X1=5v REGULATOR X2= LOGIC TRANSFORMER X3=POWER SWITCH X4= DRIVES TRANSFORMER+FAN X6= RS 232 X7= KEYPAD/DISPLAY X8=

POWER SUPPLY+DRIVE INTERFACE AND FUSES X11= OUTPUTS X12= AUXILIARY RELAYS AND INPUTS X14= ANALOUGE X15= DATUMS+OVERTRAVELS

LOGIC TRANSFORMER CABLE ENTRY TO MACHINE X4 FACIA X2 15 WAY D TYPE X15 X3 E N L

DENFORD MACHINE TOOLS LTD

SMCU BOARD
X12 N E L X6 X14 DRIVE TRANSFORMER 4 0 X 4 0 ANALOUGE BOTH SOCKETS MOUNTED ON INSIDE RIGHT OF ENCLOSURE 7 WAY DIN SOCKET F A N

BRIGHOUSE
TRUNKING MOUNTED INSIDE LET OF ENCLOSURE T R U N K I N G TOOLCHANGER DRIVE BOARD SPINDLE DRIVE Z AXIS DRIVE BOARD

AXIS DRIVE BOARDS

RS 232

Y AXIS DRIVE BOARD

X AXIS DRIVE BOARD 15 D TYPE MALE AUXILIARIES

WEST YORKSHIRE DRN BY A. NEWSOME DATE

L N A AA Z ZZ B1 B2 B3

8-6-90

TOOLCHANGER

STANDARD X15 CHOKE MOTOR CONNECTIONS AT REAR

STARMILL PANEL LAYOUT

A3-

400173

SHEET No OF 12

RS INTERFACE CONNECTIONS IN 0 1 ARM IN ARM OUT 2 3 4 IN 3 5 72 RED B-C3 B-C4 BLUE IN 1 IN 2 71 RED B-C2 B-C1 BLUE

DENFORD MACHINE TOOLS LTD

IN 4 6 7 8 IN 6 78 YLW 1K LINK TO PIN 27 BLUE BLUE BLUE SGR SRR COR BLUE A-C8
SPINDLE SPEED SENSOR

IN 5

BRIGHOUSE
9 RED 77 BLUE BLUE B-A5 B-A6 IN 7 11 12 OUT 0 OUT 1 14 15 16 OUT 3 OUT 4 OUT 5 17 18 19 20 OUT 6 OUT 7 21 22 23 24 OF SHEET No 4 E-STOP MONITOR 25 58 57 (9) ESR SEE SHEET 3 (11) (PIN NUMBERS ON RELAY BASE) STARMILL PC INPUT & OUTPUT CONNECTIONS 84 BLUE DBR 82 BLUE CIR 81 OUT 2 80 13 79 10 A-C6 BLUE A-C7 +24v 61

GUARD SWITCH

0v 70

+5v 69

WEST YORKSHIRE DRN BY A McHENRY DATE 14-01-91 A3- 400204

ESR = EMERGENCY STOP RELAY SGR = SPINDLE GO RELAY SRR = SPINDLE REVERSE RELAY CIR = CAROUSEL IN RELAY DBR = DRAWBAR RELAY COR = COOLANT ON RELAY (OPTION) >> = PIN CONNECTIONS ON 50 WAY PLUG AND SOCKET

RS 50 WAY INTERFACE CONNECTIONS 26 PULSE IN 27 28 DIRECTION IN 29 RESET IN 30 RST CNTR 31 32 +12v 33 34 66 67 68 B-C7 BLUE A-C1 BLUE RED BLACK A-B7 BLUE RED A-B5 BLUE RED A-B6 A-B8 A-C2 B-C8 65 X AXIS Y AXIS Z AXIS ATC DATUM +12v HOME 0 35 HOME 1 36 HOME 2 37 HOME 3 38 39 40 +5v +5v 42 43 44 45 46 SPINDLE 47 ANALOGUE 48 0v 49 OF SHEET No 5 10v 50 55 70 41 69 65 =TERMINAL BLOCK ON MAIN PANEL =PIN CONNECTIONS ON 80 WAY PLUG & SOCKET SEE SHEET 78 BLE LINK TO PIN 10

DENFORD MACHINE TOOLS LTD BRIGHOUSE

BLE +5v 69

WEST YORKSHIRE DRN BY A. NEWSOME DATE 14-01-91

BLE 0v 70 BLE STARMILL PC INPUT & OUTPUT CONNECTIONS

B1 FENNER DRIVE TERMINALS

A3- 400205

54

BLE

B2

SEE SHEET 3

*
F F F F F 1 2 3 4 5 S G R

SRR

ESR

40x60 TRUNKING

FAN UMBILICAL

E E E E L L L NNN5 5 5 4 4 4 1 1 1 0 0 0 0 0 0 09 9 9 9 9

2 2 2 2 2 2 6 6 6 6 6 6 7 7 7 7 6 6 6 6 4

40x60 TRUNKING 75va TRANSFORMER ES 220v 240v 0v INTERFACE UNIT

RS232

ISOLATOR
EE

110v 0v 12v 0v

CHOKE SPINDLE DRIVE MAINS INPUT 3 WAY CONNECTOR

SIDE VIEW OF PANEL ENCLOSURE

CONTROL HEADER

50 WAY I/O HEADER

+ -

24v POWER SUPPLY

* F5 FUSE FOR SPRAY MIST (NOT NORMALLY FITTED)

