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This Pressure Drop Calculator is designed for Newtonian Liquids and is for general use.
The methods used are Hooper's 2K and Darby's 3K method as they give the better curve fits for pressure loss
vs k factor data for various fittings. The advantage with both the methods is that K values are compensated
for change in Reynolds Number and pipe internal diameter as well, unlike other famous methods.
This compensation brings more accuracy to the pressure drop calculation at any flowrate.
User can input the Pipe ID from the standard drop down list or use their own data
Please check that proper option is chosen to input the pipe diameter
Though the spreadsheet takes input parameters in metric system, the corresponding
calculated values in IP system give a clue to the user if they are not comfortable with metric system
The friction factor is calculated using Poiseuille's equation for laminar flow and Colebrook's equation
for transitional and turbulent flows. However, Katmar's (fellow member at eng-tips.com) version of Churchill
be used as one single equation for all kinds of flow. I must appreciate Katmar (Harvey) for this.
I personally opine that, as both Hooper's and Darby's methods give better pressure loss values when compared
with conventional methods, collective data can be used for final pressure drop calculation, in the absence of
suitable correlations. For ex. as there are no correlations of K, incase of Darby, for miters other than 2 welds
and also for reducers, expanders and orifices, Hooper's values can be included to the final value
of Darby's. I didn't include this in my calculation, at this juncture, and it is users discretion
to use any other suitable method or logic.
This calculator is comfortable with single pipe size and I suggest, if there is a variation of pipe size, to
calculate the sections independantly. In a nut shell, my suggestion is not to calculate reducer and expander
pressure drops in a single step.
The friction factor worksheet calculates Darcy's friction factor by Colebrook's equation. However,
When dealing with Colebrook's equation, 5 steps of iteration are generally sufficient.
I also included other explicit equations for the calculation of friction factor, based on the article
Estimate friction factor accurately by TK Serghides appeared in March' 84 volume of Chemical Engineering
Magazine.
Good Luck,
Ravi Sankar
Standard
2"
0.0394
16
1000
1
0.005
Velocity (V)
Inner Diameter (ID)
Reynolds Number (NRe)
Friction Factor (f)
Procedure
Total Pressure Drop (m)
Total Pressure Drop (Pa)
Total Pressure Drop (psi)
Shear Force
2.05 m/s
0.0525 m
107770
0.021568
675 N/m
70.45 gpm
3
62.43 lb/ft
0.0002 inches
6.73 feet/sec
2.067 inches
2-K
41.38
405858.72
58.77
3-K
41.28
404541.29
58.66
Hooper 2-K
12.500
26.467
Darby 3-K
12.500
26.467
0.000
0.000
0.840
0.000
0.000
0.000
0.000
0.000
0.000
Qty
12.5
300
Unit
m
m
0
0
10
0
0
0
0
0
0
0
0
No
No
No
No
No
No
No
No
No
No
No
0.000
0.000
0.813
0
0
0
0
No
No
No
No
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0
0
0
No
No
No
0.000
0.000
0.000
0.000
0.000
0.000
0
0
4
0
0
0
0
No
No
No
No
No
No
No
0.000
0.000
1.026
0.000
0.000
0.000
0.000
0.000
0.000
1.021
0.000
0.000
0.000
0.000
0
0
0
0
0
0
0
No
No
No
No
No
No
No
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Ball Valve, b = 1
Butterfly Valve
Diaphragm Valve, Dam Type
-1/2
Swing Check Valve, Vmin = 35r
-1/2
2
0
0
1
No
No
No
No
0.098
0.000
0.000
0.481
0.032
0
0
No
No
0.000
0.000
0.000
1.3779
45
0
0
0
Inches
Degrees
No
No
No
0.000
0.000
0.000
1
45
0
0
0
Inches
Degrees
No
No
No
0.000
0.000
0.000
1
1
0
0
Inches
Inches
No
No
0.000
0.000
0.000
0.420
10
13.83
15.56
15.49
18
0.27
0.31
0.31
15.54
14.1
15.87
15.8
8((8/Re)12 + 1/(A+B)1.5)1/12
A=
(-2.457ln((7/Re)0.9+0.27/D))16
B=
(37530/Re)16
107769.8056
A
B
f
3.38E+20
4.68E-08
0.02172335
f=
[A - ((B-A)2/(C-2B+A))]-2
A=
B=
C=
0.00087083
6.920074358
6.803448108
6.809418503
0.02156836
/D
0.00004572
A
B
C
f
3
Jain's Equation (5000 < Re < 107 and 0.00004 < /D < 0.05)
1/f1/2 =
or f =
f
6
0.02170047
A
f
7
-3.49623101
0.02163342
Zigrang and Sylvester's Equation (4000 < Re < 108 and 0.00004 < /D < 0.05) - (1)
1/f1/2 =
or f =
A=
-2.0A
1/4A2
log((/D/3.7) - (5.02/Re)* log ((/D/3.7) + (13/Re)))
A
f
8
-3.402309631
0.02159695
Zigrang and Sylvester's Equation (4000 < Re < 108 and 0.00004 < /D < 0.05) - (2)
1/f1/2 =
or f =
f
9
0.02156689
Colebrook's Equation
1/f1/2 =
or f =
f=
Note: Friction factor from Colebrook's equation generally converges after 4 steps of iteration.
