mm < 13.92 mm OK

(5) Check minimum required thickness for paragraph UG-16(b)(4) Minimum thickness required (including corrosion allowance) : 2.5+2.6 = 5.1mm, minimum thickness after forming is 13.92 mm.> 5.1 mm (6) Check extreme fiber elongation for paragraph UCS-79 Maximum allowable fiber elongation without heat treatment is based on the following formula: For double curvature Crown radius elongation OK
r=
75t R f 75 16 2528 1 %= 1 % = 0.475% < 5% Rf R0 2528
Knuckle radius elongation
r=
rf 75t 75 16 482.96 1 %= 1 % = 2.49% < 5% rf R0 482.96
None of the conditions listed in UCS-79(d)(1) through (5) exist, so no heat treatment of heads after cold forming need to apply for SA-516MGr.485 (P-NO.1 Group NO.2).
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4-2
DEAERATORS TOWER: ASME SEC. DIV.1 UG-32
Part Design Design
: pressure temperature P (MPa) () : : : allowable stress value at design temperature allowable stress value at test temperature (bottom head) (top head) Sd St H H (MPa) (MPa) (m) (m) : : : : : : :
Heads of tower 0.65 300 SA-516MGr.485 136 174.6 3.437 0.787 1000 Type No. (1)
SPOT Per UW-11(b)
Material Maximum Maximum Height Height
to point under consideration to point under consideration
Density
of test medium at test temperature
(kg/m3)
Type of welded joints in TABLE UW-12 Radiographic examination
Weld
joining heads to shell
Type No. (1) SPOT UW-11(b) Per
Joint
efficiency (specified in UW-12(d))
E C1 C2 D R (mm) (mm) (mm)
: : :
0.85 0.3 3.5 1807
Negative Deviation:
Corrosion
Inside diameter of ellipsoidal head (corroded) Inside spherical radius of hemispherical head Crown final centerline radius and UCS-79)
Knuckle
: :
903.5 1626
(specified in UG-32(d)
Rf (mm)
final centerline radius (specified in UG-32(d)
rf
(mm)
311.22
and UCS-79)
Original
center line radius (specified in UCS-79)
R0 (mm)
Infinity
(1)
Required minimum head thickness Without joint, according to UW-12(d), E = 0.85, L=0.9D = 0.91807 = 1626.3mm
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ts/L = 10.44/1626.3 =0.00642 > 0.002 (a) For the top head according to UG-32(d)
according to UG-32(d)
(a-1) for design condition Required minimum head thickness excluding allowance tmin
tmin 1 =
PD 0.65 1807 = = 5.09mm 2S d E 0.2 P 2 136 0.85 0.2 0.65
(b) For the bottom head (b-1) for design condition Required minimum head thickness excluding allowance tmin
tmin 2 =
PD 0.65 1807 = = 5.09mm 2 S d E 0.2 P 2 136 0.85 0.2 0.65
(b-2) for hydrostatic test condition (Due to same dimension for ellipsoidal heads, the bottom head will be applied for calculation)
tmin 3 =
PD (9.81H / 106 ) D + 2St E 0.2 P 2St E 0.2(9.81H / 106 )
0.65 1807 9.81 3.437 1000 / 106 1807 = + 2 174.6 0.85 0.2 0.65 2 174.6 0.85 0.2 (9.81 3.437 1000 / 106 ) = 3.96 + 0.21 = 4.17 mm
(2) Design thickness Required minimum head thickness including allowance t=max(tmin1,tmin2,tmin3)+C1+C2= 5.09 + 0.3+3.5 = 8.89 mm (3) Provided thickness Nominal thickness (mm) 12 Minimum thickness after forming (mm) 10.44 t OK (4) Check minimum head thickness for hemispherical head from paragraph UG-32 (b) & (f) 0.665SE = 0.665 136 0.85 =76.874 MPa >P
Required minimum hemispherical head thickness
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tmin h =
PL 0.65 1626.3 = = 4.58mm 2SE 0.2 P 2 136 0.85 0.2 0.65
tr=tminh/E= 4.58/0.85 = 5.39 mm < 10.44 mm OK

(5) Check minimum required thickness for paragraph UG-16(b)(4) Minimum thickness required (including corrosion allowance) : 2.5 + 3.5 = 6.0 mm, minimum thickness after forming is 10.44 mm.> 6.0 mm (6) Check extreme fiber elongation for paragraph UCS-79 Maximum allowable fiber elongation without heat treatment is based on the following formula: For double curvature Crown radius elongation OK
r=
75t R f 75 12 1626 1 %= 1 % = 0.554% < 5% Rf R0 1626
Knuckle radius elongation
r=
r 75t 75 12 311.22 1 f %= 1 % = 2.892% < 5% rf R0 311.22
None of the conditions listed in UCS-79(d)(1) through (5) exist, so no heat treatment of heads after cold forming need to apply for SA-516MGr.485 (P-NO.1 Group NO.2).
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5. THICKNESS OF NOZZLE NECK INTERNAL PRESSURE 5-1 DEAERATORS TANK: 5-1-1 FOR NOZZLE A1 pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 174.6 SA-516M Gr.485 : 136 ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-516M Gr.485
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of head
Allowable stress of shell (or head) at design Ss (MPa) H (m) (k/m3) : : : 136 6.387 1000 Type No. (1)
temperature
Height
to point under consideration of test medium at test temperature (water)
Density Type
of welded joints of nozzle neck in TABLE
UW-12
Radiographic Joint
examination of nozzle neck E C1 (mm) : : : : : : : :
SPOT Per UW-11(b) 0.85 0.3 2.6 254 244.6 1402.6 248 (Infinity)
efficiency of nozzle neck (specified in UW-12) Deviation: allowance (designated by customer)
Negative
Corrosion Outside Inside Inside Final
C2 (mm) Ro (mm)
radius of nozzle neck
radius of nozzle corroded radius of shell corroded
R (mm) Rs (mm)
center line radius of nozzle center line radius of nozzle
Rf (mm) R0 (mm)
Original
(1)
Minimum required thickness of nozzle par. UG-45 (a) and UG-27 (c) (1)
0.385SE = 0.3851360.85 = 44.506 > P

(a) under design condition
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Required minimum thickness including allowance
tmin 1 =
PR 0.65 244.6 +C = + 0.3 + 2.6 = 1.39 + 2.9 = 4.29mm S d E 0.6 P 136 0.85 0.6 0.65
(b) under hydrostatic test condition Required minimum thickness including allowance
tmin 2
=
PR (9.81H / 106 ) R = + +C St E 0.6 P St E 0.6(9.81H / 106 )
0.65 244.6 9.81 6.387 1000 / 106 244.6 + + 0.3 + 2.6 174.6 0.85 0.6 0.65 174.6 0.85 0.6 (9.81 6.387 1000 / 106 ) = 1.08 + 0.11 + 2.9 = 4.09mm (c) With supplemental loading by flange and cover
Weight of flange and cover
W = 250 kg
Bending moment due to supplemental loading Under operating condition Under cover opened condition M1 = 2509.810.166= 408 Nm M2 = 2509.810.466=1143 Nm
Per UG-27(c) and Appendix L, Use S = 136 1.5 = 204 MPa (see UG-23(c))
t3 =
PR M + 21 +C 2SE + 0.4 P R SE 0.65 244.6 408 = + + 0.3 + 2.6 2 2 204 0.85 + 0.4 0.65 244.6 204 0.85 = 0.46 + 0.000013 + 2.9 3.4mm M2 1143 +C = + 0.3 + 2.6 = 0.00004 + 2.9 3.0mm 2 R SE 244.6 2 204 0.85
OK
t4 =
(2)
Provided thickness Nominal thickness (mm) 12 > tmin1,tmin2,t3,t4
(3)
Check extreme fiber elongation for paragraph UCS-79 Maximum allowable fiber elongation without post weld heat treatment is based on the following formula: for single curvature
r=
50t R f 50 12 248 1 %= 1 % = 2.42% < 5% Rf R0 248
None of the condition list in UCS-79 (d) (1-5) exists, so no heat treatment after cold forming need to apply.
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5-1-2 FOR NOZZLE

Design Design
B.K
ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
pressure temperature of nozzle neck stress of nozzle neck material at design
Material
Allowable
temperature
Allowable
Sd (MPa) stress of nozzle neck material at test St (MPa)
125.3
temperature
Material
: :
160.6 SA-516MGr.485
of shell
Allowable stress of shell (or head) at design Ss (MPa) H (m) (kg/m3) : : : 136 3.953 1000
temperature
Height
Density Type
of welded joints of nozzle neck in TABLE : E C (mm) : : : : : Seamless 1.0 2.6 109.55 8.18 1402.6
UW-12
Joint
efficiency of nozzle neck allowance (designated by customer)
Corrosion Outside
radius of nozzle neck thickness of the standard wall pipe(B36.10M)
Ro (mm) tstd (mm) Rs (mm)
Nominal Inside
radius of shell corroded
(1)
Minimum required thickness of nozzle neck for par. UG-45 (a) 0.385SE = 0.385 125.3 1.00 = 48.2405 > P (a) under design condition Appendix 1-1 Required minimum thickness including allowance
tmin 1 =
PRo 0.65 109.55 +C = + 2.6 = 3.17mm S d E + 0.4 P 125.3 1 + 0.4 0.65
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tmin 2 =
PRo (9.81H / 106 ) Ro + +C St E + 0.4 P St E + 0.4(9.81H / 106 )
0.65 109.55 9.81 3.953 1000 / 106 109.55 = + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 3.953 1000 / 106 ) = 0.45 + 0.03 + 2.6 = 3.08mm
(2) Minimum required thickness of shell for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(3) Minimum thickness of standard wall pipe including allowance for par. UG-45 (b) (4)
tp = 0.875tstd + C = 0.875 8.18 + 2.6 = 9.76 mm t = (the smaller value of ts or tp) = 9.33 mm. > tmin1,tmin2
(4) Provided thickness Nominal thickness (mm) 12.7 Minimum thickness (mm) 12.70.875 = 11.11 t 5-1-3 FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3 C1-2. .M OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
per UG-45(b)
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
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UW-12
Joint
: E C (mm) : : : : :
Seamless 1.0 2.6 44.45 5.49 1402.6
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 44.45 +C = + 2.6 = 2.84mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 44.45 9.81 3.953 1000 / 106 44.45 + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 3.953 1000 / 106 ) = 0.18 + 0.02 + 2.6 = 2.8mm
Minimum required thickness of shell for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
(2)
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 11.13 Minimum thickness (mm) 11.130.875 = 9.74 t OK
per UG-45(b)
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5-1-4
FOR NOZZLE pressure temperature of nozzle neck
D1
Design Design
Material
Allowable
stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 84.15 +C = + 2.6 = 3.04mm S d E + 0.4 P 125.3 1 + 0.4 0.65
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tmin 2 =
0.65 84.15 9.81 3.953 1000 / 106 84.15 = + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 3.953 1000 / 106 ) = 0.35 + 0.03 + 2.6 = 2.98mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 10.97 Minimum thickness (mm) 10.970.875 = 9.6 t 5-1-5 FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3 L OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
per UG-45(b)
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
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UW-12
Joint
: E C (mm) : : : : :
Seamless 1.0 2.6 57.15 6.02 1402.6
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 57.15 +C = + 2.6 = 2.9mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 57.15 9.81 3.953 1000 / 106 57.15 + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 3.953 1000 / 106 ) = 0.24 + 0.02 + 2.6 = 2.86mm
(2)
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
per UG-45(b)
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5-1-6 FOR NOZZLE

Design Design
Material
Allowable
temperature
Allowable
125.3
temperature
Material
: :
160.6 SA-516MGr.485
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 84.15 +C = + 2.6 = 3.04mm S d E + 0.4 P 125.3 1 + 0.4 0.65
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tmin 2 =
0.65 84.15 9.81 6.919 1000 / 106 84.15 = + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 6.919 1000 / 106 ) = 0.35 + 0.04 + 2.6 = 2.99mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 10.97 Minimum thickness (mm) 10.970.875 = 9.6 t 5-1-7 FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3 O.R OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
per UG-45(b)
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
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UW-12
Joint
: E C (mm) : : : : :
Seamless 1.0 2.6 136.5 9.27 1402.6
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 136.5 +C = + 2.6 = 3.31mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 136.5 9.81 6.919 1000 / 106 136.5 + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 6.919 1000 / 106 ) = 0.56 + 0.06 + 2.6 = 3.22mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
per UG-45(b)
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5-1-8
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 57.15 +C = + 2.6 = 2.9mm S d E + 0.4 P 125.3 1 + 0.4 0.65
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tmin 2 =
0.65 57.15 9.81 6.919 1000 / 106 57.15 = + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 6.919 1000 / 106 ) = 0.24 + 0.03 + 2.6 = 2.87 mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 11.13 Minimum thickness (mm) 11.130.875 = 9.74 t 5-1-9 FOR NOZZLE
Design Design
per UG-45(b)
OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
Material
Allowable
temperature
Allowable
125.3
temperature
Material
: :
160.6 SA-516MGr.485
of shell
temperature
Height
Density Type
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UW-12
Joint
: E C (mm) : : : : :
Seamless 1.0 2.6 109.55 8.18 1402.6
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 109.55 +C = + 2.6 = 3.17mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 109.55 9.81 6.919 1000 / 106 109.55 + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 6.919 1000 / 106 ) = 0.45 + 0.05 + 2.6 = 3.1mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
per UG-45(b)
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5-1-10
Design Design
FOR NOZZLE T1.U1.U3.Z1.X1 pressure temperature of nozzle neck stress of nozzle neck material at design
Material
Allowable
temperature
Allowable
125.3
temperature
Material
: :
160.6 SA-516MGr.485
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 30.15 +C = + 2.6 = 2.76mm S d E + 0.4 P 125.3 1 + 0.4 0.65
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tmin 2 =
0.65 30.15 9.81 4.284 1000 / 106 30.15 = + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 4.284 1000 / 106 ) = 0.13 + 0.008 + 2.6 = 2.738mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 8.74 Minimum thickness (mm) 8.740.875 = 7.65 t 5-1-11
Design Design
per UG-45(b)
FOR NOZZLE T2.U2.U4.Z2.X2 pressure temperature of nozzle neck stress of nozzle neck material at design
Material
Allowable
temperature
Allowable
125.3
temperature
Material
: :
160.6 SA-516MGr.485
of shell
Allowable stress of shell (or head) at design Ss (MPa) H (m) (kg/m3) : : : 136 6484 1000
temperature
Height
Density Type
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UW-12
Joint
: E C (mm) : : : : :
Seamless 1.0 2.6 30.15 3.91 1402.6
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 30.15 +C = + 2.6 = 2.76mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 30.15 9.81 6.484 1000 / 106 30.15 + + 2.6 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 6.484 1000 / 106 ) = 0.13 + 0.02 + 2.6 = 2.75mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
per UG-45(b)
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5-1-12
Design Design
FOR NOZZLE W2 pressure temperature of nozzle neck stress of nozzle neck material at design
ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-105M
Material
Allowable
temperature
Allowable
129.3
temperature
Material
: :
165.3 SA-516MGr.485
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 17.5 +C = + 2.6 = 2.69mm S d E + 0.4 P 129.3 1 + 0.4 0.65
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tmin 2 =
0.65 17.5 9.81 5.364 1000 / 106 17.5 = + + 2.6 165.3 1 + 0.4 0.65 165.3 1 + 0.4 (9.81 5.364 1000 / 106 ) = 0.07 + 0.006 + 2.6 = 2.676mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 6.5 t 5-1-13
Design Design
per UG-45(b)
OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-105M
FOR NOZZLE V2-3 pressure temperature of nozzle neck stress of nozzle neck material at design
Material
Allowable
temperature
Allowable
129.3
temperature
Material
: :
165.3 SA-516MGr.485
of shell
temperature
Height
Density Type
of welded joints of nozzle neck in TABLE : Seamless
UW-12
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Joint
E C (mm)
: : : : :
1.0 2.6 25 2.87 1402.6
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 25 +C = + 2.6 = 2.73mm S d E + 0.4 P 129.3 1 + 0.4 0.65
tmin 2
PRo (9.81H / 106 ) Ro = + +C St E + 0.4 P St E + 0.4(9.81H / 106 )
0.65 25 9.81 5.378 1000 / 106 25 = + + 2.6 165.3 1 + 0.4 0.65 165.3 1 + 0.4 (9.81 5.378 1000 / 106 ) = 0.1 + 0.008 + 2.6 = 2.708mm
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 11.0 t OK 5-1-14
Design
per UG-45(b)
FOR NOZZLE P1-2 pressure
ASME SEC. DIV.1 UG-45 P (MPa) : 0.65
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Design
temperature of nozzle neck stress of nozzle neck material at design
T ()
: :
300 SA-105M
Material
Allowable
temperature
Allowable
129.3
temperature
Material
: :
165.3 SA-106Gr.B 125.3 6852 1000
of shell(nozzle R.O) stress of shell at design temperature Ss (MPa) H (m) (kg/m3)
Allowable Height
: : :
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 12.5 +C = + 2.6 = 2.67mm S d E + 0.4 P 129.3 1 + 0.4 0.65
tmin 2
=
0.65 12.5 9.81 6.852 1000 / 106 12.5 + + 2.6 165.3 1 + 0.4 0.65 165.3 1 + 0.4 (9.81 6.852 1000 / 106 ) = 0.05 + 0.006 + 2.6 = 2.656mm
Minimum required thickness of shell (nozzle R.O) for par. UG-45 (b) (1), and UG-16 (b) (4),
(2)
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Es = 1.00
ts =
PRs 0.65 126.4 +C = + 2.6 = 3.26mm 2.5+2.6 = 5.1 mm S s Es + 0.4 P 125.3 1 + 0.4 0.65
ts = 5.1 mm
(4) Provided thickness Nominal thickness (mm) 7.5 t 5-1-15 TOWER
Design Design
per UG-45(b)
OK ASME SEC. DIV.1 UG-45
FOR ANNECTENT NOZZLE OF TANK AND
P (MPa) T ()
: : :
0.65 300 SA-516MGr.485
Material
Allowable
temperature
Allowable
136
temperature
Material
: :
174.6 SA-516MGr.485
of shell
Allowable stress of shell (or head) at design Ss (MPa) H (m) (kg/m3) : : : 136 4015 1000 Type No. (1) : examination :
SPOT Per UW-11(b)
temperature
Height
Density Type
UW-12
Radiographic
Joint
efficiency (specified in UW-12)
0.85
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Corrosion Outside
(mm)
: : : : : :
2.6 406.4 9.53 1402.6 398.4 (Infinity)
Nominal Inside Final
Rf (mm) R0 (mm)
Original
(1)
Minimum required thickness of nozzle neck for par. UG-45 (a) 0.385SE = 0.385 136 0.85 = 44.506 > P (a) under design condition Appendix 1-1 Required minimum thickness including allowance
tmin 1 =
PR 0.65 406.4 +C = + 2.6 = 2.3 + 2.6 = 4.9mm S d E 0.6 P 136 0.85 0.6 0.65
tmin 2 =
=
PR (9.81H / 106 ) R + +C St E 0.6 P St E 0.6(9.81H / 106 )
0.65 406.4 9.81 4.015 1000 / 106 406.4 + + 2.6 174.6 0.85 0.6 0.65 174.6 0.85 0.6 (9.81 4.015 1000 / 106 ) = 1.79 + 0.11 + 2.6 = 4.5mm
(2)
ts =
PRs 0.65 1402.6 +C = + 2.6 = 6.73 + 2.6 = 9.33mm2.5 + 2.6 = 5.1 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 9.33 mm
(4) Provided thickness Nominal thickness (mm) 16.0 t OK (5) Maximum allowable fiber elongation without post weld heat treatment is based on the following formula: for single curvature
per UG-45(b)
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r=
50t R f 50 16 398.4 1 %= 1 % = 2.1% < 5% Rf R0 398.4
None of the condition list in UCS-79 (d) (1-5) exists, so no heat treatment after cold forming need to apply. 5-2 5-2-1 DEAERATORS TOWER: FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3 E ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
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tmin 1 =
PRo 0.65 57.15 +C = + 3.5 = 3.8mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 57.15 9.81 2.378 1000 / 106 57.15 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 2.378 1000 / 106 ) = 0.24 + 0.01 + 3.5 = 3.75mm
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 3.5 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
(4) Provided thickness Nominal thickness (mm) 11.13 Minimum thickness (mm) 11.130.875 = 9.74 t 5-2-2 FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3 Y2 OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
per UG-45(b)
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
Allowable stress of shell (or head) at design
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temperature
Height
Ss (MPa) H (m) (kg/m3)
: : :
136 1.165 1000
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 44.45 +C = + 3.5 = 3.74mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 44.45 9.81 1.165 1000 / 106 44.45 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 1.165 1000 / 106 ) = 0.18 + 0.004 + 3.5 = 3.684mm
(2)
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 3.5 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 5.49 + 3.5 = 8.31 mm t = (the smaller value of ts or tp) = 7.84 mm. > tmin1,tmin2 per UG-45(b)
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(4)
Provided thickness Nominal thickness (mm) 11.13 Minimum thickness (mm) 11.130.875 = 9.74 t 5-2-3 FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3 J OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 44.45 +C = + 3.5 = 3.74mm S d E + 0.4 P 125.3 1 + 0.4 0.65
(b) under hydrostatic test condition
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t min 2 =
=
0.65 44.45 9.81 1.445 1000 / 106 44.45 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 1.445 1000 / 106 ) = 0.18 + 0.004 + 3.5 = 3.684mm
(2)
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 3.5 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
(4) Provided thickness Nominal thickness (mm) 11.13 Minimum thickness (mm) 11.130.875 = 9.74 t 5-2-4 FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-516MGr.485 : 125.3 F OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
per UG-45(b)
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density
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Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 84.15 +C = + 3.5 = 3.94mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 84.15 9.81 1.205 1000 / 106 84.15 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 1.205 1000 / 106 ) = 0.35 + 0.007 + 3.5 = 3.857mm
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 3.5 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
per UG-45(b)
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5-2-5
FOR MANHOLE NOZZLE pressure temperature of nozzle neck
A2
ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-516MGr.485
Design Design
Material
Allowable stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test temperature St (MPa) H (m) (kg/m3) : : : 136 174.6 2166 1000 Type No. (1) SPOT Per UW-11(b) E C1 (mm) : : : : : : : : 0.85 0.3 3.5 228.5 220 1803.5 222.5 (Infinity)
temperature
Allowable Height
Density Type
of welded joints of nozzle neck in TABLE UW-12 examination of nozzle neck
Radiographic Joint
efficiency of nozzle neck (specified in UW-12) Deviation: allowance (designated by customer)
Negative
Corrosion Outside Inside Inside Final
C2 (mm) Ro (mm)
radius of nozzle neck
radius of nozzle corroded radius of shell corroded
R (mm) Rs (mm)
Rf (mm) R0 (mm)
Original
(1) Minimum required thickness of nozzle par. UG-45 (a) and UG-27 (c) (1)
0.385SE = 0.3851360.85 = 44.506 > P

