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A
HI
STEAM GENERATOR THERMODINANIC CALCULATION

6 8 10 DESIGN N JOB BOILER TYPE GTA
COVER
FBB
DATE
11/7/2006
DESIGN CONDITION
15 % 17 19 21 23 25 27 29 CAPACITY SH STEAM BOILER lb/h CAPACITY SAT. STEAM CAPACITY SAT. STEAM CAPACITY SAT. STEAM CAPACITY SAT. STEAM OPERATION PRESSURE OPERATION TEMPERATURE lb/h lb/h lb/h lb/h psia F 189598 189598 0 0 0 754.2 761.0 100 100 AUX. SAT. STEAM AUX. SAT. STEAM AUX. SAT. STEAM AUX. SAT. STEAM lb/h lb/h lb/h lb/h
TOTAL
189598 189598 0 0 0
TYPE
34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74
COMBUSTION TYPE FURNACE TYPE COMBUSTOR RDF MEMBRANE WALL FLUIDIZED BED BURNER POST-COMBUSTION
FUEL OIL
by STEAM 0 % Kw 0 % Kw 0 % Kw
MAIN CALCULATIONS
AIR & FLUE GAS CALCULATION COMBUSTION CHAMBER WATER WALL CHANNEL SCREEN or EVAPORATOR I SUPERHEATER I SUPERHEATER II SUPERHEATER III EVAPORATORI EVAPORATOR II EVAPORATOR III EVAPORATOR IV ECONIMIZER I ECONIMIZER II AIR PREHEATER I AIR PREHEATER II YES YES YES YES YES YES
100 % F Kw
HEAT POWER EXCHANGED HEAT POWER RELEASED
kW kW
A1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
E F G COMBUSTION SHEET CALCULATION
FUEL KINDRDF HHV AS FIRED Btu/lb HHV ON DRY Btu/lb LHV ON DRY Btu/lb
9897 HUMIDITY AIR % 7918 SPC HEAT Btu/lbF 7403 SPC.WEIGHT lb/cuft stp
0.029 FUEL ASH 0.081 lb/10kB
1.082
ORSAT % CO2 max
10.79
GASEOUS FUELS LIQUID OR SOLIDS FUELS ULTIMATE ANALYSIS ULT. DENS. OF DENS. OF ULT. ANAL.% CONST. GAS ANAL % BY VOL. Lb/100cuft Lb/100cuft BY WT PM ASH C H2 O2 S N2 H2O CO CO2 H2S CH4 C2H4 C2H6 C3H8 C4H10 C5H12 NO2 Cl2 Char SO2 12 2 32 32 28 18 28 44 34 16 28 30 44 58 72 46 35 0.000 0.000 0.000 0.000 0.000 0.000 0.000
GASEOUS, LIQUID OR SOLID FUELS
AIR&FLUE GAS
WATER lb/lb lb/100 lb OF OR CONST. lb/100 cuft THEORETICAL AIR GAS VOLUME lb/lb lb/100 lb OF OR AS FIRED CONST. lb/100 cuft FORMULA % WET SITE PRESSURE psi a 8.169 73.456 8.441 9.882 0.052 72.3022 124.36 133.82 122.5203 1.72 7.32 12.58
8.94
36.654
11.53 34.34 4.32 4.29
1.00
20.000
509.626 140.794 -67.824 V(O2) 2.660 V(N2) V(H2O) V(CO2) V(SO2) varia min varia nec vgumido v anidro n AIR (n=1)= AIR (n>1)= GAS (n=1)= GAS (n>1)= ARIA= GAS=
50.000 50.000
0 0.000
9.70 10.77 100.000
TOTAL
0 WATER FROM FUEL
99.92
56.65 THEORET IC QTY. AIR
585.26
0.72 lb/10kB
7.39 lb/10kB
FUEL KINDFUEL OIL HHV AS FIRED Btu/lb HHV ON DRY Btu/lb LHV ON DRY Btu/lb
HUMIDITY % SPC HEAT Btu/lbF SPC.WEIGHT lb/cuft stp
FUEL ASH lb/10kB
ORSAT % CO2 max
Prodotti combustione per lb/lb su come bruciato Analisi Elementar e % in 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 50.000 50.000 0.000 0.000 Necessario in lb O2 Aria Prodotti della Combustione lb/lb O2 N2 H2O 32 28 18 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 53.214 36.288 0.000 0.000 0.000 0.000 0.000 0.000 229.373 156.413 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 176.158 120.125 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
PM ASH C H2 O2 S N2 H2O CO CO2 H2S CH4 C2H4 C2H6 C3H8 C4H10 C5H12
CO2 44 0.000
0.191885 7.982684 1.9062 0.9664 0
11.04717
12.01 2.016 32 32.06 28.016 18.016 28.01 44.01 34.076 16.041 28.051 30.067 44.092 58.118 72.144
0.000 0.000
0.000 0.000
0.000
22.09434 nel combustibile O2 SO2 come CO2 Peso lb/lb Prodotti Combustio CO2 O2 N2 H2O Totale 0.000 0.000 296.283 0.000 296.283 Peso lb/lb Prodotti Combustio CO2 O2 N2 H2O Totale 0.000 0.000 100.000 0.000 100.000 Peso lb/lb Prodotti Combustio CO2 O2 N2 Totale 0.000 0.000 100.000 100.000 Vol. cuft/cuft Prodotti 0.000 0.000 100.000 7.189073 100.000
89.502 89.502
385.786 385.786
0.000 0.000
0.000 0.000
296.283 296.283
0.000
Prodotti combustione per lb/lb sul secco Peso dei Prodotti Combustione al Variare Eccesso d'aria % 72 40 60 80 100 0.000 0.000 0.000 0.000 0.000 64.442 35.801 53.701 71.602 89.502 509.607 414.797 474.053 533.310 592.567 0.000 0.000 0.000 0.000 0.000 574.049 450.598 527.755 604.912 682.069
Prodotti combustione % in peso su come bruciato Peso dei Prodotti Combustione al Variare Eccesso d'aria % 72 40 60 80 100 0.000 0.000 0.000 0.000 0.000 11.226 7.945 10.175 11.837 13.122 88.774 92.055 89.825 88.163 86.878 0.000 0.000 0.000 0.000 0.000 100.000 100.000 100.000 100.000 100.000
Prodotti combustione % in peso sul secco Peso dei Prodotti Combustione al Variare Eccesso d'aria % 72 40 60 80 100 0.000 0.000 0.000 0.000 0.000 11.226 7.945 10.175 11.837 13.122 88.774 92.055 89.825 88.163 86.878 100.000 100.000 100.000 100.000 100.000
Prodotti combustione % in volume sul secco Peso dei Prodotti Combustione al Variare Eccesso d'aria % 72 40 60 80 100 0.000 0.000 0.000 0.000 0.000 9.966 7.025 9.022 10.517 11.678 90.034 92.975 90.978 89.483 88.322 7.0885111 7.117899 7.0979204 7.0830384 7.0715234 100.000 100.000 100.000 100.000 100.000
DENSREL CO2 O2 N2 Totale 21.81 15.89 13.91
N CALCULATION IMPORTED INPUT
AIR&FLUE GAS
GAS VOLUME AS FIRED % DRY SITE PRESSURE 14.688 8.923 80.228 10.793 0.057 cuft (npt)/lb cuft (npt)/lb 100 cuft (npt)/lb % lb/lb lb/lb
kg/kg kg/kg 100.000
Prodotti della Combustione lb/lb SO2 64
0.000
0.000
0.000 0.000
A1
2 3 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 V N P R 8 4
D PERFORMANCE SHEET CALCULATION KIND COUTRY STATE B OF M REF GRINDABILITY INITIAL DEF. SOFTENIG LIQUID TYPE OF UNIT FIRING SYSTEM SOURCE OF DATA
RDF
K
CALCULATION IMPORTED
PROXIMATE ANALYSIS AS FIRED
FUEL
MOIST VM FC ASH TOTAL VM+FC

HHV AS FIRED HHV ON DRY LHV ON DRY
INPUT
Btu/lb Btu/lb Btu/lb
9897 7918 7403

H2O AS FIRED lb/10kB FUEL ASH lb/10kB
COMB
0.716
FLUIDIZED BED
1.082
NOTA: 1. APH "air pre-heater" 2. Basato sulla formula di Verhoff/Banchero OPERATION CONDITION FLUE GAS RECIRCULATING STEAM FLOW HEAT RELEASE STEAM PRESSURE AT SH OUTLET STEAM PRESSURE IN DRUM TEMPERATURE AT SH OUTLET TEMPERATURE SATURADE STEAM TEMPERATURE ECO OUTLET TEMPERATURE FEED WATER ENTHALPY OF STEAM AT SH OUTLET ENTHALPY OF SATURADE STEAM ENTHALPY SUPERHEATER WATER ENTHAPY OF ECO OUTLET ENTHALPY OF FEED WATER HEAT ABSORBED BY STEAM EXCCESS AIR LEAVING BOILER BLOW DOWN ACTUAL DRY AIR WET GAS FROM FUEL AS FIRED MOIST. IN AIR ADD. MOISTURE IN FUEL WET GAS WATER FROM FUEL TOT. WATER IN WET GAS DRY GAS WATER IN GAS % BY WEIGHT TEMPERATURE GAS INLET AIR HEATER TEMPERATURE GAS LEAVING UNIT TEMPERATURE INLET AIR APH GAS LVG - AIR ENT. DRY GAS LOSS % WATER FROM FUEL AS FIRED LOSS % MOIST. IN AIR LOSS % UNBURNED COMB. LOSS % RADIATION LOSS % UNACC. FOR MFRS. MARGIN % TOTAL LOSS % EFFICIENCY ON HHV % EFFICIENCY ON LHV % INPUT IN FUEL WET GAS WEIGHT TOT. AIR TO BURNING FUEL HOTTEL FACTOR VOLUMN OF C. CHAMBER EPRS OF C. CHAMBER GRATE AREA FURNACE SPC. LOAD EPRS SPC. LOAD GRATE SPC. LOAD % % lb/h Btu/h psia psia F F F F Btu/lb Btu/lb Btu/lb Btu/lb Btu/lb Btu/lb % % lb/10kB lb/10kB lb/10kB lb/10kB lb/10kB lb/10kB lb/10kB lb/10kB % F F F F % % % % % % % % % Btu/h lb/h lb/h lb/h cuft sqft sqft Btu/cufth Btu/sqfth Btu/sqfth 100 0 189598 206525847 754.2 833.8 761 523.0 455.0 320 1378.7 1198.4 515.6 436.0 291.7 1087.0 72 1.0 12.58 1.08 0.16 13.82 0.72 0.88 12.94 6.36 374.0 68 306 9.50 8.49 0.24 1.0 0.55 1 20.78 79.22 84.73 260709970 360177 335774 32928
D16
STM
P1 T4 T9 T8 T0 I4 I3 I2 I5 I1
BD
AD
T1 T2 T3
Toutlet APH
95
L4 L6
Q GT AT
SF SG
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 EM QC
FURNACE CALCULATION OPERATION CONDITION GAS HEAT CONVECTION QC STEAM FLOW WET GAS WEIGHT WET GAS WATER IN GAS % BY WEIGHT C R&U H2 O AVAIL. HEAT FUEL/10kB TEMP. GAS INLET AIR HEATER TEMP. GAS LEAVING HEAT IN COMB. AIR HEAT AVAILABLE/10kB Qg = HEAT AVAILABLE/lb WET GAS HEAT AVAILABLE HEAT AVAILABLE/EPRS EMMISSIVITY
HEAT LOSS
% Btu/h Btu/h lb/h lb/10kB % 1 1.55 0.72 100 77.51 lb/10kB 744 F F lb/10kB
100 6964056.283 189598 360177 13.82 6.36 922 9078 374 1099.1 10177.5 736.7 265336703.5 0.75
HEAT IN COMB. AIR
Btu/h Btu/sqfth %
Tgas = FURNACE EXIT TEMP Tad =ADIABATIC COMBUSTION TEMPERATURE POWER FUEL RELEASE POWER INTO THE STEAM POWER REMAINING IN THE FURNACE
F F
kW kW kW
2332 77743.0 60511.5
INDIRECT EFFICIENCY BOILER CALCULATION Qavailable FLUE GAS HEAT SENSIBLE LOSS OUTLET FLUE GAS ECO TEMPERATURE Tflue gas ECO to Trif FLUE GAS MOISTURE FLUE GAS ENTHALPY Qpsf flue gas IRRADIATION HEAT LOSS FURNACE SURFACE FURNACE WALL TEMPERATURE POST COMBUSTION SURFACE CHAMBER POST COMBUS. TEMPERATURE CHAMBER EXTERNAL BOILER SURFACE EXTENAL BOILER TEMPERATURE Qp irr ASH UNBURNING LOSS PERCENT OF UNBURNING HEAT ASH UNBURNIG Qp unb CINDER HEAT SENSIBLE LOSS ASH TEMPERATURE ASH HEAT SPACIFIC SPC. (average) Qsc Qu =Qa-Qp sf-Qp irr-Qp unb-Qp ash BTU/h MW F F % by wgt BTU/kg BTU/h kW sqft F sqft F sqft F BTU/h kW % BTU/h kW 243751836.1
374.0 338.0 6.4 78.0 28077756.2 8226.7
22596.0 131.0 2333622.2
1.0 584301.4
C BTU/lbF BTU/h kW BTU/h kW
752.0 0.24 849824.4 211906331.8
EFFICIENCY CALCULATED (witout margin) MARGIN EFFICIENCY GUARANTY
% % % CALCOLO DI DEW-POINT (see note 2.) H20 SO2 % in wc pfa = pfr + 760 mmHG in Hg PH20 = H20 * pf in Hg PSO3=k*SO2*pf*(PMSO2/PMSO3) R
84.7 1.0 87.9
% H2O INTO FLUE GAS (by volumn) % SO2 INTO FLUE GAS (by volumn) % MASS CONVERSION from SO2 to SO3 OUTLET FLUE GAS PRESSURE FLUE GAS PRESSURE (absolute) PARCIAL H2O PRESSURE PARCIAL SO3 PRESSURE DEW POINT TEMPERATURE
8.441 0.052 3.0 -3.937 29.579 2.497 0.000369 739.6
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C INPUT DATA
R STM T9 P1 P I3 I2 I1 GT TI K4 B0 D0 D2 D1 E0 I0 PT PL A1 B HI DE ESP NR NS NP SF RZ EZ L3 HT FI FE TU PP T8 I5 T0 L11 L33 C1 N1 N2 N3
D E F FINISH EVAPORATOR CALCULATION TEST
J BUNDLE
K
CALCULATION IMPORTED INPUT
OPERATION CONDITION % STEAM CAPACITY lb/h SATURED STEAM TEMPERATURE F STEAM PRESSURE DRUM psi STEAM PRESSURE psi ENTALPHY SATURED STEAM Btu/lb ENTALPHY SUPERHEATER WATER ENTALPHY FEED WATER GAS FLOW lb/h INLET GAS TEMEPRATURE F N OF BUNDLES BUNDLE N BUNDLE TYPE 1. BANK 2. COIL FLOW GAS & STEAM 0 . EMPTY 1. EQUI 2. COUNTER GAS FLOW TYPE 1. CROSS 2. PARALLEL SIDE INTERESTED BY GAS 1. OUTSIDE 2. INSIDE TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS TRANSVERSAL PITCH in LONGITUDINAL PITCH in GREATER SIDE ft LOWER SIDE ft EFFECTIVE LENGHT TUBE ft OUTSIDE TUBE DIAMETER in THICKNESS OF TUBE in N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE sqft INSTALLED A ECO 1.YES 2.NO WATER WALL CHANNEL ACTIVE 1.YES 2.NO MISURA DELLA INTERCAPEDINE BANDLE DEEP ft INSIDE FOULING sqfthF/Btu OUTSIDE FOULING sqfthF/Btu TEMPERATURE GAS OUTLET ESTIMATED F PINCH POINT IN GAS OUTLET F TEMPERATURE WATER OUTLET ECO F ENTALPHY WATER OUTLET ECO TEMPERATUR FEED WATER INLET lb/cuft STRAIGHT LENGHT TUBE ft FRICTION FACTOR sqft/sqin BEND RADIUS ft N BEND 45 N BEND 90 N BEND 180
EVA-L1
0.07677 5
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
R STM GAMA SG VM ST VV QV MGV MSV KX FS UR TGM TF CGP LAMB NY LB FPP REG FA FD UC1 UC TSM REA GV US J LMTD SF U TI TU QG KW FD FB PG L33 PV
D E F SMOOTH EVAPORATOR CALCULATION TEST
J 0 BANDLE
OPERATION CONDITION WATER FLOW SPC. GAS WEIGHT FREE GAS AREA GAS VELOCITY FREE STEAM AREA STEAM VELOCITY HEAT REALISE MASS GAS VELOCITY MASS STEAM VELOCITY FUEL FACTOR SURFACE RATIO RADIATION COEFICIENT K2 FS
% lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth
sqft Btu/sqfthF F F Btu/lbF Btu/fth lbft/h ft
AVERAGE GAS TEMPERATURE GAS FILM TEMPERATURE GAS HEAT SPECIFIC VALUE GAS CONDUCTIVITY VALUE GAS VISCOSITY VALUE BEAM LENGHT PHISICAL VALUE REYNOLD GAS SIDE GAS FORM FACTOR Fa GAS ROW FACTOR Fd CONVECTION COEFICIENT GAS TRANSMISSION COEFICIENT AVERAGE STEAM TEMPERATURE REYNOLD SUPERHEATER WATER SIDE SPC. WEIGHT SUPERHEATER WATER STEAM TRANSMISSION COEFICIENT
Btu/sqfthF Btu/sqfthF F lb/cuft Btu/sqfthF
FACTOR f LMTD F EFFECTIVE AREA sqft TOTAL HEAT TRANSMISSION COEFICIENT Btu/sqfthF TEMPERATURE GAS INLET TEMPERATURE GAS OUTLET HEAT GAS REALISE HEAT POWER EXCHANGE COEF. ROW COEF. DISPOSITION PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE F F Btu/h Kw
Fd Fb
in wc sqft/sqin psi
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D SUPERHEATER CALCULATION TEST INPUT DATA

