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Sequential operation of PP-PI module in SAP .........................................................4 Process Flow.............................................................5 Resource Creation ...............................................................................................6 1. Access the transaction by:.......................................................................................................................................7 2. On the screen "Create Resource", enter information in the fields as specified in the table ..................................7 below:....................................................................................................................................................................7 4. On the screen "Create Resource: Basic Data", enter information in the fields as specified in the table below. Screen shot is also shown below the table:.................................................................................................................8 Create master recipe with Material .......................................................................16 1. On screen Create master recipe, enter information in the fields as specified in the below table:.........................17 2. On screen Create master recipe: Main Header, enter information in the fields as specified in the below table:..19 3. On screen Create: Operation Overview, enter information in the fields as specified in the below table:............20 Create Process Order .........................................................................................26 1. Access Create Process Order with Material by:....................................................................................................28 2. On screen Create Process Order, enter information in the fields as specified in the below table:........................28 3. On screen Create Process Order: Main Header, enter information in the fields as specified in the below table:.29 Release Process Order ........................................................................................31 1. Access by Process Order Change:.........................................................................................................................32 2. On screen Process Order Change, enter information in the field as specified in the below table:........................32 Goods Issue Entry (Using MIGO)..........................................................................33 1. Access MIGO by:..........................................................................................................................................34 2. In screen Goods Issue Order, enter information in the fields as specified .....................................................34 Confirm Phase/Operation at Standard...................................................................37 1 Access Confirm Process Order: Operation / Phase> by:........................................................................................37 2 On screen Create Process Order Confirmation: Initial Screen, enter the below .............................................38 Information:..................................................................................................................................................38 3. On screen Create Process Order Confirmation: Actual Data, enter information in the fields as specified in the below table:...............................................................................................................................................................39 6. On screen Enter Process Order Confirmation: Initial Screen, enter the below .............................................39 Information:.....................................................................................................................................................39 Goods Receipt (Using MIGO)................................................................................41 1. Access MIGO by:................................................................................................................................................42 2. On screen Goods Receipt Order, enter information in the fields as specified in the below table:...................42 Transfer Posting to Others ..................................................................................45 1. Access Enter Transfer Posting: Initial Screen by:.................................................................................................45 3. On screen Transfer Posting Other, enter information in the fields as specified in the below table:....................47 Page 2 of 48
These process orders status needs to be changed as technical completed. ( After completion of process order status should be either DLV or TECO.)
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Confirmation COR6N/CORK
Resource Creation
Responsibility Production Version 001 Reviewed by Venkat 29.11.2010 Supercedes NIL Approved by Venkat 29.11.2010 Issued on
1. Overview
Create Resource
1.1
Trigger
Input - Required Fields Plant Resource Resource Category Object Name / Description (basic data screen) Person Responsible (basic data screen) Usage (basic data screen) Capacity category (capacity and scheduling screen) Controlling area (costing screen) Cost center (costing screen)
Field Value / Comments Plant in which the Resource created Key identifying the resource Their category (e.g. resource network, processing unit) This field contains a brief description of an object (for example, an organizational unit, qualified business event) Person or group of people responsible for the maintenance of the work center master files Key to control in which type of task list you can use: operating resources (for example, work centers or production resource tools) Determines whether it is machine or labor capacity Key identifying the controlling area the highest organizational unit in controlling. Key identifying the cost center
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1.2
Copy from an existing Resource whenever possible. This speeds data entry and can improve accuracy as well.