(a) under design condition Required minimum thickness including allowance
tmin 1 =
PR 0.65 220 +C = + 0.3 + 3.5 = 1.25 + 3.8 = 5.05mm S d E 0.6 P 136 0.85 0.6 0.65
(b)under hydrostatic test condition Required minimum thickness including allowance
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tmin 2 =
PR (9.81H / 106 ) R + +C St E 0.6 P St E 0.6(9.81H / 106 )
0.65 220 9.81 2.166 1000 / 106 220 = + + 0.3 + 3.5 174.6 0.85 0.6 0.65 174.6 0.85 0.6 (9.81 2.166 1000 / 106 ) = 0.97 + 0.032 + 3.8 = 4.802mm (c) With supplemental loading by flange and cover
Weight of flange and cover
W = 193 kg
Bending moment due to supplemental loading Under operating condition Under cover opened condition M1 = 1939.810.162 = 307 Nm M2 = 1939.810.462 =875 Nm
Per UG-27(c) and Appendix L, Use S = 136 1.5 = 204 MPa (see UG-23(c))
t3 =
PR M + 21 +C 2SE + 0.4 P R SE 0.65 220 307 = + + 0.3 + 3.5 2 2 204 0.85 + 0.4 0.65 220 204 0.85 = 0.42 + 0.00002 + 3.8 4.23mm M2 875 +C = + 0.3 + 3.5 = 0.000034 + 3.8 3.81mm 2 2 R SE 220 204 0.85
OK
t4 =
(2) Provided thickness Nominal thickness (mm) 12.0 > tmin1, tmin2, t3, t4
(3) Check extreme fiber elongation for paragraph UCS-79 Maximum allowable fiber elongation without post weld heat treatment is based on the following formula: for single curvature
r=
50t R f 50 12 222.5 1 %= 1 % = 2.70% < 5% Rf R0 222.5
None of the condition list in UCS-79 (d) (1-5) exists, so no heat treatment after cold forming need to apply. 5-2-6 FOR NOZZLE W1 pressure temperature of nozzle neck stress of nozzle neck material at design ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-105M
Design Design
Material
Allowable
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temperature
Allowable
129.3
temperature
Material
: :
165.3 SA-516MGr.485
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 17.5 +C = + 2.6 = 3.59mm S d E + 0.4 P 129.3 1 + 0.4 0.65
tmin 2 =
=
0.65 17.5 9.81 1.745 1000 / 106 17.5 + + 3.5 165.3 1 + 0.4 0.65 165.3 1 + 0.4 (9.81 1.745 1000 / 106 ) = 0.07 + 0.002 + 3.5 = 3.572mm
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 2.6 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
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ts = 7.84 mm
(4) Provided thickness Nominal thickness (mm) 6.5 t 5-2-7 FOR NOZZLE V1 pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 165.3 SA-516MGr.485 : 129.3 OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-105M
per UG-45(b)
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
of welded joints of nozzle neck in TABLE : E C (mm) : : : : : Seamless 1.0 3.5 25 2.87 903.5
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
Minimum required thickness of nozzle neck for par. UG-45 (a) 0.385SE = 0.385 129.3 1.00 = 49.78 > P (a) under design condition Appendix 1-1
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tmin 1 =
PRo 0.65 25 +C = + 3.5 = 3.63mm S d E + 0.4 P 129.3 1 + 0.4 0.65
tmin 2
=
0.65 25 9.81 1.752 1000 / 106 25 + + 3.5 165.3 1 + 0.4 0.65 165.3 1 + 0.4 (9.81 1.752 1000 / 106 ) = 0.1 + 0.003 + 3.5 = 3.603mm
(2)
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 2.6 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
(4) Provided thickness Nominal thickness (mm) 11.0 t OK 5-2-8 FOR NOZZLE W3 pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : Ss (MPa) : 165.3 SA-516MGr.485 : 129.3 ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-105M
per UG-45(b)
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell stress of shell at design temperature
Allowable
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136
Height
H (m) (kg/m3)
: :
1740 1000
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 12.5 +C = + 3.5 = 3.57mm S d E + 0.4 P 129.3 1 + 0.4 0.65
tmin 2 =
=
0.65 12.5 9.81 1.74 1000 / 106 12.5 + + 3.5 165.3 1 + 0.4 0.65 165.3 1 + 0.4 (9.81 1.74 1000 / 106 ) = 0.05 + 0.002 + 3.5 = 3.552mm
(2) Minimum required thickness of shell (nozzle R.O) for par. UG-45 (b) (1), and UG-16 (b) (4), Es = 1.00
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 2.6 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
tp = 0.875tstd + C = 0.875 2.31 + 2.6 = 4.62 mm t = (the smaller value of ts or tp) per UG-45(b)
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= 4.62 mm. > tmin1,tmin2

(4) Provided thickness Nominal thickness (mm) 7.5 t 5-2-9 FOR NOZZLE pressure temperature of nozzle neck stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-106Gr.B : 125.3 Y1 OK ASME SEC. DIV.1 UG-45 P (MPa) T () : : : 0.65 300 SA-106Gr.B
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell (nozzle H)
Allowable stress of shell (or head) at design Ss (MPa) H (m) (kg/m3) : : : 125.3 1.178 1000
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 57.15 +C = + 3.5 = 3.8mm S d E + 0.4 P 125.3 1 + 0.4 0.65
(b) under hydrostatic test condition
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tmin 2 =
=
0.65 57.15 9.81 1.178 1000 / 106 57.15 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 1.178 1000 / 106 ) = 0.24 + 0.01 + 3.5 = 3.75mm
ts =
PRs 0.65 170.17 +C = + 3.5 = 4.39mm 2.5 + 3.5 =6.0 mm S s Es + 0.4 P 125.3 1 + 0.4 0.65
ts = 6.0 mm
Design Design
per UG-45(b)
Material
Allowable
stress of nozzle neck material at design Sd (MPa) stress of nozzle neck material at test St (MPa) : : 160.6 SA-106Gr.B : 125.3
temperature
Allowable
temperature
Material
of shell (nozzle H)
Allowable stress of shell (or head) at design Ss (MPa) H (m) (kg/m3) : : : 125.3 1.205 1000
temperature
Height
Density
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Type
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 84.15 +C = + 3.5 = 3.94mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 84.15 9.81 1.205 1000 / 106 84.15 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 1.205 1000 / 106 ) = 0.35 + 0.01 + 3.5 = 3.86mm
ts =
PRs 0.65 170.17 +C = + 3.5 = 4.39mm 2.5 + 3.5 = 6.0 mm S s Es + 0.4 P 125.3 1 + 0.4 0.65
ts = 6.0 mm
per UG-45(b)
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5-2-11
Design Design
Material
Allowable
temperature
Allowable
temperature
Material
of shell
temperature
Height
Density Type
UW-12
Joint
Corrosion Outside
Nominal Inside
5-2-11-a: for large section (OD. = 355.6 mm) (1) Minimum required thickness of nozzle neck for par. UG-45 (a) 0.385SE = 0.385 125.3 1.00 = 48.2405 > P (a) under design condition Appendix 1-1 Required minimum thickness including allowance
tmin 1 =
PRo 0.65 177.8 +C = + 3.5 = 4.43mm S d E + 0.4 P 125.3 1 + 0.4 0.65
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tmin 2 =
0.65 177.8 9.81 1.298 1000 / 106 177.8 = + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 1.298 1000 / 106 ) = 0.72 + 0.015 + 3.5 = 4.235mm
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 3.5 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
(4) Provided thickness Nominal thickness (mm) 11.13 Minimum thickness (mm) 11.130.875 = 9.74 t 5-2-11-b: for conical reducer (=11.7) (1) Minimum required thickness of conical reducer for par. UG-45 (a) (a) under design condition Required minimum thickness including allowance (for the large end): OK
per UG-45(b)
tmin 1 =
PD 0.65 355.6 +C = + 3.5 = 4.45mm 2 cos ( S d E 0.6 P) 2 cos11.7(125.3 1 0.6 0.65)
Required minimum thickness including allowance (for the small end):
tmin 1 =
PD 0.65 219.1 +C = + 3.5 = 4.09mm 2 cos ( S d E 0.6 P) 2 cos11.7(125.3 1 0.6 0.65)
(b) under hydrostatic test condition Required minimum thickness including allowance (for the large end):
tmin 2 =
PD (9.81H/ 106 ) D + +C 2 cos ( S d E 0.6 P) 2 cos [ S d E 0.6(9.81H/ 106 )]
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0.65 355.6 9.81 1.298 1000 / 106 355.6 + + 3.5 2 cos11.7(160.6 1 0.6 0.65) 2 cos11.7[160.6 1 0.6 (9.81 1.298 1000 / 106 )]
= 0.74 + 0.015 + 3.5 = 4.255 mm

Required minimum thickness including allowance (for the small end):
tmin 2 =
PD (9.81H/ 106 ) D + +C 2 cos ( S d E 0.6 P) 2 cos [ S d E 0.6(9.81H/ 106 )]
0.65 219.1 9.81 1.23 1000 / 106 219.1 + + 3.5 2 cos11.7(160.6 1 0.6 0.65) 2 cos11.7[160.6 1 0.6 (9.81 1.23 1000 / 106 )]
= 0.46 + 0.01 + 3.5 = 3.97 mm

ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 3.5 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
per UG-45(b)
5-2-11-c: for small section (OD. = 219.1 mm THK. =12.7 mm ) (1) Minimum required thickness of nozzle neck for par. UG-45 (a) 0.385SE = 0.385 125.3 1.00 = 48.2405 > P (a) under design condition Appendix 1-1 Required minimum thickness including allowance
tmin 1 =
PRo 0.65 109.55 +C = + 3.5 = 4.07mm S d E + 0.4 P 125.3 1 + 0.4 0.65
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tmin 2 =
0.65 109.55 9.81 1.23 1000 / 106 109.55 = + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 1.23 1000 / 106 ) = 0.45 + 0.009 + 3.5 = 3.959mm
ts =
PRs 0.65 903.5 +C = + 3.5 = 4.34 + 3.5 = 7.84mm2.5 + 3.5 = 6.0 mm S s Es 0.6 P 136 1 0.6 0.65
ts = 7.84 mm
Design Design
per UG-45(b)
FOR NOZZLE D2 pressure temperature of nozzle neck stress of nozzle neck material at design
Material
Allowable
temperature
Allowable
125.3
temperature
Material
: :
160.6 SA-516M Gr.485
of shell
Allowable stress of shell (or head) at design Ss (MPa) H (m) (k/m3) : : : 136 0.420 1000
temperature
Height
Density Type
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UW-12
Joint
: E C (mm) : : : : :
Seamless 1.0 3.5 406.4 7.11 1807
Corrosion Outside
Ro (mm) tstd (mm) D (mm)
Nominal Inside
diameter of ellipsoidal head (corroded)
(1)
tmin 1 =
PRo 0.65 84.15 +C = + 3.5 = 3.94mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 84.15 9.81 0.42 1000 / 106 84.15 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 0.42 1000 / 106 ) = 0.35 + 0.003 + 3.5 = 3.853mm
(2) Minimum required thickness of head for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
ts =
PD 0.65 1807 +C = + 3.5 = 4.33 + 3.5 = 7.83mm2.5 + 3.5 = 6.0 mm 2S s Es 0.2 P 2 136 1 0.2 0.65
ts = 7.83 mm
per UG-45(b)
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5-2-13 FOR ANNECTENT NOZZLE OF TANK AND TOWER

Design Design
ASME SEC. DIV.1 UG-45
P (MPa) T ()
: : :
0.65 300 SA-516M Gr.485 136
Material
Allowable
temperature
Allowable
: 174.6 : : SA-516M Gr.485
temperature
Material
of shell
Allowable stress of shell (or head) at design Ss (MPa) H (m) (k/m3) : : : 136 3.542 1000 Type No. (1) : examination :
SPOT Per UW-11(b)
temperature
Height
Density Type
UW-12
Radiographic
Joint
efficiency (specified in UW-12) allowance (designated by customer)
E C (mm)
: : : : : : :
0.85 3.5 406.4 9.53 1807 398.4 (Infinity)
Corrosion Outside
Nominal Inside Final
Rf (mm) R0 (mm)
Original
(1)
Minimum required thickness of nozzle neck for par. UG-45 (a) 0.385SE = 0.385 136 0.85 = 44.506 > P (a) under design condition Appendix 1-1 Required minimum thickness including allowance
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tmin 1 =
PR 0.65 406.4 +C = + 3.5 = 2.3 + 3.5 = 5.8mm S d E 0.6 P 136 0.85 0.6 0.65
tmin 2 =
=
PR (9.81H / 106 ) R + +C St E 0.6 P St E 0.6(9.81H / 106 )
0.65 406.4 9.81 3.542 1000 / 106 406.4 + + 3.5 174.6 0.85 0.6 0.65 174.6 0.85 0.6 (9.81 3.542 1000 / 106 ) = 1.79 + 0.1 + 3.5 = 5.39mm
(2)
ts =
0.65 1807 PD + 3.5 = 4.33 + 3.5 = 7.83mm2.5 + 3.5 = 6.0 mm +C = 2S s Es 0.2 P 2 136 1 0.2 0.65
ts = 7.83 mm
(4) Provided thickness Nominal thickness (mm) 16.0 t OK (5) Maximum allowable fiber elongation without post weld heat treatment is based on the following formula: for single curvature
per UG-45(b)
r=
50t R f 50 16 398.4 1 %= 1 % = 2.1% < 5% Rf R0 398.4
None of the condition list in UCS-79 (d) (1-5) exists, so no heat treatment after cold forming need to apply. 5-2-14
Design Design
FOR NOZZLE OF STEAM SEPARATOR pressure temperature of nozzle neck stress of nozzle neck material at design
Material
Allowable
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temperature
Allowable
125.3
temperature
Material
: :
160.6 SA-516M Gr.485
of shell
Allowable stress of shell (or head) at design Ss (MPa) H (m) (k/m3) : : : 136 0.321 1000
temperature
Height
Density Type
of welded joints of nozzle neck in TABLE : E C (mm) : : : : : Seamless 1.0 3.5 177.8 9.53 1807
UW-12
Joint
Corrosion Outside
Nominal Inside
(1)
tmin 1 =
PRo 0.65 177.8 +C = + 3.5 = 4.43mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 =
=
0.65 177.8 9.81 0.321 1000 / 106 177.8 + + 3.5 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 0.321 1000 / 106 ) = 0.72 + 0.004 + 3.5 = 4.224mm
(2)
Minimum required thickness of head for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00
ts =
PD 0.65 1807 +C = + 3.5 = 4.33 + 3.5 = 7.83mm2.5 + 3.5 = 6.0 mm 2S s Es 0.2 P 2 136 1 0.2 0.65
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ts = 7.83 mm
Design Design
per UG-45(b)
FOR NOZZLE G pressure temperature of nozzle neck stress of nozzle neck material at design
Material
Allowable
temperature
Allowable
125.3
temperature
Material
: :
160.6 SA-105M
of blind flange
Allowable stress of shell (or head) at design Ss (MPa) H (m) (k/m3) : : : 129.3 0.185 1000
temperature
Height
Density Type
of welded joints of nozzle neck in TABLE : E C2 (mm) : : : : : Seamless 1.0 3.5 44.45 5.49 535
UW-12
Joint
Corrosion Outside
Nominal Long
span of cover measured perpendicular to short
span(corroded)