R
H
SUPER
J I BUNDLE
K
OPERATION CONDITION % STM STEAM FLOW lb/h T9 INLET STEAM TEMPERATURE F T4 OUTLET STEAM TEMPERATURE F P1 STEAM PRESSURE SH INLET psi P STEAM PRESSURE SH OUTLET psi GT GAS FLOW lb/h TI INLET GAS TEMEPRATURE F K4 N OF BUNDLES B0 BUNDLES N 1. I 2. II D0 FLOW GAS & STEAM 0 . EMPTY 1. EQUI 2. COUNTER D1 GAS FLOW TYPE 1. CROSS 2. PARALLEL D2 PRIORITY SH BUNDLES 1. PRIMARY 2. SECONDARY D3 SH BUNDLES ARG. IN GAS FLOW 1. SERIE 2. PARALLEL TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS I0 K2 HOTTEL FACTOR PT TRANSVERSAL PITCH in PL LONGITUDINAL PITCH in A1 GREATER SIDE ft B LESSER SIDE ft HI EFFECTIVE LENGHT TUBE ft DE OUTSIDE TUBE DIAMETER in ESP THICKNESS OF TUBE in NR N ROW NS N SECTION NP N PRINCIPLE SF EFFECTIVE SURFACE sqft T59/T54 IN & OUTLET STEAM TEMP. ASSUMED F TI/TU IN & OUTLET GAS TEMP. ASSUMED F RADIATION FROM C. CHAMBER YES/NO RZ NRS N ROW SCREEN WATER WALL CHANNEL ACTIVE YES/NO EZ L3 MISURA DELLA INTERCAPEDINE HT BUNDLE DEEP ft FI INSIDE FOULING sqfthF/Btu FE OUTSIDE FOULING sqfthF/Btu INLET STEAM TEMPERATURE INLET STEAM ENTAPHY T4 / T5 OUTLET STEAM TEMPERATURE I4 / I5 OUTLET STEAM ENTALPHY L1 STRAIGHT LENGHT TUBE C11 BEND RADIUS N1 N BEND 45 N2 N BEND 90 N3 N BEND 180
T9 I3
0.07677
340 360 2.5 40
F Btu/lb F Btu/lb ft ft
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
E F SUPERHEATER CALCULATION TEST
J BUNDLE
OPERATION CONDITION GAS FLOW GAMA SPC. GAS WIEGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE STEAM AREA VV STEAM VELOCITY QV HEAT IN STEAM MGV MASS GAS VELOCITY MSV MASS STEAM VELOCITY
R GT KX FS UR TGM CGP
% lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth K2(B&W) FS
FUEL FACTOR SURFACE RATIO RADIATION COEFICIENT
sqft Btu/sqfthF F Btu/lbF F Btu/fth lbft/h ft

Re
AVERAGE GAS TEMPERATURE GAS HEAT SPECIFIC VALUE TF GAS FILM TEMPERATURE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD's GAS SIDE FA GAS FORM FACTOR Fa FD GAS ROW FACTOR Fd UC1 CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TSM CVP NU GV US RES I3
Btu/sqfthF Btu/sqfthF F Btu/lbF lb/fth lb/cuft Btu/sqfthF
AVERAGE STEAM TEMPERATURE STEAM HEAT SPECIFIC VALUE STEAM VISCOSITY VALUE STEAM SPC. WEIGHT STEAM TRANSMISSION COEFICIENT REYMOLD's STEAM SIDE
0.607 22.7 0.06272
0.585 23.2 0.06409
ENTHALPY STEAM INLET ENTHALPY STEAM OUTLET L0MTD LMTD SF EFFECTIVE SURFACE U TOTAL HEAT TRANSMISSION COEFICIENT
I4 / I5
Btu/lb Btu/lb sqft Btu/sqfthF
FACTOR f TEMPERATURE GAS INLET TU TEMPERATURE GAS OUTLET T9 TEMPERTURE STEAM INLET T4 / T5 TEMPERATURE STEAM OUTLET
J TI QG KW FD FB PG L33 PV DSH
F F F F Btu/h kW
Fd Fb
HEAT GAS REALISE HEAT POWER EXCHANGE COEF. ROW COEF. DISPOSITION PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE DESUPERHEATER
in wc sqft/sqin psi lb/h
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D SUPERHEATER CALCULATION TEST INPUT DATA

R
O BUNDLE
P
OPERATION CONDITION % STM STEAM FLOW lb/h T9 INLET STEAM TEMPERATURE F T4 OUTLET STEAM TEMPERATURE F P1 STEAM PRESSURE SH INLET psi P STEAM PRESSURE SH OUTLET psi GT GAS FLOW lb/h TI INLET GAS TEMEPRATURE F K4 N OF BUNDLES B0 BUNDLES N 1. I 2. II D0 FLOW GAS & STEAM 0 . EMPTY 1. EQUI 2. COUNTER D1 GAS FLOW TYPE 1. CROSS 2. PARALLEL D2 PRIORITY SH BUNDLES 1. PRIMARY 2. SECONDARY D3 SH BUNDLES ARG. IN GAS FLOW 1. SERIE 2. PARALLEL TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS I0 K2 HOTTEL FACTOR PT TRANSVERSAL PITCH in PL LONGITUDINAL PITCH in A1 GREATER SIDE ft B LESSER SIDE ft HI EFFECTIVE LENGHT TUBE ft DE OUTSIDE TUBE DIAMETER in ESP THICKNESS OF TUBE in NR N ROW NS N SECTION NP N PRINCIPLE SF EFFECTIVE SURFACE sqft T59/T54 IN & OUTLET STEAM TEMP. ASSUMED F TI/TU IN & OUTLET GAS TEMP. ASSUMED F RADIATION FROM C. CHAMBER YES/NO RZ NRS N ROW SCREEN WATER WALL CHANNEL ACTIVE YES/NO EZ L3 MISURA DELLA INTERCAPEDINE HT BUNDLE DEEP ft FI INSIDE FOULING sqfthF/Btu FE OUTSIDE FOULING sqfthF/Btu INLET STEAM TEMPERATURE INLET STEAM ENTAPHY T4 / T5 OUTLET STEAM TEMPERATURE I4 / I5 OUTLET STEAM ENTALPHY L1 STRAIGHT LENGHT TUBE C11 BEND RADIUS N1 N BEND 45 N2 N BEND 90 N3 N BEND 180
T9 I3
F Btu/lb F Btu/lb ft ft
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
E L SUPERHEATER CALCULATION TEST
O BUNDLE
OPERATION CONDITION GAS FLOW GAMA SPC. GAS WIEGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE STEAM AREA VV STEAM VELOCITY QV HEAT IN STEAM MGV MASS GAS VELOCITY MSV MASS STEAM VELOCITY
R GT KX FS UR TGM CGP
% lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth K2(B&W) FS
sqft Btu/sqfthF F Btu/lbF F Btu/fth lbft/h ft

Re
AVERAGE GAS TEMPERATURE GAS HEAT SPECIFIC VALUE TF GAS FILM TEMPERATURE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD's GAS SIDE FA GAS FORM FACTOR Fa FD GAS ROW FACTOR Fd UC1 CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TSM CVP NU GV US RES I3
Btu/sqfthF Btu/sqfthF F Btu/lbF lb/fth lb/cuft Btu/sqfthF
AVERAGE STEAM TEMPERATURE STEAM HEAT SPECIFIC VALUE STEAM VISCOSITY VALUE STEAM SPC. WEIGHT STEAM TRANSMISSION COEFICIENT REYMOLD's STEAM SIDE
ENTHALPY STEAM INLET ENTHALPY STEAM OUTLET L0MTD LMTD SF EFFECTIVE SURFACE U TOTAL HEAT TRANSMISSION COEFICIENT
I4 / I5
Btu/lb Btu/lb sqft Btu/sqfthF
FACTOR f TEMPERATURE GAS INLET TU TEMPERATURE GAS OUTLET T9 TEMPERTURE STEAM INLET T4 / T5 TEMPERATURE STEAM OUTLET
J TI QG KW FD FB PG L33 PV DSH
F F F F Btu/h kW
Fd Fb
HEAT GAS REALISE HEAT POWER EXCHANGE COEF. ROW COEF. DISPOSITION PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE DESUPERHEATER
in wc sqft/sqin psi lb/h
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D FINISH EVAPORATOR CALCULATION TEST INPUT DATA

