Date Rev No.

9/7/2013 0 DESIGN OF LIMPET COIL AS PER APPENDIX -EE

The maximum permissible pressure " P' " in half-pipe jackets shall be determined from the following formula: P' = F/K P1 P' = Half pipe jacket Internal pressure = The Maximum permissible pressure in half pipe Jacket Since P' is greater than half pipe jacket pressure (P1) Hence shell thickness is safe for external pressure

F K

= 1.5S -S' =

( F SHALL NOT EXCEED 1.5 X S)

Factor obtained from Fig. EE-2 (Considering 3 inch pipe) (For respective shell Inner diameter and shell thickness value of Parameter "K")

= Maximum Allowable Tensile stress at design temperature (220 C) of shell or head material , psi (Refer Tank calculation for allowable stress) = Actual longitudinal tensile stress in shell or head due to internal pressure and other axial forces, psi. When axial forces are negligible , S' shall be taken as PR / 2t. When the combination of axial forces & pressure stress (PR/2t) is such that S' would be a negative number, then S' shall be taken as zero.

S'

S' = PR/2t where P = Internal design pressure

Inside shell or head radius

2R

(Diameter of shell )

t C.A.

= Thickness of Shell

(In corroded condition)

= Corrosion Allowance for tank shell is

t (asbuilt)= Actual Thickness of shell Thickness of Half Pipe Jacket

= P1 X r 0.85S1-0.6P1

Considered SCH 5 ( 2 mm thick ) Pipe for 3 inch pipe. T r S1 P1 = Minimum thickness of half pipe jacket in = Inside radius of jecket defined in fig EE-3 inch = = Allowable tensile stress of jacket material at design temperature , psi Design pressure in jacket, psi( P1 shall not exceed P')

Considering pitch of coil 135 mm for 3 inch size , the weight of coil would be around

Prepared By Checked By

Approved

PENDIX -EE Psi

= = =

15 213.3 280.36

kg/cm2 Psi Psi

= =

30214.26 107.77

Psi

20142.84

Psi

138.88 Mpa

wable stress)

INTERPOLATION = = = 0 0 0 Psi Kg/cm2 Psi m mm inch m inch mm inch mm mm x1 x2 x3 y2 = 0 10 27.09 30

= 1.5 = 1500 = 59.06 = 3 = 118.110236 = = = = 6.000 0.236 2.000 8.000

= =

0.026 0.658

inch mm

1.75

inch

1202.245 kg/cm2 = 17095.9239 psi 213.3 psi

1400

kg (approx)

INTERPOLATION y1 y2 y3 0 0

Date Rev No.

9/7/2013 0 DESIGN OF LIMPET COIL AS PER APPENDIX -EE

The maximum permissible pressure " P' " in half-pipe jackets shall be determined from the following formula: P' = F/K P1 P' = Half pipe jacket Internal pressure = The Maximum permissible pressure in half pipe Jacket Since P' is greater than half pipe jacket pressure (P1) Hence shell thickness is safe for external pressure

F K

= 1.5S -S' =

( F SHALL NOT EXCEED 1.5 X S)

Factor obtained from Fig. EE-2 (Considering 3 inch pipe) (For respective shell Inner diameter and shell thickness value of Parameter "K")

= Maximum Allowable Tensile stress at design temperature (220 C) of shell or head material , psi (Refer Tank calculation for allowable stress) = Actual longitudinal tensile stress in shell or head due to internal pressure and other axial forces, psi. When axial forces are negligible , S' shall be taken as PR / 2t. When the combination of axial forces & pressure stress (PR/2t) is such that S' would be a negative number, then S' shall be taken as zero.

S'

S' = PR/2t where P = Internal design pressure

Inside shell or head radius

2R

(Diameter of shell )

t C.A.

= Thickness of Shell

(In corroded condition)

= Corrosion Allowance for tank shell is

t (asbuilt)= Actual Thickness of shell Thickness of Half Pipe Jacket

= P1 X r 0.85S1-0.6P1

Considered SCH 5 ( 2 mm thick ) Pipe for 3 inch pipe. T r S1 P1 = Minimum thickness of half pipe jacket in = Inside radius of jecket defined in fig EE-3 inch = = Allowable tensile stress of jacket material at design temperature , psi Design pressure in jacket, psi( P1 shall not exceed P')

Considering pitch of coil 135 mm for 3 inch size , the weight of coil would be around

Prepared By Checked By

Approved

PENDIX -EE Psi

= = =

15 213.3 188.84

kg/cm2 Psi Psi

= =

30214.26 160

Psi

20142.84

Psi

138.88 Mpa

wable stress)

INTERPOLATION = = = 0 0 0 Psi Kg/cm2 Psi m mm inch m inch mm inch mm mm x1 x2 x3 y2 = 0 10 27.09 30

= 1.5 = 1500 = 59.06 = 3 = 118.110236 = = = = 4.000 0.157 2.000 6.000

= =

0.026 0.658

inch mm

1.75

inch

1202.245 kg/cm2 = 17095.9239 psi 213.3 psi

1400

kg (approx)

INTERPOLATION y1 y2 y3 0 0