Factor Diameter, measured as indicated in Fig. UG-34
C d ( mm )
: :
0.3 425.3
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Gasket moment arm,as shown in table 2-5-2 Effective gasket sealing width
hG (mm) b (mm)
: :
25.5 12.1
(1)
tmin 1 =
PRo 0.65 44.45 + C2 = + 3.5 = 3.74mm S d E + 0.4 P 125.3 1 + 0.4 0.65
tmin 2 = =
PRo (9.81H / 106 ) Ro + + C2 St E + 0.4 P St E + 0.4(9.81H / 106 )
0.65 44.45 9.81 0.185 1000 / 106 44.45 + 3.5 + 160.6 1 + 0.4 0.65 160.6 1 + 0.4 (9.81 0.185 1000 / 106 ) = 0.18 + 0.0006 + 3.5 = 3.69mm
(2)
Minimum required thickness of covers for par. UG-45 (b) (1),and UG-16 (b) (4), Es = 1.00 (a) under operating condition UG-34(C)-(3) Appendix 2-5 Required minimum thickness including allowance W:total bolt load, given for circular heads for Formulas (4) 2-5 (e) Wm1 = 0.785G2P + (2b3.14GmP) = 0.785425.320.65 + (212.13.14425.31.250.65) = 92294.1 + 26258.1 = 118552.2 N
t sa = d CP / SE + 1.9WhG / SEd 3 + C2
= 425.3 0.3 0.65 / 129.3 1.0 + 1.9 118552.2 25.5 / 129.3 1 425.33 + 3.5 = 19.5 + 3.5 = 23.0 mm 2.5 + 3.5 = 6.0 mm tsa = 23.0 mm
(b) under gasket seating condition UG-34(C)-(3) Appendix 2-5
Required minimum thickness including allowance W:total bolt load, given for circular heads for Formulas (5) 2-5 (e) W=
( Am + Ab ) S a 2
Am: Total required bolt aream, Am = max.(Am1, Am2)
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Am1 = Wm1/Sb = 118552.2/287 = 413.1 mm2 Am2 = Wm2/Sa Wm2 = 3.14bG= 3.1412.1425.32.8 = 45244.8 N Am2 = Wm2/Sa = 45244.8/287 = 157.7 mm2 Am = max.(Am1, Am2) = 413.1 mm2 Ab = 0.785 ndB2 =0.78512272 = 6867.18 mm2 W=
( Am + Ab ) S a (413.1 + 6867.18) 287 = 2 2
= 1044720.18 N
tsb = d CP / SE + 1.9WhG / SEd 3 + C2
= 425.3 0.3 0 / 165.3 1.0 + 1.9 1044720.18 25.5 / 165.3 1 425.33 + 3.5 = 26.9 + 3.5 = 30.4 mm 2.5 + 3.5 = 6.0 mm tsb = 30.4 mm
ts: the larger of (tsa, tsb) = 30.4 mm2 (3) Minimum thickness of standard wall pipe including allowance for par. UG-45 (b) (4)
per UG-45(b)
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6. Max. Allowable working pressure (corroded) The maximum allowable working pressure may be assumed to be the same as the design pressure when calculations are not made to determine the maximum allowable working pressure. (ASME SEC. DIV.1 UG-99 notes: 34) So we take the maximum allowable working pressure is 0.65 MPa at 300
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7.
HYDROSTATIC TEST PRESSURE AND TEMPERATURE ASME SEC. DIV.1 UG-99 AND
PED/97/23/EC ANNEX
Maximum
allowable working pressure (Hot & Corroded) * test pressure
(MPa) (MPa) () () ()
: : : : : :
0.65 at 300 1.04 300 540 -29 See table 7.1 See table 7.1 See table 7.1
Hydrostatic Design Test
temperature
temperature design metal temperature
Minimum Material
of parts of the vessel stress of vessel wall at design temperature stress of vessel wall at test temperature Sd (MPa) St (MPa)
Allowable Allowable
: :
*: The maximum allowable working pressure may be assumed to be the same as the design pressure. (specified in UG-99 note34) (1) Minimum required test pressure per PED/97/23/EC annex Table 7.1 Hydrostatic Test Pressure per PED/97/23/EC annex Shell
Ps MAWP (MPa) Material St(MPa) Sd(MPa) ratio of (St/Sd) The lowest ratio of (St/Sd)
PT1(MPa): 1.25min(St/Sd)Ps
Head
Nozzle B 0.2
Nozzle E
Nozzle A.C.D.F.G.H1-4.I1-2
Flange
SA-516MGr.485
SA-516MGr.485
SA-105M 165.3 129.3 1.2785
SA-516MGr.485
SA-106Gr.B 160.6 125.3 1.2818
SA-105M 165.3 129.3 1.2785
174.6 136 1.2839
174.6 136 1.2839
174.6 136 1.2839
1.2785 1.04 0.93 1.04 1.04
PT2(MPa): 1.43Ps PT(MPa): Max(PT1 , PT2) PHT(MPa): Min. Req. Hydrostatic test
(2)
Provided test pressure
per UG-99 (h)
Hydrostatic test pressure (MPa) is 1.04 at 5~40
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8.
REINFORCEMENT FOR OPENINGS 8-1 DEAERATORS TANK:
8-1-1
For manhole A1 (DN500) per UG-37 design pressure P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-516MGr.485 Sn (MPa) C (mm) D (mm) : 136 : 2.6 : 2805.2 : 11.32 : 254 : 244.6 : 9.6 : 489.2 : 9.0 : 0.0 : 1.0 : SA-516MGr.485 Sp (MPa) Dp (mm) te (mm) : 136 : 840 12
Internal Design
temperature of the vessel wall stress of the vessel wall at design temperature
Material
Allowable Material
of the nozzle wall stress of the nozzle wall at design temperature allowance (designated by customer)
Allowable Corrosion
Inside
diameter of ellipsoidal head (corroded) thickness of the vessel wall corroded
Analysis
t (mm) Rno(mm) Rn (mm) tn (mm) d (mm) tnc (mm) (deg) F
Outside
radius of the nozzle
Inside
radius of the nozzle corroded thickness of nozzle wall corroded diameter of opening corroded
Analysis
Finished
Leg
length of outward nozzle fillet weld of plane with longitudinal axis factor
Angle
Correction
Material
of the reinforcing pad stress of reinforcing pad at design temperature
Allowable
Outside
diameter of reinforcing pad thickness of reinforcing pad
Nominal
8-1-1-1 Size of opening
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Since ID is 2800mm, according to UG-36(b) (1), third of the vessel diameter is 933mm, and doesnt exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 489.2 mm, so supplemental rules of 1-7 are not applied. 8-1-1-2 Wall thicknesses Required ellipsoidal head Required thickness of a seamless shell tr (E=1.0)
tr =
PD 0.65 2805.2 = 6.71mm = 2 S d E 0.2 P 2 136 1.0 0.2 0.65
Nozzle Minimum nozzle thickness due to pressure trn (E1=1.0)
trn =
PRno 0.65 254 = 1.22mm = S n E1 + 0.4 P 136 1 + 0.4 0.65
8-1-1-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1= Sn/SV= 136/136 = 1.0 Strength reduction factor for nozzle fr2 fr2= Sn/SV = 136/136 = 1.0 Strength reduction factor for all parts fr3 fr3= (less of Sn or Sp)/SV = 136/136 = 1.0 Strength reduction factor for reinforcing pad fr4 fr4= Sp/SV = 136/136 = 1.0 8-1-1-4 Size of weld required [UW-16(d),Fig.UW-16.1 Sketch (q)] 8-1-1-4(a) Inner (reinforcing pad) fillet weld size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 13.92 , 12.0 ) = 12.0 mm tc ( minimum ) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.712.0 = 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm 8-1-1-4(b) Outer (reinforcing pad) fillet weld:
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Throat = 1/2 tmin= 0.5 12.0 = 6.0 mm ( minimum throat required ) Throat = 0.7 weld size = 0.7 9.0 = 6.3 mm (actual) 8-1-1-4(c) Upper groove weld: tw = 0.7 tmin = 0.7 12.0 = 8.4 mm ( required ) tw = 12mm (actual) The weld size used is satisfactory. 8-1-1-4(d) Check for limits of reinforcement: 8-1-1-4(d) (1) Limit parallel to the vessel wall: larger of d = 489.2 mm Use 489.2 mm 8-1-1-4(d) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.511.32 =28.3 mm or 2.5tn+te = 2.59.4 + 12 = 35.5 mm or Rn + tn + t = 244.6 + 9.6 + 11.32 = 265.52 mm
Use 28.3 mm 8-1-1-5 Area of reinforcement required [UG-37] 8-1-1-5(a) Area of reinforcement required
A = dtr F + 2tntr F (1 f r1 ) = 489.2 6.71 1.0 + 2 9.4 6.71 1.0 (1 1.0)

= 3282.6 + 0 = 3282.6 mm2 8-1-1-5(b) Area available in shell A1
A11 = d [E1t Ftr ] 2tn [E1t Ftr ](1 f r1 )

= 489.2(1.011.32-16.71)-29.4(1.011.32-1.06.71)(1-1.0) = 2255.2 0 = 2255.2 mm2
A12 = 2(t + tn )(E1t Ftr ) 2tn (E1t Ftr )(1 f r1 )

=2(11.32 + 9.4) (1.011.32-16.71)-29.4 (1.011.32-1.06.71)(1-1.0) = 191 0 = 191 mm2 A1= the larger of (A11,A12)= 2255.2 mm2 8-1-1-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (9.4 1.22 ) 1.0 11.32 = 462.9mm 2
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A22 = 2(tn trn )(2.5tn + te ) f r 2 = 2 (9.4 1.22) (2.5 9.4 + 12) 1.0 = 580.7mm2
A2=the smaller of (A21, A22) = 462.9 mm2 8-1-1-5(d) Area available in welds A4 8-1-1-5(d)(1) Area available in outward weld A41 A41= (leg)^2 fr3 = 9.0 9.0 1.0 = 81 Sq. mm A42= (leg)^2 fr4 = 9.0 9.0 1.0 = 81 Sq. mm 8-1-1-5(e) Area provided by:
A1 +A2 +A41 +A42 = 2255.2 + 462.9 + 81 +81 = 2880.1 Sq. mm 8-1-1-5(f) Area available in reinforcing pad: A5 = (Dp-d-2tn) te fr4 =(840-489.2-29.4)121.0 = 3984 Sq. mm 8-1-1-5(g) Total area available A1 +A2 +A41 + A42 + A5 = 2918.1 + 3984 = 6864.1 Sq. mm This is greater than the required reinforcing area of 3282.6 sq. mm; therefore, the opening is adequately reinforced. 8-1-1-6 Check the welds per UW-16 and UW-16.1 (q) 8-1-1-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-1-1-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 462.9 + 3984 + 81 + 81 ) 136 = 626810.4 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 462.9+ 0 + 81 + 0 + 2 9.4 11.32 1.0 ) 136 = 102913.4 N W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv = ( 462.9+ 0 + 3984 + 81 + 81+ 0 + 2 9.4 11.32 1.0 ) 136 = 655753.3 N 8-1-1-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t F tr )]Sv = [3282.6 2255.2 + 2 9.4 1.0 (1.0 11.32 - 1.00 6.71)] 136 = 151513.2 N Since W is smaller than W1-1 and W3-3, W may be used in place of W1-1 and W3-3 for comparing weld capacity to weld load.
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8-1-1-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-1-1-6-2 (a) Fillet weld shear = 0.49136 = 66.64 Mpa 8-1-1-6-2 (b) Groove weld tension = 0.74136 = 100.64 Mpa 8-1-1-6-2 (c) Groove weld shear = 0.6136 = 81.6 Mpa 8-1-1-6-2 (d) Nozzle wall shear = 0.7136 = 95.2 Mpa 8-1-1-6-3 Strength of connection elements 8-1-1-6-3 (a) Upper fillet or cover weld = /2 nozzle O.D. weld leg 66.64 = 1.57 508 9.0 66.64 = 478344.6 N 8-1-1-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 95.2 = 1.57 496 9.4 95.2 = 696860.9 N 8-1-1-6-3 (c) Lower groove weld tension = /2 nozzle O.D. weld leg 100.64 = 1.57 508 9.0 100.64 = 722397.9 N 8-1-1-6-3 (d) Outer (reinforcing element) fillet weld = /2 reinforcing pad O.D. weld leg 66.64 = 1.57 840 9.0 66.64 = 790963.5 N 8-1-1-6-3 (e) Upper groove weld tension = /2 nozzle O.D. weld leg 100.64 = 1.57 508 9.0 100.64 = 722397.9 N 8-1-1-6-4 Check Strength paths Path 1-1 = 790963.5 + 696860.9 = 1487824.4 N W1-1 = 626810.4 N OK OK
Path 2-2 = 478344.6 + 722397.9 + 722397.9 = 1923140.4 NW2-2 = 102913.4 N Path 3-3 = 790963.5 + 722397.9 = 1513361.4 NW3-3 = 655753.3 N OK
Also paths are stronger than the required strength of W of 151513.2 N [see UG-41 (b) (2)] thus, the Weld Strength Paths Are Adequate. 8-1-2 For steam connect nozzle B and water connect nozzle Q (DN200) per UG-37 design pressure P (MPa) : 0.65
Internal
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Design
()
: 300 : SA-516MGr.485
Material
Allowable Material
SV (MPa)
: 136 : SA-106 Gr.B
of the nozzle wall stress of the nozzle wall at design temperature allowance (designated by customer) Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Allowable Corrosion
: 125.3 : 2.6 : 1402.6 : 13.4 : 109.55 : 99.45 : 10.1 : 198.9 : 9.0 : 0.0 : 1.0
Inside
radius of shell corroded thickness of the vessel wall corroded
Analysis
Outside
Inside
Analysis
Finished
Leg
Angle
(deg) F
Correction
8-1-2-1 Size of opening Since ID is 2800mm, according to UG-36(b) (1), third of the vessel diameter is 933 mm, and doesnt exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 198.9 mm, so supplemental rules of 1-7 are not applied. 8-1-2-2 Wall thicknesses Required Shell Required thickness of a seamless shell tr (E=1.0)
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
t rn =
PRno 0.65 109.55 = = 0.57mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
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8-1-2-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/136= 0.9214 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/136 = 0.9214 8-1-2-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (e)] 8-1-2-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0, 12.7 ) = 12.7 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.712.7 = 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm Cover weld satisfactory 8-1-2-4(b) Check for limits of reinforcement: 8-1-2-4(b) (1) Limit parallel to the vessel wall: larger of d = 198.9 mm or Rn + tn + t = 99.45 + 10.1 + 13.4 = 122.95 mm Use 98.9 mm 8-1-2-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.513.4 = 33.5 mm or 2.5tn+te = 2.510.1 + 0 = 25.25 mm
A = dtr F + 2tntr F (1 f r1 ) = 198.9 6.73 1.0 + 2 10.1 6.73 1.0 (1 0.9213)

= 1338.6 + 10.7 = 1349.3 mm2 8-1-2-5(b) Area available in shell A1
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= 198.9(1.013.4-16.73)-210.1(1.013.4-1.06.73)(1-0.9213) = 1326.6 10.6 = 1316 mm2

=2(13.4 + 10.1) (1.013.4-16.73)-210.1 (1.013.4-1.06.73)(1-0.9213) = 313.5 10.6 = 302.9 mm2 A1 = the larger of (A11,A12) = 1316 mm2 8-1-2-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (10.1 0.57 ) 0.9213 13.4 = 588.3mm2 A22 = 5(tn trn ) f r 2tn = 5 (10.1 0.57 ) 0.9213 10.1 = 443.4mm2
A2=the smaller of (A21, A22) = 443.4 mm2 8-1-2-5(d) Area available in welds A4 8-1-2-5(d)(1) Area available in outward weld A41 8-1-2-5(e) A41= (leg)^2 fr2 = 9.0 9.0 0.9213 = 74.6 Sq. mm Total area available
A1 +A2 +A41 = 1316 + 443.4 + 74.6 = 1834 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-1-2-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (e) [see UW-15(b)] 8-1-3 For recycling nozzle C1-2 design pressure and reboiling nozzle M (DN80) per UG-37 : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) : 125.3 : 2.6 : 1402.6 : 13.4
Internal Design
P (MPa) ()
Material
Allowable Material
Allowable Corrosion
Inside
Analysis
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Outside
Rno(mm) Rn (mm) tn (mm) d (mm)