J I BUNDLE
K
EVA-L
OPERATION CONDITION % STEAM CAPACITY lb/h SATURED STEAM TEMPERATURE F STEAM PRESSURE DRUM psi STEAM PRESSURE psi ENTALPHY SATURED STEAM Btu/lb ENTALPHY SUPERHEATER WATER ENTALPHY FEED WATER GAS FLOW lb/h INLET GAS TEMEPRATURE F N OF BUNDLES BUNDLE N BUNDLE TYPE 1. BANK 2. COIL FLOW GAS & STEAM 0 . EMPTY 1. EQUI 2. COUNTER GAS FLOW TYPE 1. CROSS 2. PARALLEL SIDE INTERESTED BY GAS 1. OUTSIDE 2. INSIDE TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS TRANSVERSAL PITCH in LONGITUDINAL PITCH in GREATER SIDE ft LOWER SIDE ft EFFECTIVE LENGHT TUBE ft OUTSIDE TUBE DIAMETER in THICKNESS OF TUBE in N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE sqft INSTALLED A ECO 1.YES 2.NO WATER WALL CHANNEL ACTIVE 1.YES 2.NO MISURA DELLA INTERCAPEDINE BANDLE DEEP ft INSIDE FOULING sqfthF/Btu OUTSIDE FOULING sqfthF/Btu TEMPERATURE GAS OUTLET ESTIMATED F PINCH POINT IN GAS OUTLET F TEMPERATURE WATER OUTLET ECO F ENTALPHY WATER OUTLET ECO Btu/lb TEMPERATUR FEED WATER INLET F STRAIGHT LENGHT TUBE ft FRICTION FACTOR sqft/sqin BEND RADIUS ft N BEND 45 N BEND 90 N BEND 180
0.07677 5
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E F SMOOTH EVAPORATOR CALCULATION TEST
J I BANDLE
OPERATION CONDITION WATER FLOW GAMA SPC. GAS WEIGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE STEAM AREA VV STEAM VELOCITY QV HEAT REALISE MGV MASS GAS VELOCITY MSV MASS STEAM VELOCITY
R STM KX FS UR TGM TF
% lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth K2 FS
100 110200 0.020 149.6 24.9 0 34919207 1789
0.381 0.966 0.74 1432.6 914.5 0.267 0.031 0.080 0.181 0.128 5498 0.98 1.00 6.38 305.9 0 0.02 1858.6 0.0 995.6 4943 7.1 1677.4 1187.8 34919207 10231
AVERAGE GAS TEMPERATURE GAS FILM TEMPERATURE CGP GAS HEAT SPECIFIC VALUE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD GAS SIDE FA GAS FORM FACTOR Fa FD GAS ROW FACTOR Fd UC1 CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TSM REA GV US J LMTD SF U TI TU QG KW FD FB PG L33 PV
AVERAGE STEAM TEMPERATURE REYNOLD SUPERHEATER WATER SIDE SPC. WEIGHT SUPERHEATER WATER STEAM TRANSMISSION COEFICIENT
Fd Fb
in wc sqft/sqin psi
1.00 0.394 1.09
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

O II BUNDLE
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E SMOOTH EVAPORATOR CALCULATION TEST II BUNDLE % lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth K2 FS 100 110200 0.025 149.6 19.8 0 19895201 1789
0.381 0.966 0.53 1044.8 725.1 0.260 0.027 0.072 0.181 0.120 5693 0.98 1.00 6.01 305.9 0 0.02 1858.6 0.0 616.7 4943 6.5 1187.8 901.9 19895201 5829
Fd Fb
in wc sqft/sqin psi
1.00 0.392 0.86
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

T III BUNDLE
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E SMOOTH EVAPORATOR CALCULATION TEST III BUNDLE % lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth K2 FS 100 110200 0.030 149.6 16.8 0 11955093 1789
0.381 0.966 0.43 814.6 612.4 0.256 0.025 0.068 0.181 0.115 5829 0.99 1.00 5.77 305.9 0 0.02 1858.6 0.0 391.3 4943 6.2 901.9 727.3 11955093 3503
Fd Fb
in wc sqft/sqin psi
1.00 0.390 0.73
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

Y BUNDLE
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E SMOOTH EVAPORATOR CALCULATION TEST BUNDLE % lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth K2 FS
Fd Fb
in wc sqft/sqin psi
12
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D FINNED EVAPORATOR CALCULATION TEST INPUT DATA

R STM T9 P1 P I3 I2 I1 GT TI K4 B0 D0 I0 PT PL A1 B HI DE ESP NR NS NP SF HA EA NA RZ FI FE TU PP T8 I5 T0 CN RC LD OM PH L1 L3 C1 N1 N2 N3
H
EVA-A
J BUNDLE
K
OPERATION CONDITION % STEAM FLOW lb/h SATURED STEAM TEMPERATURE F STEAM PRESSURE DRUM psi STEAM PRESSURE psi ENTALPHY SATURED STEAM Btu/lb ENTALPHY SUPERHEATER WATER ENTALPHY FEED WATER GAS FLOW lb/h INLET GAS TEMEPRATURE F N OF BUNDLES BUNDLES N BUNDLE TYPE 1. BANK 2. COIL TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS TRANSVERSAL PITCH in LONGITUDINAL PITCH in GREATER SIDE ft LOWER SIDE ft EFFECTIVE LENGHT TUBE ft OUTSIDE TUBE DIAMETER in THICKNESS OF TUBE in N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE sqft FIN HEIGHT in FIN THICKNESS in nOF FIN BY INCH nfin/in INSTALLED A ECO 1.YES 2.NO INSIDE FOULING sqfthF/Btu OUTSIDE FOULING sqfthF/Btu TEMPERATURE GAS OUTLET ESTIMATED F PINCH POINT IN GAS OUTLET F TEMPERATURE WATER OUTLET ECO F ENTALPHY WATER OUTLET ECO Btu/lb TEMPERATUR FEED WATER INLET F CIRCULATION TYPE 1. NATURAL 2. ASSISTED CIRCULATION RATE STEEL CONDUCTIVITY Btu/fthF EFFICIENCY OF FIN % TUBE ARRANGEMENT STRAIGHT LENGHT TUBE ft FRICTION FACTOR see (fg. 26 - STERN) sqft/sqin BEND RADIUS ft N BEND 45 N BEND 90 N BEND 180
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E F FINNED EVAPORATOR CALCULATION TEST
J 0 BANDLE
OPERATION CONDITION WATER FLOW GAMA SPC. GAS WEIGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE STEAM AREA VV STEAM VELOCITY QV HEAT EVAPORATOR REALISE MGV MASS GAS VELOCITY MSV MASS STEAM VELOCITY
K2 (B&W) FS
AVERAGE GAS TEMPERATURE GAS FILM TEMPERATURE CGP GAS HEAT SPECIFIC VALUE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD GAS SIDE GAS FORM FACTOR Fa FA GAS ROW FACTOR Fd FD UC1 CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TSM REA GV US J L0MTD SF U TI TU QG KW FD FB PG L33 PV
Btu/sqfthF Btu/sqfthF F
Re
AVERAGE STEAM TEMPERATURE REYNOLD's STEAM SIDE SPC. WEIGHT SUPERHEATER WATER STEAM TRANSMISSION COEFICIENT
lb/cuft Btu/sqfthF
FACTOR LMTD F EFFECTIVE AREA sqft TOTAL HEAT TRANSMISSION COEFICIENT Btu/sqfthF TEMPERATURE GAS INLET TEMPERATURE GAS OUTLET HEAT GAS REALISE HEAT POWER EXCHANGE COEF. ROW COEF. DISPOSITION PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE F F Btu/h kW
Fd Fb
in wc sqft/sqin psi
12
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D FINNED EVAPORATOR CALCULATION TEST INPUT DATA

R STM T9 P1 P I3 I2 I1 GT TI K4 B0 D0 I0 PT PL A1 B HI DE ESP NR NS NP SF HA EA NA RZ FI FE TU PP T8 I5 T0 CN RC LD OM PH L1 L3 C1 N1 N2 N3
O BUNDLE
OPERATION CONDITION % STEAM FLOW lb/h SATURED STEAM TEMPERATURE F STEAM PRESSURE DRUM psi STEAM PRESSURE psi ENTALPHY SATURED STEAM Btu/lb ENTALPHY SUPERHEATER WATER ENTALPHY FEED WATER GAS FLOW lb/h INLET GAS TEMEPRATURE F N OF BUNDLES BUNDLES N BUNDLE TYPE 1. BANK 2. COIL TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS TRANSVERSAL PITCH in LONGITUDINAL PITCH in GREATER SIDE ft LOWER SIDE ft EFFECTIVE LENGHT TUBE ft OUTSIDE TUBE DIAMETER in THICKNESS OF TUBE in N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE sqft FIN HEIGHT in FIN THICKNESS in nOF FIN BY INCH nfin/in INSTALLED A ECO 1.YES 2.NO INSIDE FOULING sqfthF/Btu OUTSIDE FOULING sqfthF/Btu TEMPERATURE GAS OUTLET ESTIMATED F PINCH POINT IN GAS OUTLET F TEMPERATURE WATER OUTLET ECO F ENTALPHY WATER OUTLET ECO Btu/lb TEMPERATUR FEED WATER INLET F CIRCULATION TYPE 1. NATURAL 2. ASSISTED CIRCULATION RATE STEEL CONDUCTIVITY Btu/fthF EFFICIENCY OF FIN % TUBE ARRANGEMENT STRAIGHT LENGHT TUBE ft FRICTION FACTOR see (fg. 26 - STERN) sqft/sqin BEND RADIUS ft N BEND 45 N BEND 90 N BEND 180
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E FINNED EVAPORATOR CALCULATION TEST
OPERATION CONDITION WATER FLOW GAMA SPC. GAS WEIGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE STEAM AREA VV STEAM VELOCITY QV HEAT EVAPORATOR REALISE MGV MASS GAS VELOCITY MSV MASS STEAM VELOCITY
K2 (B&W) FS
AVERAGE GAS TEMPERATURE GAS FILM TEMPERATURE CGP GAS HEAT SPECIFIC VALUE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD GAS SIDE GAS FORM FACTOR Fa FA GAS ROW FACTOR Fd FD UC1 CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TSM REA GV US J L0MTD SF U TI TU QG KW FD FB PG L33 PV
Btu/sqfthF Btu/sqfthF F
Re
AVERAGE STEAM TEMPERATURE REYNOLD's STEAM SIDE SPC. WEIGHT SUPERHEATER WATER STEAM TRANSMISSION COEFICIENT
lb/cuft Btu/sqfthF
FACTOR LMTD F EFFECTIVE AREA sqft TOTAL HEAT TRANSMISSION COEFICIENT Btu/sqfthF TEMPERATURE GAS INLET TEMPERATURE GAS OUTLET HEAT GAS REALISE HEAT POWER EXCHANGE COEF. ROW COEF. DISPOSITION PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE F F Btu/h kW
Fd Fb
in wc sqft/sqin psi
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D FINISH ECONOMIZER CALCULATION TEST INPUT DATA

R
H
ECO-L
J BANDLE
K
OPERATION CONDITION % STM WATER FLOW lb/h T9/T0 INLET WATER TEMPERATURE F T4/T8 OUTLET WATER TEMPERATURE F P1 STEAM PRESSURE DRUM psi P STEAM PRESSURE psi GT GAS FLOW lb/h TI INLET GAS TEMEPRATURE F K4 N OF BUNDLES B0 N OF BANDLES D0 FLOW GAS & STEAM 0 . EMPTY 1. EQUI 2. COUNTER D1 GAS FLOW TYPE 1. CROSS 2. PARALLEL D2 PRIORITY ECO BUNDLES 1. PRIMARY 2. SECONDARY TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS I0 K2 HOTTEL FACTOR PT TRANSVERSAL PITCH in PL LONGITUDINAL PITCH in A1 GREATER SIDE ft B LOWER SIDE ft HI EFFECTIVE LENGHT TUBE ft DE OUTSIDE TUBE DIAMETER in ESP THICKNESS OF TUBE in NR N ROW NS N SECTION NP N PRINCIPLE SF EFFECTIVE SURFACE sqft T5 OUTLET HOT WATER TEMP. ASSUMED F TU OUTLET GAS TEMP. ASSUMED F FI INSIDE FOULING sqfthF/Btu FE OUTSIDE FOULING sqfthF/Btu T9 INLET STEAM TEMPERATURE F I3 INLET STEAM ENTAPHY Btu/lb T4 OUTLET STEAM TEMPERATURE F I4 OUTLET STEAM ENTALPHY Btu/lb L11 STRAIGHT LENGHT TUBE ft L33 FRICTION FACTOR sqft/sqin C11 BEND RADIUS ft N1 N BEND 45 N2 N BEND 90 N3 N BEND 180
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E F SMOOTH ECONOMIZER CALCULATION TEST
J BANDLE
OPERATION CONDITION WATER FLOW GAMA SPC. GAS WEIGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE HOT WATER AREA W HOT WATER VELOCITY QV HEAT NECESSARY RELEASE MGV MASS GAS VELOCITY MSV MASS STEAM VELOCITY
R STM
% lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth F F Btu/lbF Btu/fth lbft/h ft
AVERAGE GAS TEMPERATURE FILM TEMPERATURE CGP GAS HEAT SPECIFIC VALUE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD GAS SIDE FA GAS FORM FACTOR Fa FD GAS ROW FACTOR Fd UG CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TGM TF TSM REA GV US J L0MTD SF U TI
Btu/sqfthF Btu/sqfthF
AVERAGE STEAM TEMPERATURE F REYNOLD WATER SIDE SPC. WEIGHT HOT WATER lb/cuft HOT WATER TRANSMISSION COEFICIENT Btu/sqfthF FACTOR f LMTD F EFFECTIVE AREA sqft TOTAL HEAT TRANSMISSION COEFICIENT Btu/sqfthF F F F F Btu/lb Btu/lb Btu/h Kw
Fd Fb
TEMPERATURE GAS INLET TEMPERATURE GAS OUTLET T9/T0 TEMPERTURE FEED WATER T4/T8/T5 TEMPERATURE HOT WATER OUTLET
TU I1 I4/I5 QG KW FD FB PG L33 PV
ENTALPHY HOT WATER INLET ENTALPHY HOT WATER OUTLET HEAT GAS REALISE HEAT POWER EXCHANGE COEF. ROW COEF. DISPOSITION PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE
in wc sqft/sqin psi
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D FINISH ECONOMIZER CALCULATION TEST INPUT DATA

