Castim

Input Echo, Thin Joint Item

0,

Emiflex

Description:

Expansion Joint Material

Bellows Design Allowable Stress
Bellows Ambient Allowable Stress
Bellows Yield Stress
Bellows Elastic Modulus at Design Temp.
Bellows Elastic Modulus at Ambient Temp.
Poisson`s Ratio

SB-443 1
S
208.3
Sa
216.5
SY
290.0
Eb 193788992
Eo 206838000
vb
0.300

Bellows Material Condition

Formed

Design Cycle Life, Required Number of Cycles Nreq

Design Internal Pressure
P
Design Temperature for Internal Pressure
Bellows Type
Db
w
q
deltaQ

580.000
30.000
32.000
3.0000

bars
C

47.55 bars
252 C

mm.
mm.
mm.
mm.

580 mm
30 mm
32 mm
3 mmm

N
t
n
Lt
Kg

2
1.000
4
23.000
1.000

da ASME CAP 26

Total Number of Convolutions

Nominal Thickness of One Ply
Total Number of Plies
End Tangent Length
Fatigue Strength Reduction Factor
Collar
Collar
Collar
Collar
Collar
Collar
Collar
Collar

5000
47.5
259.0
U-Shaped

Bellows Inside Diameter

Convolution Depth
Convolution Pitch
Expansion Joint Opening Per Convolution
Definizione

N./mm
N./mm
N./mm
KPa.
KPa.

ASTM N6625 1
209 MPa
216 MPa
336 MPa
193750 MPa
206850 MPa

Material
Design Allowable Stress
Ambient Allowable Stress
Cross Sectional Thickness
Cross Sectional Length
Elastic Modulus at Design Temp.
Elastic Modulus at Ambient Temp.
Weld Joint Efficiency

SB-443 1
Sc
208.3
Sca
216.5
tc
2.000
Lc
20.000
Ec 193788992
Eca 206838000
Cwc
1.000

mm.
mm.

N./mm
N./mm
mm
mm.
KPa.
KPa.

2
1 mm
4
23
Non lo trovo

2 mm
20 mm

Heat Exchanger Expansion Joint Calculations, ASME VIII Div. 1 App. 26

U-Shaped Bellows Analysis with collar:
Note: U Shaped bellows assumed to have parallel side walls
Mean Diameter of Bellows Convolutions [Dm]:
= Db + w + n * t
= 580.000 + 30.000 + 4 * 1.000
= 614.000 mm.
Thickness of One Ply, Corrected for Thinning During Forming [tp]:
= t * sqrt(Db / Dm)
= 1.000 * sqrt( 580.000 / 614.000 )
= 0.972 mm.
Bellows Cross Sectional Area of One Convolution [A]:
= ((pi - 2)/2 * q + 2 * w) * n * tp
= (0.571 * 32.000 + 2 * 30.000 ) * 4 * 0.972
= 3.043 cm

614 mm

0.97

304,27 mm^2

Stiffening Effect Factor [k]:

= min[1, Lt / (1.5 * sqrt(Db*t))]
= min[1, 23.000 / (1.5 * sqrt(580.000 *1.000 ))]
= 0.637
Coefficient [C1]:
= q / (2 * w)
= 32.000 / (2 * 30.000 )
= 0.533
Coefficient [C2]:
= q / (2.2 * sqrt(Dm * tp))
= 32.000 / (2.2 * sqrt(614.000 * 0.972 ))
= 0.595
From Figure 26-4:
From Figure 26-5:
From Figure 26-6:

Cp = 0.631
Cf = 1.673
Cd = 1.799

Mean Diameter of end Tangent Reinforcing Collar [Dc]:

= Db + 2 * n * t + tc
= 580.000 + 2 * 4 * 1.000 + 2.000
= 590.000 mm.
Collar Cross Sectional Area [Ac]:
= Lc * tc
= 20.000 * 2.000
= 0.400 cm

0.69

0.533

0.595
0,6318
1,6732
1,799

590 mm

Non la trovo

Internal Pressure Calculations:

Circumferential Membrane Stress in Bellows Tangent [S1]:
= 0.5 * ( Db + n * t)^(2) * Lt * Eb * k * P /
(n * t * (Db + n * t) * Lt * Eb + tc * Dc * Lc * Ec * k)
= 0.5 * ( 580.000 + 4 * 1.000 )^(2) * 23.000 * .19379E+09 * 0.637 * 47.50 /
(4 * 1.000 * (580.000 + 4 * 1.000 ) * 23.000 * .19379E+09 +
2.000 * 590.000 * 20.000 * .19379E+09 * 0.637 )
= 172.532 N./mm
Circumferential Membrane Stress in Collar [S1P]:
= 0.5 * Dc^(2) * Lt * Ec * k * P /
(n * t * (Db + n * t) * Lt * Eb + tc * Dc * Lc * Ec * k)
= 0.5 * 590.000 ^(2) * 23.000 * .19379E+09 * 0.637 * 47.500 /
(4 * 1.000 * (580.000 + 4 * 1.000 ) * 23.000 * .19379E+09 +
2.000 * 590.000 * 20.000 * .19379E+09 * 0.637 )
= 176.095 N./mm
End Convolution Circumferential Membrane Stress [S2E]:
= 0.5 * (q * Dm + Lt * (Db + n * t)) * P /
(A + n * tp * Lt + tc * Lc)
= 0.5 * (32.000 * 614.000 + 23.000 * (580.000 + 4 * 1.000 )) * 47.50 /
(3.043 + 4 * 0.972 * 23.000 + 2.000 * 20.000 )
= 181.166 N./mm

187 MPa

197 MPa

160 MPa

Intermediate Convolution Circumferential Membrane Stress [S2I]:

= 0.5 * P * q * Dm / A
= 0.5 * 47.50 * 32.000 * 155.956 / 3.043
= 153.372 N./mm
Meridional Membrane Stress [S3]:
= w * P / ( 2.0 * n * tp)
= 30.000 * 47.50 / (2.0 * 4 * 0.972 )
= 18.328 N./mm
Meridional Bending Stress [S4]:
= (1.0 / (2.0 * n)) * (w / tp)^(2) * Cp * P
= (1.0 / (2.0 * 4 )) * (30.000 / 0.972 )^(2) * 0.631 * 47.50
= 357.123 N./mm

18.3 Mpa

357.8 Mpa

Unreinforced Meridional Stress Summation:

= S3 + S4
= 18.328 + 357.123
= 375.451 N./mm
Unreinforced Bellow Axial Stiffness (Spring Rate) [Kb]:
= Pi / (2.0 * (1-vb^(2))) * (n/N) * Eb * Dm * (tp/w)^(3) * 1/Cf
= 3.1416 / (2.0 * (1.0 - 0.300 ^(2))) * (4 / 2 ) * .19379E+09 * 614.000 *
(0.97192 / 30.000 )^(3) * 1.0/1.67335
= 851.219 Kgf/mm.

376.1 MPa

Non lo trovo

Allowable Pressure for Unreinforced Column Stability [Psc]:

= 0.34 * Pi * Kb / (N * q)
= 0.34 * 3.1416 * 851.219 / (2 * 32.000 )
= 1393.136 bars

1371,87 MPa

DELTA = S4 / (3 * S2I)
= 357.123 / (3.0 * 153.372 )
= 0.776

0,74

ALPHA = 1.0 + 2.0*DELTA^(2) + SQRT(1.0 - 2.0*DELTA^(2) + 4.0*DELTA^(4))