If it doesn't converge, copy paste the previous cell to next cell and input the correct cell values for
Reynolds Number(C11) and Effective Roughness(F11)
10
3.582E+20
4.678E-08
0.02156836
0.02156836
Comparision of Friction Factors from various Explicit Equations w.r.to Colebrook's Equation
Re
e/D
Colebrook Churchill
107769.8 0.000871 0.02156836 0.02172335
Error (%)
Note:
0.719
Serghide
0.02156836
0.000
Moody
Wood
Jain
Chen
Zigrang
0.02193775 0.02239054 0.02170047 0.02163342 0.02156689
1.713
3.812
0.612
0.302
-0.007
Katmar
0.02156836
0.000
Type
Elbow - 90 Degree
Standard, Screwed
Standard, Flanged/Welded
Long Radius, all types
Mitered, 1 Weld, 90 Degree
Mitered, 2 Welds, 45 Degree
Mitered, 3 Welds, 30 Degree
Mitered, 4 Welds, 22.5 Degree
Mitered, 5 Welds, 18 Degree
Elbow - 45 Degree
Standard, all types
Long Radius, all types
Mitered, 1 Weld, 45 Degree
Mitered, 2 Welds, 22.5 Degree
Elbows - 180 Degree Standard, Screwed
Standard, Flanged/Welded
Long Radius, all types
Tees
Through Branch (as elbow)
Standard, Screwed
Long Radius, Screwed
Standard, Flanged/Welded
Stub-in Branch
Run Through Threaded
Run Through Flanged/Welded
Run Through Stub-in Branch
Valve
Gate Valve
Ball Valve
Plug Valve
Globe
Globe
Diaphragm Valve
Butterfly Valve
Check Valve
Check Valve
Check Valve
Reducer
Square Reducer
Tapered Reducer
Round Reducer
Expander
Square Expander
Tapered Expander
Round Expander
Orifice
Thin
Thick
Geometry
r/D = 1
r/D = 1
r/D = 1.5
r/D = 1.5
r/D = 1.5
r/D = 1.5
r/D = 1.5
r/D = 1.5
r/D = 1
r/D = 1.5
r/D = 1
r/D = 1
r/D = 1.5
r/D = 1
r/D = 1
Full Line Size, b = 1
Reduced Trim, b = 0.9
Reduced Trim, b = 0.9
Standard
Angle or Y type
Dam-Type
Lift
Swing
Tilting Disk
K1
800
800
800
1000
800
800
800
800
500
500
500
500
1000
1000
1000
0.40
0.25
0.20
1.15
0.35
0.30
0.27
0.25
0.20
0.15
0.25
0.15
0.60
0.35
0.30
0.601
0.378
0.304
1.716
0.527
0.453
0.408
0.378
0.301
0.227
0.376
0.227
0.900
0.529
0.454
500
800
800
1000
200
150
100
300
500
1000
1500
1000
1000
800
2000
1500
1000
0.70
0.40
0.80
1.00
0.10
0.50
0.00
0.10
0.15
0.25
4.00
2.00
2.00
0.25
10.00
1.50
0.50
1.043
0.601
1.194
1.493
0.150
0.743
0.001
0.151
0.227
0.380
5.949
2.977
2.977
0.378
14.856
2.240
0.751
1.717
1.062
0.408
10.894
10.841
10.894
38.93
38.639
Formula
K = K1/NRe + K(1+1/ID)
Reference:
The two-K method predicts by William B. Hooper published in August, 1981 issue of
Chemical Engineering Magazine
Calculate head loss caused by change in pipe size by William B. Hooper