R
E BANDLE
OPERATION CONDITION % WATER FLOW lb/h T9/T0 INLET WATER TEMPERATURE F T4/T8 OUTLET WATER TEMPERATURE F P1 STEAM PRESSURE DRUM psi P STEAM PRESSURE psi GT GAS FLOW lb/h TI INLET GAS TEMEPRATURE F K4 N OF BUNDLES B0 N OF BANDLES D0 FLOW GAS & STEAM 0 . EMPTY 1. EQUI 2. COUNTER D1 GAS FLOW TYPE 1. CROSS 2. PARALLEL D2 PRIORITY ECO BUNDLES 1. PRIMARY 2. SECONDARY TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS I0 K2 HOTTEL FACTOR PT TRANSVERSAL PITCH in PL LONGITUDINAL PITCH in A1 GREATER SIDE ft B LOWER SIDE ft HI EFFECTIVE LENGHT TUBE ft DE OUTSIDE TUBE DIAMETER in ESP THICKNESS OF TUBE in NR N ROW NS N SECTION NP N PRINCIPLE SF EFFECTIVE SURFACE sqft T5 OUTLET HOT WATER TEMP. ASSUMED F TU OUTLET GAS TEMP. ASSUMED F FI INSIDE FOULING sqfthF/Btu FE OUTSIDE FOULING sqfthF/Btu T9 INLET STEAM TEMPERATURE F I3 INLET STEAM ENTAPHY Btu/lb T4 OUTLET STEAM TEMPERATURE F I4 OUTLET STEAM ENTALPHY Btu/lb L11 STRAIGHT LENGHT TUBE ft L33 FRICTION FACTOR sqft/sqin C11 BEND RADIUS ft N1 N BEND 45 N2 N BEND 90 N3 N BEND 180
STM
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
D E SMOOTH ECONOMIZER CALCULATION TEST BANDLE % lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth F F Btu/lbF Btu/fth lbft/h ft
OPERATION CONDITION WATER FLOW GAMA SPC. GAS WEIGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE HOT WATER AREA W HOT WATER VELOCITY QV HEAT NECESSARY RELEASE MGV MASS GAS VELOCITY MSV MASS STEAM VELOCITY
R STM
AVERAGE GAS TEMPERATURE FILM TEMPERATURE CGP GAS HEAT SPECIFIC VALUE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD GAS SIDE FA GAS FORM FACTOR Fa FD GAS ROW FACTOR Fd UG CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TGM TF TSM REA GV US J L0MTD SF U TI
Btu/sqfthF Btu/sqfthF
AVERAGE STEAM TEMPERATURE F REYNOLD WATER SIDE SPC. WEIGHT HOT WATER lb/cuft HOT WATER TRANSMISSION COEFICIENT Btu/sqfthF FACTOR f LMTD F EFFECTIVE AREA sqft TOTAL HEAT TRANSMISSION COEFICIENT Btu/sqfthF F F F F Btu/lb Btu/lb Btu/h Kw
Fd Fb
TEMPERATURE GAS INLET TEMPERATURE GAS OUTLET T9/T0 TEMPERTURE FEED WATER T4/T8/T5 TEMPERATURE HOT WATER OUTLET
TU I1 I4/I5 QG KW FD FB PG L33 PV
ENTALPHY HOT WATER INLET ENTALPHY HOT WATER OUTLET HEAT GAS REALISE HEAT POWER EXCHANGE COEF. ROW COEF. DISPOSITION PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE
in wc sqft/sqin psi
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73
B C D FINNED ECONOMIZER CALCULATION TEST INPUT DATA

R
J BANDLE
K
ECO-A
OPERATION CONDITION % STM WATER FLOW lb/h T0/T8 INLET WATER TEMPERATURE F T8 OUTLET WATER ECO TEMPERATURE F P1/Pout STEAM PRESSURE DRUM psi Pin STEAM PRESSURE ECO INLET psi GT GAS FLOW lb/h TI INLET GAS TEMEPRATURE F K4 N OF BUNDLES B0 BUNDLES N D0 FLOW GAS & STEAM 1 . EQUI 2. COUNTER D2 PRIORITY SH BUNDLES 1. PRIMARY 2. SECONDARY TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS I0 PT TRANSVERSAL PITCH in PL LONGITUDINAL PITCH in A1 GREATER SIDE ft B LOWER SIDE ft HI EFFECTIVE LENGHT TUBE ft DE OUTSIDE TUBE DIAMETER in ESP THICKNESS OF TUBE in NR N ROW NS N SECTION NP N PRINCIPLE HA FIN HEIGHT in EA FIN THICKNESS in NA N FIN BY INCH fin/in T84/T89 OUTLET WATER TEMP. ASSUMED F TU OUTLET GAS TEMP. ASSUMED F PP PINCH POINT IN GAS OUTLET F FI INSIDE FOULING sqfthF/Btu FE OUTSIDE FOULING sqfthF/Btu CN CIRCULATION TYPE 1. NATURAL 2. ASSISTED RC CIRCULATION RATE LD STEEL CONDUCTIVITY Btu/fthF OM EFFICIENCY OF FIN % PH TUBE ARRANGEMENT L1 STRAIGHT LENGHT TUBE ft FRICTION FACTOR see (fg. 26 - STERN) L3 sqft/sqin C11 BEND RADIUS ft N1 N BEND 45 N2 N BEND 90 N3 N BEND 180
0.076225
74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145
B C OUTPUT DATA
D E FINNED ECONOMIZER CALCULATION
F TEST
J BANDLE
OPERATION CONDITION WATER FLOW GAMA SPC. GAS WEIGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE HOT WATER AREA WA WATER VELOCITY QV HEAT ECO RELEASE MGV MASS GAS VELOCITY MSV MASS WATER VELOCITY
R STM
AVERAGE GAS TEMPERATURE FILM TEMPERATURE CGP GAS HEAT SPECIFIC VALUE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD GAS SIDE FA GAS FORM FACTOR FD GAS ROW FACTOR UC1 CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TGM TF TSM REA GV US J LMTD SF U
F Btu/lbF Btu/fth lbft/h ft

Re Fa Fd
AVERAGE HOT WATER TEMPERATURE REYNOLD WATER SIDE SPC. WATER WEIGHT WATER TRANSMISSION COEFICIENT FACTOR LMTD EFFECTIVE AREA f
F sqft Btu/sqfthF F F F F Btu/h Btu/lb Btu/lb Kw

Fd Fb
TOTAL HEAT TRANSMISSION COEFICIENT TEMPERATURE GAS INLET TU TEMPERATURE GAS OUTLET T9/T0 TEMPERTURE FEED WATER T4/T8 TEMPERATURE HOT WATER OUTLET
TI QG I1 I5 KW FD PH PG L33 PV
HEAT GAS REALISE ENTALPHY WATER INLET ENTALPHY HOT WATER OUTLET HEAT POWER EXCHANGE COEF. ROW TUBE ARRANGEMENT PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE
in wc sqft/sqin psi
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73
B C D FINNED ECONOMIZER CALCULATION TEST INPUT DATA

R
E BANDLE
OPERATION CONDITION % WATER FLOW lb/h T0/T8 INLET WATER TEMPERATURE F T8 OUTLET WATER ECO TEMPERATURE F P1/Pout STEAM PRESSURE DRUM psi Pin STEAM PRESSURE ECO INLET psi GT GAS FLOW lb/h TI INLET GAS TEMEPRATURE F K4 N OF BUNDLES B0 BUNDLES N D0 FLOW GAS & STEAM 1 . EQUI 2. COUNTER D2 PRIORITY SH BUNDLES 1. PRIMARY 2. SECONDARY TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS I0 PT TRANSVERSAL PITCH in PL LONGITUDINAL PITCH in A1 GREATER SIDE ft B LOWER SIDE ft HI EFFECTIVE LENGHT TUBE ft DE OUTSIDE TUBE DIAMETER in ESP THICKNESS OF TUBE in NR N ROW NS N SECTION NP N PRINCIPLE HA FIN HEIGHT in EA FIN THICKNESS in NA N FIN BY INCH fin/in T84/T89 OUTLET WATER TEMP. ASSUMED F TU OUTLET GAS TEMP. ASSUMED F PP PINCH POINT IN GAS OUTLET F FI INSIDE FOULING sqfthF/Btu FE OUTSIDE FOULING sqfthF/Btu CN CIRCULATION TYPE 1. NATURAL 2. ASSISTED RC CIRCULATION RATE LD STEEL CONDUCTIVITY Btu/fthF OM EFFICIENCY OF FIN % PH TUBE ARRANGEMENT L1 STRAIGHT LENGHT TUBE ft FRICTION FACTOR see (fg. 26 - STERN) L3 sqft/sqin C11 BEND RADIUS ft N1 N BEND 45 N2 N BEND 90 N3 N BEND 180
STM
74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145
B C OUTPUT DATA
D E FINNED ECONOMIZER CALCULATION
TEST BANDLE
OPERATION CONDITION WATER FLOW GAMA SPC. GAS WEIGHT SG FREE GAS AREA VM GAS VELOCITY ST FREE HOT WATER AREA WA WATER VELOCITY QV HEAT ECO RELEASE MGV MASS GAS VELOCITY MSV MASS WATER VELOCITY
R STM
AVERAGE GAS TEMPERATURE FILM TEMPERATURE CGP GAS HEAT SPECIFIC VALUE LAMB GAS CONDUCTIVITY VALUE NY GAS VISCOSITY VALUE LB BEAM LENGHT FPP PHISICAL VALUE REG REYNOLD GAS SIDE FA GAS FORM FACTOR FD GAS ROW FACTOR UC1 CONVECTION COEFICIENT UC GAS TRANSMISSION COEFICIENT
TGM TF TSM REA GV US J LMTD SF U
F Btu/lbF Btu/fth lbft/h ft

Re Fa Fd
AVERAGE HOT WATER TEMPERATURE REYNOLD WATER SIDE SPC. WATER WEIGHT WATER TRANSMISSION COEFICIENT FACTOR LMTD EFFECTIVE AREA f
F sqft Btu/sqfthF F F F F Btu/h Btu/lb Btu/lb Kw

Fd Fb
TOTAL HEAT TRANSMISSION COEFICIENT TEMPERATURE GAS INLET TU TEMPERATURE GAS OUTLET T9/T0 TEMPERTURE FEED WATER T4/T8 TEMPERATURE HOT WATER OUTLET
TI QG I1 I5 KW FD PH PG L33 PV
HEAT GAS REALISE ENTALPHY WATER INLET ENTALPHY HOT WATER OUTLET HEAT POWER EXCHANGE COEF. ROW TUBE ARRANGEMENT PRESSURE LOSS GAS SIDE FRICTION FACTOR PRESSURE LOSS STEAM SIDE
in wc sqft/sqin psi
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D AIR PREHEATER CALCULATION INPUT DATA

R EP K4 B0 AT GT TI T3 T2 T4 DE ESP ED AL PL NP NL LZ PAS AZ RA RG ST F1 F2 FA FG
J I BUNDLE
K
AIR PREHEATER
% % 1
OPERATION CONDITION EFFICIENCY OF AIR HEATER

N OF BUNDLES BUNDLES N
0.07677 lb/h lb/h F F F F in in in sqft/ft in 5 6 7 9 8 10 14 14 17 18 17 19 20 22 24 34 30 31 33 37 41
AIR LOAD FLUE GAS LOAD INLET GAS TEMEPRATURE INLET AIR TEMPERATURE OUTLET FLUE GAS TEMP. ASSUMED OUTLET AIR TEMP. ASSUMED OUTSIDE TUBE DIAMETER THICKNESS OF TUBE DIAGONAL PITCH FREE AREA BY FEET TRASVERSAL PITCH N ROW N SECTION EFFECTIVE LENGHT TUBE N OF AIR CROSSES FLOWING TYPE I II III FACTOR Ra graf. (H-546) FACTOR Rg graf. (H-546) STRATIFICATION FOR VALUE OF item 25 FACTOR F1 graf. (H-546) FACTOR F2 graf. (H-545) AIR SIDE FRICTION FACTOR GAS SIDE FRICTION FACTOR
95
ft
in wc in wc
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
E F AIR PREHEATER CALCULATION
OPERATION CONDITION SPC. HEAT OF AIR CGP SPC. HEAT OF FLUE GAS SA SPC. EFFECTIVE SURFACE AI INTERNAL TUBE AREA NT TOTAL N OF TUBES SEFF EFFECTIVE SURFACE AP HEIGHT OF AIR CROSSES AAR TOTAL AIR FREE AREA AGAS TOTAL FLUE GAS AREA MAV AIR MASS VELOCITY MGV FLUE GAS MASS VELOCITY TSM AVERAGE AIR TEMPERATURE TGM AVERAGE FLUE GAS TEMPERATURE R0 FACTOR R0 C1 T(air)/T(in gas)-T(in air) C2 At*.248/(GT*cpg) F1 FATTORE F1 graf. (H-546) RCOEF COEFICENTE Rcoef C3 R*Seff/(At*.248) F2 FATTORE F2 graf.(H-545) TU OUTLET FLUE GAS TEMPERATURE T4 OUTLET AIR TEMPERATURE
R CAP PAIR PGAS
% Btu/lbF Btu/lbF sqft/ft sqft sqft ft sqft sqft lb/sqfth lb/sqfth F F
13 13 15 16 21 23 25 26 27 28 29
32 35 36 37 38 40 41 F F in wc in wc 42 43 44
AIR PRESSURE LOSS FLUE GAS PRESSURE LOSS
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D AIR PREHEATER CALCULATION INPUT DATA

R EP K4 B0 AT GT TI T3 T2 T4 DE ESP ED AL PL NP NL LZ PAS AZ RA RG ST F1 F2 FA FG
G
CALCULATION
AIR PREHEATER
% % 1
II BUNDLE
IMPORTED INPUT
OPERATION CONDITION EFFICIENCY OF AIR HEATER

