H 29 03

PRICED BY: gwf
AMERICAN TANK & VESSEL

DESIGN TYPE:
QUANTITY: 1
RECAP OF MATERIAL &
SEISMIC ZONE:
ESTIMATE NO.: H-29-03
LABOR ESTIMATE
MATERIALS:
TYPE TANK: API-620
DESIGN TEMP:
CUSTOMER: BASF Corp.
EXTERNAL PSIG:
ITEM: 51'-0" O.D. x 32'-0" Dome Roof Tank
PRESSURE PSIG:
SERVICE: Oleum Tank
Date:
ERECTED: Freeport, TX.
Time:
DESCRIPTION
EST. LBS. EST. COST
DESCRIPTION
WEIGHT
PLATES: 220,393
$44,099
FREIGHT FOR MATERIAL: 230,922
STRUCTURAL: 3,714
$1,403
FREIGHT IN MATERIAL:
1.50%
FABRICATED PARTS: 3,372
$6,026
FREIGHT FOR TOOLS: TRIPS = 2
WELDROD: 3,412
$4,265
FREIGHT OTHER TOOLS:
OUTSIDE CONTRACTS:
0
$0
FUEL SURCHARGE
5.00%
PAINT MATERIAL:
1
$3,400
TOTAL FREIGHT: XXXXX
ALLOY 20 WELDROD:
30
$450
TOTAL MFG. COST: XXXXX
MISCELLANEOUS:
0
$0
PROFIT MARKUP AT
7.00%
TOTAL MATERIAL: 230,922
$59,642
SUB-TOTAL:
TOTAL DRAWINGS:
12
$2,400
SUB-CONTRACT TOTALS:
ENGINEERING OVERHEAD: 100%
$2,400
MARKUP SUB-CONTRACT AT
8.00%
TOTAL ENGINEERING: XXXXXX $4,800
BOND:
SHOP LABOR HOURS: 1,069
$14,972
SHOP OVERHEAD: $0.88
$19,080
TOTAL FREIGHT:
STRESS RELIEVING:
$0
TAX MATERIALS AT
0.00%
SHOP SUPPLIES: 15.00%
$2,246
SUB-TOTAL:
M&L TOOLING: 0.005
$1,155
G & A:
3.00%
SHOP BLAST & PRIME:
$3,400
SELLING PRICE:
MAINTENANCE: 0.005
$1,155
SALES & USE TAX AT
0.00%
MISCELLANEOUS:
$1,000
TOTAL PRICE EACH:
TOTAL SHOP: XXXXXX $43,007
FIELD LABOR HOURS:
1986
XXXXXX
PRICE FOR QUANTITY OF
1
FIELD RATE, PER / HR: $20.50 XXXXXX
DOLLAR PER POUND RATIO:
FIELD LABOR DIRECTS:
$40,709
SELLING PRICE / MATERIAL:
FIELD OVERHEAD: $0.88
$35,824
MILES TO JOB SITE:
FIELD FRINGES: $0.00
$0
COST OF PLATE, PER / LB.:
EQUIPMENT RENTAL:
$450
$13,963
COST OF STRUCTURAL, PER / LB.:
ERECTION EXPENSE: 15.0%
$6,106
COST OF FABRICATED PARTS / LB.:
TRAVEL & SUBSISTENCE:
$20,260
REQUIRED WELD ROD / LB.:
SUB SUPERVISION:
$0
COST OF WELD ROD / LB.:
("Spot" or "Full") X-RAY:
Spot
$3,285
COST OF DRAWINGS, PER / DRAWING:
Fire / Hole Watch:
$4,512
ENGINEERING OVERHEAD RATE:
Crane:
$12,500
SHOP LABOR COST PER HOUR:
:
$0
SHOP OVERHEAD RATIO:
:
$0
SHOP MAINTENANCE PER LB.:
TOTAL FIELD: XXXXXX $137,159
FIELD OVERHEAD % OF DIRECT LABOR:
FIELD FRINGE % OF DIRECT LABOR:
TOTAL MANUFACTURING COST: $244,609
EQUIPMENT RENTAL, PER / DAY:
SIZE OF CREW FOR RENTAL:
SCHEDULED AWARD: 01/00/00
ERECTION EXPENSE / DIRECT LABOR:
MOBILIZATION DATE: 00/00/00
TRAVEL RATE, PER / MILE:
FINISH DATE: 00/00/00
DAILY SUBSISTENCE:
PRODUCTION RATIOS:
FIELD LBS. / MAN HOUR: 116.286
NO PAINT RATIOS:
DOLLARS / LB.:
1.305
CS
0
A 516 70
220
0.253
0.505
June 30, 2013
5:28 PM
EST. COST
$5,352
$3,464
$3,523
$0
$617
$12,955
$244,609
$17,123
$261,731
$20,350
$1,628
$0
$0
$12,955
$0
$296,664
$8,900
$305,564
$0
$305,564
$305,564
1.3232
5.1233
515
$0.20
$0.27
$1.79
0.015
$1.25
$200.00
100%
$14.00
88%
$0.005
88%
0%
$450
8
15.0%
$0.35
$70.00
SHOP COST / LB.:
0.065
SELL / MATERIAL COST:
5.356
CS
0
A 516 70
o
F
0.253
0.505
June 30, 2013
5:28 PM
EST. COST
$5,352
$3,464
$3,523
$0
$617
$12,955
$244,609
$17,123
$261,731
$20,350
$1,628
$0
$0
$12,955
$0
$296,664
$8,900
$305,564
$0
$305,564
$305,564
1.3232
5.1233
515
$0.20
$0.27
$1.79
0.015
$1.25
$200.00
100%
$14.00
88%
$0.005
88%
0%
$450
8
15.0%
$0.35
$70.00
CARBON STEEL TANK DESIGN

H-29-03 :Estimate Number
06/30/13 :Date
5:28 PM :Time
Design Input
51 :Inside diameter, (ft.)
32 :Overall height, (ft.)
32 :Liquid level, (ft.)
0.125 :Corrosion, (in.)
1.96 :Specific gravity,
14 :Pressure, (in.H2O)
220 :Temperature, (oF)
14 :Min. metal temp., (oF)
130 :Wind velocity, (m.p.h.)
1 :Joint efficiency,
7 :External Pres., (in.H2O)
3.6 Shell Design
Course 1
Course 2
Course 3
Course 4
488,970 :Gals.
11,642 :Bbls
0.5053 :psig
104.44 :oC
-10.00 :oC
8.0843 :oz./psi
0.2526 :psig
1 :Enter "1" for One Foot Method, or "V" for Varible Design Point Method
Material Height, (in) Min. Yield Design Sd Thickness td Design St Thickness tt