= 1.0 + 2.0*0.776 ^(2) + SQRT(1.0 - 2.0 * 0.776 ^(2) + 4.0*0.776 ^(4))
= 3.321
SYSTAR = 2.30 * SY = 667.0 N./mm
Allowable Pressure for In-Plane Stability [Psi]:
= (pi-2) * A * SYSTAR / (Dm * q * sqrt(ALPHA))
= (pi-2) * 3.043 * 667.0 / (614.000 * 32.000 * sqrt(3.321 ))
= 64.700 bars
Summary Of Results
---------------------------------------------------------------------------Calc./Design Allowable P/F
---------------------------------------------------------------------------Circ. Mem. Stress in Bellows Tangent [S1], N./mm
172.53
208.31 P
Circ. Memb. Stress in Collar, [S1P], N./mm :
176.10
208.31 P
End Conv. Circ. Memb. Stress [S2E], N./mm :
181.17
208.31 P
Intermediate Conv. Circ. Memb. Stress [S2I], N./mm
153.37
208.31 P
Unreinforced Merd. Stress Summation [S3+S4], N./mm
375.45
624.92 P
Pressure for Column Stability [Psc], bars :
47.50
1393.14 P
Press. for In-Plane Stability [Psi], bars :
47.50
64.70 P
---------------------------------------------------------------------------Thin Expansion Joint MAWP and MAPnc (bars):
Stress Condition
|
MAWP
|
MAPnc
|
----------------------------------------------------------------------------Circ. Membrane Stress in Bellows Tangent
|
57.35 |
59.60 |
Circumferential Membrane Stress in Collar
|
56.19 |
58.40 |
End Convolution Circumferential Membrane Stress
|
54.61 |
56.76 |
Intermediate Convolution Circ. Membrane Stress
|
64.51 |
67.05 |
Unreinforced Meridional Stress Summation
|
79.06 |
82.17 |
Pressure for Column Stability
|
1393.14 |
1486.92 |
Pressure for In-Plane Stability
|
64.70 |
0.00 |
----------------------------------------------------------------------------Minimum MAWP and MAPnc
|
54.61 |
0.00 |
-----------------------------------------------------------------------------

3,16
Non lo trovo

64.82 MPa

Fatique Calculations:
Unreinforced Meridional Membrane Stress [S5]:
= Eb * tp^(2) * deltaQ / (2.0 * w^(3) * Cf)
= .19379E+09 * 0.972 ^(2) * 3.000 / (2.0 * 30.000 ^(3) * 1.673 )
= 6.1 N./mm
Unreinforced Meridional Bending Stress [S6]:
= 5 * Eb * tp * deltaQ / (3 * w^(2) * Cd)
= 5 * .19379E+09 * 0.972 * 3.000 / (3 * 30.000 ^(2) * 1.799 )
= 581.8 N./mm
Unreinforced Total Stress Range due to Cyclic Displacement [St]:
= 0.7 * (S3 + S4) + (S5 + S6)
= 0.7 * (18.328 + 357.123 ) + (6.078 + 581.763 )
= 850.7 N./mm
APPLICANDO LE ASME PER U-SHAPE TYPE E MATERIALE UNS066XX

VERIFICA CASTIM DA IL SEGUENTE NUMERO DI CICLI

Kg Factor = Kg * (Eo / Eb) * St
= 1.000 * (.20684E+09 / .19379E+09) * 850.657
= 907.9 N./mm
Since: Kg Factor > 448.2
Ko = 35850.0 N./mm
So = 264.1 N./mm
Allowable Number of Fatigue Cycles [Nalw]:
= (Ko / (Kg * Eo / Eb * St - So))^(2)
= (35850.0 / (1.0 * .20684E+09 / .19379E+09 * 850.7 - 264.1 ))^(2)
= 3101 cycles [ < Nreq = 5000 cycles ]
Summary Of Results
---------------------------------------------------------------------------Calc./Design Allowable P/F
---------------------------------------------------------------------------Number of Fatigue Cycles [Nalw], cycles :
5000.00
3101.00 F
----------------------------------------------------------------------------

6.5 MPa

620.8 MPa

891 MPa

SE APPLICO ALLA STESSA VERIFICA I DATI DI EMIFLEX OTTENGO

VERIFICA CASTIM DA IL SEGUENTE NUMERO DI CICLI
Kg Factor = Kg * (Eo / Eb) * St
= 1.000 * (206850/193750) * 891
= 951.2 N./mm
Since: Kg Factor > 448.2
Ko = 35850.0 N./mm
So = 264.1 N./mm
Allowable Number of Fatigue Cycles [Nalw]:
= (Ko / (Kg * Eo / Eb * St - So))^(2)
= (35850.0 / (1.0 * 206850/193750* 891 - 264.1 ))^(2)
= 2722 cycles [ < Nreq = 5000 cycles ]
Summary Of Results
---------------------------------------------------------------------------Calc./Design Allowable P/F
---------------------------------------------------------------------------Number of Fatigue Cycles [Nalw], cycles :
5000.00
2722 F
----------------------------------------------------------------------------