N OF BUNDLES BUNDLES N
0.07677 lb/h lb/h F F F F in in in sqft/ft in 5 6 7 9 8 10 14 14 17 18 17 19 20 22 24 34 30 31 33 37 41
AIR LOAD FLUE GAS LOAD INLET GAS TEMEPRATURE INLET AIR TEMPERATURE OUTLET FLUE GAS TEMP. ASSUMED OUTLET AIR TEMP. ASSUMED OUTSIDE TUBE DIAMETER THICKNESS OF TUBE DIAGONAL PITCH FREE AREA BY FEET TRASVERSAL PITCH N ROW N SECTION EFFECTIVE LENGHT TUBE N OF AIR CROSSES FLOWING TYPE I II III FACTOR Ra graf. (H-546) FACTOR Rg graf. (H-546) STRATIFICATION FOR VALUE OF item 25 FACTOR F1 graf. (H-546) FACTOR F2 graf. (H-545) AIR SIDE FRICTION FACTOR GAS SIDE FRICTION FACTOR
ft
in wc in wc
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
E F AIR PREHEATER CALCULATION
OPERATION CONDITION SPC. HEAT OF AIR CGP SPC. HEAT OF FLUE GAS SA SPC. EFFECTIVE SURFACE AI INTERNAL TUBE AREA NT TOTAL N OF TUBES SEFF EFFECTIVE SURFACE AP HEIGHT OF AIR CROSSES AAR TOTAL AIR FREE AREA AGAS TOTAL FLUE GAS AREA MAV AIR MASS VELOCITY MGV FLUE GAS MASS VELOCITY TSM AVERAGE AIR TEMPERATURE TGM AVERAGE FLUE GAS TEMPERATURE R0 FACTOR R0 C1 T(air)/T(in gas)-T(in air) C2 At*.248/(GT*cpg) F1 FATTORE F1 graf. (H-546) RCOEF COEFICENTE Rcoef C3 R*Seff/(At*.248) F2 FATTORE F2 graf.(H-545) TU OUTLET FLUE GAS TEMPERATURE T4 OUTLET AIR TEMPERATURE
R CAP PAIR PGAS
% Btu/lbF Btu/lbF sqft/ft sqft sqft ft sqft sqft lb/sqfth lb/sqfth F F
13 13 15 16 21 23 25 26 27 28 29
32 35 36 37 38 40 41 F F in wc in wc 42 43 44
AIR PRESSURE LOSS FLUE GAS PRESSURE LOSS
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D CHANNEL AND CAVITY CALCULATION INPUT DATA N OF CHANNELS TO ANALYSIS R OPERATION CONDITION QZ1 FLUE GAS TYPE INCOMMING STM STEAM CAPACITY P1 PRESSURE DRUM P1 OPERATION PRESSURE T5 OPERATION TEMPERATURE T9 SATURED STEAM TEMPERATURE T0 FEED WATER TEMPERATURE T3 AMBIENT TEMPERATURE I4 ENTHALPY OUTLET OF BOILER I2 ENTHALPY SUPERHEATER WATER I5 ENTHALPY OUTLET ECONOMISER I1 ENTHALPY FEED WATER (Btu/lb) GT FLOW FLUE GAS CAPACITY (lb/h) UMI HUMIDITY FLUE GAS GAMA SPC. WEIGHT FLUE GAS VP1 PARCIAL PRESSURE OF CO2 VP2 PARCIAL PRESSURE OF H2O I4 ENTHALPY OUTLET OF BOILER T1 INLET TEMPERATURE OF FLUE GAS FI INSIDE FOULING FACTOR FE OUTSIDE FOULING FACTOR LZ WIDHT OF ROOF LP DEEP OF ROOF HT HOTTEL FACTOR LZ WIDHT OF CHANNEL LP DEEP OF CHANNEL AL HEIGHT OF CHANNEL HT HOTTEL FACTOR DE TUBE DIAMETR OF WALLS ESP THICKNESS OF TUBE PT PITCH OF TUBE
B0
H
CHANNEL
J CHANNEL
K
% lb/h psig psig F F F F Btu/lb Btu/lb Btu/lb Btu/lb lb/h % lb/cuft % % Btu/lb F sqfthF/Btu sqfthF/Btu ft ft % ft ft ft % in in in
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
E F CHANNEL AND CAVITY CALCULATION
J CHANNEL
OPERATION CONDITION HEAT RELEASE T2 OUTLET CHANNEL TEMPERATURE TP TUBE WALL TEMPERATURE L0MTD LMTD
R Q LZ LP AL HT V SF ST TGM MGV GM DI VL LB UR UMI
% Btu/h F F F
ft ft ft
WIDHT SIZE OF CHANNEL DEEP SIZE OF CHANNEL HEIGHT SIZE OF CHANNEL HOTTEL FACTOR VOLUMN OF CHANNEL EPRS PROJCTED CHANNEL AREA TOTAL TUBE INSIDE AREA AVERAGE FLUE GAS TEMPERATURE FLUE GAS MASS VELOCITY SPC. FLUE GAS WEIGHT HYDRAULIC DIAMETER FLUE GAS VELOCITY BEAM LEIGHT RADIANT HEAT COEFICIENT
cuft sqft sqft F lb/sqfth lb/cuft ft ft/s ft Btu/sqfthF % Btu/lbF lbft/h Btu/fth F Btu/sqfthF Btu/sqfthF Btu/sqfthF lbft/h ft/s
HUMIDITY SPC. HEAT OF FLUE GAS NY VISCOSITY COEFICIENT LAMB CONDUCTIVITY COEFICIENT FPP PHISICAL FACTOR TF FILM TEMPERATURE UL LONGITUDINAL HEAT COEFICIENT UE SUM UL+UR
CGP
MOISTURE HEAT COEFICIENT VISCOSITY OF MOISTURE GAMA SPC. WEIGHT OF MOISTURE WA MOISTURE VELOCITY
UI NYW
TSM UA
AVERAGE MOISTURE TEMPERATURE MOISTURE HEAT COEFICIENT
F Btu/sqfthF
U T1 TU F3 F2
TOTAL HEAT COEFICIENT INLET CHANNEL TEMPERATURE OUTLET CHANNEL TEMPERATURE SPC. HEAT BY EPRS SPC. HEAT BY VOLUMN
Btu/sqfthF F F Btu/sqft Btu/sqft
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D CHANNEL AND CAVITY CALCULATION INPUT DATA N OF CHANNELS TO ANALYSIS OPERATION CONDITION QZ1 FLUE GAS TYPE INCOMMING STM STEAM CAPACITY P1 PRESSURE DRUM P1 OPERATION PRESSURE T5 OPERATION TEMPERATURE T9 SATURED STEAM TEMPERATURE T0 FEED WATER TEMPERATURE T3 AMBIENT TEMPERATURE I4 ENTHALPY OUTLET OF BOILER I2 ENTHALPY SUPERHEATER WATER I5 ENTHALPY OUTLET ECONOMISER I1 ENTHALPY FEED WATER (Btu/lb) GT FLOW FLUE GAS CAPACITY (lb/h) UMI HUMIDITY FLUE GAS GAMA SPC. WEIGHT FLUE GAS VP1 PARCIAL PRESSURE OF CO2 VP2 PARCIAL PRESSURE OF H2O I4 ENTHALPY OUTLET OF BOILER T1 INLET TEMPERATURE OF FLUE GAS FI INSIDE FOULING FACTOR FE OUTSIDE FOULING FACTOR LZ WIDHT OF ROOF LP DEEP OF ROOF HT HOTTEL FACTOR LZ WIDHT OF CHANNEL LP DEEP OF CHANNEL AL HEIGHT OF CHANNEL HT HOTTEL FACTOR DE TUBE DIAMETR OF WALLS ESP THICKNESS OF TUBE PT PITCH OF TUBE
B0 R
E CHANNEL
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
E CHANNEL AND CAVITY CALCULATION
CHANNEL
% Btu/h F F F
ft ft ft
CGP
UI NYW
TSM UA
F Btu/sqfthF
U T1 TU F3 F2
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B0 R
E CHANNEL
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
CHANNEL
% Btu/h F F F
ft ft ft
CGP
UI NYW
TSM UA
F Btu/sqfthF
U T1 TU F3 F2
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B0 R
E CHANNEL
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
CHANNEL
% Btu/h F F F
ft ft ft
CGP
UI NYW
TSM UA
F Btu/sqfthF
U T1 TU F3 F2
COVER PAGE
n POS VAR
DATI DI INPUT
UNITY MAIN COMBUSTION POST-COMBUSTION
DESCRIZIONE GENERAL
E6 E8 E10 K10
DESIGN n JOB BOILER TYPE DATE DESIGN CONDITION BIO-05 FBB 8/7/2006
F17 F27 F29 K19 G19 G21 G23 G25
CAPACITY SH STEAM BOILER OPERATION PRESSURE (ABSOLUTE) OPERATION TEMPERATURE ( AT RELATIVE PRESSURE ) AUX. SAT. STEAM CARICO OPERATIVO PARZIALE CARICO OPERATIVO PARZIALE CARICO OPERATIVO PARZIALE CARICO OPERATIVO PARZIALE TYPE
lb/h psia
F
189598 754.2 761
lb/h
% % % % 100
I34 I36 I38
TYPE OF FUEL TYPE OF FURNAE TYPE OF COMBUSTION EQUIPMENT MAIN COMPONENTS
RDF MEMBRANE WALL FLUIDIZED BED
FUEL OIL BURNER
I42 I44 I46 I48 I50 I52 I54 I56 I58 I60 I62 I64 I66 I68 I69
AIR & FLUE GAS CALCULATION COMBUSTION WATER WALL CHAMBER SCREEN OR EVAPORATOR I SUPERHEATER I SUPERHEATER II SUPERHEATER III EVAPORATOR I EVAPORATOR II EVAPORATOR III EVAPORATOR IV ECONOMISER I ECONOMISER II AIR PREHEATER FLUE GAS TYPE I AIR PREHEATER FLUE GAS TYPE II
YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES YES YES YES YES YES
DPsh1 DPsh1 DPsh2 DPsh3 DPeva DPeco1 DPeco2

(ammesso) (ammesso) (ammesso) (ammesso) (ammesso) (ammesso) psig psig psig psig psig psig
I 79.55
II
III
IV
AIR & FLUE GAS