A 516 70
99
38000
21000
0.5221
28500
0.1497
A 516 70
95
38000
21000
0.4700
28500
0.1113
A 516 70
95
38000
21000
0.4200
28500
0.0744
A 516 70
95
38000
21000
0.3700
28500
0.0376
3.5 Annular bottom plates

When bottom shell plates are of groups IV, IVA, V or VI, butt welded annular plates
are to be used, unless the entire bottom is butt welded.
Annular plates are to be at least 24" from the inside of the shell to the bottom lap and
at least 2" outside the shell. A greater width inside is required if determined by
the following calculation.
0 :tb = thickness of annular ring, (in.) (See 3.5.3)
32 :H = liquid level, (ft.)
1.96 :G = specific gravity
0.000 = :390tb/(HG)0.5, (minimum inside width of annular ring)
3.10 Roofs
2
306
0
51
Tmin = (rr/200) * (TOTAL LOAD/45)^.5 + C.A.
:Enter "0" for open top, "1" for cone roof, "2" for umbrella/dome, "3" for supported cone roof.
:Rood landing radius, (in.)
Live load, (psf): 25
:Roof corrosion, (in.)
Live load due to Ext. Pres., (psf): 36.37956
:Roof radius, (ft.)
612 :Inches
Dead load, (psf): 20.40
Min. radius: 40.8
Total load, (psf): 81.78
Max. radius: 61.2
Load used, (psf): 81.77716
0.3437557 :Minimum roof thickness, (in.) (Maximum thickness of 1/2" + C.A.)
0.5 :Roof thickness to use, (in,)
30 :Q, Angle between roof and horizontal, (degrees)
T min.
0.5221
0.4700
0.4200
0.3700
Use
0.6250
0.5000
0.5000
0.5000
STAINLESS STEEL TANK DESIGN

H-29-03 :Estimate Number
06/30/13 :Date
5:28 PM :Time
Appendix S
Design Input
54 :Inside diameter, (ft.)
685234 :Gals.
40 :Overall height, (ft.)
16315 :Bbls
40 :Liquid level, (ft.)
0 :Corrosion, (in.)
1 :Specific gravity,
40 :Pressure, (in.H2O)
1.4436333 :psig
23.0981333 :oz./psi
100 :Temperature, (oF)
37.78 :oC
30 :Min. metal temp., (oF)
-1.11 :oC
120 :Wind velocity, (m.p.h.)
1.00 :Joint efficiency,
Maximun of .85, per S.3.5.2
0 :External Pres., (in.H2O)
0 :psig
S 3.2 Shell Design
Course 1
Course 2
Course 3
Course 4
Material Height, (in) Min. Yield Design Sd Thickness td Design St

A 316 L
119
25000
21000
0.2830
22500
A 316 L
119
25000
21000
0.2167
22500
A 316 L
95
25000
21000
0.1504
22500
A 316 L
95
25000
21000
0.0975
22500
Thickness tt
0.2434
0.1815
0.1196
0.0702
T min.
0.2830
0.2500
0.2500
0.2500
S 3.3.3 Shell manway modifcation

Manways to conform to 3.7.5 except the minimum thicknesses to be multiplied by the
greater of the following;
1
1.2
: Material yield at 100oF to the material yield at design temperature

: Ratio of 30,000 to the material yield at design temperature
S 3.6.3 Flush cleanout modifcation

Flush cleanouts to conform to 3.7.7 & 3.7.8 except the minimum thicknesses to be multiplied by the
following, except for shell insert and repad;
1
: Material yield at 100oF to the material yield at design temperature
Use
0.2500
0.2500
0.2500
0.2500
Roofs 3.10, (Appendix S.3.6.6)

2
324
0
54
Estimate Number: H-29-03
:Enter "0" for open top, "1" for cone roof, "2" for umbrella/dome, "3" for supported cone roof
:Roof landing radius, (in.)
Live load, (psf): 25
:Roof corrosion, (in.)
Live load due to Ext. Pres., (psf): 0
:Roof radius, (ft.)
648 :Inches
Dead load, (psf): 0.00
Min. radius: 43.2
Total load, (psf): 25.00
Max. radius: 64.8
Load used, (psf): 45
Tmin = (rr/200) * (TOTAL LOAD/45)^.5 + C.A.
Roofs to conform to 3.10.5 & 3.10.6 except the minimum thicknesses to be multiplied by the following;
1
: Material modulus at 100oF to the material modulus at design temperature
0.27 :Minimum roof thickness, (in.) (Maximum thickness of 1/2" + C.A.)
0.3125 :Roof thickness to use, (in.)
30 :Q, Angle between roof and horizontal, (degrees)
S 3.6.7 Maximum height of unstiffend shell modifcation
Height of unstiffend shell to conform to 3.9.7.1 except the minimum height to be multiplied by the
following;
1
: Material modulus at design temperature to the material modulus at 100 oF.
Tank Weight
Date: 06/30/13
CS
0.2836
51
32
1.96
B
: Weight of steel (lb. per cu.in.)

: Tank I.D. in feet.
: Max. liquid level in feet.
: Specific gravity of liquid.
306.3125 : Centerline radius of shell in inches.
: 'L' for Lap, 'B' for Butt weld

51.5 : Bottom O.D. in feet (same as Annular Ring I.D. + 4")
0.5 : Bottom Thickness
P
:P for plate, D for decoil
0.125 : Bottom Corrosion Allowance
1.06 :Drop Percent Adder
0
0
0
0
25.50
0.5
51
0
0
0
: Annular Ring O.D. in feet

: Annular Ring I.D. in feet
: Annular Ring Thickness
: Annular Ring Corrosion Allowance
: Roof landing radius in feet.

: Roof thickness.
P
:P for plate, D for decoil
:Roof radius, (ft.)
: Top Angle unit weight (lbs/ft)
: Top Angle vertical leg length in inches
: Roof Corrosion Allowance
268 : Anchor chairs

1,861 : Nozzles and Manways
0 : Windgirders
0
0
3,000
3,272
0.125
0.6250
0.5000
0.5000
0.5000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
CORRODED
0
31,901
85,353
44,708
161,961
7,992,482
: Floating Roof
: Roof Structure
: Structural Steel
: Roof Comp. Bar
: Shell Corrosion Allowance
: Course 1 thickness (in.)
NEW
42,535
111,552
268
1,861
3,000
3,272
44,708
207,195
7,992,482
4,077,797
8,199,677

99
95
95
95
0
0
0
0
0
0
: Course 1 height (in.)