1.3
Procedural Steps
Resource Create
2. On the screen "Create Resource", enter information in the fields as specified in the table below:
3. Press Enter 4. On the screen "Create Resource: Basic Data", enter information in the fields as specified in the table below. Screen shot is also shown below the table:
Input Fields Plant (basic data screen) Resource (basic data screen) Object Name / Description (basic data screen) Resource Category (basic data tab) Person Responsible (basic data tab) Usage (basic data tab) Standard Value Key (basic data tab) R/O/C C C R C R R O User Action and Values Plant in which the Resource created Key identifying the resource This field contains a brief description of an object (for example, an organizational unit, qualified business event) Enter the resource category (e.g. resource network, processing unit) Person or group of people responsible for the maintenance of the work center master files Key to control in which type of task list you can use: operating resources (for example, work centers or production resource tools) Key which specifies the scheduling type for detailed scheduling, forward, backward, etc. Comments
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On the screen "Create Resource: Default Values", enter information in the fields as specified in the table below. Screen shot is also shown below the table:
Input - Fields Control Key (default values tab) Unit of measure of standard Values R/O/C R R User Action and Values Key specifying the business transactions to be carried out for the respective object of a task list or an order, such as scheduling or costing. Unit name for the Parameters Comments
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5. On the screen "Create Resource: Capacities", enter information in the fields as specified in the table below:
Input - Fields Capacity category (capacity tab) Pooled capacity (capacity tab) R/O/C R O User Action and Values Determines whether it is machine or labor capacity Key identifying pooled capacity, which should be or was assigned to the work center. Formula used to calculate capacity Requirements for other types of internal processing (example, in networks or maintenance orders) Comments
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6. On the screen "Create Resource: Scheduling", enter information in the fields as specified in the table below. Screen shot is also shown below the table:
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Other Formula
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7. On the screen "Create Resource: Costing", enter information in the fields as specified in the table below. Screen shot is also shown below the table:
Input - Fields Validity start date (costing tab) Validity end date (costing tab) Controlling area (costing tab) Cost center (costing tab) Alt. Activity description R/O/C R R R R R User Action and Values Date that performs part of the validity period (lifespan assigned to an object) Date that performs part of the validity period (lifespan assigned to an object) Key identifying the controlling area the highest organizational unit in controlling. Key identifying the cost center Use an alternative activity description if you are editing work centers and want and want to describe an activity on the costing tab Activity types describe the activity produced by a cost center and are measured in units of time or quantity The activity unit is either the time or quantity used to post the consumed activity quantities Indicator specifying that you cannot change the value in a task list Key which refers to the formula used for: Calculation of execution time, calculation of capacity requirements, Calculation of costs of a work centers activity type, retrograde calculation of individual parameters within plant data collection Key identifying Business process Indicator that specifies the value cannot be changed in the task list Key that refers to formula which determines how costs are calculated Represents the six activity types for the values used in incentive wages Specifies how and when the actual value is confirmed for a parameter using plant data collection Comments
R R O
Formula key
Business Proc. Indic0ator: Process is Referenced Formula Key Incentive. Wages ind. Rec. type group
O O
O O
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2. Overview
Create master recipe
2.1
Trigger
Field Value / Comments Enter the material for which the recipe is being made Enter the plant Name the recipe for the required production Select the type of production
2.2
2.3
Procedure Steps
Logistics > Production Process > master data > master recipe > recipe and material list C201
Via Menus
Via Transaction Code
1.
On screen Create master recipe, enter information in the fields as specified in the below table:
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Description Material code or Key for the material to be produced. Plant code where production will occur Key identifying the type or process order to be created Use the profile to define values that are often used in fields and settings in recipes as defaults
R/O/C R R O R
User Action and Values Enter or select from Pull down list Enter or select from Pull down list Enter or select from pull down list ProfilePI01
Enter PI01
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3.
On screen Create: Operation Overview, enter information in the fields as specified in the below table:
Description R/O/C User Action and Values Note: This is a table. The following are column headings. Repeat as necessary Comments Retrieved from recipe if one exists. Otherwise, enter operations in the required order. Enter operation number for ex0010
Field Name
Operation Overview
Section Header
Selection indicator Operation Sequence number Indicator for phase within operation Superior operation to which the phase is assigned Control recipe destination R R C R From the recipe. Change only if the operation sequence must change From the recipe. Change only if the phase is to be entered From the recipe. From the recipe. From the recipe. Change only if work will occur in a different work center From the recipe From the recipe From the recipe.
Enter superior operation Enter control recipe destination01 Enter resource SLP/LLECITHI Enter control key PI01 for production type Leave blank Enter main operation description
Location where work will occur Control Key. Key identifying standard text Text describing the operation
R R O R
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4.
End User Document 5. Click the next operation/phase button to reach the input screen for all
phases. Then click generate relationship button to select and generate relationship. Click Materials tab.
6.
On screen Insert production Version, enter information in the fields as specified in the below table:
Description A key that identifies a R/O/C R User Action and Values User needs to select the Comments
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Alternative BOM
User needs to select the appropriate Alternative BOM from the drop down menu. User needs to select the appropriate BOM Usage from the drop down menu.
BOM Usage
7.
Click on Check icon. In Consistency check of production version screen click Yes. 8. Choose close screen and adapt changes. 9. In the Create material BOM: Initial Screen, choose Enter twice. 10. On the Create material BOM: Header: Quantities/long text screen
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enter
Comments
ICt
Categorization of the items in a BOM according to set criteria, such as whether they refer to an object (for example, material master or document info record) or whether they are kept in stock. Material number of the components that you enter, change or display as part of the BOM. Quantity of the component, which is entered in relation to the base quantity of the product. Lower and upper limits of the lot size range
User needs to select the appropriate item category from the drop down menu. Example L
Compone nt
User needs to select the appropriate component from the drop down menu.