Weld leg (mm)
: 44.45 : 35.92 : 8.53 : 71.84 : 12.0 : 12.0 : 0.0 : 1.0
Inside
Analysis
Finished
Leg
length of outward nozzle fillet weld length of inward nozzle fillet weld of plane with longitudinal axis factor
Leg
Weld leg (mm)
Angle
(deg) F
Correction
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
trn =
PRno 0.65 44.45 = = 0.24mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-1-3-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV=125.3/136 = 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV =125.3/136 = 0.9213 8-1-3-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (i)] 8-1-3-4(a) throat size of weld required UW-16(b)
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t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0 , 11.13 ) = 11.13 mm t1 or t2 min.( 6 , 0.711.13 ) = 6.0 mm therefore throat must be at least 6.0 mm Weld 41, actual weld leg = 12.0 mm Weld 43, actual weld leg = 12.0 mm t1 or t2 = 0.7 weld size = 0.7 12.0 = 8.4 mm (actual) check t1 + t2 1
1 tmin = 13.9125 mm 4 1 t1 + t2 = 8.4 + 8.4 = 16.8 1 tmin = 13.9125 mm 4
Cover weld satisfactory 8-1-3-4(b) Check for limits of reinforcement: 8-1-3-4(b) (1) Limit parallel to the vessel wall: larger of d= 71.84 mm or Rn + tn + t = 35.92 + 8.53 + 13.4 = 57.85 mm
Use 71.84 mm 8-1-3-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.513.4 =33.5 mm or 2.5tn+te = 2.58.53 + 0 = 21.325 mm
A = dtr F + 2tntr F (1 f r1 ) = 71.84 6.73 1.0 + 2 8.53 6.73 1.0 (1 0.9213)


= 71.84(113.4-16.73)-28.53(113.4-1.06.73)(1-0.9213) = 479.2 9.0 = 470.2 mm2
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=2(13.4 + 8.53) (113.4-16.73)-28.53 (113.4-1.06.73) (1-0.9213) = 292.5 9.0 = 283.5 mm2 A1=the larger of (A11,A12)= 470.2 mm2 8-1-3-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (8.53 0.24) 0.9213 13.4 = 511.7mm 2 A22 = 5(tn trn ) f r 2tn = 5 (8.53 0.24) 0.9213 8.53 = 325.7mm2
A2= the smaller of (A21, A22) = 325.7 mm2 8-1-3-5(d) Area available in nozzle projecting inward A3
Inner "h" limit:
min[h, 2.5t , 2.5tn]= [345, 33.5 , 21.325] = 21.325 mm
A31 = 5tt j f r 2 = 5 13.4 8.53 0.9213 = 526.5mm 2
A32 = 5t j t j f r 2 = 5 8.53 8.53 0.9213 = 335.1mm 2 A33 = 5ht j f r 2 = 5 21.325 8.53 0.9213 = 837.9mm 2
A3= the smaller of (A31, A32, A33 ) = 335.1 mm2 8-1-3-5(e) Area available in fillet welds A4 8-1-3-5(e)(1) Area available in outward fillet weld A41 A41= (leg)^2 fr2 = 12.0 12.0 0.9213 = 132.6 Sq. mm 8-1-3-5(e)(2) Area available in inward fillet weld A43 A43= (leg)^2 fr2 = 12.0 12.0 0.9213 = 132.6 Sq. mm 8-1-3-5(f) Total area available A1 +A2 +A3 +A41 +A43 = 470.2 + 325.7 + 335.1 + 132.6 + 132.6 = 1396.2 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-1-3-6 Check the welds per UW-16 and UW-16.1 (i) 8-1-3-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-1-3-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 325.7 + 0 + 132.6 + 0) 136 = 62328.8 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 325.7+ 335.1 + 132.6 + 132.6 +2 8.53 13.4 0.9213) 136 = 154579.3 N 8-1-3-6-1 (b) Per UG-41 (b) (2)
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W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv = [ 492.6 470.2 + 2 8.53 0.9213 (1.0 13.4 - 1.0 6.73)] *136 = 17303.9 N Since W is smaller than W1-1 and W2-2, W may be used in place of W1-1 and W2-2 for comparing weld capacity to weld load. 8-1-3-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-1-3-6-2 (a) Fillet weld shear = 0.49125.3 = 61.4 Mpa 8-1-3-6-2 (b) Nozzle wall shear = 0.7125.3 = 87.71 Mpa 8-1-3-6-3 Strength of connection elements 8-1-3-6-3 (a) Fillet weld shear = /2 nozzle O.D. weld leg 61.4 = 1.57 88.9 12.0 61.4 = 102837.4 N 8-1-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 87.71 = 1.5777.778.53 87.71 = 91350.3 N 8-1-3-6-4 Check Strength paths Path 1-1 = 102837.4 + 91350.3 = 194187.7 N Path 2-2 = 102837.4 + 102837.4 = 205674.8 N All paths are stronger than the required strength of W of 17303.9 N [see UG-41 (b) (2)] Weld Strength Paths Are Adequate. 8-1-4 For safety valve nozzle D1 and outfall nozzle N (DN150) per UG-37 design pressure P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) : 125.3 : 2.6 : 1402.6
Internal Design
Material
Allowable Material
Allowable Corrosion
Inside
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Analysis
thickness of the vessel wall corroded
t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)

Weld leg (mm)
: 13.4 : 84.15 : 75.78 : 8.37 : 151.56 : 9.0 : 0.0 : 1.0
Outside
Inside
Analysis
Finished
Leg
Angle
(deg) F
Correction
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
t rn =
PRno 0.65 84.15 = = 0.44mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-1-4-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/136= 0.9214 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/136 = 0.9214 8-1-4-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (e)] 8-1-4-4(a) throat size of weld required UW-16(b)
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tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0, 10.97 ) = 10.97 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7 10.97 = 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm Cover weld satisfactory 8-1-4-4(b) Check for limits of reinforcement: 8-1-4-4(b) (1) Limit parallel to the vessel wall: larger of d = 151.56 mm or Rn + tn + t = 75.78 + 8.37 + 13.4 = 97.55 mm Use 151.56 mm 8-1-4-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.513.4 = 33.5 mm or 2.5tn+te = 2.58.37 + 0 = 20.925 mm
A = dtr F + 2tntr F (1 f r1 ) = 151.56 6.73 1.0 + 2 8.37 6.73 1.0 (1 0.9213)

= 1020 + 8.9 = 1028.9 mm2 8-1-4-5(b) Area available in shell A1

= 151.56(1.013.4-16.73)-28.37(1.013.4-1.06.73)(1-0.9213) = 1011 8.8 = 1002.2 mm2

=2(13.4 + 8.37) (1.013.4-16.73)-28.37 (1.013.4-1.06.73)(1-0.9213) = 290.4 8.8 = 281.6 mm2 A1 = the larger of (A11,A12) = 1002.2 mm2 8-1-4-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (8.37 0.44) 0.9213 13.4 = 489.5mm2
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A22 = 5(tn trn ) f r 2tn = 5 (8.37 0.44) 0.9213 8.37 = 305.7mm 2

A1 +A2 +A41 = 1002.2 + 305.7 + 74.6 = 1382.5 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-1-4-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (e) [see UW-15(b)] 8-1-5 For steam inlet nozzle K (DN200) design pressure per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Internal Design
Material
Allowable Material
Allowable Corrosion
: 125.3 : 2.6 : 1402.6 : 13.4 : 109.55 : 99.45 : 10.1 : 198.9 : 12.0 : 12.0
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
length of outward nozzle fillet weld length of inward nozzle fillet weld
Leg
Weld leg (mm)
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Angle
of plane with longitudinal axis factor
(deg) F
: 0.0 : 1.0
Correction
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
t rn =
PRno 0.65 109.55 = = 0.57mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-1-5-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV=125.3/136 = 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV =125.3/136 = 0.9213 8-1-5-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (i)] 8-1-5-4(a) throat size of weld required UW-16(b) t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0 , 12.7 ) = 12.7 mm t1 or t2 min.( 6 , 0.712.7 ) = 6.0 mm therefore throat must be at least 6.0 mm Weld 41, actual weld leg = 12.0 mm Weld 43, actual weld leg = 12.0 mm
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t1 or t2 = 0.7 weld size = 0.7 12.0 = 8.4 mm (actual) check t1 + t2 1
1 tmin = 15.875 mm 4 1 t1 + t2 = 8.4 + 8.4 = 16.8 1 tmin = 15.875 mm 4
A = dtr F + 2tntr F (1 f r1 ) = 198.9 6.73 1.0 + 2 10.1 6.73 1.0 (1 0.9213)


= 198.9(113.4-16.73)-210.1(113.4-1.06.73)(1-0.9213) = 1326.6 10.6 = 1316 mm2

=2(13.4 + 10.1) (113.4-16.73)-210.1 (113.4-1.06.73) (1-0.9213) = 313.5 10.6 = 302.9 mm2 A1=the larger of (A11,A12)= 1316 mm2 8-1-5-5(c) Area available in nozzle projecting outward A2
A2= the smaller of (A21, A22) = 443.4 mm2
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8-1-5-5(d) Area available in nozzle projecting inward A3
Inner "h" limit:
min[h, 2.5t , 2.5tn]= [810, 33.5 , 25.25] = 25.25 mm
A31 = 5tt j f r 2 = 5 13.4 10.1 0.9213 = 623.4mm 2 A32 = 5t j t j f r 2 = 5 10.1 10.1 0.9213 = 469.9mm 2 A33 = 5ht j f r 2 = 5 25.25 10.1 0.9213 = 1174.8mm 2
A3= the smaller of (A31, A32, A33 ) = 469.9 mm2 8-1-5-5(e) Area available in fillet welds A4 8-1-5-5(e)(1) Area available in outward fillet weld A41 A41= (leg)^2 fr2 = 12.0 12.0 0.9213 = 132.6 Sq. mm 8-1-5-5(e)(2) Area available in inward fillet weld A43 A43= (leg)^2 fr2 = 12.0 12.0 0.9213 = 132.6 Sq. mm 8-1-5-5(f) Total area available A1 +A2 +A3 +A41 +A43 = 1316 + 443.4 + 469.9 + 132.6 + 132.6 = 2494.5 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-1-5-6 Check the welds per UW-16 and UW-16.1 (i) 8-1-5-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-1-5-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 443.4 + 0 + 132.6 + 0) 136 = 78336 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 443.4+ 469.9 + 132.6 + 132.6 +2 10.1 13.4 0.9213) 136 = 194191.3 N 8-1-5-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv = [ 1349.3 1316 + 2 10.1 0.9213 (1.0 13.4 - 1.0 6.73)] *136 = 21410.5 N Since W is smaller than W1-1 and W2-2, W may be used in place of W1-1 and W2-2 for comparing weld capacity to weld load. 8-1-5-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-1-5-6-2 (a) Fillet weld shear = 0.49125.3 = 61.4 Mpa 8-1-5-6-2 (b) Nozzle wall shear
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= 0.7125.3 = 87.71 Mpa 8-1-5-6-3 Strength of connection elements 8-1-5-6-3 (a) Fillet weld shear = /2 nozzle O.D. weld leg 61.4 = 1.57 219.1 12.0 61.4 = 253449.6 N 8-1-5-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 87.71 = 1.57206.410.1 87.71 = 287064.7 N 8-1-5-6-4 Check Strength paths Path 1-1 = 253449.6 + 287064.7 = 540514.3 N Path 2-2 = 253449.6 + 253449.6 = 506899.2 N All paths are stronger than the required strength of W of 21410.5 N [see UG-41 (b) (2)] Weld Strength Paths Are Adequate. 8-1-6 For steam leaking from gate pole nozzle L (DN100) design pressure per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Internal Design
Material
Allowable Material
Allowable Corrosion
: 125.3 : 2.6 : 1402.6 : 13.4 : 57.15 : 48.62 : 8.53 : 97.24 : 12.0
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
length of outward nozzle fillet weld
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Leg
length of inward nozzle fillet weld of plane with longitudinal axis factor
Weld leg (mm)
: 12.0 : 0.0 : 1.0
Angle
(deg) F
Correction
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
trn =
PRno 0.65 57.15 = = 0.3mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-1-6-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV=125.3/136 = 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV =125.3/136 = 0.9213 8-1-6-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (i)] 8-1-6-4(a) throat size of weld required UW-16(b) t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0 , 11.13 ) = 11.13 mm t1 or t2 min.( 6 , 0.711.13 ) = 6.0 mm therefore throat must be at least 6.0 mm Weld 41, actual weld leg = 12.0 mm
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Weld 43, actual weld leg = 12.0 mm t1 or t2 = 0.7 weld size = 0.7 12.0 = 8.4 mm (actual) check t1 + t2 1
1 tmin = 13.9125 mm 4 1 t1 + t2 = 8.4 + 8.4 = 16.8 1 tmin = 13.9125 mm 4
A = dtr F + 2tntr F (1 f r1 ) = 97.24 6.73 1.0 + 2 8.53 6.73 1.0 (1 0.9213)


= 97.24(113.4-16.73)-28.53(113.4-1.06.73)(1-0.9213) = 648.6 9.0 = 639.6 mm2

=2(13.4 + 8.53) (113.4-16.73)-28.53 (113.4-1.06.73) (1-0.9213) = 292.5 9.0 = 283.5 mm2 A1=the larger of (A11,A12)= 639.6 mm2 8-1-6-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (8.53 0.3) 0.9213 13.4 = 508mm 2 A22 = 5(tn trn ) f r 2tn = 5 (8.53 0.3) 0.9213 8.53 = 323.4mm2
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Inner "h" limit:
min[h, 2.5t , 2.5tn]= [1400, 33.5 , 21.325] = 21.325 mm
A3= the smaller of (A31, A32, A33 ) = 335.1 mm2 8-1-6-5(e) Area available in fillet welds A4 8-1-6-5(e)(1) Area available in outward fillet weld A41 A41= (leg)^2 fr2 = 12.0 12.0 0.9213 = 132.6 Sq. mm 8-1-6-5(e)(2) Area available in inward fillet weld A43 A43= (leg)^2 fr2 = 12.0 12.0 0.9213 = 132.6 Sq. mm 8-1-6-5(f) Total area available A1 +A2 +A3 +A41 +A43 = 639.6 + 323.4 + 335.1 + 132.6 + 132.6 = 1563.3 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-1-6-6 Check the welds per UW-16 and UW-16.1 (i) 8-1-6-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-1-6-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 323.4 + 0 + 132.6 + 0) 136 = 62016 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 323.4+ 335.1 + 132.6 + 132.6 +2 8.53 13.4 0.9213) 136 = 154266.5 N 8-1-6-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv = [ 663.6 639.6 + 2 8.53 0.9213 (1.0 13.4 - 1.0 6.73)] *136 = 17521.5 N Since W is smaller than W1-1 and W2-2, W may be used in place of W1-1 and W2-2 for comparing weld capacity to weld load. 8-1-6-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-1-6-6-2 (a) Fillet weld shear = 0.49125.3 = 61.4 Mpa
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8-1-6-6-2 (b) Nozzle wall shear = 0.7125.3 = 87.71 Mpa 8-1-6-6-3 Strength of connection elements 8-1-6-6-3 (a) Fillet weld shear = /2 nozzle O.D. weld leg 61.4 = 1.57 114.3 12.0 61.4 = 132219.5 N 8-1-6-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 87.71 = 1.57103.178.53 87.71 = 121185.6 N 8-1-6-6-4 Check Strength paths Path 1-1 = 132219.5 + 121185.6 = 253405.1 N Path 2-2 = 132219.5 + 132219.5 = 264439 N All paths are stronger than the required strength of W of 17303.9 N [see UG-41 (b) (2)] Weld Strength Paths Are Adequate. 8-1-7 For high level electric offlet nozzle S (DN100) per UG-37 design pressure P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm) : 125.3 : 2.6 : 1402.6 : 13.4 : 57.15 : 48.62 : 8.53 : 97.24
Internal Design
Material
Allowable Material
Allowable Corrosion
Inside
Analysis
Outside
Inside
Analysis
Finished
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Leg
Weld leg (mm)
: 9.0 : 0.0 : 1.0
Angle
(deg) F
Correction
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
trn =
PRno 0.65 57.15 = = 0.3mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-1-7-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/136= 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/136 = 0.9213 8-1-7-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (e)] 8-1-7-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0, 11.13 ) = 11.13 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.711.13 = 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm
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Cover weld satisfactory 8-1-7-4(b) Check for limits of reinforcement: 8-1-7-4(b) (1) Limit parallel to the vessel wall: larger of d = 97.24 mm or Rn + tn + t = 48.62 + 8.53 + 13.4 = 70.55 mm Use 97.24 mm 8-1-7-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.513.4 = 33.5 mm or 2.5tn+te = 2.58.53 + 0 = 21.325 mm
A = dtr F + 2tntr F (1 f r1 ) = 97.24 6.73 1.0 + 2 8.53 6.73 1.0 (1 0.9213)


= 97.24(1.013.4-16.73)-28.53(1.013.4-1.06.73)(1-0.9213) = 648.6 9.0 = 639.6 mm2

A21 = 5(tn trn ) f r 2t = 5 (8.53 0.3) 0.9213 13.4 = 508mm 2 A22 = 5(tn trn ) f r 2tn = 5 (8.53 0.3) 0.9213 8.53 = 323.4mm2
A2=the smaller of (A21, A22) = 323.4 mm2 8-1-7-5(d) Area available in welds A4 8-4-5(d)(1) Area available in outward weld A41 8-1-7-5(e) A41= (leg)^2 fr2 = 9.0 9.0 0.9213 = 74.6 Sq. mm Total area available
A1 +A2 +A41 = 639.6 + 323.4 + 74.6 = 1037.6 Sq. mm
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This is greater than the required area so is a reinforcing element is not needed. 8-1-7-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (e) [see UW-15(b)] 8-1-8 For water outlet nozzle O (R) (DN250) design pressure per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Internal Design
Material
Allowable Material
Allowable Corrosion
: 125.3 : 2.6 : 1402.6 : 13.4 : 136.5 : 126.4 : 10.1 : 252.8 : 9.0 : 0.0 : 1.0
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
Angle
(deg) F
Correction
8-1-8-1 Size of opening Since ID is 2800mm, according to UG-36(b) (1), third of the vessel diameter is 933 mm, and doesnt exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 252.8 mm, so supplemental rules of 1-7 are not applied. 8-1-8-2 Wall thicknesses Required
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Shell
Required thickness of a seamless shell tr (E=1.0)
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
trn =
PRno 0.65 136.5 = = 0.71mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-1-8-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/136= 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/136 = 0.9213 8-1-8-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (e)] 8-1-8-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0, 12.7 ) = 12.7 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7 12.7= 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm Cover weld satisfactory 8-1-8-4(b) Check for limits of reinforcement: 8-1-8-4(b) (1) Limit parallel to the vessel wall: larger of d = 252.8 mm or Rn + tn + t = 126.4 + 10.1 + 13.4 = 149.9 mm Use 252.8 mm 8-1-8-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.513.4 = 33.5 mm or 2.5tn+te = 2.5 10.1 + 0 = 25.25 mm
Use 25.25 mm 8-1-8-5 Area of reinforcement required [UG-37]
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8-1-8-5(a)
Area of reinforcement required
A = dtr F + 2tntr F (1 f r1 ) = 252.8 6.73 1.0 + 2 10.1 6.73 1.0 (1 0.9213)