: Weight of Top Angle in lbs.

: Weight of Bottom in lbs.
: Weight of Annular Ring in lbs.
: Weight of shell in lbs.
: Weight of Anchor chairs in lbs.
: Nozzles and Manways
: Weight of Windgirders in lbs.
: Weight of
: Weight of Floating Roof in lbs.
: Weight of Roof Structure in lbs.
: Weight of structural in lbs.
: Roof Comp. Bar
: Weight of roof in lbs.
33,772.72
25,926.53
25,926.53
25,926.53
0.00
0.00
0.00
0.00
0.00
0.00
: Weight of course (lbs.)

45,086.75 :Make from Weight

:Make from Weight
:Make from Weight

: Total tank weight in lbs.

: Total weight of product in lbs.
: Total weight of test liquid in lbs.
: Total weight of tank and product in lbs.
4,077,797
4,284,992 : Total weight of tank and test liquid in lbs.
FIELD LABOR CALCULATION

ITEM
MIMO
LAY BOT & WELD
WELD BOT CIR.
HANG/FIT RING 1
WELD VERTS RING 1
WELD CORNER
SCAFFOLD RING 1
HANG & FIT RING 2
WELD VERTS RING 2
WELD GIRTH RING 2
SCAFFOLD RING 2
HANG & FIT RING 3
WELD VERTS RING 3
WELD GIRTH RING 3
SCAFFOLD RING 3
HANG & FIT RING 4
WELD VERTS RING 4
WELD GIRTH RING 4
SCAFFOLD RING 4
HANG & FIT RING 5
WELD VERTS RING 5
WELD GIRTH RING 5
SCAFFOLD RING 5
HANG & FIT RING 6
WELD VERTS RING 6
WELD GIRTH RING 6
SCAFFOLD RING 6
HANG & FIT RING 7
WELD VERTS RING 7
WELD GIRTH RING 7
SCAFFOLD RING 7
HANG & FIT RING 8
WELD VERTS RING 8
WELD GIRTH RING 8
SCAFFOLD RING 8
HANG & FIT RING 9
WELD VERTS RING 9
WELD GIRTH RING 9
SCAFFOLD RING 9
HANG & FIT RING 10
WELD VERTS RING 10
WELD GIRTH RING 10
SCAFFOLD RING 10
FIT & WELD TOP ANGLE
BUG UP & DOWN
VAC TEST BOTTOM
VAC TEST ROOF
INSTALL ROOF STRUCTURE
LAY ROOF PLATE
WELD ROOF
INSTALL STAIRS / LADDERS
INSTALL PLATFORM
INSTALL HANDRAIL
PLUG DOWN
HYDROTEST
LOAD OUT CLEAN
MANWAYS & NOZZLES
INSULATION RING
SAFETY TRAINING
ANCHOR CHAIRS
FULL PEN. CORNER WELD
ALLOY 20 NOZZLES
SUB TOTAL
INDIRECT LABOR
50MH + 6/LOAD
0.3100
0.6500
4.6000
0.5400
0.1900
0.1100
5.5000
0.4200
0.2500
0.1100
5.5000
0.4200
0.2500
0.1100
5.5000
0.4200
0.2500
0.1100
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.5000
1.0000
0.0300
0.0400
0.00
0.5250
0.7000
1.5000
8.0000
1.0000
-3.0000
40.0000
0.5000
36.0000
110.0000
20.0000
50.0000
30.0000
330.97
Estimate No.: H-29-03
MANHOURS
87.78
117.16
104.14
23.00
22.28
30.44
17.62
27.50
16.63
40.06
17.62
27.50
16.63
40.06
17.62
27.50
16.63
40.06
17.62
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
80.11
32.00
11.34
15.12
0.00
198.41
376.70
12.00
13.33
16.00
-229.50
40.00
25.50
110.00
36.00
110.00
20.00
50.00
30.00
1,654.84
330.97
CALCULATIONS
377.92
160.22
5.00
41.25
160.22
160.22
5.00
39.58
160.22
160.22
5.00
39.58
160.22
160.22
5.00
39.58
160.22
160.22
5.00
0.00
160.22
160.22
5.00
0.00
160.22
160.22
5.00
0.00
160.22
160.22
5.00
0.00
160.22
160.22
5.00
0.00
160.22
160.22
5.00
0.00
160.22
160.22
160.22
32.00
377.92
377.92
0.00
377.92
538.14
8.00
1.67
16.00
76.50
51.00
TOTALS
1,985.81
SHOP LABOR EST.

ITEM
UNLOAD & LOAD OUT
SQ. SHELL PLATE
No. of PLATES TO EDGE PREP
ROLLING PLATE
BOTTOM CUTTING
ANNULAR PLATE
CONE ROOF CUTTING
DOME ROOF CUTTING
No. ROOF PLATE TO ROLL
No. ROOF PLATE TO FORM
COMP. BAR CUTTING
No. COMP. BAR FORM/ROLL
WINDGIRDER CUTTING
WINDGIRDER BREAKING
No. of FCO's
NOZZLES
MANWAYS
MACH. WORK
INT.PIPE WORK
SUMPS
TOP ANGLE ROLLING
STAIRS/LADDERS
PLATFORMS & HANDRAIL
ROOF PLATE TESTING
No. of ROOF PL's to EDGE PREP
ANCHOR CHAIRS
No. of DAVITS
CLIPS
ROOF STRUCTURAL
IFR, RIMS, DECK, PONTOONS
IFR MISC. LEGS, AUTO, WELS
MOVEING PL. TO FORMING
SPECIAL RIGGING
WEIR PLATE
EDGE PREP BOTTOM PLATES
FORMING DOME ROOF
ALLOY 20 NOZZLES
TOTAL SHOP MANHOURS
0.0003
2.5
20
2.5
24
24
21
32
1
25
40
2
4
0
0
0
0
0
0
20
160
20
0
0
0
0
0
0
0
0
0
0
0
0
MANHOURS
69.28
50.00
25.00
50.00
5.00
0.00
0.00
21.00
60.00
84.00
7.00
31.50
0.00
0.00
0.00
107.38
0.00
0.00
32.00
0.00
8.01
35.56
196.48
0.00
31.25
40.00
12.00
4.00
0.00
0.00
0.00
0.00
0.00
0.00
20.00
160.00
20.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1,069.45
Estimate No.: H-29-03
CALCULATIONS
230,922
20
20
10.00
0
12.00
12
2.5
3.5
2
0
0
45
107.3809524
0
0
8.011061267
35.55555556
196.48
0
3340.8
BILL OF MATERIALS & NOTES SHEET

