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2010 Ford Fusion S Sedan

SPECIAL CAUTIONS
AIR BAGS
Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag Special Cautions.

SEAT BELTS
Ford recommends that all seat belt assemblies in use during a collision be replaced unless the collision
was minor & a qualified technician finds that the belts show no damage & continue to operate properly.
Seat belt assemblies not in use should also be inspected & replaced if damage or improper operation is
noted.

SUB-FRAME
Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or
removed.

SUSPENSION
Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or
removed.

WELDING
Manufacturer Advises that Laser Welding is Used on Some Welded Panels in the Manufacturing Process
of this Vehicle. Please see Manufacturer's Body Service Manual for Specific Repair Instructions.

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1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

PAINT CODE LOCATION


Paint code is located on the left front lock pillar.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

CLEAR COAT IDENTIFICATION


All colors are clear coat. White Platinum Pearl (Code UG) is three stage.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

INFORMATION LABELS

Labels must be special ordered from dealer by vehicle name, serial number and application.
1 Label, Jack Operation

6E5Z 17A083 A

$8.00

2 Label, Fuel Filler Caution

AU5Z 9A095 C

$5.38

3 Label, Coolant

7U5Z 8B099 A

$6.00

XW4Z 8653 BA

$4.77

Label, Fan Caution

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FRONT BUMPER
Procedures 1 and 28
S, SE, SEL MODEL

Refinish Front Bumper Cover

2.6

R&I Front Bumper Cover

1.3

O/H Front Bumper Cover (Includes R&I)

#2.5

#Includes R&I Grille Assy


Add to R&R or O/H Front Bumper Cover
w/Fog Lamps

.4

NOTE: All Parts in this section are included in O/H unless noted otherwise.
1 Cover, Front Bumper (P)

AE5Z 17D957
BAPTM

#2.5

(P) Paint to Match

$527.02

#Includes R&I Grille Assy


2 Bracket Assy, License Plate

.2

AE5Z 17A385 AA
* W705297 S300

3 Rivet, Attaching (a)

$19.50
$4.25

Included w/License Plate Bracket Assy


(a) As Required
4 Moulding, Grille

#.3

AE5Z 17K945 A
* W710754 S439

5 Clip, Moulding (a)

$120.53
$1.50

(a) As Required
6 Grille, Bumper

#.3

AE5Z 8200 DA

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$58.57

2010 Ford Fusion S Sedan

#R&R Complete, w/Front Bumper Cover Removed


7 Cover, Fog Lamp
S Model

R
L

.1 AE5Z 17E810 FA
.1 AE5Z 17E811 FA

$22.20
$22.22

8 Bezel, Fog Lamp


SE Model
SEL Model

#.2

AE5Z 17E810 BA

$18.30

#.2

AE5Z 17E811 BA

$18.30

#.2

AE5Z 17E810 CA

$17.33

#.2

AE5Z 17E811 CA

$17.33

#.2

AE5Z 17E810 EA

$18.30

#.2

AE5Z 17E811 EA

$18.30

#.2

AE5Z 17E810 F

$68.18

#.2

AE5Z 17E811 F

$68.18
$29.77

#.2

.2 AE5Z 17626 AA
AE5Z 17C947 C

#.2

AE5Z 17C947 D

$5.07

* N806034 S438

$2.75

* N806034 S438

$2.75

* W708319 S300

$2.75

* W708319 S300

$2.75

#.1

AE5Z 17C882 A

$84.72

#.4

AE5Z 17757 A

9 Moulding, Fog Lamp


S, SE Model
SEL Model
#R&R One Side Complete
10 Panel, Valance
11 Reinf, Side Cover

$5.07

#w/Front Bumper Cover Removed, Not Included in O/H


12 Screw, Side Cover (a)
13 Grommet, Screw (a)
(a) As Required
14 Absorber, Energy
#Included in R&R Impact Bar, Not Included in O/H
15 Bar, Impact

$339.53

#w/Front Bumper Cover Removed, Not Included in O/H


16 Bolt, Bumper (a)
17 Nut, Mounting (a)
18 Stud, Mounting (a)

* N811479 S439

$1.50

* N811479 S439

$1.50

* N621940 S424

$2.00

* N621940 S424

$2.00

* N808889 S101

$2.00

* N808889 S101

$2.00

(a) As Required
19 Brkt, Bumper Mtg-See Front Inner Structure Section

SPORT MODEL

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan

Refinish Front Bumper Cover

2.6

R&I Front Bumper Cover

1.3

O/H Front Bumper Cover (Includes R&I)

#2.7

#Includes R&I Grille Assy


Add to R&R or O/H Front Bumper Cover
w/Fog Lamps

.4

NOTE: All Parts in this section are included in O/H unless noted otherwise.
1 Cover, Front Bumper (P)

AE5Z 17D957
BAPTM

#2.7

(P) Paint to Match

$527.02

#Includes R&I Grille Assy


2 Bracket Assy, License Plate

.2

3 Rivet, Attaching (a)

AE5Z 17A385 AA

$19.50

* W705297 S300

$4.25

AE5Z 17K945 AA

$130.85

* W710754 S439

$1.50

Included w/License Plate Bracket Assy


(a) As Required
4 Moulding, Grille

#.3

5 Clip, Moulding (a)


(a) As Required
#.3

AE5Z 8200 DB

$58.57

#.2

AE5Z 17E810 BA

$18.30

#.2

AE5Z 17E811 BA

$18.30

#.2

AE5Z 17E810 EA

$18.30

6 Grille, Bumper
#R&R Complete, w/Front Bumper Cover Removed
7 Bezel, Fog Lamp
8 Moulding, Fog Lamp

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


L

#.2

AE5Z 17E811 EA

$18.30

#R&R Complete
R

#.2

.2 AE5Z 17626 AA
AE5Z 17C947 C

#.2

AE5Z 17C947 D

$5.07

* N806034 S438

$2.75

* N806034 S438

$2.75

* W708319 S300

$2.75

* W708319 S300

$2.75

#.1

AE5Z 17C882 A

$84.72

#.4

AE5Z 17757 A

9 Panel, Valance
10 Reinf, Side Cover

$29.77
$5.07

#w/Front Bumper Cover Removed, Not Included in O/H


11 Screw, Side Cover (a)
12 Grommet, Screw (a)
(a) As Required
13 Absorber, Energy
#Included in R&R Impact Bar, Not Included in O/H
14 Bar, Impact

$339.53

#w/Front Bumper Cover Removed, Not Included in O/H


15 Bolt, Bumper (a)
16 Nut, Mounting (a)
17 Stud, Mounting (a)

* N811479 S439

$1.50

* N811479 S439

$1.50

* N621940 S424

$2.00

* N621940 S424

$2.00

* N808889 S101

$2.00

* N808889 S101

$2.00

(a) As Required
18 Brkt, Bumper Mtg-See Front Inner Structure Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan

GRILLE

R&I Grille Assy

#.2

#w/Front Bumper Cover Removed, Included in R&R or O/H Front Bumper Cover
1 Retainer, Grille (a)

6E5Z 7850980 AAA

$4.72

6E5Z 7850980 AAA

$4.72

(a) As Required
2 Emblem, Grille

.2 AS4Z 8213 A

$28.80

Bar, Grille
3

Upper

#.5

AE5Z 8200 C

$202.60

Center

#.5

AE5Z 8200 A

$110.27

Lower

#.5

AE5Z 8200 B

$100.12

#.5

AE5Z 8A284 AC

6 Panel, Grille Mtg

$77.20

#R&R Complete, w/Front Bumper Cover Removed, Included in R&R or O/H Front Bumper Cover
7 Rivet, Attaching (a)

* N807389 S

$1.00

8 Nut, Mounting (a)

* W707501 S900

$1.75

(a) As Required

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FRONT LAMPS
COMBINATION LAMP

Aim Lamps
R&I Combination Lamp Assy

.4
R

#1.6

#1.6

#1.6

9E5Z 13008 B

$349.88

#1.6

9E5Z 13008 A

$349.88

#.2

2C5Z 13N021 AA

$25.98

#.2

2C5Z 13N021 AA

$25.98

#.2

3W1Z 13N021 BA

$26.98

#.2

3W1Z 13N021 BA

$26.98

#.2

N.A.

#.2

N.A.

#Includes R&I Front Bumper Cover, R&I Both Sides


1.9

NOTE: R&R Does Not include aim lamps.


1 Lamp Assy, Combination

#Includes R&I Front Bumper Cover, R&I Both Sides


1.9
2 Bulb, Low Beam
3 Bulb, High Beam
4 Bulb, Park/Signal Lamp

#R&R One Side Complete, Included in R&I Combination Lamp


Assy
Cover, Headlamp Bulb
5
6

Low Beam
High Beam

7 Socket, Park/Signal Lamp

6N7Z 13N019 AA

$7.40

6N7Z 13N019 AA

$7.40

9E5Z 13N019 A

$9.42

9E5Z 13N019 A

4F9Z 13411 A

$10.67

4F9Z 13411 A

$10.67

* W505423 S439

$9.42

Included w/Combination Lamp Assy


8 Bolt, Mounting (4/Side)

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$2.00

2010 Ford Fusion S Sedan


* W505423 S439

$2.00

Harness, Front Lamp-See Front Inner Structure Section

SIDE MARKER LAMP

R&I Side Marker Lamp Assy

#.2

#.2

#.2

AE5Z 13200 C

$19.42

#.2

AE5Z 13200 D

$16.30

#.2

C7SZ 13466 B

$1.10

#.2

C7SZ 13466 B

$1.10

#.3

#.3

#.3

6E5Z 15200 A

$102.13

#.3

6E5Z 15200 A

$102.13

#Included in R&R & O/H Front Bumper Cover


1 Lamp Assy, Side Marker

#Included in R&R & O/H Front Bumper Cover


2 Bulb, Side Marker

Included w/Side Marker Lamp Assy

#Included in R&I/R&R Side Marker Lamp Assy

FOG LAMP

R&I Fog Lamp Assy

#Included in R&R or O/H Front Bumper Cover


1 Lamp Assy, Fog

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#Included in R&R or O/H Front Bumper Cover


2 Bulb, Fog Lamp

R
L

#.2

2C5Z 13N021 AA

$25.98

#.2

2C5Z 13N021 AA

$25.98

Included w/Fog Lamp Assy


#Included in R&I/R&R Fog Lamp Assy

3 Bezel, Fog Lamp-See Front Bumper Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

HOOD
Procedures 4 and 28

Refinish Hood

2.9

Add for Underside


Refinish Hinge

1.5
R

.5

.5

R&I Hood
R&I Washer Nozzle

.6
R

#.2

#.2

#Included in R&R Hood


1.7 9E5Z 16612 A

1 Panel, Hood

$508.88

2 Nozzle, Washer-See Windshield Section


3 Striker, Hood
4 Bumper, Hood Adjuster

R
L

5 Bumper, Outer Hood

R
L

6 Weatherstrip, Hood
7 Seal, Hood
8 Pad, Hood

.2 6E5Z 16K689 A
.1 3M8Z 16758 B

$16.23

.1 3M8Z 16758 B
.1 3M8Z 16758 A

$5.73

.1 3M8Z 16758 A
.2 9E5Z 16B990 A
.2 9E5Z 16A238 A
.2 6E5Z 16740 AA

$5.73
$7.80
$7.80
$33.30
$14.70
$12.13

9 Insulator Assy, Hood


2.5L Eng
3.0L, 3.5L Eng
10 Clip, Insulator (8)

.3 9E5Z 16738 A
.3 9E5Z 16738 B
* W708633 S300

$154.28
$185.13
$1.27

Included w/Hood Insulator Assy

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan


11 Hinge, Hood

#.3

6E5Z 16796 A

$16.73

#.3

6E5Z 16797 A

$16.73

6E5Z 16826 A

$25.90

.3 AE5Z 16700 A

$32.67

#w/Hood Removed
12 Seal, Side-See Cowl & Dash Section
13 Rod, Hood Stay
14 Latch, Hood
15 Cable, Hood Release
Black

#.7

9E5Z 16916 AD

$22.73

Blue, Red

#.7

9E5Z 16916 AD

$22.73

Camel

#.7

9E5Z 16916 AC

$18.95

Stone

#.7

9E5Z 16916 AA

$22.73

#Includes R&R Left Splash Shield, w/Front Bumper Cover Removed


Clip, Cable
16

Type 1

* W709413 S300

$1.50

17

Type 2, (2)

3M8Z 14A163 A

$5.98

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

COOLING
Procedures 5 and 28
2.5L ENG

R&I Radiator
R&I Man Trans

#1.8

R&I Auto Trans

#2.0

#Includes R&R Cooling Fan Assy


1 Radiator
Man Trans

#1.8

AE5Z 8005 G

$327.37

Auto Trans

#2.0

AE5Z 8005 F

$445.65

#Includes R&R Cooling Fan Assy

2 Bracket, Upper Radiator-See Front Inner Structure Section


3 Insulator, Upper Rad
4 Insulator, Lower Rad

6E5Z 8125 AA

6E5Z 8125 AA

$8.40

AE5Z 8124 A

$10.43

AE5Z 8124 A

$10.43

#.8

AE5Z 8260 A

$61.36

#1.5

9E5Z 8286 F

$63.69

.6 AE5Z 8A080 A
9C3Z 8101 B

$30.95

L
5 Hose, Upper Rad
6 Hose, Lower Rad

$8.40

#R&R Both 2.0


7 Reservoir, Coolant
8 Cap, Reservoir
9 Hose, Overflow
10 Module, Cooling Fan

AE5Z 8276 B
1.0 9E5Z 8C607 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$10.88
$31.31
$266.80

2010 Ford Fusion S Sedan

11 Pump Assy, Water

#2.0

4S4Z 8501 AA

$89.98

1S7Z 8507 AE

$9.20

5M6Z 8509 AE

$10.02

#Includes R&R Pulley


12 Gskt, Water Pump
Included w/Water Pump Assy
13 Pulley, Water Pump

#.9

#Includes R&R Drive Belt


.6 9E5Z 8620 A
1.4 3M4Z 8575 B
3M4Z 8255 A

14 Belt, Drive
15 Thermostat/Housing
16 Gskt, Thermostat
17 Adapter, Outlet

6S4Z 8K556 A

18 Gskt, Outlet

1S7G 8255 BD

19 Hose, By-Pass

6E5Z 8597 A

$48.44
$62.14
$22.00
$40.32
$8.28
$20.13

3.0L ENG

R&I Radiator
R&I Man Trans

#2.0

R&I Auto Trans

#2.2

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#Includes R&R Cooling Fan Assy


1 Radiator
Man Trans

#2.0

AE5Z 8005 G

$327.37

Auto Trans

#2.2

AE5Z 8005 F

$445.65

#Includes R&R Cooling Fan Assy

2 Bracket, Upper Radiator-See Front Inner Structure Section


3 Insulator, Upper Rad
4 Insulator, Lower Rad

6E5Z 8125 AA

6E5Z 8125 AA

$8.40

AE5Z 8124 A

$10.43

$8.40

AE5Z 8124 A

$10.43

5 Hose, Upper Rad

#1.0

9E5Z 8260 B

$27.84

6 Hose, Lower Rad

#1.0

9E5Z 8286 G

$65.42

#R&R Both 1.7


7 Reservoir, Coolant
8 Cap, Reservoir
9 Hose, Overflow
10 Hose, Reservoir
11 Module, Cooling Fan

12 Inlet Assy, Coolant


13 Inlet, Coolant

.5 AE5Z 8A080 A
9C3Z 8101 B
AE5Z 8276 B
.3 9E5Z 8075 A
1.0 9E5Z 8C607 A

1.1 9L8Z 8A505 A


9L8Z 8592 A

$30.95
$10.88
$31.31
$37.78
$266.80

$61.98
$27.50

14 Seal, Inlet

9L8Z 8255 B

$14.90

15 Hose, Inlet

9L8Z 8A577 A

$36.47

Included w/Coolant Inlet Assy


16 Tube, Inlet
17 Housing Assy, Water Pump

9L8Z 8A505 B
3.3 9L8Z 8501 C

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$11.03
$345.98

2010 Ford Fusion S Sedan


.8 9L8Z 8591 A
1X4Z 8575 EB

18 Thermostat Assy (a)


19 Thermostat (a) (b)
20 Seal, Thermostat (a) (b)

$33.32
$25.88

9L8Z 8590 A

$7.10

2.3 9L8Z 8501 A


9L8Z 8507 A

$149.74

(b) Included w/Thermostat Assy


21 Pump Assy, Water (a)
22 Gskt, Water Pump (a) (c)

$5.06

(c) Included w/Water Pump Assy


23 Gskt, Housing (a)

9L8Z 8C387 B

$6.58

24 Seal, Housing (a)

9L8Z 8527 A

$6.78

25 Bolt, Mounting (d)

* W503281 S437

$5.06

26 Stud, Mounting (d)

* W713511 S437

$1.27

(a) Included w/Water Pump Housing Assy

(d) As Required
.6 9L8Z 8620 A
1.1 3M4Z 6A312 A

27 Belt, Water Pump


28 Pulley, Pump Drive

$9.64
$26.90

3.5L ENG

R&I Radiator Assy

#2.0

#Includes R&R Cooling Fan Assy


1 Radiator

#2.0

AH6Z 8005 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$322.14

2010 Ford Fusion S Sedan

#Includes R&R Cooling Fan Assy

2 Bracket, Upper Radiator-See Front Inner Structure Section


3 Insulator, Upper Rad
4 Insulator, Lower Rad

6E5Z 8125 AA

6E5Z 8125 AA

$8.40

AE5Z 8124 A

$10.43

AE5Z 8124 A

L
5 Module, Cooling Fan
6 Hose, Upper Rad
7 Hose, Lower Rad

$8.40

$10.43

1.0 9E5Z 8C607 C


7H6Z 8260 C
#1.0
AH6Z 8286 A
#1.0

$404.76

.5 AH6Z 8A080 A
9C3Z 8101 B

$48.68

$65.76
$29.93

#R&R Both Hoses 1.7


8 Reservoir, Coolant
9 Cap, Reservoir

$10.88

Hose, Overflow
10
11

Upper

AH6Z 8075 A

$7.47

Lower

7H6Z 8075 B

$39.51

.3 AH6Z 8276 A

$20.69

AA5Z 8501 A

$149.74

12 Hose, Reservoir

13 Pump Assy, Water

#13.4

#Includes R&R Timing Cover


Gskt, Water Pump
14

Outer

7T4Z 8507 B

$7.44

15

Inner

7T4Z 8507 A

$7.28

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

Included w/Water Pump Assy


16 Housing Assy, Thermostat

#1.1

8M8Z 8A586 D

$196.50

.8 1X4Z 8575 FA
F1VY 8255 A

$22.42

#Includes R&R Thermostat


17 Thermostat (a)
18 Gskt, Thermostat (a)
19 Gskt, Housing (a)

$8.62

7T4Z 8590 A

$10.26

7T4Z 8A505 DB

$33.62

(a) Included w/Thermostat Housing Assy


20 Hose, Outlet

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

A/C REFRIGERANT CAPACITIES


A/C R-134a Refrigerant Capacity
22.0 Ozs (1.38 Lbs), 624 g

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

A/C HEATER/VENTILATION
Procedure 6

R&I Condenser

#1.6

#w/Radiator Removed Deduct .9


Evacuate & Recharge System

1.4

Recover Refrigerant

.3

NOTE: R&I/R&R Does Not include recover, evacuate and recharge


system.
1 Condenser Assy
2.5L, 3.0L Eng

#1.6

9E5Z 19712 A

$303.55

3.5L Eng

#1.6

9N7Z 19712 A

$351.98

2.5L, 3.0L Eng

#.3

AE5Z 19C836 A

$194.12

3.5L Eng

#.3

6E5Z 19C836 A

$219.50

#.3

6E5Z 19E642 AA

$43.87

#w/Radiator Removed Deduct .9


2 Receiver/Drier

Included w/Condenser Assy


#w/Condenser Assy Removed
3 Sensor, Ambient
#w/Front Bumper Cover Removed
4 Hose, Condenser

.8 AE5Z 19835 B

$31.24

5 Hose, Compressor

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


1.1 AE5Z 19D734 A
1.1 AE5Z 19D734 B

2.5L, 3.5L Eng


3.0L Eng

$139.54
$123.28

6 Compressor
2.5L, 3.0L Eng

#1.6

8E5Z 19703 A

$335.98

3.5L Eng

#1.6

8H6Z 19703 A

$335.98

7 Bolt, Compressor Mtg


2.5L Eng, (3)

* W711824 S439

$1.50

3.0L Eng, (3)

* W713281 S439

$1.50

3.5L Eng, (2)

* W714077 S439

$1.44

* W712610 S439

$3.00

Stud, Mounting
3.5L Eng
8 Brkt, Compressor
9L8Z 19N586 A

3.0L Eng

$50.22

9 Bolt, Bracket (3)


* W710379 S437

$1.75

#1.6

7E5Z 19D798 A

$75.46

#1.6

6E5Z 19D784 B

$82.86

3.0L Eng

#1.6

6E5Z 19D784 A

$76.56

3.5L Eng

#1.6

7H6Z 19D784 A

$89.86

2.5L, 3.5L Eng

#1.6

6E5Z 19D786 A

$42.68

3.0L Eng

#1.6

6E5Z 19D786 B

$54.44

3.0L Eng
10 Coil, Compressor
11 Pulley, Compressor
2.5L Eng

12 Clutch, Compressor

#R&R Complete
13 Belt, Drive
2.5L Eng-See Cooling Section
3.0L Eng
3.5L Eng

.6 BT4Z 8620 A
.6 BT4Z 8620 A

$18.38

1.0 AE5Z 19835 A


1.0 AH6Z 19835 A

$99.62

$18.38

14 Hose Assy, Evaporator


2.5L, 3.0L Eng
3.5L Eng
15 Switch, Pressure (a)

.5 6E5Z 19D594 AA

$98.86
$59.33

(a) Included w/Evaporator Hose Assy

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan

AE5Z 19C974 A

$133.13

.4 AE5Z 19C772 A

$49.23

.8 AE5Z 19E616 B

$23.76

Man A/C, (2)

AE5Z 19E616 A

$24.33

Auto A/C, (3)

AE5Z 19E616 A

$24.33

16 Case, Upper

#.7

#w/Instrument Panel Removed


17 Cam, Mode
Motor, Actuator
18

Type 1

19

Type 2

6H6Z 18A456 AA

20 Bracket, Mounting
21 Case, Lower

#.7

$5.78

AE5Z 19930 B

$28.70

.5 AE5Z 19N619 A
.5 6E5Z 19C734 BA

$15.53

AE5Z 19930 A

$72.00

.7 AE5Z 19805 A

$98.49

#w/Instrument Panel Removed, Included in R&R


Upper
22 Filter, Pollen
23 Sensor, Temp
24 Housing, Fan

#.9

$17.92

#w/Instrument Panel Removed


25 Motor, Blower

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan


26 Core, Heater

#1.4

6E5Z 18476 BA

$168.50

27 Core, Evaporator

#1.4

AE5Z 19860 A

$207.65

#1.4

AE5Z 19849 A

$54.54

28 Valve, Expansion
#w/Instrument Panel Removed
29 Control Unit
Man A/C
Auto A/C

.5 6E5Z 18591 AA
.5 8E5Z 19E624 A

$9.00
$84.13

30 Cover, Lower

AE5Z 18B300 A

$54.38

31 Seal Kit

AE5Z 19W700 A

$230.88

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FRONT FENDER
Procedures 7 and 28

Refinish Fender
Add for Edge
R&I Fender

2.0

2.0

.5

.5

#2.7

#2.7

#Includes R&I Front Bumper Cover, R&I/R&R Combination Lamp & Fender Liner
1 Fender

#2.9

AE5Z 16005 A

$214.57

#2.9

AE5Z 16006 A

$214.57

#Includes R&I Front Bumper Cover, R&I/R&R Combination Lamp & Fender Liner
2 Brkt, Front Fender

.1 9E5Z 16A023 A
.1 9E5Z 16A024 A

R
L

$30.02
$30.02

6E5Z 54101A72 A

$19.78

6E5Z 54101A73 A

$19.78

6E5Z 16K039 A

$30.50

6E5Z 16K039 A

$30.50

5 Guard, Fender

6E5Z 16102 D

$29.72

6 Liner, Fender

.4 AE5Z 16102 B
.4 AE5Z 16103 B

$90.27

3 Gusset, Rear
4 Brkt, Rear Fender

L
7 Screw, Liner
8 Clip, Liner
9 Nut, Spring

$90.27

* W706805 S901

$1.63

* W706805 S901

$1.63

* W712196 S300

$1.50

* W712196 S300

$1.50

* W704277 S438

$1.75

* W704277 S438

$1.75

As Required
10 Shield, Splash

#.1

6E5Z 16102 B

$23.57

#.1

9E5Z 16103 A

$21.23

#Included in R&R Fender Liner

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

UNDERHOOD DIMENSIONS
Information not available at time of publication.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FRONT INNER STRUCTURE


Procedures 8 and 28
FRONT

Add to R&R Front Support


To Aim Lamps

.4

Add to R&R Front Support w/Auto Trans

.2

To R&I/R&R Base Model Mechanical Components

#.6

#Includes R&R Ambient Air Sensor & Front Impact Sensor

Evacuate & Recharge System

1.4

Recover Refrigerant

.3

NOTE: R&I/R&R Does Not include drain and refill.

