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Instruction Manual
BV-H2463 GB
Table of Contents
Table of Contents
1
2 Safety notes................................
notes................................................................
................................................................................................
................................................................................................
...........................................................................
........................................... 3
2.1
Signal Words .......................................................................................................................................... 5
2.1.1
Signal Words for Safety Warnings ................................................................................................. 5
2.1.2
Signal Words for Application Notes ............................................................................................... 5
2.2
Five Safety Rules of Electrical Engineering ........................................................................................... 6
2.3
Damaged / Defective Electrical Components ......................................................................................... 6
3 General Diagram ................................................................
................................................................................................
................................................................................................
...................................................................
................................... 7
3.1
An overview of the INTECONT Tersus .................................................................................................. 7
3.2
The basic diagram of the weighfeeder ................................................................................................... 8
3.3
Method of Function ................................................................................................................................. 9
3.4
Characteristics ......................................................................................................................................10
4 Operation................................................................
................................................................................................
................................................................................................
.............................................................................
............................................. 15
4.1
Quick guide ...........................................................................................................................................15
4.2
Function block.......................................................................................................................................17
4.3
Operating in Normal Operation.............................................................................................................18
5 Service Functions ................................................................
................................................................................................
................................................................................................
................................................................ 21
5.1
Display Test and Version Number ........................................................................................................21
6
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Table of Contents
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Table of Contents
15 Events ................................................................
................................................................................................
................................................................................................
...............................................................................
............................................... 121
15.1 Events Details .....................................................................................................................................121
15.1.1
Event Group: Calibration ............................................................................................................121
15.1.2
Event Group: Controller .............................................................................................................121
15.1.3
Event Group: Electrical System .................................................................................................122
15.1.4
Event Group: Interlock ...............................................................................................................122
15.1.5
Event Group: Material Flow........................................................................................................122
15.1.6
Event Group: MAX .....................................................................................................................123
15.1.7
Event Group: Mechanic ..............................................................................................................124
15.1.8
Event Group: MIN ......................................................................................................................124
15.1.9
Event Group: Sequence Monitoring ...........................................................................................125
15.1.10
Event Group: System Message .................................................................................................126
16 Hardware and technical data................................................................
................................................................................................
..............................................................................
.............................................. 129
16.1 Technical Data and Replacement Parts .............................................................................................129
16.2 Connection Diagrams .........................................................................................................................131
16.3 Replacing INTECONT PLUS with INTECONT Tersus .......................................................................133
16.4 PROFIBUS module (VPB8020) ..........................................................................................................136
16.5 DeviceNet Module (VCB8020) ..........................................................................................................138
16.6 Modbus Interface VSS8020................................................................................................................140
16.7 LED diagnosis.....................................................................................................................................141
17 Web server functions ................................................................
................................................................................................
.........................................................................................
......................................................... 143
17.1 Web Server .........................................................................................................................................143
17.2 System Information .............................................................................................................................143
18 Appendix ................................................................
................................................................................................
................................................................................................
...........................................................................
........................................... 145
18.1 Service Values ....................................................................................................................................145
18.2 Set option............................................................................................................................................146
18.3 Function Check ...................................................................................................................................147
18.4 Test Connector ...................................................................................................................................148
18.5 Sources of Setpoints and Switch Signals ...........................................................................................149
18.6 Regulation ..........................................................................................................................................151
18.7 Measuring at the Discharge Point VAP ..............................................................................................153
18.8 Belt Monitoring ....................................................................................................................................154
18.9 BIC belt impact compensation ............................................................................................................154
18.10 Linearization .......................................................................................................................................155
Index ................................................................
................................................................................................
................................................................................................
.................................................................................
................................................. 156
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BV-H2463GB, 1149
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Safety notes
2 Safety notes
To avoid personal injury and equipment damage, follow the safety regulations stated below.
Additionally, you should observe:
Safety hints given in order-specific documentation
Safety hints relating to mechanical components
Instructions and safety tips for parts manufactured by sub-suppliers or that are not part of
Schenck Process's scope of delivery.
When performing installation, commissioning and service work, observe all applicable local regulations.
Intended Application
The measuring system and its connected mechanical components are exclusively designed for weighing and
controlling tasks. Any use other than originally intended is considered inappropriate.
Sources of Risk
If the measuring system has been correctly installed and commissioned, it does not pose any danger during
weigh operations.
Hazards may arise when the system is used for control operations or for transporting weighed goods. Potential hazards may then arise from e.g. additional devices through which the weighed goods are passed or
metered. Minor risks may arise in these situations if the measuring system is used or operated by untrained
personnel.
The measuring system can be part of a more complex plant. The system operating company is fully responsible for the operating safety of the system.
Personnel
Preparation, assembly, commissioning, operation, maintenance and servicing may only be carried out by
qualified personnel.
All persons working on the system are required to observe the safety hints and know the parts of the technical documentation relevant to their work.
The operating company is responsible for instructing his operators to observe all regulations and instructions
given.
Changing Parameters
The measuring system's functionality is determined by parameters. Only personnel familiar with the device's
mode of operation may alter these parameters (e.g. after training by Schenck Process). Incorrectly set parameters may cause injury or material damage. Furthermore they may also cause considerable disruption to
weigh operations.
Password
Passwords safeguard the parameters against unauthorized alteration. The measuring system operating
company must ensure that the password is handled safely.
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Safety notes
Design Modifications
Unauthorized modifications to the system and/or use of replacement parts not supplied by Schenck Process
voids Schenck Process's liability for any resulting damages. This especially applies to alterations which could
affect the operating safety of the system.
Replacing Components
Spare parts must meet the technical specifications indicated by Schenck Process. To ensure this requirement is met, only genuine Schenck Process spare parts should be used. When using other spare parts, the
warranty will be void.
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Safety notes
2.1
Signal Words
2.1.1
Potential dangers will always exist when working with technical devices. Dangers will arise if the machine
was incorrectly installed
was incorrectly commissioned
is operated by untrained personnel
is repaired by not qualified personnel
The following signal words throughout this manual indicate dangers that may arise when handling this machine.
DANGER
This signal word indicates a danger that can immediately cause the
most severe injuries up to and including death.
Follow all instructions to prevent this from occurring.
WARNING
This signal word indicates a danger that can cause serious injuries up
to and including death.
Follow all instructions to prevent this from occurring.
CAUTION
This signal word indicates a danger that can cause slight or medium
injuries.
Follow all instructions to prevent this from occurring.
2.1.2
Signal words for information on material damages and on the optimal use of the machine
STRICTLY OBSERVE
Signal word used to identify situations in which material or environmental damage could occur.
Follow all instructions to prevent this from occurring.
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Safety notes
HINT
Signal word used to identify information on using the product economically and at an optimal level of efficiency.
2.2
These fives safety rules must be followed in the order shown before commencing work on electrical systems.
Once the work is finished, they are to be applied in reverse order.
DANGER
Electric shock from live components
Danger of life from electric shocks
Take all possible precautions to ensure safety before commencing work
on live components. Observe, among other things, the following.
1. Disconnect the components.
2. Secure them against inadvertent restart.
3. Ensure that the components have been de-energized.
4. Above 1 KV: Earth the cables and bypass them.
5. Cover or shield adjacent, live components.
2.3
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General Diagram
3 General Diagram
3.1
INTECONT Tersus is an extension of and improvement on the INTECONT system that has proven its worth
for years and has been used in more than 50,000 scales all over the world.
INTECONT Tersus is a measuring and measurement processing system of continuous weighing and feeding
equipment for
weighfeeders
conveyor belt scales
differential feeding scales
Coriolis mass flow equipment and
solids flow equipment.
The basic hardware equipment is aligned to the needs of the application.
The following can be installed as optional equipment:
fieldbus modules
230 VAC power supply
module with additional analog outputs and analog inputs
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General Diagram
3.2
COUNTER
ANALOG
Analog output
SERIAL
24 V
MOTOR
PREFEEDER
FULL
DRIBBLE
MAX
10
MIN
11
FAULT
12
ON/OFF
13
RELEASE
LC
Belt speed
Belt sensor
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General Diagram
3.3
Method of Function
A belt weigher or weighfeeder continuously weighs the quantity of material transported by a conveyor belt.
The feed rate is regulated on a weighfeeder according to a setpoint. A belt weigher only measures and it
cannot influence the feed rate.
Definitions
Q
Belt load
Speed
Feed rate
The quantity of material transported by the conveyor belt per unit of time
Total
Belt load Q and speed v are continuously measured and factored together. The result is the feed rate I, from
which the flow rate is determined.
Fig. 2: The belt load of the weighbridge is not legal for trade
The material is transported over a weighing platform located beneath the belt, limited by 2 carrying idlers.
The load on the platform exerts a force on the load cell LC through one or more weighing idlers. The measuring displacement is approximately 0.2 mm. The measuring rolls are linked with the frame construction via
parallel plate springs. The load cell output voltage is proportional to the platform load. It is recorded with a
suitable measuring amplifier.
The load distribution on a single-roll weighbridge is shown by the white triangle. Only half of the force from
the weight of the material is passed into the measuring idler. The following conversion formula applies to the
effective bridge length with single-roll weighbridges:
Leff = Lg / 2
Weighing platforms with more than one weighing idler will have a different factor than 1/2.
Therefore the belt load in kg/m totals:
QB = total load on the weighbridge.
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General Diagram
Belt speed
The belt speed is recorded using velocity sensor D and converted into a corresponding pulse frequency.
Feed rate
The readings Q and v are standardized in the unit to the physical quantities kg/m and m/s and multiplied with
one another. The product is feed rate I.
I in kg/s
Q in kg/m
v in m/s
QB in kg
Leff in m
I in kg/h
3.4
Characteristics
Readouts
The display of INTECONT Tersus consists of 4 parts:
1. You can give the technical name at the installation location in the header. A rotating symbol on the left
edge shows whether the weighfeeder is on or off.
2. The second line of the display is reserved for event information.
3. The following two lines show readings that can be selected with the cursor buttons. These lines correspond to the lines of the INTECONT PLUS display.
4. The lower half of the display is used for various visualizations: the large-scale display of an individual
reading, the display of 4 readings in line font size or the display of as many as 9 readings that can be adjusted in the parameters block Configuration HMI Values. They adapt their font size over 3 levels.
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General Diagram
Event messages
Events and malfunctions are shown by an alphanumerical shorthand symbol and title.
The appropriate "uncoded text" for all subsequent events can be called up via the operating keyboard.
It distinguishes alarms (red) and warnings that either have to be acknowledged (orange) or do not have
to be acknowledged (yellow). Alarms will shut down the scales, warnings will not. All alarms are also signaled through a relay output.
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General Diagram
Operating philosophy
Operator guidance through menus on several levels. Important configuration and calibration functions
are secured via a password.
Dialog language for fault messages, operation and service programs
DEUTSCH, ENGLISH, FR-FRANCAIS, ES-ESPANOL, IT-ITALIANO, CN-CHINESE, JP-JAPANESE,
RU-RUSSIAN, HU-HUNGARIAN, NL-NETHERLAND at your choice or a loadable language (OTHER /
XX-NEW).
Dimensions
SI units (Metric): kg, kg/h, t, t/h, m and cm
NON SI units (English): lb, lb/h, t, t/h, f and inches
Turning recording the total or setpoint specification on or off
This can be selected with the P02.06Feeder Start and P02.07Feedrate Setpoint parameters.
Monitoring for minimum and maximum limit values
for feed rate, belt load and belt speed The limit values, relay outputs and event classes are separately
definable for all 6 possibilities.
Mains power failure
Scales data, calibration data, counter readings and quantity pulses not yet issued remain saved for unlimited time after a mains power failure, and the time for approx. 5 days.
Belt speed
The belt speed is recorded with a speed pick-up.
Zero setting
The zero point fault of the belt weigher comes from soiling that adheres permanently or from other constant factors. The zero setting records the zero point fault on an empty belt over one or several wholenumber belt circuits. This corrects the regular measurement in normal operation.
Zero setting takes place with an empty belt conveyor with a program which runs automatically.
Zero setting should be started manually at regular intervals if automatic operation is not preselected.
The maximum permitted zero setting correction is monitored.
Zero drop out
Suppression of the totalizing for measurements around zero, so that the counter remains constant during
no-load operation of the belt. The function can be turned off.
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General Diagram
Tare
Taring is a calibration procedure in which the influence of the empty belt on the measuring signal, the
basic tare, is determined. After taring, the total remains unchanged over one belt circuit with the empty
belt. The call-up is protected by a password.
Measuring at dispatch: VAP
For reasons of design, the weighing platform is not located directly at the material dispatch point. This
means that if the belt load changes, the measurement result for the feed rate will not accord precisely
with the current feed rate at the dispatch point. Measurement is relocated to the material dispatch point
using a special velocity-dependent delay element. No special measuring sensors are required to do this.
Batching mode
Batch mode conveys a preset amount of material. The conveying process ends once the batch setpoint
has been reached. The batching process can be controlled via the belt conveyor drive or via the bin
feeder.
The turn-off point and the utilization of "dribble feed" can be automatically adapted.
BIC belt influence compensation and belt drift
This function makes it possible for the belt to record and compensate for dynamic zero point influence
with an additional belt circuit sensor and a metallic marking flag in the belt. This increases the scale's
short-term accuracy.
Display filters
For feed rate, belt load and belt speed
Maintenance guidelines through the appearance of an event in the display
For the voltage supply's operating time, for the scale's operating time and for the next zero setting.
Calibration
Calibration of the pick-up input is not necessary. Certain design data on the load cells, velocity sensor,
inclination of the conveyor belt, etc. must be entered. From this data, the device calculates all required
standardizations for the displays. The control or readjustment can take place using two different methods.
Control with material: the result of a material inspection is entered into the device and serves to correct
the measurement result.
Control with calibration weight: the standardization is controlled or, if the technical data (lever ratio, belt
conveyor inclination etc.) is not precisely known, it can be corrected.
In due course, the program also becomes suitable for the verification of mechanical changes, for example twisting of the weighing platform due to movement of the foundations.
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Operation
4 Operation
4.1
Quick guide
line 1: header
rotating cross as a progress indicator. The scales are switched on; feed rate and flow
rate are being recorded. It only measures the belt load and belt speed when off (the
cross is stationary).
: with activated batching mode
local designation of the feeder. This can be changed with EasyServe via parameters
P01.05.
two lines of the actual value displays These lines correspond to the two lines of
INTECONT PLUS.
Actual value displays that can be selected with buttons 0 - 9. The functions of buttons
4 - 7 depend on the application software and parameterization.
---
Totalizer 1
SetpointLarge
with bars
---
FeedrateLarge
with bars
Belt LoadLarge
with bars
Belt SpeedLarge
with bars
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Operation
operating elements:
SCROLL
Preselect the data display of the upper line
Select a group of parameters or one parameter
Preselect the data display of the lower line
Change to the right or left with number inputs
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DELETE
START/STOP
DATA
Prepare the input, for instance changing the parameters and inserting the setpoint
FUNCTION
Operation
4.2
ESCAPE
ENTER
Function block
The function block is the point of entry for everything to be performed on the device. All functions and dialogs
can be called up through it. The function block is two-staged.
Call up the function block
The previously selected function will be displayed if no event is pending.
Select the desired function of the first level. This space has a yellow
background.
Change to the second level. The selected space of the first level has an
orange background.
Select the desired function of the second level. This space has a yellow
background.
Select function. It only shows the functions that can be called up now.
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Operation
Configuration and parameter functions are only accessible via password. The password is queried once the
function has been called up.
Access to some functions can be configured in the Dialog Behaviour block. Entries might be missing depending upon this setting.
The appearance on the unit:
4.3
The feeder drive can be switched on and off with the keys in this field if the mode of operation and the parameterization permit it.
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Operation
WARNING
A start signal will actuate the motors.
There is the danger of injury if persons are in the area of the drives. Bulk
solids can be transported and cover the following equipment.
The turn-off command is not an emergency-off. Instead, it is provided for
operational shutdown.
Call up other functions such as showing event information, configuration and return from the function
block
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Operation
Acknowledge input.
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Service Functions
5 Service Functions
Display Events
Setup
Display Check
Service Values /
Standard Values
Start Data Logging /
Stop Data Logging
Clear Data Log File
Service functions help get an overview of the status of the unit and the weighing system.
Display Events leads to a list of current upcoming events.
Service Values activates the display of other internal status information in the lower line of the display. This
line has a grey background. The return from this display takes place from Standard Values .
The other functions operate the routines set in the parameter block Data Logging.
5.1
This function performs a self-test on the display and the signal lamps.
Select function display check
Setup
Display Check
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Counter functions
6 Counter functions
Reset Totalizer 1
Reset Totalizer 2
Totals
Totalizer Record
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Mode functions
7 Mode functions
There are functions brought together in the Mode menu for switching over into various operating modes.
Functions: Mode
Volumetric Mode
Volumetric Synchronous
Start Keyboard Mode /
Stop Keyboard Mode
Mode
Stop Prefeeder /
Particip. Prefeeder
Start Simulation /
Stop Simulation
Gravimetric
7.1
Types of operation
You can change between these types of operation with the GravimetricVolumetric Mode and Volumetric
Synchronous functions.
Display:
V is shown in the header and status line and VOL is shown in the service values in volumetric operation. V is
shown in the header and status line and VOL-S is shown in the service values in volumetric synchronous
operation.
There is no separate status display in gravimetric operation, i.e. normal operation.
Characteristics:
All operation functions can be executed.
All control inputs and outputs work as set.
Gravimetric Operation:
The actual value for the feed rate is regulated to the specified setpoint.
The maximum possible setpoint equals the nominal feed rate. There is the message SC01 Event: Setpoint
Limited with larger inputs.
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Mode functions
Volumetric Operation:
The drive motor for the conveyor belt or material prefeeder is regulated proportional to the setpoint. The belt
load does not have any impact.
The feed rate approximately equals the specified setpoint under rated conditions. The setpoint is limited to
three times the nominal feed rate.
The calibration functions >0< Zero Set , TW: Tare , CW: Span Calibration and LB: Pulses/Belt can only be
called up in volumetric operation.
Volumetric synchronous operation:
In contrast to volumetric operation, it is not the rated belt load that is used for calculating the current target
belt speed. Instead, it is the current belt load before changing over. That means that changing over is jerkfree.
7.2
The Start Keyboard Mode function can be used to put the preselected operating sources on the keyboard of
INTECONT for turning on/off and specifying the setpoint and target batching values.
Deselecting with Stop Keyboard Mode makes the old sources function again.
When changing from an external source (such as serial) to the keyboard, the on-off status and
the setpoints are retained. The external signals act in the opposite direction. It is still possible to see a preselected external setpoint.
Display:
Keyboard operation is indicated by OP in the status line.
7.3
Prefeeder
The Particip. Prefeeder or Stop Prefeeder functions determine the impact of INTECONT on the prefeeder.
This function is activated in normal operation and INTECONT takes on controlling the prefeeder. The material flow is interrupted when it is off and the scale can be tared, etc.
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Mode functions
7.4
Simulation
In simulation mode, all functions of the scales without material can be tested during start-up. The scales are
not suited to normal operation during simulation.
Display:
SY14 Event: Simulation active event information
SIM is shown in the status line and service values.
This function can be turned off again with Stop Simulation in the same fashion.
Characteristics:
1. All operating functions can be carried out
2. The actual value for the feed rate is set to the setpoint adjusted.
3. The belt load and velocity measurement are active.
4. All control inputs and outputs work as adjusted.
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Calibration functions
8 Calibration functions
Functions: Calibration
>0< Zero Set
LB: Pulses/Belt
TW: Tare
CW: Span Calibration
Calibration
Set Time
8.1
The 3 adjustment programs that provide basic and secondary calibration are available in this menu along
with the >0< Zero Set and Set Time functions.
The procedure is the same for all programs.
They have to be used in basic calibration in the order of LB, TW and CW.
All of them are protected from unintentional operation with a password. A total is not recorded during the
running term of a program until acknowledgement. Instead, analog outputs are set to the amount of lift and
event information is not shown.
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Calibration functions
8.2
Pulse/Belt circuit LB
While the program is running, the remaining seconds of the program running time and the impulses of the
velocity sensor added up are shown in the display.
LB: Calibration active is shown in the header.