DESCRIPTION
CALCULATED
STOCK
THICKNESS THICKNESS
BOTTOM PL
ANNULAR RING
SHELL 1st RING
SHELL 2nd RING
SHELL 3rd RING
SHELL 4th RING
SHELL 5th RING
SHELL 6th RING
SHELL 7th RING
SHELL 8th RING
SHELL 9th RING
SHELL 10th RING
0.5000
0.0000
0.5221
0.4700
0.4200
0.3700
ROOF PLATE
ROOF COMP. BAR
PLATE WINDGIRDERS
TOTAL PLATE
0.5000
0.0000
0.5300
0.5000
0.5000
0.5000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Estimate No. : H-29-03
TOTAL
WEIGHT
PRICE/
POUND
COST
45,086.75
0.00
34,209.25
26,272.70
26,272.70
26,272.70
0.00
0.00
0.00
0.00
0.00
0.00
$0.20
$0.20
$0.20
$0.20
$0.20
$0.20
$0.20
$0.20
$0.20
$0.20
$0.20
$0.20
$9,017.35
$0.00
$6,841.85
$5,254.54
$5,254.54
$5,254.54
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
57,225.73
3,762.33
0.00
219,102.17
$0.20
$0.20
$0.20
$11,445.15
$752.47
$0.00
$43,820.43
MISC STRUCTURAL
TOP ANGLE
ANGLE WINDGIRDERS
720.00
0.00
0.00
TOTAL STRUCTURAL
720.00
$194.40
$0.27
$0.27
$194.40
$0.00
$0.00
FITTINGS , NOZZLES & MANWAYS

DESCRIPTION
QUANTITY
TOTAL
WEIGHT
MATERIAL
COST
NOZZLES
NOZZLES REPADS
MANWAYS
SUMPS
13
13
0
0
1,861.20
891.20
0.00
0.00
$1,235.80
$178.24
$0.00
$0.00
TOTALS
26
2,752.39
$1,414.04
STAIRS, PLATFORMS, HANDRAIL

AND LADDERS
2,993.60
$1,208.16
MISCELLANEOUS ITEMS
MISCELLANEOUS PLATE ITEMS
1,511.00
400.00
$4,790.00
$100.00
TOTAL FABRICATED PARTS
GRAND TOTAL
7,356.99
GRAND COST
$7,512.20
SUB CONTRACTS
FOUNDATION:
PAINT:
INSULATION:
CATHODIC PROTECTION:
GALVANIZING:
STRESS RELIVING:
ASME INSPECTOR:
:
:
COST
$0
$19,500
$0
$0
$850
$0
$0
$0
$0
SHELL NOZZLES WITH REINFORCING PADS
Nozzle
Quantity
1
2
1
1
3
2
1
Size in
Inches
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
22
24
30
36
Flange
Weight
2
3
5
9
13
18
27
39
59
79
101
112
146
159
210
500
700
Flange
Cost
$6.00
$6.25
$6.50
$7.00
$8.00
$13.50
$29.00
$47.50
$58.00
$95.00
$125.00
$225.00
$250.00
$280.00
$390.00
$495.00
$660.00
Pipe
Weight
3
4
5
11
15
29
44
55
66
72
83
94
104
123
126
158
190
Pipe
Cost
$1.80
$2.40
$3.00
$6.60
$9.00
$17.40
$26.40
$41.25
$49.50
$68.40
$78.85
$89.30
$98.80
$116.85
$119.70
$150.10
$180.50
Repad
Weight
16.96
16.96
16.96
16.96
21.47
38.16
55.12
63.60
91.16
108.12
144.16
180.20
214.12
256.52
305.28
457.92
657.20
Total
13
SHELL AND ROOF MANWAYS

Shell Type
Quantity
Repad
Cost
$3.39
$3.39
$3.39
$3.39
$4.29
$7.63
$11.02
$12.72
$18.23
$21.62
$28.83
$36.04
$42.82
$51.30
$61.06
$91.58
$131.44
Direct
Field
Labor
$102.50
$205.00
$102.50
$102.50
$369.00
$287.00
$184.50
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$902.00
$0.00
$0.00
Total
Material
Cost
$7.80
$17.30
$9.50
$13.60
$51.00
$61.80
$55.40
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$1,019.40
$0.00
$0.00
Total
Repad
Cost
$3.39
$6.78
$3.39
$3.39
$12.88
$15.26
$11.02
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$122.11
$0.00
$0.00
$2,255.00
$1,235.80
$178.24
Direct
Field
Labor
$0.00
$0.00
$0.00
$0.00
Total
Material
Cost
$0.00
$0.00
$0.00
$0.00
Cost
Per-Lb.
0.80
0.80
0.80
0.80
Size
20
24
30
36
Total
Weight
0
0
0
0
Cost
Per-Lb.
0.80
0.80
0.80
0.80
Size
20
24
30
36
Total
Weight
0
0
0
0
Field
Labor
$0.00
$0.00
$0.00
$0.00
Material
Cost
$0.00
$0.00
$0.00
$0.00
Total
Weight
1,861
0
Total
Field
Labor
$2,255.00
$0.00
Material
Cost
$1,235.80
$0.00
Roof Type
Quantity
GRAND TOTAL FOR FITTINGS

Quantity
Totals
13
0
Nozzles
Manways
DRAWOFF SUMP
Per-Lb.
0.50
0.50
0.50
0.50
Size
24
36
48
60
Total Weight:
Weight
0
0
0
0
0
Sump Total:
Cost
$0.00
$0.00
$0.00
$0.00
$0.00
STAIRS, LADDERS, PLATFORMS AND HANDRAIL