n POS E4 F5 VAR COMB HHV
ON DRY
DATI DI INPUT
UNITY MAIN CONBUSTION RDF POST COMBUSTION FUEL OIL 9897
DESCRIZIONE FUEL TYPE HIGHER HEATING VALUE HHV % BY VOLUMN (as fired)
Btu/lb
10325 kcal/kg PCI
D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 C H2 O2 S N2 H2O CO CO2 H2S CH4 C2H4 C2H6 C3H8 C4H10 C5H12
ASH CARBON HYGROGEN OXIGEN SULFUR NITROGEN WATER CARBON MONOXID CARBON DIOXID HYDROGRN SILFIDE METHANE ETHILENE ETHANE PROPENE n-BUTANE n-PENTANE % BY WEIGHT (as fired)
% % % % % % % % % % % % % % % % 0 0
G16 G17 G18 G19 G20 G21 G22 G33 G32 G34 G35 G36 G37 C H2 O2 S N2 H2O Cl NO2 CHAR CO CO2 SO2
ASH + ASFALTENE CARBON HYGROGEN OXIGEN SULFUR NITROGEN WATER CLORO NITRGEN DIOXID CHAR CARBON MONOXID CARBON DIOXID SULFUR DIOXID
% % % % % % % % % % % % %
14.3 44.2 4.1 15.7 0.62 0.4 20 0.6
99.92 N ECESS AIR SITE PRESSURE % psia 72 14.688
ecess air raccomanded range use FUEL OIL 10 a 20% 15% NATURAL GAS 10 a 15% 10% BIOMASS 25 a 60% 30% grate 50% furnace CDR 50 75% 70% fluidized bed
10325 kcal/kg PCI
COMBUSTION n POS H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 H36 H38 H39 H43 H49 H50 H51 H56 H58 H66 H67 H68 H69 G51 V SF SG Tah VAR R STM Q1 P P1 T4 T9 T8 T0 I4 I3 I2 I5 I1 N BD AD T1 T2 T3 L4 L6
DATI DI INPUT FOR COMBUSTION UNITY % lb/h Btu/h psig psig F F F F Btu/lb Btu/lb Btu/lb Btu/lb Btu/lb % % lb/10kB F F F % % cuft sqft sqft % F 1 95 374 68 1 1 72 1 374 320 I II III IV
DESCRIZIONE OPERATION CONDITION STEAM FLOW HEAT REALISE STEAM PRESSURE AT SH OUTLET STEAM PRESSURE IN DRUM TEMPERATURE AT SH OUTLET TEMPERATURE SATURADE STEAM TEMPERATURE ECO OUTLET ASSUMED TEMPERATURE FEED WATER ENTHALPY OF STEAM AT SH OUTLET ENTHALPY OF SATURADE STEAM ENTHALPY SUPERHEATER WATER ENTHAPY OF ECO OUTLET ENTHALPY OF FEED WATER EXCCESS AIR LEAVING BOILER BLOWN DOWN ADD. MOISTURE IN FUEL TEMPERATURE GAS INLET AIR HEATER TEMPERATURE GAS LEAVING UNIT TEMPERATURE AIR UNBURNED COMB. LOSS % UNACC. FOR MFRS. MARGIN % HOTTEL FACTOR VOLUMN OF C. CHAMBER EPRS OF C. CHAMBER GRATE AREA EFICIENCY OF EXCHANGER TEMPERATURE OUTLET AIR PRE-HEATER DATI DI INPUT FOR FBB
H113 H114 H115 H116 H117 H118 H127 H128 H135
FURNACE SURFACE FURNACE WALL TEMEPRATURE POST-COMBUSTION CHAMBER SURFACE POST-COMB. CHAMBER WALL TEMEPRATURE EXTERNALBOILER SURFACE EXTERNAL BOILER TEMPERATURE ASH TEMPERATURE ASH HEAT SPECIFIC EFFICIENCY MARGIN DATI DI INPUT FOR DEW-POINT
sqft F sqft F sqft F F BTU/lbF % 22596 131 752 0.24 1
H141 H142
MASS CONVERSIONFROM SO2 to SO3 BOILER OUTLET FLUE GAS PRESSURE FLUE GAS RECIRCULATED
% in wc
3 -3.937
E16
% FLUE GAS RECIRCULATED % PRIMARY & SECONDARY AIR MIXING % FLUE GAS RECIRCULATED MIXING
% % %
0 100 100
B C D EVAPORATOR FINISH-L1
VAR R STM T9 P1 P I3 I2 I1 GT TI K4 B0 D0 D2 D1 E0 I0 PT PL A1 B HI DE ESP NR NS NP SF RZ EZ L3 HT FI FE TU PP T8 I5 T0 L11 L33 C1 N1 N2 N3 DESCRIZIONE OPERATION CONDITION STEAM CAPACITY
E F DATI DI INPUT
J K I BUNDLE
II III IV
n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 H36 H37 H38 H39 H40 H41 H42 H43 H44 H45 H46 H47 H48 H49 H50 H51 H52
UNITY % lb/h F psi psi Btu/lb
SATURED STEAM TEMPERATURE STEAM PRESSURE DRUM STEAM PRESSURE ENTALPHY SATURED STEAM ENTALPHY SUPERHEATER WATER ENTALPHY FEED WATER GAS FLOW INLET GAS TEMEPRATURE N OF BUNDLES N OF BUNDLES BUNDLE TYPE FLOW GAS & STEAM GAS FLOW TYPE SIDE INTERESTED BY GAS TUBE ARRANGEMENT TRANSVERSAL PITCH LONGITUDINAL PITCH GREATER SIDE LESSER SIDE EFFECTIVE LENGHT TUBE OUTSIDE TUBE DIAMETER THICKNESS OF TUBE N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE INSTALLED A ECO WATER WALL CHANNEL ACTIVE MISURA DELLA INTERCAPEDINE BUNDLE DEEP INSIDE FOULING OUTSIDE FOULING TEMPERATURE GAS OUTLET ASSUMED PINCH POINT IN GAS OUTLET TEMPERATURE WATER OUTLET ECO ENTALPHY WATER OUTLET ECO TEMPERATUR FEED WATER INLET STRAIGHT LENGHT TUBE FRICTION FACTOR BEND RADIUS N BEND 45 N BEND 90 N BEND 180 EFICIENCY OF EXCHARGER SURFACE TUBE TYPE
lb/h F
1. BANK 2. COIL 1 . EMPTY 2. EQUI 3. COUNTER 1. CROSS 2. PARALLEL 1. OUTSIDE 2. INSIDE
1. LINE 2. STAGERED PR 3. STAGERED DS
in in ft ft ft in in
sqft
1.YES 2.NO 1.YES 2.NO
ft ft sqfthF/Btu sqfthF/Btu F F F lb/cuft ft sqft/sqin ft
decimal SMOOTH
DPeva
EVA PRESSURE LOSS
psi
FOULING FACTOR: FI FE NAT GAS LIGHT OIL HEAVY OIL 0.002 sqfthF/Btu 0.004 sqfthF/Btu 0.01 sqfthF/Btu 0.00005 sqfthF/Btu
B C SUPERHEATER
VAR R STM T9 T4 P1 P GT TI K4 B0 D0 D1 D2 D3 I0 K2 PT PL A1 B HI DE ESP NR NS NP SF T5 TU RZ NRS EZ L3 HT FI FE T9 I3 T4 / T5 I4 / I5 L11 C11 N1 N2
E F DATI DI INPUT
J K I BUNDLE
II III IV
O P II BUNDLE
II III IV
n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 H36 H37 H38 H39 H40 H42 H43 H44 H45 H46 H47 H48 H49
DESCRIZIONE OPERATION CONDITION STEAM FLOW INLET STEAM TEMPERATURE OUTLET STEAM TEMPERATURE STEAM PRESSURE SH INLET STEAM PRESSURE SH OUTLET GAS FLOW INLET GAS TEMEPRATURE N OF BUNDLES BUNDLES N FLOW GAS & STEAM GAS FLOW TYPE PRIORITY SH BUNDLES
UNITY % lb/h F F psi psi lb/h F 1. I 2. II

0 . EMPTY 1. EQUI 2. COUNTER 1. CROSS 2. PARALLEL 1. PRIMARY 2. SECONDARY
SH BUNDLES ARG. IN GAS FLOW 1. SERIE 2. PARALLEL TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS HOTTEL FACTOR TRANSVERSAL PITCH LONGITUDINAL PITCH GREATER SIDE LOWER SIDE EFFECTIVE LENGHT TUBE OUTSIDE TUBE DIAMETER THICKNESS OF TUBE N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE TOTALE OUTLET STEAM TEMP. ASSUMED OUTLET GAS TEMP. ASSUMED RADIATION FROM C. CHAMBER N ROW SCREEN WATER WALL CHANNEL ACTIVE MISURA DELLA INTERCAPEDINE BANDLE DEEP INSIDE FOULING OUTSIDE FOULING EFICIENCY OF EXCHANGER INLET STEAM TEMPERATURE INLET STEAM ENTAPHY OUTLET STEAM TEMPERATURE OUTLET STEAM ENTALPHY STRAIGHT LENGHT TUBE BEND RADIUS N BEND 45 N BEND 90 ft sqfthF/Btu sqfthF/Btu % F Btu/lb F Btu/lb ft ft YES/NO YES/NO sqft F F in in ft ft ft in in
H50 H51
N3
N BEND 180 SH PRESSURE LOSS SURFACE TUBE TYPE CALCOLO % AREA DI PASSAGGIO FUMI
DPsh
psi
FINISH
NOTA IMPORTANTE: inserire i dati dei "BANDLES" seguendo il flusso dei fumi NOTA RIGA: 16 23 28 29 31
IF D3=2 "parallel bundle" introdurre in L18 la % in cui diviso l'area di passaggio dei fumi attraverso il SH I & SH II Considerare l'altezza totale dei banchi surriscaldatore fino al refrattario Indicare il numero di raw di ogno banco Indicare il numero di section di ogno banco Considerare l'area totale del SH FI FE NAT GAS LIGHT OIL HEAVY OIL 0.002 sqfthF/Btu 0.004 sqfthF/Btu 0.01 sqfthF/Btu FOULING FACTOR: 0.00005 sqfthF/Btu
B C D EVAPORATOR FINISH
VAR R STM T9 P1 P I3 I2 I1 GT TI K4 B0 D0 D2 D1 E0 I0 PT PL A1 B HI DE ESP NR NS NP SF RZ EZ L3 HT FI FE TU PP T8 I5 T0 L11 L33 C1 N1 N2 N3 DESCRIZIONE OPERATION CONDITION STEAM CAPACITY
E F DATI DI INPUT
J K I BUNDLE
II III IV
n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 H36 H37 H38 H39 H40 H41 H42 H43 H44 H45 H46 H47 H48 H49 H50 H51 H52
SATURED STEAM TEMPERATURE STEAM PRESSURE DRUM STEAM PRESSURE ENTALPHY SATURED STEAM ENTALPHY SUPERHEATER WATER ENTALPHY FEED WATER GAS FLOW INLET GAS TEMEPRATURE N OF BUNDLES N OF BUNDLES BUNDLE TYPE FLOW GAS & STEAM GAS FLOW TYPE SIDE INTERESTED BY GAS TUBE ARRANGEMENT TRANSVERSAL PITCH LONGITUDINAL PITCH GREATER SIDE LESSER SIDE EFFECTIVE LENGHT TUBE OUTSIDE TUBE DIAMETER THICKNESS OF TUBE N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE INSTALLED A ECO WATER WALL CHANNEL ACTIVE MISURA DELLA INTERCAPEDINE BUNDLE DEEP INSIDE FOULING OUTSIDE FOULING TEMPERATURE GAS OUTLET ASSUMED PINCH POINT IN GAS OUTLET TEMPERATURE WATER OUTLET ECO ENTALPHY WATER OUTLET ECO TEMPERATUR FEED WATER INLET STRAIGHT LENGHT TUBE FRICTION FACTOR BEND RADIUS N BEND 45 N BEND 90 N BEND 180 EFICIENCY OF EXCHANGER SURFACE TUBE TYPE
lb/h F
1. BANK 2. COIL 1 . EMPTY 2. EQUI 3. COUNTER 1. CROSS 2. PARALLEL 1. OUTSIDE 2. INSIDE
1. LINE 2. STAGERED PR 3. STAGERED DS
sqft
1.YES 2.NO 1.YES 2.NO
ft ft sqfthF/Btu sqfthF/Btu F F F lb/cuft ft sqft/sqin ft
decimal
FINISH
Dpeva
SH PRESSURE LOSS q=45 fattore di riduzione del coef. U trasmissione con relazione all'asse del tubo = 0,75
psi
B0= il numero dal bundle che si sta calcolando

1 1 1 1 A 1 1 2 1 B 1 1 2 2 C 2 2 1 1 D 2 3 1 1 E
O P II BUNDLE
II III IV
T U III BUNDLE
II III IV
X IV
I II
0.75
Y Z BUNDLE
III IV
B C D EVAPORATOR FINNED
VAR R STM T9 P1 P I3 I2 I1 GT TI K4 B0 D0 I0 PT PL A1 B HI DE ESP NR NS NP SF HA EA NA RZ FI FE TU CN RC LD OM PH L1 L3 C1 N1 N2 N3 DESCRIZIONE OPERATION CONDITION STEAM FLOW
E F DATI DI INPUT
n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 H36 H37 H41 H42 H43 H44 H45 H46 H47 H48 H49 H50 H51 H52 H53 H54
II
III
IV
SATURED STEAM TEMPERATURE STEAM PRESSURE DRUM STEAM PRESSURE ENTALPHY SATURED STEAM ENTALPHY SUPERHEATER WATER ENTALPHY FEED WATER GAS FLOW INLET GAS TEMEPRATURE N OF BUNDLES BUNDLES N BUNDLE TYPE TUBE ARRANGEMENT TRANSVERSAL PITCH LONGITUDINAL PITCH GREATER SIDE LOWER SIDE EFFECTIVE LENGHT TUBE OUTSIDE TUBE DIAMETER THICKNESS OF TUBE N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE FIN HEIGHT FIN THICKNESS nOF FIN BY INCH INSTALLED A ECO INSIDE FOULING OUTSIDE FOULING TEMPERATURE GAS OUTLET ASSUMED PINCH POINT IN GAS OUTLET CIRCULATION TYPE CIRCULATION RATE STEEL CONDUCTIVITY EFFICIENCY OF FIN TUBE ARRANGEMENT STRAIGHT LENGHT TUBE FRICTION FACTOR see (fg. 26 - STERN) BEND RADIUS N BEND 45 N BEND 90 N BEND 180 EFFICIENCY OF EXCHANGER SURFACE TUBE TYPE
lb/h F
1. BANK 2. COIL 1. LINE 2. STAGERED PR 3. STAGERED DS
sqft in in nfin/in
1.YES 2.NO
sqfthF/Btu sqfthF/Btu F F
1. NATURAL 2. ASSISTED
Btu/fthF % ft sqft/sqin ft
decimal
FINNED
DPeva
EVA PRESSURE LOSS
psi
FOULING FACTOR: FI FE NAT GAS LIGHT OIL HEAVY OIL PH IN LINE PH IN STAGERED 0.002 sqfthF/Btu 0.004 sqfthF/Btu 0.01 sqfthF/Btu 4 3 0.00005 sqfthF/Btu
B C D ECONOMIZER FINISH
VAR R STM T9/T0 T4/T8 P1 P GT TI K4 B0 D0 D1 D2 I0 K2 PT PL A1 B HI DE ESP NR NS NP SF T5 TU FI FE L11 L33 C11 N1 N2 N3 DESCRIZIONE OPERATION CONDITION WATER FLOW
E F DATI DI INPUT
n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H39 H40 H41 H42 H43 H44 H45 H46 H47
UNITY % lb/h F F psi psi lb/h F
II
III
IV
INLET WATER TEMPERATURE OUTLET WATER TEMPERATURE STEAM PRESSURE DRUM STEAM PRESSURE GAS FLOW INLET GAS TEMEPRATURE N OF BUNDLES N OF BANDLES FLOW GAS & STEAM GAS FLOW TYPE
1 . EMPTY 2. EQUI 3. COUNTER 1. CROSS 2. PARALLEL
PRIORITY SH BUNDLES 1. PRIMARY 2. SECONDARY TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS K2 (from B&W book) TRANSVERSAL PITCH LONGITUDINAL PITCH GREATER SIDE LOWER SIDE EFFECTIVE LENGHT TUBE OUTSIDE TUBE DIAMETER THICKNESS OF TUBE N ROW N SECTION N PRINCIPLE EFFECTIVE SURFACE OUTLET HOT WATER TEMP. ASSUMED OUTLET GAS TEMP. ASSUMED INSIDE FOULING OUTSIDE FOULING STRAIGHT LENGHT TUBE COEF. ATTRITO INTERNO BEND RADIUS N BEND 45 N BEND 90 N BEND 180 EFFICIENCY OF EXCHANGER SURFACE TUBE TYPE ft sqft F F sqfthF/Btu sqfthF/Btu ft in in ft ft ft in in
decimal
FINISH
DPeco
ECO PRESSURE LOSS
psi
FOULING FACTOR: FI FE NAT GAS LIGHT OIL HEAVY OIL 0.002 sqfthF/Btu 0.004 sqfthF/Btu 0.01 sqfthF/Btu 0.00005 sqfthF/Btu
B C D ECONOMIZER FINNED
VAR R STM T9/T0 T4 P1 Pineco GT TI K4 B0 D0 D2 I0 PT PL A1 B HI DE ESP NR NS NP HA EA NA T5 TU PP FI FE CN RC LD OM PH L11 L33 C1 N1 N2 N3 DESCRIZIONE OPERATION CONDITION WATER FLOW
E F DATI DI INPUT
J K I BUNDLE
III IV
N II
I II
n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 H36 H37 H38 H39 H40 H41 H42 H43 H44 H45 H46 H47 H48 H49
UNITY % lb/h F F psi psi lb/h F
INLET WATER TEMPERATURE OUTLET WATER TEMPERATURE STEAM PRESSURE IN DRUM STEAM PRESSURE ECO INLET GAS FLOW INLET GAS TEMEPRATURE N OF BUNDLES BUNDLES N FLOW GAS & STEAM PRIORITY SH BUNDLES TUBE ARRANGEMENT TRANSVERSAL PITCH LONGITUDINAL PITCH GREATER SIDE LOWER SIDE EFFECTIVE LENGHT TUBE OUTSIDE TUBE DIAMETER THICKNESS OF TUBE N ROW N SECTION N PRINCIPLE FIN HEIGHT FIN THICKNESS N FIN BY INCH OUTLET WATER TEMP. ASSUMED OUTLET GAS TEMP. ASSUMED PINCH POINT IN GAS OUTLET INSIDE FOULING OUTSIDE FOULING CIRCULATION TYPE CIRCULATION RATE STEEL CONDUCTIVITY EFFICIENCY OF FIN TUBE ARRANGEMENT
see (i.e. - STERN)
1. EQUI 2. COUNTER 1. PRIMARY 2. SECONDARY 1. LINE 2. STAGERED PR 3. STAGERED DS
in in fin/in F F F sqfthF/Btu sqfthF/Btu