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Calibration functions
After ending the program, the mean of the belt speed is shown in the display over the entire running term
along with the final result of impulses/belt circuit.
There is the request LB: wait for Confirmation in the header.
The results are accepted and filed in P04.06 Belt Circuit No. parameters.
8.3
Tare TW
The taring program uses one or several whole-number belt circuits to record the zero point fault of the weighfeeders. This value is used to correct the ongoing measuring results in normal operation. Taring and zero
setting must be differentiated.
Tare:
Recording of the base tares (weight of mechanics, belt conveyor etc.) during commissioning, service and maintenance
Zero:
The maximum correction stroke of the zero setting program is limited; that of the tare program is not.
After taring, the zeroing program bases the permissible correction deviation on the new reference
value.
Preconditions :
1. Under no circumstances may there be any material on the belt. The prefeeder can be controlled with
Feeder ON/OFF function.
2. The mechanical equipment within the scales area must be cleaned. Deposits may remain that develop
again immediately in normal operation.
3. Switch off batch mode
4. The belt conveyor must be running. Notice is given automatically.
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Calibration functions
Sequence:
Call up the function block
Calibration
TW: Tare
While the program is running, it shows the remaining running period in % of the entire running period and
the continually meaned tare in % of the rated belt load in the display.
TW: Calibration active is shown in the header
After ending the program, it shows how much tare departs from prior taring in % of the rated belt load and
the mean of the entire tare in % of the rated belt load in the display.
Dev = + : tare has increased
Dev = + : tare has decreased
The message TW: wait for Confirmation in the header reports the end of the program and requests user
input.
The result is accepted and stored in parameters P04.04 Basic Tare. At the same
time, P04.05 Tare Correction is set to zero.
The result is not adopted, the scales will not be tared.
Specific Messages:
Start ! when the belt is not running,
Volumetric ! when it is gravimetrically active
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Calibration functions
NOTE
The tare may exceed 100 % by using the rated belt load as reference.
CAUTION
If the deviation 'Dev' is significant (>20 %), this may indicate a mechanical fault.
The weighing platform must then be checked for jammed material particles.
If BIC is active (P12.05 BIC Active = YES), the tare vectors of BIC are initialized with the taring program.
8.4
Weight Check CW
Using this program, the turndown of the device can be controlled. This is done by loading the weighing platform with a known calibration weight and automatically calculating the average platform load over one or
several whole belt circuits. The result is compared to a predetermined reference value and then displayed.
No automatic correction is performed.
Suitable calibration weights are available as accessories.
Preconditions:
1. Tare or zero
2. Key in the calibration weight in P03.08 parameters. The calibration weight should be between 30 % and
100 % of the rated bridge load Qo.
Qo = qo * Leff
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Calibration functions
Sequence:
Function block
Calibration
CW: Span Calibration
While program is running, the remaining running period is shown in the display in % of the total running
period along with the continual measuring result Set/Act.
CW: Calibration active is shown in the header.
After ending the program, the fictitiously conveyed quantity of material is shown in the display over the
running period along with the mean of KOR of the Set/Act over the entire running period.
The message TW: wait for Confirmation in the header reports the end of the program and requests user
input.
Exiting the program. Either button may be used AS THE RESULT IS NOT TAKEN
OVER AUTOMATICALLY.
Specific Messages:
Start ! when the belt is not running,
Volumetric ! when it is gravimetrically active
Aborted !
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Calibration functions
NOTE
If no calibration weight is mounted, the zero point of the scales can be checked with this program.
Evaluating the results
Error < 1 %
Error < 5 %
Error > 5 %
The current value of the P04.02 Range Correction parameter is not taken into account in the check.
This is why the control program will show the same KOR fault quotients after correcting with the value input in
P04.02.
8.5
The date and time are among the Service Values status information for the scale and
they can be changed at any time.
Call up the function block
Calibration
Set Time
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Parameter functions
9 Parameter functions
Functions: Parameter
Read Parameters
Enter Parameters
Print Parameters
Load Factory Defaults
Load Custom Defaults
Parameter
Option activate
9.1
Read Parameters
Parameter are changeable characteristics or data with which the device can be adapted to its special weighing task.
You can find the meaning of the parameters in the detailed parameter description.
The input of parameters is protected by a password. They can inspected without any hazard with the Read
Parameters function. The parameters are broken down into functional blocks and numbered within a block.
Parameters are composed as follows:
Pxx.yy <Text>, where: xx: block number
yy: Number of the parameters in the block
<Text> Explanatory name of the parameters (language-dependent)
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Parameter functions
Reading parameters:
Call up the function block
Parameter
Read Parameters
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Printer functions
10 Printer functions
Functions: Printer Setting
Totalizer Record
Print Parameters
Print Status Report
Batch Record
Printer Setting
When printing with the Batch Record function, the Totalizer Record function adds the batch setpoint and
actual batch value to the print-out and Totalizer Printout is printed out as the heading.
The batch protocol can only be printed after completing the batch. The counter protocol is available at any
time.
The complete parameter list is printed out with the current readings using the Print Parameters function. All
inputs departing from the default readings are marked with an *. The list of all possible event messages and
the current hardware allocation is printed out as an appendix.
The printing procedure can be cancelled at any time.
BV-H2463GB, 1149
- 39 -
Printer functions
10.1
Status Report
The Print Status Report can be printed out at any time. It provides information on the events and configuration results that have occurred to date, etc. The Service Values chapter explains the specific data in detail.
The printing procedure can be cancelled at any time.
Software version
Own Address
IP Address
OP Mode
Simulation Mode
Feeder On
Volumetric Mode
Summary Alarm
Status information
Maintenance Electric
Totalizer 1
Totalizer 2
Totalizer 3
The number and type of events from Power ON or since the last print-out ofPrint
Status Report.
BV-H2463GB, 1149
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Batching functions
11 Batching functions
Functions: Batch
Select Batch / Deselect Batch
Batch Record
Abort Batch
Batch
11.1
Batching mode
A preselected quantity of material is dispatched in batching mode. When it reaches the batch setpoint, the
conveyor belt and material prefeeder are turned off and the feeding process is ended.
Display :
If Batch Mode is selected, the summation symbol appears in the header.
Relevant data in the middle and lower display zone: Batch Setpoint, Batch Actual Value and Batch Residual
Amount.
Before starting a batch, Batch Actual Value and Batch Residual Amount show the amounts reached by the
previous batch. Deselecting Batch Mode means that the displays are no longer accessible, although they
appear again with the new preselection.
The display format corresponds to Counter 1 Unit.
Preselection batching mode
Preselecting the batching mode makes batching possible, although it does not initiate a batch.
The condition: scale OFF and the function is activated.
BV-H2463GB, 1149
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Batching functions
Acknowledge input.
Interrupting a batch
The batch is continued with the next start command.
Deselect Batch
This function deselects batching mode, i.e. it is taken out of the active
scope of functions. The summation symbol disappears from the header and the batching values can no
longer be called up again. However, they will not be cleared.
Conditions: the batch is ended or cancelled via Abort Batch function (scale OFF).
BV-H2463GB, 1149
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Batching functions
Batching mode can be re-activated with the Select Batch function and you can inspect the old batching values again.
Abort Batch
This function cancels a current batch and the conveying process is ended immediately.
Operation remains in batch mode
The next start command will begin a new batch; the previous batch will not be resumed.
11.2
BV-H2463GB, 1149
- 43 -
Startup operation
12 Startup operation
12.1
Weighing Platforms
Multiple-Idler Platform
Several weighing idlers are combined into one mechanical unit, the measuring bridge.
BV-H2463GB, 1149
- 45 -
Startup operation
Buckled Platform
The weighing platform consists of two parts. The force is conducted centrally into the load cell. A split measuring table can also be used in place of the weighing idlers.
BV-H2463GB, 1149
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Startup operation
SingleSingle-Idler Platform
Parallel leaf-spring bearing
The calibration weight can theoretically be mounted at any point on the weighing platform mechanical equipment. The effective load is always the applied weight QP.
QPRF = QP
tan(a) 0.018 * a
Angle a = 0 : K = 0
Angle a = neg : K = neg
BV-H2463GB, 1149
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Startup operation
MultipleMultiple-Idler Platform
Entire platform supported on load cells
QPRF = QP
Pivot joint bearing
See Single-idler platform
Buckled Platform
The calibration weight usually has an effect in the center.
QPRF = QP
If the entire belt issupported on one side, the following applies
If the belts are inclined, the extension or shortening of the calibration lever corresponding to the single-idler
platform must be taken into account.
BV-H2463GB, 1149
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Startup operation
Vertical
Vertical to the belt conveyor
0 must be entered as angle a. The full force Q acts on the load cells.
12.2
Parameter Input
A technical data sheet is part of the scope of delivery. It contains all important nominal and calibration data
acc. specification. We will therefore list only a few important pieces of information and some recommendations at this point. It makes sense to go through all of the parameters and consider the value entered.
BV-H2463GB, 1149
- 49 -
Startup operation
The inclination of the belt can be determined easily using a spirit level and a measuring tape. It is advantageous to measure multiple times and to take the mean value of these measurements (h1, h2, ) as the value 'h'.
The Angle P03.07 angle is then a = tan
-1
(h/l)
Lever Ratio
P03.06
Angle
P03.07
P04.01
kg/m
m
Degrees
kg
F should be less than or equal to the total of LC Rated Capacity P03.04. Otherwise, the load cells are too
small for the required Nominal Flow Rate.
BV-H2463GB, 1149
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Startup operation
12.3
Function Check
1. Switch on the belt conveyor and scales. The switch-on process depends on the preselected Feeder
Start P02.06 source.
2. A rotating cross appears in the header as a progress indicator. If not, there is no clearance or the ON
button was not pressed.
3. Take any event messages which appear into account and remove the error.
4. Check the following:
Tachometer: The output frequency of the tachometer generator has to be less than 3,000 Hz with activated measurement. The value must approximately correspond to the information in the data sheet.
Load cell: The non-standardized initial value for the load cell amplifier may not be larger than 2.85 mV/V
even at nominal load of the weighing platform. It must change if the weighing platform is placed under
load (e.g. the calibration weight). If the value is too large, the load cell is overloaded. If the value is negative, the load cell may be wrongly connected.
The load cell load in percent, sourced from the sum of the load cell nominal capacities, should not be
larger than 100 % with nominal belt load.
12.4
BV-H2463GB, 1149
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Startup operation
12.5
The velocity sensor frequency generator can be actuated in a number of different ways.
1. with a frictional wheel on the lower carrying run of the belt or
2. with the shaft of the drive motor
In the first case, the value Pulses per length P02.04 depends on the exact diameter of the frictional wheel; in
the second case, it depends on the gear and looping factor of the belt. So the velocity measurement accuracy should be checked.
1. Establish the velocity of the conveyor belt using a stopwatch and a tape measure. Make several measurements to be sure and then calculate the mean.
2. Read the speed display over the same period of time wherever feasible.
3. Compare these readings with one another and correct P02.04 wherever necessary. (new value = prior
value * speed measured/speed read)
This procedure can also be used to determine unknown characteristic values.
Check the space between the recording sensor and crown gear and reduce wherever necessary if there is a
known Pulses per length and large deviations.
12.6
Each test or calibration with calibration weights can only approximate the actual operating conditions. Scales
with highly accurate measurement can only be achieved by several measurements made using material and
a subsequent correction. It is corrected with Range Correction P04.02.
The following items must be observed:
1. The route from the weighing platform to the collecting point for the material must be clean
2. Any available diverters must not divert material.
3. If there are any feed screws or air slides between the weighing platform and the collection point, material
must be conveyed for approx. 1/2 hour before any inspection measurements are made. This will allow
the usual material build-ups to form on the conveying elements.
4. Dedusting must be set to a minimum
5. The containers or vehicles in which the material is transported onto a legal-for-trade scales must be
cleaned and re-weighed (tared) before each filling.
For example:
Old value of P04.02 = 1
A material quantity of 4.9 t is conveyed over a time period of 15 minutes. The count read on the unit is 5.0 t.
P04.02 (new) = 1 * 4.9/5.0 = 0.98
The calculated value should be keyed into P04.02.
BV-H2463GB, 1149
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Parameters
13 Parameters
The INTECONT Tersus is adapted to each application by means of parameters. No special programing
knowledge is therefore necessary.
Parameter set
Purpose
Activation
Always active
Factory settings
Backup set
Pre-setting for a group of Use EasyServe or the unit to Only using EasyServe in
applications or a setting
copy into the active parame- expert mode
stored during commission- ter set
ing
Note: Parameters not required for an application can be faded out or declared 'read only' using EasyServe in
expert mode. EasyServe compiles a list of visible parameters that form an integral part of the system documentation. They, together with this manual, make up the relevant documentation of the control system for an
application. The parameter list in the operating manual contains all of the parameters, regardless of their
actual use in an application.
In addition to the parameter set stored in the scales, we recommend that after commissioning you keep a
copy of the parameter set in a mass storage medium using EasyServe.
The parameters are sorted into blocks for purposes of clarity. The parameter can be explicitly identified by
means of its block and the number in the block in the corresponding version of the scales software:
P01.03: Parameter block 1, 3rd parameter
BV-H2463GB, 1149
- 53 -
Parameters
Note: Each parameter also has a unique number (ID) with which it can be addressed over the serial interface. This number can be seen as a Tooltip in EasyServe when passing over the parameter and can be output in the parameter printout.
Gaps can appear between block numbers and parameters within the blocks.
In rare cases, the number of a parameter may change.
13.1
Abbreviations
Source
Description
FB
Fieldbus
OP
Operating panel
DI
Digital Input
DO
Digital Output
AI
Analog Inputs
AO
Analog Outputs
Event
W1
W2
ALARM
Alarm
IGNORE
Ignore: do not show any event message but switch the corresponding contact outputs
LC
Load cell
Feed rate
Belt speed
VCU
VHM
IT
INTECONT Tersus
BV-H2463GB, 1149
- 54 -
Parameters
13.2
The system monitors a range of both of its own operation and the peripherals. The reaction to a recognized
deviation, that is to say an event, is set by parameters. The parameters are used to assign to each event a
class that will determine this reaction.
Event class
Description
Impact on
feeding
Acknowledgement
required
Color
Alarm
ALARM
Red
Warning 1
W1
Yes
Orange
Warning 2
W2
No
Only display as long as
the event is active
Yellow
Ignore
IG
Note: An external binary output channel that may have been assigned to an event is set, independent of the
event class.
A newly pending alarm or warning 1-class event will be shown on the operating panel blinking and in color.
The blinking stops when acknowledged. Acknowledged event messages are cleared from the display for
currently pending events when the event is no longer pending. Each event is stored with a time-stamp in the
internal memory for later analysis.