= 252.8(1.013.4-16.73)-210.1(1.013.4-1.06.73)(1-0.9213) = 1686.2 10.6 = 1675.6 mm2

A21 = 5(tn trn ) f r 2t = 5 (10.1 0.71) 0.9213 13.4 = 579.6mm 2 A22 = 5(tn trn ) f r 2tn = 5 (10.1 0.71) 0.9213 10.1 = 436.8mm 2
A1 +A2 +A41 = 1675.6 + 436.8 + 74.6 = 2187 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-1-8-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (e) [see UW-15(b)] 8-1-9 For thermometer nozzle V2-3 (DN20)
Since the welded nozzles V2-3 (DN20) are neither subject to rapid fluctuations in pressure nor larger than 60 mm, reinforcement of openings is not required. 8-1-10 [UG-36 (c) (3)]
For pressure gauge nozzle W2 (DN15) per UG-37
Since the welded nozzles nozzle W2 (DN15) is neither subject to rapid fluctuations in pressure nor larger than 60 mm, reinforcement of openings is not required. [UG-36 (c) (3)]
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8-1-11
For sampling water nozzle P1-2 (DN10)
per UG-37
Since the welded nozzles nozzle P1-2 (DN10) are neither subject to rapid fluctuations in pressure nor larger than 60 mm, reinforcement of openings is not required. 8-1-12 For water level nozzle T1-2.U1-4.X1-2.Z1-2 (DN50) design pressure [UG-36 (c) (3)]
per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Internal Design
Material
Allowable Material
Allowable Corrosion
: 125.3 : 2.6 : 1402.6 : 13.4 : 30.15 : 24.01 : 6.14 : 48.02 : 9.0 : 90 : 0.5
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
Angle
(deg) F
Correction
8-1-12-1 Size of opening Since ID is 2800mm, according to UG-36(b) (1), third of the vessel diameter is 933 mm, and doesnt exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 48.02 mm, so supplemental rules of 1-7 are not applied.
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8-1-12-2 Wall thicknesses Required Shell Required thickness of a seamless shell tr (E=1.0)
tr =
PR 0.65 1402.6 = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
trn =
PRno 1.0 30.15 = = 0.16mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-1-12-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1= Sn/SV= 125.3/136 = 0.9213 Strength reduction factor for nozzle fr2 fr2= Sn/SV = 125.3/136 = 0.9213 8-1-12-4 Size of weld required [UW-16(b), Fig.UW-16.1 Sketch (e)] 8-1-12-4 (a) Outward nozzle fillet weld: tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0 , 8.74 ) = 8.74 mm tc ( minimum ) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.78.74 = 6.0 mm Weld 41, actual weld leg = 9.0 mm Weld throat = 0.7 weld size = 0.7 9.0 = 6.3 mm The weld size is satisfactory . 8-1-12-4 (b) In plane 90 deg to longitudinal axis : 8-1-12-4 (b) (1) calculate the opening chord length at mid-surface of the required shell thickness as follows: Rm = R+tr/2= 1402.6 + 6.73/2 = 1405.965 mm L= 1100 mm 1= cos-1(
L + Rn 1100 + 24.01 ) = cos-1( ) = 36.9 deg Rm 1405.965
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2= cos-1(
L Rn 1100 24.01 ) = cos-1( ) = 40.1 deg Rm 1405.965
=2-1=40.1-36.9= 3.2 deg d = 2Rm
1 cos 2 ( / 2) =21405.965 1 cos 2 (3.2 / 2) =78.52 mm
Per UG-37(b) and Fig.UG-37, F=0.5 8-1-12-4(b) (2) Check for limits of reinforcement: 8-1-12-4 (b) (2-1) Limit parallel to the vessel wall (circumferentially): larger of dc = 78.52 mm or Rnc + tn + t = 39.26 + 6.14 + 13.4 = 58.8 mm
Use 78.52 mm 8-1-12-4 (b) (2-2) Limit normal to the vessel wall: smaller of 2.5t = 2.513.4 = 33.5 mm or 2.5tn+te = 2.56.14 + 0 = 15.35 mm
Use 15.35 mm 8-1-12-5 Area of reinforcement required in plane 90 deg to longitudinal axis
A = dtr F + 2tntr F (1 f r1 ) = 78.52 6.73 0.5 + 2 6.14 6.73 0.5 (1 0.9213)

= 264.3 + 3.3 = 267.6 mm2 8-1-12-6 Area of reinforcement available in plane 90 deg to longitudinal axis 8-1-12-6 (a) Area available in shell A1

= 78.52(113.4-0.56.73)-26.14(113.4-0.56.73)(1-0.9213) = 787.9 9.7 = 778.2 mm2

=2(13.4 + 6.14) (113.4-0.56.73)-26.14 (113.4-0.56.73)(1-0.9213) = 392.2 9.7 = 382.5 mm2 A1= the larger of (A11,A12)= 778.2 mm2 8-1-12-6 (b) Area available in nozzle A2 3= cos-1(
1100 24.01 L Rn ) = cos-1( ) = 40.5 deg R+t 1402.6 + 13.4
A2 = the smaller of the following
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By observation, A2 on the upper side of the nozzle is smaller than A2 on the lower side of the nozzle. In accordance with UG-37(b), not less than half the required reinforcement shall be on each side of the opening. Therefore,A2 on the lower side shall not be greater than A2 on the upper side.
2 A21 = 5(tn trn ) f r 2t / sin( 3 ) = 5 (6.14 0.16 ) 0.9213 13.4 / sin 40.5 = 568.3mm 2 A22 = 5(tn trn )tn f r 2 / sin( 3 ) = 5 (6.14 0.16 ) 6.14 0.9213 / sin 40.5 = 260.4mm
A2 = the smaller of (A21, A22) = 260.4 mm2 8-1-12-6(c) Area available in outward nozzle weld: Since the welds vary from a fillet to a butt-type weld, and A41 will not be considered. 8-1-12-6 (d) Area provided by A1 + A2 = 778.2 + 260.4 = 1038.6 Sq. mm A= 267.6 Sq. mm This is greater than the required reinforcing area of 267.6 sq. mm. Therefore, the opening is adequately reinforced in the plane considered. 8-4-7 Since the plane under consideration requires only 50% (F=0.5) of the required reinforcement in the plane parallel to the longitudinal shell axis, the opening may not be adequately reinforced in the other planes. A check for reinforcement in plane parallel to the longitudinal shell axis is needed. d = 48.02 mm F = 1.0
8-1-12-7 (a) Area of reinforcement required
A = dtr F + 2tntr F (1 f r1 ) = 48.02 6.73 1.0 + 2 6.146.731.0 (1-0.9213)

= 323.2 + 6.6 = 329.8 mm2 8-1-12-7 (b) Area available in shell A1

= 48.02(113.4-16.73)-26.14 (113.4-1.06.73)(1-0.9213) = 320.2 6.5 = 313.7 mm2

=2(13.4+6.14) (113.4-16.73)-26.14 (113.4-1.06.73)(1-0.9213) = 260.6 6.5 = 254.1 mm2 A1=the larger of (A11,A12) = 313.7 mm2
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8-1-12-7 (c) Area available in nozzle A2
A2 = the smaller of (A21, A22) =169.1 mm2 8-1-12-7 (d) Area available in outward nozzle weld A41: A41= (leg)^2 fr2 = 9.0 9.0 0.9213 = 74.6 Sq. mm 8-1-12-7 (e) Total area available A1 +A2 +A41 = 313.7 + 169.1 + 74.6 = 557.4 Sq. mm This is greater than the required reinforcing area of 329.8 Sq. mm; therefore, opening is adequately reinforced. 8-1-13 For annectent nozzle of tank and tower (DN800) design pressure per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-516MGr.485 Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Internal Design
Material
Allowable Material
Allowable Corrosion
: 136 : 2.6 : 1402.6 : 13.4 : 406.4 : 393 : 13.4 : 786 : 16.0 : 16.0
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
length of outward nozzle fillet weld length of inward nozzle fillet weld
Leg
Weld leg (mm)
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Angle
of plane with longitudinal axis factor
(deg) F
: 0.0 : 1.0
Correction
8-1-13-1 Size of opening Since ID is 2800mm, according to UG-36(b) (1), third of the vessel diameter is 933 mm, and doesnt exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 786 mm, so supplemental rules of 1-7 are not applied. 8-1-13-2 Wall thicknesses Required Shell Required thickness of a seamless shell tr (E=1.0)
tr =
0.65 1402.6 PR = = 6.73mm SV E 0.6 P 136 1 0.6 0.65
trn =
0.65 393 PRno = = 1.88mm S n E1 + 0.4 P 136 1 + 0.4 0.65
8-1-13-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV=136/136 = 1.0 Strength reduction factor for nozzle fr2 fr2=Sn/SV =136/136 = 1.0 8-1-13-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (i)] 8-1-13-4(a) throat size of weld required UW-16(b) t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 16.0 , 16.0 ) = 16.0 mm t1 or t2 min.( 6 , 0.716.0 ) = 6.0 mm therefore throat must be at least 6.0 mm Weld 41, actual weld leg = 16.0 mm Weld 43, actual weld leg = 16.0 mm
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t1 or t2 = 0.7 weld size = 0.7 16.0 = 11.2 mm (actual) check t1 + t2 1
1 tmin = 20.0 mm 4 1 t1 + t2 = 11.2 + 11.2 = 22.4 1 tmin = 20.0 mm 4
Cover weld satisfactory 8-1-13-4(b) Check for limits of reinforcement: 8-1-13-4(b) (1) Limit parallel to the vessel wall: larger of d= 786 mm or Rn + tn + t = 393 + 13.4 + 13.4 = 419.8 mm
Use 786 mm 8-1-13-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.513.4 =33.5 mm or 2.5tn+te = 2.513.4 + 0 = 33.5 mm
A = dtr F + 2tntr F (1 f r1 ) = 786 6.73 1.0 + 2 13.4 6.73 1.0 (1 1.0)


= 786(113.4-16.73)-213.4(113.4-1.06.73)(1-1.0) = 5242.62 0 = 5242.62 mm2

=2(13.4 + 13.4) (113.4-16.73)-213.4 (113.4-1.06.73) (1-1.0) = 357.5 0 = 357.5 mm2 A1=the larger of (A11,A12)= 5242.62 mm2 8-1-13-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (13.4 1.88) 1.0 13.4 = 771.84mm2 A22 = 5(tn trn ) f r 2tn = 5 (13.4 1.88) 1.0 13.4 = 771.84mm2
A2= the smaller of (A21, A22) = 771.84 mm2
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8-1-13-5(d) Area available in nozzle projecting inward A3
Inner "h" limit:
min[h, 2.5t , 2.5tn]= [50, 33.5 , 33.5] = 33.5 mm
A3= the smaller of (A31, A32, A33 ) = 897.8 mm2 8-1-13-5(e) Area available in fillet welds A4 8-1-13-5(e)(1) Area available in outward fillet weld A41 A41= (leg)^2 fr2 = 16.0 16.0 1.0 = 196 Sq. mm 8-1-13-5(e)(2) Area available in inward fillet weld A43 8-1-13-5(f) A43= (leg)^2 fr2 = 16.0 16.0 1.0 = 196 Sq. mm Total area available
A1 +A2 +A3 +A41 +A43 = 5242.62 + 771.84 + 897.8 + 196 + 196 = 7304.26 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-1-13-6 Check the welds per UW-16 and UW-16.1 (i) 8-1-13-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-1-13-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 771.84 + 0 + 196 + 0) 136 = 131626.2 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (771.84+ 897.8 + 196 + 196 +2 13.4 13.4 1.0) 136 = 329223.4 N 8-1-13-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv = [5289.78 5242.62 + 2 13.4 1.0 (1.0 13.4 - 1.0 6.73)] *136 = 30725 N Since W is smaller than W1-1 and W2-2, W may be used in place of W1-1 and W2-2 for comparing weld capacity to weld load. 8-1-13-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-1-13-6-2 (a) Fillet weld shear = 0.49136 = 66.64 Mpa 8-1-13-6-2 (b) Nozzle wall shear
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= 0.7136 = 95.2 Mpa 8-1-13-6-3 Strength of connection elements 8-1-13-6-3 (a) Fillet weld shear = /2 nozzle O.D. weld leg 61.4 = 1.57 812.8 16.0 66.64 = 1360624.6 N 8-1-13-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 87.71 = 1.57796.813.4 95.2 = 1595845 N 8-1-13-6-4 Check Strength paths Path 1-1 = 1360624.6 + 1595845 = 2956469.6 N Path 2-2 = 1360624.6 + 1360624.6 = 2721249.2 N All paths are stronger than the required strength of W of 30725 N [see UG-41 (b) (2)] Weld Strength Paths Are Adequate. 8-2 DEAERATORS TOWER: 8-2-1 For HP drain inlet nozzle E (DN100) design pressure per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm) : 125.3 : 3.5 : 903.5 : 8.5 : 57.15 : 49.52 : 7.63 : 99.04
Internal Design
Material
Allowable Material
Allowable Corrosion
Inside
Analysis
Outside
Inside
Analysis
Finished
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Leg
Weld leg (mm)
: 10.0 : 10.0 : 0.0 : 1.0
Leg
Weld leg (mm)
Angle
(deg) F
Correction
tr =
0.65 903.5 PR = = 4.34mm SV E 0.6 P 136 1 0.6 0.65
trn =
0.65 57.15 PRno = = 0.3mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-2-1-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV=125.3/136 = 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV =125.3/136 = 0.9213 8-2-1-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (i)] 8-2-1-4(a) throat size of weld required UW-16(b) t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 12.0 , 11.13 ) = 11.13 mm t1 or t2 min.( 6 , 0.711.13 ) = 6.0 mm
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therefore throat must be at least 6.0 mm Weld 41, actual weld leg = 10.0 mm Weld 43, actual weld leg = 10.0 mm t1 or t2 = 0.7 weld size = 0.7 10.0 = 7.0 mm (actual) check t1 + t2 1
1 tmin = 13.9 mm 4 1 t1 + t2 = 7.0 + 7.0 = 14.0 1 tmin = 13.9 mm 4
A = dtr F + 2tntr F (1 f r1 ) = 99.04 4.34 1.0 + 2 7.63 4.34 1.0 (1 0.9213)


= 99.04(18.5-14.34)-27.63(18.5-1.04.34)(1-0.9213) = 412 5.0 = 407 mm2

=2(8.5 + 7.63) (18.5-14.34)-27.63 (18.5-1.04.34) (1-0.9213) = 106.8 5.0 = 101.8 mm2 A1=the larger of (A11,A12)= 407 mm2 8-2-1-5(c) Area available in nozzle projecting outward A2
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A21 = 5(tn trn ) f r 2t = 5 (7.63 0.3) 0.9213 8.5 = 287mm2 A22 = 5(tn trn ) f r 2tn = 5 (7.63 0.3) 0.9213 7.63 = 257.6mm2
Inner "h" limit:
min[h, 2.5t , 2.5tn]= [150, 21.25 , 19.075] = 19.075 mm
A31 = 5tt j f r 2 = 5 8.5 7.63 0.9213 = 298.7 mm 2 A32 = 5t j t j f r 2 = 5 7.63 7.63 0.9213 = 268.1mm 2 A33 = 5ht j f r 2 = 5 19.075 7.63 0.9213 = 670.4mm 2
A3= the smaller of (A31, A32, A33 ) = 268.1 mm2 8-2-1-5(e) Area available in fillet welds A4 8-2-1-5(e)(1) Area available in outward fillet weld A41 A41= (leg)^2 fr2 = 10.0 10.0 0.9213 = 92.1 Sq. mm 8-2-1-5(e)(2) Area available in inward fillet weld A43 A43= (leg)^2 fr2 = 10.0 10.0 0.9213 = 92.1 Sq. mm 8-2-1-5(f) Total area available A1 +A2 +A3 +A41 +A43 = 407 + 257.6 + 268.1 + 92.1 + 92.1 = 1116.9 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-2-1-6 Check the welds per UW-16 and UW-16.1 (i) 8-2-1-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-2-1-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 257.6 + 0 + 92.1 + 0) 136 = 47559.2 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 257.6+ 268.1 + 92.1 + 92.1 +2 7.63 8.5 0.9213) 136 = 112798.6 N 8-2-1-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv = [ 435.2 407 + 2 7.63 0.9213 (1.0 8.5 - 1.0 4.34)] *136 = 11789 N Since W is smaller than W1-1 and W2-2, W may be used in place of W1-1 and W2-2 for comparing weld capacity to weld load.
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8-2-1-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-2-1-6-2 (a) Fillet weld shear = 0.49125.3 = 61.4 Mpa 8-2-1-6-2 (b) Nozzle wall shear = 0.7125.3 = 87.71 Mpa 8-2-1-6-3 Strength of connection elements 8-2-1-6-3 (a) Fillet weld shear = /2 nozzle O.D. weld leg 61.4 = 1.57 114.3 10.0 61.4 = 110182.9 N 8-2-1-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 87.71 = 1.57103.178.53 87.71 = 121185.6 N 8-2-1-6-4 Check Strength paths Path 1-1 = 110182.9 + 121185.6 = 231368.5 N Path 2-2 = 110182.9 + 110182.9 = 220365.8 N All paths are stronger than the required strength of W of 11789 N [see UG-41 (b) (2)] Weld Strength Paths Are Adequate. 8-2-2 For water inlet from slag-cooler Y2 and secondary steam inlet nozzle J (DN80) per UG-37
Internal Design
design pressure
P (MPa) ()
: 0.65 : 300 : SA-516MGr.485
Material
Allowable Material
SV (MPa)
: 136 : SA-106 Gr.B
of the nozzle wall stress of the nozzle wall at design temperature allowance (designated by customer) Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm)
Allowable Corrosion
: 125.3 : 3.5 : 903.5 : 8.5 : 44.45 : 36.82
Inside
Analysis
Outside
Inside
radius of the nozzle corroded
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Analysis
thickness of nozzle wall corroded diameter of opening corroded
tn (mm) d (mm)
Weld leg (mm)
: 7.63 : 73.64 : 9.0 : 0.0 : 1.0
Finished
Leg
Angle
(deg) F
Correction
tr =
0.65 903.5 PR = = 4.34mm SV E 0.6 P 136 1 0.6 0.65
trn =
0.65 44.45 PRno = = 0.24mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-2-2-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/136= 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/136 = 0.9213 8-2-2-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (c)] 8-2-2-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 12.0, 11.13 ) = 11.13 mm
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tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7 11.13= 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm Cover weld satisfactory 8-2-2-4(b) Check for limits of reinforcement: 8-2-2-4(b) (1) Limit parallel to the vessel wall: larger of d = 73.64 mm or Rn + tn + t = 36.82 + 7.63 + 8.5 = 52.95 mm Use 73.64 mm 8-2-2-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.58.5 = 21.25 mm or 2.5tn+te = 2.5 7.63 + 0 = 19.075 mm
A = dtr F + 2tntr F (1 f r1 ) = 73.64 4.34 1.0 + 2 7.63 4.34 1.0 (1 0.9213)