1 Support Assy, Radiator (Com)


2.5L, 3.0L Eng

#4.7

AE5Z 16138 A

$173.98

3.5L Eng

#4.7

AH6Z 16138 A

$156.07

#Includes R&I Front Bumper Cover, R&I/R&R Combination Lamps, Hood Prop Rod, Lower Air Deflector,
Side Air Deflector, Impact Bar, Hood Latch, Disconnect & Connect Hood Release Cable, Wiring &/or
Harness as Necessary
2 Bar, Support

#.5

AE5Z 16707 A

$20.78

#Includes R&R Hood Latch


3 Clip, Support (a)

* W711687 S300

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$1.50

2010 Ford Fusion S Sedan

Included w/Radiator Support Assy


(a) As Required
4 Bracket, Upper Radiator
5 Deflector, Side Air

AE5Z 8A193 A

AE5Z 8A193 A

R
L

6 Deflector Assy, Lower Air


7 Rivet, Deflector (a) (b)

$6.73
$6.73

.1 AE5Z 8310 A
.1 AE5Z 8311 A

$15.50

.3 AE5Z 8327 B
* N807389 S

$48.98

$15.50
$1.00

(a) As Required
(b) Included w/Lower Air Deflector Assy

SIDE

Refinish Apron Assy


Refinish Apron Reinf
Refinish Sidemember

Section Inner & Outer Sidemember

1.5

1.5

.5

.5

1.0

1.0

#6.5

#6.5

#w/Necessary Bolted Parts & Assemblies Removed


NOTE: For sectioning methods refer to Manufacturers Body Repair
Manual.
1 Apron Assy

R
L

2 Reinf, Apron

R
L

3 Brkt, Bumper Mtg

R
L

12.5 9E5Z 16054 A


12.5 9E5Z 16055 A
3.0 6E5Z 16060 AA
3.0 6E5Z 16061 AA
.8 6E5Z 17B749 AA
.8 6E5Z 17B750 AA

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$509.15
$501.02
$43.45
$43.45
$25.68
$35.18

2010 Ford Fusion S Sedan


4 Sidemember, Inner (HSS)
5 Bolt, Mounting (n)

8.5 6E5Z 5410008 A


8.5 6E5Z 5410009 AA

$154.75

L
R

6E5Z 3057 AA

$37.42

6E5Z 3057 AA

$37.42

$165.77

(n) Non-Reusable Part


3.5 9E5Z 5410218 A
3.5 9E5Z 5410219 A

$85.10

1.0 7H6Z 16060 A

$26.38

4.7 AE5Z 5C145 A


4.7 AE5Z 5C145 C

$593.18

3.0L Eng
3.5L Eng

6.5 AH6Z 5C145 A

$590.58

6E5Z 3057 AA

$37.42

6E5Z 3057 AA

$37.42

3M8Z 3B154 R

$31.15

3M8Z 3B154 L

$31.15

6 Sidemember, Outer (HSS)

$98.18

Included w/Apron Assy


7 Reinf, Side
3.5L Eng

SUB-FRAME

1 Sub-Frame
2.5L Eng

$637.53

2 Bolt, Mounting
Front-See Side Section
Rear
3 Plate, Reinf
4 Bar, Torsion
2.5L Eng
3.0L, 3.5L Eng

.8 AE5Z 5874 A
.8 AE5Z 5874 B

$34.63
$49.02

ELECTRICAL COMPONENTS

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan

1 Harness Assy, Engine Compartment


2.5L Eng
Man Trans
w/Fog Lamps

AE5Z 14290 CA

$682.45

w/o Fog Lamps

AE5Z 14290 BA

$663.37

w/Fog Lamps

AE5Z 14290 EB

$622.58

w/o Fog Lamps

AE5Z 14290 DA

$665.40

3.0L Eng

AE5Z 14290 FC

$690.80

3.5L Eng

AE5Z 14290 GA

$789.25

.1 6E5Z 14A003 AA
7E5Z 14A003 BA

$16.20

Auto Trans

2 Cover, Upper Fuse Block


3 Cover, Lower Fuse Block

$24.30

Included w/Engine Compartment Harness Assy


4 Clip, Wire

AE5Z 14A163 A

$6.55

Harness, Front Lamp-Serviced w/Engine Compartment Harness Assy

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

AIR BAG SYSTEM


Procedure 30
NOTE 1: R&I/R&R Does Not include disable and enable or diagnose Air Bag System.
NOTE 2: Refer to Procedural Explanation 30 for Supplemental Restraint/Air Bag System Component
Inspection and Replacement Information.

NOTE 3: For Air Bag System Service procedures, refer to Manufacturer's Service Repair Manual or
Mitchell's Air Bag Service and Repair Manual.

FRONT

Disable & Enable Air Bag System

.3

Diagnose Air Bag System (If Required)

#1.0

#Includes Disconnect & Connect Scan Tool & Retrieve/Clear Trouble


Codes
Add to Initialize Occupant Detection ECU

.4

1 Module, Driver Air Bag


.4 9E5Z 54043B13 AA $683.56
.4 9E5Z 54043B13 AA $683.56
.4 9E5Z 54043B13 AB $683.56

Black
Blue, Red
Camel, Stone
#.9

1.2 9E5Z 14A664 A


AE5Z 54044A74 A

$697.23

#.3

9L3Z 14B345 A

$28.74

#.3

9L3Z 14B345 A

$28.74

#.4

9E5Z 14B321 A

$270.19

2 Clockspring
3 Module, Passenger Air Bag

$64.19

#w/Instrument Panel Removed


4 Sensor, Front Impact

#w/Front Bumper Cover Removed


5 Module, Restraint Control

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan

#w/Center Console Removed


6 Support, Seat Track
Passenger Side

8E5Z 5461708 A

$216.48

8E5Z 5461709 A

$216.48

#.5

9E5Z 14B056 B

$120.98

#.4

8L2Z 14B416 A

$15.59

Sensor, Occupant Detector-Serviced w/Seat Track


Support
7 Module, OPDS
Passenger Side
8 Sensor, Seat Position
Driver Side
#w/Front Seat Assy Removed

Pretensioner, Seat Belt-See Seat Belts Section

SIDE

Disable & Enable Air Bag System

.3

Diagnose Air Bag System (If Required)

#1.0

#Includes Disconnect & Connect Scan Tool & Retrieve/Clear Trouble


Codes
1 Module, Side Curtain Air Bag

#.5

#.5

AE5Z 54042D94 B

$389.10

AE5Z 54042D95 B $389.10

#w/Headliner Removed
2 Module, Seat Air Bag
Passenger Side

1998-2006 Mitchell International, Inc. All Rights Reserved.

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2010 Ford Fusion S Sedan


Black

#.4

Blue, Red

#.4

Camel

#.4

Stone

#.4

8E5Z 54611D10 AC $216.90


8E5Z 54611D10 AC $216.90
8E5Z 54611D10 AB $216.90
8E5Z 54611D10 AA $216.90

Driver Side
Black

#.4

Blue, Red

#.4

Camel

#.4

Stone

#.4

8E5Z 54611D11 AC $216.90


8E5Z 54611D11 AC $216.90
8E5Z 54611D11 AB $216.90
8E5Z 54611D11 AA $216.90

#w/Front Seat Assy Removed


Harness, Module
Passenger Side
Std Seat

AE5Z 14K155 BA

Fold Flat Seat

AE5Z 14K155 AA

3 Bracket, Module

$22.29

AE5Z 14K155 BA

Driver Side
R

6E5Z 54611D78 A

$28.79

6E5Z 54611D79 A

$24.01

4 Sensor, Side Impact


Front

#.4

9L8Z 14B345 A

$26.66

#.4

9L8Z 14B345 A

$26.66

#.4

9L3Z 14B345 A

$28.74

#.4

9L3Z 14B345 A

$28.74

#w/Lower Center Pillar Trim Removed


Rear

#w/Rear Seat Assy Removed

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

ABS/BRAKES
2.5L ENG

Bleed Brake System

.6

NOTE: R&R Does Not include bleed brake system.


1 Actuator, ABS
2 Module, ABS Control

#1.4

1.8 AE5Z 2C215 A


AE5Z 2C219 F

$766.82
$525.16

#Included in R&R Actuator


#.3

6E5Z 2C304 AA

$36.03

#.7

AE5Z 2C204 A

$43.68

#.7

AE5Z 2C205 A

$45.10

#.6

AE5Z 2C182 A

$43.58

#.6

AE5Z 2C182 C

$45.31

#.9

AE5Z 2140 A

3 Bracket, Module
#w/Actuator Removed
4 Sensor, Front ABS
#R&R Both 1.2
5 Sensor, Rear ABS
#R&R Both 1.0
6 Cylinder, Brake Master

$132.04

#Includes R&R Reservoir


7 Reservoir, Brake Fluid
.4 9E5Z 2K478 D
.4 9E5Z 2K478 C

$25.31

8 Cap, Reservoir

6E5Z 2162 AA

$16.60

9 Seal, Reservoir (2)

6E5Z 2L074 A

$3.00

Man Trans
Auto Trans

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$41.76

2010 Ford Fusion S Sedan


2L1Z 2152 AA

10 Seal, Booster
11 Booster, Brake

AE5Z 2005 B

#1.9

$5.14
$167.78

#Includes R&R Brake Master Cylinder Assy


E7GZ 2B022 A

$4.28

1.8 AE5Z 2C215 A

$766.82

12 Gskt, Booster

3.0L, 3.5L ENG

Bleed Brake System

.6

NOTE: R&R Does Not include bleed brake system.


1 Actuator, ABS
2 Module, ABS Control
3.0L Eng
FWD

#1.4

AE5Z 2C219 F

$525.16

AWD

#1.4

AE5Z 2C219 B

$507.67

3.5L Eng

#1.4

AE5Z 2C219 A

$507.67

FWD

#.3

6E5Z 2C304 AA

$36.03

AWD

#.3

7E5Z 2C304 A

$33.65

3.5L Eng

#.3

7E5Z 2C304 A

$33.65

#.7

AE5Z 2C204 A

$43.68

#.7

AE5Z 2C205 A

$45.10

#Included in R&R Actuator


3 Bracket, Module
3.0L Eng

#w/Actuator Removed
4 Sensor, Front ABS
#R&R Both 1.2

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


5 Sensor, Rear ABS
FWD
AWD

#.6

AE5Z 2C182 A

$43.58

#.6

AE5Z 2C182 C

$45.31

#.6

AE5Z 2C182 B

$46.11

#.6

AE5Z 2C182 D

$46.11

#.9

AE5Z 2140 A

#R&R Both 1.0


6 Cylinder, Brake Master

$132.04

#Includes R&R Reservoir


7 Reservoir Assy, Brake Fluid

.4

9H6Z 2K478 A

$84.00

6E5Z 2162 AA

$16.60

.5 9E5Z 2C251 A

$11.09

10 Reservoir, Cylinder

7H6Z 2K478 B

$62.67

11 Seal, Reservoir (2)

6E5Z 2L074 A

$3.00

12 Seal, Booster

2L1Z 2152 AA

$5.14

8 Cap, Reservoir
9 Switch, Brake Fluid Level
Included w/Brake Fluid Reservoir Assy

13 Booster, Brake
3.0L Eng
FWD

#1.9

AE5Z 2005 B

$167.78

AWD

#1.9

AE5Z 2005 A

$167.78

3.5L Eng

#1.9

AE5Z 2005 A

$167.78

#Includes R&R Brake Master Cylinder Assy


14 Gskt, Booster

E7GZ 2B022 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$4.28

2010 Ford Fusion S Sedan

WHEEL
Procedure 10
STEEL WHEEL

Refinish Wheel

.5

Add to R&I Spare Wheel & Tire Assy

.2

Wheel, Steel
1

16x6-1/2"

17x7"

.3 6E5Z 1015 BA
.3 AE5Z 1015 A

$89.57
$209.37

Cover, Wheel
3

16" Wheels

9E5Z 1130 B

$42.23

17" Wheels

AE5Z 1130 B

$56.03

16" Wheels

8E5Z 1012 A

$4.22

17" Wheels

AE5Z 1012 A

$5.07

5 Nut, Lug

6 Stem, Valve

9L3Z 1700 A

7 Sensor, Tire Pressure

9L3Z 1A189 A

$9.49
$71.02

ALLOY WHEEL

Add to R&I Spare Wheel & Tire Assy

.2

Wheel, Alloy
1

16x6-1/2"

.3 9E5Z 1007 E

$369.08

17x7-1/2"

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


.3 9H6Z 1007 C

$474.58
$494.87

Painted

.3 9E5Z 1007 B
.3 AE5Z 1007 B

18x7-1/2"

.3 AE5Z 1007 A

$236.16

16" Wheels, 17" Wheels

9E5Z 1130 A

$7.23

18" Wheels

AE5Z 1130 A

$32.00

Chrome Wheels

8E5Z 1012 A

$4.22

Painted Wheels

8L8Z 1012 A

Type 1

Type 2
Chrome

$562.18

Cap, Center
5
6

7 Nut, Lug

8 Sensor, Tire Pressure

9L3Z 1A189 A

$4.73
$71.02

SPARE WHEEL & HARDWARE

1 Wheel, Spare
16" Wheels, 17" Wheels

6E5Z 1015 B

$98.47

18" Wheels

5L8Z 1015 A

$122.60

F42Z 1700 A

$2.62

Stem, Valve
2 Bolt, Hold-Down

6E5Z 1448 B

$5.70

3 Washer, Hold-Down

3M8Z 1424 A

$12.67

4 Brkt, Spare Wheel

3M8Z 1424 BA

$34.87

5 Jack

6E5Z 17080 AA

$69.50

6 Bolt, Jack

* W712041 S439

7 Tool Kit

6E5Z 17005 AA

$23.97

8 Handle, Jack

6E5Z 17081 A

$14.98

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$6.00

2010 Ford Fusion S Sedan

FRONT SUSPENSION
Procedure 11

R&I Suspension (One Side)

3.3

3.3

4.7

4.7

O/H Suspension (Includes R&I)


One Side (Includes R&I)
Both Sides (Includes R&I)

8.8

Adjust Four Wheel Alignment

2.0

Adjust Front Wheel Alignment

1.3

Bleed Brake System

.6

NOTE 1: R&I/R&R or O/H Does Not include alignment or bleed brake


system.
NOTE 2: Refer to Special Cautions Section at the beginning of this vehicle text.
NOTE 3: All Parts in this section are included in overhaul unless noted otherwise.
Nut, Axle-See Front Drive Axle Section
1 Rotor, Brake

#.6

9E5Z 1125 A

$120.83

#.6

9E5Z 1125 A

$120.83

#.5

6E5Z 2B120 C

$110.93

#.5

6E5Z 2B121 C

$110.93

#1.0

9E5Z 2001 A

$100.97

#R&R Both Sides 1.0


2 Caliper, Brake
#R&R Both Sides .8
3 Support, Caliper-Serviced w/Brake Caliper
4 Pad Set, Brake

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#Deduct .5 for Each Caliper Removed


5 Hub Assy, Front

R
L

6 Stud, Lug (5/Side)

#2.4

6E5Z 1104 AB

$63.58

#2.4

6E5Z 1104 AB

$63.58

7E5Z 1107 A

$5.07

7E5Z 1107 A

$5.07

#2.4

3M8Z 1215 A

$71.48

#2.4

3M8Z 1215 A

$71.48

#2.4

* W302280 S300

#2.4

* W302280 S300

$7.25

#2.4

6E5Z 2K004 AA

$16.78

#2.4

6E5Z 2K005 AA

#2.4

8E5Z 3K185 A

$166.82

#2.4

8E5Z 3K186 A

$166.82

Included w/Front Hub Assy


7 Bearing, Hub
8 Retainer, Bearing
9 Shield, Splash
10 Knuckle, Front

$7.25

$16.78

#R&R One Side Complete, Includes R&R Rotor, R&R Both Sides 4.6
Nut, Knuckle
11
12
13

Upper
Rear
Lower, (2/Side)

14 Bolt, Knuckle (2/Side)


15 Hose, Brake

* W302122 S300

$3.50

* W302122 S300

$3.50

* W302124 S300

$3.50

* W302124 S300

$3.50

* W302123 S300

$5.00

* W302123 S300

$5.00

* W711241 S439

$2.00

* W711241 S439

$2.00

#.3

AE5Z 2078 D

$41.17

#.3

AE5Z 2078 C

$41.17

#w/Caliper Removed Deduct .2


16 Brkt, Brake Hose-Serviced w/Brake Hose

17 Sensor, Front ABS-See ABS/Brakes Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

18 Arm, Upper Control (a)


FWD

#1.1

AE5Z 3084 A

$101.73

#1.1

AE5Z 3085 A

$101.73

#1.1

AE5Z 3084 A

$101.73

#1.1

AE5Z 3085 A

$101.73

#1.1

AE5Z 3084 B

$118.45

#1.1

AE5Z 3085 B

$118.45

AWD
16" Wheels
17" Wheels, 18" Wheels
(a) Order by Application
#w/Knuckle Removed Deduct .7
19 Bolt, Control Arm
20 Sleeve, Upper
21 Damper, Arm

* W302468 S300

$3.43

* W302468 S300

$3.43

7E5Z 3D041 A

$5.48

7E5Z 3D041 A

$5.48

7E5Z 3C411 A

$12.82

7E5Z 3C411 A

L
22 Arm, Frt Lower Control

$12.82

#1.3

7E5Z 3078 R

$227.23

#1.3

7E5Z 3078 R

$227.23

#w/Knuckle Removed Deduct .9

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


23 Bolt, Front Arm

* W712840 S439

$3.00

* W712840 S439

$3.00

24 Arm, Rear Lower Control


2.5L Eng

#2.2

6M8Z 3078 R

$309.05

#2.2

6M8Z 3079 L

$324.95

#2.2

6M8Z 3078 R

$309.05

#2.2

6M8Z 3079 L

$324.95

#2.2

7E5Z 3078 RA

$218.73

#2.2

7E5Z 3079 L

$148.83

#2.2

7E5Z 3078 RA

$218.73

#2.2

7E5Z 3079 L

$148.83

3.0L Eng
FWD
AWD
3.5L Eng

#w/Knuckle Removed Deduct 1.7


25 Bolt, Rear Arm
26 Brkt, Strut Mtg

* W500752 S439

$8.00

* W500752 S439

$8.00

#1.4

4M8Z 3462 A

$49.98

#1.4

4M8Z 3462 B

$51.65

#Included in R&R Strut Assy


27 Bolt, Brkt
28 Bolt, Strut Mtg
29 Damper, Strut
30 Nut, Strut Mtg

* W302119 S300

$3.50

* W302119 S300

$3.50

* W500550 S439

$7.00

* W500550 S439

AE5Z 3F690 A

$24.47

AE5Z 3F690 A

$24.47

* W302117 S300

$4.00

* W302117 S300

$4.00

$7.00

31 Strut, Front
2.5L Eng
16" Wheels, 17" Wheels
18" Wheels

#1.4

AE5Z 18124 A

$68.38

#1.4

AE5Z 18124 B

$68.38

#1.4

AE5Z 18124 J

$68.38

#1.4

AE5Z 18124 K

$68.38

#1.4

AE5Z 18124 C

$68.38

#1.4

AE5Z 18124 D

$68.38

#1.4

AE5Z 18124 E

$68.38

#1.4

AE5Z 18124 F

$68.38

#1.4

AE5Z 18124 G

$68.38

#1.4

AE5Z 18124 H

$91.67

#1.4

AE5Z 5310 A

$69.72

#1.4

AE5Z 5310 A

$69.72

#1.4

AE5Z 5310 H

$37.83

3.0L Eng
FWD
AWD
3.5L Eng
32 Spring, Coil
2.5L Eng
16" Wheels, 17" Wheels
18" Wheels

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


L

#1.4

AE5Z 5310 H

$37.83

#1.4

AE5Z 5310 B

$70.12

#1.4

AE5Z 5310 B

$70.12

#1.4

AE5Z 5310 C

$70.12

#1.4

AE5Z 5310 C

$70.12

#1.4

AE5Z 5310 D

$70.00

#1.4

AE5Z 5310 D

$70.00

#1.4

AE5Z 5310 E

$71.05

#1.4

AE5Z 5310 E

$71.05

#1.4

4M8Z 3C239 A

$12.82

#1.4

4M8Z 3C239 A

$12.82

#1.4

5M8Z 5793 A

$20.00

#1.4

5M8Z 5793 A

$20.00

#1.4

6E5Z 18198 A

$14.98

#1.4

6E5Z 18198 A

$14.98

#1.4

8E5Z 18183 A

$50.30

#1.4

8E5Z 18183 A

$50.30

4M8Z 3A435 A

$25.65

4M8Z 3A435 B

$31.15

3.0L Eng
FWD (a)
AWD
3.5L Eng
FWD
AWD
(a) Order by Application
33 Cover, Dust
34 Seat, Spring
35 Bumper, Strut
36 Bushing, Strut

#R&R One Side Complete, w/Front Lower Control Arm Removed Deduct .6
37 Plate, Susp Hsg Reinf

#.5

AE5Z 5K483 A

$18.32

#.5

AE5Z 5K483 A

$18.32

2.5L Eng

#3.7

AE5Z 5482 B

3.0L, 3.5L Eng

#3.7

AE5Z 5482 C

38 Link, Stabilizer

#R&R Both Sides .8, Not Included in O/H


39 Bar, Stabilizer
$47.03

#Includes R&R Stabilizer Bar Links, Brackets & Bushings, Not Included in O/H
40 Brkt, Stabilizer
41 Bushing, Stabilizer

AE5Z 5486 A

$22.57

AE5Z 5486 A

$22.57

6H6Z 5484 AA

$7.32

6H6Z 5484 AA

$7.32

#Not Included in O/H


42 Sub-Frame-See Front Inner Structure Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FRONT DRIVE AXLE

R&I Axle Shaft Assy

#.6

#.6

#w/Necessary Suspension Components Removed


1 Nut, Axle

6E5Z 3B477 AA

$9.15

6E5Z 3B477 AA

$9.15

2 Shaft, Axle
2.5L Eng
Man Trans
Auto Trans
3.0L Eng
3.5L Eng

#.6

AE5Z 3A428 A

$299.02

#.6

AE5Z 3A427 A

$309.92

#.6

AE5Z 3A428 B

$302.72

#.6

AE5Z 3A427 B

$321.34

#.6

AE5Z 3A428 C

$300.42

#.6

AE5Z 3A427 C

$324.42

#.6

AH6Z 3A428 A

$321.18

#.6

AH6Z 3A427 A

$332.24

AE5Z 4B422 A

$30.56

6E5Z 4B422 B

$31.00

#w/Necessary Suspension Components Removed


3 Clip, Axle Shaft
4 Shaft, Intermediate
R

#.4

AE5Z 3A329 B

$131.62

FWD

#.4

AE5Z 3A329 C

$172.48

AWD

#.4

AE5Z 3A329 A

$182.70

#.4

7H6Z 3A329 A

$182.78

#.4

7H6Z 3A329 B

$165.20

2.5L Eng
3.0L Eng

3.5L Eng
FWD
AWD

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#w/Axle Shaft Assy Removed


5 Retainer, Shaft

6E5Z 4B422 A

$31.00

6 Bolt, Mtg (2)

* W500035 S439

$10.00

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FRONT STEERING LINKAGE/GEAR


2.5L, 3.0L ENG

R&I Steering Gear

3.2

NOTE 1: R&I/R&R Does Not include adjust wheel


alignment.
1 Gear Assy, Steering
2 Rod Assy, Inner Tie
3 Boot, Dust (a)

#.4

3.6 AE5Z 3504 BE


AE5Z 3280 A

$1,253.07
$60.00

#.4

AE5Z 3280 A

#.4

AE5Z 3332 A

$10.65

#.4

AE5Z 3332 A

$10.65

$60.00

Included w/Steering Gear Assy


(a) Included w/Inner Tie Rod Assy
#R&R One Side Complete, w/Steering Gear Removed, Includes R&R Tie Rod End
.3 AE5Z 3A130 D
.3 AE5Z 3A130 C

$63.60

5 Shield, Gear

AE5Z 3K721 B

$28.40

6 Bolt, Mounting (3)

* W302121 S300

4 End, Tie Rod

R
L

$63.60
$2.50

3.5L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Steering Gear Assy

3.8

Add to R&I/R&R Steering Gear Assy


w/AWD

.4

1 Gear Assy, Steering


2 End, Tie Rod

4 Boot, Dust

$499.16
$64.20

$65.60

#.4

.3 AE5Z 3A130 B
6E5Z 3280 AA

#.4

6E5Z 3280 AA

$90.73

#.4

6E5Z 3332 B

$41.47

#.4

6E5Z 3332 B

$41.47

L
3 Rod, Inner Tie

4.2 AE5Z 3504 A


.3 AE5Z 3A130 A

$90.73

#R&R One Side Complete, w/Steering Gear Removed, Includes R&R Tie Rod End
5 Tube, Oil

7H6Z 3A717 A

$11.86

7H6Z 3A714 A

$12.42

6E5Z 3C716 C

$14.90

6E5Z 3C716 B

$14.90

6E5Z 3C716 A

$14.90

6 Bushing, Mtg
Right
Left
Front
Rear
Included w/Steering Gear Assy
7 Bolt, Mounting (3)

* W302121 S300

8 Shield, Heat

7H6Z 3F540 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$2.50
$23.12

2010 Ford Fusion S Sedan

STEERING PUMP
3.5L ENG

1 Pump Assy, Steering


2 Switch, Pressure

#1.7

2.7 AH6Z 3A696 A


7H6Z 3N824 A

$211.09
$35.58

Included w/Steering Pump Assy


#Included in R&R Pump
3 Bolt, Mounting (3)

* W503299 S437

$3.75

4 Belt, Drive-See A/C /Heater/Ventilation Section


5 Hose, Gear/Pump
6 Hose, Cooler/Gear
7 Tube, Cooler/Gear
8 Reservoir, Fluid

1.7 AH6Z 3A719 A


.6 AH6Z 3A713 A
.8 7H6Z 3A713 BB
.6 7H6Z 3E764 A

$114.54
$42.89
$46.37
$43.30

9 Cap, Reservoir

6E5Z 3A006 B

$10.75

10 Brkt, Reservoir

7H6Z 3490 C

$35.00

.8 7H6Z 3A713 BC
.5 7H6Z 3691 B

$44.51

11 Hose, Cooler/Reservoir
12 Hose, Reservoir/Pump

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$34.31

2010 Ford Fusion S Sedan

STEERING WHEEL/COLUMN
NOTE: All Parts in this section are included in O/H unless noted otherwise.

