FUEL MANAGEMENT

1. FUEL TRANAPORTATION SYSTEM.(FC). 2. FUEL HANDLING SYSTEM. (CHP).

FUEL TRANSPORTATION SYSTEM

1. MINES LINKAGE / TIE UP. 2. FUEL / COAL REQUIREMENT. 3. COAL LOADING. a. Conventional. b. Mechanised. (Silo). 4. WEIGHMENT. 5. SELECTION OF THE TRANSPORTATION SYSTEM (CAPATIVE / RAILWAYS).

FRIEGHT MOVEMENT
1. 2. 3. 4. MERRY GO ROUND SYSTEM. RAILWAY RAKES. RAKE TYPES. (BOBR / BOX). UNLOADING. a) Air compressor. b) Wagon tripler. 5. LOADING / UNLOADING TIME.

SALIENT FEATURES
COAL IS SUPPLIED BY MCL (FROM TALCHER AND IB VALLEY COAL MINES) AND TRANSPORTED THROUGH RAILWAYS. DISTANCE FROM MINES TO SIMHADRI IS APP. 600 KM. COAL IS UNLOADED AT TRACK HOPPER (LENGTH 225 MTR 20 WAGONS CAN BE PLACED IN ONE PLACEMENT). COAL IS UNLOADED THROGH BOBRN RAKES.

COAL ANALYSIS
PROXIMATE ANALYSIS.
Proximate analysis is the simplest coal analysis and gives the mass fractions of fixed carbon (FC), volatile matter (VM), ash (A) and moisture (M) in the coal.

MOISTURE ASH VOLATILE MATTER FIXED CARBON

: : : :

14 % 40 % 21 % 25 %

ULTIMATE ANALYSIS
The ultimate coal analysis is a laboratory analysis that lists the mass fractions of carbon (C ), Hydrogen (H2), Oxygen(O2), Nitrogen (N2) and sulphur in the coal along with the ultimate Heat value (UHV).

UHV Carbon Hydrogen Nitrogen Oxygen Sulphur Carbonates Phosphorus

: : : : : : : :

2500 Kcal / Kg. 35% 2.3% 0.83% 7.24% 0.28% 0.30 % 0.05%

COAL HANDLING SYSTEM

1. DIRECT CONVEYING FROM TRACK HOPPER (T/H) TO BOILER BUNKERS.

2. RECLAIMING FROM STACKYARD TO BOILER BUNKERS. 3. STACKING FROM T/H TO STACKYARD.

STACKING
SIMHADRI CHP LAY OUT
CHP CONTROL ROOM

N E

CON-11A/11B

TRANSFER POINT

CH
TH

CRUSHER HOUSE TRACK HOPPER SUSPENDED MAGNET METAL DETECTOR INLINE MAGNETIC SEPERATOR

TP-13

TP-10

CON-1A/1B

CH
MERRY GO ROUND

TH
37

CON-12A/12B

STACKER / RECLAIMER

TP-1

TP-11

UNIT#2
CON-10B CON-10A

UNIT#1
CON-9B CON-9A

RECLAIMING
TP-5

N E

TP-9

TP-8
CON-8A/8B

TP-7

TP-6
CON-7A/7B

CON-5A/5B

TP-4

TP-3

SIMHADRI CHP LAY OUT

CON-4A/4B
CHP CONTROL ROOM TRANSFER POINT STACKER / RECLAIMER

TP-2

TP-12
CON-12A/12B

CON-13A/13B

CH
TH

TP-1
CRUSHER HOUSE

TP-11

TRACK HOPPER
SUSPENDED MAGNET METAL DETECTOR INLINE MAGNETIC SEPERATOR

TP-13

TP-10

MERRY GO ROUND

UNIT#2
CON-10B CON-10A

UNIT#1
CON-9B

DIRECT BUNKERING FROM TH

CON-9A

TP-9

TP-8
CON-8A/8B

TP-7

TP-6
CON-7A/7B

N
TP-5

E
CON-5A/5B

TP-4

TP-3

SIMHADRI CHP LAY OUT

CON-4A/4B
CHP CONTROL ROOM TRANSFER POINT STACKER / RECLAIMER

TP-2

CH
TH

TP-1
CRUSHER HOUSE

TRACK HOPPER
SUSPENDED MAGNET METAL DETECTOR INLINE MAGNETIC SEPERATOR

TP-13
CON-1A/1B

MERRY GO ROUND

CH

TH
37

UNIT#2
CON-10B CON-10A

UNIT#1
CON-9B CON-9A

TOTAL
TP-5

SYSTEM

TP-9

TP-8
CON-8A/8B

TP-7

TP-6
CON-7A/7B

CON-5A/5B

TP-4

SIMHADRI CHP LAY OUT

CHP CONTROL ROOM

TP-3

CON-4A/4B

TP-2

TP-12
CON-12A/12B
31

CON-13A/13B
TRANSFER POINT MCC DS PUMP HOUSE

TP-1

TP-11

CH- CRUSHER HOUSE TH-TRACK HOPPER

MERRY GO ROUND

TP-13

TP-10
CON-1A/1B

CH

TH

START / STOP SEQUENCE

CONVEYOR INTERLOCKS. ALWAYS START WITH END CONVEYOR / BUNKER CONVEYOR. ALWAYS STOP WITH 1ST CONVEYOR / (T/H CONV. OR YARD CONV.).

FUEL REQUIREMENT
SIMHADRI TPS.
BUNKER ORIENTATION. BUNKER CAPACITY. NO OF FEEDINGS.

COAL HANDLING SYSTEM.

MAIN EQUIPMENTS 1. CONVEYORS 2. CRUSHERS 3. PADDLE FEEDERS. 4. VIBRATING GRIZZLY FEEDERS. 5. STACKER / RECLAIMERS. 6. MOBILE TRIPPERS.

COAL HANDLING SYSTEM.

MAIN EQUIPMENTS 07. METAL DETECTORS. 08. SUSPENDED MAGNETS. 09. IN LINE / CROSS BELT MAGNETIC SEPERATORS. 10. BELT WEIGHERS. 11. DOZERS

COAL HANDLING SYSTEM.

OTHER EQUIPMENTS 01. IDLERS 02. PULLEYS. 03. CONVEYOR BELT. 04. GRAVITY TAKE UP UNIT. 05. SCRAPPERS. 06. SKIRT BOARDS. 07. FLUID COUPLINGS.

BELT PROTECTIONS
PULL CORD SWITCH. ZERO SPEED SWITCH. BELT SWAY SWITCH. CHUTE CHOKE SWITCH. LOCAL STOP SWITCH (EPB).

CONVEYOR TERMINOLOGY
9 3 1 2

+
+ 5
+

+
4 8

10

1 Conveyor Belt 2 Head or Drive pulley 3 Tail pulley 4 Snub pulley 5 Bend pulleys

6 Take-up pulley 7 Gravity take weight 8 Live shaft 9 Carrying Idlers 10 Return Idlers

SPECIFICATIONS
1. CONVEYOR BELT : 1600 T/H. 1400MM WIDTH. NYLON, 3.2 M/S.

2.

CRUSHERS

1000 T/H RINGGRANULATORS. 700 KW , 39 KG HAMMER.

1200 T/H. 6 VANE WHEEL. HYDRAULILC. HT FOR > 265 KW. LT FOR < 265 KW. 4 Nos. TOTAL 4.5 LAKHS CAPACITY.

3.

PADDLE FEEDERS

4.

DRIVE UNITS

5.

STACK YARD