= 73.64(1.08.5-14.34)-27.63(1.08.5-1.04.34)(1-0.9213) = 306.3 5.0 = 301.3 mm2

A21 = 5(tn trn ) f r 2t = 5 (7.63 0.24 ) 0.9213 8.5 = 289.3mm2 A22 = 5(tn trn ) f r 2tn = 5 (7.63 0.24) 0.9213 7.63 = 259.7mm2
A2=the smaller of (A21, A22) = 259.7 mm2 8-2-2-5(d) Area available in welds A4
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8-2-2-5(d)(1) Area available in outward weld A41 8-2-2-5(e) A41= (leg)^2 fr2 = 9.0 9.0 0.9213 = 74.6 Sq. mm Total area available
A1 +A2 +A41 = 301.3 + 259.7 + 74.6 = 635.6 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-2-2-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (c) [see UW-15(b)] 8-2-3 For check-up nozzle F (DN150) per UG-37 design pressure P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Internal Design
Material
Allowable Material
Allowable Corrosion
: 125.3 : 3.5 : 903.5 : 8.5 : 84.15 : 76.68 : 7.47 : 153.36 : 9.0 : 0.0 : 1.0
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
Angle
(deg) F
Correction
8-2-3-1 Size of opening Since ID is 1800mm, according to UG-36(b) (1), third of the vessel diameter is 600 mm, and doesnt
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exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 153.36 mm, so supplemental rules of 1-7 are not applied. 8-2-3-2 Wall thicknesses Required Shell Required thickness of a seamless shell tr (E=1.0)
tr =
0.65 903.5 PR = = 4.34mm SV E 0.6 P 136 1 0.6 0.65
trn =
0.65 84.15 PRno = = 0.44mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-2-3-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/136= 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/136 = 0.9213 8-2-3-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (c)] 8-2-3-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 12.0, 10.97 ) = 10.97 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7 10.97= 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm Cover weld satisfactory 8-2-3-4(b) Check for limits of reinforcement: 8-2-3-4(b) (1) Limit parallel to the vessel wall: larger of d = 153.36 mm or Rn + tn + t = 76.68 + 7.47 + 8.5 = 92.65 mm Use 153.36 mm 8-2-3-4(b) (2) Limit normal to the vessel wall:
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smaller of
2.5t = 2.58.5 = 21.25 mm or 2.5tn+te = 2.5 7.47 + 0 = 18.675 mm
A = dtr F + 2tntr F (1 f r1 ) = 153.36 4.34 1.0 + 2 7.47 4.34 1.0 (1 0.9213)


= 153.36(1.08.5-14.34)-27.47(1.08.5-1.04.34)(1-0.9213) = 638 4.9 = 633.1 mm2

=2(8.5 + 7.47) (1.08.5-14.34)-27.47 (1.08.5-1.04.34)(1-0.9213) = 132.9 4.9 = 128 mm2 A1 = the larger of (A11,A12) = 633.1 mm2 8-2-3-5(c) Area available in nozzle projecting outward A2
A1 +A2 +A41 = 633.1 + 241.9 + 74.6 = 949.6 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-2-3-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (c) [see UW-15(b)] 8-2-4 For feed water inlet nozzle H (large end of conical reducer) (DN350) per UG-37 design pressure P (MPa) () : 0.65 : 300
Internal Design
temperature
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Material
of the vessel wall stress of the vessel wall at design temperature SV (MPa)
: SA-516MGr.485 : 136 : SA-106 Gr.B Sn (MPa) C (mm) R (mm) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Allowable Material
Allowable Corrosion
: 125.3 : 3.5 : 903.5 : 8.5 : 177.8 : 170.17 : 7.63 : 340.34 : 9.0 : 0.0 : 1.0
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
Angle
(deg) F
Correction
tr =
0.65 903.5 PR = = 4.34mm SV E 0.6 P 136 1 0.6 0.65
trn =
0.65 177.8 PRno = = 0.93mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
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8-2-4-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/136= 0.9213 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/136 = 0.9213 8-2-4-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (c)] 8-2-4-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 12.0, 11.13 ) = 11.13 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin, 6.0 or 0.7 11.13= 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm Cover weld satisfactory 8-2-4-4(b) Check for limits of reinforcement: 8-2-4-4(b) (1) Limit parallel to the vessel wall: larger of d = 340.34 mm or Rn + tn + t = 170.17 + 7.63 + 8.5 = 186.3 mm Use 340.34 mm 8-2-4-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.58.5 = 21.25 mm or 2.5tn+te = 2.5 7.63 + 0 = 19.075 mm
A = dtr F + 2tntr F (1 f r1 ) = 340.34 4.34 1.0 + 2 7.63 4.34 1.0 (1 0.9213)

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= 340.34(1.08.5-14.34)-27.63(1.08.5-1.04.34)(1-0.9213) = 1415.9 5.0 = 1410.9 mm2

A1 +A2 +A41 = 1410.9 + 235.4 + 74.6 = 1720.9 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-2-4-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (c) [see UW-15(b)] 8-2-5 For manhole nozzle A2 (DN450)
Internal Design
per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-516MGr.485 Sn (MPa) C (mm) R (mm) t (mm) : 136 : 3.5 : 903.5 : 8.5
design pressure
Material
Allowable Material
Allowable Corrosion
Inside
Analysis
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Outside
Rno(mm) Rn (mm) tn (mm) d (mm)

Weld leg (mm)
: 228.5 : 220 : 8.5 : 440 : 9.0 : 0.0 : 1.0
Inside
Analysis
Finished
Leg
Angle
(deg) F
Correction
8-2-5-1 Size of opening Since ID is 1800mm, according to UG-36(b) (1), third of the vessel diameter is 600mm, and doesnt exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 440 mm, so supplemental rules of 1-7 are not applied. 8-2-5-2 Wall thicknesses Required Shell Required thickness of a seamless shell tr (E=1.0)
tr =
0.65 903.5 PR = = 4.34mm SV E 0.6 P 136 1 0.6 0.65
trn =
0.65 228.5 PRno = = 1.1mm S n E1 + 0.4 P 136 1 + 0.4 0.65
8-2-5-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 136/136= 1.0 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 136/136 = 1.0 8-2-5-4 Size of weld required [UW-16(c),Fig.UW-16.1 Sketch (e)] 8-2-5-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin
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tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 12.0 , 12.0 ) = 12.0 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.712.0 = 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm Cover weld satisfactory 8-2-5-4(b) Check for limits of reinforcement: 8-2-5-4(b) (1) Limit parallel to the vessel wall: larger of d= 440 mm or Rn + tn + t = 220 + 8.5 + 8.5 = 237 mm
Use 440 mm 8-2-5-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t =2.58.5=21.25 mm or 2.5tn+te = 2.58.5 + 0 = 21.25 mm
A = dtr F + 2tntr F (1 f r1 ) = 440 4.34 1.0 + 2 8.5 4.34 1.0 (1 1.0)

= 1909.6 mm2 8-2-5-5(b) Area available in shell A1

=440(18.5-14.34)-28.5 (18.5-1.04.34)(1-1.0) = 1830.4 mm2

=2(8.5+8.5) (18.5-14.34)-28.5 (18.5-1.04.34)(1-1.0) = 141.44 mm2 A1=the larger of (A11,A12)= 1830.4 mm2 8-2-5-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (8.5 1.1) 1.0 8.5 = 314.5mm2
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A22 = 5(tn trn ) f r 2tn = 5 (8.5 1.1) 1.0 8.5 = 314.5mm2

A1 +A2 +A41 = 1830.4 + 314.5 + 81.0 = 2225.9 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-2-5-6 Strength calculations for attachment welds are not required for this detail which conforms with Fig. UW-16.1 sketch (e) [see UW-15(b)] 8-2-6 For thermometer nozzle V1 (DN20) per UG-37
Since the welded nozzles nozzle V1 (DN20) is neither subject to rapid fluctuations in pressure nor larger than 60 mm, reinforcement of openings is not required. [UG-36 (c) (3)] 8-2-7 For pressure gauge nozzle W1 (DN15) per UG-37
Since the welded nozzles nozzle W1 (DN15) is neither subject to rapid fluctuations in pressure nor larger than 60 mm, reinforcement of openings is not required. [UG-36 (c) (3)] 8-2-8 For pressure signal nozzle W3 (DN10) per UG-37
Since the welded nozzles nozzle W3 (DN10) is neither subject to rapid fluctuations in pressure nor larger than 60 mm, reinforcement of openings is not required. [UG-36 (c) (3)] 8-2-9 For steam separator nozzle design pressure (DN350) per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) : 125.3
Internal Design
Material
Allowable Material
of the nozzle wall stress of the nozzle wall at design temperature
Allowable
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Corrosion
C (mm) D (mm)
: 3.5 : 1807 : 6.94 : 177.8 : 170.17 : 7.63 : 340.34 : 10.0 : 10.0 : 0.0 : 1.0
Inside
Analysis
t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)

Weld leg (mm)
Outside
Inside
Analysis
Finished
Leg
Leg
Weld leg (mm)
Angle
(deg) F
Correction
8-2-9-1 Size of opening Since ID is 1800mm, according to UG-36(b) (1), third of the vessel diameter is 600mm, and doesnt exceed 1000mm, therefore, 1000mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 340.34 mm, so supplemental rules of 1-7 are not applied. 8-2-9-2 Wall thicknesses Required ellipsoidal head Required thickness of a seamless shell tr (E=1.0)
tr =
0.65 1807 PD = = 4.33mm 2S d E 0.2 P 2 136 1.0 0.2 0.65
trn =
0.65 177.8 PRno = = 0.93mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-2-9-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1= Sn/SV=125.3/136=0.9213
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Strength reduction factor for nozzle fr2 fr2= Sn/SV =125.31/136=0.9213 8-2-9-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (i)] 8-2-9-4(a) throat size of weld required UW-16(b) t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 10.44 , 11.13 ) = 10.44 mm t1 or t2 min.( 6 , 0.710.44 ) = 6.0 mm therefore throat must be at least 6.0 mm Weld 41, actual weld leg = 10.0 mm Weld 43, actual weld leg = 10.0 mm t1 or t2 = 0.7 weld size = 0.7 10.0 = 7.0 mm (actual) check t1 + t2 1
1 tmin = 13.05 mm 4 1 t1 + t2 = 7.0 + 7.0 = 14.0 1 tmin = 13.05 mm 4
Cover weld satisfactory 8-2-9-4(b) (1) Limit parallel to the vessel wall: larger of d= 340.34 mm or Rn + tn + t = 170.17 + 7.63 + 6.94 = 184.74 mm
Use 340.34 mm 8-2-9-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t=2.56.94 =17.35 mm or 2.5tn+te = 2.57.63 + 0 = 19.075 mm
A = dtr F + 2tntr F (1 f r1 ) = 340.34 4.33 1.0 + 2 7.63 4.33 1.0 (1 0.9213)

= 1473.7 + 5.3 = 1479 mm2 8-2-9-5(b) Area available in shell A1
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= 340.34(16.94-14.33)-27.63(16.94-1.04.33)(1-0.9213) = 888.3-3.1 = 885.2 mm2

=2(6.94+7.63) (16.94-14.33)-27.63 (16.94-1.04.33)(1-0.9213) = 76.1 3.1 = 73 mm2 A1=the larger of (A11,A12)= 885.2 mm2 8-2-9-5(c) Area available in nozzle projecting outward A2
A2=the smaller of (A21, A22) =214.2 mm2 8-2-9-5(d) Area available in nozzle projecting inward A3
Inner "h" limit:
min[h, 2.5t , 2.5tn]= [50, 17.35 , 19.075] = 17.35 mm
A3= the smaller of (A31, A32, A33 ) = 243.9 mm2 8-2-9-5(e) Area available in fillet welds A4 8-2-9-5(e)(1) Area available in outward fillet weld A41 A41= (leg)^2 fr2 = 10.0 10.0 0.9213 = 92.1 Sq. mm 8-2-9-5(e)(2) Area available in inward fillet weld A43 A43= (leg)^2 fr2 = 10.0 10.0 0.9213 = 92.1 Sq. mm 8-2-9-5(f) Total area available A1 +A2 +A3 +A41 +A43 = 885.2 + 214.2 + 243.9 + 92.1 + 92.1 = 1528.1 Sq. mm This is greater than the required area so is a reinforcing element is not needed. 8-2-9-6 Check the welds per UW-16 and UW-16.1 (i) 8-2-9-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-2-9-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 214.2 + 0 + 92.1 + 0) 136 = 41656.8 N
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W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 214.2+ 243.9 + 92.1 + 92.1 +2 7.63 6.94 0.9213) 136 = 100622.3 N 8-2-9-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv = [1479 885.2 + 2 7.63 0.9213 (1.0 6.94 - 1.0 4.33)] *136 = 85747 N Since W is smaller than W2-2, W may be used in place of W2-2 for comparing weld capacity to weld load. 8-2-9-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-2-9-6-2 (a) Fillet weld shear = 0.49125.3 = 61.4 Mpa 8-2-9-6-2 (b) Nozzle wall shear = 0.7125.3 = 87.71 Mpa 8-2-9-6-3 Strength of connection elements 8-2-9-6-3 (a) Fillet weld shear = /2 nozzle O.D. weld leg 61.4 = 1.57 355.6 10.0 61.4 = 342791.3 N 8-2-9-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 87.71 = 1.57344.477.63 87.71 = 361930 N 8-2-9-6-4 Check Strength paths Path 1-1 = 342791.3 + 361930 = 704721.3 N Path 2-2 = 342791.3 + 342791.23 = 685582.6 N All paths are stronger than the required strength of W of 85747 N [see UG-41 (b) (2)] Weld Strength Paths Are Adequate. 8-2-10 For annectent nozzle of tank and tower (DN800)
Internal Design
per UG-37 P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-516MGr.485
design pressure
Material
Allowable Material
of the nozzle wall
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Allowable Corrosion
stress of the nozzle wall at design temperature allowance (designated by customer)
Sn (MPa) C (mm) D (mm)
: 136 : 3.5 : 1807 : 6.94 : 406.4 : 393.9 : 12.5 : 787.8 : 9.0 : 0.0 : 1.0 : SA-516MGr.485
Inside
Analysis
Outside
Inside
Analysis
Finished
Leg
Angle
Correction
Material
of the reinforcing pad stress of reinforcing pad at design temperature Sp (MPa) Dp (mm) te (mm)
Allowable
: 136 : 1200 12
Outside
diameter of reinforcing pad thickness of reinforcing pad
Nominal
8-2-10-1 Size of opening Since ID is 1800 mm, according to UG-36(b) (1), third of the vessel diameter is 600 mm, and doesnt exceed 1000 mm, therefore, 1000 mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 787.8 mm, so supplemental rules of 1-7 are not applied. 8-2-10-2 Wall thicknesses Required ellipsoidal head Required thickness of a seamless shell tr (E=1.0)
tr =
0.65 1807 PD = = 4.33mm 2S d E 0.2 P 2 136 1.0 0.2 0.65
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trn =
0.65 406.4 PRno = = 1.94mm S n E1 + 0.4 P 136 1 + 0.4 0.65
8-2-10-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1= Sn/SV= 136/136 = 1.0 Strength reduction factor for nozzle fr2 fr2= Sn/SV = 136/136 = 1.0 Strength reduction factor for all parts fr3 fr3= (less of Sn or Sp)/SV = 136/136 = 1.0 Strength reduction factor for reinforcing pad fr4 fr4= Sp/SV = 136/136 = 1.0 8-2-10-4 Size of weld required [UW-16(d),Fig.UW-16.1 Sketch (q)] 8-1-1-4(a) Inner (reinforcing pad) fillet weld size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 10.44 , 16.0 ) = 10.44 mm tc ( minimum ) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.7 10.44 = 6.0 mm Weld 41, actual weld leg = 9.0 mm tc (actual) = 0.7 weld size = 0.7 9.0 = 6.3 mm 8-2-10-4(b) Outer (reinforcing pad) fillet weld: Throat = 1/2 tmin= 0.5 10.44 = 5.22 mm ( minimum throat required ) Throat = 0.7 weld size = 0.7 9.0 = 6.3 mm (actual) 8-2-10-4(c) Upper groove weld: tw = 0.7 tmin = 0.7 10.44 = 7.308 mm ( required ) tw = 10.44 mm (actual) The weld size used is satisfactory. 8-2-10-4(d) Check for limits of reinforcement:
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8-2-10-4(d) (1) Limit parallel to the vessel wall: larger of d = 787.8 mm Use 787.8 mm 8-2-10-4(d) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.56.94 = 17.35 mm or 2.5tn+te = 2.512.5 + 12 = 43.25 mm or Rn + tn + t = 393.9 + 12.5 + 6.94 = 413.34 mm
A = dtr F + 2tntr F (1 f r1 ) = 787.8 4.33 1.0 + 2 12.5 4.33 1.0 (1 1.0)