WHEEL & TRIM

1 Module, Driver Air Bag-See Air Bag System Section


* W711835 S424

2 Nut, Steering Wheel

$2.00

3 Wheel, Steering
Leather
2.5L Eng
w/Navigation System

.8 9E5Z 3600 HB

$335.17

.8 9E5Z 3600 GD
.8 9E5Z 3600 ED

$323.07

.8 9E5Z 3600 MB
.8 9E5Z 3600 LC

$323.90

.8 9E5Z 3600 RG
.8 9E5Z 3600 PG

$370.97

.8 9E5Z 3600 CB
.8 9E5Z 3600 BB

$234.88

w/o Navigation System


w/Sync System
w/o Sync System

$319.32

3.0L Eng
w/Navigation System
w/o Navigation System

$354.12

3.5L Eng
w/Navigation System
w/o Navigation System

$358.75

Urethane
2.5L Eng
w/Redundant Controls
w/Sync System
w/o Sync System
w/o Redundant Controls

.8

9E5Z 3600 AC

$193.65
$168.40

3.0L Eng
w/Sync System
w/o Sync System

.8 9E5Z 3600 EF
.8 9E5Z 3600 DB

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$272.33
$253.72

2010 Ford Fusion S Sedan

Black listed, Order by Application


4 Switch, Multi-Function
w/Navigation System
w/Sync System
w/o Sync System

.4 8A8Z 9C888 AA
.4 8A8Z 9C888 BA

$99.89

.4 8A8Z 9C888 CA
.4 8L8Z 9C888 BA

$100.56

.4 8M6Z 9C888 AA

$82.78

$97.33

w/o Navigation System


w/Sync System
w/o Sync System
5 Switch, Cruise Control

$73.44

COLUMN TILT

R&I Steering Column

1.3

O/H Steering Column (Includes R&I)

2.3

NOTE: All Parts in this section are included in overhaul unless noted otherwise.
1 Cover, Upper Column
#.5

AE5Z 3530 AF

$57.07

Blue, Red

#.5

AE5Z 3530 AF

$57.07

Camel, Stone

#.5

AE5Z 3530 AH

$49.73

Black

#.5

AE5Z 3530 AB

$126.00

Blue, Red

#.5

AE5Z 3530 AB

$126.00

#.5

AE5Z 3530 AD

$36.22

Black

2 Cover, Lower Column

Camel, Stone
#R&R Complete
3 Clockspring-See Air Bag System Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


4 Switch, Signal/Wiper
5 Body, Switch
6 Bolt, Shear (2) (n)

1.0 8E5Z 13K359 AA


1.2 6E5Z 3F791 A

$83.93
$11.00

YL8Z 12049 AA

$8.98

.7 5S4Z 11582 BB
1.2 8E5Z 3511 A
.9 6E5Z 15607 AA

$152.84

.6 98AZ 11572 A

$86.20

1.7 9E5Z 3524 A


3M8Z 3C611 A

$935.67

9E5Z 3D677 A

$24.93

(n) Non-Reusable Part


7 Cylinder, Ign Lock
8 Lock Assy, Steering
9 Transceiver, Security
10 Switch, Ignition

$105.00
$40.20

Included w/Steering Lock Assy


11 Column, Steering
12 Boot, Dust
13 Seal, Strg Column

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$14.97

2010 Ford Fusion S Sedan

ENGINE/TRANSMISSION
Procedure 12
2.5L ENG

R&I Engine/Trans Assy


1 Pulley Assy, Crankshaft

8.7
#2.6

9E5Z 6312 B

$130.42

#Includes R&R Valve Cover


2 Bolt, Pulley

1S7Z 6A340 AA

$10.98

3 Washer, Pulley

1S7Z 6378 AA

$16.48

#.8

6E5Z 6A228 A

$93.00

Included w/Crankshaft Pulley Assy


4 Tensioner, Belt
Pulley, Idler
5

Upper

#.7

9L8Z 8678 A

$70.16

Lower

#.7

4S7Z 8678 A

$21.98

7 Seal, Crankshaft

#2.7

1S7Z 6700 AA

8 Cover, Timing

#4.6

9E5Z 6019 A

#Includes R&R Drive Belt


$12.54
$159.98

#Includes R&R Crankshaft Pulley


Sealant, Eng

N.A.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

9 Cover Assy, Valve


10 Gskt, Valve Cover (a)

.8 9E5Z 6582 A
1S7G 6K260 AA

$149.60
$31.15

(a) Included w/Valve Cover Assy


11 Cap, Oil Filler
12 Manifold Assy, Intake
13 Gasket, Manifold (4) (b)
14 Seal, Tube (b)

YS4Z 6766 BB
3.6 9E5Z 9424 A
8E5Z 9439 A
1S7Z 9J469 AA

$10.34
$203.32
$5.06
$5.48

(b) Included w/Intake Manifold Assy


15 Pan, Eng Oil
16 Dipstick, Eng Oil

2.4 8E5Z 6675 A


8E5Z 6750 C

$206.63
$10.52

3.0L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Engine/Trans Assy

10.2
1.5 6E5Z 6312 AA
F5RZ 6A340 B

1 Pulley, Crankshaft
2 Bolt, Pulley

$58.07
$7.32

F1AZ 6378 A

$4.58

#.8

9L8Z 6B209 A

$89.33

5 Seal, Timing Cover

#1.7

F5AZ 6700 A

$10.45

6 Cover Assy, Timing

#9.0

9L8Z 6019 A

$172.02

3 Washer, Pulley
4 Tensioner, Belt
#Includes R&R Drive Belt

#Includes R&R Crankshaft Pulley


7 Gasket, Side Cover

3M4Z 6020 AA

$4.28

3M4Z 6020 CA

$4.28

3M4Z 6020 BA

$4.34

8 Gasket, Center Cover


Included w/Timing Cover Assy

XW4Z 6600 DA

$124.22

#2.6

9L8Z 6582 B

$148.48

#1.0

9L8Z 6582 C

$149.98

9 Pump, Oil
10 Cover, Valve

R
L

#R&R Both 3.2


11 Cap, Oil Filler

8F1Z 6766 A

$12.08

12 Gskt, Valve Cover

9L8Z 6584 A

$10.83

9L8Z 6584 B

$11.09

13 Pan Assy, Engine Oil


14 Baffle, Eng Oil Pan (a)

1.8 9L8Z 6675 A


YL8Z 6687 AA

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$208.98
$27.48

2010 Ford Fusion S Sedan


3W4Z 6710 DA

15 Gskt, Eng Oil Pan (a)

$42.12

(a) Included w/Engine Oil Pan Assy


N.A.

16 Dipstick, Eng Oil

.5 9L8Z 6754 A

17 Tube, Dipstick

3.5L ENG

R&I Engine/Trans Assy


FWD

11.2

AWD

11.8
1.6 8T4Z 6312 A
F5RZ 6A340 B

1 Pulley, Crankshaft
2 Bolt, Pulley

F1AZ 6378 A

3 Washer, Pulley

$88.43
$7.32
$4.58

4 Seal, Crankshaft

#1.9

XW4Z 6700 AA

$10.45

5 Cover, Timing

#10.4

7T4Z 6019 GD

$151.55

#Includes R&R Crankshaft Pulley


N.A.

Sealant, Eng

.8 BT4Z 6B209 B
AT4Z 6600 A

6 Tensioner, Drive Belt


7 Pump, Oil

$61.67
$124.79

8 Cap, Oil Filler

8F1Z 6766 A

$12.08

9 Neck Assy, Oil Filler

7T4Z 6763 BA

$11.98

3W4Z 6A892 AA

$14.65

10 Retainer, Neck
Included w/Oil Filler Neck Assy
11 Cover Assy, Valve

#2.3

7T4Z 6582 F

$90.28

#1.1

7T4Z 6582 E

$141.65

7T4Z 6584 B

$14.51

#R&R Both 3.0


12 Gskt, Valve Cover (b)

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


7T4Z 6584 A

$14.58

(b) Included w/Valve Cover Assy


13 Dipstick, Eng Oil
14 Pan, Eng Oil

#2.2

7T4Z 6750 B

$12.17

7T4Z 6675 A

$169.98

#w/Engine /Trans Assy Removed


15 Baffle, Oil Pan
Sealant, Eng

7T4Z 6C364 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$58.32

N.A.

2010 Ford Fusion S Sedan

ENGINE/TRANSMISSION MOUNTS
2.5L ENG
MAN TRANS

1 Mount, Front Eng

#1.0

9E5Z 6038 H

$98.40

Bolt, Eng Mount


2

Upper

* W711684 S439

Lower, (2)

* W706496 S439

4 Brkt, Eng Mount

#1.0

$7.00
$7.00

9E5Z 6061 C

$32.62

* W711574 S439

$11.00

#R&R Complete
5 Stud, Engine Mount (2)
6 Mount, Trans

1.0 9E5Z 6038 A

$87.13

Bolt, Trans Mount


7

Type 1, (2)

* W715028 S439

Type 2, (2)

* W711724 S439

9 Brkt, Trans Mount

6E5Z 6031 HA

$1.27
$7.00
$49.48

10 Bolt, Trans Mtg Bracket

* W711487 S440

11 Damper, Trans

9E5Z 6F028 A

12 Bolt, Damper

* W711879 S439

$7.00

13 Rod, Torque

.7 9E5Z 6068 C
* W711575 S439

$66.65

15 Nut, Mounting

* W704662 S441

$7.00

16 Brkt, Torque Rod

6E5Z 6E042 EA

$9.15

17 Bolt, Bracket Mtg (2)

* W711577 S440

$6.00

14 Bolt, Torque Rod (2)

$6.00
$10.97

$7.00

2.5L ENG
AUTO TRANS

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

1 Mount, Front Eng

#1.0

9E5Z 6038 F

$99.51

Bolt, Eng Mount


2
3

Upper

* W711684 S439

Lower, (2)

* W706496 S439

4 Brkt, Eng Mount

#1.0

9E5Z 6061 C

$7.00
$7.00
$32.62

#R&R Complete
* W711574 S439

$11.00

1.0 9E5Z 6038 G


* W715028 S439

$123.79

8 Brkt, Trans Mount

9E5Z 6031 A

$62.28

9 Stud, Bracket (3)

5 Stud, Engine Mount (2)


6 Mount, Trans
7 Bolt, Trans Mount (4)

$1.27

* W712508 S439

$3.00

10 Bolt, Trans Mtg Bracket

* W712711 S439

$3.25

11 Bolt, Pivot

N.A.

12 Nut, Bolt

N.A.
.7 9E5Z 6068 C
* W711575 S439

$66.65

15 Nut, Mounting

* W704662 S441

$7.00

16 Brkt, Torque Rod

6E5Z 6E042 EA

$9.15

17 Bolt, Bracket Mtg (2)

* W711577 S440

$6.00

13 Rod, Torque
14 Bolt, Torque Rod (2)

$7.00

3.0L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

1 Mount, Front Eng

#2.2

9E5Z 6038 F

$99.51

Bolt, Eng Mount


2

Upper

* W711684 S439

Lower, (2)

* W706496 S439

4 Brkt, Eng Mount

#2.2

9E5Z 6061 D

$7.00
$7.00
$45.78

#R&R Complete
5 Stud, Engine Mount (3)

* W711576 S439

6 Damper, Eng Mount

9E5Z 6F028 A

7 Bolt, Damper

* W711879 S439

$7.00

8 Mount, Trans

2.4 8H6Z 6038 A


* W715028 S439

$108.24

10 Brkt, Trans Mount

9E5Z 6031 B

$56.15

11 Stud, Bracket (3)

* W712508 S439

$3.00

12 Bolt, Trans Mtg Bracket

* W712711 S439

$3.25

13 Bolt, Pivot

N.A.

9 Bolt, Trans Mount (4)

14 Nut, Bolt
15 Rod, Torque
16 Bolt, Torque Rod (2)

$8.00
$10.97

$1.27

N.A.
.9 9E5Z 6068 D
* W711575 S439

17 Nut, Mounting

* W704662 S441

18 Brkt, Torque Rod

8E5Z 6E042 A

19 Bolt, Bracket Mtg (2)

* W712654 S440

$60.94
$7.00
$7.00
$25.65
$6.00

3.5L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

1 Mount, Front Eng


2 Bolt, Mount (2)

1.8 7H6Z 6038 A


* W500720 S439

$148.87
$3.25

Support, Eng
3

Upper

7H6Z 6K075 BA

Lower

7H6Z 6K075 AA

$5.48
$4.63

1.8 8H6Z 6038 A


* W715028 S439

$108.24

7 Brkt, Trans Mount

9H6Z 6031 A

$56.43

8 Bolt, Bracket

* W711487 S440

9 Damper, Trans

7H6Z 6F028 A

5 Mount, Trans
6 Bolt, Trans Mount (4)

10 Bolt, Damper

* W711879 S439

11 Bolt, Pivot

N.A.

12 Nut, Bolt
13 Rod, Torque
14 Bolt, Torque Rod (2)

$6.00
$23.32
$7.00

N.A.
2.2 8H6Z 6068 A
* W711575 S439

15 Nut, Mounting

* N805007 S441

16 Brkt, Torque Rod

8H6Z 6E042 A

17 Bolt, Bracket Mtg (2)

* W712357 S439

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$1.27

$70.11
$7.00
$8.40
$23.82
$5.25

2010 Ford Fusion S Sedan

ENGINE UNDER COVER

1 Cover Assy, Engine Under


.4 9E5Z 5410494 A
.4 9E5Z 5410494 B

$129.33

3.0L Eng
3.5L Eng

.4 7H6Z 5410494 A

$187.10

.2 9E5Z 54104B40 C

$64.76

.2 9E5Z 54104B40 B
.2 9E5Z 54104B40 A

$78.22

2.5L Eng

$233.70

2 Cover, Access
2.5L Eng
3.0L, 3.5L Eng-Serviced w/Engine Under Cover Assy
3 Shield, Splash
2.5L Eng
3.0L Eng
4 Nut, Speed (a)

* W520822 S439

$1.70

* W709976 S900

$1.75

Included w/Engine Under Cover Assy


5 Screw, Mounting (a)
(a) As Required

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

AIR CLEANER
2.5L ENG

R&I Air Cleaner Assy


1 Cleaner Assy, Air
2 Hose, Air
3 Sensor Assy, Mass Air Flow
4 O-Ring, Sensor (a)

.6
.6 AE5Z 9600 B
.2 AE5Z 9B659 B
3L3Z 12B579 BA

$230.78
$9.43
$244.91

.3 3L3Z 12B615 BA

$10.22

6E5Z 9628 GA

$6.68

(a) Included w/Mass Air Flow Sensor Assy


5 Clamp, Housing (b)
(b) As Required
6 Element, Air Cleaner-Serviced w/Air Cleaner Assy

Included w/Air Cleaner Assy


7 Brkt, Air Cleaner
8 Resonator, Air Cleaner

AE5Z 9647 A
.6 AE5Z 9F763 B

$35.62
$55.18

3.0L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Air Cleaner Assy


1 Cleaner Assy, Air
2 Hose, Air
3 Sensor Assy, Mass Air Flow
4 O-Ring, Sensor (a)

.6
.6 AE5Z 9600 D
.2 AE5Z 9B659 E
3L3Z 12B579 BA

$226.28
$9.43
$244.91

.3 3L3Z 12B615 BA

$10.22

6E5Z 9628 GA

$6.68

.3 6E5Z 9601 GA

$25.04

(a) Included w/Mass Air Flow Sensor Assy


5 Clamp, Housing (b)
(b) As Required
6 Element, Air Cleaner
Included w/Air Cleaner Assy
7 Brkt, Air Cleaner
8 Resonator, Air Cleaner

AE5Z 9647 A
.6 AE5Z 9F763 C

$35.62
$55.18

3.5L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Air Cleaner Assy


1 Cleaner Assy, Air
2 Cover, Air Cleaner
3 Hose, Inlet
4 Sensor Assy, Mass Air Flow
5 O-Ring, Sensor (a)

.6
.6 AH6Z 9600 A
.2 7T4Z 9661 A

$253.18
$188.67

.2 AH6Z 9B659 A
3L3Z 12B579 BA
.3

$244.91

3L3Z 12B615 BA

$10.22

$67.27

(a) Included w/Mass Air Flow Sensor Assy


6 Element, Air Cleaner
7 Clamp, Air Cleaner (b)

.3 7T4Z 9601 A
7H6Z 9628 AA

$25.04

.5 AH6Z 9A600 A
F6ZZ 17C431 AA

$84.70

$9.40

(b) As Required
8 Body Assy, Air Cleaner
9 Bushing, Mtg (b) (c)
10 Collar, Bushing (b) (c)

$10.98

N.A.

Included w/Air Cleaner Assy


(c) Included w/Air Cleaner Body Assy
11 Screw, Mounting (b)

* N606678 S438

$9.00

(b) As Required
12 Resonator

.6 7H6Z 9F763 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$37.73

2010 Ford Fusion S Sedan


13 Bracket, Mounting

7H6Z 9647 A

$33.00

14 Insulator, Mtg

F4ZZ 9P686 A

$4.48

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

EXHAUST
2.5L ENG
CALIF EMISSIONS

R&I Exhaust System Complete

#1.6

R&R Exhaust System Complete

#2.0

#Does Not Include R&R Exhaust Manifolds or Heat Shields


1 Shield, Manifold Heat
Man Trans

#.4

9L8Z 5N454 A

Auto Trans

#.4

9E5Z 5E258 A

$46.63

#Included in R&R Exhaust Manifold


Manifold, Exhaust
2

Man Trans

Auto Trans

1.2 9L8Z 9430 A


1.2 AE5Z 5G232 A

4 Gskt, Manifold

9E5Z 9448 A

5 Gskt, Flange

3S4Z 9450 EA

$162.35
$833.30
$15.22
$8.08

Pipe, Front Exhaust


6

Man Trans

Auto Trans

.8 AE5Z 5G203 C
.8 AE5Z 5G203 B

$185.38
$141.72

8 Bolt, Clamp
Man Trans

* N802137 S438

$5.69

9 Clamp, Exhaust

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


9E5Z 5K291 B

$23.24

Man Trans

9E5Z 5K222 B

$49.93

Auto Trans

9E5Z 5K222 A

$57.79

3S4Z 9450 EA

$8.08

1.0 AE5Z 5E212 C


1.0 AE5Z 5E212 B

$615.77

.6 9E5Z 5230 L
.6 9E5Z 5230 B

$457.78

Auto Trans
10 Brkt, Mounting

11

Sensor, Upper Oxygen-See Emission System


Section

12

Sensor, Lower Oxygen-See Emission System


Section

13 Gskt, Converter
14 Converter, Catalytic
Man Trans
Auto Trans

$416.67

15 Muffler
w/Chrome Exh Tip
w/o Chrome Exh Tip

$531.76

Hanger, Exhaust
6E5Z 5F262 AA

$7.40

w/Chrome Exh Tip

AE5Z 5F262 A

$14.47

w/o Chrome Exh Tip

6E5Z 5F262 AA

$7.40

16

Front/Center, (3)

17

Rear

2.5L ENG
49 STATE EMISSIONS

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Exhaust System Complete

#1.6

R&R Exhaust System Complete

#2.0

#Does Not Include R&R Exhaust Manifolds or Heat Shields


1 Shield, Manifold Heat

#.4

9L8Z 5N454 A

#Included in R&R Exhaust Manifold


2 Manifold, Exhaust
3 Gskt, Manifold
4 Gskt, Flange
5 Pipe, Front Exhaust
6 Bolt, Clamp
7 Brkt, Mounting
8

Sensor, Upper Oxygen-See Emission System


Section

Sensor, Lower Oxygen-See Emission System


Section

10 Gskt, Converter
11 Converter, Catalytic

1.2 9L8Z 9430 A


9E5Z 9448 A
3S4Z 9450 EA

$162.35
$15.22
$8.08

.8 AE5Z 5G203 C
* N802137 S438

$185.38

9E5Z 5K222 B

$49.93

$5.69

3S4Z 9450 EA

$8.08

1.0 AE5Z 5E212 C

$615.77

.6 9E5Z 5230 L
.6 9E5Z 5230 B

$457.78

12 Muffler
w/Chrome Exh Tip
w/o Chrome Exh Tip

$531.76

Hanger, Exhaust
6E5Z 5F262 AA

$7.40

w/Chrome Exh Tip

AE5Z 5F262 A

$14.47

w/o Chrome Exh Tip

6E5Z 5F262 AA

$7.40

13

Front/Center, (3)

14

Rear

3.0L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Exhaust System Complete

#1.8

R&R Exhaust System Complete

#2.2

#Does Not Include R&R Exhaust Manifolds or Heat Shields


R

#2.8

7E5Z 9430 BA

$127.03

#2.8

9E5Z 5G232 A

$581.63

FWD

#2.8

AE5Z 5E212 D

$197.83

AWD

#2.8

AE5Z 5E212 A

$416.67

#.3

9E5Z 5E258 B

$82.55

#.3

6E5Z 5E258 BA

$28.87

XW4Z 9448 AD

$18.60

XW4Z 9448 AD

$18.60

9E5Z 5K291 E

$19.57

6E5Z 5K292 AA

$24.97

9E5Z 5K291 D

$24.43

6E5Z 5K222 AA

$54.98

1 Manifold, Exhaust
#R&R Both Sides 4.6
2 Converter, Upper Catalytic

3 Shield, Heat

#Included in R&R Exhaust Manifold


4 Gskt, Manifold
5 Bracket, Mounting
Outer
Inner

Sensor, Upper Oxygen-See Emission System


Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

Sensor, Lower Oxygen-See Emission System


Section

8 Gskt, Flange

6E5Z 9450 AA

6E5Z 5E241 AA

$15.88

9E5Z 5G274 A

$438.70

6E5Z 9450 BA

$15.22

#1.0

9E5Z 5E212 A

$333.33

#1.0

9E5Z 5E212 B

$333.33

9 Pipe, Front

#1.0

10 Gskt, Converter

$7.68

11 Converter, Catalytic
FWD
AWD
#R&R Both 1.4
12 Muffler
1.6 9E5Z 5230 F
1.6 9E5Z 5230 D

FWD
AWD

6E5Z 5F262 AA

13 Hanger, Muffler (6)

$819.98
$968.75
$7.40

3.5L ENG

R&I Exhaust System Complete

#4.0

R&R Exhaust System Complete

#4.3

#Does Not Include R&R Exhaust Manifolds or Heat Shields


1 Manifold, Exhaust

#3.0

7T4Z 9430 C

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$179.65

2010 Ford Fusion S Sedan


L

#2.7

7T4Z 9431 C

$143.32

#2.2

7T4Z 9A462 B

$30.45

#.6

7T4Z 9Y427 B

$31.60

7T4Z 9448 F

$10.75

7T4Z 9448 F

$10.75

7T4Z 5F263 AA

$10.93

7T4Z 5F263 AA

#R&R Both 4.8


2 Shield, Manifold Heat

#Included in R&R Exhaust Manifold


3 Gskt, Manifold
4 Seal, Converter

$10.93

#3.5

7T4Z 5E212 A

$583.33

#1.5

7T4Z 5E213 A

$593.82

9T4Z 5K291 A

$33.05

9G1Z 5K222 A

$36.95

9G1Z 5K291 A

$42.36

9G1Z 5K222 B

$46.10

FWD

7T4Z 5A204 CA

$73.47

AWD

7T4Z 5A204 BA

$94.76

8G1Z 5A204 C

$32.98

6E5Z 5E241 AA

$15.88

7T4Z 9450 AA

$8.45

1.6 7H6Z 5G274 A

$256.84

5 Converter, Catalytic
#R&R Both 4.2
Brkt, Upper Converter
6
7

Outer
Inner

8 Brkt, Lower Converter


Right

Sensor, Upper Oxygen-See Emission System


Section

10

Sensor, Lower Oxygen-See Emission System


Section

11 Gskt, Flange
12 Pipe, Front Exhaust
13 Muffler, Front
FWD
AWD

.9 7H6Z 5A289 BA
.9 7H6Z 5A289 AA

$219.99
$219.99

14 Muffler, Rear
FWD
AWD

.8 AE5Z 5230 B
.8 AE5Z 5230 A

$918.39
$1,005.54

15 Hanger, Muffler
Front/Center, (4)

6E5Z 5F262 AA

$7.40

Rear, (2)

AE5Z 5F262 A

$14.47

16 Shield Kit, Heat

7H6Z 5E258 A

$75.00

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

EMISSION SYSTEM
2.5L ENG

#.5

5L8Z 9F472 BA

$133.24

Man Trans

#.5

5L8Z 9G444 L

$103.73

Auto Trans

#.5

5L8Z 9G444 F

$98.69

#.5

5L8Z 9G444 L

$103.73

1 Sensor, Upper Oxygen


2 Sensor, Lower Oxygen
Calif Emissions

49 State Emissions
#R&R Both .8
3 Valve, EGR
4 Gskt, EGR Valve
5 Canister Assy, Vapor
6 Solenoid, Canister

1.2 1S7Z 9D475 A


1S7Z 9D476 AA

$82.78

.8 9E5Z 9D653 C
.4 9U5Z 9F945 E

$301.73

$10.78
$48.75

7 Brkt, Solenoid-Serviced w/Vapor Canister Assy


8 Hose, Canister
Calif Emissions

6E5Z 9K313 AA

$20.98

49 State Emissions

8E5Z 9K313 A

$20.33

AE5Z 9A228 B

$151.67

Included w/Vapor Canister Assy


9 Hose, Vapor

3.0L, 3.5L ENG

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

1 Sensor, Upper Oxygen


3.0L Eng
3.5L Eng

#.8

9E5Z 9F472 B

$188.24

#.6

9E5Z 9F472 B

$188.24

#.8

7T4Z 9F472 A

$97.96

#.6

7T4Z 9F472 A

$97.96

#.6

5W6Z 9G444 AA

$117.56

#.6

5W6Z 9G444 BA

$105.80

#.6

5F9Z 9G444 AB

$97.96

#.6

5F9Z 9G444 AB

$97.96

#R&R Both 1.2


2 Sensor, Lower Oxygen
3.0L Eng
3.5L Eng
#R&R Both 1.0
3 Valve, EGR
3.0L Eng

.6 9L8Z 9D475 A

$85.18

E6AZ 9D476 B

$3.55

9L8Z 9E470 B

$59.98

9L8Z 9J469 A

$8.30

9L8Z 9D477 A

$21.30

F87Z 9F485 BA

$34.98

4 Gskt, EGR Valve


3.0L Eng
5 Manifold Assy, EGR
3.0L Eng
6 O-Ring, Mounting
3.0L Eng
Included w/EGR Manifold Assy
7 Tube, EGR
3.0L Eng

#.8

#Includes R&R EGR Valve


8 Connector, Tube
3.0L Eng
9 Canister Assy, Vapor
10 Solenoid, Canister (a)
11 Brkt, Solenoid (a)

.8 9E5Z 9D653 C
.6 9U5Z 9F945 E

$301.73

6E5Z 9D665 A

$6.20

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$48.75

2010 Ford Fusion S Sedan


8E5Z 9K313 A

$20.33

FWD

AE5Z 9A228 B

$151.67

AWD

AE5Z 9A228 C

$143.22

12 Hose, Canister (a)


(a) Included w/Vapor Canister Assy
13 Hose, Vapor

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

ELECTRICAL
ALTERNATOR
2.5L ENG

1 Alternator
2 Bolt, Mtg
3 Stud, Mounting (2)

1.2 8S4Z 10346 A


* W500131 S440

$286.15

* W712013 S439

$5.25

8S4Z 10C392 A

$40.73

8S4Z 10C392 B

$26.35

$2.75

4 Belt, Drive-See Cooling Section


5 Duct, Rear Cooling
6 Duct, Lwr Cooling

#.7

#Included in R&R Alternator

ALTERNATOR
3.0L, 3.5L ENG

1 Alternator
3.0L Eng
3.5L Eng

2.0 9L8Z 10346 A


2.0 8G1Z 10346 A

$366.58
$341.55

2 Bolt, Mtg
3.0L Eng, (2)

* W704747 S440

$5.00

3.5L Eng

* W709986 S437

$3.50

3.0L Eng

* W707669 S440

$5.00

3.5L Eng

* W712609 S437

$1.50

3 Stud, Mounting

4 Belt, Drive-See A/C /Heater/Ventilation Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

BATTERY

.3 N.A.
7E5Z 10A687 A

1 Battery
2 Cover, Battery
3 Hold-Down, Battery
4 Tray, Battery

#.5

$22.00

7H6Z 10756 A

$42.98

9E5Z 10732 B

$35.97

9E5Z 10A666 C

$72.00

#Includes R&R Battery


5 Support, Battery
6 Cable Set, Battery
2.5L Eng
Man Trans
Auto Trans
3.0L Eng
3.5L Eng
7 Cable, Positive

1.0 AE5Z 14300 C


1.0 AE5Z 14300 A
1.0 AE5Z 14300 B
1.0 AH6Z 14300 A
8E5Z 14300 AA

$201.48
$165.00
$187.90
$104.08

HORN

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

.5 7E5Z 13832 A

1 Horn/Bracket

$52.20

IGNITION

R&R Ignition Coils Complete


2.5L Eng
3.0L, 3.5L Eng

.6
R

1.8

.6

1 Coil, Ignition
2.5L Eng, (4)
3.0L Eng, (3/Side)

$59.33
$96.20

.4 6E5Z 12029 BA
1.6 7T4Z 12029 E

$102.11

.4 7T4Z 12029 E

$102.11

7T4Z 13025 A

7T4Z 13025 A

L
3.5L Eng, (3/Side)

.4 9E5Z 12029 A
1.6 6E5Z 12029 BA

$96.20

2 Cover, Coil
3.5L Eng, (3/Side)

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


3 Module, Engine Control
2.5L, 3.0L Eng
3.5L Eng

.6 N.A.
.6 8H6Z 12A650 GB

$489.22

Order by Application
4 Bracket, Module
2.5L, 3.0L Eng

AE5Z 12A659 B

$39.52

3.5L Eng

9E5Z 12A659 DB

$38.58

NAVIGATION SYSTEM

1 Display, Navigation

.7 9E5Z 10E899 A

$4,042.55

9E5Z 10E929 A

$52.63

1.2 AE5Z 10E893 A

$119.98

2 Radio-See Instrument Panel Section


3 Cable, Connector
4 Antenna, GPS
5 Panel, Inst Control-See Instrument Panel Section

STARTER

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

1 Starter
$223.03

3.0L Eng

.8 6E5Z 11002 AA
1.3 9E5Z 11002 A

3.5L Eng

1.3 7H6Z 11002 A

$187.35

2.5L Eng

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$287.58

2010 Ford Fusion S Sedan

WINDSHIELD
Procedure 13

R&I Windshield Glass

#3.9

#Includes Clean Up Old Adhesive as Necessary


1 Glass Assy, Windshield
Ford

#3.6

AE5Z 5403100 A

$317.08

NAGS

#3.6

DW01782GBY

$534.00

#Includes Clean Up Old Adhesive as Necessary


.2 F7AZ 17698 BA

2 Bracket, Mirror

$20.00

Included w/Windshield Glass Assy


N.A.