1
C
2
P
Quantity
0
0
1
40
: Enter "1" for Welded Stairs, "2" for Stringer Stairs.

: Enter "C" for Checker Plate Treads, "G" for Grating Treads.
: Enter "1" for Bar Ladder, "2" for Caged Ladder.
: Enter "A" for Angle Handrail, "P" for Pipe Handrail.
Per-Lb.
0.29
0.60
0.27
0.30
0.60
0.60
Ln.Ft.
40
40
32
18
40
Item
Feet of Welded Stairs
Feet of Pipe Handrail
Feet of Caged Ladder
Square Feet of Platforms
Feet of Platform Handrail
Feet of Roof Handrail
Total Weight of Structural:
Total
Weight
1
300
360
850
MISC. ITEMS DESCRIPTION

Gaskets
Bolts (S.S.)
Alloy 20 Nozzles
24" Blind Flanges
Misc. Item Totals:

MISC. PLATE ITEMS DESCRIPTION
Anchor Chairs
Misc. Plate Item Totals:

MISC. STRUCTURAL DESCRIPTION
Insulation Support
Misc. Structural Totals:
Miscellaneous Totals:
Weight
0
0
800
1,080
346
768
2,994
Cost
$0.00
$0.00
$216.00
$324.00
$207.36
$460.80
Total Structural Cost:
Cost
Per-Lb.
$500.00
$6.00
$5.50
$0.60
Cost
$500.00
$1,800.00
$1,980.00
$510.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$4,790.00
1,511
400
$1,208.16
$0.25
$100.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$100.00
$0.27
720
$194.40
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$194.40
Weight
2,631
Cost
$5,084.40
400
720
Shell X-Ray
51
4
5
$45.00
0.625
0.5
0.5
0.5
0
0
0
0
0
0
: Diameter
: Number of Courses
: Number of Verts per Course
: Cost per x-ray
: Thickness of Ring 1
15
10
10
10
0
0
0
0
0
0
: Number of Vert. X-Rays

2
2
2
2
0
0
0
0
0
0
45 : Total
Extra X-Rays Required:
: Number of Horiz. X-Rays

8 : Total
53 : Total = $2,385.00
20 : Total = $900.00
Anular Ring X-Ray
Note:
If shell is over 1", figure full x-ray on verts.
21 : Number of Radial Butt Joints

10% of double butt welded joints: 3
50% of single butt welded joints: 11
0 : Total = $0.00
$3,285.00
: Total
3.9.6 Wind Girder

CS
Date: 06/30/13
0.9791667 : Reduction factor for elevated temperature.
H1 = 6(100t) sqrt((100t/D)^3)(100/V)^2, Maximum height of the unstiffened shell.
168.7295 :H1, (ft.)
Wtr = Wi sqrt((tuniform/tactual)^5)
Course 1
Course 2
Course 3
Course 4
Height
99
95
95
95
Thickness
0.625
0.5
0.5
0.5
tuniform =
0.5
:Top shell course thickness
Transformed shell height

Wtr1 = 56.6709 inches
Wtr2 =
95
inches
Wtr3 =
95
inches
Wtr4 =
95
inches
Wtot = 341.6709 :Total transformed Shell Height, (in.)

28.4726 :Total transformed Shell Height, (ft.)
28.4726 :Transformed Shell Height to Top Wind Girder, (ft.)
Top wind girder
0
:HG,(ft.) Distance from top of tank to top of wind girder.
Z = 0.0001(D^2)Ht(V/100)^2
0.0000 : Z, (inches^3)
NO TOP WIND GIRDER REQUIRED
Intermediate wind girder
H1 > Wtot
NO INTERMEDIATE WIND GIRDER REQUIRED

:H, (feet) Distance from the top angle or wind girder to the intermediate wind
girder, not to exceed H1 or less
-140.2569
than
feet
Z = 0.0001(D^2)H(V/100)^2
0.0000 :Z, (inches^3)
0
2nd Intermediate wind girder

H1 > Wtot/2
0
0.0000
0
0
0
0
0
0
2nd INTERMEDIATE WIND GIRDER NOT REQUIRED

:H, (feet) Distance between the intermediate wind girder and 2nd intermediate wind
girder not to exceed H1 or less-140.2569
than
feet
:Z, (inches^3)
Plate Windgirder
:Number of windgirders around
:Width of windgirder, in.
:Number of MF plate, in.
:Width of MF plate, in.
:Length of MF plate, in.
:Thickness of MF plate, in.
0 :MF Weight
Angle Windgirder
0 :Number of windgirders around
0 :Weight per foot
0 :MF Weight
Anchor bolt requirements due to wind overturning and pressure.

Anchor bolt requirements per Appendix F.7.
Date: 06/30/13
CS
90,482
51.71875
15,300
20
:W = Weight of shell, less corrosion allowance, plus dead weight supported by the shell, (lbs.)
:d = Anchor bolt circle diameter, (ft.)
:S = Allowable anchor bolt stress, (lb/sq.in.)
:N = Number of anchor bolts
235.61438 :A = Projected area of roof, (sq.ft.)

2.7494083 :b = Distance from top angle to c.g. of roof, (ft.)
Wind force on tank
Fw = (D*H*18 + A*15)*(V/100)^2
55,618 :Fw, (lbs)
Overturning moment due to wind
Mw = (D*H^2/2*18 + A*(H+b)*15)*(V/100)^2
1,001,879 :Mw, (ft-lbs)
Total uplift due to internal pressure
U = P*PI*(D*12)^2/4
148,634
:U, (lbs.)
Maximum moment for unanchored tank
Ma <= 2/3*((W-U)*D/2)
-988,580
:Ma, (ft-lbs)
Ma
<
Mw;
ANCHOR BOLTS ARE REQUIRED!
Design tension load per anchor bolt

tB = 4Mw/dN - W/N + U/N
6,782
:tB, (lbs.)
Anchor bolt size
AB = tB/S
0.4433
:AB, Anchor bolt required cross-sectional area, (sq.in.)
1.25
:db, Anchor bolt diameter, (in.)
0.890
:AB, Actual anchor bolt cross-sectional area, (sq.in.)
7,620
:S, Actual stress in anchor bolt,(lb/sq.in.)
ANCHOR BOLTS STRESS OK!
Appendix "F", Compression area requirements

Date: 06/30/13
CS
c
: Enter "A" for top angle or "C" for compression bar.
0.5
0
0.375
0.125
0.5
12
3
110,000
1,001,908
: Th = Roof thickness, (inches)