13.3
Parameter Listing
Name
Default
P01.01 [65]
Language
DEUTSCH
4224
P01.02 [65]
Userdefined Text
XX-NEW
5816
P01.03 [65]
Font
UMing 30
6244
P01.04 [65]
Units
Metric
4225
P01.05 [65]
Scale Name
6238
P01.06 [65]
Password
10000
4292
P01.07 [65]
2. Password
14389
4321
P01.08 [65]
Feeder ON/OFF
active
4280
P01.09 [65]
active
4595
Customer
Sys ID
BV-H2463GB, 1149
- 55 -
Parameters
P01.10 [65]
active
4282
P01.11 [65]
Batch control
active
4283
P01.12 [65]
active
4284
P01.13 [65]
Reset Counter 1
active
4286
P01.14 [65]
Reset Counter 2
active
4287
P01.15 [65]
not active
4309
Number:
Name
Default
P02.01 [69]
------ kg/h
4229
P02.02 [69]
10 t/h
4226
P02.03 [69]
Speed Measurement
DI
6144
P02.04 [69]
10000 I/m
4256
P02.05 [69]
Nominal Speed
0.1 m/s
4227
P02.06 [69]
Feeder Start
OP
4241
P02.07 [69]
Feedrate Setpoint
OP
4242
P02.08 [69]
Relative Setpoint
NO
4247
P02.09 [69]
WZ Active
YES
6158
P02.10 [69]
Counter 1 Unit
------- kg
4230
P02.11 [69]
0 ms
4231
P02.12 [69]
Counter 2 Unit
------- t
4232
P02.13 [69]
Counter 3 Unit
------- t
4233
P02.14 [69]
n/a
4239
P02.15 [69]
Totalizer Increment
10 kg
4254
P02.16 [69]
Z1-Numberstep
Automatic
4255
02 - Rated Data
Customer
Sys ID
03 - Calibration Data
Number:
Name
Default
P03.01 [73]
6145
P03.02 [73]
30 s
4353
P03.03 [73]
LC Characteristic Value
2 mV/V
4257
P03.04 [73]
LC Rated Capacity
60 kg
4258
P03.05 [73]
0.5 m
4259
BV-H2463GB, 1149
- 56 -
Customer
Sys ID
Parameters
P03.06 [73]
Lever Ratio
4260
P03.07 [73]
Angle
0 Grad
4261
P03.08 [73]
Calibration Weight
10 kg
4354
04 - Calibrat. Results
Number:
Name
Default
Customer
Sys ID
P04.01 [74]
27.78 kg/m
6146
P04.02 [74]
Range Correction
4352
P04.03 [74]
Total Tare
0 kg/m
6147
P04.04 [74]
Basic Tare
0 kg/m
4355
P04.05 [74]
Tare Correction
0 kg/m
4356
P04.06 [74]
1000000 I/B
4357
05 - Analog Outputs
Number:
Name
Default
Customer
Sys ID
P05.01 [74]
AO: Setpoint
n/a
4385
P05.02 [74]
Setpoint Offset
4 mA
4386
P05.03 [74]
Setpoint Range
20 mA
4387
P05.04 [74]
n/a
4388
P05.05 [74]
4 mA
4389
P05.06 [74]
20 mA
4390
P05.07 [74]
n/a
4391
P05.08 [74]
4 mA
4392
P05.09 [74]
20 mA
4393
P05.10 [74]
AO: Speed
n/a
4394
P05.11 [74]
Speed Offset
4 mA
4395
P05.12 [74]
Speed Range
20 mA
4396
P05.13 [74]
AO: Deviation
n/a
4397
P05.14 [74]
Deviation Offset
4 mA
4398
P05.15 [74]
Deviation Range
20 mA
4399
P05.16 [74]
AO
4400
Number:
Name
Default
P06.01 [77]
5 % Io
06 - Limit Values
Customer
Sys ID
4337
BV-H2463GB, 1149
- 57 -
Parameters
P06.02 [77]
W1
4338
P06.03 [77]
120 % Io
4339
P06.04 [77]
W1
4340
P06.05 [77]
60 % Q
4341
P06.06 [77]
W1
4342
P06.07 [77]
120 % Q
4343
P06.08 [77]
W1
4344
P06.09 [77]
5%V
4345
P06.10 [77]
W1
4346
P06.11 [77]
120 % V
4347
P06.12 [77]
W1
4348
P06.13 [77]
0 % Io
4290
P06.14 [77]
Event: Stand-By
W2
4289
Number:
Name
Default
P07.01 [80]
3s
4328
P07.02 [80]
3s
4329
P07.03 [80]
3s
4331
P07.04 [80]
3s
4332
P07.05 [80]
LC Filter
1s
4334
P07.06 [80]
Afterflow Totalizer
3s
4274
07 - Filters
Customer
Sys ID
08 - Additional device
Number:
Name
Default
Customer
Sys ID
P08.01 [81]
NO
4679
P08.02 [81]
1%Q
4680
Number:
Name
Default
P09.01 [82]
Pre-cut-off Amount
3s
6156
P09.02 [82]
Correction Amount
0 kg
4451
P09.03 [82]
Adaptation Factor
0.5
4452
P09.04 [82]
Batch Tolerance
100000 kg
4458
09 - Batch Mode
BV-H2463GB, 1149
- 58 -
Customer
Sys ID
Parameters
P09.05 [82]
W1
4459
P09.06 [82]
NO
4453
P09.07 [82]
OP
4449
Number:
Name
Default
P10.01 [83]
Baud rate
9600
4512
P10.02 [83]
Print Event
YES
6164
P10.03 [83]
72
4513
10 - Printer Setting
Customer
Sys ID
11 - Maintenance interval
Number:
Name
Default
Customer
Sys ID
P11.01 [84]
Maintenance Electric
3000 h
4465
P11.02 [84]
W1
4466
P11.03 [84]
3000 h
4467
P11.04 [84]
W1
4468
12 - Belt Monitoring
Number:
Name
Default
P12.01 [85]
VAP Active
NO
4480
P12.02 [85]
Platform Dis.Length
0 % LB
4482
P12.03 [85]
NO
4496
P12.04 [85]
DI
4497
P12.05 [85]
BIC Active
NO
4498
P12.06 [85]
Sensor Length
8.2 cm
4500
P12.07 [85]
Sensor Width
12 cm
4501
P12.08 [85]
Sensor Offset
0 cm
4502
P12.09 [85]
Belt Drift
3 cm
4503
P12.10 [85]
W1
4504
P12.11 [85]
Belt Skew
4 cm
4505
P12.12 [85]
4506
P12.13 [85]
Slip Value
2 % LB
4507
P12.14 [85]
Event: Slip
W1
4508
P12.15 [85]
n/a
4509
Customer
Sys ID
BV-H2463GB, 1149
- 59 -
Parameters
P12.16 [85]
n/a
4510
P12.17 [85]
n/a
4511
P12.18 [85]
n/a
4499
Number:
Name
Default
P13.01 [88]
4297
P13.02 [88]
Event: Memory
4302
P13.03 [88]
4291
P13.04 [88]
6199
P13.05 [88]
W1
6200
P13.06 [88]
4293
P13.07 [88]
W1
4246
P13.08 [88]
4295
P13.09 [88]
4294
P13.10 [88]
W2
6202
P13.11 [88]
W1
4296
P13.12 [88]
4417
P13.13 [88]
4430
P13.14 [88]
4303
Number:
Name
Default
P14.01 [91]
Optimize Controller
STANDARD
4368
P14.02 [91]
P-Component KP
0.04 mA/%
4369
P14.03 [91]
I-Component TN
1s
4370
P14.04 [91]
Filter: Deviation
3s
4333
P14.05 [91]
Time Deviation
20 s
4298
P14.06 [91]
Threshold Deviation
5%
4299
P14.07 [91]
Factor Deviation
4320
P14.08 [91]
100 %
6255
P14.09 [91]
Event: Deviation
W1
4300
P14.10 [91]
W1
4301
P14.11 [91]
Lower Limit
0 mA
4371
13 - Events
Customer
Sys ID
14 - Rate controller
BV-H2463GB, 1149
- 60 -
Customer
Sys ID
Parameters
P14.12 [91]
Upper Limit
20 mA
4372
P14.13 [91]
0 mA
4373
P14.14 [91]
Position at STOP
4374
P14.15 [91]
Volumetric Start-Up
0 Circuits
4272
P14.16 [91]
Volumetric Clearance
0 Circuits
4273
P14.17 [91]
Setpoint Offset
0 mA
4244
P14.18 [91]
Setpoint Range
20 mA
4243
P14.19 [91]
Store
NO
4376
P14.20 [91]
Volumetric Mode
Qconst
4377
P14.21 [91]
Bypass
0 mA
4375
P14.22 [91]
0s
4378
P14.23 [91]
0s
4379
P14.24 [91]
Set/Act Sources
4381
P14.25 [91]
Adaptation 1
NO
4382
Number:
Name
Default
P15.01 [97]
Linearization ON
NO
4577
P15.02 [97]
Linearization S1
25 % Q
4681
P15.03 [97]
Linearization I1
25 % Q
4579
P15.04 [97]
Linearization S2
50 % Q
4682
P15.05 [97]
Linearization I2
50 % Q
4581
P15.06 [97]
Linearization S3
75 % Q
4683
P15.07 [97]
Linearization I3
75 % Q
4583
P15.08 [97]
Linearization S4
100 % Q
4684
P15.09 [97]
Linearization I4
100 % Q
4585
P15.10 [97]
W2
4586
Number:
Name
Default
P16.01 [99]
DI
4245
P16.02 [99]
n/a
4454
P16.03 [99]
DI
4419
P16.04 [99]
n/a
4421
15 - Linearization
Customer
Sys ID
16 - Digital Inputs
Customer
Sys ID
BV-H2463GB, 1149
- 61 -
Parameters
P16.05 [99]
n/a
4941
P16.06 [99]
DI: Start
n/a
6207
P16.07 [99]
n/a
4418
P16.08 [99]
n/a
4431
17 - Digital Outputs
Number:
Name
Default
Customer
Sys ID
P17.01 [100]
DO: ALARM
DO
4436
P17.02 [100]
DO
4435
P17.03 [100]
DO
4433
P17.04 [100]
DO
4438
P17.05 [100]
DO
4439
P17.06 [100]
n/a
4440
P17.07 [100]
n/a
4441
P17.08 [100]
n/a
4442
P17.09 [100]
n/a
4443
P17.10 [100]
n/a
4455
P17.11 [100]
n/a
4457
P17.12 [100]
n/a
4456
P17.13 [100]
DO
4434
P17.14 [100]
DO: Deviation
DO
4437
P17.15 [100]
n/a
4444
P17.16 [100]
n/a
4462
18 - Communication EasyServe
Number:
Name
Default
Customer
Sys ID
P18.01 [103]
Own Address
4520
P18.02 [103]
Baud Rate
38400
4521
P18.03 [103]
Format Data
8-N-1
6189
19 - Communication Fieldbus
Number:
Name
Default
P19.01 [104]
Protocol Type
NO
4528
P19.02 [104]
Timeout Host
5s
4529
P19.03 [104]
4530
BV-H2463GB, 1149
- 62 -
Customer
Sys ID
Parameters
P19.04 [104]
5680
P19.05 [104]
YES
6234
P19.06 [104]
NO
6287
P19.07 [104]
Word Sequence
I:std/L:std
6246
P19.08 [104]
Byte Sequence
High - Low
6245
P19.09 [104]
Configuration
FIXED_8_8
4661
P19.10 [104]
Address
4531
P19.11 [104]
Resolution
4096
4533
P19.12 [104]
Baud rate
19200
4535
P19.13 [104]
Data Format
8-O-1
4656
P19.14 [104]
Physics
RS232
6186
P19.15 [104]
Address
16
4539
P19.16 [104]
FLOAT-Format
IEEE
4540
P19.17 [104]
Compatiblity INTECONT
NO
4788
P19.18 [104]
Identifier format
BYTE
6190
P19.19 [104]
PA32 compatible
NO
4660
P19.20 [104]
Address
63
4541
P19.21 [104]
Baud rate
125K
4542
P19.22 [104]
NO
4786
P19.23 [104]
Remote IP Address FB
192.168.240.250
4787
Name
Default
P20.01 [109]
ID Preset Value 1
320
6247
P20.02 [109]
ID Preset Value 2
352
6248
P20.03 [109]
ID Preset Value 3
384
6249
P20.04 [109]
ID Preset Value 4
592
6250
P20.05 [109]
ID Preset Value 5
594
6251
P20.06 [109]
ID Preset Value 6
6252
P20.07 [109]
ID Preset Value 7
6253
P20.08 [109]
ID Preset Value 8
6254
P20.09 [109]
ID Read Value 1
752
6256
P20.10 [109]
ID Read Value 2
784
6257
Customer
Sys ID
BV-H2463GB, 1149
- 63 -
Parameters
P20.11 [109]
ID Read Value 3
1552
6258
P20.12 [109]
ID Read Value 4
1872
6259
P20.13 [109]
ID Read Value 5
1874
6260
P20.14 [109]
ID Read Value 6
1880
6261
P20.15 [109]
ID Read Value 7
1884
6262
P20.16 [109]
ID Read Value 8
1894
6263
Number:
Name
Default
P21.01 [111]
IP Address
192.168.240.1
6235
P21.02 [111]
Net Mask
255.255.255.0
6236
P21.03 [111]
Gateway
0.0.0.0
6237
Number:
Name
Default
P22.01 [111]
0 min
5743
P22.02 [111]
0 min
5744
P22.03 [111]
1 min
6288
P22.04 [111]
752
6289
P22.05 [111]
755
6290
P22.06 [111]
1872
6291
P22.07 [111]
1874
6292
P22.08 [111]
1876
6293
P22.09 [111]
1880
6294
P22.10 [111]
1884
6295
P22.11 [111]
1894
6296
P22.12 [111]
6297
P22.13 [111]
6298
21 - Ethernet
Customer
Sys ID
22 - Data Logging
Customer
Sys ID
Name
Default
P23.01 [114]
HMI Value 01
1996
6299
P23.02 [114]
HMI Value 02
1944
6300
P23.03 [114]
HMI Value 03
1942
6301
P23.04 [114]
HMI Value 04
1950
6302
BV-H2463GB, 1149
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Customer
Sys ID
Parameters
P23.05 [114]
HMI Value 05
6303
P23.06 [114]
HMI Value 06
6304
P23.07 [114]
HMI Value 07
6305
P23.08 [114]
HMI Value 08
6306
P23.09 [114]
HMI Value 09
6307
P23.10 [114]
HMI Value 10
6308
24 - Second Display
Number:
Name
Default
Customer
Sys ID
P24.01 [116]
NO
4525
P24.02 [116]
Baud rate
9600
4526
P24.03 [116]
Data Format
8-N-1
4527
P24.04 [116]
Physics
RS232
4783
Language
Alternative:
DEUTSCH
ENGLISH
OTHER
Default: DEUTSCH
Device dialog language. User-defined texts can be used if OTHER is selected. Texts can
be written and loaded using EasyServe.
P01.02
Userdefined Text
Alternative:
FR-FRANCAIS
ES-ESPANOL
IT-ITALIANO
CN-CHINESE
JP-JAPANESE
RU-RUSSIAN
HU-HUNGARIAN
NL-NETHERLAND
XX-NEW
Default: XX-NEW
BV-H2463GB, 1149
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Parameters
P01.03
Font
Alternative:
UMing 30
SAZ 30
Default: UMing 30
Adjustable character representation. The current selection offers the versions of UMing30
for Chinese and SAZ30 for Japanese symbols.
P01.04
Units
Alternative:
Metric
English
Default: Metric
Switches display and parameter entry units from metric (SI units) to non-metric systems
(English). All values entered will be converted automatically.
P01.05
Scale Name
Letters and characters can be used. The name appears in the upper row of the operating
console and when searching through networks for controllers.
Remark: The characters ";" and "=" are not accepted. During the saving procedure these
characters will automatically be deleted.
P01.06
Min: 1000
Password
Default: 10000
Max: 9999
Password 1 for access protection of certain functions on the operator panel as per the following parameters. Usually the 1st password is used for the service personnel and the 2nd
password for operating personnel with particular privileges. The password keyed in is
shown encoded for protection. The password can be reset using EasyServe if it should be
forgotten.
The password set at the factory: 7353
P01.07
Min: 1000
2. Password
Default: 14389
Max: 9999
Password 2 for access protection for certain functions on the operator panel as per the
following parameters. Usually the 1st password is used for the service personnel and the
2nd password for operating personnel with particular privileges. The password entered is
shown encoded on the screen. The password can be reset using EasyServe if it should be
forgotten.
The password set at the factory: 2889
BV-H2463GB, 1149
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Parameters
P01.08
Feeder ON/OFF
Alternative:
active
not active
Password
2.Password
Confirm
Default: active
P01.09
Alternative:
active
not active
Password
2.Password
Confirm
Default: active
P01.10
Alternative:
active
not active
Password
2.Password
Confirm
Default: active
P01.11
Batch control
Alternative:
active
not active
Password
2.Password
Confirm
Default: active
BV-H2463GB, 1149
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Parameters
P01.12
Alternative:
active
not active
Password
2.Password
Confirm
Default: active
Defines the access protection for the function at the operating console.
Definition des Zugriffsschutzes fr die Funktion am Bedienteil.
P01.13
Reset Counter 1
Alternative:
active
not active
Password
2.Password
Confirm
Default: active
P01.14
Reset Counter 2
Alternative:
active
not active
Password
2.Password
Confirm
Default: active
P01.15
Alternative:
active
not active
Password
2.Password
Confirm
BV-H2463GB, 1149
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Parameters
Alternative:
------ kg/h
----.- kg/h
---.-- kg/h
--.--- kg/h
------ t/h
----.- t/h
---.-- t/h
--.--- t/h
----.-- kg/min
P02.02
Min: 0.0001 t/h
Default: 10 t/h
The nominal feed rate is a scales' characteristic and serves as a reference value for threshold values and service messages.
The parameter value can be set using an adjustment program or by automatic adaptation.
P02.03
Speed Measurement
Alternative:
DI
n/a
The source for recording the belt speed. A NAMUR transmitter (DI5-N) or velocity transmitter can be used with transistor output (DI5-T).
Belt speed measurement is turned off with n/a. P02.05 Nominal Speed then functions as
the basis for calculation.
P02.04
Min: 0.1 I/m
P02.05
Min: 0.001 m/s
Nominal Speed
Max: 50 m/s
Serving as reference value for limit value monitoring, nominal speed determines nominal
belt load together with nominal feed rate.
Value should be accurate to some percent.
BV-H2463GB, 1149
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Parameters
P02.06
Feeder Start
Alternative:
OP
FB
DI
Default: OP
P02.07
Feedrate Setpoint
Alternative:
OP
FB
AI
Default: OP
Determining the signal input that specifies the feed rate setpoint.
OP: from the keyboard of INTECONT
FB: through the fieldbus interface
AI: through an analog input
P02.08
Relative Setpoint
Alternative:
NO
YES
Default: NO
YES: The external absolute setpoints of the fieldbus (FB) or analog output (AI) can be evaluated relatively with the keyboard.
The value for the plant can be adapted through P14.17 Setpoint Offset as the starting value
and P14.18 Setpoint Range as the final value.
P02.09
WZ Active
Alternative:
NO
YES
Default: YES
NO: Belt load measurement is turned off. The Nominal Belt Load calculated from the rated
values functions internally.
BV-H2463GB, 1149
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Parameters
P02.10
Counter 1 Unit
Alternative:
------- kg
-----.- kg
----.-- kg
---.--- kg
------- t
-----.- t
----.-- t
---.--- t
Default: ------- kg
P02.11
Min: 0 ms
Default: 0 ms
Max: 10000 ms
P02.12
Counter 2 Unit
Alternative:
------- kg
-----.- kg
----.-- kg
---.--- kg
------- t
-----.- t
----.-- t
---.--- t
Default: ------- t
BV-H2463GB, 1149
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Parameters
P02.13
Counter 3 Unit
Alternative:
------- kg
-----.- kg
----.-- kg
---.--- kg
------- t
-----.- t
----.-- t
---.--- t
Default: ------- t
P02.14
Alternative:
n/a
DO
Default: n/a
DO: Selecting the physical output for triggering an external pulse counter for the measured
quantity Bear in mind the limitations on speed and life cycle when selecting a relay output
and set the weight equivalent for an impulse in P02.15 Totalizer Increment. The duration of
the impulse is set by P02.11 Pulse Length Total.
n/a: It is output through contact X3-1.2 where the output frequency may not be in excess of
10 Hz.
P02.15
Min: 0 kg
Totalizer Increment
Default: 10 kg
Max: 100000 kg
Weight equivalent of an impulse at the output for the external counter as per P02.14 DO:
Pulse Counter.
The DO: Pulse Counter is blocked when setting the valence 0.
P02.16
Z1-Numberstep
Alternative:
Automatic
2 kg
5 kg
20 kg
50 kg
200 kg
500 kg
0.02 t
0.05 t
0.2 t
0.5 t
Default: Automatic
Determines the increment value fr counter 1 and all batch values. Parameter P02.10
Counter 1 Unit applies for "Automatic".
The increment value only applies to the local display and for printouts.
BV-H2463GB, 1149
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Parameters
Default: 1
Max: 100
Sets the runtime of the programs zero, tare and weight check. Does not apply for the automatic zero setting device.
P03.02
Min: 1 s
Default: 30 s
Max: 9999 s
Determines the measurement period for the impulse/belt circuit calibration program.
Usually, the time chosen is the time required for one belt circuit.
P03.03
LC Characteristic Value
Default: 2 mV/V
P03.04
Min: 0.5 kg
LC Rated Capacity
Default: 60 kg
Max: 220000 kg
The total of the load cell rated loads for recording the weight of the continuous scale.
P03.05
Min: 0.1 m
Default: 0.5 m
Max: 50 m
P03.06
Min: 0.01
Lever Ratio
Default: 1
Max: 2
Lever ratio between force transducing weigh idler and load cell.
Using weighing modules with leaf spring parallel guidance, lever ratio is always 1.
P03.07
Min: 0 Grad
Angle
Default: 0 Grad
Max: 60 Grad
The inclination of the longitudinal axis of the scale when the load cell is installed vertical to
the belt.
BV-H2463GB, 1149
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Parameters
P03.08
Calibration Weight
Min: 0.001 kg
Default: 10 kg
Max: 22000 kg
P04.02
Min: 0.5
Range Correction
Default: 1
Max: 2
P04.03
Min: 0 kg/m
Total Tare
Default: 0 kg/m
P04.04
Min: 0 kg/m
Basic Tare
Default: 0 kg/m
P04.05
Tare Correction
Default: 0 kg/m
Results of the >0< Zero Set adjustment program or automatic zero setting.
P04.06
Min: 0 I/B
Result of program LB: Pulses/Belt. Defines the cycle of the calibration programs.
Divided by P02.04 Pulses per length results the belt length in m.
BV-H2463GB, 1149
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Parameters
P05.01
AO: Setpoint
Alternative:
n/a
AO
Default: n/a
P05.02
Setpoint Offset
Min: -200 mA
Max: 200 mA
Default: 4 mA
P05.03
Min: 0 mA
Setpoint Range
Default: 20 mA
Max: 1000 mA
P05.04
Alternative:
n/a
AO
Default: n/a
P05.05
Min: -200 mA
Max: 200 mA
Default: 4 mA
BV-H2463GB, 1149
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Parameters
P05.06
Min: 0 mA
Default: 20 mA
Max: 1000 mA
P05.07
Alternative:
n/a
AO
Default: n/a
P05.08
Min: -200 mA
Max: 200 mA
Default: 4 mA
P05.09
Min: 0 mA
Default: 20 mA
Max: 1000 mA
The output flow for the value of the belt load of 100 %.
Reference: P04.01 Nominal Belt Load
Also refer to: P05.07 AO: Belt Load
P05.10
AO: Speed
Alternative:
n/a
AO
Default: n/a
P05.11
Speed Offset
Min: -200 mA
Max: 200 mA
Default: 4 mA
BV-H2463GB, 1149
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Parameters
P05.12
Min: 0 mA
Speed Range
Default: 20 mA
Max: 1000 mA
The output flow for the value of the belt speed of 100 %.
Reference: P02.05 Nominal Speed
Also refer to: P05.10 AO: Speed
P05.13
AO: Deviation
Alternative:
n/a
AO
Default: n/a
P05.14
Deviation Offset
Min: -200 mA
Max: 200 mA
Default: 4 mA
The value of the control deviation 'zero' lies between the offset and 20 mA.
Also refer to: P05.13 AO: Deviation
P05.15
Min: 0 mA
Deviation Range
Default: 20 mA
Max: 1000 mA
P05.16
Alternative:
AO
n/a
Default: AO IT.AO1
Analog output for the actuating variable Y of the feed rate regulator.