Adhesive, Glass
3 Garnish, Side Windshield
Black, Stone

.2 9E5Z 5403598 BA
.2 9E5Z 5403599 BA

$14.52

.2 9E5Z 5403598 BA
.2 9E5Z 5403599 BA

$14.52
$12.58

.2 9E5Z 5403598 BB
.2 9E5Z 5403599 BB

8E5Z 54026A52 A

$21.28

R
L

Blue, Red

R
L

Camel
4 Bracket, Garnish

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$16.77
$16.77
$12.58

2010 Ford Fusion S Sedan


L

8E5Z 54026A53 A

$20.10

5 Mirror, Rear View


Factory Installed
Manual

.2 6U5Z 17700 A

$25.28

.2 8U5Z 17700 B
.2 8U5Z 17700 L

$894.65

.2 8U5Z 17700 H
.2 8U5Z 17700 G

$242.07

.2 4L3Z 17700 B
4L3Z 17700 A
.2

$392.86

.2 XF2Z 17700 A
F6AZ 17700 A
.2

$427.14

Electrochromic
w/Rear View Camera
w/Microphone
w/o Microphone

$800.00

w/o Rear View Camera


w/Microphone
w/o Microphone

$197.72

Dealer Installed
w/Homelink
w/Temperature Display
w/o Temperature Display

$464.29

w/o Homelink
w/Temperature Display
w/o Temperature Display

$284.29

7E5Z 19A548 A

$47.23

.2 9E5Z 5404104 DA
.2 9E5Z 5404105 DA

$97.78

.2 9E5Z 5404104 AA
.2 9E5Z 5404105 AA

$92.62
$92.62

.2 9E5Z 5404104 AB
.2 9E5Z 5404105 AB

F3XY 13466 D

$4.10

F3XY 13466 D

$4.10

6E5Z 5404082 AAA $21.72


6E5Z 5404082 AAA $21.72

6 Module, Compass
7 Visor Assy, Sun
Black, Stone (b)

R
L

Blue, Red

R
L

Camel

$97.78
$84.60
$77.18

(b) Order by Application


Bulb, Vanity Mirror (a) (c)
(c) As Required
8 Plate, Anchor (a)
Black, Stone

L
Blue, Red

R
L

Camel

R
L

6E5Z 5404082 AAA $21.72


6E5Z 5404082 AAA $21.72
6E5Z 5404082 AAB $21.72
6E5Z 5404082 AAB $21.72

9 Cap, Bracket (a)


Black, Stone

R
L

Blue, Red

R
L

Camel

R
L

6E5Z 54041A38 AAA $5.30


6E5Z 54041A38 AAA $5.30
6E5Z 54041A38 AAA $5.30
6E5Z 54041A38 AAA $5.30
6E5Z 54041A38 AAB $4.77
6E5Z 54041A38 AAB $4.77

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


10 Bracket, Visor (a)
Black, Stone
Blue, Red
Camel
11 Retainer, Visor (a) (c)

8E5Z 5404132 AA

$11.70

8E5Z 5404132 AA

$11.70

8E5Z 5404132 AA

$11.70

8E5Z 5404132 AA

$11.70

8E5Z 5404132 AB

$7.00

8E5Z 5404132 AB

$7.00

6E5Z 54311A70 A

$16.14

6E5Z 54311A70 A

$16.14

(a) Included w/Sun Visor Assy


(c) As Required

WIPER SYSTEM

1 Blade, Wiper

#.1

6E5Z 17528 AB

$16.91

#.1

6E5Z 17528 AA

$16.91

.2 7E5Z 17526 A
.2 6E5Z 17527 AA

$22.06

L
R

3M8Z 17C526 A

$4.98

YL8Z 17C526 HA

$6.00

* W520403 S438

$1.75

* W520403 S438

#Included in R&R Wiper Arm


2 Arm, Wiper
3 Cap, Wiper Arm
4 Nut, Wiper Arm

5 Link, Wiper

#1.0

6E5Z 17566 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$36.98

$1.75
$82.32

2010 Ford Fusion S Sedan

#Includes R&I/R&R Center Cowl Grille Panel


6 Motor, Wiper

#.2

6E5Z 17508 AA

#.6

6E5Z 17618 A

$116.31

#Included in R&R Wiper Linkage


7 Reservoir, Washer

$56.00

#Includes R&R Right Fender Liner


N.A.

8 Hose, Washer
Cut to Fit
Clip, Hose
9

Type 1, (2)

3M8Z 14A613 A

10

Type 2 (a)

3M8Z 13A506 A

$13.73

(a) As Required
11 Nozzle, Washer

#.2

8E5Z 17603 A

$4.98

#.2

8E5Z 17603 A

$4.98

#Included in R&R Hood Panel

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

COWL & DASH


Procedures 14 and 28

Refinish Cowl Top Panel

1.0

R&I Cowl Grille Assy

#.5

#Includes R&R Wiper Arms, Included in R&I/R&R


Windshield
1 Grille, Outer Cowl

6E5Z 5402228 AA

6E5Z 5402228 AB

$16.42

6E5Z 5402228 AD

$119.68

2 Grille, Center Cowl

#.5

$16.42

#Includes R&R Wiper Arms, Included in R&I/R&R


Windshield
3M8Z 1502316 A

$4.12

3M8Z 17C432 A

$7.98

3M8Z 17C432 A

$7.98

* W713553 S900

$1.50

6E5Z 16B922 AA

$4.97

6E5Z 16B922 AA

$4.97

3 Clip, Grille
As Required
4 Fastener, Grille
5 Clip, Lower Grille
As Required
6 Seal, Side

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


7 Panel, Cowl Top

#6.5

6E5Z 5402010 AA

$271.60

6E5Z 54022A06 A

$23.98
$187.20

#w/Necessary Bolted Parts & Accessories Removed

8 Reinf, Cowl-See Rocker/Pillars/Floor Section


9 Reinf, Wiper Pivot
10 Reinforcement, Cowl
2.5L Eng

#1.4

6E5Z 5402000 A

3.0L Eng

#1.4

9E5Z 5402000 A

3.5L Eng

#1.7

8H6Z 5402000 A

$223.27

Bolt, Attaching

* W701834 S424

$8.00

Screw, Mounting

* 4463211

#Includes R&R Wiper Linkage

As Required
11 Panel, Dash

9E5Z 5401610 A

$318.58

12 Brace, Inst Panel

9E5Z 5401714 A

$33.92

13 Crossmember, Dash

9E5Z 5410414 A

$179.65

6E5Z 18T003 AA

$79.98

6E5Z 18T003 AA

$79.98

9E5Z 54017A40 A

$194.03

2.5L Eng

9E5Z 5401688 C

$34.42

3.0L, 3.5L Eng

9E5Z 5401688 B

$30.12

9E5Z 5401688 A

$46.00

14 Plug, Dash
15 Insulator, Inner Dash
16 Insulator, Outer Dash
Upper

Lower

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

INSTRUMENT PANEL
Procedure 14

R&I Instrument Panel

#4.5

#Includes R&I Center Console


NOTE: All Parts in this section are included in R&R Instrument Panel unless noted otherwise.
1 Panel, Instrument
w/Navigation System

Camel

7.2 AE5Z 5404320 BA $566.97


7.2 AE5Z 5404320 BA $566.97
7.2 AE5Z 5404320 BB $426.38

Stone

7.2 AE5Z 5404320 BC $571.70

Black
Blue, Red

w/o Navigation System

Camel

7.2 AE5Z 5404320 AE $565.50


7.2 AE5Z 5404320 AE $565.50
7.2 AE5Z 5404320 AF $511.67

Stone

7.2 AE5Z 5404320 AC $566.88

Black
Blue, Red

2 Panel, Side Trim


Black

R
L

Blue, Red

R
L

Camel, Stone

R
L

.1 AE5Z 5404480 AA
.1 AE5Z 5404481 AA

$12.73

.1 AE5Z 5404480 AA
.1 AE5Z 5404481 AA

$12.73

.1 AE5Z 5404480 AC
.1 AE5Z 5404481 AC

$10.22

$12.73
$12.73
$10.22

3 Grille, Center Defroster


w/Auto H/Lamps
Black
Blue, Red
Camel, Stone

.2 AE5Z 54044E82 BA $16.98


.2 AE5Z 54044E82 BA $16.98
.2 AE5Z 54044E82 BC $16.73

w/o Auto H/Lamps


Black

.2 AE5Z 54044E82 AA $19.60

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


.2 AE5Z 54044E82 AA $19.60
.2 AE5Z 54044E82 AB $19.60

Blue, Red
Camel, Stone
4 Compartment, Storage
w/Sony Sound System

.4 AE5Z 5413594 BA $211.23


.4 AE5Z 5413594 BA $211.23
.4 AE5Z 5413594 BB $211.35

Black
Blue, Red
Camel, Stone
w/o Sony Sound System

.4 AE5Z 5413594 AA $125.67


.4 AE5Z 5413594 AA $125.67
.4 AE5Z 5413594 AB $125.67

Black
Blue, Red
Camel, Stone
5 Mat, Compartment

AE5Z 54045G34 BA $11.98


AE5Z 54045G34 AA $11.98

w/Sony Sound System


w/o Sony Sound System
6 Grille, Speaker
Sony Sound System

.1 AE5Z 18978 AA
.1 AE5Z 18978 AA

$77.63

Blue, Red
Camel, Stone

.1 AE5Z 18978 AB

$77.63

.3 9E5Z 18978 A
.2 AE5Z 19893 AA

$47.54

R
L

.2 AE5Z 19893 AB

$39.10

.3 9E5Z 54046A76 AA
.3 8E5Z 54046A77 AB

$37.85

.3 9E5Z 54046A76 AA
.3 8E5Z 54046A77 AB

$37.85

Black

$77.63

7 Speaker, Inst Panel


Sony Sound System
8 Grille, Center Vent

$38.97

9 Module, Passenger Air Bag-See Air Bag System Section


10 Grille, Side Defroster
Black

L
Blue, Red

R
L

Camel, Stone

R
L

.3 9E5Z 54046A76 AB
.3 8E5Z 54046A77 AC

$6.38
$6.38
$5.08
$4.97

11 Grille, Side Vent


Black

R
L

Blue, Red

R
L

Camel, Stone

R
L

.3 AE5Z 19893 AD
.3 AE5Z 19893 AC

$39.45

.3 AE5Z 19893 AD
.3 AE5Z 19893 AC

$39.45

.3 AE5Z 19893 AE
.3 AE5Z 19893 BC

$39.45

$37.63
$37.63
$37.63

12 Bezel, Inst Cluster


Man A/C
Black
Blue, Red
Camel, Stone

.4 AE5Z 54044D70 BA $41.40


.4 AE5Z 54044D70 BA $41.40
.4 AE5Z 54044D70 BB $37.98

Auto A/C

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


Black
Blue, Red
Camel, Stone

.4 AE5Z 54044D70 AA $39.07


.4 AE5Z 54044D70 AA $39.07
.4 AE5Z 54044D70 AB $39.37

13 Cover, Lower Inst Panel


.4 AE5Z 5404459 AC
.4 AE5Z 5404459 AC

$31.57

.4 AE5Z 5404459 AB
.4 AE5Z 5404459 AA

$25.23

Black

AE5Z 5406202 AA

$21.32

Blue, Red

AE5Z 5406202 AA

$21.32

Camel, Stone

AE5Z 5406202 AB

$24.70

AE5Z 5404338 AA

$17.28

Black, Stone

AE5Z 5404338 BA

$78.23

Camel

AE5Z 5404338 BC

$74.52

Accent Pack F

AE5Z 5404338 BB

$89.48

Accent Pack H

AE5Z 5404338 AE

$47.98

Black
Blue, Red
Camel
Stone

$31.57
$29.42

14 Tray, Utility

15 Bezel, Switch
16 Moulding, Inst Panel
Accent Pack B

Accent Pack K
Blue

AE5Z 5404338 AG $114.30


AE5Z 5404338 AF $137.17

Red

AE5Z 5404338 AC $110.80

Black

17 Bezel, Center Inst Panel


w/Navigation System
Accent Pack B
Black, Stone
Camel
Accent Pack F

.4 AE5Z 5404302 CA $274.15


.4 AE5Z 5404302 CC $274.15
.4 AE5Z 5404302 CB $283.33

Accent Pack K
Black
Blue
Red

.4 AE5Z 5404302 BG $259.05


.4 AE5Z 5404302 BF $259.05
.4 AE5Z 5404302 BA $329.83

w/o Navigation System


Accent Pack B

Accent Pack F

.4 AE5Z 5404302 BC $259.47


.4 AE5Z 5404302 BD $311.37
.4 AE5Z 5404302 BE $263.23

Accent Pack H

.4 AE5Z 5404302 AC $258.48

Black, Stone
Camel

Accent Pack K
Black
Blue
Red

.4 AE5Z 5404302 AE $259.05


.4 AE5Z 5404302 AD $259.05
.4 AE5Z 5404302 AA $329.83

18 Box, Glove
Black
Blue, Red

.4 AE5Z 54060T10 AC $92.87


.4 AE5Z 54060T10 AC $92.87

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


.4 AE5Z 54060T10 AB $93.02
.4 AE5Z 54060T10 AA $111.62
AE5Z 5406064 A
$7.43

Camel
Stone
19 Striker, Glove Box

AE5Z 5404545 A

$144.00

.3 6H6Z 13A018 AA

$29.98

.8 AE5Z 10849 JA
.8 AE5Z 10849 DA

$426.15

.8 AE5Z 10849 GA
AE5Z 10890 B

$418.46

.3 9R3Z 11654 CA
.2 9E5Z 11691 AA

$31.22

25 Rheostat, Lighting
26 Switch, Message Center

.2 9E5Z 10D889 AA

$37.58

20 Reinf, Instrument Panel

#.7

#w/Instrument Panel Removed, Not Included in R&R Instrument Panel

21 Sensor, Sun
22 Cluster Assy, Instrument
2.5L Eng
Man Trans
Auto Trans
3.0L, 3.5L Eng
23 Lens, Cluster

$416.92
$45.02

Included w/Instrument Cluster Assy


24 Switch, Lighting

$14.33

27 Panel, Switch

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


.3 9E5Z 13D730 BA
.3 9E5Z 13D730 CA

$48.36
$32.00

29 Lamp, Air Bag Warning

.2 9E5Z 13350 AA
.4 9E5Z 10A936 A

30 Display, Message Center

.4 9E5Z 10D885 A

$426.78

w/Lighting Pkg
w/o Lighting Pkg
28 Switch, Hazard

$48.36
$23.00

31 Display, Navigation-See Electrical Section


32 Radio (a)
.7 9E5Z 18K931 AB

w/Navigation System
w/o Navigation System

.7 9E5Z 18C869 CA
.7 9E5Z 18C869 FA

Std Sound System


Sony Sound System
(a) Order by Application
33 Panel, Inst Control
w/Navigation System

.4 9E5Z 18842 DA
.4 9E5Z 18842 EA

Heated Driver Seat


Non-Heated Driver Seat

.4 9E5Z 18842 A

w/o Navigation System

$145.87

34 Control, A/C /Heater


.5 9E5Z 19980 F

Man A/C
Auto A/C
w/Navigation System
Heated Driver Seat
Non-Heated Driver Seat

.5 AE5Z 19980 F
.5 9E5Z 19980 D

$180.42

.5 AE5Z 19980 E
.5 AE5Z 19980 K

$323.72

$300.88

w/o Navigation System


Heated Driver Seat
Non-Heated Driver Seat

$174.48

35 Sensor, Temp
36 Switch, Luggage Lid

.3 AE5Z 19C734 B
.3 9E5Z 54432A38 AA

37 Module, Control

.4 9E5Z 15604 F

Auto A/C

$18.20
$16.78
$145.31

38 Harness, Instrument Panel (a)


2.5L Eng

AE5Z 14401 AA

$1,163.13

3.0L Eng

AE5Z 14401 CA

$1,376.93

3.5L Eng

AE5Z 14401 GA

$1,393.05

(a) Order by Application


#Not Included in R&R Instrument Panel

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

CENTER CONSOLE
Procedure 14

R&I Center Console Assy

.6

NOTE: All Parts in this section are included in R&R Center Console unless noted otherwise.
1 Armrest, Console
Black
.3 AE5Z 5406024 AA
.3 AN7Z 5406024 AB

$62.28
$40.47

Camel

.3 AN7Z 5406024 AC
.3 AE5Z 5406024 AD

Red

.3 AN7Z 5406024 AA

S Model, SE Model
SEL Model, Sport Model
Blue

$33.78

Stone
S Model, SE Model
SEL Model
2 Mat, Armrest

.3 AE5Z 5406024 AB
.3 AE5Z 5406024 AD

$74.73

.3 6E5Z 54047A74 BA

$13.00

3 Panel Assy, Console Finish


w/Lighting Pkg-Serviced by Components
w/o Lighting Pkg
w/Sync System
Man Trans
Black

.3 9E5Z 54045A76 FC $230.05

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


Blue, Red
Camel, Stone

.3 9E5Z 54045A76 FA $230.05


.3 9E5Z 54045A76 FC $230.05

Auto Trans
Black
Blue, Red
Camel, Stone

.3 9E5Z 54045A76 EC $152.92


.3 9E5Z 54045A76 EA $152.92
.3 9E5Z 54045A76 EC $152.92

w/o Sync System


Man Trans
Black
Blue, Red
Camel, Stone

.3 9E5Z 54045A76 BC $215.72


.3 9E5Z 54045A76 BA $258.87
.3 9E5Z 54045A76 BC $215.72

Auto Trans
Black
Blue, Red
Camel, Stone

.3 9E5Z 54045A76 AC $138.10


.3 9E5Z 54045A76 AA $138.10
.3 9E5Z 54045A76 AC $138.10

4 Panel, Console Finish


w/Lighting Pkg
w/Sync System
Man Trans
Black
Blue, Red
Camel, Stone

.3 9E5Z 54045A76 HC $246.00


.3 9E5Z 54045A76 HA $246.00
.3 9E5Z 54045A76 HC $246.00

Auto Trans
Black
Blue, Red
Camel, Stone
w/o Sync System

.3 9E5Z 54045A76 GC $146.72


.3 9E5Z 54045A76 GA $176.07
.3 9E5Z 54045A76 GC $146.72
.3 9E5Z 54045A76 CC $176.03

w/o Lighting Pkg-Serviced w/Console Finish Panel Assy


Holder, Cup
5

w/Lighting Pkg

w/o Lighting Pkg

AE5Z 5413562 BA $128.37


6E5Z 5413562 AA
$33.07

Included w/Console Finish Panel Assy


7 Boot, Shift
Man Trans

.4 9E5Z 7277 A

$42.37

8 Bezel, Console Panel


Auto Trans

9E5Z 54061A16 BA

$40.90

9 Indicator, Shift
Auto Trans

.4 6E5Z 7D443 E

$51.93

10 Switch, Lighting
w/Lighting Pkg

.2 8E5Z 13D806 AA

$9.38

11 Lamp, Console
w/Lighting Pkg

9E5Z 15A270 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$79.27

2010 Ford Fusion S Sedan


12 Tray, Utility
Black

9N7Z 5413530 AD

$62.40

Blue, Red

9N7Z 5413530 AC

$52.00

Camel, Stone

9N7Z 5413530 AD

$62.40

13 Mat, Tray

6E5Z 54047A74 AA

$10.83

14 Cover, Socket (2)

7L7Z 19A487 BA

$6.13

15 Ring, Socket (2)

1L2Z 15K040 AB

$14.39

16 Socket, Power (2)

1L2Z 19N236 BA

18 Cover, Access

$12.00
AE5Z 54045G34 AB $63.98
AH6Z 5404752 AA $101.95

19 Bezel, Jack

AE5Z 19C149 AA

20 Jack, Auxiliary

8L8Z 19A164 A

17 Mat, Console

$98.89

21 Console, Center
1.0 N.A.

w/Lighting Pkg
w/o Lighting Pkg
FWD

1.0 AE5Z 54045A36 BA $329.48


1.0 AE5Z 54045A36 BA $329.48
1.0 AE5Z 54045A36 BB $339.97

Black
Blue, Red
Camel, Stone
AWD

1.0 AE5Z 54045A36 AA $406.30


1.0 AE5Z 54045A36 AA $406.30
1.0 AE5Z 54045A36 AB $349.37

Black
Blue, Red
Camel, Stone
22 Cap, Screw
Black
Blue, Red
Camel, Stone

6E5Z 54672A40 AC

$16.32

6E5Z 54672A40 AC

$16.32

6E5Z 54672A40 AC

$16.32

6E5Z 54672A40 AC

$16.32

6E5Z 54672A40 AD

$4.22

6E5Z 54672A40 AD

$4.22

9E5Z 13E701 AA

$4.22

9E5Z 13E701 AA

$4.22

9E5Z 13E701 AA

$4.22

23 Lamp, Interior
w/Lighting Pkg
Side
Rear, (2)
24 Panel, Rear
w/Lighting Pkg
FWD
Black
Blue, Red
Camel, Stone

.3 AE5Z 54045E24 DA $67.52


.3 AE5Z 54045E24 DA $67.52
.3 AE5Z 54045E24 DB $56.27

AWD
Black
Blue, Red
Camel, Stone

.3 AE5Z 54045E24 BA $56.13


.3 AE5Z 54045E24 BA $56.13
.3 AE5Z 54045E24 BB $56.13

w/o Lighting Pkg

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


FWD
Black
Blue, Red
Camel, Stone

.3 AE5Z 54045E24 CA $42.68


.3 AE5Z 54045E24 CA $42.68
.3 AE5Z 54045E24 CB $42.68

AWD
Black
Blue, Red
Camel, Stone

.3 AE5Z 54045E24 AA $55.93


.3 AE5Z 54045E24 AA $55.93
.3 AE5Z 54045E24 AB $57.60

25 Bracket, Console
FWD

9H6Z 54045B34 B

$21.20

AWD

9H6Z 54045B34 A

$19.43

26 Harness, Lamp
w/Lighting Pkg

9E5Z 14A318 A

$137.05

7S4Z 13C788 A

$119.56

27 Module, Lighting
w/Lighting Pkg
28 Module, Interface
w/Sync System

.4 9L3Z 14D212 CB

29 Cable, USB
w/Sync System

AE5Z 14D202 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$24.07

2010 Ford Fusion S Sedan

ROCKER/PILLARS/FLOOR
Procedures 14, 15 and 28
SHEET METAL/EXTERIOR TRIM

Refinish Door Opening Frame

Add for Inside

Refinish Hinge Pillar Section

Refinish Center Pillar & Rocker Panel Section

Refinish Rocker Panel


Refinish Roof Rail
Refinish Rocker Moulding
Section Hinge Pillar

3.6

3.6

.8

.8

1.0

1.0

2.8

2.8

2.0

2.0

1.6

1.6

1.0

1.0

8.6

8.6

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

Section Center Pillar & Rocker

#14.0

#14.0

#w/Quarter Panel Removed Deduct 2.0


R&I Rocker Moulding

Add to R&I/R&R Side Curtain Air Bag

.5

.5

#.5

#.5

#w/Headliner Removed
Add to R&I/R&R Side Impact Sensor

.4

.4

NOTE: For sectioning methods refer to Manufacturers Body Repair


Manual.
1 Frame, Door Opening

#22.0

#22.0

6E5Z 54211A10 AA $206.67


9E5Z 54211A11 A $206.67

#w/Quarter Panel Removed Deduct 2.0

Striker, Latch-See Front Door Section


2 Moulding, Rocker (P)

R
L

.5 AE5Z 5410176 AA $399.82


.5 AE5Z 5410177 AA $399.82

(P) Paint to Match


3 Panel Assy, Inner Pillar (HSS)

4 Reinf, Hinge Pillar (HSS)

9E5Z 5424300 A

7.0

$509.78

7.0 9E5Z 5424301 A


3.5 9E5Z 5402526 A

$430.20

R
L

3.5 9E5Z 5402527 A

$70.43

$84.52

Included w/Inner Pillar Panel Assy


5 Reinf, Cowl

R
L

.5 6E5Z 54024A14 A
.5 6E5Z 54024A15 A

$45.98
$50.20

9E5Z 5424382 A
6 Reinforcement Assy, Inner Panel (HSS)