AREA IS ADEQUATE
: Thc = Roof corrosion, (inches)
: Tc = Top Shell thickness, (inches)
: Tcc = Top Shell Corrosion, (inches)
: Tb = Compression bar thickness, (inches)
: Wb = Compression bar width, (inches)
: Outside projection of compression bar, (in.)
: W = Weight of shell and roof supported by shell, (lbs.) (Not including roof plates)
: M = Wind moment, (ft-lb)
A = D^2(P-8(Th-Thc))/(30,800 tan(Q)); Total required compression area per F.5.1.
1.463 : A = sq. inches
Area Requirements of 3.10.6.2; A = D*R/1500
1.734 : A = sq. inches
Area of Participating Shell
Wc = .6 * sqrt(d/2* Tc)
5.24786 : Wc, (inches)
1.31196 : Ac, (sq. inches)
Length of the normal to the roof, measured from the vertical centerline of the tank
R2 = (d/2)/sin Q
612 : R2, (inches)
Maximum internal projection of compression bar:
0.6(R2*(Tb-Thc))^.5 = 10.4957 inches
use 10.4957 inches
0.9(Rc*(Tb-Thc))^.5 = 11.1324 inches
Maximum external projection of compression bar:
8 : 16Tb, (inches)
6 : Ab, (sq. inches)
use 3.7528 inches
At =
Total Area Available (Ac + Ab)

7.312 sq. inches
>
1.734 sq. inches
AREA IS ADEQUATE
Pmax = 0.245W/D^2 + 8(Tb-Thc) - .735M/D^3; Maximum design pressure for an unanchored tank
8.810 : Pmax, (inches H2O)
0.31814 psi
P = 30,800(A)(tan Q)/D^2 + 8(Tb-Thc);Design pressure based on actual roof/shell junction area; F.4.1
53.990 : P, (inches H2O)
Pf = 1.6P - 4.8(Tb-Thc); Calculated failure pressure
83.984 : Pf, (inches H2O)
3.03276 psi
Anchor chair design

Date: 06/30/13
5
6
0.75
1.25
4
1.6545
1.25
0.75
3
12
0.5
0.5
4.125
2.0625
0.5
7
:a = Top plate width along shell, (inches)

:b = Top plate length away from shell (e + d + 1/4; min.), (inches)
5.5 "
:c = Top plate thickness, (inches)
:d = Anchor bolt diameter, (inches)
:e = Anchor bolt eccentricity, measured from outside of shell, (inches)
:e min = 0.866d + 0.572", (inches)
:f = Distance from outside of top plate to edge of hole, (inches)
:f min = d/2 + 1/8", (inches)
:g = Distance between vertical plates, (inches)
:h = Chair height, (inches) (max. recommended height = 3a)
15 " MAX.
:j = Vertical side plate thickness, (inches)
:j min = Greater of 0.5" or 0.04(h-c), (inches)
:k = Vertical plate average width, (inches)
>= P/25 OK
:jk, (inches)
:m = Bottom plate thickness (corroded), (inches)
:P = Design load, (kips) maximum allowable anchor bolt load or 1.5 times
actual bolt load, whichever is less
51 :D = Nominal tank diameter, (feet)
0.5 :t = Shell thickness (corroded), (inches)
0.96546 :Z = Reduction factor
Top Plate
S = (P/fc^2)(0.375g-0.22d)
8.462 :S = Stress in top plate, (ksi)
Chair Height
S = (Pe/t^2)((1.32Z/(1.43ah^2/Rt + (4ah^2)^.333))+.031/sqrt(Rt))
7.104 :S = Stress in shell, (ksi)
S
<=
25 ksi
STRESS OK
Weld Size
Wv = P/(a+2h)
Wh = Pe/(ah+0.667h^2)
W = sqrt(Wv^2+Wh^2)
0.241 :Wv = Vertical load, (kips/lin.in.)
0.179 :Wh = Horizontal load, (kips/lin.in.)
0.301 :W = Total load on weld, (kips/lin.in.)
0.0313 :w = Minimum weld size for an allowable stress of 13.6 ksi ( 0.25" min.), (inches)
USE
0.25 inch fillet weld
AMERICAN TANK & VESSEL RINGWALL DESIGN
Estimate No. : H-29-03
ESTIMATOR: gwf
CUSTOMER: BASF Corp.
DATE: June 30, 2013

TIME: 5:28 PM
DATA ENTRY
DIAMETER OF TANK IN FT:
WEIGHT OF ROOF ON SHELL:
WEIGHT OF SHELL:
HEIGHT OF SHELL:
TOTAL HEIGHT OF RINGWALL IN FEET:
SPECIFIC GRAVITY OF PRODUCT:
THICKNESS OF BOTTOM PLATE IN:
LAP OF BOTTOM PLATE IN INCHES:
TOTAL HEIGHT OF PRODUCT IN TANK:
ALTERNATE THICKNESS OF RINGWALL:
ENTER REBAR SIZE FOR HOOP STEEL ie.#5:
ENTER THE SPACE IN IN. FOR STURRUPS:
ENTER THE SIZE OF BAR REQ. FOR STURRUPS:
ENTER HEIGHT OF RINGWALL TO EARTH:
ENTER THE WIDTH OF BERM AREA OR 0:
ENTER THE WEIGHT OF THE EARTH IN AREA :
ENTER THE REBAR fs 60,000 OR 40,000:
51 FEET
44,708 LBS.
111,552 LBS.
32 FEET
4 FEET
1.96 S.G.
0.50 INCHES
3 INCHES
FEET
17 INCHES
7 SIZE
18 INCHES
5 SIZE
12 INCHES
0 FEET
95 LB/CF
60000 PSI
32
4.6497
SPFA
4.6474
AT&V
BALANCE FACTORS : RINGWALL IS IN BALANCE