Also refer to:
- the parameters in the 'regulator' block
- the regulator diagram in the appendices
BV-H2463GB, 1149
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Parameters
P06.01
Min: -10 % Io
Max: 200 % Io
Default: 5 % Io
P06.02
Event Group: LO
Default: W1
Number: 02
Actual feed rate lower than the minimum value set in Limit: Actual Flow Rate MIN
Possible causes:
- no bulk material
- disturbance forces from force shunts or pressures acting on the weighing equipment
- feed rate setpoint too low
P06.03
Min: -10 % Io
Max: 200 % Io
Default: 120 % Io
P06.04
Event Group: HI
Default: W1
Number: 02
Actual feed rate greater than the maximum value set in P06.03 Limit: Actual Flow Rate
MAX
Possible causes:
- bulk material shooting out of the discharge chute
- disturbance forces from force shunts or pressures acting on the weighing equipment
- feed rate setpoint too large
P06.05
Min: -10 % Q
Max: 200 % Q
Default: 60 % Q
BV-H2463GB, 1149
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Parameters
P06.06
Event Group: LO
Default: W1
Number: 03
The belt load is less than the minimum value set in Limit: Belt Load MIN
Possible causes:
- no bulk material
- disturbance forces from force shunts or pressures acting on the weighing equipment
P06.07
Min: -10 % Q
Max: 200 % Q
Default: 120 % Q
P06.08
Event Group: HI
Default: W1
Number: 03
The belt load is greater than the maximum value set in P06.07 Limit: Belt Load MAX
Possible causes:
- bulk material shooting out of the discharge chute
- disturbance forces from force shunts or pressures acting on the weighing equipment
P06.09
Min: -10 % V
Max: 200 % V
Default: 5 % V
P06.10
Event Group: LO
Default: W1
Number: 04
The belt speed is less than the minimum value set in Limit: Speed MIN
P06.11
Min: -10 % V
Max: 200 % V
Default: 120 % V
BV-H2463GB, 1149
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Parameters
P06.12
Event Group: HI
Default: W1
Number: 04
The belt speed is greater than the maximum value set in Limit: Speed MAX
P06.13
Min: 0 % Io
Default: 0 % Io
Max: 100 % Io
The feeder drive is switched off if the setpoints are lower than the threshold value to protect
the motor from overheating.
Also refer to: P06.14 Event: Stand-By
P06.14
Event: Stand-By
Event Group: SC
Default: W2
Number: 02
The scale is in stand-by operation. That means that the setpoint is less than the limit set in
P06.13 Stand-By Limit Value. The feeder drive is switched off. The 'running' state will still
be displayed.
This function protects the motor from overheating at very low speeds or when idling.
Steps to take:
Key in the larger setpoint and check P06.13 Stand-By Limit Value.
Default: 3 s
Max: 600 s
Filter time constant for the display and for outputs of the actual feed rate at the operating
console, EasyServe and all fieldbuses. Has no effect on the feeder regulation.
P07.02
Min: 0 s
Default: 3 s
Max: 600 s
Filter time constant for the actual feed rate analog output.
BV-H2463GB, 1149
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Parameters
P07.03
Min: 0 s
Default: 3 s
Max: 600 s
P07.04
Min: 0 s
Default: 3 s
Max: 600 s
P07.05
Min: 0 s
LC Filter
Default: 1 s
Max: 600 s
The load cell filters affects all load cell related measuring values. In general this value
should be left at the factory setting.
Note: filtering the load cell signal also effects the regulating action.
P07.06
Min: 0 s
Afterflow Totalizer
Default: 3 s
Max: 2000 s
Once shut off the scales continue to measure for this duration of time the trickle of material
still flowing.
Alternative:
NO
YES
Default: NO
P08.02
Min: 0 % Q
Default: 1 % Q
Max: 10 % Q
Recording the total is suppressed with measurements within this limit around the zero point
to ensure that the counter remains constant when the belt is idle.
No feature appears on the display.
Reference: P04.01 Nominal Belt Load
BV-H2463GB, 1149
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Parameters
13.3.2.9 Parameter
Parameter Block 09 - Batch Mode
The parameters of this group define and optimize behavior in batching mode.
P09.01
Min: 0 s
Pre-cut-off Amount
Default: 3 s
Max: 3600 s
When Batch Actual Value is reached, the Setpoint is changed to 0 with a ramp function
regardless of the source of the setpoint.
Batch Actual Value = Batch Setpoint - Setpoint/2 * P09.01 - P09.02
P09.02
Correction Amount
Min: -1000000 kg
Default: 0 kg
Max: 1000000 kg
This can be used for correcting the disconnection in the next batch.
The correction quantity should be set to 0 on commissioning.
P09.03
Min: 0
Adaptation Factor
Default: 0.5
Max: 1
The application point of the switch-off function is adapted automatically so that the system
is better adapted to the actual conditions for the next batch.
Adaptation Factor = 0 : no adaptation
Adaptation Factor = 1 : full adaptation
Interim values result in filtered adjustment; this should be used in particular for systems with
poor reproducibility.
The result of the event is stored in P09.02 Correction Amount.
P09.02 NEW = P09.02 OLD - Batch Residual Amount * P09.03
P09.04
Min: 0 kg
Batch Tolerance
Default: 100000 kg
Max: 2200000 kg
If the batch lies outside of the tolerance range, the maximum alteration of
the correction quantity at adaptation is the entered tolerance value. Also, an event is identified.
Also refer to: P09.05 Event: Out of Tolerance
BV-H2463GB, 1149
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Parameters
P09.05
Event Group: MF
Default: W1
Number: 06
P09.06
Alternative:
NO
YES
Default: NO
P09.07
Alternative:
OP
FB
Default: OP
13.3.2.10
P10.01
Baud rate
Alternative:
1200
2400
4800
9600
19200
38400
P10.02
Print Event
Alternative:
NO
YES
Default: 9600
Default: YES
This Parameter lets you determine whether available event messages are printed or not.
BV-H2463GB, 1149
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Parameters
P10.03
Min: 9
Default: 72
Max: 127
The page length must be larger than the number of print data by at least 4. The
The line spacing is always 1/6 inch.
Form feed is not issued at value 128 at the end of the sheet.
13.3.2.11
The parameters of this group define maintenance intervals and the internal accuracy analysis function.
P11.01
Min: 1 h
Maintenance Electric
Default: 3000 h
Max: 10000 h
Indication of maintenance work that may need to be performed, dependent on the duty
cycle of the power supply. This parameter defines the interval between maintenance work.
Also refer to: P11.02 Event: Maint. Electric
P11.02
Event Group: SC
Default: W1
Number: 04
The sum of the times during which the mains voltage is on is greater than the time 'voltage
ON'.
A message occurs after each expired time interval. The message may indicate service work
required.
See also: P11.01 Maintenance Electric
P11.03
Min: 1 h
Default: 3000 h
Max: 10000 h
Indication of maintenance work that may need to be performed, dependent on the duty
cycle of the scales (scales ON). This parameter defines the interval between maintenance
work.
Also refer to: P11.04 Event: Maint.Feeder Run
BV-H2463GB, 1149
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Parameters
P11.04
Event Group: SC
Default: W1
Number: 03
The sum of the runtimes of the conveying elements is greater than the time 'Scales ON'
(P11.03 Maintenance Feeder Run).
A message occurs after each expired time interval. The message may indicate service work
required.
13.3.2.12
P12.01
VAP Active
Alternative:
NO
YES
Default: NO
If measurement is made at the discharge point VAP, the weighing platform measuring point
is repositioned to the material discharge point by a delay element. The totalized amount of
material discharged is directly recorded.
Note: If VAP is active, we recommend turning on
automatic belt influence compensation (BIC).
The conditions: The length ratio from the middle of the weighbridge to material discharge to
the entire length of the conveyor belt is known.
P12.02
Min: 0 % LB
Platform Dis.Length
Default: 0 % LB
Max: 50 % LB
The space from the middle of the weighbridge to the material discharge in % of the entire
belt length (refer to P04.06 Belt Circuit No.)
P12.03
Alternative:
NO
YES
Default: NO
The belt sensor and sensor surface in the conveyor belt are used for identifying Belt Drift
and Slip Value and synchronizing adaptive belt influence compensation (BIC).
P12.04
Alternative:
DI
n/a
The digital input for the belt sensor. This function can be checked with the corresponding
service value.
DI: Only DI4 can be used with INTECONT Tersus.
n/a: BIC and the belt monitoring functions are inactive.
BV-H2463GB, 1149
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Parameters
P12.05
BIC Active
Alternative:
NO
YES
Default: NO
Automatic belt influence compensation (BIC) monitors and corrects the belt influence. It
needs a sensor and sensor surface just like belt monitoring.
Note:
It is started up for the first time without activating BIC.
Characteristics:
After activating belt influence compensation, the influence that the conveyor belt has on the
measurement is compensated after approximately ten belt circuits.
P12.06
Sensor Length
Min: 0.01 cm
Max: 400 cm
Default: 8.2 cm
Lenght of the conductive mark included in the belt measured in travel direction.
P12.07
Sensor Width
Min: 0.01 cm
Max: 400 cm
Default: 12 cm
width of the conductive mark included in the belt measured in 90 degrees to the belt travel
direction..
P12.08
Sensor Offset
Min: -400 cm
Max: 400 cm
Default: 0 cm
The zero point of recording the belt drift can be corrected with the offset. Unfortunately, this
restricts the maximum display zone. This is why greater differences should be calibrated by
mechanically shifting the sensor.
The new display = the old display - the offset
P12.09
Belt Drift
Min: 0.01 cm
Max: 400 cm
Default: 3 cm
Threshold of the belt drift for detection of event Event: Belt Drift.
BV-H2463GB, 1149
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Parameters
P12.10
Event Group: WM
Default: W1
Number: 04
P12.11
Belt Skew
Min: 0.01 cm
Max: 400 cm
Default: 4 cm
Threshold of the belt drift for detection of event Event: Belt Skew.
P12.12
Event Group: WM
Default: A
Number: 03
P12.13
Min: 0 % LB
Slip Value
Default: 2 % LB
Max: 10 % LB
The permitted change in length of the conveyor belt in % of the total belt length.
There is a Event: Slip event message if it exceeds the limit
and the P12.17 DO: Belt Slip digital output is set.
P12.14
Event: Slip
Event Group: WM
Default: W1
Number: 02
P12.15
Alternative:
n/a
DO
Default: n/a
BV-H2463GB, 1149
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Parameters
P12.16
Alternative:
n/a
DO
Default: n/a
P12.17
Alternative:
n/a
DO
Default: n/a
P12.18
Alternative:
n/a
DI
FB
Default: n/a
The BIC values currently running in are frozen when this digital input is set.
This prevents the values already ascertained from being falsified on belt loads that fluctuate
greatly.
13.3.2.13
P13.01
Event Group: WE
Default: A
Number: 01
P13.02
Event: Memory
Event Group: SY
Default: A
Number: 01
The program and parameters memory are checked cyclically. An error has occurred during
that. The scales will no longer function correctly.
Steps to take:
- load the factory settings
- Normally the hardware has to be replaced.
BV-H2463GB, 1149
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Parameters
P13.03
Event Group: CA
Default: A
Number: 02
P13.04
Event Group: WE
Default: A
Number: 09
P13.05
Event Group: WE
Default: W1
Number: 10
P13.06
Event Group: CA
Default: A
Number: 01
The load cell cable is improperly connected, not connected or has been interrupted. The
load cell may be faulty.
Steps to take:
- check the cabling and the load cell
- check the load cell
Note:
The power supply must be switched off and on again if the scales still cannot be switched
on even after the error has been rectified.
P13.07
Event Group: IL
Default: W1
Number: 01
BV-H2463GB, 1149
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Parameters
P13.08
Event Group: HI
Default: A
Number: 01
The load acting on the load cell is greater than 110 % of the sum of the nominal loads of
the load cells.
Measuring range end:
125 % for load cells with 2.85 mV/V
175 % for load cells with 2 mV/V
Possible causes:
- Shunt forces or compression ratios bring about incorrect load cell loading
- incorrect cabling
- faulty load cell
P13.09
Event Group: LO
Default: A
Number: 01
The load cell load is less than 3 % of the sum of the load cell nominal loads.
Possible reasons:
- force shunts or pressure ratios can reduce significantly the load on the load cell
- incorrect cabling
- faulty load cell
P13.10
Event Group: SY
Default: W2
Number: 14
P13.11
Event Group: SC
Default: W1
Number: 01
BV-H2463GB, 1149
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Parameters
P13.12
Event Group: SC
Default: A
Number: 05
P13.13
Event Group: SC
Default: A
Number: 06
P13.14
Event Group: SY
Default: A
Number: 09
The option selected in the P19.01 Protocol Type parameter is not activated.
It has to be cleared. Refer to the Option activate function
13.3.2.14
P14.01
Optimize Controller
Alternative:
STANDARD
UNIVERS
Default: STANDARD
P14.02
P-Component KP
Min: 0 mA/%
BV-H2463GB, 1149
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Parameters
P14.03
Min: 0 s
I-Component TN
Default: 1 s
Max: 60000 s
P14.04
Min: 0 s
Filter: Deviation
Default: 3 s
Max: 600 s
Filter time constant for all displays and printouts of the control deviation.
P14.05
Min: 0 s
Time Deviation
Default: 20 s
Max: 600 s
Time for which a control deviation above the threshold in P14.06 Threshold Deviation will
be tolerated. The event 'control deviation' is recognized once the time has been exceeded.
Simultaneously, P14.05 Time Deviation functions as a time constant for the filter that contains the value of the control deviation. A 'control deviation' event is also recognized if the
filtered result exceeds the threshold value P14.08 Deviation abs. max..
See also:
P14.06 Threshold Deviation
P14.07 Factor Deviation
P14.08 Deviation abs. max.
P14.09 Event: Deviation
P14.06
Min: 0 %
Threshold Deviation
Default: 5 %
Max: 100 %
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Parameters
P14.07
Min: 0
Factor Deviation
Default: 1
Max: 1
An event message as per P14.09 Event: Deviation will be identified if the absolute value of
the control deviation for the duration P14.05 Time Deviation is greater than the threshold
P14.06 Threshold Deviation.
With a setpoint of 100%, the effective threshold is always determined by the parameter
P14.06 Threshold Deviation. For lower setpoints the threshold can be reduced with parameter P14.07 Factor Deviation.
Examples:
P14.07 = 0 : Effective threshold = P14.06 Setpoint / P02.02
P14.07 = 1 : Effective threshold = P14.06
Also refer to chapter 'Appendices' 'Feed Rate Regulation'
P14.08
Min: 0.1 %
Default: 100 %
Max: 1000 %
The amount of the control deviation will be filtered (filter time constant: P14.05 Time Deviation). If the filter output exceeds the limit set here a 'control deviation' event will be identified
(P14.09 Event: Deviation). The filter is reset when the scales are switched off.
P14.09
Event: Deviation
Event Group: HI
Default: W1
Number: 05
Maximum control deviation exceeded. The actual feed rate has deviated to far from the
setpoint over too long a period of time.
Possible causes:
- Fault in material handling: the bulk solids flow irregularly or cannot be discharged sufficiently well.
- the controller has at times come against its limits
- error in the electronics
- check the cable to the external output regulator and to the motor. Check the output regulator settings (current limiting, speed range)
- Calibration error: the controller was set at such a critical value during initial calibration that
minor changes in the overall properties of the system lead to unreliable operation.
BV-H2463GB, 1149
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Parameters
P14.10
Event Group: CO
Default: W1
Number: 01
The actuating variable of the feed rate regulator has reached the upper response threshold.
After a time the message HI-5 (control deviation) is also sent.
1. No material is flowing or material flow is irregular.
2. The external output regulator has been incorrectly set.
Steps to take: check the material discharge and the actuating variable (service value Y). At
the nominal feed rate, Y should be between about 10...14 mA.
P14.11
Min: 0 mA
Lower Limit
Default: 0 mA
Max: 20 mA
P14.12
Min: 0 mA
Upper Limit
Default: 20 mA
Max: 20 mA
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Parameters
P14.13
Min: 0 mA
Default: 0 mA
Max: 20 mA
Offset of the actuating variable by a constant value. The offset takes effect before the limitation of the actuating variable.
Generally the same values are chosen for P14.13 Controller Magnitude Offset as for
P14.11 Lower Limit.
Optimization:
- fill the feeder hopper with bulk material
- calculate the actuating variable Y1, the value at which the discharge unit begins to work
- calculate the actuating variable Y2, the value at which reduction of the feed is suspended.
For feeders that are operated with feed rate setpoints of 0:
P14.13 Controller Magnitude Offset = Y2
All other feeders:
P14.13 Controller Magnitude Offset = Y1
Note: P14.13 Controller Magnitude Offset must be equal to or greater than P14.11 Lower
Limit.
P14.14
Position at STOP
Alternative:
0
Lower Limit
Default: 0
If the scales are switched off the actuating variable can be set to 0 or to the offset value in
the 'lower limit' parameter.
0: the actuating variable is set to 0 when the scales are switched off.
Lower limit: the actuating variable is set to the lower limit.
P14.15
Min: 0 Circuits
Volumetric Start-Up
Default: 0 Circuits
Max: 2 Circuits
Length of time it takes to begin volumetric operation once the scales have been switched
on. If selected, feeding will switch to gravimetric operation once the startup time has past.
This function improves the startup with an empty feeder.
The optional DISOCONT speed controller is also active during startup.
P14.16
Min: 0 Circuits
Volumetric Clearance
Default: 0 Circuits
Max: 2 Circuits
Duration of clearance mode. For clearance mode the flow gate is switched off before the
feeder discharge element. This allows the discharge element to be emptied.
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Parameters
P14.17
Min: 0 mA
Setpoint Offset
Default: 0 mA
Max: 200 mA
Input current offset for an analog setpoint of 0 % of the nominal feed rate.
This parameter takes effect only if P02.07 Feedrate Setpoint has been set to AI.
P14.18
Min: 0 mA
Setpoint Range
Default: 20 mA
Max: 200 mA
Input current for the analog setpoint of 100 % of the nominal feed rate.
The range and offset parameters take effect only if P02.07 Feedrate Setpoint has been set
to AI.
P14.19
Store
Alternative:
NO
YES
YES-A
Default: NO
Saving the control value after turning off the scale. The next start will begin with this value.
NO: do not save
YES: save
YES-A: only save if the scale has not broken down due to an alarm
P14.20
Volumetric Mode
Alternative:
Qconst
Yconst
Default: Qconst
P14.21
Min: 0 mA
Bypass
Default: 0 mA
Max: 20 mA
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Parameters
P14.22
Min: 0 s
Default: 0 s
Max: 6000 s
1st-order filter in the setpoint branch. Does not function for the bypass.
P14.23
Min: 0 s
Default: 0 s
Max: 6000 s
2nd-order filter in the setpoint branch. Does not function for the bypass.
P14.24
Set/Act Sources
Alternative:
I
Q
Default: I
P14.25
Adaptation 1
Alternative:
NO
W
Default: NO
13.3.2.15
The parameters of this group define the characteristic curve of a non-linear external structural component.
P15.01
Linearization ON
Alternative:
NO
YES
Default: NO
P15.02
Min: 0.01 % Q
Linearization S1
Default: 25 % Q
Max: 1000 % Q
Linearization point 1:
Actual belt load, e.g. determined using calibration weights or by material measurement.
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Parameters
P15.03
Min: 0.01 % Q
Linearization I1
Default: 25 % Q
Max: 1000 % Q
Linearization point 1:
Belt load measured by the weighing electronics.
P15.04
Min: 0.01 % Q
Linearization S2
Default: 50 % Q
Max: 1000 % Q
Linearization point 2.
Otherwise as P15.02 Linearization S1
P15.05
Min: 0.01 % Q
Linearization I2
Default: 50 % Q
Max: 1000 % Q
Linearization point 2:
Otherwise as P15.03 Linearization I1
P15.06
Min: 0.01 % Q
Linearization S3
Default: 75 % Q
Max: 1000 % Q
Linearization point 3.
Otherwise as P15.02 Linearization S1
P15.07
Min: 0.01 % Q
Linearization I3
Default: 75 % Q
Max: 1000 % Q
Linearization point 3:
Otherwise as P15.03 Linearization I1
P15.08
Min: 0.01 % Q
Linearization S4
Default: 100 % Q
Max: 1000 % Q
Linearization point 4.
Otherwise as P15.02 Linearization S1
P15.09
Min: 0.01 % Q
Linearization I4
Default: 100 % Q
Max: 1000 % Q
Linearization point 4:
Otherwise as P15.03 Linearization I1
BV-H2463GB, 1149
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Parameters
P15.10
Event Group: CA
Default: W2
Number: 05
13.3.2.16
Parameter
Parameter Block 16 - Digital Inputs
The parameters in this group are used to associate various controller functions with specific digital input
channels and to associate events with those functions. Most of the functions specified in this group are hard
wired on the controller and cannot be changed.
P16.01
Alternative:
DI
FB
n/a
Determines the signal input that gives the scales release signal. This input is generally
used for interlocking with downstream transport equipment.
The setting 'n/a' means that no release is required.
P16.02
Alternative:
n/a
DI
Default: n/a
P16.03
Alternative:
DI
n/a
P16.04
Alternative:
n/a
DI
Default: n/a
Digital input for switching the scales to volumetric, not with prehistory synchronized operation.
