presented by:

HIREN PATEL (Roll no. 100) (ID no. 07EC131) JAIMIN PATEL (Roll no. 101) (ID no. 07EC13)

Group No:51
Internal Guide Mrs. Hetal Pathak Lecturer, E.C. Dept. BIT
PC BASE DEVICE CONTROL USING PLC

External Guide Mr. Falgun Vasava Nikka Siemens House, Sayaji gunj,Vadodara.
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INTRODUCTION
Control the different devices of a plant using PC via PLC. It also controls different mechanism of various devices. We can control various devices by giving input at PC and

we also get back output at PC.

PC BASE DEVICE CONTROL USING PLC

SPECIFICATION
PLC S7-200 (Siemens): Voltage : 24Volt Current : 2 mA 14 DI & 10 DO Analog 2 i/p, 1 o/p Power consumption - 0.2W

Combustible Gas Sensor:

Relay: Target Gas iso-butane, Propane, LPG Detection Range 100 to 10000 ppm(part per million) Circuit Voltage 15 Volts Temperature:-10 to 65 Storage Condition Temperature: -20 to 70

24 V, SPST type
PC BASE DEVICE CONTROL USING PLC 3

SPECIFICATION
Light Dependent Resistor LDR: Current:- 75mA
Power Dissipation:- 100mw Operating Temperature:- 60C to 75C

LM35 Temperature Sensor:

Less than 60 A current drain Operating voltage 4 to 30 volts Rated for full 55 to +150C range Calibrated directly in Celsius (Centigrade) 0.5C accuracy guaranteeable (at +25C)

Slotted Smoke Sensor:

Operating Voltage: 5 to 12 volts Ambient operating temperature: 40 to +100C Detection Range 100 to 1000 ppm(part per million)

PC BASE DEVICE CONTROL USING PLC

BLOCK DIAGRAM
Smoke sensor Intensity sensor Gas sensor Temp. sensor

PC
RS-232
PC/PPI MASTER CONVERTER CABLE

In put RS - 485 PLC S7-200 Out put

POWER SUPPLY 24V DC

Relay
When Smoke detects Alarm ON Control Intensity When Gas detects Alarm ON Control Temp. on/off switching
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PC BASE DEVICE CONTROL USING PLC

SMOKE SENSOR CIRCUIT

PC BASE DEVICE CONTROL USING PLC

SMOKE SENSOR CIRCUIT

PC BASE DEVICE CONTROL USING PLC

WATER LEVAL INDICATOR

PC BASE DEVICE CONTROL USING PLC

GAS SENSOR CIRCUIT

PC BASE DEVICE CONTROL USING PLC

GAS CIRCUIT

PC BASE DEVICE CONTROL USING PLC

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TEMPERATURE SENSOR CIRCUIT

PC BASE DEVICE CONTROL USING PLC

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TEMPERATURE SENSOR CIRCUIT

PC BASE DEVICE CONTROL USING PLC

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OBSERVATION TABLE OF TEMP SENSOR

SENSOR READING (Voltage)
0.34 v
0.36 v 0.39 v

TEMP
(C)
34C
36C 39C

0.42 v
0.44 v 0.46 v
PC BASE DEVICE CONTROL USING PLC

42C
44C 46C
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AMPLIFIER CIRCUIT

PC BASE DEVICE CONTROL USING PLC

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CIRCUIT DIAGRAM

PC BASE DEVICE CONTROL USING PLC

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PC
Protool ProtoolS/W s/w

RS-232

Pc-Address-1 Pc-baudrate-19.2kbps

INTERFACE BETWEEN PC & PLC

PPI CABLE
RS 232 to RS 485

RS-485

PLC

PLC-Address-2 PLC-baudrate-19.2kbps
PC BASE DEVICE CONTROL USING PLC 16

FEATURES OF PROTOOLS SOFTWARE

PLC data read / write PLC data display Animation

This softwares functions like Visual Basic.

PC BASE DEVICE CONTROL USING PLC

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FLOW CHART
START
Tank Level Low
YES NO

Pump ON
Tank level High
YES NO

Pump OFF End

PC BASE DEVICE CONTROL USING PLC 18

FLOW CHART OF CONTROLLING TEMPERATURE

START SENSING & INCREASING TEMP WITH BULB HEAT GRATER THEN 48C
YES NO

BULB ON & FAN OFF LESS THEN 34C

YES NO

END
PC BASE DEVICE CONTROL USING PLC 19

PROGRAM

PC BASE DEVICE CONTROL USING PLC

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CONTINUE

PC BASE DEVICE CONTROL USING PLC

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TEST & RESULT

PC BASE DEVICE CONTROL USING PLC

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APPLICATION
Plant control using pc.
It can alarm us during the time of gas leakage. In Chemical & petrochemical plants.