7 Panel, Cowl Side (HSS) (a)

2.0

$328.07

2.0 9E5Z 5424383 A


1.0 6E5Z 5402038 A

$328.07
$46.55

1.0 8E5Z 5402039 A


.5 8E5Z 5404366 A

.5 7E5Z 5404367 A

$23.63

R
L

8 Bracket, Side Cowl (a)

$51.60

(a) Included w/Inner Panel Reinforcement Assy

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

9 Pan, Front Floor


FWD

9E5Z 5411135 A

$547.07

AWD

7E5Z 5411135 A

$482.40

#3.5

6E5Z 5410136 AA

$101.12

#3.5

6E5Z 5410137 AA

$104.72

#3.5

6E5Z 5410062 A

$78.18

#3.5

6E5Z 5410062 B

$76.60

10 Panel, Inner Rocker (HSS)


11 Sidemember, Floor (HSS)

#R&R One Side Complete


12 Reinf, Center
FWD

1.5 AE5Z 54111K48 A

$120.07

INTERIOR TRIM

1 Garnish, Side Windshield-See Windshield Section


2 Plate, Front Scuff
Black

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


2.5L, 3.0L Eng
3.5L Eng
Blue, Red
Camel
Stone

#.2

9E5Z 5413208 BC

$30.70

#.2

9E5Z 5413209 AC

$40.87

#.2

9E5Z 5413208 AC

$28.48

#.2

9E5Z 5413209 AC

$40.87

#.2

9E5Z 5413208 AC

$28.48

#.2

9E5Z 5413209 AC

$40.87

#.2

9E5Z 5413208 BB

$28.77

#.2

9E5Z 5413209 AB

$26.00

#.2

9E5Z 5413208 BA

$28.77

#.2

9E5Z 5413209 AA

$29.28

* W712927 S407

$1.50

* W712927 S407

$1.50

* W712192 S439

$1.50

* W712192 S439

$1.50

Clip, Scuff Plate


3
4

Type 1
Type 2
As Required

5 Garnish, Scuff Plate

#.2

6E5Z 5413208 A

$18.67

#.2

6E5Z 5413208 A

$18.67

#.6

AE5Z 5424356 AA

#.6

AE5Z 5424357 AA

#.6

AE5Z 5424356 AA

#.6

AE5Z 5424357 AA

#.6

AE5Z 5424356 AB

#.6

AE5Z 5424357 AB

#R&R One Side Complete


6 Trim, Upper Center Pillar
Black, Stone
Blue, Red
Camel

#Includes R&R Lower Center Pillar Trim


7 Cap, Upper Trim
Black, Stone
Blue, Red
Camel

6E5Z 54672A40 BA

$9.92

6E5Z 54672A40 BC

$9.92

6E5Z 54672A40 BA

$9.92

6E5Z 54672A40 BC

$9.92

6E5Z 54672A40 BB

$9.92

6E5Z 54672A40 BD

$9.92

8 Trim, Lower Center Pillar


Black
Blue, Red
Camel
Stone

#.5

6E5Z 5424346 BD

$84.67

#.5

6E5Z 5424347 BD

$84.67

#.5

6E5Z 5424346 BD

$84.67

#.5

6E5Z 5424347 BD

$84.67

#.5

6E5Z 5424346 BB

$84.67

#.5

6E5Z 5424347 BB

$84.67

#.5

6E5Z 5424346 BA

$84.67

#.5

6E5Z 5424347 BA

$88.08

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#Includes R&R Front & Rear Scuff Plates


9 Plate, Rear Scuff
Black

R
L

Blue, Red

R
L

Camel

R
L

Stone

R
L

10 Clip, Scuff Plate

.2 AE5Z 5413228 AC
.2 AE5Z 5413229 AC

$20.02

.2 AE5Z 5413228 AC
.2 AE5Z 5413229 AC

$20.02

.2 AE5Z 5413228 AB
.2 AE5Z 5413229 AB

$20.02

.2 AE5Z 5413228 AA
.2 AE5Z 5413229 AA

$20.02

$19.82
$19.82
$19.82
$22.68

* W712192 S439

$1.50

* W712192 S439

$1.50

As Required
AE5Z 5420708 AA
11 W/Strip, Front Door Opng (On Body)

.3

$62.38

.3 AE5Z 5420708 AA

$62.38

.3 6H6Z 54253A10 AC
.3 6H6Z 54253A10 AC

$62.82

.3 6H6Z 54253A10 AC
.3 6H6Z 54253A10 AC

$62.82

.3 6H6Z 54253A10 AD
.3 6H6Z 54253A10 AD

$80.68

12 W/Strip, Rear Door Opng (On Body)


Black, Stone

L
Blue, Red

R
L

Camel

R
L

$62.82
$62.82
$80.68

13 Carpet, Floor
FWD
Black

9E5Z 5413000 AB

$536.57

Blue, Red

9E5Z 5413000 AB

$536.57

Camel

9E5Z 5413000 AA

$536.57

Stone

9E5Z 5413000 AC

$643.88

Black

9E5Z 5413000 BB

$536.57

Blue, Red

9E5Z 5413000 BB

$536.57

Camel

9E5Z 5413000 BA

$536.57

Stone

9E5Z 5413000 BC

$643.88

AWD

Clip, Retainer
14

Type 1, (2)

15

Type 2

* W706635 SSW

$2.00

* W705589 S

$1.70

* W705589 S

$1.70

16 Harness, Main Wiring (a)


2.5L, 3.0L Eng
w/Sync System
w/o Sync System

AE5Z 14A005 AJA $868.75


AE5Z 14A005 ACB $817.30

3.5L Eng

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


w/Navigation System
w/o Navigation System

AE5Z 14A005 BKA $883.28


AE5Z 14A005 AYA $670.57

(a) Order by Application

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FRONT SEAT
PASSENGER SIDE

R&I Seat Assy

.3

1 Support, Seat Track-See Air Bag System Section


2 Bracket, Support
Front
Rear
3 Bolt, Seat Mtg (2/Side)

7E5Z 5461913 A

$22.50

7E5Z 5461912 A

$24.30

7E5Z 5461913 B

$14.18

7E5Z 5461912 B

$27.58

* W707858 S439

$2.50

* W707858 S439

$2.50

4 Cover, Front Seat Track


Black
Blue, Red
Camel

6E5Z 5461748 CAD $13.18


6E5Z 5461748 AAD $13.27

#.1

#.1

#.1

#.1

6E5Z 5461748 CAD $13.18


6E5Z 5461748 AAD $13.27

#.1

AE5Z 5461748 CB

$5.02

#.1

AE5Z 5461748 AB

$5.02

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


R

#.1

AE5Z 5461748 CC

$5.02

#.1

AE5Z 5461748 AC

$4.53

#.1

#.1

6E5Z 5461748 DAD $13.18


7E5Z 5461748 AC
$18.12

#.1

#.1

6E5Z 5461748 DAD $13.18


7E5Z 5461748 AC
$18.12

#.1

AE5Z 5461748 DB

$5.02

#.1

AE5Z 5461748 BB

$6.33

#.1

AE5Z 5461748 DC

$5.02

#.1

AE5Z 5461748 BC

$6.33

#.2

6E5Z 5462126 AA

$18.90

#.2

6E5Z 5462127 AA

$23.58

Manual

#.4

8E5Z 5461710 A

$270.63

Power

#.4

8H6Z 5461710 A

$759.72

6E5Z 54610D08 B

$31.87

6E5Z 54610D08 A

$27.47

Upper

8E5Z 54610E34 A

$20.80

Lower

9E5Z 54610E34 A

$4.58

Stone
5 Cover, Rear Seat Track
Black
Blue, Red
Camel
Stone
#R&R Complete
6 Shield, Track
7 Track Assy, Seat

#w/Seat Assy Removed


8 Brkt, Seat Track

Included w/Seat Track Assy

9 Module, OPDS-See Air Bag System Section


Bracket, Module
10
11

12 Cover, Side Seat Track


Man Seat
Black
Blue, Red
Camel
Stone

6E5Z 54621A44 AAC $11.37


6E5Z 54621A44 AAC $11.37
6E5Z 54621A44 AAB $10.32
6E5Z 54621A44 AAA $10.40

Pwr Seat
Black

AE5Z 54621A44 AC

$4.22

Blue, Red

AE5Z 54621A44 AC

$4.22

Camel

AE5Z 54621A44 AB

$4.22

Stone

AE5Z 54621A44 AA

$4.22

13 Handle, Adjuster
Black
Blue, Red
Camel
Stone

6E5Z 5461198 AAD $27.22


6E5Z 5461198 AAD $27.22
6E5Z 5461198 AAB $24.72
6E5Z 5461198 AAA $27.22

Knob, Switch
14

Position

9L3Z 14711 AB

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$9.17

2010 Ford Fusion S Sedan


15

9L3Z 14711 AA

$8.77

.2 7E5Z 5462186 BC
.2 7E5Z 5462186 BB

$33.38

Camel
Stone

.2 7E5Z 5462186 BA

$32.40

.2 AE5Z 5462186 BC
.2 AE5Z 5462186 BC

$22.92

.2 AE5Z 5462186 BB
.2 AE5Z 5462186 BA

$28.27

.2 AE5Z 5462186 AC
.2 AE5Z 5462186 AC

$33.57

.2 AE5Z 5462186 AB
.2 AE5Z 5462186 AA

$49.03

Recliner

16 Panel, Seat Trim


Manual
Std Seat
Black

$28.97

Fold Flat Seat


Black
Blue, Red
Camel
Stone

$22.92
$27.92

Power
Black
Blue, Red
Camel
Stone

.2 9L3Z 14A701 A

17 Switch, Seat

$33.57
$49.03
$140.95

18 Trim, Seat Cushion


Cloth
Black

#.7

Camel

#.7

AE5Z 5462900 BC $244.67


AE5Z 5462900 BB $215.28

Stone

#.7

AE5Z 5462900 BA $224.05

Black

#.7

Camel

#.7

AE5Z 5462900 CC $219.88


AE5Z 5462900 CB $215.28

Stone

#.7

AE5Z 5462900 CA $244.67

Black

#.7

AE5Z 5462900 BF

Blue

#.7

Red

#.7

Leather

Perforated Leather
Man Seat
$215.28
AE5Z 5462900 BD $215.28
AE5Z 5462900 BE $215.28

Pwr Seat
Black

#.7

Blue

#.7

Red

#.7

AE5Z 5462900 CF $215.28


AE5Z 5462900 CD $215.28

19 Pad, Seat Cushion

#.7

AE5Z 5462900 CE $215.28


6E5Z 54632A22 A $233.62

20 Heater, Seat Cushion

#.7

6E5Z 14D696 AA

$78.98

21 Frame, Seat Cushion

#.7

6E5Z 5463100 AA

$145.40

#R&R Complete, w/Seat Assy Removed

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

22 Trim, Seat Back


Cloth
Black

#1.0

Camel

#1.0

AE5Z 5464416 CC $262.00


AE5Z 5464416 CB $262.00

Stone

#1.0

AE5Z 5464416 CA $262.00

Black

#1.0

Camel

#1.0

AE5Z 5464416 DC $262.00


AE5Z 5464416 DB $262.00

Stone

#1.0

AE5Z 5464416 DA $262.00

Black

#1.0

AE5Z 5464416 BF

Blue

#1.0

Red

#1.0

$262.00
AE5Z 5464416 BD $262.00
AE5Z 5464416 BE $262.00

#1.0

9E5Z 14D696 A

$48.73

#1.0

9E5Z 5464810 A

$87.27

#1.0

9E5Z 5464810 B

$81.13

7E5Z 5460770 A

$9.62

Leather

Perforated Leather

23 Heater, Seat Back


24 Pad, Seat Back
Std Seat
Fold Flat Seat
25 Module, Seat Air Bag-See Air Bag System Section
26 Panel, Seat Back
Fold Flat Seat
27 Cover, Outer Recliner
Fold Flat Seat
Black
Camel
Stone

7E5Z 5463174 AC

$29.60

7E5Z 5463175 AC

$14.43

7E5Z 5463174 AB

$25.18

7E5Z 5463175 AB

$14.62

7E5Z 5463174 AA

$20.98

7E5Z 5463175 AA

$17.53

28 Cover, Inner Recliner

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


Fold Flat Seat
Black
Camel
Stone

AE5Z 5463174 BD

$5.25

7E5Z 5463175 BC

$11.30

AE5Z 5463174 BC

7E5Z 5463175 BB

AE5Z 5463174 BB

$5.18

7E5Z 5463175 BA

$11.47

$11.47

29 Frame, Seat Back


Std Seat

#1.0

9E5Z 5461018 A

$221.50

Fold Flat Seat

#1.0

9E5Z 5461018 B

$78.38

7E5Z 5462648 B

$115.32

7E5Z 5462648 A

$138.38

Fold Flat Seat

7E5Z 5462648 C

$49.43

32 Support, Seat Back

#1.0

6E5Z 5464842 B

$17.20

Black

#.2

9E5Z 54610A16 AE

$5.02

Blue, Red

#.2

9E5Z 54610A16 AE

$5.02

Camel

#.2

9E5Z 54610A16 AB

$6.02

Stone

#.2

9E5Z 54610A16 AA

$5.02

Black

#.2

9E5Z 54610A18 AE

$5.02

Blue, Red

#.2

9E5Z 54610A18 AE

$5.02

Camel

#.2

9E5Z 54610A18 AB

$6.02

Stone

#.2

9E5Z 54610A18 AA

$5.02

Black

#.2

Camel

#.2

AE5Z 54611A08 BF $271.05


AE5Z 54611A08 BE $271.05

Stone

#.2

AE5Z 54611A08 BD $271.92

Black

#.2

Camel

#.2

AE5Z 54611A08 CF $336.67


AE5Z 54611A08 CE $336.83

Stone

#.2

AE5Z 54611A08 CD $336.83

Black

#.2

Blue

#.2

AE5Z 54611A08 EH $271.05


AE5Z 54611A08 EF $336.83

Red

#.2

AE5Z 54611A08 EG $336.83

30 Latch, Seat
Std Seat-Serviced w/Seat Back Frame
Fold Flat Seat
31 Cable, Release

#R&R Complete, w/Seat Assy Removed


33 Guide, Headrest
Locking

Non-Locking

34 Headrest
Cloth

Leather

Perforated Leather

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#R&R Complete, Included in R&R Seat Back Frame

DRIVER SIDE
MANUAL

R&I Seat Assy

1 Track Assy, Seat

.3
#.4

9E5Z 5461711 B

$340.03

#w/Seat Assy Removed


6E5Z 54610D09 A

$23.00

* W707858 S439

$2.50

* W707858 S439

$2.50

2 Brkt, Seat Track


Included w/Seat Track Assy
3 Bolt, Seat Mtg (2/Side)
4 Cover, Front Seat Track
Black
Camel
Stone

#.1

#.1

6E5Z 5461749 AAD $13.27


6E5Z 5461749 CAD $12.43

#.1

AE5Z 5461749 AB

$5.13

#.1

AE5Z 5461749 CB

$5.13

#.1

AE5Z 5461749 AC

$5.13

#.1

AE5Z 5461749 CC

$4.65

#.1

7E5Z 5461749 AC

#.1

#.1

$18.57
6E5Z 5461749 DAD $13.18
AE5Z 5461749 BB
$6.33

#.1

AE5Z 5461749 DB

5 Cover, Rear Seat Track


Black
Camel

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$4.53

2010 Ford Fusion S Sedan


Stone

#.1

AE5Z 5461749 BC

$5.68

#.1

AE5Z 5461749 DC

$4.53

#R&R Complete
Bracket, Side
6

Upper

7E5Z 54610E34 B

$10.77

Lower

9E5Z 54610E34 A

$4.58

8 Sensor, Seat Position-See Air Bag System Section

10 Handle, Seat Track

6E5Z 5461199 AAA $27.22


6E5Z 5461753 AC
$54.87

11 Cover, Handle

6E5Z 5462768 AC

$5.28
$28.48

9 Handle, Adjuster

13 Trim, Seat Cushion

#.7

.2 7E5Z 5462187 BA
N.A.

14 Pad, Seat Cushion

#.7

6E5Z 54632A23 B

$191.08

15 Frame, Seat Cushion

#.7

6E5Z 5463101 BA

$151.57

Black

#1.0

Camel

#1.0

AE5Z 5464417 CC $262.00


AE5Z 5464417 CB $262.00

Stone

#1.0

12 Panel, Seat Trim

#R&R Complete, w/Seat Assy Removed

16 Trim, Seat Back

#1.0

AE5Z 5464417 CA $262.00


9E5Z 5464811 A
$103.57

19 Frame, Seat Back

#1.0

9E5Z 5461019 A

20 Spring, Seat Back

#1.0

N.A.

21 Support, Seat Back

#1.0

6E5Z 5464842 B

17 Pad, Seat Back


18 Module, Seat Air Bag-See Air Bag System Section

$221.98
$17.20

#R&R Complete, w/Seat Assy Removed


22 Guide, Headrest
Locking

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


Black

#.2

9E5Z 54610A16 AE

$5.02

Camel

#.2

9E5Z 54610A16 AB

$6.02

#.2

9E5Z 54610A16 AA

$5.02

Black

#.2

9E5Z 54610A18 AE

$5.02

Camel

#.2

9E5Z 54610A18 AB

$6.02

Stone

#.2

9E5Z 54610A18 AA

$5.02

Black

#.2

Camel

#.2

AE5Z 54611A08 BF $271.05


AE5Z 54611A08 BE $271.05

Stone

#.2

AE5Z 54611A08 BD $271.92

Stone
Non-Locking

23 Headrest

#R&R Complete, Included in R&R Seat Back Frame

DRIVER SIDE
POWER

R&I Seat Assy

.3
AE5Z 5461711 A

$637.85

6E5Z 54610D09 A

$23.00

* W707858 S439

$2.50

* W707858 S439

$2.50

1 Track Assy, Seat

#.4

#w/Seat Assy Removed


2 Brkt, Seat Track
Included w/Seat Track Assy
3 Bolt, Seat Mtg (2/Side)
4 Cover, Front Seat Track
Black

#.1

#.1

6E5Z 5461749 AAD $13.27


6E5Z 5461749 CAD $12.43

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


R

#.1

#.1

6E5Z 5461749 AAD $13.27


6E5Z 5461749 CAD $12.43

#.1

AE5Z 5461749 AB

$5.13

#.1

AE5Z 5461749 CB

$5.13

#.1

AE5Z 5461749 AC

$5.13

#.1

AE5Z 5461749 CC

$4.65

#.1

7E5Z 5461749 AC

#.1

#.1

#.1

#.1

6E5Z 5461749 DAD $13.18


AE5Z 5461749 BB
$6.33

#.1

AE5Z 5461749 DB

$4.53

#.1

AE5Z 5461749 BC

$5.68

#.1

AE5Z 5461749 DC

$4.53

Upper

8E5Z 54610E34 A

$20.80

Lower

9E5Z 54610E34 A

$4.58

Blue, Red
Camel
Stone
5 Cover, Rear Seat Track
Black
Blue, Red
Camel
Stone

$18.57
6E5Z 5461749 DAD $13.18
7E5Z 5461749 AC
$18.57

#R&R Complete
Bracket, Module
6
7

8 Sensor, Seat Position-See Air Bag System Section


9 Handle, Adjuster
Camel

6E5Z 5461199 AAD $24.50


6E5Z 5461199 AAB $27.22

Stone

6E5Z 5461199 AAA $27.22

Black

10 Knob, Switch
Position

9L3Z 14711 AB

$9.17

Recliner

9L3Z 14711 AA

$8.77

Black

6E5Z 5462622 AAD

$9.23

Blue, Red

6E5Z 5462622 AAD

$9.23

Camel

6E5Z 5462622 AAB

$9.23

Stone

6E5Z 5462622 AAA

$9.43

11 Knob, Lumbar Adjust

12 Panel, Seat Trim


6-Way Seat
.2 7E5Z 5462187 AC
.2 7E5Z 5462187 AB

$28.40

Camel
Stone

.2 7E5Z 5462187 AA

$26.23

.2 AE5Z 5462187 AC
.2 AE5Z 5462187 AC

$59.57

.2 AE5Z 5462187 AB
.2 AE5Z 5462187 AA

$59.57

Black

$38.58

8-Way Seat
Black
Blue, Red
Camel
Stone

$59.57
$59.57

13 Switch, Seat
6-Way

.2 9L3Z 14A701 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$140.95

2010 Ford Fusion S Sedan


.2 9F9Z 14A701 C
6E5Z 54610C01 A

8-Way
14 Actuator, Lumbar

$57.23
$40.80

15 Trim, Seat Cushion


Cloth
Black

#.7

Camel

#.7

AE5Z 5462901 CC $249.33


AE5Z 5462901 CB $215.28

Stone

#.7

AE5Z 5462901 CA $215.28

Black

#.7

Camel

#.7

AE5Z 5462901 DC $249.33


AE5Z 5462901 DB $215.28

Stone

#.7

AE5Z 5462901 DA $215.28

Black

#.7

AE5Z 5462901 BF

Blue

#.7

Red

Leather

Perforated Leather

#.7

$215.28
AE5Z 5462901 BD $215.28
AE5Z 5462901 BE $215.28

16 Pad, Seat Cushion

#.7

6E5Z 54632A23 A

$106.23

17 Heater, Seat Cushion

#.7

6E5Z 14D696 AA

$78.98

18 Frame, Seat Cushion

#.7

AE5Z 5463101 A

$93.90

Black

#1.0

Camel

#1.0

AE5Z 5464417 CC $262.00


AE5Z 5464417 CB $262.00

Stone

#1.0

AE5Z 5464417 CA $262.00

Black

#1.0

Camel

#1.0

AE5Z 5464417 DC $330.72


AE5Z 5464417 DB $262.00

Stone

#1.0

AE5Z 5464417 DA $262.00

Black

#1.0

AE5Z 5464417 BF

Blue

#1.0

#R&R Complete, w/Seat Assy Removed

19 Trim, Seat Back


Cloth

Leather

Perforated Leather
$262.00
AE5Z 5464417 BD $262.00

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

10

2010 Ford Fusion S Sedan

20 Heater, Seat Back

#1.0

AE5Z 5464417 BE $262.00


AE5Z 14D696 A
$61.73

21 Pad, Seat Back

#1.0

AE5Z 5464811 A

$76.08

6-Way Seat

#1.0

9E5Z 5461019 A

$221.98

8-Way Seat

#1.0

9H6Z 5461018 A

$265.50

24 Spring, Seat Back

#1.0

N.A.

25 Support, Lumbar

#1.0

7E5Z 5465500 B

Black

#.2

9E5Z 54610A16 AE

$5.02

Blue, Red

#.2

9E5Z 54610A16 AE

$5.02

Camel

#.2

9E5Z 54610A16 AB

$6.02

Stone

#.2

9E5Z 54610A16 AA

$5.02

Black

#.2

9E5Z 54610A18 AE

$5.02

Blue, Red

#.2

9E5Z 54610A18 AE

$5.02

Camel

#.2

9E5Z 54610A18 AB

$6.02

Stone

#.2

9E5Z 54610A18 AA

$5.02

Black

#.2

Camel

#.2

AE5Z 54611A08 BF $271.05


AE5Z 54611A08 BE $271.05

Stone

#.2

AE5Z 54611A08 BD $271.92

Black

#.2

Camel

#.2

AE5Z 54611A08 CF $336.67


AE5Z 54611A08 CE $336.83

Stone

#.2

AE5Z 54611A08 CD $336.83

Black

#.2

Blue

#.2

AE5Z 54611A08 EH $271.05


AE5Z 54611A08 EF $336.83

Red

#.2

AE5Z 54611A08 EG $336.83

Red

#1.0

22 Module, Seat Air Bag-See Air Bag System Section


23 Frame, Seat Back

$37.50

#R&R Complete, w/Seat Assy Removed


26 Guide, Headrest
Locking

Non-Locking

27 Headrest
Cloth

Leather

Perforated Leather

#R&R Complete, Included in R&R Seat Back Frame

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

11

2010 Ford Fusion S Sedan

REAR SEAT

R&I Rear Seat Assy Complete


R&I Seat Back Assy

.5
R

#.4

#.4

#R&I Both Sides .5, Includes R&I Seat Cushion Assy


R&I Seat Cushion Assy

.2

1 Trim, Seat Cushion


Cloth
FWD
Black

#.7

Camel

#.7

AE5Z 5463804 FC $392.37


AE5Z 5463804 FB $392.37

Stone

#.7

AE5Z 5463804 FA $392.38

Black

#.7

Camel

#.7

AE5Z 5463804 BC $392.37


AE5Z 5463804 BB $392.37

Stone

#.7

AE5Z 5463804 BA $392.37

Black

#.7

Camel

#.7

AE5Z 5463804 GC $361.83


AE5Z 5463804 GB $392.38

Stone

#.7

AE5Z 5463804 GA $392.37

#.7

AE5Z 5463804 CC $392.38

AWD

Leather
FWD

AWD
Black

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


Camel

#.7

Stone

#.7

AE5Z 5463804 CB $392.37


AE5Z 5463804 CA $392.37

Perforated Leather
FWD
Black

#.7

Blue

#.7

AE5Z 5463804 DE $392.37


AE5Z 5463804 DC $361.83

Red

#.7

AE5Z 5463804 DD $392.38

Black

#.7

Blue

#.7

AE5Z 5463804 CF $392.37


AE5Z 5463804 CD $392.38

Red

#.7

AE5Z 5463804 CE $392.38

FWD

#.7

6E5Z 54600A88 A

$268.30

AWD

#.7

7E5Z 54600A88 A

$235.25

AE5Z 5463160 A

$100.10

AWD

2 Pad, Seat Cushion

#R&R Complete, w/Seat Cushion Assy Removed


3 Base, Seat
4 Grille, Air Inlet
Black

AE5Z 54638A52 AC

Stone

AE5Z 54638A52 AB

5 Armrest Assy
Cloth
Black

#.3

Camel

#.3

AE5Z 5467112 BC $703.70


AE5Z 5467112 BB $703.70

Stone

#.3

AE5Z 5467112 BA $703.70

Black

#.3

Camel

#.3

AE5Z 5467112 CC $142.77


AE5Z 5467112 CB $693.40

Stone

#.3

Leather

Perforated Leather

#.3

AE5Z 5467112 CA $169.27


AE5Z 5467112 CC $142.77

#w/Seat Back Assy Removed


6 Holder, Cup
Black

7E5Z 5413562 AD

$36.73

Blue, Red

7E5Z 5413562 AD

$36.73

Camel

7E5Z 5413562 AC

$16.88

Stone

7E5Z 5413562 AB

$16.88
6E5Z 54047A74 AAA $32.43

7 Insert, Cup Holder


Included w/Armrest Assy

6E5Z 5467210 A

$52.00

6E5Z 54613B44 C

$13.47

6E5Z 54613B44 D

$13.47

8 Hinge, Armrest
9 Bushing, Armrest
10 Bolster, Seat Back
Cloth
Black

.2 AE5Z 5466892 BC $292.97

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


.2 AE5Z 5466893 BC $293.00
.2 AE5Z 5466892 BB $292.97
.2 AE5Z 5466893 BB $292.97

L
Camel

R
L

Stone

.2 AE5Z 5466892 BA $292.97


.2 AE5Z 5466893 BA $292.97

R
L

Leather
Black

.2 AE5Z 5466892 CC $354.73


.2 AE5Z 5466893 CC $292.97
.2 AE5Z 5466892 CB $354.73

R
L

Camel

.2 AE5Z 5466893 CB $354.73


.2 AE5Z 5466892 CA $354.73
.2 AE5Z 5466893 CA $354.73

L
Stone

R
L

Perforated Leather
Black

.2 AE5Z 5466892 BF
.2 AE5Z 5466893 BF

R
L

Blue

$354.27
.2 AE5Z 5466892 BD $354.27
.2 AE5Z 5466893 BD $354.27
.2 AE5Z 5466892 BE $354.77

.2 AE5Z 5466893 BE $351.67

R
L

Red

$354.73

11 Trim, Seat Back


Cloth
Black
Camel
Stone

AE5Z 5466600 BC $261.78


AE5Z 5466601 BC

#.7

#.7

#.7

#.7

#.7

#.7

#.7

#.7

#.7

#.7

#.7

#.7

AE5Z 5466600 CA $261.78


AE5Z 5466601 CA

#.7

AE5Z 5466600 BF

#.7

AE5Z 5466601 BF

#.7

#.7

#.7

#.7

AE5Z 5466600 BE $261.78


AE5Z 5466601 BE

#.7

AE5Z 5466800 A

$37.32

#.7

AE5Z 5466801 A

$62.43

#.7

6E5Z 54624A14 A

$4.86

#.7

6E5Z 54624A14 A

$4.86

AE5Z 5466600 BB $261.78


AE5Z 5466601 BB
AE5Z 5466600 BA $261.78
AE5Z 5466601 BA

Leather
Black
Camel
Stone

AE5Z 5466600 CC $432.23


AE5Z 5466601 CC $428.12
AE5Z 5466600 CB $261.78
AE5Z 5466601 CB

Perforated Leather
Black
Blue
Red
12 Pad, Seat Back
13 Bezel, Seat Latch

$261.78

$280.48
AE5Z 5466600 BD $261.78
AE5Z 5466601 BD

14 Frame, Seat Back

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


R

#.7

AE5Z 54613A38 B

$423.25

#.7

AE5Z 54613A39 B

$355.02

#.7

AE5Z 54613A38 A

$313.95

#.7

AE5Z 54613A39 A

$373.37

Black

#.2

AE5Z 54610A16 BD

$8.15

Blue, Red

#.2

AE5Z 54610A16 BD

$8.15

Camel

#.2

AE5Z 54610A16 BC

$8.15

#.2

AE5Z 54610A16 BA

$8.15

Black

#.2

AE5Z 54610A18 BD

$8.15

Blue, Red

#.2

AE5Z 54610A18 BD

$8.15

Camel

#.2

AE5Z 54610A18 BC

$8.15

#.2

AE5Z 54610A18 BA

$8.15

#.2

#.2

AE5Z 54611A08 BC $267.58


AE5Z 54611A08 BC $267.58

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

FWD
AWD

#R&R One Side Complete, w/Seat Assy Removed


15 Guide, Headrest (3)
Locking

Stone
Non-Locking

Stone
16 Headrest
Side
Cloth
Black
Camel
Stone

AE5Z 54611A08 BB $267.58


AE5Z 54611A08 BB $267.58
AE5Z 54611A08 BA $267.58
AE5Z 54611A08 BA $267.58

Leather
Black
Camel
Stone

AE5Z 54611A08 CC $97.17


AE5Z 54611A08 CC $97.17
AE5Z 54611A08 CB $334.40
AE5Z 54611A08 CB $334.40
AE5Z 54611A08 CA $97.17
AE5Z 54611A08 CA $97.17