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Parameters
P16.05
Alternative:
n/a
DI
Default: n/a
Switches to volumetric operation while the actuating variable continues itself steadily. The
actuating variable is calculated as an average of the actuating variable obtained during
steady operation. Alterations to the feed rate setpoint automatically adjusts the actuating
variable.
P16.06
DI: Start
Alternative:
n/a
DI
Default: n/a
If OP is selected as the turn-on source, the digital input that the scale can be started with
using a turn-on impulse can be configured here in parallel to the ON/OFF buttons on the
keyboard.
The scale is turned off by an impulse on the digital input P16.01 Source Run Enable.
P16.07
Alternative:
n/a
DI
Default: n/a
P16.08
Alternative:
n/a
DI
Default: n/a
13.3.2.17
The parameters in this group are used to associate various controller functions with specific digital output
channels. Most of the functions specified in this group are hard wired at assembly.
P17.01
DO: ALARM
Alternative:
DO
n/a
The output becomes active if any alarm is triggered (common alarm). The scales have
failed.
P17.02
Alternative:
DO
n/a
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Parameters
P17.03
Alternative:
DO
n/a
P17.04
Alternative:
DO
n/a
The output signal becomes active if the feed rate falls below the minimum feed rate (P06.01
Limit: Actual Flow Rate MIN).
The contact output is independent of the event class.
P17.05
Alternative:
DO
n/a
The output signal becomes active when the maximum feed rate (P06.03 Limit: Actual Flow
Rate MAX) is exceeded.
The contact output is independent of the event class.
P17.06
Alternative:
n/a
DO
Default: n/a
The output signal becomes active when it falls below the minimum belt load (P06.05 Limit:
Belt Load MIN).
The contact output is independent of the event class.
P17.07
Alternative:
n/a
DO
Default: n/a
The output signal becomes active when it exceeds the maximum belt load (P06.07 Limit:
Belt Load MAX).
The contact output is independent of the event class.
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Parameters
P17.08
Alternative:
n/a
DO
Default: n/a
The output signal becomes active when it falls below the minimum belt speed (P06.09 Limit: Speed MIN).
The contact output is independent of the event class.
P17.09
Alternative:
n/a
DO
Default: n/a
The output signal becomes active when it exceeds the maximum belt speed (P06.11 Limit:
Speed MAX).
The contact output is independent of the event class.
P17.10
Alternative:
n/a
DO
Default: n/a
P17.11
Alternative:
n/a
DO
Default: n/a
P17.12
Alternative:
n/a
DO
Default: n/a
P17.13
Alternative:
DO
n/a
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Parameters
P17.14
DO: Deviation
Alternative:
DO
n/a
The output signal becomes active when the monitoring activates the control deviation
(P14.09 Event: Deviation).
This contact output is independent of the event class.
P17.15
Alternative:
n/a
DO
Default: n/a
The output becomes active if the scales are switched to a volumetric mode.
P17.16
Alternative:
n/a
DO
Default: n/a
13.3.2.18
The parameters of this group define the parameters for serial communication with EasyServe via RS 232 or
RS 485. These parameters have no function if EasyServe is connected via Ethernet.
P18.01
Min: 1
Own Address
Default: 1
Max: 1
P18.02
Baud Rate
Alternative:
38400
Default: 38400
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Parameters
P18.03
Format Data
Alternative:
8-N-1
Default: 8-N-1
13.3.2.19
The parameters of this group define the communication procedure to be used to a higher-level plant control
system and configure the data link.
P19.01
Protocol Type
Alternative:
NO
Modbus-RTU
PROFIBUS DP
DeviceNet
Modbus-TCP
Ethernet/IP
Default: NO
Type of communication protocol. Some types of fieldbus need their respective fieldbus
card.
The manual Data Communication BV-H2448 contains further details on the data structures.
NO: It is possible to read via Modbus-TCP, although writing access is not processed.
Modbus: Modbus-RTU protocol; RS232, RS422 or RS485 interface; the VSS 28020 fieldbus interface card has to be installed.
PROFIBUS DP: Fieldbus interface card VPB 28020 must be installed.
DeviceNet: The VCB 28020 fieldbus interface card has to be installed.
Modbus-TCP: communication via Ethernet (RJ45 to X5).
Ethernet/IP: communication via Ethernet (RJ45 to X5). Can be cleared as an option.
P19.02
Min: 1 s
Timeout Host
Default: 5 s
Max: 600 s
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Parameters
P19.03
Event Group: SY
Default: A
Number: 08
Cyclical serial communication with the higher-order plant control system has been interrupted for longer than the timeout-period.
To rectify: check cable connections.
P19.04
Event Group: SY
Default: A
Number: 10
P19.05
Alternative:
NO
YES
Default: YES
If the data link fails, this parameter can be used to deactivate fieldbus communication monitoring in keyboard mode so that keyboard mode can be
used for emergency operation without needing to sign off the fieldbus link.
This allows the scales to be operated even if the fieldbus link fails.
P19.06
Alternative:
NO
YES
Default: NO
P19.07
Word Sequence
Alternative:
I:std/L:std
I:swp/L:std
I:std/L:swp
I:swp/L:swp
Default: I:std/L:std
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Parameters
P19.08
Byte Sequence
Alternative:
High - Low
Low - High
P19.09
Configuration
Alternative:
NO_PARA_ID_3_6
PARA_ID_2_4
PARA_ID_3_6
FIXED_8_8
FIXED_4_4
Default: FIXED_8_8
'Fixed' formats:
FIXED_8_8: 8 control values, 8 query values
FIXED_4_4 4 control values, 4 query values
P19.10
Min: 1
Address
Default: 1
Max: 254
P19.11
Min: 1
Resolution
Default: 4096
Max: 32767
The maximum resolution in analog format or integer format of the measured value transferred.
The resolution is related to the nominal value on the respective day.
P19.12
Baud rate
Alternative:
2400
4800
9600
19200
38400
Default: 19200
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Parameters
P19.13
Data Format
Alternative:
8-O-1
8-E-1
8-N-1
Default: 8-O-1
P19.14
Physics
Alternative:
RS485-2-wire
RS485-4-wire
RS232
Default: RS232
P19.15
Min: 0
Address
Default: 16
Max: 126
P19.16
FLOAT-Format
Alternative:
IEEE
SIEMENS-KG
Default: IEEE
Information on the formats for all setpoints, measuring values and floating point parameters.
P19.17
Compatiblity INTECONT
Alternative:
NO
YES
Default: NO
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Parameters
P19.18
Identifier format
Alternative:
BYTE
WORD
Default: BYTE
The configuration bytes correspond to INTECONT PLUS if the parameter is on bytes. Otherwise, the data are written in words. Consistency always refers to a data word or double
data word.
This parameter together with P19.19 PA32 compatible guarantees that there is no problem
exchanging with PROFIBUS Master in an existing system without having to adapt Master.
P19.19
PA32 compatible
Alternative:
NO
YES
Default: NO
YES: It is filled with ZERO bytes to 32 bytes with a defined data scope <32 bytes
P19.20
Min: 0
Address
Default: 63
Max: 63
P19.21
Baud rate
Alternative:
125K
250K
500K
Default: 125K
P19.22
Alternative:
NO
FIRST WRITE
REMOTE IP
Default: NO
Determines for network protocol Modbus-TCP which master system may intervene as a
controller:
NO: No restrictions
FIRST WRITE: The subscriber that transmits the first write access gets the control rights.
The other subscribers may read only.
REMOTE IP: Control commands from the subscriber with the IP address given in P19.23
Remote IP Address FB only will be carried out.
BV-H2463GB, 1149
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Parameters
P19.23
Remote IP Address FB
Default: 192.168.240.250
13.3.2.20
Parameter Block
Block 20 - Fixed mode configuration
ID Preset Value 1
Default: 320
Selecting the first control command with ID 320 (decimal) in the Fieldbus telegram.
The other values can be configured as per the ID list in the Data Communication manual.
P20.02
ID Preset Value 2
Default: 352
P20.03
ID Preset Value 3
Default: 384
P20.04
ID Preset Value 4
Default: 592
P20.05
ID Preset Value 5
Default: 594
P20.06
ID Preset Value 6
Default: 0
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Parameters
P20.07
ID Preset Value 7
Default: 0
P20.08
ID Preset Value 8
Default: 0
P20.09
ID Read Value 1
Default: 752
Selecting the first value to be read from weighing electronics in the fieldbus telegram. The
number of the value (ID) can be found in the BV-H2448 Data Communication manual.
P20.10
ID Read Value 2
Default: 784
P20.11
ID Read Value 3
Default: 1552
P20.12
ID Read Value 4
Default: 1872
P20.13
ID Read Value 5
Default: 1874
P20.14
ID Read Value 6
Default: 1880
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Parameters
P20.15
ID Read Value 7
Default: 1884
P20.16
ID Read Value 8
Default: 1894
13.3.2.21
IP Address
Default: 192.168.240.1
IP address of the weighing electronics. If the control system is integrated into an Ethernet
network, the address must be chosen in agreement with the network administrator. In isolated networks we recommend the factory setting 192.168.240.x. "x" allows for selection of
the system on the bus.
P21.02
Net Mask
Default: 255.255.255.0
P21.03
Gateway
Default: 0.0.0.0
13.3.2.22
The parameters in this group are used to specify the time that material total data logging occurs.
P22.01
Min: -1 min
Default: 0 min
Max: 59 min
Moment at which the totalizing counter begins logging in minutes from the start of a full
hour.
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Parameters
P22.02
Min: -1 min
Default: 0 min
Moment at which the totalizing counter begins logging in minutes from the start of a day.
P22.03
Min: 1 min
Default: 1 min
Logging cycle time for the Data Log Values selected by P22.04 ... P22.13.
P22.04
Default: 752
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.05
Default: 755
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.06
Default: 1872
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.07
Default: 1874
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
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Parameters
P22.08
Default: 1876
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.09
Default: 1880
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.10
Default: 1884
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.11
Default: 1894
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.12
Default: 0
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
P22.13
Default: 0
Selects the process value for logging. The identification number of the values can be found
in the Data Communication manual.
See also: P22.03 Logger cycle time
BV-H2463GB, 1149
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Parameters
13.3.2.23
The parameters in this group define the process variables to be displayed on the 'Values' page of the operating panel of DISOCONT Tersus.
In INTECONT Tersus the display can be chosen by typing key "9".
EasyServe can be used for easy configuration or the settings can be made with the help of the allocation
map in the data description of the serial interface in the operating panel.
P23.01
HMI Value 01
Default: 1996
P23.02
HMI Value 02
Default: 1944
P23.03
HMI Value 03
Default: 1942
P23.04
HMI Value 04
Default: 1950
P23.05
HMI Value 05
Default: 0
P23.06
HMI Value 06
Default: 0
P23.07
HMI Value 07
Default: 0
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Parameters
P23.08
HMI Value 08
Default: 0
P23.09
HMI Value 09
Default: 0
P23.10
HMI Value 10
Default: 0
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Parameters
13.3.2.24
13.3.2.24
P24.01
Alternative:
NO
YES
Default: NO
P24.02
Baud rate
Alternative:
1200
2400
4800
9600
19200
38400
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Default: 9600
Parameters
P24.03
Data Format
Alternative:
7 Bit Even
8-N-1
8-O-1
8-E-1
P24.04
Physics
Alternative:
RS485-2-wire
RS485-4-wire
RS232
Default: 8-N-1
Default: RS232
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Event messages
14 Event messages
DANGER
Events register abnormal states, e.g. malfunctions or exceeded threshold values.
A running feeder can be a hazard to people or to property.
The cause of event messages must be corrected before events are acknowledged!
Event messages are grouped together.
Group Identifier
Event Domain
SY
SC
WE
MF
IL
CO
CA
Adjustment fault
HI
LO
Note: In the following list, parameters related to the indicated event are shown in parentheses.
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Events
15 Events
15.1
Events Details
(P13.06)
The load cell cable is improperly connected, not connected or has been interrupted.
The load cell may be faulty.
Steps to take:
- check the cabling and the load cell
- check the load cell
Note:
The power supply must be switched off and on again if the scales still cannot be
switched on even after the error has been rectified.
CA02
(P13.03)
CA05
(P15.10)
(P14.10)
The actuating variable of the feed rate regulator has reached the upper response
threshold. After a time the message HI-5 (control deviation) is also sent.
1. No material is flowing or material flow is irregular.
2. The external output regulator has been incorrectly set.
Steps to take: check the material discharge and the actuating variable (service value
Y). At the nominal feed rate, Y should be between about 10...14 mA.
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Events
(P13.01)
WE09
(P13.04)
WE10
(P13.05)
(P13.07)
(P09.05)
BV-H2463GB, 1149
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Events
(P13.08)
The load acting on the load cell is greater than 110 % of the sum of the nominal
loads of the load cells.
Measuring range end:
125 % for load cells with 2.85 mV/V
175 % for load cells with 2 mV/V
Possible causes:
- Shunt forces or compression ratios bring about incorrect load cell loading
- incorrect cabling
- faulty load cell
HI02
(P06.04)
Actual feed rate greater than the maximum value set in P06.03 Limit: Actual Flow
Rate MAX
Possible causes:
- bulk material shooting out of the discharge chute
- disturbance forces from force shunts or pressures acting on the weighing equipment
- feed rate setpoint too large
HI03
(P06.08)
The belt load is greater than the maximum value set in P06.07 Limit: Belt Load MAX
Possible causes:
- bulk material shooting out of the discharge chute
- disturbance forces from force shunts or pressures acting on the weighing equipment
HI04
(P06.12)
The belt speed is greater than the maximum value set in Limit: Speed MAX
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Events
HI05
Event: Deviation
(P14.09)
Maximum control deviation exceeded. The actual feed rate has deviated to far from
the setpoint over too long a period of time.
Possible causes:
- Fault in material handling: the bulk solids flow irregularly or cannot be discharged
sufficiently well.
- the controller has at times come against its limits
- error in the electronics
- check the cable to the external output regulator and to the motor. Check the output
regulator settings (current limiting, speed range)
- Calibration error: the controller was set at such a critical value during initial calibration that minor changes in the overall properties of the system lead to unreliable operation.
Event: Slip
(P12.14)
WM03
(P12.12)
WM04
(P12.10)
(P13.09)
The load cell load is less than 3 % of the sum of the load cell nominal loads.
Possible reasons:
- force shunts or pressure ratios can reduce significantly the load on the load cell
- incorrect cabling
- faulty load cell
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Events
LO02
(P06.02)
Actual feed rate lower than the minimum value set in Limit: Actual Flow Rate MIN
Possible causes:
- no bulk material
- disturbance forces from force shunts or pressures acting on the weighing equipment
- feed rate setpoint too low
LO03
(P06.06)
The belt load is less than the minimum value set in Limit: Belt Load MIN
Possible causes:
- no bulk material
- disturbance forces from force shunts or pressures acting on the weighing equipment
LO04
(P06.10)
The belt speed is less than the minimum value set in Limit: Speed MIN
(P13.11)
SC02
Event: Stand-By
(P06.14)
The scale is in stand-by operation. That means that the setpoint is less than the limit
set in P06.13 Stand-By Limit Value. The feeder drive is switched off. The 'running'
state will still be displayed.
This function protects the motor from overheating at very low speeds or when idling.
Steps to take:
Key in the larger setpoint and check P06.13 Stand-By Limit Value.
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Events
SC03
(P11.04)
The sum of the runtimes of the conveying elements is greater than the time 'Scales
ON' (P11.03 Maintenance Feeder Run).
A message occurs after each expired time interval. The message may indicate service work required.
SC04
(P11.02)
The sum of the times during which the mains voltage is on is greater than the time
'voltage ON'.
A message occurs after each expired time interval. The message may indicate service work required.
See also: P11.01 Maintenance Electric
SC05
(P13.12)
SC06
(P13.13)
Event: Memory
(P13.02)
The program and parameters memory are checked cyclically. An error has occurred
during that. The scales will no longer function correctly.
Steps to take:
- load the factory settings
- Normally the hardware has to be replaced.
SY08
(P19.03)
Cyclical serial communication with the higher-order plant control system has been
interrupted for longer than the timeout-period.
To rectify: check cable connections.
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Events
SY09
(P13.14)
The option selected in the P19.01 Protocol Type parameter is not activated.
It has to be cleared. Refer to the Option activate function
SY10
(P19.04)
SY14
(P13.10)
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Display
Keyboard
22 buttons
Supply voltage
Temperature range
Electromagnetic ambient
conditions
E2 (OIML D11)
Scales connection
The housing
Built-in IP54 control panel case with optional retainers for IP65
Binary inputs
Binary outputs
Pulse output
Analog outputs
Analog input
Serial Interfaces:
Interface 1: EasyServe
Interface 2: Printer
Interface 3: Large-scale display
fieldbus (optional)
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Wall-Mounted Housing
Event printer
Large-scale displays
Description
Type
VEG 20650
Material Nummer
Basic Equipment
V082001.B01
V082001.B02
V082001.B03
V082001.B04
V082001.B05
Modbus
VSS 28020
V081902.B01
PROFIBUS
VPB 28020
V081901.B01
DeviceNet
VCB 28020
V081903.B01
Ethernet/IP clearance
VET 20700
V040035.B01
Further Options
Installed power supply and mounting set
Analog signal card with 2 analog inputs and 2 analog outputs
V082050.B01
VEA 20451
V054098.B01
V082039.B01
Software
EasyServe
VPC 20150
E144541.01
VLD 20100
V090252.B01
VLZ 20045
V067304.B01
VLZ 20100
V066611.B01
Large-scale displays
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16.2
Connection Diagrams
BV-H2463GB, 1149
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BV-H2463GB, 1149
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16.3
Replacing
Replacing INTECONT PLUS with INTECONT Tersus
In the beginning, INTECONT PLUS equipment was produced as the FIP model and then as the VEG 206xx
model starting in 2003.
INTECONT Tersus as the follow-up unit was also kept very similar to its predecessors in terms of its hardware connections.
The EasyServe adjustment program (VPC 20150) can be used for INTECONT Tersus from version 19 which
makes it possible to conveniently change over from VEG to INTECONT Tersus.
The following tables show the connector pin assignment of FIP, VEG and INTECONT Tersus opposite one
another for all physical signals.
Power Supply
Signal
FIP and
VEG and
INTECONT Tersus
0V
24 V in
X2 1
X2 2
0V
24 V out
X2 3
X2 4
Load cell
Signal
FIP
VEG
INTECONT Tersus
OUT1
REF1
IN2
IN1
REF2
OUT2
X5 3
X5 4
X5 5
X5 6
X5 7
X5 8
X7 3
X7 4
X7 6
X7 5
X7 7
X7 8
X10 3
X10 4
X10 6
X10 5
X10 7
X10 8
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Digital Outputs, DO
Signal
FIP
VEG
INTECONT Tersus
DO1
DO2
DO3
X1 1,2
X1 3,4
X1 5,6
DO4
DO5
DO6
DO7
DO8
X6 1,2
X6 3,4
X6 5,6
X6 7,8
X6 9,10
X8 1,2
X8 3,4
X8 5,6
X8 7,8
X8 9,10
X13 9,10
X13 7,8
X13 5,6
X13 3,4
X13 1,2
Signal
FIP
VEG
INTECONT Tersus
DI1
DI2
DI3
X3 1,2
X9 1,2
X9 3,4
X3 1,2
X3 3,4
X6 6,7
DI4 X9 1,2
DI5 X9 3,4
DI6 X3 5,6
X7 1,2
-
X4 1,2
X4 3,4
X4 5,6
Digital Inputs, DI
Namur sensor
DI6 X3 5,6
Namur tachometer 1
DI7 X5 1,2
Open collector tachometer 1
X3 3,4
Vol. Synchronous
Analog outputs AO
Signal
FIP
VEG
INTECONT Tersus
A01
A02
X9 9,10
X9 11,12
X6 4,5
X9 5,6
X8 4,5
X12 8,9
AO3
AO4
Analog inputs AI
Signal
FIP
VEG
INTECONT Tersus
AI1
X11 1,2,3
X6 1,2,3
X8 1,2,3
AI2
AI3
BV-H2463GB, 1149
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Printer
Signal
FIP
VEG
INTECONT Tersus
Shield
TX
RX
X8 1
X8 2
X8 3
X10 1
X10 2
X10 3
X7 1
X7 2
X7 3
Large-scale display
Signal
FIP
VEG
INTECONT Tersus
Shield
TX
RX
X11
Pin assignment
after RSxxx selection
Signal
FIP
VEG
INTECONT
Tersus
Shield
TX
RX
X4 5 or X5 1
X4 2 or X5 2
X4 3 or X5 3
X6 1
X6 2
X6 3
EasyServe
Pulse output
Signal
FIP
VEG
INTECONT Tersus
24 V
Open collector
Open Emitter
0V
X9 5
X9 6
X9 7
X9 8
X6 8
X6 9
X6 10
X6 11
X3 1
X3 2
FIP
VEG
INTECONT Tersus
X20
X20
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16.4
The module may be attached to the base card of the device to make an interface with the PROFIBUS.