PC BASE DEVICE CONTROL USING PLC

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CONCLUSION
Different devices can be easily controlled by PC and

feedback can be obtained from controlled devices.

Fault identification and fault detection can be recognized

by alarm

PC BASE DEVICE CONTROL USING PLC

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FUTURE EXPANSION
In order to control more devices more number of inputs

can be added. Multiple devices can be controlled through this concept. Effective use of sources by sensing the presence in a surrounding. Air ventilation system during gas, smoke, chemical leakage.

PC BASE DEVICE CONTROL USING PLC

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PC BASE DEVICE CONTROL USING PLC

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FUTURE EXPANSION
In order to control more devices more number of inputs

can be added. Multiple devices can be controlled through this concept. Effective use of sources by senseing the presence in a surrounding. Security wise adding Theft security system. Human resource management, by detecting them in the plant. Air ventilation system during gas,smoke,chemical leakage.
PC BASE DEVICE CONTROL USING PLC 27

LDR CIRCUIT

PC BASE DEVICE CONTROL USING PLC

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LDR CRICUIT

PC BASE DEVICE CONTROL USING PLC

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SMOKE SENSOR CKT

PC BASE DEVICE CONTROL USING PLC

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TEMP. SENSOR CKT

PC BASE DEVICE CONTROL USING PLC

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OBSERVATION TABLE OF TEMP SENSOR

DISTANCE BETWEEN TEMP SENSOR & BULB (cm) 20 cm 15 cm 10 cm 8 cm 5 cm 2 cm 1 cm
PC BASE DEVICE CONTROL USING PLC

OUTPUT VOLTAGE (V) 0.34 0.35 0.37 0.39 0.42 0.45 0.48
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COMPARITIVE STUDY OF PLC & MICRO CONTROLLER

PLC MICROCONTROLLER

Programming in Ladder Logic More suitable for industrial application Large programming & data memory Extremely Fast & precise operational system

Programming in C or Assembly language Quite less used in industries Comparatively lesser memory Comparatively slow system

PC BASE DEVICE CONTROL USING PLC

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CIRCUIT DIAGRAM

PC BASE DEVICE CONTROL USING PLC

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Company Profile
Siemens System House Panel Designer for AC drive and DC drive Latte Cable Designer

PC BASE DEVICE CONTROL USING PLC

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WHAT IS PLC?

PC BASE DEVICE CONTROL USING PLC

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INPUT OUTPUT LIST

INPUT LIST WITH INPUT ADDRESS (DIGITAL INPUTS) DI I0.0 LIGHT SENSOR I0.1 SMOKE DETECTOR SENSOR I0.2 GAS SENSOR I0.3 PUMP 1 ON INPUT PUSH BUTTON I0.4 PUMP 1 OFF INPUT PUSH BUTTON I0.5 PUMP 2 ON INPUT PUSH BUTTON I0.6 PUMP 2 ON INPUT PUSH BUTTON I0.7 WATER TANK HIGH LEVEL FLOTE SWITCH I1.1 WATER TANK LOW LEVEL FLOTE SWITCH OUTPUT LIST WITH ADDRESS (DIGITAL OUTPUTS) DO Q0.0 DETECTED LIGHT O/P Q0.1 DETECTED SMOKE Q0.2 DETECTED GAS Q0.3 PUMP 1 ON RELAY Q0.5 PUMP 2 ON RELAY Q0.6 HOTTER INPUT LIST WITH ADDRESS (ANALOG INPUT) AI IW0.0 MAIN SUPPLY VOLTAGE PC BASE DEVICE CONTROL USING PLC IW0.1 TEMPRATURE SENSOR (LM35)

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PROGRAM

PC BASE DEVICE CONTROL USING PLC

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CONTINUE

PC BASE DEVICE CONTROL USING PLC

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ADVANTAGE OF PLC
Easy of programming Flexibility Speed of operation

Can be re-programmed at anytime

PC BASE DEVICE CONTROL USING PLC

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