= 787.8(1.06.94-14.33)-212.5(1.06.94-1.04.33)(1-1.0) = 2056.1 0 = 2056.1 mm2

=2(6.94 + 12.5) (1.06.94-14.33)-212.5 (1.06.94-1.04.33)(1-1.0) = 101.5 0 = 101.5 mm2 A1= the larger of (A11,A12)= 2056.1 mm2 8-2-10-5(c) Area available in nozzle projecting outward A2
A21 = 5(tn trn ) f r 2t = 5 (12.5 1.94) 1.0 6.94 = 366.4mm2 A22 = 2(tn trn )(2.5tn + te ) f r 2 = 2 (12.5 1.94) (2.5 12.5 + 12) 1.0 = 913.4mm2
A2=the smaller of (A21, A22) = 366.4 mm2 8-2-10-5(d) Area available in welds A4 8-2-10-5(d)(1) Area available in outward weld A41 A41= (leg)^2 fr3 = 9.0 9.0 1.0 = 81.0 Sq. mm A42= (leg)^2 fr4 = 9.0 9.0 1.0 = 81 Sq. mm 8-2-10-5(e) Area provided by:
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A1 +A2 +A41 +A42 = 2056.1 + 366.4 + 81 +81 = 2584.5 Sq. mm 8-2-10-5(f) Area available in reinforcing pad: A5 = (Dp-d-2tn) te fr4 = (1200-787.8-212.5)121.0 = 4646.4 Sq. mm 8-2-10-5(g) Total area available A1 +A2 +A41 + A42 + A5 = 2584.5 + 4646.4 = 7230.9 Sq. mm This is greater than the required reinforcing area of 3411.2 sq. mm; therefore, the opening is adequately reinforced. 8-2-10-6 Check the welds per UW-16 and UW-16.1 (q) 8-2-10-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)] 8-2-10-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = (366.4 + 4646.4 + 81 +81 ) 136 = 703772.8 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (366.4+ 0 + 81 + 0 + 2 6.94 12.5 1.0 ) 136 = 84442.4 N W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv = (366.4+ 0 + 4646.4 + 81 + 81+ 0 + 2 6.94 12.5 1.0 ) 136 = 727368.8 N 8-2-10-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t F tr )]Sv = [3411.2 2056.1 + 2 12.5 1.0 (1.0 6.94 - 1.00 4.33)] 136 = 193167.6 N Since W is smaller than W1-1 and W3-3, W may be used in place of W1-1 and W3-3 for comparing weld capacity to weld load. 8-2-10-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-2-10-6-2 (a) Fillet weld shear = 0.49136 = 66.64 Mpa 8-2-10-6-2 (b) Groove weld tension = 0.74136 = 100.64 Mpa 8-2-10-6-2 (c) Groove weld shear = 0.6136 = 81.6 Mpa 8-2-10-6-2 (d) Nozzle wall shear
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= 0.7136 = 95.2 Mpa 8-2-10-6-3 Strength of connection elements 8-2-10-6-3 (a) Upper fillet or cover weld = /2 nozzle O.D. weld leg 66.64 = 1.57 508 9.0 66.64 = 478344.6 N 8-2-10-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 95.2 = 1.57 496 9.4 95.2 = 696860.9 N 8-2-10-6-3 (c) Lower groove weld tension = /2 nozzle O.D. weld leg 100.64 = 1.57 508 9.0 100.64 = 722397.9 N 8-2-10-6-3 (d) Outer (reinforcing element) fillet weld = /2 reinforcing pad O.D. weld leg 66.64 = 1.57 840 9.0 66.64 = 790963.5 N 8-1-1-6-3 (e) Upper groove weld tension = /2 nozzle O.D. weld leg 100.64 = 1.57 508 9.0 100.64 = 722397.9 N 8-2-10-6-4 Check Strength paths Path 1-1 = 790963.5 + 696860.9 = 1487824.4 N W1-1 = 626810.4 N OK OK
Path 2-2 = 478344.6 + 722397.9 + 722397.9 = 1923140.4 NW2-2 = 102913.4 N Path 3-3 = 790963.5 + 722397.9 = 1513361.4 NW3-3 = 655753.3 N OK
Also paths are stronger than the required strength of W of 151513.2 N [see UG-41 (b) (2)] thus, the Weld Strength Paths Are Adequate. 8-2-11 For safety valve nozzle B (DN150) per UG-37 design pressure P (MPa) () : 0.65 : 300 : SA-516MGr.485 SV (MPa) : 136 : SA-106 Gr.B Sn (MPa) C (mm) : 125.3 : 3.5
Internal Design
Material
Allowable Material
Allowable Corrosion
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Inside
(mm)
: 1807 : 6.94 : 84.15 : 76.68 : 7.47 : 153.36 : 9.0 : 90 : 0.5
Analysis
Outside
Inside
Analysis
Finished
Leg
Angle
Correction
8-2-11-1 Size of opening Since ID is 1800 mm, according to UG-36(b) (1), third of the vessel diameter is 600 mm, and doesnt exceed 1000 mm, therefore, 1000 mm is maximum limit without considering supplemental rules of 1-7. Now, the diameter of opening is 153.36 mm, so supplemental rules of 1-7 are not applied. 8-2-11-2 Wall thicknesses Required ellipsoidal head Required thickness of a seamless shell tr (E=1.0)
tr =
0.65 1807 PD = = 4.33mm 2S d E 0.2 P 2 136 1.0 0.2 0.65
trn =
0.65 84.15 PRno = = 0.44mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
8-2-11-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1= Sn/SV= 125.3/136 = 0.9213 Strength reduction factor for nozzle fr2 fr2= Sn/SV = 125.3/136 = 0.9213 8-2-11-4 Size of weld required [UW-16(b), Fig.UW-16.1 Sketch (e)]
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8-2-11-4(a) throat size of weld required UW-16(b) tc = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 10.44 , 10.97 ) = 10.44 mm tc (mininum) = lesser of 1/4 in. or 0.7 tmin , 6.0 or 0.710.44 = 6.0 mm Weld 41, actual weld leg = 9.0 mm Weld throat = 0.7 weld size = 0.7 9.0 = 6.3 mm 6.0 mm The weld size is satisfactory. 8-2-11-4 (b) In plane 90 deg to longitudinal axis : 8-2-11-4 (b) (1) calculate the opening chord length at mid-surface of the required shell thickness as follows: Rm = R+tr/2= 903.5+4.33/2 = 905.665 mm L= 500 mm 1= cos-1(
500 + 76.68 L + Rn ) = cos-1( ) = 50.5 deg Rm 905.665 500 76.68 L Rn 2= cos-1( ) = cos-1( ) = 62.1 deg Rm 905.665
=2-1= 62.1- 50.5 = 11.6 deg
d = 2Rm
1 cos 2 ( / 2) =2905.665 1 cos 2 (11.6 / 2) =183.1 mm
Per UG-37(b) and Fig.UG-37, F=0.5 8-2-11-4(b) (2) Check for limits of reinforcement: 8-2-11-4 (b) (2-1) Limit parallel to the vessel wall (circumferentially): larger of dc = 183.1 mm or Rnc + tn + t = 91.55 + 7.47 + 6.94 = 105.96 mm
Use 183.1 mm 8-2-11-4 (b) (2-2) Limit normal to the vessel wall: smaller of 2.5t = 2.56.94 = 17.35 mm or 2.5tn+te = 2.57.47 + 0 = 18.675 mm
Use 17.35 mm 8-2-11-5 Area of reinforcement required in plane 90 deg to longitudinal axis
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A = dtr F + 2tntr F (1 f r1 ) = 183.1 4.33 0.5 + 2 7.47 4.33 0.5 (1 0.9213)

= 396.5 + 2.6 = 399.1 mm2 8-2-11-6 Area of reinforcement available in plane 90 deg to longitudinal axis 8-2-11-6 (a) Area available in shell A1

= 183.1(16.94-0.54.33)-27.47(16.94-0.54.33)(1-0.9213) = 477.9 3.1 = 474.8 mm2

=2(6.94 + 7.47) (16.94-0.54.33)-27.47 (16.94-0.54.33)(1-0.9213) = 137.6 3.1 = 134.5 mm2 A1= the larger of (A11,A12)= 474.8 mm2 8-2-11-6 (b) Area available in nozzle A2 3= cos-1(
500 76.68 L Rn ) = cos-1( ) = 62.3 deg R+t 903.5 + 6.94
A2 = the smaller of the following By observation, A2 on the upper side of the nozzle is smaller than A2 on the lower side of the nozzle. In accordance with UG-37(b), not less than half the required reinforcement shall be on each side of the opening. Therefore, A2 on the lower side shall not be greater than A2 on the upper side.
2 A21 = 5(tn trn ) f r 2t / sin( 3 ) = 5 (7.47 0.44 ) 0.9213 6.94 / sin 62.3 = 253.8mm 2 A22 = 5(tn trn )tn f r 2 / sin( 3 ) = 5 (7.47 0.44 ) 7.47 0.9213 / sin 62.3 = 273.2mm
A2 = the smaller of (A21, A22) = 253.8 mm2 8-2-11-6(c) Area available in outward nozzle weld: Since the welds vary from a fillet to a butt-type weld, and A41 will not be considered. 8-2-11-6 (d) Area provided by A1 + A2 = 474.8 + 253.8 = 728.6 Sq. mm A= 399.1 Sq. mm This is greater than the required reinforcing area of 399.1 sq. mm. Therefore, the opening is adequately reinforced in the plane considered. 8-2-11-7 Since the plane under consideration requires only 50% (F=0.5) of the required
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reinforcement in the plane parallel to the longitudinal shell axis, the opening may not be adequately reinforced in the other planes. A check for reinforcement in plane parallel to the longitudinal shell axis is needed. d = 153.36 mm F = 1.0
8-2-11-7 (a) Area of reinforcement required
A = dtr F + 2tntr F (1 f r1 ) = 153.36 4.33 1.0 + 2 7.474.331.0 (1-0.9213)

= 664.1 + 5.1 = 669.2 mm2 8-2-11-7 (b) Area available in shell A1

= 153.36(16.94-14.33)-27.47 (16.94-1.04.33)(1-0.9213) = 400.3 3.1 = 397.2 mm2

=2(6.94+7.47) (16.94-14.33)-27.47 (16.94-1.04.33)(1-0.9213) = 75.2 3.1 = 72.1 mm2 A1=the larger of (A11,A12) = 397.2 mm2 8-2-11-7 (c) Area available in nozzle A2
A2 = the smaller of (A21, A22) =224.7 mm2 8-2-11-7 (d) Area available in outward nozzle weld A41: A41= (leg)^2 fr2 = 9.0 9.0 0.9213 = 74.6 Sq. mm 8-2-11-7 (e) Total area available A1 +A2 +A41 = 397.2 + 224.7 + 74.6 = 696.5 mm This is greater than the required reinforcing area of 669.2 Sq. mm; therefore, opening is adequately reinforced. 8-2-12 For exhaust nozzle G (DN80) design pressure per UG-39 P (MPa) () : 0.65 : 300 : SA-105M
Internal Design
temperature of the vessel wall (cover)
Material
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Allowable stress of the vessel wall (cover) at design
SV (MPa)
: 129.3 : SA-106 Gr.B
temperature
Material
of the nozzle wall stress of the nozzle wall at design temperature allowance (designated by customer) Sn (MPa) C (mm) dG ( mm ) t (mm) Rno(mm) Rn (mm) tn (mm) d (mm)
Weld leg (mm)
Allowable Corrosion
: 125.3 : 3.5 : 425.3 : 31.9 : 44.45 : 36.82 : 7.63 : 73.64 : 10.0 : 10.0 : 0.0 : 1.0
Diameter, measured as indicated in Fig. UG-34 thickness of the vessel wall corroded
Analysis
Outside
Inside
Analysis
Finished
Leg
length of outward nozzle fillet weld length of inward nozzle fillet weld of plane with longitudinal axis factor
Leg
Weld leg (mm)
Angle
(deg) F
Correction
8-2-12-1 Size of opening Since ID is 350mm, according to UG-36(b) (1), one half the vessel diameter is 175 mm, and doesnt exceed 500mm, therefore, 500mm is maximum limit without considering supplemental rules of 1-7.Now, the diameter of opening is 73.64 mm, so supplemental rules of 1-7 are not applied. 8-2-12-2 Wall thicknesses Required cover Required thickness of cover tr (E=1.0)
ts = 26.9 mm (calculated by 5-2-15) Nozzle Minimum nozzle thickness due to pressure trn (E1=1.0)
trn =
0.65 44.45 PRno = = 0.24mm S n E1 + 0.4 P 125.3 1 + 0.4 0.65
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8-2-12-3 Material Strength Reduction Factor Strength reduction factor for nozzle fr1 fr1=Sn/SV= 125.3/129.3 = 0.9691 Strength reduction factor for nozzle fr2 fr2=Sn/SV = 125.3/129.3 = 0.9691 8-2-12-4 Size of weld required [UW-16(c), Fig.UW-16.1 Sketch (i)] t1 or t2 = not less than the smaller of 1/4 in. or 0.7 tmin tmin =lesser of 3/4 in. or the thickness less corrosion allowance of the thinner part joined. = min.( 19 , 33.4 , 11.13 ) = 11.13 mm t1 or t2 min.( 6 , 0.711.13 ) = 6.0 mm therefore throat must be at least 6.0 mm Weld 41, actual weld leg = 10.0 mm Weld 43, actual weld leg = 10.0 mm t1 or t2 = 0.7 weld size = 0.7 10.0 = 7.0 mm (actual) check t1 + t2 1
1 tmin = 13.9125 mm 4 1 t1 + t2 = 7.0 + 7.0 = 14.0 1 tmin = 13.9125 mm 4
Cover weld satisfactory 8-2-12-4(b) Check for limits of reinforcement: 8-2-12-4(b) (1) Limit parallel to the vessel wall: larger of d = 73.64 mm or Rn + tn + t = 36.82 + 7.63 + 31.9 = 76.35 mm Use 76.35 mm 8-2-12-4(b) (2 ) Limit normal to the vessel wall: smaller of 2.5t = 2.531.9 = 79.75 mm or 2.5tn+te = 2.57.63 + 0 = 19.075 mm
A = 0.5dtr + tntr (1 f r1 ) = 0.5 76.35 26.9 + 26.9 7.63 (1 0.9691)
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= 1027 + 6.4 = 1033.4 mm2 8-2-12-5(b) Area available in shell A1

= 76.35(1.031.9-126.9)-27.63(1.031.9-1.026.9)(1-0.9691) = 382.5 2.4 = 380.1 mm2

A2=the smaller of (A21, A22) = 273.2 mm2 8-2-12-5(d) Area available in nozzle projecting inward A3
Inner "h" limit:
min[h, 2.5t , 2.5tn]= [400, 79.75 , 19.075] = 19.075 mm
A3= the smaller of (A31, A32, A33 ) = 282.1 mm2 8-2-12-5(e) Area available in fillet welds A4 8-2-12-5(e)(1) Area available in outward fillet weld A41 A41= (leg)^2 fr2 = 10.0 10.0 0.9691 = 96.9 Sq. mm 8-2-12-5(e)(2) Area available in inward fillet weld A43 8-2-12-5(f) A43= (leg)^2 fr2 = 10.0 10.0 0.9691 = 96.9 Sq. mm Total area available
A1 +A2 +A3 +A41 +A43 = 392.9 + 273.2 + 282.1 + 96.9 + 96.9 = 1142 Sq. mm This is greater than the req uired area of 1033.4 Sq. mm so is a reinforcing element is not needed. 8-2-12-6 Check the welds per UW-16 and UW-16.1 (i) 8-2-12-6-1 Check Load to be carried by welds [Fig.UG-41.1 Sketch (a)]
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8-2-12-6-1 (a) Per UG-41 (b) (1) W1-1 = (A2 + A5 + A41 + A42) Sv = ( 273.2 + 0 + 96.9 + 0) 129.3 = 47853.9 N W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 273.2+ 282.1 + 96.9 + 96.9 +2 7.63 31.9 0.9691) 129.3 = 157856.2 N 8-2-12-6-1 (b) Per UG-41 (b) (2) W= [A - A1 + 2tn fr1 (E1t - Ftr)]Sv = [1033.4 392.9 + 2 7.63 0.9691 (1.0 31.9 - 1.0 26.9)] *129.3 = 92377.4 N Since W is smaller than W2-2, W may be used in place of W2-2 for comparing weld capacity to weld load. 8-2-12-6-2 Unit Stresses per UG-45(c) and UW-15 (c) 8-2-12-6-2 (a) Fillet weld shear = 0.49125.3 = 61.4 Mpa 8-2-12-6-2 (b) Nozzle wall shear = 0.7125.3 = 87.71 Mpa 8-2-12-6-3 Strength of connection elements 8-2-12-6-3 (a) Fillet weld shear = /2 nozzle O.D. weld leg 61.4 = 1.57 88.9 10.0 61.4 = 85697.8 N 8-2-12-6-3 (b) Nozzle wall shear = /2 mean nozzle diameter tn 87.71 = 1.5777.777.63 87.71 = 81712 N 8-2-12-6-4 Check Strength paths Path 1-1 = 85697.8 + 81712 = 167409.8 N Path 2-2 = 85697.8 + 85697.8 = 171395.6 N All paths are stronger than the required strength of W of 92377.4 N [see UG-41 (b) (2)] Weld Strength Paths Are Adequate.
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9. Pressure temperature rating for flange and flange cover (ASME B16.5 TABLE 2-1.1) Part: nozzle A1 A2.D1-2.G..T1-2.U1-4.X1-2.Z1-2 Flange rating: class 150 pressure temperature rating Design condition Flange material: SA-105M Design pressure: 0.65 MPa Design temperature: 300 Pressure temperature rating of table 2-1.1 Material group Materials Temp () Pressure (bar) 1.1 Carbon Steel 200 13.8 250 12.1 300 10.2
Therefore, Allowance Pressure:1.02MPa (Design pressure) 0.65 MPa < 1.02 MPa OK.
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10
CALCULATION OF LIFTING LUGS OF TOWER ( Appendix A of HG/T21574-2008) m= 4420 kg SA-516MGr.485 SA-516MGr.485 S=16 mm S= 10 mm SA=136 MPa A = 95.2 MPa a= 0.7 k= 1.65
Equipment empty mass: Lifting plate of material: Backing strip of material: Lifting plate of thickness: Backing strip of thickness: Allowable tensile stress: Allowable shearing stress: Fillet welded joint factor: Dynamic load factor: Lifting vertical load
FV=0.544209.811.65= 35773 N Lifting transverse load FH = FVtan30= 35773tan30= 20654 N Lifting sling load FL = FV/cos30= 35773/cos30= 41308 N Lifting radial bend of moment M = FHL = 2065480 = 1652320 Nmm Lifting sling max. tensile stress SL= FL/[S(2R-D)]= 41308/[16(260-50)]= 36.9 MPa SLSA, It is safe. Lifting sling max. shearing stress
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L= SL= 36.9 MPa LA , It is safe. Area of fillet weld: A = 2 (Ltan15+R) S = 2 (80tan15+60) 16 = 2606 mm2 Lifting plate weld tensile stress: St= Fv/A = 35773/2606 = 13.8 MPa Lifting plate weld shearing stress t= FH/A = 20654/2606 = 8.0 MPa Lifting plate weld bend stress Sab=6M/S[2(Ltan15+R)]2 = 61652320/{16[2(80tan15+60)] 2}= 23.4 MPa Compound stress Sab=
( St + S ab ) 2 + 4 t2 = (13.8 + 23.4) 2 + 4 8.02 = 40.5MPa
Lifting plate weld allowable stress []=0.7SA= 95.2 MPa Sab[] ,It is safe.
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11. check for strength and stability of the horizontal vessel with supplemental loading (according to Appendix A of JB/T4731-2005)
11-1 Calculation for Support Reaction Force (due to Uniform Loading) (1) Mass of Cylindrical Shell(between Two Tangents) m1=(Di+n)Lne = 10311.5 (2) Mass of Head(Curved Surface Portion) m2= 937.911 kg (3) Mass of Attachments (including platform) (4) Volume of Head Vh= 2.87351e+09 (5) Volume of Vessel V = 6.28888e+10 (6) Mass of Vesse Filled with Liquid: Under Operating Condition, m4=V= 51460.1 Under Hydrostatic Test Condition, (7) Total Mass: Under Operating Condition: m = m1 + m2 + m3 + m4 + m5 = 71647.4 Under Hydrostatic Test Condition: m= m1 + m2 + m3 + m4+ m5 = 83076.1 (8) Uniform Load Under Operating Condition: q=mg/(L+4hi/3)= 68.832 N/mm m4=VT= 62888.8 mm3 mm3 m3= 8000
Under Hydrostatic Test Condition: q=mg/(L+4hi/3)= 79.8116 N/mm (9) Support Reaction Force due to Uniform Loading Under Operating Condition: F=mg/2= 351430.5 N F= mg/2 =407488.3 N
Under Hydrostatic Test Condition
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(10) Shearing Force at Support due to Uniform Loading Under Operating Condition, V=F((L-2A)/(L+4hi/3)= 240862.9 N Under Hydrostatic Test Condition, V=F((L-2A)/(L+4hi/3)= 279283.8 N 11-2 Calculations for Radial Load and External Moment due to Accessory Equipments (1) Structure size: L= 7000mm; l1 = 3687 mm; H0 = 250 mm; a = 3500 mm; b = 3500 mm Ri = 1400 mm ; n = 16 mm ; di = 1800 mm; Si = 12mm; h = 1843.5 mm (2) Radial Load Mass of Cylindrical Shell and Head m1a + m2a = 1836 Mass of Internals,Attachments and Insulation Mass of Filled Water Under Operating Condition: m4a = 6510 m4a = 7160 Under Hydrostatic Testing Condition: Mass of Attachment Under Operating Condition, m a= m1a + m2a + m3a + m4a + m5a = 11346 under Hydrostatic Testing Condition m a = m1a + m2a + m3a+ m4a+ m5a = 11996 Weight Force Acted by Attachment Under Operating Condition, Under Hydrostatic Testing Condition, W = max(W, W) =117680.76 N (3) Calculation Condition without Seismic Load (3)-1 Support Reaction(Concentrated Load) Due to Weight Force = 55652.13 N FI=(b/l)W =(b/l)W = 58840.38 N FI Combination of Support Reaction Combined Support Force + FI = 407082.63 N FIIo=F + FII = 407082.63 N FIo=F =F + FI= 466328.68 N FIo = 55652.13 N FI=(b/l)W Maximum Shearing Force at Support FIIo =F + FII= 466328.68 N FII=(a/l)W = 55652.13 N FII=(a/l)W = 55652.13 N FII =(a/l)W = 58840.38 N W= mag = 111304.26 N W= mag = 117680.76 N m3a + m5a = 3000
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A = F
2F 2 2 351430.5 2 ( hi + A) = 407082.63 ( 700 + 1140) 4 4 3 L + hi 9280 + 700 3 3 3
= 296515.1 N
A = F
2F 2 2 351430.5 2 ( hi + A) = 407082.63 ( 700 + 1140) 4 4 L + hi 3 9280 + 700 3 3 3
= 296515.1 N (3)-2 Combined Moment due to Uniform and Concentrated Load Bending Moment due to Uniform Load At Acting Point K of Concentrated Load Under Operating Condition
M Kq = q[
2 hi2 2 Ra A2 al a hi A + (1 )] l 4 3 2 2
3500 11402 3500 7000 14082 7002 2 = 68.832 [ 700 1140 + )] (1 7000 2 2 4 3 = 68.832 [373116 532000 649800 + 6125000]
=3.65933108 N.mm Under Hydrostatic Testing Condition:
M Kq = q [
2 hi2 2 Ra A2 al a hi A + (1 )] l 4 3 2 2
3500 11402 3500 7000 14082 7002 2 = 79.8116 [ 700 1140 + )] (1 7000 2 2 4 3
= 79.8116 [373116 532000 649800 + 6125000]