Quantity
User needs to enter the appropriate quantity. User needs to enter the appropriate Lot Size Range.
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3 3.1
Overview Trigger
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2. On screen Create Process Order, enter information in the fields as specified in the below table:
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3. On screen Create Process Order: Main Header, enter information in the fields as specified in the below table:
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Field Name Quantities Total Quantity (UOM) Dates (Basic) Finish (Date) (Finish Time) Start (Date)
Description Section Header Quantity for the order Unit of Measure for quantity Section Header Projected completion date Projected completion Time of day Projected start date
R/O/C R R
Comments It copies from material master Unit of measure copies from material master
C O C
Enter if backward scheduling used Enter if desired Enter if forward scheduling used
Completion date picks up automatically Completion time picks up automatically Enter forwards
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Will occur when order is released Defaults from material master MRP1 view
R O
O O
4. Now, click the save icon to save the document. It displays a document number that can be further used to release the Process order.
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Allocate a Batch Number to the process order and release it for production.
Business Process Description Overview The status of the process order changed to REL (i.e. released for active production). Simultaneously allocate a unique number to the Process Order (Batch Number).
Output - Results Creates a Batch Number for the process order. Release the Process order for production
Comments
4.3
Procedure Steps
N/A COR2
2. On screen Process Order Change, enter information in the field as specified in the below table:
Field Name Process Order Description Process Order that is to be released R/O/C R User Action and Values Enter the Process order number Comments Enter the material number
3. Now, click the watch icon to execute the document the document. It displays a confirmation saying, release is carried out. 4. The status icon displays the 30000000112 Process Order status as REL i.e. Released with the expected finish date and schedule.
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5.
Overview
Create a goods issue for the Process Orders Note: MIGO transaction replaces the following transactions
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5.1
Trigger
Input - Required Fields Plant Movement type Storage location Document date Posting date Output - Results Issues the goods against the process order and generates a new document number.
Field Value / Comments 1000 261 (issue against process order from warehouse) 1000 Current Current Comments Document that records material movement
5.2
Procedure Steps
1. Access MIGO by:
Logistics > Material Management > Inventory Management > Goods Movement > MIGO_GI MIGO
2.
Field Business Transaction Reference Document Order
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. 3. Click execute button. Then the following screen appears with all the details of the Process order.
Field Name Document Date Posting Date Material slip Doc. Header text GR/GI slip print option Description Default is current system date Default is current system date Identifier of an external document Document header text. Contains explanations or notes that apply to the document as a whole. Goods Receipt/Issue slip will be printed if activated. R/O/C R R O O O User Action and Values Enter current date Enter current date Enter external document number if available Enter any necessary notes for this transfer document. Leave the box un-checked Comments Enter current date Enter current date Leave blank Leave blank Leave blank
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Button Button Movement Type Stock Type Plant Storage Location Goods Recipient Unloading Point Text
Copy Where Tab Enter 261 Defaulted by system 1000 Enter RM stores
Button Batch
Valuation Type Item OK Button Button (save icon) Bottom of page Check the data entered Post the Goods Issue
Defaulted by System
Shift + F11
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7. 7.1
Overview Trigger
7.2
1
Procedural Steps
Access Confirm Process Order: Operation / Phase> by:
Logistics > Production - Process > Process Order > Confirmation > Enter for phase > Time Ticket Logistics > Production - Process > Process Order > Confirmation > CORK Enter for Order COR6N/CORK
Via Menus
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Field Name Confirmation Operation Process Order Operation Sec. Res. Individual Capacity Capacity Cat. Split number
Description Confirmation Id Section Header Process Order Id Operation corresponding to the Phase to be confirmed Sub operation identifier Section Header Category of a specific capacity Split number
R/O/C O R R O
User Action and Values Leave blank. System will assign Enter or select from pull down list Enter operation number Enter If needed
Comments Leave blank Enter process order number Leave blank Not required
O O
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7. Click Enter.
Field Name Part/Final Partial Confirmation Final Confirmation Clear Open Reservs. Quantities Yield t/b Conf Section Header R Remaining open quantity is proposed. Description Section Header Indicator for partial confirmation Indicator for Final Confirmation R/O/C R C C C User Action and Values Select one of the following: Default. Select if this is a partial confirmation Select if this is the Final confirmation for this phase Select if this is a Final Confirmation and all reservations are to be considered satisfied. Comments Leave blank Tick aut. Fina confirmation Tick clear open reservation
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7.
Click Save.
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8.