Optocoupler
Power supply:
5 VDC internal
Electricity supply:
max. 310 mA
Settings:
W100
W150
Bus termination:
The bus termination resistances must be activated at the first and last station of the bus. This is done
by setting all three jumpers on the board (W150, W151, W152) to position 1-2. By default the
resistances are not activated (position 2-3).
W151
W152
Bus address:
The addresses are set using parameters.
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Pin
XP1
Signal
XP3
Signal
+5 V BUS
GND BUS
Shielding
+5 V BUS
*
**
GND BUS
**
Housing
*
**
Status
Display
Off
Green
Green, flashing
Parameterisation fault
Configuration error
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Status
Display
Off
Green
Initialized
Green, flashing
red
Exception error
16.5
The module can be attached to the mainboard to create an interface to the DeviceNet.
Features of the module:
Isolation:
Optocoupler
Power supply:
5 VDC internal
Electricity supply:
max. 250 mA
Settings:
W100
W160
Bus termination:
The bus termination resistances must be activated at the first and last station of the bus. This is done
by applying the W160 jumper to the position 1-2.
By default the resistances are not activated (position 2-3).
Bus address and Baud rate:
Both values are set using parameters.
BV-H2463GB, 1149
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Pin
XC1
Signal
V-
CAN_L
Shielding
CAN_H
V+
XC3
Signal
Ditto:
Network status
Display
Off
Green
Green, flashing
Online, no connection
red
Alternating red-green
Self-test
Module status
Display
Off
No power supply
Green
Green, flashing
Incorrect configuration
red
Non-repairable error
Red, flashing
Repairable error
Alternating red-green
Self-test
BV-H2463GB, 1149
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16.6
The interface card is an isolated, serial interface. The type of the interface is set using control unit parameters and using jumpers in the plug. Both plugs are electrically parallel.
Optocoupler
Power supply:
5 VDC internal
Current supply
Max. 250 mA
Connector to bus
activation
RS232
RS422
RS485
GND
GND
GND
TX
Tx B
RTx A
RX
Rx B
Jumper to pin 2
Rx A
Jumper to pin 5
TX A
RTx B
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16.7
LED diagnosis
Status LED
Color
Function
LNK
Green
Ethernet is connected
FDX
Yellow
Full Duplex
100
Red
ADR
Green
IDL
Yellow
DIA
Red
Unused
PWR
Green
Power OK
SYC
Yellow
ERR
Red
BV-H2463GB, 1149
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Web Server
The unit is equipped with a web server that provides a homepage for the scale. This homepage is available
in English only.
Equipment needed: The PC has an Ethernet link to the equipment.
Establishing the connection: The IP address of the controller must be entered into the browser address
line.
Various data from the controller can be called up in the left-hand navigation bar.
Navigation entry
Function
Events
Parameter changes
Command Log
Totalizer hourly
Totalizer daily
Totalizer
Data logger 1 / 2
Table of recorded measured values. The sampling interval can be set using P22.03.
Up to 10 process variables can be selected to be recorded using P22.04 - P22.13. It
starts recording by activating in the Mode operating zone.
Memory depth is approx. 1,000 entries. All entries are recorded with the entry time. The table is refreshed
only when it is called up. These readings can be exported by selecting, copying and inserting them into a file
in the PC for evaluating with standard programs.
17.2
System Information
The system data are provided here. You can find files such as the software version, hardware version,
IP address. "Serial No." or "MAC-ID" are the names of the serial number on the CPU board.
Together with the 'mainboard' data, this data also supplies the user with the 'fieldbus' configurations and
settings. In particular the amount of bytes for the read and transmitted data.
This page is still undergoing development and may differ from the image shown here.
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Appendix
18 Appendix
18.1
Service Values
Detailed information on the system is contained in the service table. The call-up does not interfere with any
weigh functions.
Call up the function block
Setup
Service Values
Readouts:
Vxx 2065y-yyy
Software version
2011-08-01 08:01:58
VOL OP
DO = 1 1 1 0 0 0 0 0
DI = 1 1 1 1 - 0 1
BV-H2463GB, 1149
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Appendix
Tachometer 1 96.655 Hz
Utilization LC 30.988 %
Load on load cells sourced from the sum of the load cell nominal capacities.
The weigh cells are overloaded if the values exceed 100 %.
The message H4: LC Input > MAX occurs upwards of 110 %.
CSUM: Flash 1
Temperature 22.5 C
ETHERNET/IP: OK
18.2
Set option
There is the option of clearing fieldbus coupling ETHERNET/IP by software. This unit issues an unambiguous ID (the MAC address). An activation code is generated from this ID that is then keyed into the unit. If
the optional activation is required on devices which have already been delivered, the data is transferred to
the Schenck process, and the generated activation code is reported back.
The Option activate function is only accessible when the fieldbus protocol is on NO or ETHERNET/IP.
Key in password
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Appendix
ETHERNET/IP
18.3
Function Check
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Appendix
18.4
Test Connector
A basic function control of the INTECONT can be carried out using a simple test connector. In this way an
error can be limited between the load cell with wiring and electrical equipment.
1. Connect the connector as shown in the diagram
2. Disconnect load cell connector X7 and plug in the test connector instead
The dimensioned resistances given result in the following service values:
1. Load cell signal (lc) approx.1.1 mV/V
2. Load cell usage factor (aw) approx. 55 % if C03 = 2 mV/V and approx. 39 % if C03 = 2.85 mV/V
If lc is in the listed areas, the pick-up input is free of errors.
Note:
With other resistances R1 and R2, the LC Raw is calculated to 500 * R2 / R1 [mV/V].
The test plug is available as an accessory.
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Appendix
18.5
Setpoint can be set and feed on and off commands can come from different sources.
The sources are preselected with parameters in the Control Sources group.
You can use the Keyboard mode function to change over between the preselected sources and the keyboard (Keyboard Mode ON/OFF).
Parameters
Function
Range
P02.06
Switch-on source
Keyboard (OP)
Serial (FB)
Contact (DI)
P02.07
Setpoint source
Keyboard (OP)
Serial (FB)
Analog input (AI)
FALSE
The effective setpoint is displayed on the operating panel. The setpoint entry field will only be active if the
parameters permit entry with the operating panel.
A new window for entering the relative portion will open when the setpoint field is touched if the relative setpoint qualifier was preselected using the operating panel.
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Appendix
Setpoint Synchronization:
The external setpoint will be taken if the source is switched from an external source to the keyboard (OP).
The external source will take effect in the opposite direction.
On / Off Synchronization:
The on/off switch status is preserved if switching from an external source to the keyboard (OP). The external
source will take effect in the opposite direction.
Mains Power OFF:
The keyboard setpoints are stored.
Time
Condition
Feeding does not begin with the on command as the all-clear signal has not been given.
Feed rate control will operate in volumetric mode during the startup time defined in P14.15 (also refer
to: Volumetric / (Volumetric Synchronous) / Gravimetric Modes of Regulator Operation).
Changing over to normal gravimetrically controlled feeding operation (assuming gravimetric mode was
selected before). Regulation stays in volumetric mode (assuming the operator selected this ahead of
time).
Feeding will be switched off if no all-clear signal is received (or if the switch on command was removed).
The feed rate will continue being calculated for the time set in P07.06 in order to capture the last trickling material. Calculation will then stop; the counter will retain the value previously reached even if the
fill level in the hopper changes.
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Appendix
Parameters
Function
P14.15
P07.06
Duration of continuing feed rate calculation once feeding has been switched off (stopping
time counter)
P02.06
Source of on signal
P16.01
P17.13
18.6
Regulation
Weighfeeder
A weighfeeder draws material from a storage hopper. The set and actual feed rates are compared and the
difference conducted to the controller. This changes the speed of the conveyor belt until the actual value is
equal to the setpoint.
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Appendix
An external performance level with anchor tension or speed regulation is needed for the drive in all cases.
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Appendix
Modes:
Gravimetric
Controlled operation as described above
Volumetric
Uncontrolled operation, i.e. the belt speed or prefeeder is controlled proportional to the setpoint. The measured feed rate or actual belt load value is not taken into consideration.
Volumetric Synchronous
In contrast to volumetric operation, it is not the rated belt load that is used for calculating the set belt speed.
Instead, the measured belt load is used before changing over. That means that changing over is jerk-free.
The operating modes can be selected with a dialog function. Special start-up and empty running functions
can also be activated.
Operating sources:
Some operating functions can be triggered by various sources. For example, setpoint specification, turning
on and off, resetting the counter and acknowledging events.
18.7
Measuring on the VAP discharge point shifts the measuring point of the weighbridge to the discharge point of
the material by means of a time-lag device. The totalized amount of material dispatched is directly recorded.
Measuring at dispatch: VAP
Preconditions:
The length ratio from the centerline of the weighing platform to the material dispatch to the overall belt
conveyor length is known.
Key in the length ratio in percent in parameters Platform Dis.Length P12.02.
Activate VAP via VAP Active P12.01 parameters.
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Appendix
18.8
Belt Monitoring
Drift and slippage monitoring is built into the functions. Monitoring is activated with the P12.03 Belt Sensor
Active parameter.
The programs can only be used for belt monitoring if there is a belt circuit sensor (Namur transmitter) and a
triangular metallic sensor surface in the conveyor belt. Otherwise, the aforementioned parameter and
P12.05 BIC Active parameters have to be on NO.
Procedure for activating belt monitoring
1. Set the parameters P12.03 Belt Sensor Active to YES
2. Key in the sensor length in P12.06 Sensor Length parameters
3. Key in the sensor width in P12.07 Sensor Width parameters
4. Set P12.08 Sensor Offset parameters to 0
5. Call up the calibration function LB: Pulses/Belt
18.9
Even excellent conveyor belts are never completely even and they become heavier and stiffer especially on
the seams. This is why it is normally only possible to guarantee a high level of accuracy over entire belt circuits (i.e. over the mean).
An additional belt circuit sensor and metallic marking flag in the belt enable the unit to record this impact and
constantly correct it.
That substantially boosts the short-term accuracy of the scale.
Belt impact measurement is constant to take changes in regular operation into account. Compensation
adapts itself whenever material is conveyed.
Relevant parameters P12.05 BIC Active, P12.03 Belt Sensor Active, P12.04 DI: Source Belt Sensor.
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Appendix
18.10 Linearization
The belt loading does not usually need to be linearized. It only makes sense with major belt load fluctuations
and simple weighing mechanisms.
Calibration with calibration weights:
Apply calibration weight Q1, start the scales and call up the zeroing program.
Key in the final result of zero setting program and key in later in Linearization I1 parameters.
Cancel the program and do not exceed the result.
Key in the result of the formula q1 = Q1 / L * 100 % / q0 in Linearization S1 parameters.
Where
Q1: calibration weight in kg
L: P03.05 Effective Platform Length
q0: P04.01 Nominal Belt Load
Repeat work processes 1 - 3 with increasingly large calibration weights for the other linearization points.
Calibration using material:
Perform a material check with a belt load q1.
Read the mean of the belt load q1(a) on the equipment and key it into the Linearization I1 parameters.
Key in the result of the formula q1(s) = q1(a) * Ms / Ma into the Linearization S1 parameters.
Where
Ms: conveyed quantity of material in kg
Ma: quantity of material read on the equipment in kg
Repeat work processes 1 - 3 with increasingly large calibration weights for the other linearization points.
BV-H2463GB, 1149
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Index
Index
>0 Zero ON/OFF .............................................................................................................................................................. 68
2. Password ...................................................................................................................................................................... 66
Abbreviations .................................................................................................................................................................... 54
About This Manual .............................................................................................................................................................. 1
Access Rights Limitation FB............................................................................................................................................ 108
acknowledge event information ......................................................................................................................................... 19
Activation code ................................................................................................................................................................ 146
Adaptation 1 ...................................................................................................................................................................... 97
Adaptation Factor .............................................................................................................................................................. 82
Additional device ............................................................................................................................................................... 81
Address ........................................................................................................................................................... 106, 107, 108
Afterflow Totalizer ............................................................................................................................................................. 81
An overview of the INTECONT Tersus................................................................................................................................ 7
Analog Outputs ................................................................................................................................................................. 74
Angle ................................................................................................................................................................................. 73
AO Actual Flow Rate ........................................................................................................................................................ 75
AO Belt Load .................................................................................................................................................................... 76
AO Deviation .................................................................................................................................................................... 77
AO Motor Speed Control .................................................................................................................................................. 77
AO Setpoint ...................................................................................................................................................................... 75
AO Speed......................................................................................................................................................................... 76
Appendix ......................................................................................................................................................................... 145
Basic Tare ......................................................................................................................................................................... 74
Batch Automatic Record.................................................................................................................................................... 83
Batch control ..................................................................................................................................................................... 67
Batch Mode ....................................................................................................................................................................... 82
Batch Setpoint Source....................................................................................................................................................... 83
Batch Tolerance ................................................................................................................................................................ 82
Batching functions ............................................................................................................................................................. 41
Batching mode .................................................................................................................................................................. 41
Baud rate................................................................................................................................................... 83, 106, 108, 116
Baud Rate ....................................................................................................................................................................... 103
Belt Circuit No. ............................................................................................................................................................ 73, 74
Belt Circuit Time ................................................................................................................................................................ 73
Belt Drift ............................................................................................................................................................................ 86
Belt inclination ................................................................................................................................................................... 49
belt load............................................................................................................................................................................... 9
Belt Load Offset ................................................................................................................................................................ 76
Belt Load Range ............................................................................................................................................................... 76
Belt Monitoring ................................................................................................................................................................ 154
Belt Monitoring ................................................................................................................................................ 85, 86, 87, 88
Belt Sensor Active ............................................................................................................................................................. 85
Belt Skew .......................................................................................................................................................................... 87
Belt Velocity Check ........................................................................................................................................................... 52
BIC Active ......................................................................................................................................................................... 86
BIC belt impact compensation......................................................................................................................................... 154
Bypass .............................................................................................................................................................................. 96
Byte Sequence ................................................................................................................................................................ 106
CA01 Event Error LC Input............................................................................................................................................ 121
CA02 Event Tachometer Input ...................................................................................................................................... 121
CA05 Event Linearization Error ..................................................................................................................................... 121
Calibrat. Results ................................................................................................................................................................ 74
Calibration ....................................................................................................................................................................... 121
Calibration Data .......................................................................................................................................................... 73, 74
Calibration functions .......................................................................................................................................................... 29
calibration switch ............................................................................................................................................................. 145
Calibration Switch ........................................................................................................................................................... 145
Calibration Weight ....................................................................................................................................................... 47, 74
call up the zero setting program ........................................................................................................................................ 19
Characteristics .................................................................................................................................................................. 10
Check in Keyboard Mode ................................................................................................................................................ 105
CO01 Event Controller Limited ...................................................................................................................................... 121
Communication EasyServe ............................................................................................................................................. 103
BV-H2463GB, 1149
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Index
Communication Fieldbus ................................................................................................................................................. 104
Compatibility DISOCONT Master .................................................................................................................................... 105
Compatiblity INTECONT ................................................................................................................................................. 107
Configuration ................................................................................................................................................................... 106
Configuration HMI Values ............................................................................................................................................... 114
Configuring Event Messages ............................................................................................................................................ 55
Connection Diagrams ...................................................................................................................................................... 131
Controller......................................................................................................................................................................... 121
Controller Magnitude Offset .............................................................................................................................................. 95
Correction Amount ............................................................................................................................................................ 82
Counter 1 Unit ................................................................................................................................................................... 71
Counter 2 Unit ................................................................................................................................................................... 71
Counter 3 Unit ................................................................................................................................................................... 72
Counter functions .............................................................................................................................................................. 23
Daily Total Time .............................................................................................................................................................. 112
Damaged / Defective Electrical Components ...................................................................................................................... 6
DATA................................................................................................................................................................................. 16
Data Format ............................................................................................................................................................ 107, 117
Data Log ON/OFF ............................................................................................................................................................. 68
Data Log Value 1 ............................................................................................................................................................ 112
Data Log Value 10 .......................................................................................................................................................... 113
Data Log Value 2 ............................................................................................................................................................ 112
Data Log Value 3 ............................................................................................................................................................ 112
Data Log Value 4 ............................................................................................................................................................ 112
Data Log Value 5 ............................................................................................................................................................ 113
Data Log Value 6 ............................................................................................................................................................ 113
Data Log Value 7 ............................................................................................................................................................ 113
Data Log Value 8 ............................................................................................................................................................ 113
Data Log Value 9 ............................................................................................................................................................ 113
Data Logging ................................................................................................................................................................... 111
DELETE ............................................................................................................................................................................ 16
Deviation abs. max............................................................................................................................................................ 93
Deviation Offset................................................................................................................................................................. 77
Deviation Range................................................................................................................................................................ 77
DeviceNet Module (VCB8020) ........................................................................................................................................ 138
DI Acknowledge Events ................................................................................................................................................... 99
DI Batch Terminate .......................................................................................................................................................... 99
DI BIC freeze.................................................................................................................................................................... 88
DI External Event 1 ........................................................................................................................................................ 100
DI External Event 2 ........................................................................................................................................................ 100
DI Source Belt Sensor ...................................................................................................................................................... 85
DI Start ........................................................................................................................................................................... 100
DI Volumetric Mode .......................................................................................................................................................... 99
DI Volumetric synchron .................................................................................................................................................. 100
Dialog Behaviour ............................................................................................................................................................... 65
Digital Inputs ..................................................................................................................................................................... 99
Digital Outputs................................................................................................................................................................. 100
Display Test and Version Number..................................................................................................................................... 21
DO Actual Flow Rate MAX ............................................................................................................................................. 101
DO Actual Flow Rate MIN .............................................................................................................................................. 101
DO ALARM .................................................................................................................................................................... 100
DO Batch Running ......................................................................................................................................................... 102
DO Belt Drift ..................................................................................................................................................................... 87
DO Belt Load MAX ......................................................................................................................................................... 101
DO Belt load MIN ........................................................................................................................................................... 101
DO Belt Skew ................................................................................................................................................................... 88
DO Belt Slip...................................................................................................................................................................... 88
DO Deviation .................................................................................................................................................................. 103
DO Dribble Feed ............................................................................................................................................................ 102
DO Feeder Started ......................................................................................................................................................... 102
DO Full Feed .................................................................................................................................................................. 102
DO Keyboard Mode ....................................................................................................................................................... 103
DO Pulse Counter ............................................................................................................................................................ 72
DO Scale Start ............................................................................................................................................................... 101
DO Speed MAX.............................................................................................................................................................. 102
DO Speed MIN ............................................................................................................................................................... 102
BV-H2463GB, 1149
- 157 -
Index
DO Start Prefeeder ........................................................................................................................................................ 100
DO Volumetric Mode ...................................................................................................................................................... 103
dribble feed ......................................................................................................................................................................... 8
duty cycle ........................................................................................................................................................................ 145
Effective Platform Length .................................................................................................................................................. 73
Effective weighing platform length ....................................................................................................................................... 9
Effective Weighing Platform Length .................................................................................................................................. 45
Electrical System............................................................................................................................................................. 122
ENTER .............................................................................................................................................................................. 17
ESCAPE............................................................................................................................................................................ 17
Ethernet........................................................................................................................................................................... 111
Ethernet/IP ...................................................................................................................................................................... 146
Event Actual Flow Rate MAX ................................................................................................................................... 78, 123
Event Actual Flow Rate MIN .................................................................................................................................... 78, 125
Event Acyclic Communication ................................................................................................................................ 105, 127
Event Belt Drift ......................................................................................................................................................... 87, 124
Event Belt Load MAX ............................................................................................................................................... 79, 123
Event Belt Load MIN ................................................................................................................................................ 79, 125
Event Belt Skew ....................................................................................................................................................... 87, 124
Event Controller Limited ........................................................................................................................................... 94, 121
Event Cyclic Communication.................................................................................................................................. 105, 126
Event Deviation ........................................................................................................................................................ 93, 124
Event Error LC Input ................................................................................................................................................ 89, 121
Event External Event 1 ............................................................................................................................................. 91, 126
Event External Event 2 ............................................................................................................................................. 91, 126
Event LC Input < MIN ............................................................................................................................................... 90, 124
Event LC Input > MAX.............................................................................................................................................. 90, 123
Event License Violation ............................................................................................................................................ 91, 127
Event Linearization Error .......................................................................................................................................... 99, 121
Event Maint. Electric................................................................................................................................................. 84, 126
Event Maint.Feeder Run .......................................................................................................................................... 85, 126
Event Memory .......................................................................................................................................................... 88, 126
Event Namur Error Belt ............................................................................................................................................ 89, 122
Event Namur Error Tacho ........................................................................................................................................ 89, 122
Event Out of Tolerance ............................................................................................................................................ 83, 122
Event Power Failure ................................................................................................................................................. 88, 122
Event Run Disabled ................................................................................................................................................. 89, 122
Event Setpoint Limited ............................................................................................................................................. 90, 125
Event Simulation active ............................................................................................................................................ 90, 127
Event Slip ................................................................................................................................................................. 87, 124
Event Speed MAX .................................................................................................................................................... 80, 123
Event Speed MIN ..................................................................................................................................................... 79, 125
Event Stand-By ........................................................................................................................................................ 80, 125
Event Tachometer Input ........................................................................................................................................... 89, 121
Event Group: Calibration ................................................................................................................................................. 121
Event Group: Controller................................................................................................................................................... 121
Event Group: Electrical System ....................................................................................................................................... 122
Event Group: Interlock..................................................................................................................................................... 122
Event Group: Material Flow ............................................................................................................................................. 122
Event Group: MAX .......................................................................................................................................................... 123
Event Group: Mechanic ................................................................................................................................................... 124
Event Group: MIN ........................................................................................................................................................... 124
Event Group: Sequence Monitoring ................................................................................................................................ 125
Event Group: System Message ....................................................................................................................................... 126
Event messages .............................................................................................................................................................. 119
Events ............................................................................................................................................................................. 121
Events ............................................................................................................................................................. 88, 89, 90, 91
Events Details ................................................................................................................................................................. 121
Factor Deviation ................................................................................................................................................................ 93
feed rate .............................................................................................................................................................................. 9
Feeder ON/OFF ................................................................................................................................................................ 67
Feeder Start ...................................................................................................................................................................... 70
Feedrate Setpoint.............................................................................................................................................................. 70
Fig. 1: The basic diagram of the ITE inputs and outputs ..................................................................................................... 8
Fig. 10: Connection diagram for inputs and outputs 1 ..................................................................................................... 131
Fig. 11: Connection diagram for ITE inputs and outputs 2 .............................................................................................. 131
BV-H2463GB, 1149
- 158 -
Index
Fig. 12: Serial interface connection diagram ................................................................................................................... 132
Fig. 13: Modbus connection diagram .............................................................................................................................. 132
Fig. 14: ITE PROFIBUS connection diagram .................................................................................................................. 132
Fig. 15: DeviceNet connection diagram........................................................................................................................... 133
Fig. 16: VPB8020 PROFIBUS module ............................................................................................................................ 136
Fig. 17: LEDs - VPB8020 front view ................................................................................................................................ 137
Fig. 18: DeviceNet module VCB8020 .............................................................................................................................. 138
Fig. 19: VCB8020:XC1 DeviceNet module front view ..................................................................................................... 139
Fig. 2: The belt load of the weighbridge is not legal for trade .............................................................................................. 9
Fig. 20: VSS8020 Modbus module layout drawing.......................................................................................................... 140
Fig. 21: Setpoint and switching-in source changeover VWF ........................................................................................... 149
Fig. 22: VWF switch-on sequence ................................................................................................................................... 150
Fig. 3: Display warning 2 ................................................................................................................................................... 11
Fig. 4: Display warning 1 ................................................................................................................................................... 11