1. NATURAL 2. ASSISTED
Btu/fthF % ft sqft/sqin ft
STRAIGHT LENGHT TUBE FRICTION FACTOR see (fg. 26 - STERN) BEND RADIUS N BEND 45 N BEND 90 N BEND 180 EFICIENCY OF EXCHARGER SURFACE TUBE TYPE
decimal FINNED
DPeco
ECO PRESSURE LOSS
psi
B C AIR PREHEATER
VAR R EP K4 B0 TI T3 T2 T4 DE ESP ED AL PL NP NL LZ PAS AZ RA RG ST F1 F2 FA FG
E F DATI DI INPUT
J K I BUNDLE
II III IV
n POS H5 H6 H7 H8 H9 H10 H11 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31
DESCRIZIONE OPERATION CONDITION EFFICIENCY OF AIR HEATER N OF BUNDLES BUNDLES N INLET GAS TEMEPRATURE INLET AIR TEMPERATURE OUTLET FLUE GAS TEMP. ASSUMED OUTLET AIR TEMP. ASSUMED OUTSIDE TUBE DIAMETER THICKNESS OF TUBE DIAGONAL PITCH FREE AREA BY FEET TRASVERSAL PITCH N ROW N SECTION EFFECTIVE LENGHT TUBE N OF AIR CROSSES FLOWING TYPE FACTOR FACTOR FACTOR FACTOR AIR SIDE FRICTION FACTOR I II III Ra graf. (H-541-2) Rg graf. (H-541-2)
UNITY % %
F F F F in in in sqft/ft in
ft
STRATIFICATION FOR VALUE OF graf. (H-541-2) graf. (H-546) graf. (H-545) graf. (H-542)
item 25
in wc in wc
GAS SIDE FRICTION FACTOR graf. (H-545)
II BUNDLE
I II III IV
CHANNELS & CAVITY

n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 H36 H37 VAR B0 R QZ1 STM P1 P1 T5 T9 T0 T3 I4 I2 I5 I1 GT UMI GAMA VP1 VP2 I4 T1 FI FE LZ LP HT LZ LP AL HT DE ESP PT DESCRIZIONE
DATI DI INPUT
UNITY I II III IV
N OF CHANNELS TO ANALYSIS OPERATION CONDITION FLUE GAS TYPE INCOMMING STEAM CAPACITY PRESSURE DRUM OPERATION PRESSURE OPERATION TEMPERATURE SATURED STEAM TEMPERATURE FEED WATER TEMPERATURE AMBIENT TEMPERATURE ENTHALPY OUTLET OF BOILER ENTHALPY SUPERHEATER WATER ENTHALPY OUTLET ECONOMISER ENTHALPY FEED WATER (Btu/lb) FLOW FLUE GAS CAPACITY (lb/h) HUMIDITY FLUE GAS SPC. WEIGHT FLUE GAS PARCIAL PRESSURE OF CO2 PARCIAL PRESSURE OF H2O ENTHALPY OUTLET OF BOILER INLET TEMPERATURE OF FLUE GAS INSIDE FOULING FACTOR OUTSIDE FOULING FACTOR WIDHT OF ROOF DEEP OF ROOF HOTTEL FACTOR WIDHT OF CHANNEL DEEP OF CHANNEL HEIGHT OF CHANNEL HOTTEL FACTOR TUBE DIAMETR OF WALLS THICKNESS OF TUBE PITCH OF TUBE
CHANNELS & CAVITY OUTPUT DATA

H77 H78 H79 H80 H81 H83 H84 H85 H86 H87 H88 H89 H91 H92 H93 H94 H95 H97 H98 H100 H101 H102 H103 H104 H105 H106 H107 H109 H110 H111 H112 H114 H115 H117 H118 H119 H121 H122 R Q T2 TP L0MTD LZ LP AL HT V SF ST TGM MGV GM DI VL LB UR UMI CGP NY LAMB FPP TF UL UE UI NYW GAMA WA TSM UA U T1 TU F3 F2
OPERATION CONDITION HEAT RELEASE OUTLET CHANNEL TEMPERATURE TUBE WALL TEMPERATURE LMTD WIDHT SIZE OF CHANNEL DEEP SIZE OF CHANNEL HEIGHT SIZE OF CHANNEL HOTTEL FACTOR VOLUMN OF CHANNEL EPRS PROJCTED CHANNEL AREA TOTAL TUBE INSIDE AREA AVERAGE FLUE GAS TEMPERATURE FLUE GAS MASS VELOCITY SPC. FLUE GAS WEIGHT HYDRAULIC DIAMETER FLUE GAS VELOCITY BEAM LEIGHT RADIANT HEAT COEFICIENT HUMIDITY SPC. HEAT OF FLUE GAS VISCOSITY COEFICIENT CONDUCTIVITY COEFICIENT PHISICAL FACTOR FILM TEMPERATURE LONGITUDINAL HEAT COEFICIENT SUM UL+UR MOISTURE HEAT COEFICIENT VISCOSITY OF MOISTURE SPC. WEIGHT OF MOISTURE MOISTURE VELOCITY AVERAGE MOISTURE TEMPERATURE MOISTURE HEAT COEFICIENT TOTAL HEAT COEFICIENT INLET CHANNEL TEMPERATURE OUTLET CHANNEL TEMPERATURE SPC. HEAT BY EPRS SPC. HEAT BY VOLUMN
% Btu/h F F F
ft ft ft
cuft sqft sqft F lb/sqfth lb/cuft ft ft/s ft Btu/sqfthF % Btu/lbF lbft/h Btu/fth F Btu/sqfthF Btu/sqfthF Btu/sqfthF lbft/h ft/s F Btu/sqfthF Btu/sqfthF F F Btu/sqft Btu/sqft
CALCOLO DELLA SEZIONE LATO VAPORE
portata vapore peso specifico velocita vapore diametro tubi spessore velocita di massa area tubo area necessaria n principii
lb/h cuft/lb ft/s in in lb/sqfth sqft sqft -
217800 1.12 65 2.375 0.157 262080 0.023167705 0.831043956 35.87079395
CALCOLO DELLA SEZIONE LATO FUMI
portata fumi peso specifico temp. fumi in temp. fumi out velocita fumi velocita di massa correzione in temp. area necessaria sezione libera aletta lunghezza libera
lb/h cuft/lb F F ft/s lb/sqfth cuft/h sqft sqft ft
352330 0.078 919 750 32 7333.188248 5534893.504 48.04595056 0.153 314.0258206
n sezioni previste lunghezza tubi ft
18 16.52767477
CALCOLO DELLA SUPERFICIE DEL BANCO EVAPORATORE TUTTE LE MISURE IN METRI 1 2 3 A1 B A2 rt a1 numero di tubi sulla sezione numero di sezione distanza tra centri c.cilindrici interasse tubi distanza tra l'asse c. cilindrico sup e l'ultimo tubo del fascio distanza tra gli assi c. cilindrici distanza tra l'asse c. cilindrico inf e l'ultimo tubo del fascio raggio dic curvatura dei tubi passo angolare c. superiore angolo a partire asse orrizontale c. cilindrico superiore passo angolare c. inferiore angolo a partire asse orrizontale c. cilindrico inferiore 1 1 1 3.2 0.1 1 0.1 1.1 0.22 10 30 60 8 20 70 Ris Rii NOTA: 1. Per un nuovo calcolo, cancellare il calcolo le colonne in "verde" 2. Per il calcolo trascinare verso destra con il Mouse la colonna "D" tra le righe "4 a 26" raggio interno c. cilindrico superiore raggio interno c. cilindrico inferiore 0.5 0.4
STOP 2 1 3.2 0.9
cancellare 3 1 3.2 0.8 4 1 3.2 0.7
1 0.22 40 50 28 62 0.5 0.4
0.9 0.22 50 40 36 54 0.5 0.4
0.8 0.22 60 30 44 46 0.5 0.4
a2
a 0.11002 0.078601 0.05148 0.02948 b 0.88998 0.821399 0.74852 0.67052 1 0.527691 0.572322 0.664609 0.841278 c 0.513891 0.689331 0.892206 1.161649 g 0.704428 0.857873 1.033631 1.271659 d 0.14478 0.116737 0.090704 0.067188 e 0.95522 0.883263 0.809296 0.732812 2 0.616536 0.600383 0.60039 0.618803 f 0.347708 0.469694 0.588064 0.707775 h 0.55445 0.663953 0.76606 0.866042 3 1.941122 1.678174 1.400309 1.062299 4+5 0.499164 0.430049 0.360934 0.291819 tot 3.584513 3.280927 3.026242 2.814199
Lunghezza Totale = Superficie Totale =
12.7059 m 91.4651 m2
41.686 ft 984.164 sqft
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
CALCOLO DELLA SUPERFICIE DEL SURRISCALDATORE
BANDLE NS NR (totali) NR(B) DE A r B PT PL in ft ft ft in in
I 52 12 2 2 8.2 0.164 10 2.51 3.94 2684.815 107.6674
SF(totale) sqft L tubo ft
CALCOLO DEL CANALE DOVE E' ALLOGIATO L' SH LA AL PR ft ft ft 205.2133 128.3433 10.414
DEFINIZIONE DEL CALCOLO DELLA CADUTA DI PRESSIONE NEL SURRISCALDAT
BX = "11" & "12"
Dsh1 SH 1 Psh1m
FUMI SH 2
Dsh2 Psh2m
Pout1=Pin2 Pin1=Pout + Dsh2 + Dsh1= Pcc Psh1m=Pout + Dsh2 + Dsh1/2 Pin2=Pout + Dsh2 Psh2m=Pout + Dsh2/2
BX = "21" & "22"
Pout FUMI Dsh2 SH 2 Psh2m Pout1=Pin2 Pin2=Pout + Dsh2 Psh2m=Pout + Dsh2/2 Pin1=Pout + Dsh2 + Dsh1= Pcc Psh1m=Pout + Dsh2 + Dsh1/2 SH 1 Psh1m Dsh1
ELLA SUPERFICIE DEL SURRISCALDATORE
II 54 12 2 2 8.2 0.164 10
III
LEGENDA NS NR NR(B) DE A r B PT PL LA AL PR n si sezioni n di "row" tubi x sezioni come sopra ma relativo al prim e ultimo tubop del banco diametro esterno tubo lunghezza della sola parte termicamente utile raggio di curvaturea dei tubi lunghezza del tubo NR(B) passo dei tubi trasversalmente al flusso dei fumi passo dei tubi longitudinalmente al flusso dei fumi larghezz del canale altezza del canale profondita del canale
2787.86 107.6674
COLO DEL CANALE DOVE E' ALLOGIATO L' SH NOTA: 1. inserire i dato dimensionali del surriscaaldatore in funzione della geometria dei banchi 2. Le dimensioni per il calcolo sono quelle relative al perimetro del canale
O DELLA CADUTA DI PRESSIONE NEL SURRISCALDATORE
Pcc Pout Dsh2 Psh2m Pin2=Pout + Dsh2 Psh2m=Pout + Dsh2/2
Pcc = Pout + DPsh1 + DPsh2 Psh1m = Pout + DPsh1/2 Psh2m = Pout + DPsh1 + DPsh2/2
Pcc
Pcc = Pout + DPsh1 + DPsh2 Psh2m = Pout + DPsh2/2
Dsh1 Psh1m Pin1=Pout + Dsh2 + Dsh1= Pcc Psh1m=Pout + Dsh2 + Dsh1/2
Psh1m = Pout + DPsh2 + DPsh1/2
VOLUMI PARZIALI, ARIA & GAS DA 1 KG DI COMBUSTIBILE UMIDITA & CALORE SPACIFICO FUMI SUL SECCO ELEMENTO ANALISI 12 2 32 32 28 18 C H2 S O2 N2 H2O CZ n= Varia min=
Varia=n x Varia min
TAL QUALE
PM
45.6 6.4 0 46 0 0 2 1
31.92 4.48 0 32.2 0 30 1.4 1.3 2.9586667 m3N/kg 3.8462667 m3N/kg
31.92 4.48 0 32.2 0 30 1.4 1.3 47.41792 cuft/lb npt 61.64329 cuft/lb npt
Varia= Vgas secco= Vgas umido= Vanidro=
4.69588 m3N/kg 3.8207867 m3N/kg
75.25986 cuft/lb npt 74.38477 cuft/lb npt
V(CO2)= V()H2O)= V(S2)= V(O2)= V(N2)=
0.1268857 % 0.1863534 % 0 % 0.0396935 % 0.6470674 % 1
0.126886 % 0.186353 % 0 % 0.039694 % 0.647067 % 1
sul SECCO UM = (8,936*H2/(11,48*n+1+0,2272*n*H2)) UM = 0.0457723 % cpm = T7 = 1053 cpm = 0.2939412 kcal/kgC
sul TAL QUALE UM = (8,936*H2/(11,48*n+1+0,2272*n*H2)) UM = 0.0251193 % cpm = ((972,7+10,76*UM)+((332,62-6,5*UM)*T7/1000)-((83,93-7,33*UM)*(T7/1000)^2))/4186 T7 = 1053 cpm = 0.2938818 kcal/kgC
CALCOLO DEL FATTORE Fb CALCOLO PERDITA DI CARICO LATO FUMI IN LINE Re asse X 2000 8000 14000 20000 sl/d st/d 1.5 2.0 asse Y 0.154 0.16 0.162 0.163 2.0 2.0 asse Y 0.228 0.228 0.223 0.22 3.0 2.0 asse Y 0.334 0.334 0.32 0.294
1.5 0.32 0.32 0.32 0.32
2.5 0.095 0.115 0.12 0.12
3.0 0.079 0.097 0.1 0.1
1.5 0.42 0.4 0.385 0.38
2.5 0.158 0.162 0.162 0.161
3.0 0.137 0.141 0.14 0.14
1.5 0.528 0.528 0.52 0.484
2.5 0.254 0.24 0.226 0.218
3.0 0.204 0.197 0.19 0.183
IN STAGERED Re asse X 2000 8000 14000 20000 sl/d st/d 1.5 2.0 asse Y 0.5 0.394 0.34 0.32 2.0 2.0 asse Y 0.48 0.38 0.358 0.32 3.0 2.0 asse Y 0.442 0.37 0.338 0.32
1.5 0.6 0.492 0.425 0.383
2.5 0.48 0.36 0.313 0.296
3.0 0.46 0.355 0.3 0.28
1.5 0.62 0.505 0.46 0.44
2.5 0.4 0.339 0.3 0.278
3.0 0.375 0.32 0.282 0.26
1.5 0.64 0.52 0.49 0.48
2.5 0.362 0.318 0.284 0.263
3.0 0.342 0.3 0.266 0.244
INFORMAZIONI PER UTILIZZARE IL PROGRAMMA STEAM CALCULATOR