RING WALL BASE LOAD PSF: 4282.6097
CONFINED SOIL BASE LOAD AT FOUNDATION ELEV.: 4334.6498
DESIGN INFORMATION
REQUIRED THICKNESS OF RING WALL IN INCHES:
17
HORIZONTAL PRESSURE ON RINGWALL, 2640 LB/PER FT. OF WALL
TOTAL HOOP TENSION:
67320 LBS.
TANK DESIGN HOOP STEEL PER SPFA : 5.2450032 SQ. INCH
TANK DESIGN MIN. CAL. STEEL IN HOOP:
3.213 SQ. INCH
MIN. CAL.STEEL IN HOOP FOR UBC: 9.0820555 NOT USED
ACTUAL NO. OF HOOP BARS IN RINGWALL:
9
MATERIALS REQUIRED
TOTAL HOOP STEEL REQUIRED IN LBS.:
TOTAL STEEL IN STURRUPS CENTERS:
18 IN:
TOTAL CUBIC YARDS OF CONCRETE REQUIRED:
TOTAL ASPHALT BOARD IN SQ. FEET REQUIRED:
TOTAL YARDS OF BERM REQUIRED:
0
1247.7602
33.626677
176.24335
0
MATERIAL COST
COST PER LB FOR STEEL REBAR:
COST PER FT. FOR FORMS:
COST PER CUBIC YARD OF CONCRETE:
COST PER YARD OF CONFINED SOIL:
COST PER SQ. FOOT FOR ASP BOARD:
COST FOR DESIGN OF RINGWALL:
COST FOR WORK ON BERM PER YARD:
PROFIT AND SUB-CONTRACT SUPER PERCENTAGE:
COST OF DRAWINGS REQ. FOR RINGWALL DESIGN:
TOTALS
$1,123
$6,174
$1,681
$4,388
$132
$500
$0.90 PRICE FOR BERM
$0
15.00%
$7,000
TOTAL PRICE: $24,148
$0.90
$17.00
$50.00
$58.00
$0.75
PRICE FOR STEEL

PRICE OF FORMS
PRICE FOR CON.
PRICE FOR SOIL
PRICE FOR BOARD
Date: 6/30/2013
Estimate No: H-29-03
VARIABLE-DESIGN-POINT
METHOD
DESIGN DATA
51
32
1.96
0.125
4
306
:D = DIAMETER, ft.
:H = LIQUID LEVEL, ft.
:SPECIFIC GRAVITY
:CA = CORROSION ALLOWANCE, in.
:NUMBER OF SHELL COURSES
:r = NOMINAL RADIUS OF TANK, in.
Course 1
Course 2
Course 3
Course 4
HEIGHT
MATERIA
THICKNES
S w/CA
99.0000
95.0000
95.0000
95.0000
A 516 70
A 516 70
A 516 70
A 516 70
0.5087
0.4072
0.3114
0.2163
BOTTOM COURSE
21,000
28,500
0.5087
0.1442
0.5288
0.1541
:SD
A 516 70
:ST
:t1d PER ONE-FOOT METHOD
:t1t PER ONE-FOOT METHOD
:t1d PER VARIABLE-DESIGN-POINT METHOD
:t1t PER VARIABLE-DESIGN-POINT METHOD
0.5087 :t1 USED (INCLUDES CA)

SECOND COURSE
21,000 :SD
28,500 :ST
DESIGN
9.137
N/A
0.2822
N/A
0.2822
FIRST TRIAL
A 516 70
TEST
7.935
N/A
-0.0172
N/A
-0.0172
:RATIO VALUE h1/(rt1)^.5

:IF RATIO IS <= 1.375, t2=t1
:IF RATIO IS >= 2.625, t2=t2a
:IF RATIO IS > 1.375 & < 2.675, t2=t2a+(t1-t2a)[2.1-(h1/1.25(rt1)^.5]
:t2 (EXCLUDES CA)
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
0.2816
0.3162
1.8066
0.5087
23.7500
34.5032
90.1286
11.3240
11.3240
TEST
0.1058
0.6325
3.6246
0.3837
23.7500
61.1517
180.2504
6.9432
6.9432
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
= x TO BE USED IN CALCULATIONS
0.4073 :tdx = 2.6D(H-x/12)G/SD+CA

0.1078 :ttx = 2.6D(H-x/12)/ST
SECOND TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
0.2823
0.3149
1.8021
0.5087
23.75
34.3905
89.7546
11.3381
11.3381
TEST
0.1078
0.6258
3.5587
0.3837
23.7500
60.5750
178.3482
7.0072
7.0072
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.4072 :tdx = 2.6D(H-x/12)G/SD+CA

0.1078 :ttx = 2.6D(H-x/12)/ST
THIRD TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
t2a =
t2a =
DESIGN
0.2822
0.3150
1.8022
0.5087
23.75
34.3928
89.7624
11.3378
11.3378
TEST
0.1078
0.6259
3.5595
0.3837
23.7500
60.5823
178.3722
7.0064
7.0064
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.4072 :tdx = 2.6D(H-x/12)G/SD+CA

0.1078 :ttx = 2.6D(H-x/12)/ST
THIRD COURSE
21,000 :SD
28,500 :ST
A 516 70
FIRST TRIAL
tu:
DESIGN
0.1836
TEST
0.0690
C:
K:
tL:
H:
x1:
x2:
x3:
x:
0.2293
1.5374
0.2822
15.8333
18.5125
43.5643
9.1439
9.1439
0.6740
4.0896
0.2822
15.8333
43.7812
128.0561
5.6065
5.6065
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.3115 :tdx = 2.6D(H-x/12)G/SD+CA

0.0715 :ttx = 2.6D(H-x/12)/ST
SECOND TRIAL
DESIGN
tu:
0.1865
C:
0.2206
K:
1.5131
tL:
0.2822
H: 15.8333333
x1: 18.0213
x2: 41.9151
x3:
9.2169
x:
9.2169
TEST
0.0715
0.6623
3.9478
0.2822
15.8333
43.1186
125.8295
5.7063
5.7063
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.3114 :tdx = 2.6D(H-x/12)G/SD+CA

0.0715 :ttx = 2.6D(H-x/12)/ST
THIRD TRIAL
DESIGN
tu:
0.1864
C:
0.2208
K:
1.5138
tL:
0.2822
H: 15.8333333
x1: 18.0338
x2: 41.9570
x3:
9.2151
x:
9.2151
TEST
0.0715
0.6624
3.9499
0.2822
15.8333
43.1289
125.8642
5.7047
5.7047
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.3114 :tdx = 2.6D(H-x/12)G/SD+CA

0.0715 :ttx = 2.6D(H-x/12)/ST
FOURTH COURSE
21,000 :SD
28,500 :ST
A 516 70
FIRST TRIAL
tu:
C:
K:
DESIGN
0.0856
0.4126
2.1781
TEST
0.0322
0.7720
5.7938
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
tL:
H:
x1:
x2:
x3:
x:
0.1864
7.9167
15.6636
39.1926
6.2439
6.2439
0.1864
7.9167
25.3843
73.3441
3.8284
3.8284
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.2165 :tdx = 2.6D(H-x/12)G/SD+CA