Perforated Leather
Black
Blue
Red

AE5Z 54611A08 BJ $334.43


AE5Z 54611A08 BJ $334.43
AE5Z 54611A08 BG $346.63
AE5Z 54611A08 BG $346.63
AE5Z 54611A08 BH $345.73
AE5Z 54611A08 BH $345.73

Center
Cloth
Black

#.2

Camel

#.2

AE5Z 54611A08 FC $267.58


AE5Z 54611A08 FB $267.58

Stone

#.2

AE5Z 54611A08 FA $267.58

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


Leather
Black

#.2

AE5Z 54611A08 GC $267.55

Camel

#.2

AE5Z 54611A08 GB $127.83

Stone

#.2

AE5Z 54611A08 GA $267.47

Black

#.2

Blue

#.2

AE5Z 54611A08 DJ $334.43


AE5Z 54611A08 DG $337.20

Red

#.2

AE5Z 54611A08 DH $334.43

#.3

6E5Z 54613D60 AA

$49.63

#.3

6E5Z 54613D61 AA

$49.63

9E5Z 54601L60 A

$16.62

9E5Z 54601L60 B

$17.17

E8BZ 13A506 A

E8BZ 13A506 A

6E5Z 5462452 AA

$14.13

6E5Z 5462452 AA

$14.13

6E5Z 54624A94 AA

$26.92

6E5Z 54624A94 AA

$26.92

Perforated Leather

#R&R One Side Complete, Included in R&R Seat Back


Trim
17 Latch, Seat Back

R
L

#w/Seat Back Assy Removed


18 Cable, Latch
19 Clip, Cable (2/Side)
20 Retainer, Handle
21 Handle, Release

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$6.98
$6.98

2010 Ford Fusion S Sedan

SEAT BELTS
FRONT

1 Belt, Front Seat


Black
Blue, Red
Camel
Stone

#.3

#.3

#.3

#.3

#.3

#.3

#.3

#.3

AE5Z 54611B08 AE $158.28


AE5Z 54611B09 AE $161.65
AE5Z 54611B08 AE $158.28
AE5Z 54611B09 AE $161.65
AE5Z 54611B08 AD $189.93
AE5Z 54611B09 AD $200.87
AE5Z 54611B08 AA $195.50
AE5Z 54611B09 AA $161.65

#w/Center Pillar Trim Removed

Pretensioner, Seat Belt-Serviced w/Front Seat Belt


2 Cover, Anchor
Black
Blue, Red
Camel

9L3Z 1860262 AC

$4.42

9L3Z 1860262 AC

$4.42

9L3Z 1860262 AC

$4.42

9L3Z 1860262 AC

$4.42

6E5Z 5460262 AD

$7.48

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

Stone

6E5Z 5460262 AD

$7.48

6E5Z 5460262 AC

$7.48

6E5Z 5460262 AC

$7.48

AE5Z 54602B82 AB $35.00


AE5Z 54602B82 AB $35.00

3 Adjuster, Seat Belt


Black

L
Blue, Red
Camel
Stone

AE5Z 54602B82 AB $35.00


AE5Z 54602B82 AB $35.00

6E5Z 54602B82 AD

$31.17

6E5Z 54602B82 AD

$31.17

6E5Z 54602B82 AC

$25.97

6E5Z 54602B82 AC

$25.97

4 Buckle, Seat Belt


Black, Stone
Blue, Red
Camel

#.2

6E5Z 5461202 AC

$71.15

#.2

6E5Z 5461203 AC

$63.73

#.2

6E5Z 5461202 AC

$71.15

#.2

6E5Z 5461203 AC

$63.73

#.2

6E5Z 5461202 AB

$71.15

#.2

6E5Z 5461203 AB

$64.83

#.2

6E5Z 54611B68 AC

$80.35

#.2

6E5Z 54611B68 AC

$80.35

#.2

6E5Z 54611B68 AC

$80.35

#.2

6E5Z 54611B68 AC

$80.35

#.2

6E5Z 54611B68 AB

$69.80

#.2

6E5Z 54611B68 AB

$69.80

#.2

6E5Z 54611B68 AD

$74.15

#.2

6E5Z 54611B68 AD

$74.15

#w/Seat Assy Removed

REAR

1 Belt, Outer Seat


Black
Blue, Red
Camel
Stone

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#w/Seat Back & Rear Pillar Trim Removed


2 Belt/Buckle, Center Seat
Black

#.2

9E5Z 54611B66 AC

$76.63

Blue, Red

#.2

9E5Z 54611B66 AC

$76.63

Camel

#.2

9E5Z 54611B66 AB

Stone

#.2

$76.63
AE5Z 54611B66 AB $96.97

#w/Seat Cushion Removed


3 Bezel, Seat Belt (3)
6E5Z 54601B30 AAC $8.12
6E5Z 54601B30 AAC $8.12

Black
Blue, Red

6E5Z 54601B30 AAD $7.97


6E5Z 54601B30 AAA $8.12

Camel
Stone
4 Buckle Set, Seat Belt
Black

#.2

6E5Z 5460044 AB

$52.50

Blue, Red

#.2

6E5Z 5460044 AB

$52.50

Camel

#.2

6E5Z 5460044 AA

$63.00

Stone

#.2

AE5Z 5460044 AA

$50.55

#w/Seat Cushion Removed


5 Cover, Child Seat Anchor (3)
Black
Blue, Red
Camel
Stone
6 Anchor, Child Seat (3)

6E5Z 54613E54 AAC $19.73


6E5Z 54613E54 AAC $19.73
6E5Z 54613E54 AAD $23.68
6E5Z 54613E54 AAA $23.68
6E5Z 54613D74 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$4.73

2010 Ford Fusion S Sedan

FRONT DOOR
Procedures 16 and 28
SHEET METAL

Refinish Door Outside


Add for Jambs & Interior
Add for Jambs
R&I Door Assy

2.2

2.2

1.0

1.0

.5

.5

.7

.7

1 Shell Assy, Door


R

#5.0

6H6Z 5420124 AA

$666.85

w/Keyless Entry

#5.2

9E5Z 5420125 C

$645.08

w/o Keyless Entry

#5.0

9E5Z 5420125 B

$655.68

Right
Left

#Includes R&I/R&R Rear View Mirror Assy & R&I Door Module Assy
2 Panel, Door Repair
R

#5.8

6H6Z 5420200 A

$261.98

w/Keyless Entry

#6.0

6H6Z 5420201 A

$348.88

w/o Keyless Entry

#5.8

9E5Z 5420201 A

$322.40

Right
Left

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#Includes R&I/R&R Door Glass & Rear View Mirror Assy


TA 1

Adhesive, Bonding

$49.98

Included w/Door Shell Assy


3 Module, Door-See Hardware Section

EXTERIOR TRIM

Refinish Mirror Cover

Refinish Side Body Moulding

.5

.5

.5

L
R&I Rear View Mirror Assy

.5

#.7

#.7

#.9

#.9

#1.1

#1.1

#.3

9E5Z 17682 A

$154.78

#.3

9E5Z 17683 A

$152.10

#Includes R&I Trim Panel


R&I Outer Belt Moulding

#Includes R&I Rear View Mirror Assy


R&I Sash Moulding

#Includes R&I Outer Belt Moulding


1 Mirror Assy, Rear View
w/BLIS

L
w/o BLIS
Heated

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


w/Puddle Lamp
w/o Puddle Lamp
Non-Heated

#.3

6E5Z 17682 B

$135.28

#.3

6E5Z 17683 B

$132.13

#.3

6E5Z 17682 C

$103.80

#.3

6E5Z 17683 C

$100.60

#.3

6E5Z 17682 A

$98.55

#.3

6E5Z 17683 A

$94.68

#w/Trim Panel Removed


2 Glass, Mirror
w/BLIS

R
L

.3 9E5Z 17K707 A
.3 9E5Z 17K707 B

$60.43

.3 6E5Z 17K707 C
.3 6E5Z 17K707 D

$23.73

.3 6E5Z 17K707 A
.3 6E5Z 17K707 B

$16.57

$63.28

w/o BLIS
Heated

R
L

Non-Heated

R
L

$26.52
$18.60

3 Motor, Mirror
w/Memory
w/o Memory

#.5

6U5Z 17D696 B

$52.90

#.5

6U5Z 17D696 B

$52.90

#.5

6U5Z 17D696 A

$40.12

#.5

6U5Z 17D696 A

$40.12

#.1

6E5Z 13B374 AA

$42.88

#.1

6E5Z 13B375 AA

$31.97

#.1

E5RY 13466 B

$2.50

#.1

E5RY 13466 B

$2.50

#Includes R&R Mirror Glass


4 Lamp, Puddle
5 Bulb, Lamp

Included w/Rear View Mirror Assy

#R&R One Side Complete, Included in R&R Rear View Mirror Assy
6 Cover, Mirror
Black
Paint to Match

#.2

6E5Z 17D742 AA

#.2

6E5Z 17D743 AA

#.2

#.2

$14.12
6E5Z 17D742 BPTM $35.38
6E5Z 17D743 BPTM $35.38

#.2

6E5Z 5421452 BA

$66.28

#.2

6E5Z 5421453 BA

$66.28

#.2

6E5Z 5421452 A

$40.27

#.2

6E5Z 5421453 A

$21.70

$14.33

#Included in R&R Rear View Mirror Assy


7 Mldg, Outer Belt
Chrome
Black

#w/Rear View Mirror Assy Removed

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

8 Moulding, Side (Adhesive) (P)

6E5Z 5420878 APTM

.2

$37.75

.2 6E5Z 5420879 APTM $35.83

(P) Paint to Match


9 Moulding, Sash

#.2

6E5Z 5420554 AA

$50.08

#.2

6E5Z 5420555 AA

$50.08

#w/Outer Belt Moulding Removed

INTERIOR TRIM

R&I Door Trim Panel

.4

.4

NOTE: All Parts in this section are included in R&R Trim Panel unless noted otherwise.
1 Panel, Door Trim
Cloth
Black

R
L

Camel

R
L

Stone

R
L

.6 AE5Z 5423942 BC $254.67


.6 AE5Z 5423943 BC $254.68
.6 AE5Z 5423942 BB $254.67
.6 AE5Z 5423943 BB $305.62
.6 AE5Z 5423942 BA $254.67
.6 AE5Z 5423943 BA $254.68

Leather
Black

R
L

Camel

R
L

Stone

R
L

.6 AE5Z 5423942 DC $257.47


.6 AE5Z 5423943 DC $257.47
.6 AE5Z 5423942 DF $290.30
.6 AE5Z 5423943 DF $348.37
.6 AE5Z 5423942 DA $257.47
.6 AE5Z 5423943 DA $257.47

Perforated Leather
Black

R
L

Blue

.6 AE5Z 5423942 AF
.6 AE5Z 5423943 AF

$330.78
.6 AE5Z 5423942 AD $330.78

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$330.78

2010 Ford Fusion S Sedan


.6 AE5Z 5423943 AD $330.78
.6 AE5Z 5423942 AE $330.78
.6 AE5Z 5423943 AE $330.78

L
Red

R
L

Clip, Trim (a)


2
3

Type 1
Type 2

* N803768 S100

$3.25

* N803768 S100

$3.25

* W713297 S300

$1.50

* W713297 S300

$1.50

(a) As Required
4 Mldg, Inner Belt

#.1

6E5Z 5421456 AA

$20.62

#.1

6E5Z 5421457 AA

$31.35

.1 AE5Z 17K709 DA
.1 AE5Z 17K709 DB

$20.27

.1 AE5Z 17K709 CA
.1 AE5Z 17K709 CB

$11.30

#w/Trim Panel Removed


5 Cover, Inner Mirror
w/Sony Sound System

R
L

w/o Sony Sound System

R
L

$20.27
$8.23

Order by Application
6 Bezel, Switch
Black
R

#.2

AE5Z 5422634 CC

$13.28

#.2

AE5Z 5422635 DC

$16.30

#.2

AE5Z 5422634 BA

$52.38

#.2

AE5Z 5422635 BA

$76.90

#.2

AE5Z 5422634 BA

$52.38

#.2

AE5Z 5422635 BA

$76.90

#.2

AE5Z 5422634 CB

$13.28

#.2

AE5Z 5422635 DB

$16.30

#.2

AE5Z 5422634 AA

$64.08

#.2

AE5Z 5422635 AA

$13.13

#.2

AE5Z 5422634 CA

$11.52

#.2

AE5Z 5422635 DA

$16.08

#.2

AE5Z 5422634 BA

$52.38

#.2

AE5Z 5422635 BA

$76.90

7 Switch, Mirror

#.2

7L3Z 17B676 AA

$28.43

8 Switch, Main Window

#.2

9E5Z 14529 AA

$62.02

9 Switch, Assist Window

#.2

8L8Z 14529 AB

$68.98

.1 AE5Z 5422620 AA
.1 AE5Z 5422621 AA

$12.98
$12.98

.1 AE5Z 5422620 AA
.1 AE5Z 5422621 AA

.2 AE5Z 5422620 AB

$12.98

Color Keyed
Painted
Blue, Red
Camel
Color Keyed
Wood
Stone
Color Keyed
Painted

#R&R One Side Complete


10 Bezel, Inside Handle
Black

R
L

Blue, Red
Camel, Stone

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$6.17
$6.17

2010 Ford Fusion S Sedan

#.2

.1 AE5Z 5422621 AB
AE5Z 14028 AA

$31.95

#.2

AE5Z 14028 AA

$31.95

#.2

9E5Z 18808 F

$27.04

#.2

9E5Z 18808 G

$27.04

#.2

9E5Z 18808 B

$74.09

#.2

9E5Z 18808 B

$74.09

#.2

9U5Z 18808 A

$24.84

#.2

9U5Z 18808 A

$24.84

#.2

7E5Z 18808 A

$43.11

#.2

7E5Z 18808 A

$43.11

L
11 Switch, Door Lock

$5.80

#Included in R&R Switch Bezel


12 Speaker, Upper Door
w/Sony Sound System

#w/Trim Panel Removed, Not Included in R&R Trim Panel


13 Speaker, Lower Door
w/Sony Sound System
w/o Sony Sound System
4 Speaker System
6 Speaker System

#w/Trim Panel Removed, Not Included in R&R Trim Panel, Included in R&I/R&R Door Module
Shield, Moisture

N.A.

N.A.

#w/Trim Panel Removed, Not Included in R&R Trim Panel

HARDWARE

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

Refinish Outside Handle

Refinish Outside Handle Bezel

Refinish Upper Door Hinge


Refinish Lower Door Hinge
R&I Outside Handle

.5

.5

.2

.2

.5

.5

.5

.5

.3

.3

R&I Keyless Entry Pad

#.6

R&I Door Module Assy

#1.4

#1.4

#.8

6E5Z 5421812 AA

$113.80

w/Theft Deterrent

#.9

6E5Z 5421813 BA

$111.35

w/o Theft Deterrent

#.9

6E5Z 5421813 AA

$117.80

#Includes R&I Trim Panel


1 Latch, Door
Right
Left

#Includes R&I/R&R Outside Handle, w/Door Module Assy Removed


2 Striker, Latch

R
L

.2 8E5Z 5422008 A
.2 8E5Z 5422008 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$12.87
$12.87

2010 Ford Fusion S Sedan


3 Rod, Lock

6E5Z 5422135 A

$9.77

4 Bushing, Rod

D2VY 65219A38 B

$0.63

6E5Z 54221A00 E

$18.48

6E5Z 54221A00 E

$18.48

5 Cable, Latch
6 Handle, Inside Door

#.2

6E5Z 5422600 AA

$35.53

#.2

6E5Z 5422601 A

$38.52

6E5Z 5402010 A

$7.98

6E5Z 5402010 A

$7.98

#w/Trim Panel Removed, Included in R&I/R&R Door


Module
7 Shield, Latch
8 Module, Door
w/Sony Sound System
w/o Sony Sound System

#1.9

AE5Z 54235A86 B

$231.28

#1.9

AE5Z 54235A87 B

$231.33

#1.9

8E5Z 54235A86 A

$225.67

#1.9

8E5Z 54235A87 A

$235.85

#.5

AE5Z 5426684 B

$56.82

#.6

7E5Z 5426685 A

$25.47

#Includes R&I Trim Panel


9 Brkt, Outside Handle

#Includes R&I/R&R Outside Handle, Included in R&R Door Latch, w/Door Module Assy Removed
10 Rod, Outside Handle
11 Retainer, Rod
12 Handle, Outside Door (P)

6E5Z 5422152 AA

$10.62

6E5Z 5422153 AA

$10.62

8S4Z 5421952 A

$13.32

8S4Z 5421952 A

$13.32

.3 AE5Z 5422404 AA
.3 AE5Z 5422404 AA

$19.52

7E5Z 5422088
AAPTM
7E5Z 54218A14

$9.28

L
13 Bezel, Outside Handle (P)

#.2

#.2

$19.52
$9.28

AAPTM

(P) Paint to Match


#Included in R&I/R&R Outside Handle
14 Cylinder, Door Lock

#.6

8E5Z 5421991 B

$66.00

#Includes R&I/R&R Outside Handle, Included in R&R Outside Handle Bracket, w/Door Module Assy
Removed
15 Pad, Keyless Entry
Atlantis Green, (Code UL)

#.2

AH6Z 14A626 AB

$68.32

Black, (Code UH)

#.2

8H6Z 14A626 AX

$72.42
$72.42

Brilliant Silver, (Code UI)

#.2

8H6Z 14A626 AT

Sangria Red, (Code JV)

#.2

AH6Z 14A626 AA

$69.63

Smokestone, (Code HG)

#.2

8H6Z 14A626 AW

$72.42

Sport Blue, (Code 9C)

#.2

8H6Z 14A626 AY

$72.42

Sterling Gray, (Code UJ)

#.2

8H6Z 14A626 AU

$72.42
$72.42
$70.42

White Platinum, (Code UG)

#.2

8H6Z 14A626 AV

White Suede, (Code WS)

#.2

8H6Z 14A626 AR

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#w/Trim Panel Removed, Included in R&R Door Shell Assy or Door Repair Panel
16 Harness, Door Wiring
w/Sony Sound System
w/o Sony Sound System

AE5Z 14630 GA

$82.82

AE5Z 14631 GA

$128.47

AE5Z 14630 AA

$76.53

AE5Z 14631 AA

$106.77

Order by Application
17 Hinge, Upper Door
18 Hinge, Lower Door

#.3

6E5Z 5422800 AA

$18.33

#.3

6E5Z 5422801 AA

$15.45

#.3

6E5Z 5422810 AA

$15.80

#.3

6E5Z 5422811 B

$18.33

#.2

6E5Z 5423552 AA

$21.92

#.2

6E5Z 5423552 B

$20.75

.1 * W707664 S300
.1 * W707664 S300

$2.75

.2

$17.28

.2 6H6Z 5420758 A
6E5Z 5420530 AA
.4

.4 6E5Z 5420531 AA

$58.73

#w/Door Removed
19 Check, Door

#w/Door Module Assy Removed


20 Bumper, Door (a)

$2.75

(a) As Required
21 W/Strip, Lower Door (On Door)

22 W/Strip, Door Opng (On Door)

6H6Z 5420758 A

$17.28

$70.48

GLASS & PARTS

1 Glass, Door
Ford

R
L

NAGS

R
L

2 Run, Channel

#.2

1.0 6E5Z 5421410 A


1.0 6E5Z 5421411 A

$374.67

1.0 DD10919GTN
1.0 DD10920GTN

$250.15

AE5Z 5421596 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$267.22
$250.15
$60.87

2010 Ford Fusion S Sedan


L

#.2

AE5Z 5421597 A

$60.87

#.3

8E5Z 5423200 A

$62.38

#.3

8E5Z 5423201 A

$62.38

#.2

6E5Z 5423394 AA

$45.23

#.2

6E5Z 5423395 AA

$42.98

#w/Door Glass Removed


3 Mldg, Outer Belt-See Exterior Trim Section

4 Mldg, Inner Belt-See Interior Trim Section


5 Regulator, Window

#w/Door Module Assy Removed, Included in R&R Door Module


6 Motor, Regulator

R
L

#w/Trim Panel Removed, Included in R&R Door


Module

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

10

2010 Ford Fusion S Sedan

REAR DOOR
Procedures 16 and 28
SHEET METAL

Refinish Door Outside


Add for Jambs & Interior
Add for Jambs
R&I Door Assy

2.2

2.2

1.0

1.0

.5

.5

.7

L
1 Shell Assy, Door

.7

#5.2

9E5Z 5424630 A

$734.55

#5.2

9E5Z 5424631 A

$727.35

#6.5

9E5Z 5424700 A

$321.25

#6.5

9E5Z 5424701 A

$335.70

#Includes R&I Door Module Assy


2 Panel, Door Repair
#Includes R&R Vent Glass
Adhesive, Bonding

TA 1

$49.98

Included w/Door Shell Assy


3 Module, Door-See Hardware Section

EXTERIOR TRIM

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

Refinish Side Moulding


R&I Outer Belt Moulding

.5

.5

.2

L
R&I Sash Moulding

.2

#.4

#.4

#Includes R&I Outer Belt Moulding


1 Mldg, Outer Belt
Chrome

R
L

Black

R
L

2 Moulding, Side (Adhesive) (P)

.2 6E5Z 5425596 C
.2 6E5Z 5425597 C

$82.62

.2 6E5Z 5425596 D
.2 6E5Z 5425597 D

$51.60

6E5Z 5425556 APTM

$77.17
$37.27

.2

$35.20

.2 6E5Z 5425557 APTM $35.20

(P) Paint to Match


3 Moulding, Sash

#.2

6E5Z 54255A34 AA

$43.37

#.2

6E5Z 54255A35 AA

$43.37

#w/Outer Belt Moulding Removed

INTERIOR TRIM

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Trim Panel

.4

.4

NOTE: All Parts in this section are included in R&R Trim Panel unless noted otherwise.
1 Panel, Door Trim
Cloth
Black

R
L

Camel

R
L

Stone

R
L

.5 AE5Z 5427406 BC $274.18


.5 AE5Z 5427407 BC $228.48
.5 AE5Z 5427406 BB $228.48
.5 AE5Z 5427407 BB $228.48
.5 AE5Z 5427406 BA $228.48
.5 AE5Z 5427407 BA $228.48

Leather
Black

R
L

Camel

R
L

Stone

R
L

.5 AE5Z 5427406 DC $265.80


.5 AE5Z 5427407 DC $221.50
.5 AE5Z 5427406 DF $229.43
.5 AE5Z 5427407 DF $229.43
.5 AE5Z 5427406 DA $265.80
.5 AE5Z 5427407 DA $221.50

Perforated Leather
Black

R
L

Blue

R
L

Red

R
L

2 Clip, Trim (a)

R
L

.5 AE5Z 5427406 AF
.5 AE5Z 5427407 AF

$297.90

$297.90
.5 AE5Z 5427406 AD $297.90
.5 AE5Z 5427407 AD $297.90
.5 AE5Z 5427406 AE $297.90
.5 AE5Z 5427407 AE $297.90
* W713297 S300
$1.50
* W713297 S300
$1.50

(a) As Required

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


3 Mldg, Inner Belt

#.1

6E5Z 5425860 AA

$40.70

#.1

6E5Z 5425861 AA

$48.57

#.2

#.2

AE5Z 54266A24 CC $14.57


AE5Z 54266A25 CC $18.02

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

#.2

AE5Z 54266A24 BA $40.17


AE5Z 54266A25 BA $49.82

#.2

8L8Z 14529 AB

$68.98

#.2

8L8Z 14529 AB

$68.98

.1 AE5Z 5422620 BA
.1 AE5Z 5422621 BA

$12.78

.1 AE5Z 5422620 BA
.1 AE5Z 5422621 BA

$12.78

.1 AE5Z 5422620 BB
.1 AE5Z 5422621 BB

$10.65

#w/Trim Panel Removed


4 Bezel, Switch
Black
Color Keyed
Painted
Blue, Red

AE5Z 54266A24 BA $40.17


AE5Z 54266A25 BA $49.82
AE5Z 54266A24 BA $40.17
AE5Z 54266A25 BA $49.82

Camel
Color Keyed
Wood

AE5Z 54266A24 CB $18.02


AE5Z 54266A25 CB $18.02
AE5Z 54266A24 AA $64.08
AE5Z 54266A25 AA $64.08

Stone
Color Keyed
Painted
5 Switch, Window

AE5Z 54266A24 CA $18.02


AE5Z 54266A25 CA $17.48

#R&R One Side Complete


6 Bezel, Inside Handle
Black

R
L

Blue, Red

R
L

Camel, Stone

R
L

$6.17
$6.17
$5.80

7 Speaker, Door
w/Sony Sound System
w/o Sony Sound System

#.2

9E5Z 18808 D

$51.63

#.2

9E5Z 18808 D

$51.63

#.2

9U5Z 18808 A

$24.84

#.2

9U5Z 18808 A

$24.84

#w/Trim Panel Removed, Not Included in R&R Trim Panel, Included in R&I/R&R Door Module
8 Tape, Adhesive
Shield, Moisture

5G1Z 5421702 A

$5.30

5G1Z 5421702 A

$5.30

N.A.