Overview
Create a goods receipt for the Process Order material Note: MIGO transaction replaces the following transactions Goods receipt for order (transaction code MIGO) Cancel material document for goods receipt (transaction code MBST) Change material document for goods receipt (transaction code MB02) Display material document for goods receipt (transaction code MB03)
8.1
Trigger
Input - Required Fields Plant Movement type Storage location Document date Posting date Output - Results Record the goods Receipt of the process order
Field Value / Comments 1000 101 (Goods Receipt for Order) 1030 Current Current Comments Document that records material movement
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8.2
Procedure Steps
Logistics > Material Management > Inventory Management > Goods Movement > Goods Receipt > MIGO_GO GR for Order (MIGO) MIGO
2. On screen Goods Receipt Order, enter information in the fields as specified in the below table:
Description Default is Goods Receipt. If you go via Menu Default is Order . If you go via Menu. Process order number Default is 101. if you go via
R/O/C R R R R
User Action and Values If not appeared Select Goods Receipt If not appeared select Order Directly enter order number if remembered, else select from the drill down menu. Enter the number for the
Movement type
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Click execute button. Then the following screen appears with all the details of the Process order.
Description Default is current system date Default is current system date Identifier of an external document Document header text. Contains explanations or notes that apply to the document as a whole. Goods Receipt/Issue slip will be printed if activated. R/O/C R R O O O User Action and Values Enter current date Enter current date Enter external document number if available Enter any necessary notes for this transfer document. Leave the box un-checked Comments Enter current date Enter current date Leave blank Leave blank Leave blank
Field Name Document Date Posting Date Material slip Doc. Header text GR/GI slip print option
3 Select a material from the list displayed for the particular order, enter the required details for it as shown in the below table for every material selected.
Open Detail Data Button Quantity in Unit of Entry Quantity in SKU Quantity Ordered Button Movement Type Stock Type Plant Storage Location Goods Recipient Unloading Point Text Qty Tab Quantity to be receipted R Qty Tab Enter the quantity of material for which GR need to be entered. Quantity with Unit of Measurement Defaulted by System
Defaulted by system Defaulted by system. It is the total quantity of order. Where Tab Enter the movement type of the material. Stock type (i.e. For Receipt '+' or Issue'-') Enter the plant where the material is being stored Enter the storage location where the material is present. Enter the name of the recipient of that material. Enter the place at which the issued material would be unloaded Enter the explanatory text for the purpose while handling the material.
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Valuation Type Item OK Button Button (save icon) Bottom of page Check the data entered Post the Goods Issue
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10. 10.1
Overview Trigger
10.2
Procedure Steps
1. Access Enter Transfer Posting: Initial Screen by: Via Menus Via Transaction Code Logistics > Material Management > Inventory Management > Goods Movement > MIGO MIGO
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2. On screen Enter Transfer Posting Other, enter information in the fields as specified in the table below:
Field Name Document Date Posting Date Material slip Doc. Header text GR/GI slip no Defaults for Description Date of the document. Date which is used when entering the document in accounting Identifier of an external document Document header text. Contains explanations or notes which apply to the document as a whole. Goods Receipt/Issue slip number. A number which uniquely identifies a goods receipt/issue slip. Section Header R/O/C R R O User Action and Values Default is current system date. Default is current system date. Enter external document number if available Enter any necessary notes for this transfer document. Comments Enter current date Enter current date Leave blank Leave blank
Leave blank
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Plant
Plant number.
Storage location
Storage location
Special stock
Reason for movement Suggest zero lines GR/GI Slip Print Individual Slip Indiv. Slip w.inspect.te xt Collective Slip
Standard text for reason of movement Indicates items with zero qty. Section Header Print GR/GI slip indicator One slip for each material One slip for each material. Includes Inspection Text One slip for all materials
O O O C C C
Enter or select from pull down list if needed. Click on to display zero items Click on if paper desired. Click on for individual w/out inspection text Click on for individual with inspection text Click on for one slip for all materials
3. On screen Transfer Posting Other, enter information in the fields as specified in the below table:
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Field Name Recipient Receiving Plant Iss. Sloc or Recv. Sloc. Material Quantity UnE
Description For whom the material or services is destined Plant or department to receive the goods Issuing storage location or Receiving storage location. Material Number Material quantity The unit of measure in which the goods movement is entered. Storage location. The batch number to which the material is assigned. This is the plant to issue or receive goods.
R/O/C O R O/R R R O
User Action and Values Enter business area if appropriate. Enter receiving plant Enter the identifier of the issuing or the receiving storage location Enter the material identifier. Enter the quantity of the material to be moved. Enter the unit of measurement Enter the storage location if not filled in. Enter the batch number. Enter plant.
Comments Leave blank Leave blank Depending on Movement Type Pull down table access. Enter the quantity of the material to be moved Enter the unit of measurement This information is pulled from the first screen, if entered. Used in Batch Management Enter plant
O O R
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