Fig. 5: Display alarm ......................................................................................................................................................... 12
Fig. 6: display function block .......................................................................................................................................... 18
Fig. 7: Parameter sets ....................................................................................................................................................... 53
Fig. 8: Connection diagram for voltage supply ................................................................................................................ 131
Fig. 9: WZ connection diagram and tachometer.............................................................................................................. 131
Filter Actual Flow Rate ..................................................................................................................................................... 80
Filter Actual Flow Rate analog ......................................................................................................................................... 80
Filter Belt Load ................................................................................................................................................................. 81
Filter Belt Speed ............................................................................................................................................................... 81
Filter Deviation ................................................................................................................................................................. 92
Filters ................................................................................................................................................................................ 80
Five Safety Rules of Electrical Engineering......................................................................................................................... 6
Fixed mode configuration ................................................................................................................................................ 109
FLOAT-Format ................................................................................................................................................................ 107
Flow Rate Offset ............................................................................................................................................................... 75
Flow Rate Range .............................................................................................................................................................. 76
Flow Rate Units ................................................................................................................................................................. 69
Font ................................................................................................................................................................................... 66
Format Data .................................................................................................................................................................... 104
full feed................................................................................................................................................................................ 8
FUNCTION........................................................................................................................................................................ 16
function block .................................................................................................................................................................... 19
Function block ................................................................................................................................................................... 17
Function Check ......................................................................................................................................................... 51, 147
Gateway .......................................................................................................................................................................... 111
General Diagram ................................................................................................................................................................. 7
Hardware and technical data........................................................................................................................................... 129
HI01 Event LC Input > MAX .......................................................................................................................................... 123
HI02 Event Actual Flow Rate MAX ................................................................................................................................ 123
HI03 Event Belt Load MAX............................................................................................................................................ 123
HI04 Event Speed MAX ................................................................................................................................................ 123
HI05 Event Deviation..................................................................................................................................................... 124
HMI Value 01 .................................................................................................................................................................. 114
HMI Value 02 .................................................................................................................................................................. 114
HMI Value 03 .................................................................................................................................................................. 114
HMI Value 04 .................................................................................................................................................................. 114
HMI Value 05 .................................................................................................................................................................. 114
HMI Value 06 .................................................................................................................................................................. 114
HMI Value 07 .................................................................................................................................................................. 114
HMI Value 08 .................................................................................................................................................................. 115
HMI Value 09 .................................................................................................................................................................. 115
HMI Value 10 .................................................................................................................................................................. 115
Hourly Total Time ............................................................................................................................................................ 111
I-Component TN................................................................................................................................................................ 92
ID Preset Value 1 ............................................................................................................................................................ 109
ID Preset Value 2 ............................................................................................................................................................ 109
ID Preset Value 3 ............................................................................................................................................................ 109
ID Preset Value 4 ............................................................................................................................................................ 109
ID Preset Value 5 ............................................................................................................................................................ 109
ID Preset Value 6 ............................................................................................................................................................ 109
ID Preset Value 7 ............................................................................................................................................................ 110
ID Preset Value 8 ............................................................................................................................................................ 110
BV-H2463GB, 1149
- 159 -
Index
ID Read Value 1 .............................................................................................................................................................. 110
ID Read Value 2 .............................................................................................................................................................. 110
ID Read Value 3 .............................................................................................................................................................. 110
ID Read Value 4 .............................................................................................................................................................. 110
ID Read Value 5 .............................................................................................................................................................. 110
ID Read Value 6 .............................................................................................................................................................. 110
ID Read Value 7 .............................................................................................................................................................. 111
ID Read Value 8 .............................................................................................................................................................. 111
Identifier format ............................................................................................................................................................... 108
IL01 Event Run Disabled............................................................................................................................................... 122
Interlock........................................................................................................................................................................... 122
IP Address....................................................................................................................................................................... 111
key in the setpoint ............................................................................................................................................................. 20
Keyboard operation ON/OFF ............................................................................................................................................ 26
Language .......................................................................................................................................................................... 65
LC Characteristic Value..................................................................................................................................................... 73
LC Filter............................................................................................................................................................................. 81
LC Rated Capacity ............................................................................................................................................................ 73
LED diagnosis ................................................................................................................................................................. 141
Lever Ratio ........................................................................................................................................................................ 73
Limit Actual Flow Rate MAX ............................................................................................................................................. 78
Limit Actual Flow Rate MIN .............................................................................................................................................. 78
Limit Belt Load MAX ......................................................................................................................................................... 79
Limit Belt Load MIN .......................................................................................................................................................... 78
Limit Speed MAX ............................................................................................................................................................. 79
Limit Speed MIN............................................................................................................................................................... 79
Limit Values....................................................................................................................................................................... 77
Linearization .................................................................................................................................................................... 155
Linearization ...................................................................................................................................................................... 97
Linearization I1 .................................................................................................................................................................. 98
Linearization I2 .................................................................................................................................................................. 98
Linearization I3 .................................................................................................................................................................. 98
Linearization I4 .................................................................................................................................................................. 98
Linearization ON ............................................................................................................................................................... 97
Linearization S1 ................................................................................................................................................................ 97
Linearization S2 ................................................................................................................................................................ 98
Linearization S3 ................................................................................................................................................................ 98
Linearization S4 ................................................................................................................................................................ 98
LO01 Event LC Input < MIN .......................................................................................................................................... 124
LO02 Event Actual Flow Rate MIN ................................................................................................................................ 125
LO03 Event Belt Load MIN............................................................................................................................................ 125
LO04 Event Speed MIN ................................................................................................................................................ 125
Logger cycle time ............................................................................................................................................................ 112
Lower Limit ........................................................................................................................................................................ 94
Maintenance Electric ......................................................................................................................................................... 84
Maintenance Feeder Run .................................................................................................................................................. 84
Maintenance interval ......................................................................................................................................................... 84
Material Flow ................................................................................................................................................................... 122
MAX ................................................................................................................................................................................ 123
Measuring at the Discharge Point VAP ........................................................................................................................... 153
Mechanic ......................................................................................................................................................................... 124
Method of Function ............................................................................................................................................................. 9
MF06 Event Out of Tolerance ....................................................................................................................................... 122
MIN.................................................................................................................................................................................. 124
Modbus Interface VSS8020 ............................................................................................................................................ 140
Mode functions .................................................................................................................................................................. 25
Net Mask ......................................................................................................................................................................... 111
Nominal Belt Load ............................................................................................................................................................. 74
Nominal Flow Rate ............................................................................................................................................................ 69
Nominal Speed.................................................................................................................................................................. 69
Operating in Normal Operation ......................................................................................................................................... 18
operating sources .............................................................................................................................................................. 26
Operation .......................................................................................................................................................................... 15
Optimize Controller ........................................................................................................................................................... 91
Output current ................................................................................................................................................................. 145
Own Address................................................................................................................................................................... 103
BV-H2463GB, 1149
- 160 -
Index
P01 - Dialog Behaviour ..................................................................................................................................................... 65
P01.01 - Language ............................................................................................................................................................ 65
P01.02 - Userdefined Text ................................................................................................................................................ 65
P01.03 - Font .................................................................................................................................................................... 66
P01.04 - Units ................................................................................................................................................................... 66
P01.05 - Scale Name ........................................................................................................................................................ 66
P01.06 - Password ............................................................................................................................................................ 66
P01.07 - 2. Password ........................................................................................................................................................ 66
P01.08 - Feeder ON/OFF .................................................................................................................................................. 67
P01.09 - Switch Grav./Vol. command ............................................................................................................................... 67
P01.10 - Switch Keyboard-/Normal Mode ......................................................................................................................... 67
P01.11 - Batch control ....................................................................................................................................................... 67
P01.12 - >0 Zero ON/OFF................................................................................................................................................ 68
P01.13 - Reset Counter 1.................................................................................................................................................. 68
P01.14 - Reset Counter 2.................................................................................................................................................. 68
P01.15 - Data Log ON/OFF............................................................................................................................................... 68
P02 - Rated Data ............................................................................................................................................ 69, 70, 71, 72
P02.01 - Flow Rate Units .................................................................................................................................................. 69
P02.02 - Nominal Flow Rate ............................................................................................................................................. 69
P02.03 - Speed Measurement .......................................................................................................................................... 69
P02.04 - Pulses per length ................................................................................................................................................ 69
P02.05 - Nominal Speed ................................................................................................................................................... 69
P02.06 - Feeder Start ........................................................................................................................................................ 70
P02.07 - Feedrate Setpoint ............................................................................................................................................... 70
P02.08 - Relative Setpoint................................................................................................................................................. 70
P02.09 - WZ Active ........................................................................................................................................................... 70
P02.10 - Counter 1 Unit..................................................................................................................................................... 71
P02.11 - Pulse Length Total .............................................................................................................................................. 71
P02.12 - Counter 2 Unit..................................................................................................................................................... 71
P02.13 - Counter 3 Unit..................................................................................................................................................... 72
P02.14 - DO Pulse Counter.............................................................................................................................................. 72
P02.15 - Totalizer Increment ............................................................................................................................................. 72
P02.16 - Z1-Numberstep ................................................................................................................................................... 72
P03 - Calibration Data ................................................................................................................................................. 73, 74
P03.01 - Belt Circuit No. .................................................................................................................................................... 73
P03.02 - Belt Circuit Time ................................................................................................................................................. 73
P03.03 - LC Characteristic Value ...................................................................................................................................... 73
P03.04 - LC Rated Capacity.............................................................................................................................................. 73
P03.05 - Effective Platform Length .................................................................................................................................... 73
P03.06 - Lever Ratio ......................................................................................................................................................... 73
P03.07 - Angle .................................................................................................................................................................. 73
P03.08 - Calibration Weight .............................................................................................................................................. 74
P04 - Calibrat. Results ...................................................................................................................................................... 74
P04.01 - Nominal Belt Load .............................................................................................................................................. 74
P04.02 - Range Correction................................................................................................................................................ 74
P04.03 - Total Tare ........................................................................................................................................................... 74
P04.04 - Basic Tare .......................................................................................................................................................... 74
P04.05 - Tare Correction ................................................................................................................................................... 74
P04.06 - Belt Circuit No. .................................................................................................................................................... 74
P05 - Analog Outputs ........................................................................................................................................................ 74
P05.01 - AO Setpoint ....................................................................................................................................................... 75
P05.02 - Setpoint Offset .................................................................................................................................................... 75
P05.03 - Setpoint Range ................................................................................................................................................... 75
P05.04 - AO Actual Flow Rate ......................................................................................................................................... 75
P05.05 - Flow Rate Offset ................................................................................................................................................. 75
P05.06 - Flow Rate Range ................................................................................................................................................ 76
P05.07 - AO Belt Load ..................................................................................................................................................... 76
P05.08 - Belt Load Offset .................................................................................................................................................. 76
P05.09 - Belt Load Range ................................................................................................................................................. 76
P05.10 - AO Speed .......................................................................................................................................................... 76
P05.11 - Speed Offset ....................................................................................................................................................... 76
P05.12 - Speed Range ...................................................................................................................................................... 77
P05.13 - AO Deviation...................................................................................................................................................... 77
P05.14 - Deviation Offset .................................................................................................................................................. 77
P05.15 - Deviation Range ................................................................................................................................................. 77
P05.16 - AO Motor Speed Control ................................................................................................................................... 77
BV-H2463GB, 1149
- 161 -
Index
P06 - Limit Values ............................................................................................................................................................. 77
P06.01 - Limit Actual Flow Rate MIN ............................................................................................................................... 78
P06.02 - Event Actual Flow Rate MIN .............................................................................................................................. 78
P06.03 - Limit Actual Flow Rate MAX .............................................................................................................................. 78
P06.04 - Event Actual Flow Rate MAX ............................................................................................................................. 78
P06.05 - Limit Belt Load MIN ........................................................................................................................................... 78
P06.06 - Event Belt Load MIN .......................................................................................................................................... 79
P06.07 - Limit Belt Load MAX .......................................................................................................................................... 79
P06.08 - Event Belt Load MAX......................................................................................................................................... 79
P06.09 - Limit Speed MIN ................................................................................................................................................ 79
P06.10 - Event Speed MIN............................................................................................................................................... 79
P06.11 - Limit Speed MAX ............................................................................................................................................... 79
P06.12 - Event Speed MAX ............................................................................................................................................. 80
P06.13 - Stand-By Limit Value .......................................................................................................................................... 80
P06.14 - Event Stand-By .................................................................................................................................................. 80
P07 - Filters ....................................................................................................................................................................... 80
P07.01 - Filter Actual Flow Rate ....................................................................................................................................... 80
P07.02 - Filter Actual Flow Rate analog ........................................................................................................................... 80
P07.03 - Filter Belt Load................................................................................................................................................... 81
P07.04 - Filter Belt Speed ................................................................................................................................................ 81
P07.05 - LC Filter .............................................................................................................................................................. 81
P07.06 - Afterflow Totalizer ............................................................................................................................................... 81
P08 - Additional device...................................................................................................................................................... 81
P08.01 - Zero Drop-Out Active .......................................................................................................................................... 81
P08.02 - Zero Drop-Out Limit ............................................................................................................................................ 81
P09 - Batch Mode ............................................................................................................................................................. 82
P09.01 - Pre-cut-off Amount.............................................................................................................................................. 82
P09.02 - Correction Amount .............................................................................................................................................. 82
P09.03 - Adaptation Factor ............................................................................................................................................... 82
P09.04 - Batch Tolerance.................................................................................................................................................. 82
P09.05 - Event Out of Tolerance ...................................................................................................................................... 83
P09.06 - Batch Automatic Record ..................................................................................................................................... 83
P09.07 - Batch Setpoint Source ........................................................................................................................................ 83
P10 - Printer Setting .................................................................................................................................................... 83, 84
P10.01 - Baud rate ............................................................................................................................................................ 83
P10.02 - Print Event .......................................................................................................................................................... 83
P10.03 - Print Page Length ............................................................................................................................................... 84
P11 - Maintenance interval................................................................................................................................................ 84
P11.01 - Maintenance Electric .......................................................................................................................................... 84
P11.02 - Event Maint. Electric .......................................................................................................................................... 84
P11.03 - Maintenance Feeder Run ................................................................................................................................... 84
P11.04 - Event Maint.Feeder Run .................................................................................................................................... 85
P12 - Belt Monitoring ....................................................................................................................................... 85, 86, 87, 88
P12.01 - VAP Active .......................................................................................................................................................... 85
P12.02 - Platform Dis.Length ............................................................................................................................................ 85
P12.03 - Belt Sensor Active .............................................................................................................................................. 85
P12.04 - DI Source Belt Sensor ....................................................................................................................................... 85
P12.05 - BIC Active ........................................................................................................................................................... 86
P12.06 - Sensor Length .................................................................................................................................................... 86
P12.07 - Sensor Width ...................................................................................................................................................... 86
P12.08 - Sensor Offset ...................................................................................................................................................... 86
P12.09 - Belt Drift .............................................................................................................................................................. 86
P12.10 - Event Belt Drift ................................................................................................................................................... 87
P12.11 - Belt Skew............................................................................................................................................................ 87
P12.12 - Event Belt Skew................................................................................................................................................. 87
P12.13 - Slip Value ........................................................................................................................................................... 87
P12.14 - Event Slip .......................................................................................................................................................... 87
P12.15 - DO Belt Drift....................................................................................................................................................... 87
P12.16 - DO Belt Skew .................................................................................................................................................... 88
P12.17 - DO Belt Slip ....................................................................................................................................................... 88
P12.18 - DI BIC freeze ..................................................................................................................................................... 88
P13 - Events.................................................................................................................................................... 88, 89, 90, 91
P13.01 - Event Power Failure .......................................................................................................................................... 88
P13.02 - Event Memory.................................................................................................................................................... 88
P13.03 - Event Tachometer Input .................................................................................................................................... 89
P13.04 - Event Namur Error Tacho .................................................................................................................................. 89
BV-H2463GB, 1149
- 162 -
Index
P13.05 - Event Namur Error Belt...................................................................................................................................... 89
P13.06 - Event Error LC Input .......................................................................................................................................... 89
P13.07 - Event Run Disabled ........................................................................................................................................... 89
P13.08 - Event LC Input > MAX ....................................................................................................................................... 90
P13.09 - Event LC Input < MIN ........................................................................................................................................ 90
P13.10 - Event Simulation active ..................................................................................................................................... 90
P13.11 - Event Setpoint Limited ....................................................................................................................................... 90
P13.12 - Event External Event 1 ...................................................................................................................................... 91
P13.13 - Event External Event 2 ...................................................................................................................................... 91
P13.14 - Event License Violation ..................................................................................................................................... 91
P14 - Rate controller ..................................................................................................................... 91, 92, 93, 94, 95, 96, 97
P14.01 - Optimize Controller ............................................................................................................................................. 91
P14.02 - P-Component KP ................................................................................................................................................ 91
P14.03 - I-Component TN ................................................................................................................................................. 92
P14.04 - Filter Deviation ................................................................................................................................................... 92
P14.05 - Time Deviation .................................................................................................................................................... 92
P14.06 - Threshold Deviation ............................................................................................................................................ 92
P14.07 - Factor Deviation.................................................................................................................................................. 93
P14.08 - Deviation abs. max. ............................................................................................................................................ 93
P14.09 - Event Deviation.................................................................................................................................................. 93
P14.10 - Event Controller Limited .................................................................................................................................... 94
P14.11 - Lower Limit ......................................................................................................................................................... 94
P14.12 - Upper Limit ......................................................................................................................................................... 94
P14.13 - Controller Magnitude Offset ................................................................................................................................ 95
P14.14 - Position at STOP ................................................................................................................................................ 95
P14.15 - Volumetric Start-Up ............................................................................................................................................ 95
P14.16 - Volumetric Clearance ......................................................................................................................................... 95
P14.17 - Setpoint Offset .................................................................................................................................................... 96
P14.18 - Setpoint Range ................................................................................................................................................... 96
P14.19 - Store ................................................................................................................................................................... 96
P14.20 - Volumetric Mode ................................................................................................................................................. 96
P14.21 - Bypass ................................................................................................................................................................ 96
P14.22 - Setpoint Filter 1st Ord ......................................................................................................................................... 97
P14.23 - Setpoint Filter 2nd Ord ........................................................................................................................................ 97