N.A.

#w/Trim Panel Removed, Not Included in R&R Trim Panel

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

HARDWARE

Refinish Outside Handle

Refinish Outside Handle Bezel

Refinish Upper Door Hinge


Refinish Lower Door Hinge
R&I Outside Handle

.5

.5

.2

.2

.5

.5

.5

.5

.3

L
R&I Door Module Assy

.3

#1.4

#1.4

#.8

6E5Z 5426412 AA

$117.00

#.8

6E5Z 5426413 AA

$116.93

D2VY 65219A38 B

$0.63

D2VY 65219A38 B

$0.63

#Includes R&I Trim Panel


1 Latch, Door

#Includes R&I/R&R Outside Handle, w/Door Module Assy Removed


2 Bushing, Latch
3 Striker, Latch

R
L

.2 8E5Z 5422008 A
.2 8E5Z 5422008 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$12.87
$12.87

2010 Ford Fusion S Sedan


4 Rod, Latch
5 Retainer, Rod
6 Cable, Latch
7 Handle, Inside Door

6E5Z 5426596 AA

$14.22

6E5Z 5426597 AA

$14.22

8S4Z 5421952 A

$13.32

8S4Z 5421952 A

$13.32

6E5Z 54221A00 D

$19.60

6E5Z 54221A01 B

$19.60

#.2

6E5Z 5422600 A

$42.15

#.2

6E5Z 5422601 B

$42.15

6E5Z 5402010 A

$7.98

6E5Z 5402010 A

$7.98

R
L

#w/Trim Panel Removed, Included in R&I/R&R Door


Module
8 Shield, Latch
9 Module, Door
w/Sony Sound System
w/o Sony Sound System

#1.9

AE5Z 54235A88 B

#1.9

AE5Z 54235A89 B

#1.9

AE5Z 54235A88 A

#1.9

AE5Z 54235A89 A

$159.60

#.5

AE5Z 5426684 B

$56.82

#.5

AE5Z 5426685 B

$47.95

$178.27

#Includes R&I Trim Panel


10 Brkt, Outside Handle

#Includes R&I/R&R Outside Handle, Included in R&R Door Latch, w/Door Module Assy Removed
11 Handle, Outside Door (P)

R
L

12 Bezel, Outside Handle (P)

#.2

#.2

.3 AE5Z 5422404 AA
.3 AE5Z 5422404 AA

$19.52

7E5Z 5422088
AAPTM
7E5Z 5422088

$9.28

$19.52
$9.28

AAPTM

(P) Paint to Match


#Included in R&I/R&R Outside Handle
13 Retainer, Weatherstrip
14 Rivet, Attaching (a) (n)

6H6Z 54254A10 A

$5.08

6H6Z 54254A10 A

$5.08

* W712991 S300

$1.50

* W712991 S300

$1.50

AE5Z 14632 BA

$55.07

AE5Z 14632 BB

$54.67

(a) As Required
(n) Non-Reusable Part
15 Harness, Door Wiring

16 Weatherstrip, Front (On Door)

17 Hinge, Upper Door


18 Hinge, Lower Door

9E5Z 5425324 B

.1

$28.90

$24.08

#.3

.1 9E5Z 5425325 B
6E5Z 5426800 AA

#.3

6E5Z 5426801 AA

$19.33

#.3

6E5Z 5426802 AA

$19.33

#.3

6E5Z 5426800 A

$19.33

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$17.98

2010 Ford Fusion S Sedan


#w/Door Removed
19 Check, Door

#.2

6E5Z 5427204 AA

$24.08

#.2

6E5Z 5427204 B

$20.93

$2.75

.1 * W707664 S300
.1 * W707664 S300

.4

.4 9E5Z 5425325 A

$116.50

1.0 6E5Z 5425712 A


1.0 6E5Z 5425713 A

$359.87

1.0 DD10923GTY
1.0 DD10924GTY

$364.30

R
L

#w/Door Module Assy Removed


20 Bumper, Door (a)

$2.75

(a) As Required
21 W/Strip, Door Opng (On Door)

9E5Z 5425324 A

$116.50

GLASS & PARTS

1 Glass, Door
Ford

L
NAGS

R
L

2 Run, Channel

$356.38
$364.30

#.2

AE5Z 5425766 A

$50.08

#.2

AE5Z 5425767 A

$47.17

#1.4

6E5Z 5426870 A

$246.50

#1.4

6E5Z 5426871 A

$246.00

#1.4

DV10925GTN

$190.90

#1.4

DV10926GTN

$190.90

#1.4

6E5Z 5429904 B

$69.22

#1.4

6E5Z 5429905 B

$39.25

#w/Door Glass Removed


3 Glass, Vent
Ford
NAGS
4 W/Strip, Vent Glass

#R&R One Side Complete, Includes R&R Door Glass, w/Door Module Assy Removed

5 Mldg, Outer Belt-See Exterior Trim Section

6 Mldg, Inner Belt-See Interior Trim Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


7 Regulator, Window

#.3

8E5Z 5427000 A

$50.38

#.3

8E5Z 5427001 A

$50.38

#.2

6E5Z 5423394 BA

$45.23

#.2

6E5Z 5423395 BA

$42.98

#w/Door Module Assy Removed, Included in R&R Door Module


8 Motor, Regulator

#w/Trim Panel Removed, Included in R&R Door


Module

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

ROOF
Procedures 17 and 28
SHEET METAL/EXTERIOR TRIM

Refinish Roof Outside


R&I Drip Moulding

2.8
R

.3

L
R&I Antenna

.3
#.3

#w/Headliner Removed
Add to R&R Roof Panel
To R&I/R&R Side Curtain Air Bags

1.0

NOTE: For Replacement Procedures, Refer to Manufacturers Body Repair Manual.


1 Panel, Roof
22.5 7E5Z 5450202 A
21.0 7E5Z 5450202 B

w/Sunroof
w/o Sunroof

$573.03
$381.02

2 Panel, Front Header

#1.5

AE5Z 5403410 A

3 Bow, Roof

#1.5

6E5Z 5451269 AA

$41.77

#1.5

7E5Z 5442220 A

$27.93

4 Panel, Rear Header


#w/Headliner Removed
5 Moulding, Drip

R
L

6 Mast, Antenna

.3 6E5Z 5451728 AB
.3 6E5Z 5451729 AB

$45.90

.1 AE5Z 18813 A

$11.19

$45.90

7 Base, Antenna
w/Satellite Radio

#.3

9E5Z 18936 A

$109.96

w/o Satellite Radio

#.3

AE5Z 18936 A

$51.97

#w/Headliner Removed, Includes R&R Mast

INTERIOR TRIM

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

R&I Headliner

3.0

1 Headliner
w/Sunroof
3.0 9N7Z 5451916 BA
3.0 9N7Z 5451916 BA

$749.07

Blue, Red
Camel

3.0 9N7Z 5451916 BB

$749.07
$902.72

Blue, Red

3.0 9N7Z 5451916 AA


3.0 9N7Z 5451916 AA

Camel

3.0 9N7Z 5451916 AB

$650.80

Black, Stone

* W712456 SS31T

$2.92

Blue, Red

* W712456 SS31T

$2.92

Camel

* W712456 SS36X

$2.92

Black, Stone

$749.07

w/o Sunroof
Black, Stone

$902.72

2 Clip, Headliner (2)

3 Handle, Front Assist


Black, Stone

R
L

Blue, Red

R
L

Camel

R
L

.2 6E5Z 5431406 AAA $47.37


.2 6E5Z 5431407 AAA $41.38
.2 6E5Z 5431406 AAA $47.37
.2 6E5Z 5431407 AAA $41.38
.2 6E5Z 5431406 AAB $48.63
.2 6E5Z 5431407 AAB $48.63

4 Handle, Rear Assist


Black, Stone

.2 9E5Z 5431406 AA
.2 9E5Z 5431407 AA

$51.87

.2 9E5Z 5431406 AA
.2 9E5Z 5431407 AA

$51.87
$51.87

.2 9E5Z 5431406 AB
.2 9E5Z 5431407 AB

6E5Z 54519R44 A

$25.83

6E5Z 54519R44 A

$25.83

R
L

Blue, Red

R
L

Camel

$51.87
$51.87
$44.92

5 Spacer, Headliner (2/Side)


w/Sunroof

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


6 Retainer, Assist Handle (a)

6E5Z 54311A70 A

$16.14

6E5Z 54311A70 A

$16.14

(a) As Required
7 Module, Side Curtain Air Bag-See Air Bag System Section
.2 YF1Z 13776 AA
YF1Z 13783 AA

8 Lamp Assy, Dome


9 Lens, Dome Lamp
10 Bulb, Dome Lamp (3)

$42.27
$10.27

F58Z 13466 A

$2.90

6E5Z 13763 A

$38.68

Included w/Dome Lamp Assy


11 Brkt, Dome Lamp

OVERHEAD CONSOLE

R&I Overhead Console

#.3

#Included in R&I/R&R Headliner


NOTE: All Parts in this section are included in R&R Overhead Console unless noted otherwise.
1 Console Assy, Overhead
w/Sunroof
Black, Stone

#.3

AN7Z 54519A70 BA

Blue, Red

#.3

AN7Z 54519A70 BA

Camel

#.3

9N7Z 54519A70 BD $134.08

Black, Stone

#.3

Blue, Red

#.3

9N7Z 54519A70 AA $114.07


9N7Z 54519A70 AA $114.07

w/o Sunroof

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


#.3

9N7Z 54519A70 AB $114.07

#.1

6N7Z 13783 AA

$13.53

#.1

6N7Z 13A778 AA

$19.33

#.1

96FZ 13466 AA

$7.07

#.1

96FZ 13466 AA

$7.07

#.2

9L8Z 15B691 AA

Camel
#Included in R&I/R&R Headliner
2 Lens, Map Lamp
3 Bulb, Map Lamp
#R&R Complete
4 Switch, Sunroof

$15.47

Included w/Overhead Console Assy


#w/Overhead Console Removed

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

SUNROOF

R&I Sunroof Glass

.5

R&I Sunroof Assy

#4.5

O/H Sunroof Assy (Includes R&I)

#6.0

#Includes R&I Headliner


NOTE: All Parts in this section are included in overhaul unless noted otherwise.
1 Glass, Sunroof
.5 9E5Z 54500A18 A
.5 DR11738YPY

Ford
NAGS
2 Seal, Glass

#.3

$345.72

$552.45
6W1Z 5451884 AA $116.03

3 Shade, Sun
Black, Stone

#.4

Blue, Red

#.4

8E5Z 54519A02 AC $190.80


8E5Z 54519A02 AC $190.80

Camel

#.4

8E5Z 54519A02 AB $189.38

IOH

9E5Z 5451070 A

$541.12

7E5Z 54502P74 A

$17.60

7E5Z 54502P75 A

$17.60

.6 6E5Z 54500A26 B
7W1Z 5454022 A

$99.72

9E5Z 54500A66 A

$30.08

9E5Z 54500A66 A

#w/Sunroof Glass Removed


4 Frame, Sunroof
5 Bracket, Frame
6 Deflector, Air
7 Trough, Drain
8 Shield, Side
9 Motor, Sunroof

#.2

AE5Z 15790 A

$37.80
$30.08
$217.53

#w/Headliner Removed

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

10 Switch, Sunroof-See Roof Section


11 Hose, Front Drain
12 Hose, Rear Drain

AE5Z 54502C52 A

$15.87

AE5Z 54502C52 B

$16.17

7E5Z 54502C53 A

$21.02

7E5Z 54502C53 B

$19.92

#Not Included in O/H

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

BACK WINDOW
Procedure 19

R&I Back Window Glass

#3.6

#Includes Clean Up Old Adhesive as Necessary


1 Glass Assy, Back
Ford

#3.3

AE5Z 5442006 A

$478.25

NAGS

#3.3

DB11615GTY

$700.40

D8BZ 14474 E

$14.00

D8BZ 14474 E

$14.00

#Includes Clean Up Old Adhesive as Necessary


2 Connector, Terminal ( ) (a)

Included w/Back Glass Assy


(a) As Required
Adhesive, Glass

N.A.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

QUARTER PANEL
Procedures 20 and 28
SHEET METAL/EXTERIOR TRIM

Refinish Quarter Panel Outside

Add to Edge
Add for Pillar
Add for Inside
Refinish Drain Trough

2.5

2.5

.5

.5

.5

.5

.8

.8

.8

L
Refinish Fuel Door

.8
#.5

#Included in Refinish Left Quarter Panel


Add for Inside

R&R Both Quarter Panels

.2
31.0

R&R Roof & Both Quarter Panels


w/Sunroof

50.3

w/o Sunroof

48.8

R&R Rear Body Panel & Both Quarter Panels

34.5

R&R Roof, Both Quarter Panels & Rear Body Panel


w/Sunroof

53.7

w/o Sunroof

52.2

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


Add to R&R Quarter Panel
To R&I Back Glass
Add to R&I/R&R Side Curtain Air Bag

.3
R

#.5

#.5

#w/Headliner Removed
Add to R&I/R&R Side Impact Sensor
Rear

.4

L
1 Panel, Outer Quarter

R
L

.4
#17.5

6E5Z 5427840 AA

$767.50

#18.0

9E5Z 5427841 A

$937.80

#w/Roof Removed Deduct 3.5, Deductions Include Common Surfaces & Included Operations

Striker, Latch-See Rear Door Section


2 Door, Fuel

3 Bumper, Fuel Door (2)

4 Grille, Vent

R
L

.2 9E5Z 54405A26 AA
* N808514 S100

$26.30

#.2

2F2Z 16280B62 AA

$21.35

#.2

2F2Z 16280B62 AA

$21.35

$10.00

#w/Bumper Cover Removed

5 Moulding, Rocker-See Rocker/Pillars/Floor Section


6 Liner, Wheelhouse
7 Rivet, Liner (a)
8 Clip, Liner (a)

$61.62

.3 9E5Z 5428370 A
.3 9E5Z 5428371 A

* N807389 S

$1.00

* N807389 S

$1.00

* W701259 S300

$1.75

* W701259 S300

$1.75

.1 9E5Z 5411778 A
.1 9E5Z 5411779 A

$47.95

L
L

9E5Z 5427936 A

$46.63

6E5Z 54405A26 B

$46.02

$61.62

(a) As Required
9 Deflector, Air
10 Housing Assy, Fuel Filler
11 Reinf, Fuel Filler

$56.97

Included w/Fuel Filler Housing Assy

12 Panel Assy, Inner Pillar-See Rocker/Pillars/Floor Section


13 Panel, Inner Quarter

R
L

14 Trough, Luggage Drain

R
L

8.0 6E5Z 5427790 A


8.0 6E5Z 5427791 A

$466.40

1.5 9E5Z 5445114 A


1.5 9E5Z 5445115 A

$48.98

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$465.27
$48.98

2010 Ford Fusion S Sedan


15 Panel, Package Tray

6E5Z 5446506 AA

$82.60

INTERIOR TRIM

R&I Upper Trim Panel

.4

.4

.4 9E5Z 5452018 BC
.4 9E5Z 5452019 BC

$57.47

.4 9E5Z 5452018 BC
.4 9E5Z 5452019 BC

$57.47

.4 9E5Z 5452018 BD
.4 9E5Z 5452019 BD

$62.68

1 Panel, Upper Trim


Black, Stone

L
Blue, Red

R
L

Camel

R
L

$47.88
$47.88
$57.47

2 Cap, Trim
Black, Stone
Blue, Red
Camel

6E5Z 54672A40 CA

$9.92

6E5Z 54672A40 CC

$9.92

6E5Z 54672A40 CA

$9.92

6E5Z 54672A40 CC

$9.92

6E5Z 54672A40 CB

$9.92

6E5Z 54672A40 CD

$9.92

3 Panel Assy, Package Tray Trim


w/Sony Sound System
Black
w/Rear Spoiler

#1.3

9E5Z 5446668 BB

$336.78

w/o Rear Spoiler

#1.3

9E5Z 5446668 EB

$340.30

#1.3

9E5Z 5446668 BB

$336.78

w/Rear Spoiler

#1.3

9E5Z 5446668 BC

$281.28

w/o Rear Spoiler

#1.3

9E5Z 5446668 EC

$283.58

w/Rear Spoiler

#1.3

9E5Z 5446668 BA

$336.78

w/o Rear Spoiler

#1.3

9E5Z 5446668 EA

$283.58

Blue, Red
Camel

Stone

w/o Sony Sound System


Black

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


w/Rear Spoiler

#1.3

9E5Z 5446668 AB

$288.63

w/o Rear Spoiler

#1.3

9E5Z 5446668 CB

$250.97

#1.3

9E5Z 5446668 AB

$288.63

w/Rear Spoiler

#1.3

9E5Z 5446668 AC

w/o Rear Spoiler

#1.3

$288.63
9E5Z 5446668 CC $251.57

w/Rear Spoiler

#1.3

9E5Z 5446668 AA

$251.20

w/o Rear Spoiler

#1.3

9E5Z 5446668 CA

$251.20

Blue, Red
Camel

Stone

#Includes R&I Rear Seat & R&R Upper Trim Panel


* W706815 S300

4 Clip, Trim (2)

$1.75

5 Grille, Side Speaker


w/Sony Sound System
Black

R
L

Blue, Red

R
L

Camel

R
L

Stone

R
L

.1 9E5Z 18978 AB
.1 9E5Z 18978 BB

$26.20

.1 9E5Z 18978 AB
.1 9E5Z 18978 BB

$26.20

.1 9E5Z 18978 AC
.1 9E5Z 18978 BC

$26.20

.1 9E5Z 18978 AA
.1 9E5Z 18978 BA

$26.20

.1 6H6Z 18978 AAB


.1 6H6Z 18978 AAB

$16.76

$26.20
$26.20
$26.20
$77.63

6 Grille, Center Speaker


w/Sony Sound System
Black
Blue, Red

.1 6H6Z 18978 AAC


.1 6H6Z 18978 AAA

Camel
Stone
7 Cover, Seat Latch

$16.76
$8.51
$16.76

6E5Z 5463874 AAA $11.38


6E5Z 5463874 AAA $11.38

R
L

Included w/Package Tray Trim Panel Assy


8 Speaker, Side
w/Sony Sound System

#.2

9E5Z 18808 C

$71.47

#.2

9E5Z 18808 C

$71.47

#.2

9E5Z 18808 E

$54.87

9 Speaker, Center
w/Sony Sound System
#w/Package Tray Trim Panel Removed

10 Plate, Rear Scuff-See Rocker/Pillars/Floor Section

ELECTRICAL COMPONENTS

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#.2

9E5Z 14C689 C

$739.50

#.2

9E5Z 14C689 C

$739.50

9E5Z 14D189 A

$41.80

9E5Z 14D189 B

$38.70

3 Speaker, Parking Aid

3F2Z 15K864 BA

$27.58

4 Module, Parking Sensor

AE5Z 15K866 A

$125.45

1 Sensor, Blind Spot


#w/Rear Cover Removed
2 Bracket, Sensor

#.2

#w/Necessary Trim Removed

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

LUGGAGE LID
Procedures 24 and 28

Refinish Luggage Lid Outside

2.4

Add for Underside


Refinish Hinge

1.2
R

.5

.5

Refinish Luggage Lid Moulding

.5

Refinish Spoiler

1.2

R&I Luggage Lid

.4

R&I Luggage Lid Lock Cylinder

#.4

R&I Luggage Lid Moulding

#.5

R&I Spoiler

#.6

#Includes R&I Luggage Lid Trim


R&I Luggage Lid Trim

.2

1 Lid, Luggage
w/Spoiler
w/o Spoiler
2 Bumper, Lid

R
L

3 Trim, Luggage Lid


4 Clip, Trim (b)

1.8 9E5Z 5440110 B


1.4 9E5Z 5440110 A

$513.40

.1 * W712985 S300
.1 * W712985 S300

$1.50

.2 9E5Z 5445594 AA
* W706815 S300

$77.82

$427.83
$1.50
$1.75

(b) As Required
5 Hinge, Luggage Lid

#.3

AE5Z 5442700 A

$39.42

#.3

AE5Z 5442701 A

$50.63

6E5Z 5442746 A

$4.83

6E5Z 5442746 A

$4.83

#w/Luggage Lid Removed


6 Spacer, Hinge

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


7 Strut, Luggage Lid
.1 AH6Z 54406A10 A
.1 AH6Z 54406A10 A

$21.47

.1 AN7Z 54406A10 A
.1 AN7Z 54406A10 A

$23.28

#.3

9E5Z 5442512
AAPTM

$302.72

w/Rear View Camera

#.3

9E5Z 5442512 CA

$966.80

w/o Rear View Camera

#.3

9E5Z 5442512 BA

$302.72

#.3

9E5Z 5442512 CA

$966.80

#.3

9E5Z 5442512 BA

$302.72

#.2

8T5Z 13550 A

$21.13

#.2

8T5Z 13550 A

$21.13

#.2

F5RZ 13466 C

$1.70

#.2

F5RZ 13466 C

$1.70

w/Spoiler

R
L

w/o Spoiler

R
L

$21.47
$23.28

8 Moulding Assy, Luggage Lid


S Model (P)
SE Model, SEL Model

Sport Model
w/Rear View Camera
w/o Rear View Camera
(P) Paint to Match
#w/Luggage Lid Trim Removed
9 Lamp Assy, License
10 Bulb, License Lamp (a)

(a) Included w/License Lamp Assy

#R&R One Side Complete, Included in R&R Luggage Lid


Moulding
AE5Z 19G490 A

11 Camera, Rear View

$361.47

Included w/Luggage Lid Moulding Assy

12 Lamp, High Mount Stop-See Rear Lamps Section


13 Mtg Kit, License Plate

6C3Z 17A386 AA

$9.30

14 Latch, Luggage Lid

#.3

AE5Z 5443200 A

$64.13

15 Cylinder, Lock

#.2

6E5Z 5443262 B

$66.73

16 Striker, Latch
17 Spoiler, Rear (P)

#.4

.2 9E5Z 5443252 A
9E5Z 5444210 AA

$30.05
$382.25

(P) Paint to Match


#w/Luggage Lid Trim Removed
Nameplate (Adhesive)
18

"FUSION"

19

"S"

20

"SE"

21

"SE V6"

.2 6E5Z 5442528 A
.2 AE5Z 5442528 D

$19.88

.2 6E5Z 5442528 B
.2 6E5Z 5442528 D

$9.50

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$5.58
$18.00

2010 Ford Fusion S Sedan


22

"SEL"

23

"SEL V6"

24

"SPORT"

25

"AWD"

26 W/Strip, Lid (On Body)

.2 6E5Z 5442528 C
.2 6E5Z 5442528 E

$10.87

.2 AE5Z 5442528 C
.2 5F9Z 7442528 EA

$30.55

.4 6E5Z 5443720 A

$65.28

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$19.12
$20.13

2010 Ford Fusion S Sedan

REAR SUSPENSION
Procedure 23
FWD

R&I Suspension/Sub-Frame Assy


R&I Suspension (One Side)

3.8
R

2.2

2.2

4.6

4.6

O/H Suspension (Includes R&I)


One Side (Includes R&I)

Both Sides (Includes R&I)

9.0

Adjust Four Wheel Alignment

2.0

Adjust Rear Wheel Alignment

1.3

Bleed Brake System

.6

NOTE 1: R&I/R&R or O/H Does Not include alignment or bleed brake


system.
NOTE 2: Refer to Special Cautions Section at the beginning of this vehicle text.
NOTE 3: All Parts in this section are included in overhaul unless noted otherwise.
1 Rotor, Brake

#.6

9E5Z 2C026 A

$59.98

#.6

9E5Z 2C026 A

$59.98

#.5

6E5Z 2552 C

$295.28

#.5

6E5Z 2553 C

$242.40

#R&R Both Sides 1.0


2 Caliper, Brake
#R&R Both Sides .8

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


#1.0

9E5Z 2200 A

$104.97

#.3

9E5Z 2282 A

$28.50

#.3

9E5Z 2283 A

$28.50

3 Pad Set, Brake


#Deduct .5 for Each Caliper Removed
4 Hose, Brake

#w/Caliper Removed Deduct .2


5 Seal, Hub
6 Nut, Spindle

AE5Z 1N135 A

AE5Z 1N135 A

$6.73

6E5Z 3B477 BA

$12.82

6E5Z 3B477 BA

L
7 Hub Assy, Rear

$6.73

$12.82

#.8

6E5Z 1104 BA

$116.87

#.8

6E5Z 1104 BA

$116.87

#Includes R&R Brake Rotor


8 Stud, Lug (5/Side)

7E5Z 1107 A

$5.07

7E5Z 1107 A

$5.07

Included w/Rear Hub Assy


9 Shield, Splash

#.2

3M8Z 2C028 A

$12.98

#.2

3M8Z 2C029 A

$12.98

#1.3

3M8Z 4A013 R

$180.52

#1.3

3M8Z 4A013 L

$122.33

#w/Hub Removed
10 Spindle

#Includes R&R Rotor, Hub & Splash Shield, R&R Both Sides 2.4

11 Sensor, Rear ABS-See ABS/Brakes Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

12 Arm, Rear Trailing

#2.4

4M8Z 5500 B

$154.93

#2.4

4M8Z 5500 A

$154.93

#Includes R&R Spindle, Hub & Rotor, R&R Both Sides 4.6
13 Bolt, Spindle (a)

* W302127 S300

$5.50

* W302127 S300

$5.50

(a) As Required
14 Absorber, Shock
2.5L Eng

#.8

AE5Z 18125 A

$57.55

#.8

AE5Z 18125 A

$57.55

#.8

AE5Z 18125 B

$91.67

#.8

AE5Z 18125 B

$91.67

#.8

AE5Z 18125 G

$57.55

#.8

AE5Z 18125 G

$57.55

#.8

AE5Z 18125 B

$91.67

#.8

AE5Z 18125 B

$91.67

#.8

AE5Z 18125 E

$57.55

#.8

AE5Z 18125 E

$57.55

3.0L Eng
Steel Wheels
16"
17"
Alloy Wheels
3.5L Eng
#R&R Both Sides 1.4
15 Bolt, Upper Shock
16 Brkt, Upper Shock