in November, 1988 issue of Chemical Engineering Magazine
Type
Elbow - 90 Degree
Threaded, Standard
Threaded, Long Radius
Flanged, Welded, Bend
Flanged, Welded, Bend
Flanged, Welded, Bend
Flanged, Welded, Bend
Mitered, 1 Weld, 90 Degree
Mitered, 2 Welds, 45 Degree
Mitered, 3 Welds, 30 Degree
Elbow - 45 Degree
Threaded, Standard
Long Radius
Mitered, 1 Weld, 45 Degree
Mitered, 2 Welds, 22.5 Degree
Elbows - 180 Degree Threaded, Colsed Return Bend
Flanged
All
Tees
Through Branch (as elbow)
Threaded
Threaded
Flanged
Stub-in Branch
Run Through Threaded
Flanged
Stub-in Branch
Valves
Angle Valve - 45 Degree
Angle Valve - 90 Degree
Globe Valve
Plug Valve
Plug Valve
Plug Valve
Gate Valve
Ball Valve
Diaphragm Valve
Swing Check Valve
Lift Check Valve
Geometry
Km
r/D = 1
r/D = 1.5
r/D = 1
r/D = 2
r/D = 4
r/D = 6
800
800
800
800
800
800
1000
800
800
500
500
500
500
1000
1000
1000
0.14
0.071
0.091
0.056
0.066
0.075
0.27
0.068
0.035
0.071
0.052
0.086
0.052
0.23
0.12
0.10
4.0
4.2
4.0
3.9
3.9
4.2
4.0
4.1
4.2
4.2
4.0
4.0
4.0
4.0
4.0
4.0
0.598
0.318
0.391
0.239
0.280
0.336
1.148
0.300
0.161
0.315
0.224
0.367
0.224
0.979
0.515
0.431
500
800
800
1000
200
150
100
950
1000
1500
500
300
300
300
300
1000
1500
2000
0.274
0.14
0.28
0.34
0.091
0.017
0
0.25
0.69
1.70
0.41
0.084
0.14
0.037
0.017
0.69
0.46
2.85
4.0
4.0
4.0
4.0
4.0
4.0
0
4.0
4.0
3.6
4.0
3.9
4.0
3.9
4.0
4.9
4.0
3.8
1.160
0.598
1.188
1.443
0.386
0.073
0.001
1.063
2.919
6.636
1.734
0.350
0.593
0.156
0.074
3.418
1.954
11.579
r/D = 1
r/D = 1.5
r/D = 1
r/D = 1
r/D = 1.5
r/D = 1
r/D = 1.5
r/D = 1
r/D = 1
r/D = 1
Full Line Size, b = 1
Full Line Size, b = 1
Standard, b = 1
Branch Flow
Straight Through
Three-Way (flow through)
Standard, b = 1
Standard, b = 1
Dam-Type
-1/2
Vmin = 35r
-1/2
Vmin = 40r
Ki
Kd
Kf
Formula
Kf = (Km/Nre)+Ki[1+(Kd/Din0.3)]
Reference:
Correlate Pressure Drops Through Fittings By Ron Darby published in April 2001 Issue of
Chemical Engineering Journal
CS Pipe
Type
Sch No.
STD
40
XS
80
STD
40
XS
80
STD
40
XS
80
STD
40
XS
80
160
XXS
XXS
STD
40
XS
80
160
XXS
XXS
STD
40
XS
80
160
XXS
XXS
STD
40
XS
80
160
XXS
XXS
STD
40
XS
80
160
XXS
XXS
STD
40
XS
80
160
XXS
XXS
STD
40
XS
80
160
XXS
XXS
-
CS Pipe
Type
Sch No.
STD
40
XS
80
160
XXS
XXS
STD
40
XS
80
STD
40
XS
80
120
160
XXS
XXS
STD
40
XS
80
120
160
XXS
XXS
STD
40
XS
80
120
160
XXS
XXS
20
30
STD
40
60
XS
80
100
120
140
XXS
XXS
160
20
30
STD
40
XS
60
80
100
120
XXS
140
CS Pipe
Type
Sch No.