P14.24 - Set/Act Sources .................................................................................................................................................. 97
P14.25 - Adaptation 1 ....................................................................................................................................................... 97
P15 - Linearization ............................................................................................................................................................ 97
P15.01 - Linearization ON ................................................................................................................................................. 97
P15.02 - Linearization S1 .................................................................................................................................................. 97
P15.03 - Linearization I1 ................................................................................................................................................... 98
P15.04 - Linearization S2 .................................................................................................................................................. 98
P15.05 - Linearization I2 ................................................................................................................................................... 98
P15.06 - Linearization S3 .................................................................................................................................................. 98
P15.07 - Linearization I3 ................................................................................................................................................... 98
P15.08 - Linearization S4 .................................................................................................................................................. 98
P15.09 - Linearization I4 ................................................................................................................................................... 98
P15.10 - Event Linearization Error ................................................................................................................................... 99
P16 - Digital Inputs ............................................................................................................................................................ 99
P16.01 - Source Run Enable............................................................................................................................................. 99
P16.02 - DI Batch Terminate ............................................................................................................................................ 99
P16.03 - DI Acknowledge Events ..................................................................................................................................... 99
P16.04 - DI Volumetric Mode ........................................................................................................................................... 99
P16.05 - DI Volumetric synchron .................................................................................................................................... 100
P16.06 - DI Start ............................................................................................................................................................ 100
P16.07 - DI External Event 1 .......................................................................................................................................... 100
P16.08 - DI External Event 2 .......................................................................................................................................... 100
P17 - Digital Outputs ....................................................................................................................................................... 100
P17.01 - DO ALARM ...................................................................................................................................................... 100
P17.02 - DO Start Prefeeder .......................................................................................................................................... 100
P17.03 - DO Scale Start ................................................................................................................................................. 101
P17.04 - DO Actual Flow Rate MIN ................................................................................................................................ 101
P17.05 - DO Actual Flow Rate MAX .............................................................................................................................. 101
P17.06 - DO Belt load MIN ............................................................................................................................................. 101
P17.07 - DO Belt Load MAX .......................................................................................................................................... 101
P17.08 - DO Speed MIN ................................................................................................................................................ 102
P17.09 - DO Speed MAX ............................................................................................................................................... 102
BV-H2463GB, 1149
- 163 -
Index
P17.10 - DO Batch Running ........................................................................................................................................... 102
P17.11 - DO Full Feed ................................................................................................................................................... 102
P17.12 - DO Dribble Feed .............................................................................................................................................. 102
P17.13 - DO Feeder Started .......................................................................................................................................... 102
P17.14 - DO Deviation ................................................................................................................................................... 103
P17.15 - DO Volumetric Mode ....................................................................................................................................... 103
P17.16 - DO Keyboard Mode ......................................................................................................................................... 103
P18 - Communication EasyServe ................................................................................................................................... 103
P18.01 - Own Address .................................................................................................................................................... 103
P18.02 - Baud Rate ......................................................................................................................................................... 103
P18.03 - Format Data ...................................................................................................................................................... 104
P19 - Communication Fieldbus ....................................................................................................................................... 104
P19.01 - Protocol Type.................................................................................................................................................... 104
P19.02 - Timeout Host .................................................................................................................................................... 104
P19.03 - Event Cyclic Communication ........................................................................................................................... 105
P19.04 - Event Acyclic Communication.......................................................................................................................... 105
P19.05 - Check in Keyboard Mode ................................................................................................................................. 105
P19.06 - Compatibility DISOCONT Master ..................................................................................................................... 105
P19.07 - Word Sequence ................................................................................................................................................ 105
P19.08 - Byte Sequence ................................................................................................................................................. 106
P19.09 - Configuration .................................................................................................................................................... 106
P19.10 - Address ............................................................................................................................................................ 106
P19.11 - Resolution ......................................................................................................................................................... 106
P19.12 - Baud rate .......................................................................................................................................................... 106
P19.13 - Data Format ...................................................................................................................................................... 107
P19.14 - Physics ............................................................................................................................................................. 107
P19.15 - Address ............................................................................................................................................................ 107
P19.16 - FLOAT-Format.................................................................................................................................................. 107
P19.17 - Compatiblity INTECONT ................................................................................................................................... 107
P19.18 - Identifier format ................................................................................................................................................. 108
P19.19 - PA32 compatible............................................................................................................................................... 108
P19.20 - Address ............................................................................................................................................................ 108
P19.21 - Baud rate .......................................................................................................................................................... 108
P19.22 - Access Rights Limitation FB ............................................................................................................................. 108
P19.23 - Remote IP Address FB ..................................................................................................................................... 109
P20 - Fixed mode configuration ...................................................................................................................................... 109
P20.01 - ID Preset Value 1.............................................................................................................................................. 109
P20.02 - ID Preset Value 2.............................................................................................................................................. 109
P20.03 - ID Preset Value 3.............................................................................................................................................. 109
P20.04 - ID Preset Value 4.............................................................................................................................................. 109
P20.05 - ID Preset Value 5.............................................................................................................................................. 109
P20.06 - ID Preset Value 6.............................................................................................................................................. 109
P20.07 - ID Preset Value 7.............................................................................................................................................. 110
P20.08 - ID Preset Value 8.............................................................................................................................................. 110
P20.09 - ID Read Value 1 ............................................................................................................................................... 110
P20.10 - ID Read Value 2 ............................................................................................................................................... 110
P20.11 - ID Read Value 3 ............................................................................................................................................... 110
P20.12 - ID Read Value 4 ............................................................................................................................................... 110
P20.13 - ID Read Value 5 ............................................................................................................................................... 110
P20.14 - ID Read Value 6 ............................................................................................................................................... 110
P20.15 - ID Read Value 7 ............................................................................................................................................... 111
P20.16 - ID Read Value 8 ............................................................................................................................................... 111
P21 - Ethernet ................................................................................................................................................................. 111
P21.01 - IP Address ........................................................................................................................................................ 111
P21.02 - Net Mask .......................................................................................................................................................... 111
P21.03 - Gateway ........................................................................................................................................................... 111
P22 - Data Logging ......................................................................................................................................................... 111
P22.01 - Hourly Total Time ............................................................................................................................................. 111
P22.02 - Daily Total Time ................................................................................................................................................ 112
P22.03 - Logger cycle time.............................................................................................................................................. 112
P22.04 - Data Log Value 1 .............................................................................................................................................. 112
P22.05 - Data Log Value 2 .............................................................................................................................................. 112
P22.06 - Data Log Value 3 .............................................................................................................................................. 112
P22.07 - Data Log Value 4 .............................................................................................................................................. 112
P22.08 - Data Log Value 5 .............................................................................................................................................. 113
P22.09 - Data Log Value 6 .............................................................................................................................................. 113
BV-H2463GB, 1149
- 164 -
Index
P22.10 - Data Log Value 7 .............................................................................................................................................. 113
P22.11 - Data Log Value 8 .............................................................................................................................................. 113
P22.12 - Data Log Value 9 .............................................................................................................................................. 113
P22.13 - Data Log Value 10 ............................................................................................................................................ 113
P23 - Configuration HMI Values ...................................................................................................................................... 114
P23.01 - HMI Value 01 .................................................................................................................................................... 114
P23.02 - HMI Value 02 .................................................................................................................................................... 114
P23.03 - HMI Value 03 .................................................................................................................................................... 114
P23.04 - HMI Value 04 .................................................................................................................................................... 114
P23.05 - HMI Value 05 .................................................................................................................................................... 114
P23.06 - HMI Value 06 .................................................................................................................................................... 114
P23.07 - HMI Value 07 .................................................................................................................................................... 114
P23.08 - HMI Value 08 .................................................................................................................................................... 115
P23.09 - HMI Value 09 .................................................................................................................................................... 115
P23.10 - HMI Value 10 .................................................................................................................................................... 115
P24 - Second Display .............................................................................................................................................. 116, 117
P24.01 - Second Display active ...................................................................................................................................... 116
P24.02 - Baud rate .......................................................................................................................................................... 116
P24.03 - Data Format ...................................................................................................................................................... 117
P24.04 - Physics ............................................................................................................................................................. 117
PA32 compatible ............................................................................................................................................................. 108
Parameter Block 01 - Dialog Behaviour ............................................................................................................................ 65
Parameter Block 02 - Rated Data ..................................................................................................................................... 69
Parameter Block 03 - Calibration Data .............................................................................................................................. 73
Parameter Block 04 - Calibrat. Results ............................................................................................................................. 74
Parameter Block 05 - Analog Outputs ............................................................................................................................... 74
Parameter Block 06 - Limit Values .................................................................................................................................... 77
Parameter Block 07 - Filters .............................................................................................................................................. 80
Parameter Block 08 - Additional device............................................................................................................................. 81
Parameter Block 09 - Batch Mode .................................................................................................................................... 82
Parameter Block 10 - Printer Setting ................................................................................................................................. 83
Parameter Block 11 - Maintenance interval....................................................................................................................... 84
Parameter Block 12 - Belt Monitoring ................................................................................................................................ 85
Parameter Block 13 - Events............................................................................................................................................. 88
Parameter Block 14 - Rate controller ................................................................................................................................ 91
Parameter Block 15 - Linearization ................................................................................................................................... 97
Parameter Block 16 - Digital Inputs ................................................................................................................................... 99
Parameter Block 17 - Digital Outputs .............................................................................................................................. 100
Parameter Block 18 - Communication EasyServe .......................................................................................................... 103
Parameter Block 19 - Communication Fieldbus .............................................................................................................. 104
Parameter Block 20 - Fixed mode configuration ............................................................................................................. 109
Parameter Block 21 - Ethernet ........................................................................................................................................ 111
Parameter Block 22 - Data Logging ................................................................................................................................ 111
Parameter Block 23 - Configuration HMI Values ............................................................................................................. 114
Parameter Block 24 - Second Display ............................................................................................................................. 116
Parameter Details ............................................................................................................................................................. 65
Parameter functions .......................................................................................................................................................... 37
Parameter Input ................................................................................................................................................................ 49
Parameter Listing .............................................................................................................................................................. 55
Parameter Overview ......................................................................................................................................................... 55
Parameters........................................................................................................................................................................ 53
Password .......................................................................................................................................................................... 66
P-Component KP .............................................................................................................................................................. 91
Physics .................................................................................................................................................................... 107, 117
Platform Dis.Length ........................................................................................................................................................... 85
Position at STOP............................................................................................................................................................... 95
Pre-cut-off Amount ............................................................................................................................................................ 82
Prefeeder .......................................................................................................................................................................... 26
Print Event......................................................................................................................................................................... 83
Print Page Length ............................................................................................................................................................. 84
Printer functions ................................................................................................................................................................ 39
Printer Setting ............................................................................................................................................................. 83, 84
PROFIBUS module (VPB8020)....................................................................................................................................... 136
Protocol Type .................................................................................................................................................................. 104
Pulse Length Total ............................................................................................................................................................ 71
Pulse/Belt circuit LB .......................................................................................................................................................... 30
BV-H2463GB, 1149
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Index
Pulses per length .............................................................................................................................................................. 69
Quick guide ....................................................................................................................................................................... 15
Range Correction .............................................................................................................................................................. 74
Rate controller ............................................................................................................................... 91, 92, 93, 94, 95, 96, 97
Rated Data ...................................................................................................................................................... 69, 70, 71, 72
Read Parameters .............................................................................................................................................................. 37
Record the batch ............................................................................................................................................................... 43
Regulation ....................................................................................................................................................................... 151
Relative Setpoint ............................................................................................................................................................... 70
Remote IP Address FB.................................................................................................................................................... 109
Replacing INTECONT PLUS with INTECONT Tersus .................................................................................................... 133
Reset Counter 1 ................................................................................................................................................................ 68
Reset Counter 2 ................................................................................................................................................................ 68
reset the totalizing counter ................................................................................................................................................ 19
Resolution ....................................................................................................................................................................... 106
Safety notes ........................................................................................................................................................................ 3
SC01 Event Setpoint Limited ........................................................................................................................................ 125
SC02 Event Stand-By ................................................................................................................................................... 125
SC03 Event Maint.Feeder Run ..................................................................................................................................... 126
SC04 Event Maint. Electric............................................................................................................................................ 126
SC05 Event External Event 1 ........................................................................................................................................ 126
SC06 Event External Event 2 ........................................................................................................................................ 126
Scale Name....................................................................................................................................................................... 66
SCROLL ............................................................................................................................................................................ 16
Second Display ....................................................................................................................................................... 116, 117
Second Display active ..................................................................................................................................................... 116
Sensor Length ................................................................................................................................................................... 86
Sensor Offset .................................................................................................................................................................... 86
Sensor Width..................................................................................................................................................................... 86
Sequence Monitoring ...................................................................................................................................................... 125
Serial number of the CPU board ..................................................................................................................................... 143
Service Functions .............................................................................................................................................................. 21
Service Values ................................................................................................................................................................ 145
Set option ........................................................................................................................................................................ 146
Set/Act Sources ................................................................................................................................................................ 97
Setpoint Filter 1st Ord ....................................................................................................................................................... 97
Setpoint Filter 2nd Ord ...................................................................................................................................................... 97
Setpoint Offset ............................................................................................................................................................ 75, 96
Setpoint Range ........................................................................................................................................................... 75, 96
Setting the Time ................................................................................................................................................................ 35
Signal Words ....................................................................................................................................................................... 5
Signal Words for Application Notes ..................................................................................................................................... 5
Signal Words for Safety Warnings ...................................................................................................................................... 5
Simulation ......................................................................................................................................................................... 27
Slip Value .......................................................................................................................................................................... 87
software identification ...................................................................................................................................................... 145
Software version ..................................................................................................................................................... 143, 145
Source Run Enable ........................................................................................................................................................... 99
Sources of Setpoints and Switch Signals ........................................................................................................................ 149
speed .................................................................................................................................................................................. 9
Speed Measurement ......................................................................................................................................................... 69
Speed Offset ..................................................................................................................................................................... 76
Speed Range .................................................................................................................................................................... 77
Stand-By Limit Value ......................................................................................................................................................... 80
START/STOP.................................................................................................................................................................... 16
Starting the calibration functions ....................................................................................................................................... 29
Startup operation ............................................................................................................................................................... 45
Status Report .................................................................................................................................................................... 40
Store.................................................................................................................................................................................. 96
Switch Grav./Vol. command .............................................................................................................................................. 67
Switch Keyboard-/Normal Mode ........................................................................................................................................ 67
SY01 Event Memory ..................................................................................................................................................... 126
SY08 Event Cyclic Communication ............................................................................................................................... 126
SY09 Event License Violation ....................................................................................................................................... 127
SY10 Event Acyclic Communication ............................................................................................................................. 127
SY14 Event Simulation active ....................................................................................................................................... 127
BV-H2463GB, 1149
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Index
System Information ......................................................................................................................................................... 143
System Message ............................................................................................................................................................. 126
Tab.1: Using parameter sets ............................................................................................................................................. 53
Tab.10: LED 'Module Status' (below) .............................................................................................................................. 139
Tab.11: Modbus module properties................................................................................................................................. 140
Tab.12: Pin assignment modbus serial interface............................................................................................................. 140
Tab.13: Functions available on the controller web page ................................................................................................. 143
Tab.14: States and points in time in the flow chart .......................................................................................................... 150
Tab.15: Relevant parameters .......................................................................................................................................... 151
Tab.2: List of commonly used parameters-related abbreviations ...................................................................................... 54
Tab.3: Event classes ......................................................................................................................................................... 55
Tab.4: Event groups ........................................................................................................................................................ 119
Tab.5: Bus connection plug ............................................................................................................................................. 137
Tab.6: LED 'Operating Mode' (below) ............................................................................................................................. 137
Tab.7: LED 'Status' (above) ............................................................................................................................................ 138
Tab.8: Bus connection plug ............................................................................................................................................. 139
Tab.9: LED 'Network Status' (above) .............................................................................................................................. 139
Tare Correction ................................................................................................................................................................. 74
Tare TW ............................................................................................................................................................................ 31
Technical Data and Replacement Parts .......................................................................................................................... 129
Test Connector................................................................................................................................................................ 148
Test With Calibration Weight ............................................................................................................................................. 51
Test with Material .............................................................................................................................................................. 52
The basic diagram of the weighfeeder ................................................................................................................................ 8
Threshold Deviation .......................................................................................................................................................... 92
Time Deviation .................................................................................................................................................................. 92
Timeout Host ................................................................................................................................................................... 104
total ..................................................................................................................................................................................... 9
Total Tare .......................................................................................................................................................................... 74
Totalizer Increment ........................................................................................................................................................... 72
Turn off .............................................................................................................................................................................. 18
turn on ............................................................................................................................................................................... 18
Types of operation ............................................................................................................................................................ 25
Units .................................................................................................................................................................................. 66
Upper Limit ........................................................................................................................................................................ 94
Userdefined Text ............................................................................................................................................................... 65
VAP Active ........................................................................................................................................................................ 85
Volumetric Clearance ........................................................................................................................................................ 95
Volumetric Mode ............................................................................................................................................................... 96
Volumetric Start-Up ........................................................................................................................................................... 95
WE01 Event Power Failure ........................................................................................................................................... 122
WE09 Event Namur Error Tacho ................................................................................................................................... 122
WE10 Event Namur Error Belt ...................................................................................................................................... 122
Web Server ..................................................................................................................................................................... 143
Web server functions....................................................................................................................................................... 143
Weighing Platforms ........................................................................................................................................................... 45
Weight Check CW ............................................................................................................................................................. 33
WM02 Event Slip ........................................................................................................................................................... 124
WM03 Event Belt Skew ................................................................................................................................................. 124
WM04 Event Belt Drift ................................................................................................................................................... 124
Word Sequence .............................................................................................................................................................. 105
WZ Active .......................................................................................................................................................................... 70
Z1-Numberstep ................................................................................................................................................................. 72
Zero Drop-Out Active ........................................................................................................................................................ 81
Zero Drop-Out Limit .......................................................................................................................................................... 81
BV-H2463GB, 1149
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