0.0353 :ttx = 2.6D(H-x/12)/ST
SECOND TRIAL
DESIGN
tu:
0.0915
C:
0.3788
K:
2.0369
tL:
0.1864
H: 7.91666667
x1: 14.7427
x2: 35.9822
x3:
6.4568
x:
6.4568
TEST
0.0353
0.7486
5.2745
0.1864
7.9167
24.7640
71.1181
4.0124
4.0124
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.2163 :tdx = 2.6D(H-x/12)G/SD+CA

0.0353 :ttx = 2.6D(H-x/12)/ST
THIRD TRIAL
DESIGN
tu:
0.0913
C:
0.3800
K:
2.0418
tL:
0.1864
H: 7.91666667
x1: 14.7761
x2: 36.0986
x3:
6.4491
x:
6.4491
TEST
0.0353
0.7491
5.2852
0.1864
7.9167
24.7780
71.1681
4.0084
4.0084
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
0.2163 :tdx = 2.6D(H-x/12)G/SD+CA

0.0353 :ttx = 2.6D(H-x/12)/ST
FIFTH COURSE
:SD
:ST
FIRST TRIAL
DESIGN
tu: #VALUE!
C: #VALUE!
K: #VALUE!
tL:
0.0913
H:
0.0000
TEST
#VALUE!
#VALUE!
#VALUE!
0.0913
0.0000
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
x1:
x2:
x3:
x:
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5
#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA

#VALUE! :ttx = 2.6D(H-x/12)/ST
SECOND TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
0.0913
0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
0.0913
0.0000
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

THIRD TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
0.0913
0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
0.0913
0.0000
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

SIXTH COURSE
:SD
:ST
FIRST TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
x3: #VALUE!
x: #VALUE!
#VALUE!
#VALUE!
= 1.22(rtu)^.5

SECOND TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

THIRD TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

SEVENTH COURSE
:SD
:ST
FIRST TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

SECOND TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

THIRD TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

EIGTH COURSE
:SD
:ST
FIRST TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

SECOND TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

THIRD TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

NINTH COURSE
:SD
:ST
FIRST TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

SECOND TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

THIRD TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

TENTH COURSE
:SD
:ST
FIRST TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

SECOND TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

THIRD TRIAL
tu:
C:
K:
tL:
H:
x1:
x2:
x3:
x:
DESIGN
#VALUE!
#VALUE!
#VALUE!
TEST
#VALUE!
#VALUE!
#VALUE!
= K^.5 (K-1)/(1 + K^1.5)

= tL/tu
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
= .61(rtu)^.5+3.84CH
= 12CH
= 1.22(rtu)^.5

MINIMUM
THICKNES
0.5087
0.4072
0.3114
0.2500
-t2a)[2.1-(h1/1.25(rt1)^.5]
0.5087
0.5288
Allowable Vacuum on Shell

3 Pal = 2.6E (t/d)5/2 / h/d - 0.45 (t/d)1/2
29000000
0.375
612
384
0.25
3 Pal =
Pal =
: E = Modules of elasitisity
: t = Average Shell thickness between Stiffeners
: d = Tank Diameter, (in.)
: h = Distance Between Stiffeners, (in.)
: Design Vacuum, (psi)
6.92697 in. H2O
4 oz.
1.137 psi
0.379 psi
10.502 in. H2O
6.0641 oz.
Stiffeners are not Required
If Stiffeners are Required

I = 3qR3/E (N2-1)
29000000 : E = Modules of elasitisity
7 : N = [0.44/(h/d)2*(t/d)].25
20.7913358 : q =Load in lbs/in of circ. carried by the stiffener.
306 : R = Radius of Tank, (in.)
I = 1.2839
A = qR/S (Area, in.2)
15000 : S = Allowable Stress
A = 0.4241 in.2
Date: 06/30/13

H 29 03

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PRICED BY: gwf

AMERICAN TANK & VESSEL

SHOP COST / LB.:

SELL / MATERIAL COST:

CARBON STEEL TANK DESIGN

Material Height, (in) Min. Yield Design Sd Thickness td Design St Thickness tt

3.5 Annular bottom plates

Tmin = (rr/200) * (TOTAL LOAD/45)^.5 + C.A.

STAINLESS STEEL TANK DESIGN

Material Height, (in) Min. Yield Design Sd Thickness td Design St

S 3.3.3 Shell manway modifcation

: Material yield at 100oF to the material yield at design temperature

S 3.6.3 Flush cleanout modifcation

: Material yield at 100oF to the material yield at design temperature

Roofs 3.10, (Appendix S.3.6.6)

Estimate Number: H-29-03

: Material modulus at design temperature to the material modulus at 100 oF.

: Weight of steel (lb. per cu.in.)

306.3125 : Centerline radius of shell in inches.

: 'L' for Lap, 'B' for Butt weld

: Annular Ring O.D. in feet

1.15 :Drop Percent Adder

: Roof landing radius in feet.

268 : Anchor chairs

1.15 :Drop Percent Adder

: Course 1 height (in.)

: Weight of Top Angle in lbs.

: Weight of course (lbs.)

45,086.75 :Make from Weight

:Make from Weight

3,762.33 :Make from Weight

: Total tank weight in lbs.

4,284,992 : Total weight of tank and test liquid in lbs.

FIELD LABOR CALCULATION

Estimate No.: H-29-03

SHOP LABOR EST.

TOTAL SHOP MANHOURS

Estimate No.: H-29-03

BILL OF MATERIALS & NOTES SHEET

Estimate No. : H-29-03

FITTINGS , NOZZLES & MANWAYS

STAIRS, PLATFORMS, HANDRAIL

TOTAL FABRICATED PARTS

SHELL NOZZLES WITH REINFORCING PADS

SHELL AND ROOF MANWAYS

Estimate Number: H-29-03

GRAND TOTAL FOR FITTINGS

STAIRS, LADDERS, PLATFORMS AND HANDRAIL

Estimate Number: H-29-03

: Enter "1" for Welded Stairs, "2" for Stringer Stairs.

MISC. ITEMS DESCRIPTION

Misc. Item Totals:

Misc. Plate Item Totals:

Misc. Structural Totals:

Estimate Number: H-29-03

: Number of Vert. X-Rays

Extra X-Rays Required:

: Number of Horiz. X-Rays

Anular Ring X-Ray

21 : Number of Radial Butt Joints

3.9.6 Wind Girder

:Top shell course thickness

Transformed shell height