160
20
30
STD
STD
40
XS
XS
60
80
100
XXS
120
140
160
10
20
STD
30
40
XS
XS
60
80
100
120
140
160
10
20
STD
30
XS
40
60
80
100
120
140
160
10
20
STD
STD
30
XS
XS
40
60
80
100
120
140
CS Pipe
Type
Sch No.
160
10
STD
20
XS
30
40
60
80
100
120
140
160
10
STD
20
XS
30
60
80
100
120
140
160
10
STD
20
XS
XS
30
40
60
80
100
120
140
160
10
STD
STD
XS
20
10
STD
STD
XS
20
30
10
STD
STD
XS
20
30
10
STD
STD
XS
20
30
CS Pipe
Type
Sch No.
40
10
STD
STD
XS
20
30
40
10
STD
STD
XS
20
30
40
Size
1/8"
1/4"
3/8"
1/2"
3/4"
1"
1.25"
1.5"
2"
2.5"
3"
3.5"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
22"
24"
26"
28"
30"
32"
34"
36"
Standard
User
10
20
30
13.500
15.500
17.500
19.500
21.500
23.500
25.376
27.376
29.376
31.376
33.312
35.376
8.125
10.250
12.250
13.376
15.376
17.376
19.250
21.250
23.250
25.000
27.000
29.000
31.000
33.000
35.000
8.071
10.136
12.090
13.250
15.250
17.124
19.000
21.000
22.876
Invalid
26.750
28.750
30.750
32.750
34.750
40
0.269
0.364
0.493
0.622
0.824
1.049
1.380
1.610
2.067
2.469
3.068
3.548
4.026
5.047
6.065
7.981
10.020
11.938
13.124
15.000
16.876
18.812
Invalid
22.624
30.624
32.624
34.500
60
7.813
9.750
11.626
12.812
14.688
16.500
18.376
20.250
22.062
80
0.215
0.302
0.423
0.546
0.742
0.957
1.278
1.500
1.939
2.323
2.900
3.364
3.826
4.813
5.761
7.625
9.562
11.374
12.500
14.312
16.124
17.938
19.750
21.562
100
7.437
9.312
11.062
12.124
13.938
15.688
17.438
19.250
20.938
Size
10
20
30
40
60
80
100
Size
10
20
30
40
60
80
100
Size
10
20
30
40
60
80
100
Size
10
20
30
40
60
80
100
120
140
160 STD
XS
XSS
Invalid
Invalid
Invalid
0.252
0.434
0.599
0.896
1.100
1.503
1.771
2.300
0.466
0.612
0.815
1.160
1.338
1.687
2.125
2.624
3.624
4.563
5.501
7.187
9.062
10.750
11.812
13.562
15.250
17.000
18.750
20.376
7.001
8.750
10.500
11.500
13.124
14.876
16.500
18.250
19.876
3.438
4.313
5.187
6.813
8.500
10.126
11.188
12.812
14.438
16.062
17.750
19.312
3.152
4.063
4.897
6.875
12.000
13.250
15.250
17.250
19.250
21.250
23.250
25.250
27.250
29.250
31.250
33.250
35.250
11.750
13.000
15.000
17.000
19.000
21.000
23.000
25.000
27.000
Invalid
Invalid
33.000
35.000
10.750
120
140
160 STD
XS
XSS
120
140
160 STD
XS
XSS
120
140
160 STD
XS
XSS
120
140
160 STD
XS
XSS
IP
137
70
1
50
90
Water Power
Break Power
Motor Power
2.42 HP
4.84 HP
5.38 HP
ft
USgpm
Unit Conversion
41.76 m
15.89 cu.mtr/hr
%
%
1.78 kW
3.56 kW
3.95 kW
Formula in IP Units
WHP =
H x Q x 8.33 x SG/33000
H=
Head in Feet
Q=
Flowrate in Usgpm
8.33 is conversion factor for gallons to lbs
33000 is conversion factor foot-pounds/minute to HP
Formula in SI Units
WKW =
H=
Head in meters
Flowrate in m3/hr
Q=
1000 is coversion factor from m 3 to kg
Acceleration due to gravity - 9.81m/s2
g=
3600 is conversion factor for hr to seconds
1000 is conversion factor from W to kW