* W302277 S439

* W302277 S439

#.4

6E5Z 18132 AA

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$1.50
$1.50
$33.90

2010 Ford Fusion S Sedan


L

#.4

6E5Z 18133 AA

$33.90

#w/Shock Absorber Removed, Not Included in O/H


17 Bolt, Lower Shock
18 Shield, Dust
19 Clip, Retaining
20 Arm, Lower Control

* W704586 S439

* W704586 S439

9E5Z 18159 A

$11.67

9E5Z 18159 A

$11.67

* W709453 S300

* W709453 S300

$5.25
$5.25

$6.00
$6.00

#1.3

9E5Z 5A649 C

$111.65

#1.3

9E5Z 5A649 D

$111.65

#R&R Both Sides 2.4, Includes R&R Coil Spring, w/Trailing Arm Removed Deduct .7
21 Bolt, Outer Arm
22 Bolt, Cam Adjusting
23 Arm, Upper Control

* W302125 S300

$3.50

* W302125 S300

$3.50

9E5Z 5K751 A

$6.60

9E5Z 5K751 A

$6.60

#1.6

6M8Z 5500 A

$101.98

#1.6

6M8Z 5500 A

$101.98

#R&R Both Sides 3.0, w/Trailing Arm Removed Deduct 1.2


24 Bolt, Upper Cont Arm

* W500547 S439

$3.00

* W500547 S439

$3.00

25 Spring, Coil
2.5L Eng
16" Wheels
17" Wheels
3.0L Eng
3.5L Eng
26 Seat, Upper Spring
27 Seat, Lower Spring

#1.0

AE5Z 5560 G

$56.13

#1.0

AE5Z 5560 G

$56.13

#1.0

AE5Z 5560 A

$56.69

#1.0

AE5Z 5560 A

$56.69

#1.0

AE5Z 5560 B

$36.16

#1.0

AE5Z 5560 B

$36.16

#1.0

AE5Z 5560 E

$59.49

#1.0

AE5Z 5560 E

$59.49

#1.0

3M8Z 5536 B

$12.47

#1.0

3M8Z 5536 B

$12.47

#1.0

3M8Z 5536 A

$7.98

#1.0

3M8Z 5536 A

$7.98

#1.0

9E5Z 5500 A

$33.60

#1.0

9E5Z 5500 A

$33.60

#R&R One Side Complete, R&R Both Sides 1.8


28 Link, Lateral

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

#R&R Both Sides 1.8, w/Trailing Arm Removed Deduct .7


29 Bolt, Link (2/Side)
30 Bumper, Rebound

* W500547 S439

* W500547 S439

AE5Z 5K570 A

$13.20

AE5Z 5K570 A

$13.20

$3.00
$3.00

#5.4

AE5Z 5035 A

$633.23

#.5

6E5Z 18164 A

$19.07

#.5

6E5Z 18164 A

$19.07

31 Crossmember, Rear
#Not Included in O/H
32 Reinf, Crossmember

#R&R Complete, Included in R&R Crossmember, Not Included in O/H


R

#.3

5M8Z 5A486 A

$21.82

#.3

5M8Z 5A486 A

$21.82

16" Wheels

#.8

8E5Z 5A772 CA

$47.65

17" Wheels

#.8

AE5Z 5A772 A

$43.18

17" Wheels

#.8

8E5Z 5A772 DA

$66.65

18" Wheels

#.8

8E5Z 5A772 A

$86.15

#.8

8E5Z 5A772 A

$86.15

33 Link, Stabilizer
#Not Included in O/H
34 Bar, Rear Stabilizer
2.5L Eng

3.0L Eng

3.5L Eng

#Includes R&R Stabilizer Links, Brackets & Bushings, Not Included in O/H
35 Bushing, Stabilizer
2.5L Eng
16" Wheels
17" Wheels

#.3

6E5Z 5493 AA

$6.00

#.3

6E5Z 5493 AA

$6.00

#.3

6H6Z 5493 AA

$5.08

#.3

6H6Z 5493 AA

$5.08

#.3

7H6Z 5493 A

$5.55

#.3

7H6Z 5493 A

$5.55

3.0L Eng
17" Wheels

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


18" Wheels
3.5L Eng
36 Brkt, Stabilizer

#.3

7E5Z 5493 A

$5.55

#.3

7E5Z 5493 A

$5.55

#.3

7E5Z 5493 A

$5.55

#.3

7E5Z 5493 A

#.3

3M8Z 5B498 A

$12.82

#.3

3M8Z 5B498 A

$12.82

$5.55

#R&R One Side Complete, Not Included in O/H

AWD

R&I Suspension/Sub-Frame Assy


R&I Suspension (One Side)

4.4
R

2.7

2.7

5.2

5.2

O/H Suspension (Includes R&I)


One Side (Includes R&I)

Both Sides (Includes R&I)

9.6

Adjust Four Wheel Alignment

2.0

Adjust Rear Wheel Alignment

1.3

Bleed Brake System

.6

NOTE 1: R&I/R&R or O/H Does Not include alignment or bleed brake


system.
NOTE 2: Refer to Special Cautions Section at the beginning of this vehicle text.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

NOTE 3: All Parts in this section are included in overhaul unless noted otherwise.
1 Rotor, Brake

#.6

9E5Z 2C026 A

$59.98

#.6

9E5Z 2C026 A

$59.98

#.5

6E5Z 2552 C

$295.28

#.5

6E5Z 2553 C

$242.40

#1.0

9E5Z 2200 A

$104.97

#.3

9E5Z 2282 B

$31.75

#.3

9E5Z 2283 B

$31.75

#1.8

6E5Z 1104 AB

$63.58

#1.8

6E5Z 1104 AB

$63.58

#R&R Both Sides 1.0


2 Caliper, Brake

L
#R&R Both Sides .8
3 Pad Set, Brake
#Deduct .5 for Each Caliper Removed
4 Hose, Brake

#w/Caliper Removed Deduct .2


5 Nut, Axle-See Rear Drive Axle Section
6 Hub Assy, Rear

L
#Includes R&R Brake Rotor
7 Stud, Lug (5/Side)

7E5Z 1107 A

$5.07

7E5Z 1107 A

$5.07

#1.8

* W302280 S300

$7.25

#1.8

* W302280 S300

#1.8

3M8Z 1215 A

$71.48

#1.8

3M8Z 1215 A

$71.48

#1.8

AE5Z 2C028 B

$11.05

#1.8

AE5Z 2C028 B

$11.05

Included w/Rear Hub Assy


8 Retainer, Bearing
9 Bearing, Hub
10 Shield, Splash

$7.25

#R&R One Side Complete, Includes R&R Hub &


Rotor

11 Sensor, Rear ABS-See ABS/Brakes Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

12 Knuckle Assy, Rear

#1.8

7E5Z 4A013 R

$234.60

#1.8

7E5Z 4A013 L

$234.60

1.8 7E5Z 5A968 R


1.8 7E5Z 5A969 L

$183.30

#Includes R&R Hub, Rotor & Splash Shield


13 Knuckle, Rear (b)

R
L

14 Stud, Mtg (a) (b)

$176.63

* W302467 S300

$3.20

* W302467 S300

$3.20

(a) As Required
15 Bushing, Knuckle (b)

#.2

7E5Z 18199 A

$4.98

#.2

7E5Z 18199 A

$4.98

#2.6

7E5Z 5A972 R

$95.33

#2.6

7E5Z 5A972 L

$95.33

(b) Included w/Rear Knuckle Assy


#w/Knuckle Assy Removed
16 Arm, Rear Trailing

#Includes R&R Knuckle, R&R Both Sides 4.8


17 Bolt, Trailing Arm (2/Side)

* W701627 S439

$3.25

* W701627 S439

$3.25

18 Absorber, Shock

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


3.0L Eng
3.5L Eng

#.8

AE5Z 18125 C

$57.58

#.8

AE5Z 18125 C

$57.58

#.8

AE5Z 18125 F

$57.58

#.8

AE5Z 18125 F

$57.58

#R&R Both Sides 1.4


19 Bolt, Upper Shock
20 Brkt, Upper Shock

* W302277 S439

$1.50

* W302277 S439

$1.50

#.4

6E5Z 18132 AA

$33.90

#.4

6E5Z 18133 AA

$33.90

#w/Shock Absorber Removed, Not Included in O/H


21 Bolt, Lower Shock
22 Shield, Dust
23 Clip, Retaining
24 Arm, Lower Control

* W704586 S439

* W704586 S439

9E5Z 18159 B

$11.40

9E5Z 18159 B

$11.40

* W709453 S300

* W709453 S300

$5.25
$5.25

$6.00
$6.00

#1.5

9E5Z 5A649 C

$111.65

#1.5

9E5Z 5A649 D

$111.65

#R&R Both Sides 2.6, Includes R&R Coil Spring, w/Trailing Arm Removed Deduct .9
25 Bolt, Outer Arm
26 Bolt, Cam Adjusting
27 Arm, Upper Control

* W500748 S439

$3.07

* W500748 S439

$3.07

9E5Z 5K751 A

$6.60

9E5Z 5K751 A

$6.60

#1.6

6M8Z 5500 A

$101.98

#1.6

6M8Z 5500 A

$101.98

#R&R Both Sides 3.0, w/Trailing Arm Removed Deduct 1.2


28 Bolt, Upper Cont Arm

* W500547 S439

$3.00

* W500547 S439

$3.00

29 Spring, Coil
3.0L Eng
3.5L Eng
30 Seat, Upper Spring
31 Seat, Lower Spring

#1.0

AE5Z 5560 C

$59.64

#1.0

AE5Z 5560 C

$59.64

#1.0

AE5Z 5560 F

$61.01

#1.0

AE5Z 5560 F

$61.01

#1.0

3M8Z 5536 B

$12.47

#1.0

3M8Z 5536 B

$12.47

#1.0

3M8Z 5536 A

$7.98

#1.0

3M8Z 5536 A

$7.98

#R&R One Side Complete, R&R Both Sides 1.8


32 Damper, Vibration

AE5Z 5B695 A

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$26.30

2010 Ford Fusion S Sedan


33 Link, Lateral

#1.1

9E5Z 5500 B

$33.13

#1.1

9E5Z 5500 B

$33.13

7E5Z 5A757 R

$47.98

7E5Z 5A758 L

$28.69

* W500748 S439

* W500748 S439

AE5Z 5K570 A

$13.20

AE5Z 5K570 A

$13.20

#R&R Both Sides 2.0, w/Trailing Arm Removed Deduct .7


34 Bracket, Arm
35 Bolt, Link (2/Side)
36 Bumper, Rebound

$3.07
$3.07

#6.6

AE5Z 5035 B

#.3

5M8Z 5A486 A

$21.82

#.3

5M8Z 5A486 A

$21.82

#.8

7E5Z 5A772 A

$58.65

#.8

9E5Z 5A772 B

$73.32

37 Crossmember, Rear

$812.07

#Not Included in O/H


38 Link, Stabilizer
#Not Included in O/H
39 Bar, Rear Stabilizer
17" Wheels
18" Wheels

#Includes R&R Stabilizer Links, Brackets & Bushings, Not Included in O/H
40 Bushing, Stabilizer
17" Wheels
18" Wheels
41 Brkt, Stabilizer

#.3

7E5Z 5493 A

$5.55

#.3

7E5Z 5493 A

$5.55

#.3

9E5Z 5493 B

$5.48

#.3

9E5Z 5493 B

#.3

3M8Z 5B498 A

$12.82

#.3

3M8Z 5B498 A

$12.82

$5.48

#R&R One Side Complete, Not Included in O/H

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

10

2010 Ford Fusion S Sedan

REAR DRIVE AXLE

R&I Axle Shaft

#.3

#.3

#w/Necessary Suspension Components Removed


R&I Differential Assy
1 Nut, Axle
2 Shaft, Axle

2.6
R

* W712435 S439

* W712435 S439

$8.00
$8.00

#.3

7E5Z 4K138 A

$230.98

#.3

7E5Z 4K139 A

$227.32

3.0 9E51 4000 AA


7E5Z 4033 A

$1,578.27

#.6

#w/Necessary Suspension Components Removed


3 Differential Assy
4 Cover, Differential

$44.97

#w/Differential Assy Removed


R

5L8Z 4B416 AA

$17.08

5L8Z 4B416 AA

$17.08

7 Seal, Oil

8G1Z 4N046 A

$17.08

8 Nut, Lock

6L8Z 4320 A

5 Seal, Axle

6 Carrier, Diff'l-Serviced w/Differential Assy

$9.15

Included w/Differential Assy


9 Brkt, Frt Differential Mtg
10 Bolt, Mtg (2/Side)
11 Insulator, Front Mounting
12 Bolt, Insulator

7E5Z 4C037 A

$49.85

7E5Z 4K360 A

$91.38

* W500442 S439

$3.25

* W500442 S439

$3.25

#.2

8G1Z 4B424 A

$16.55

#.2

8G1Z 4B424 A

$16.55

* W712080 S439

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$3.00

2010 Ford Fusion S Sedan

13 Brkt, Rear Differential Mtg

* W712080 S439

8E5Z 4B414 B

$65.58

7E5Z 4B415 A

$52.60

* W500444 S439

* W500444 S439

$6.00

* W500747 S439

$14.00

* W500747 S439

$14.00

$3.00

Bolt, Rear Mtg


14
15

Type 1, (3/Side)
Type 2

16 Insulator, Rear Mounting

$6.00

#.2

7E5Z 4B425 B

$16.48

#.2

7E5Z 4B425 B

$16.48

#w/Differential Assy Removed

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

FUEL TANK
FWD

R&I Fuel Tank

2.4

NOTE: R&R Does Not include drain and refill.


8U5Z 9C268 B

$19.99

2.5L, 3.5L Eng

AU5Z 9K072 A

$5.62

3.0L Eng

AU5Z 9K072 B

$5.62

3 Funnel, Filler

8U5Z 17B068 B

$8.15

1 Adapter, Fuel Filler


2 Bezel, Filler

4 Housing Assy, Fuel Filler-See Quarter Panel Section


5 Pipe Assy, Fuel Filler
2.5L, 3.5L Eng

#.9

AE5Z 9034 F

$174.00

3.0L Eng

#.9

AE5Z 9034 N

$160.89

2.5L, 3.5L Eng

#.9

AE5Z 9B178 R

$136.47

3.0L Eng

#.9

AE5Z 9B178 T

$143.49

6 Pipe, Fuel Filler

#R&R Complete, Included in R&R Fuel Tank


7 Hose, Fuel Filler

7E5Z 9047 A

$68.98

2.6 AE5Z 9002 B


2.6 AE5Z 9002 D

$981.03

Included w/Fuel Filler Pipe Assy


8 Tank, Fuel
2.5L, 3.5L Eng
3.0L Eng

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$864.88

2010 Ford Fusion S Sedan


9 Strap, Fuel Tank

6E5Z 9092 BA

$64.64

6E5Z 9092 AA

$64.64

10 Shield, Heat
2.5L, 3.5L Eng

#.3

AE5Z 9A031 C

$176.85

3.0L Eng

#.3

AE5Z 9A031 B

$155.94

7E5Z 9A039 A

$44.42

4L2Z 9C385 AA

$11.00

#w/Fuel Tank Removed


11 Shield, Stone

12 Canister Assy, Vapor-See Emission System Section


13 Ring, Retainer
14 Pump Assy, Fuel
2.5L Eng

#.8

AE5Z 9H307 A

$218.70

3.0L Eng

#.8

AE5Z 9H307 E

$366.27

3.5L Eng

#.8

AE5Z 9H307 B

$255.23

2.5L, 3.5L Eng

#.8

AE5Z 9A299 A

$60.04

3.0L Eng

#.8

AE5Z 9A299 C

$60.04

4L3Z 9276 AA

$15.11

15 Sender, Fuel (a)

#Included in R&R Fuel Tank


16 O-Ring, Pump (a)
(a) Included w/Fuel Pump Assy

AWD

R&I Fuel Tank

3.3

NOTE: R&R Does Not include drain and refill.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


8U5Z 9C268 B

$19.99

3.0L Eng

AU5Z 9K072 B

$5.62

3.5L Eng

AU5Z 9K072 A

$5.62

3 Funnel, Filler

8U5Z 17B068 B

$8.15

1 Adapter, Fuel Filler


2 Bezel, Filler

4 Housing Assy, Fuel Filler-See Quarter Panel Section


5 Pipe Assy, Fuel Filler
3.0L Eng

#.9

AE5Z 9034 D

$164.57

3.5L Eng

#.9

AE5Z 9034 G

$177.40

3.0L Eng

#.9

AE5Z 9B178 U

$142.57

3.5L Eng

#.9

AE5Z 9B178 S

$144.02

6 Pipe, Fuel Filler

#R&R Complete, Included in R&R Fuel Tank


7E5Z 9047 B

$68.98

3.5 AE5Z 9002 C


7E5Z 9092 C

$47.32

7E5Z 9092 C

$47.32

10 Shield, Heat

7E5Z 9A032 A

$99.66

11 Shield, Stone

7E5Z 9B007 A

$19.98

7E5Z 9A039 A

$44.42

4L2Z 9C385 AA

$11.00

7 Hose, Fuel Filler


Included w/Fuel Filler Pipe Assy
8 Tank, Fuel
9 Strap, Fuel Tank

12 Canister Assy, Vapor-See Emission System Section


13 Ring, Retainer
14 Pump Assy, Fuel
3.0L Eng

#.8

AE5Z 9H307 D

$380.22

3.5L Eng

#.8

AE5Z 9H307 C

$301.50

3.0L Eng

#.8

AE5Z 9A299 D

$60.04

3.5L Eng

#.8

AE5Z 9A299 B

$126.80

4L3Z 9276 AA

$15.11

$85.44

15 Sender, Fuel (a)

16 O-Ring, Pump (a)


(a) Included w/Fuel Pump Assy
17 Sender, Fuel Tank
3.0L Eng

#.8

AE5Z 9275 A

3.5L Eng

#.8

AE5Z 9275 C

#Included in R&R Fuel Tank

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

REAR BODY
Procedures 26 and 28
SHEET METAL
FWD

Refinish Rear Body Panel

2.0

Add for Edge & Inside

.8

Refinish Rear Floor Pan

1.5

Add for Underside


Refinish Rear Sidemember

.8
R

1.0

L
Section Rear Sidemember

1.0

#4.5

#4.5

#w/Rear Body Panel Removed, Deduct 1.0 w/Rear Floor Pan Removed
NOTE: For sectioning methods refer to Manufacturers Body Repair
Manual.
1 Panel, Rear Body

#7.5

9E5Z 5440320 A

$179.65

#Deduct 2.0 for Each Quarter Panel Removed, Deductions Include Common Surfaces & Included
Operations
2 Striker, Latch-See Luggage Lid Section
3 Pan, Rear Floor

#11.0

6E5Z 5411215 AA

$203.45

6E5Z 5411160 AA

$327.98

#w/Rear Body Panel Removed


4 Pan, Center Floor
5 Sidemember Assy, Rear (HSS)

#8.5

#8.5

6E5Z 54101A14 AA

6E5Z 54101A15 AA $446.48

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

$426.55

2010 Ford Fusion S Sedan

#Deduct 2.5 w/Rear Floor Panel Removed


6 Bracket, Bumper Mtg (HSS)

9E5Z 17A750 A

.8

.8 9E5Z 17A751 A

$9.42
$9.42

Included w/Rear Sidemember Assy


7 Extension, Rear Floor

R
L

8 Crossmember, Upper Floor


9 Panel, Access

1.0 6E5Z 5411250 AA


1.0 6E5Z 5411251 AA

$32.60

2.5 9E5Z 5410692 A


.5 6E5Z 54111B42 A

$47.98

2.0 6E5Z 5410716 AA


1.5 6E5Z 5410692 AA

$156.30

$35.87
$33.83

Crossmember, Lower Floor


10
11

Front
Rear

$63.87

SHEET METAL
AWD

Refinish Rear Body Panel

2.0

Add for Edge & Inside

.8

Refinish Rear Floor Pan

1.5

Add for Underside


Refinish Rear Sidemember

.8
R

1.0

L
Section Rear Sidemember

1.0

#4.5

#4.5

#w/Rear Body Panel Removed, Deduct 1.0 w/Rear Floor Pan Removed
NOTE: For sectioning methods refer to Manufacturers Body Repair
Manual.

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


1 Panel, Rear Body

9E5Z 5440320 A

#7.5

$179.65

#Deduct 2.0 for Each Quarter Panel Removed, Deductions Include Common Surfaces & Included
Operations
2 Striker, Latch-See Luggage Lid Section
3 Pan Assy, Rear Floor

7E5Z 5411215 A $1,314.45

#22.5

#Deduct 2.0 w/Each Inner Quarter Panel Removed, Deductions Include Common Surfaces & Included
Operations
4 Pan, Rear Floor

6E5Z 5411215 AA

$203.45

1.0 6E5Z 5411250 AA


1.0 6E5Z 5411251 AA

$32.60

#11.0

#w/Rear Body Panel Removed


5 Extension, Rear Floor

R
L

7 Extension, Sidemember

R
L

8 Sidemember, Rear (HSS)

$35.87

7E5Z 5411160 A

$407.02

1.0 9E5Z 5410456 A


1.0 9E5Z 5410457 A

$35.55

6 Pan, Floor

$42.67

#8.5

9E5Z 5410456 C

$208.93

#8.5

9E5Z 5410457 C

$167.22

#Deduct 2.5 w/Rear Floor Panel Removed


9 Bracket, Bumper Mtg (HSS)

R
L

10 Crossmember, Upper Floor

.8

9E5Z 17A750 A

.8 9E5Z 17A751 A
7E5Z 5410692 A
2.5

$9.42
$9.42
$126.82

Crossmember, Lower Floor


11

Front

12

Rear

2.0 7E5Z 5410716 A


1.5 6E5Z 5410692 AA

$178.52

.5 7E5Z 54111B42 B

$22.78

$63.87

Included w/Rear Floor Pan Assy


13 Panel, Access

INTERIOR TRIM

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

.3 6E5Z 5411318 AAA $152.00

1 Panel, Rear Trim


2 Panel, Side Trim
Right
w/Sony Sound System

w/o Sony Sound System

R
L

3 Clip, Trim (a)

.3 9E5Z 5445422 BA
.3 9E5Z 5445422 AA

$112.47

.3 9E5Z 5445423 AA
* W706815 S300

$119.03

* W706815 S300

$93.05
$1.75
$1.75

(a) As Required
4 Amplifier, Stereo
w/Sony Sound System

#.2

9E5Z 18B849 D

$469.59

#.2

9E5Z 18B849 A

$193.60

#.2

8A5Z 18B849 E

$92.90

$15.25

5 Amplifier Assy, Sub-Woofer


w/Sony Sound System
6 Amplifier, Sub-Woofer
w/Sony Sound System
Included w/Sub-Woofer Amplifier Assy
#w/Necessary Trim Removed
7 Lamp Assy, Luggage

6E5Z 13A756 AA

8 Bulb, Luggage Lamp (b)

D1FZ 13466 B

$2.12

(b) Included w/Luggage Lamp Assy


9 Mat, Compartment Floor
10 Handle, Cargo Mat

9E5Z 5413046 AA

$132.58
6E5Z 54454A48 AAA $11.53

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

REAR LAMPS
COMBINATION LAMP

R&I Combination Lamp

#.6

#.6

#.6

9E5Z 13404 A

$152.17

#.6

9E5Z 13405 A

$150.65

#.2

E6DZ 13466 B

$3.50

#.2

E6DZ 13466 B

$3.50

6E5Z 13411 AA

$10.88

6E5Z 13411 AA

$10.88

* W704141 S441

$1.27

* W704141 S441

$1.27

#Includes R&R Rear Trim Panel


1 Lamp, Combination

#Includes R&R Rear Trim Panel


2 Bulb, Back-Up

#Included in R&I/R&R Combination Lamp


3 Socket, Back-Up Bulb
4 Nut, Mounting (a)
(a) As Required
Harness, Rear Lamp
w/Rear Object Sensors
w/Rear View Camera

AE5Z 13412 FA

$730.97

w/o Rear View Camera

AE5Z 13412 BA

$866.33

w/o Rear Object Sensors

AE5Z 13412 AA

$583.47

LICENSE LAMP

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

1 Lamp Assy, License-See Luggage Lid Section

HIGH MOUNT STOP LAMP

R&I High Mount Stop Lamp

#.2

#Included in R&R Luggage Lid


1 Lamp, High Mount Stop

#.2

AE5Z 13A613 A

$85.38

AE5Z 13A417 A

$5.50

#Included in R&R Luggage Lid


2 Bracket, Lamp Mtg

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan

REAR BUMPER
Procedures 27 and 28

Refinish Rear Cover

2.6

Refinish Parking Sensor

.3

Refinish Sensor Retainer

.3

R&I Bumper Assy

#1.5

O/H Bumper Assy (Includes R&I)

#1.8

#Includes R&I/R&R Combination Lamps

Add to R&R or O/H Rear Bumper Cover


w/Parking Sensors

.3

Add to R&R Rear Bumper Cover


To Drill for Parking Sensors

.5

NOTE: All Parts in this section are included in overhaul unless noted otherwise.
1 Cover, Rear Bumper (P)
(P) Paint to Match

#1.8

AE5Z 17K835
AAPTM

$609.30

#Includes R&I/R&R Combination Lamps


2 Rivet, Mounting (a) (n)

* N807389 S

$1.00

.3 AE5Z 17808 BB

$67.32

(a) As Required
(n) Non-Reusable Part
3 Valance, Rear
w/Styling Kit
w/o Styling Kit

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

2010 Ford Fusion S Sedan


.3 AE5Z 17808 AA
.3 AE5Z 17808 BA

2.5L Eng
3.0L Eng

$56.10
$67.32

4 Sensor, Rear Object (3) (P)

#.1

8A5Z 15K859 LA

5 Retainer, Sensor (3) (P)

AE5Z 15K861 AA

$27.47

9E5Z 5428456 B

$76.60

9E5Z 5428457 B

$76.60

3M8Z 16K262 B

$7.00

3M8Z 16K262 C

$7.00

3M8Z 16K262 A

$7.00

3M8Z 16K262 A

$7.00

$85.73

(P) Paint to Match


6 Guard, Splash
w/BLIS
Clip, Bumper
7
8

Outer
Inner

#.2

AE5Z 17D948 A

$19.18

#.2

AE5Z 17D995 A

$18.98

w/BLIS

AE5Z 15K868 AA

$44.07

w/o BLIS

AE5Z 15K868 BA

$44.38

#.1

AE5Z 17787 A

$84.60

#.4

AE5Z 17906 A

$213.83

9 Reinf, Side Bumper Cover

#w/Rear Bumper Cover Removed, Not Included in


O/H
10 Harness, Object Sensor

Module, Parking Sensor-See Quarter Panel Section


11 Absorber, Energy
#Included in R&R Impact Bar, Not Included in O/H
12 Bar, Impact
#w/Rear Bumper Cover Removed, Not Included in
O/H
13 Stud, Mtg (a)
14 Nut, Mtg (a)

* N808889 S101

$2.00

* N808889 S101

$2.00

* W709361 S441

$1.50

* W709361 S441

$1.50

(a) As Required
15 Bracket, Bumper Mtg-See Rear Body Section

1998-2006 Mitchell International, Inc. All Rights Reserved.

PDF created with pdfFactory trial version www.pdffactory.com

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