LEGGENDA: X O pressione psia temperatura F DATO DI INPUT DATO DI OUTPUT decimale entalpia Btu/lb X O volume spc. cuft/lb FUNZIONI NON CARICATE FUNZIONI NON CARICATE calore spc. Btu/lfF
P PT TP P P P P P P P P T T T T T T T T P P P P P P P P P P P P P P P QV QH QS QC QW QG QM QK QV QH QS QC QW QG QM QK TV TH TS TC TW TG TM TK HT HV HS HQ HC HW HG x x x x x x x x x x x x x x x x o x x x x x x x x
T o x
x x x x x x x x x x x x x x x x x x x x x x x x o x x x x x x x x
o o o
o o o
o o o
x x x x x x x
STEAM CALCULATOR
FUNZIONI NON CARICATE FUNZIONI NON CARICATE viscosit lb/fth conduttivit Btu/hftF
o o
o o
o o
0.00043 3.9682 3087.46 4186.85 POR 0.0011627 427 0.0015593 0.1123 0.0011628 0.6719 0.3687 0.2049 0.08064 0.6719 1.8 1 3.9682 2.2046 0.0092972 7.23
J / kg kcal kcal kcal X P/ OBTER kcal kcal kcal kcal / m3 kcal / h kcal / m * h * C kcal / m2 * h kcal / m2 * h * C kcal / m2 * h * C / cm kcal / m2 * h * C / m kcal / kg kcal / kg C kcal / kW kg kg * m kg * m
Btu / lb Btu ft * lb J P/ OBTER X kW * h kg * m HP * h Btu / cu ft kW Btu / ft * h * F Btu / sq ft * h Btu / sq ft * h * F Btu / sq ft * h * F / in Btu / sq ft * h * F / ft Btu / lb Btu / lb * F Btu / kW * h lb Btu lb * ft
2325.6 0.252 0.00032389 0.0002389 POR 860.01 0.002343 641.3 8.899 860 1.4882 2.712 4.88 12.4 1.4882 0.5556 1 0.252 0.45359 107.559 0.1383
SCREEN
n POS H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 VAR R GT TI I0 A0 K2 PT PL A1 B HI DE ESP NRS NS TU
DATI DI INPUT
DESCRIZIONE OPERATION CONDITION FLOW GAS UNITY % lb/h I II
I BUNDLE
III IV
INLET GAS TEMEPRATURE F TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS TYPE OF FUEL
1.WOOD 2.BAGASSE 3.FUEL OIL 4.COAL 5.NAT.GAS
HOTTEL FACTOR TRANSVERSAL PITCH LONGITUDINAL PITCH GREATER SIDE LESSER SIDE EFFECTIVE LENGHT TUBE OUTSIDE TUBE DIAMETER THICKNESS N ROW N SECTION OUTLET GAS TEMP. ASSUMED EFFICIENCY OF EXCHANGER SURFACE TUBE TYPE F in in ft ft ft in in
decimal
FINISH psi
DPsceen
SCEEN PRESSURE LOSS
A1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
B C D SCREEN CALCULATION TEST INPUT DATA

R GT TI I0 A0 K2 PT PL A1 B HI DE ESP NRS NS TU
K
CALCULATION IMPORTED
OPERATION CONDITION % FLOW GAS lb/h INLET GAS TEMEPRATURE F TUBE ARRANGEMENT 1. LINE 2. STAGERED PR 3. STAGERED DS TYPE OF FUEL 1.WOOD 2.BAGASSE 3.FUEL OIL 4.COAL 5.GAS HOTTEL FACTOR TRANSVERSAL PITCH in LONGITUDINAL PITCH in GREATER SIDE ft LESSER SIDE ft EFFECTIVE LENGHT TUBE ft OUTSIDE TUBE DIAMETER in THICKNESS in N ROW N SECTION OUTLET GAS TEMP. ASSUMED F
SCREEN
INPUT
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
B C OUTPUT DATA
R TGM GAMA SCR VM K1 MGV
E F SCREEN CALCULATION TEST
OPERATION CONDITION AVERAGE GAS TEMPERATURE SPC. GAS WEIGHT FREE GAS AREA GAS VELOCITY FACTOR MASS GAS VELOCITY DT RIFERIMENTO TEMPERATURE GAS INLET TEMPERATURE GAS OUTLET HEAT SPC. GAS HEAT GAS REALISE HEAT POWER EXCHANGE PRESSURE LOSS GAS SIDE
% F lb/cuft sqft ft/s

ST/DE
lb/sqfth F F F Btu/lb/F Btu/h kW in wc
TI TU CGP QG KW PG
123456
35
DATI VENDITE
6 I0 NR FD SL/D ST/D REG FB 2 5 1.06 2 1.5 2000 0.6200
7 2 6 1.05 2 1.5 8000 0.5050
8 2 7 1.04 2 1.5 14000 0.4600
9 2 8 1.02 2 1.5 20000 0.4400
10 2 9 1.01 2 2 2000 0.4788
11 2 10 1.00 2 2 8000 0.3608
12 2 11 1.02 2 2 14000 0.2792
13 2 12 1.09 2 2 20000 0.2000
14 2 13 1.25 2 2.5 2000 0.4000
0.6200 arrotonda arr diff arr ecc arr 0.6000 0 2 0.6200 0.7000
0.5050 0.5000 0 1 0.5000 0.6000
0.4600 0.5000 0 1 0.4000 0.5000
0.4400 0.4000 0 1 0.4000 0.5000
0.4788 0.5000 0 1 0.4000 0.5000
0.3608 0.4000 0 1 0.3000 0.4000
0.2792 0.3000 0 1 0.2000 0.3000
0.2000 0.2000 0 1 0.1000 0.2000
0.4000 0.4000 0 1 0.4000 0.5000
LMTD = ((TI - TD) - (TU - TE)) / (2.303 * Log((TI - TD) / (TU - TE))) L0MTD = LMTD / 1.8 ti tu 753 289 t9 t51 221 350
LMTD=
188.2627
P = Sheets(14).Cells(8, 8).Value Psh1m = P + Sheets(1).Cells(50, 22).Value Psh2m = P + Sheets(1).Cells(50, 21).Value + Sheets(1).Cells(52, 22).Value Psh3m = P + Sheets(1).Cells(50, 21).Value + Sheets(1).Cells(52, 21).Value + Sheets(1).Cells(54, 22).Value T9 = 519.5: T4 = 797: TSM1 = (T9 + T54) / 2: TSM2 = (T59 + T4) / 2: TEM1 = (T0 + T84) / 2: TEM2 = (T89 + T8) / 2 Rem"1" P = Sheets(14).Cells(8, 8).Value T4 = Sheets(14).Cells(10, 8).Value Rem"sh out" H41 = MyStmPTH(P, T4) V41 = MyStmPTV(P, T4) C41 = MyStmPTC(P, T4) M41 = MyStmPTM(P, T4) K41 = MyStmPTK(P, T4)

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A

STEAM GENERATOR THERMODINANIC CALCULATION

HEAT POWER EXCHANGED HEAT POWER RELEASED

E F G COMBUSTION SHEET CALCULATION

0.029 FUEL ASH 0.081 lb/10kB

ORSAT % CO2 max

GASEOUS, LIQUID OR SOLID FUELS

11.53 34.34 4.32 4.29

9.70 10.77 100.000

0 WATER FROM FUEL

56.65 THEORET IC QTY. AIR

HUMIDITY % SPC HEAT Btu/lbF SPC.WEIGHT lb/cuft stp

FUEL ASH lb/10kB

ORSAT % CO2 max

0.191885 7.982684 1.9062 0.9664 0

DENSREL CO2 O2 N2 Totale 21.81 15.89 13.91

N CALCULATION IMPORTED INPUT

kg/kg kg/kg 100.000

Prodotti della Combustione lb/lb SO2 64

PROXIMATE ANALYSIS AS FIRED

MOIST VM FC ASH TOTAL VM+FC

Btu/lb Btu/lb Btu/lb

9897 7918 7403

HEAT IN COMB. AIR

2332 77743.0 60511.5

374.0 338.0 6.4 78.0 28077756.2 8226.7

22596.0 131.0 2333622.2

C BTU/lbF BTU/h kW BTU/h kW

752.0 0.24 849824.4 211906331.8

EFFICIENCY CALCULATED (witout margin) MARGIN EFFICIENCY GUARANTY

84.7 1.0 87.9

8.441 0.052 3.0 -3.937 29.579 2.497 0.000369 739.6

D E F FINISH EVAPORATOR CALCULATION TEST

D E F SMOOTH EVAPORATOR CALCULATION TEST

% lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth

sqft Btu/sqfthF F F Btu/lbF Btu/fth lbft/h ft

Btu/sqfthF Btu/sqfthF F lb/cuft Btu/sqfthF

B C D SUPERHEATER CALCULATION TEST INPUT DATA

340 360 2.5 40

E F SUPERHEATER CALCULATION TEST

FUEL FACTOR SURFACE RATIO RADIATION COEFICIENT

sqft Btu/sqfthF F Btu/lbF F Btu/fth lbft/h ft

Btu/sqfthF Btu/sqfthF F Btu/lbF lb/fth lb/cuft Btu/sqfthF

0.607 22.7 0.06272

0.585 23.2 0.06409

Btu/lb Btu/lb sqft Btu/sqfthF

in wc sqft/sqin psi lb/h

B C D SUPERHEATER CALCULATION TEST INPUT DATA

E L SUPERHEATER CALCULATION TEST

FUEL FACTOR SURFACE RATIO RADIATION COEFICIENT

sqft Btu/sqfthF F Btu/lbF F Btu/fth lbft/h ft

Btu/sqfthF Btu/sqfthF F Btu/lbF lb/fth lb/cuft Btu/sqfthF

Btu/lb Btu/lb sqft Btu/sqfthF

in wc sqft/sqin psi lb/h

B C D FINISH EVAPORATOR CALCULATION TEST INPUT DATA

D E F SMOOTH EVAPORATOR CALCULATION TEST

% lb/h lb/cuft sqft ft/s sqft ft/s Btu/h lb/sqfth lb/sqfth K2 FS

100 110200 0.020 149.6 24.9 0 34919207 1789

FUEL FACTOR SURFACE RATIO RADIATION COEFICIENT

sqft Btu/sqfthF F F Btu/lbF Btu/fth lbft/h ft

Btu/sqfthF Btu/sqfthF F lb/cuft Btu/sqfthF

1.00 0.394 1.09

B C D FINISH EVAPORATOR CALCULATION TEST INPUT DATA