=4.24304108 N.mm At Support Under Operating Condition
M 2 = F A[1
2 A Ra hi2 + 2 AL ] L 4hi 1+ 3L
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1140 14082 7002 + 9280 2 1140 9280 ] = 351430.5 1140 [1 4 700 1+ 3 9280 1 0.122845 + 0.0705377 = -400630770(1)=-5.565214107 N.mm 1 + 0.100575 1
Under Hydrostatic Testing condition
2 A Ra hi2 + 2 AL ] L M T 2 = F A[1 4hi 1+ 3L 1140 14082 7002 1 + 9280 2 1140 9280 ] = 407488.3 1140 [1 4 700 1+ 3 9280 1 0.122845 + 0.0705377 = -464536662(1)=-6.452939107 N.mm 1 + 0.100575
(4) Bending Moment due to Concentrated Load (4)-1 due to Radial Force at Point K Under Operating Condition:
M k' =
ab ' 3500 3500 W = 111304.26 = 1.46926 108 N L 9280 ab 3500 3500 W = 117680.76 = 1.553437 108 N L 9280
Under Hydrostatic Testing Condition
M k =
(4)-2 Combined Bending Moment At Acting Point K of Concentreated Load Under Operating Condition: MK = MKq + Mk= 3.65933108 + 1.46926108 = 5.12859108 N.mm Under Hydrostatic Testing Condition: MKT = MKq + Mk= 4.24304108 + 1.553437108 = 5.796477108 N.mm (5) Calculation for Axial Stress of Cylindrical Shell (5)-1 At Acting Point K of Concectrated Load, di = 812.8 mm, K10=0.785 Di = 2800 mm arcsin= 0.290285714, = 16.875
K11=0.89
under Operating Condition
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1k =
pc Ra Mk 0.65 1408 5.12859 108 = 2 2 2 13.4 0.785 14082 13.4 K10 Ra e e
= 34.15 - 7.83 = 26.32 MPa At Acting Point K of Concectrated Load underHydrostatic Testing Condition (Vessel under Internal Pressure) After water filling, if PT = 0
1kT =
5.796477 108 M kT = = -8.85 MPa 2 0.785 14082 13.4 K10 Ra e
At Acting Point K of Concectrated Load under Operating Condition
0.65 1408 5.12859 108 pc Ra Mk = + 2k = 2 2 13.4 0.89 14082 13.4 2 K11 Ra e e

= 34.15 + 6.91 = 41.06 MPa At Acting Point K of Concectrated Load underHydrostatic Testing Condition(Vessel under Outside Pressure)
2 kT =
pT Ra M kT 1.04 1408 5.796477 108 + = 2 2 2 13.4 0.89 14082 13.4 K11 Ra e e
= 54.64 + 7.81 = 62.45 MPa (5)-2 At Mid-Point C of Cylindrical Shell under Operating Condition:
0 407082.63 2 F 2 x1 = hi A = 700 1140 = 4307.48 q 3 68.832 3 0 407082.63 2 2 F hi A = 700 1140 = 4307.48 q 3 68.832 3
if x1 a =3500 then x2 =
if x2 b =3500 then Mm =0 x1T =

0 466328.68 2 F 2 hi A = 700 1140 = 4236.2 q 3 79.8116 3 0 466328.68 2 2 F hi A = 700 1140 = 4236.2 q 3 79.8116 3
X2T =
MmT =0 (5)-3 When Mm = 0, there is no need to calculate 1 and 2 When Mm T= 0, there is no need to calculate T1 and T2 .
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At Mid-Point C of Cylindrical Shell under Operating Condition
1 =
pc Ra Mm =0 2 2 Ra e e
At Mid-Point C of Cylindrical Shell under Hydrostatic Testing Condition(Vessel under Internal Pressure) After water filling, if PT = 0
M mT =0 T1 = 2 Ra e
At Mid-Point C of Cylindrical Shell under Operating Condition
2 =
pc Ra Mm + =0 2 2 R e a e
At Mid-Point C of Cylindrical Shell under Hydrostatic Testing Condition(Vessel under Internal Pressure)
2T =
pT Ra M mT =0 + 2 2 Ra e e
(5)-4 Calculation Factors A = 1140, Ra/2 = 704, = 120, K1= 1 K2 = 1
At Top Point of Central Section of Support (a) under Operating Condition
3 =
pc Ra M2 0.65 1408 5.565214 107 = 2 2 2 13.4 1 14082 13.4 K1Ra e e
= 34.15 + 0.67 = 34.82 MPa (b) undet Hydrostatic Testing Conditiong PT = 0
MT 2 6.452939 107 = = = 0.78 MPa T3 2 2 1 1408 13 . 4 K1Ra e

PT 0
T3 =
pT Ra MT 2 1.04 1408 6.452939 107 = 2 2 2 13.4 1 14082 13.4 K1Ra e e
= 54.64 + 0.78 = 55.42 MPa
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At Bottom Point of Central Section of Support (a) under Operating Condition
4 =
pc Ra M2 0.65 1408 5.565214 107 + + = 2 2 2 13.4 1 14082 13.4 K 2 Ra e e
= 34.15 - 0.67 = 33.48 MPa (b) undet Hydrostatic Testing Conditiong PT = 0
T4 =
6.452939 107 MT 2 = = -0.78 MPa 2 1 14082 13.4 K 2 Ra e
PT 0
pT Ra MT 2 1.04 1408 6.452939 107 + + = T4 = 2 2 2 13.4 1 14082 13.4 K 2 Ra e e

= 54.64 - 0.78 = 53.86 MPa (5)-5 check for axial stress in cylindrical shell (a) allowable compressive stress. see UG-23(b) A=
0.125 0.125 = = 0.001412 RO / t 1416 / 16
E = 185103 MPa ET = 202103 MPa Under Operating Condition: B = 75 MPa (from Fig. CS-2)
Under Hydrostatic Testing Condition: Allowable Compresive Sress [] ac = min(t, B) = 75 MPa

t
B = 98 MPa (from Fig. CS-2)
[] ac = min(0.9Rel, B) = min(0.9204, 75) = 75 MPa (b) Stress Checking Maximum Axial Tensile Stress Under Operating Condition < [ ]t = 115.6 MPa Maximum Axial Compressive Stress Under Operating Condition < [ ]ac = 75 MPa O.K O.K O.K
Maximum Axial Tensile Stress Under Hydrostatic Test Condition < 0.9ReL = 183.6 MPa
Maximum Axial Compressive Stress Under Hydrostatic Test Condition < [ ]ac = 75 MPa O.K
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11-3 Calculation for Circumferential Shearing Stress With Ra/2, A and , from table 6-2: K3 = 0.319 K4 = K0 = 1.2
A>Ra/2, Cylindrical Shell Not Stiffened by Head (1) calculation for circumferential shearing stress in cylindrical shell: F = 466328.68 N
=
K 3 F L 2 A 0.319 466328.68 9280 2 1140 = 5.41MPa = 1408 13.4 Ra e 9280 + 4 700 / 3 L + 4hi / 3
(2) check for circumferential shearing stress = 5.41 MPa 0.8 [ ]t = 108.8 MPa OK.
11-4 circumferential stress in cylindrical shell at saddle support: Effective Width of Cylindrical Shell b2 = b+1.56
R a
ne
= 378 +1.56 1408 16 = 612.146 mm
Cylindrical Shell With Stiffening Ring Parameters of Stiffening Ring e=66.5682 mm d=112.532 mm Number of Stiffening Rings, n = 1 Total Combined Sectional Area , A0= 9841.01 mm2 mm4
Total Moment of Innertia of Combined Section, I0 = 5.01192e+07 Allowable Stress at Design Temperature [ ]t = 136 MPa
Stiifening Ring Located at Same Plane of Saddle Support C4=-1 C5=1 K7=0.053 K8=0.341
Circumferential Stress of Cylindrical Shell at Side Corner of Saddle Suport 7= -
K8 F C4 K 7 FRa e + A0 I0 0.341 466328.68 1 0.053 466328.68 1408 66.5682 + 9841.01 5.01192 107
= -16.17 - 46.25 = -62.42 MPa Circumferential Stress of Inner or Outer Surface of Stiffening Ring at Side Corner of Saddle Support 8= -
K8 F C5 K 7 FRa d + A0 I0
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0.341 466328.68 1 0.053 466328.68 1408 112.532 + 9841.01 5.01192 107
= -16.17 +78.14 = 61.97 MPa Stress Identification

. [ ] = 170 MPa |7| < 125
t
t . [ ] R = 170 MPa |8| < 125
O.K O.K
11-5 Calculation for Saddle Support Stress: (1) horizontal component and strength identification (a) Horizontal component = 120deg; K9 = 0.204
FS=K9F = 95131.1 N horizontal (b) horizontal stress in Web Calculated Height HS=min(Rm/3, H0) = 250 mm
Thickness of Saddle Support Web b0 = 18 mm Actual width of Saddle Support Backing Plate b4= 620 b= 378 b2 = 612.146 mm br= min(b4, b2) = 612.146 mm
Effective Width of Saddle Support Backing Plate Backing Plate Having Stiffening Action: 9=
Fs 95131.1 = = 8.031 MPa H sb0 + br 250 18 + 612.146 12 re
(c) stress identification Stress Identification 9 <
2 2 []sa = 81 = 54 MPa 3 3
O.K
(2) compressive stress and strength identification (a) compressive stress FEV = 1mg = 0.2471647.49.81 = 168686.7 N Combined Sectional Area of Web and Small End of Rib Asa = 58872 mm2 Section Modulus of Combined Section of Web and Small End of Rib Zr = 1.8893610 mm sa = 6 3
F FEV H FEV H V Asa 2Z r Asa ( L 2 A)
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702861 168686.7 250 168686.7 1666 58872 2 1889360 58872(9280 2 1140)
= -11.94 11.17- 0.69 = -23.8 MPa |sa| = 23.8 < Kosa = 1.2 81 = 97.2 MPa (b) stress due to thermal difference tsa = OK
F FfH 702861 702861 0.4 250 = Asa Zr 58872 1889360
= -11.94 37.21 = -49.15 MPa |tsa| = 49.15 <sa = 81 MPa OK
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Check for post-weld heat treatment Material for shell and head is SA-516MGr.485 P-No. = 1 GR-No. =2 According to table UCS-56 (note 2) and UW-2(not lethal), the thickness of shell and heads (= 10 mm.) is less than 32mm. So no post weld heat treatment is needed.
13. Material characteristics requirement (according to PED/97/23/EC annex 7.5) Unless other values are required in accordance with other criteria that must be taken into account, a steel carried out by a standard procedure, its elongation after rupture is no less than 14% and its bending rupture energy measured on an ISO V test-piece is no less than 27J, at a temperature not greater than 20 ,but not higher than the lowest scheduled operating temperature.

Deaerator Design Calculation Report

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DOC. NO.

CALCULATION SHEET FOR SPINNING-MEMBRANE DEAERATOR

3 2 1 0 REVISION DATE DESCRIPTION DESIGNED BY ENGINEER TECHNOLOGY DEPT. MANAGER

QINGDAO CHANGLONG POWER EQUIPMENT Co. Ltd .

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3 6 7 9 12 21 22 23 139 140 148 152 152

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SA-105: 129.3MPa at 300 SA-106Gr.B: 125.3MPa at 300 SA-516MGr.485: 136MPa at 300

TEMPERATURE(SEE TABLE 2.1 )

(10) (11) (12) (13) (14) (15)

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TABLE 1.1 LOADING CONSIDERED IN DESIGNING

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LIST OF NOZZLES TABLE 1.2

REBOILING NOZZLE OUTFALL NOZZLE

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NOZZLE U1-4 V1-2 V3 W1-2 W3 X1-2 Y1 Z1-2 Y2

DESCRIPTION EQUALIZER NOZZLE

RESISTANCE THERMOMETER NOZZLE

WELDING CLASS150 PL. RF WELDING CLASS150 SO RF WELDING

LEVEL GAUGE NOZZLE

WATER FROM SLAG-COOLER INLET

FIG.1-1 Brief Drawing of Shell

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2. MAX. ALLOWABLE STRESS AT DESIGN TEMPERATURE TABLE 2.1

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136 174.6 6.769 1000 Type No. (1)

E C1 C2 tn R (mm) (mm) (mm) (mm)

0.85 0.3 2.6 16

1402.6 1408 (Infinity 9280 95000 465975 700 1140

Rf (mm) Ro (mm) L (mm) WT (kg) Q (N) H (mm) A (mm)

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internal pressure. (c) Longitudinal compressive stress due to bending.

PR 0.7165 1402.6 = = 8.73mm S d E 0.6 P 136 0.85 0.6 0.7165

0.7165 1402.6 2 136 0.85 + 0.4 0.7165

0.125 0.125 = = 0.00141 RO / t 1418.6 / 16

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50t R f 50 16 1408 1 %= 1 % = 0.569% < 5% Rf R0 1408

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136 174.6 2.950 1000 Type No. (1)

E C1 C2 tn R (mm) (mm) (mm) (mm)

0.85 0.3 3.5 12

903.5 906 Infinity

PR 0.65 903.5 = = 5.10mm S d E 0.6 P 136 0.85 0.6 0.65

For hydrostatic test condition

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PR (9.81H / 106 ) R + St E 0.6 P St E 0.6(9.81H / 106 )

50t R f 50 12 906 1 %= 1 % = 0.663% < 5% Rf R0 906

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Material Maximum Maximum Height Height

to point under consideration to point under consideration

of test medium at test temperature

Type of welded joints in TABLE UW-12 Radiographic examination

joining heads to shell

Type No. (1) SPOT UW-11(b) Per

efficiency (specified in UW-12(d))

E C1 C2 D R (mm) (mm) (mm)

0.85 0.3 2.6 2805.2

allowance (designated by customer)

final centerline radius (specified in UG-32(d)

center line radius (specified in UCS-79)

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PD 0.65 2805.2 = = 7.90mm 2S d E 0.2 P 2 136 0.85 0.2 0.65

PD 0.65 2805.2 = = 7.90mm 2S d E 0.2 P 2 136 0.85 0.2 0.65