DENFORD MACHINE TOOLS LTD

BRIGHOUSE

WEST YORKSHIRE DRN BY

A McHENRY

DATE

11-01-91

STARMILL PC MAIN PANEL LAYOUT

SHEET No 3 OF

A3- 400203

PLUG A
A1 A2 A3 A4 A5 A6 A7 A8 A9 B2 B3 B4 B5 B6 B7 B8 C1 C2 C3 C4 C5 C6 RED EARTH YELLOW BLACK RED X STEPPER MOTOR Y STEPPER MOTOR A1 A2 A3 A4 A5 0.2 mm SINGLES A6 A7 A9 A8 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 C5 C7 C9 C6

PLUG B
BLUE RED 49 61 E-STOP

ORANGE

0.2 mm SINGLES

YELLOW GREEN BLUE BLUE

4 CORE SCREEN 0.2 mm SINGLES

70 77

ORANGE BLACK RED

YELLOW

GUARD SWITCH

YELLOW ORANGE BLACK RED

Z STEPPER MOTOR 65 66 65 67 65 68 20 21 E X DATUM Y DATUM Z DATUM

0.2 mm SINGLES

BLACK WHITE RED RED/WHITE GREEN RED RED RED YELLOW BLUE BLUE 71 70 72 70

ATC STEPPER MOTOR

0.2 mm SINGLES

YELLOW YELLOW YELLOW

0.2 mm SINGLES 0.2 mm SINGLES 0.2 mm SINGLES 1.5mm SINGLES

RED RED RED

ATC IN SWITCH ATC OUT SWITCH SPARE

2 CORE SCREEN 2 CORE SCREEN 2 CORE SCREEN 0.2 mm SINGLES

BLACK EARTH RED

SPINDLE MOTOR

BLUE BLACK BLUE 65 73

C7 C8

BLUE

70 69 78

C8

ATC DATUM SENSOR

YELLOW

SPINDLE SENSOR

4 CORE SCREEN

DENFORD MACHINE TOOLS LTD

BRIGHOUSE

WEST YORKSHIRE DRN BY A McHENRY

DATE

15-01-91

STARMILL PC PLUG & SOCKET CONNECTIONS

SHEET No 6 OF

A3-

400206

ISOLATOR

N L N N AA SRR SEE SHEET 21 19

(1) (3)

L F1 1 2 L A 16 ESR SGR 17 CHOKE 18 20 A-C3

DENFORD MACHINE TOOLS LTD

SPINDLE MOTOR A-C4 L 3
110v

F2 23 24 F4 25 75VA
0v

BRIGHOUSE
N L 10 N F3 ESR
(6) (7)

110v CIRCUIT SEE SHEET

11

RED BLE

AXIS DRIVES TRANSFORMER TERMINAL BLOCK MOUNTED ON RACK SEE SHEET 7

WEST YORKSHIRE DRN BY A McHENRY

L N F5 4 COR 6

B-A7 B-A8
RC

SPRAY MIST (OPTION)

DATE
10-01-91
STARMILL PC MAIN POWER SCHEMATIC OF ALL FUSES ARE 3.15 AMP =TERMINALS ON MAIN PANEL

A3- 400201

NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS SHEET No 1

REFERS TO PIN NOs ON PLUG AND SOCKET ASSEMBLY

ISOLATOR

N L N N AA SRR SEE SHEET 21 19

(1) (3)

L F1 1 2 L A 16 ESR SGR 17 CHOKE 18 20 A-C3

DENFORD MACHINE TOOLS LTD

SPINDLE MOTOR A-C4 L 3
110v

F2 23 25 C I R
0v

F4

BRIGHOUSE
75VA N 24 F A N C I R S C L N F3 10 ESR
(6) (7)

D B R D B R S C

25 24v + PSU 24 61 60

11

RED BLE

AXIS DRIVES TRANSFORMER TERMINAL BLOCK MOUNTED ON RACK SEE SHEET 7

WEST YORKSHIRE DRN BY A McHENRY

L N F5

DATE
10-01-91 400201 A
STARMILL PC MAIN POWER SCHEMATIC

COR

B-A7 B-A8
RC

SPRAY MIST (OPTION)

ALL FUSES ARE 3.15 AMP

NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS SHEET No 1 OF

=TERMINALS ON MAIN PANEL

A3-

REFERS TO PIN NOs ON PLUG AND SOCKET ASSEMBLY

23

A1 A2

6 1

7 9

61
21

F 1

F 2

F 3

F 4

F 5

S G R
14

(2)
20

SRR

(3)

(1)
18

(4)

(6)
19

20

(7)

80 49
21 1

(2)

ESR 10

(10)

60
57

(8)

(5)

(3)
2

(1)

(6)
11

(7)

(11) (9)
58

E E E E L L L NNN

22 2222 6666 6677 7 7 66664 55 5444 1 1 1 0 0000 0 0 99999

10

25

12 13

1 6

8 PIN RELAY

11 PIN RELAY

75va TRANSFORMER ES 0v 220v 240v N 23 24 3

MAINS IN N L

25 1

24 4 24v POWER SUPPLY

ALL FUSES 3.15 AMPS

F1 = SPINDLE DRIVE F2 = CONTROL TRANS F3 = AXIS DRIVE TRANS F4 = 110v CIRCUIT F5 = SPRAY MIST (OPTION)

FENNER DRIVE CONNECTIONS TT+ B3 B2 B1 ZZ Z AA A N L 16

110v 0v 12v 0v

LINKS 61 60 + OUT - OUT

N ISOLATOR

54 55

19

17

INTERFACE MODULE SEE SHEET

49 47

C H O K E 18

DENFORD MACHINE TOOLS LTD

BRIGHOUSE

WEST YORKSHIRE DRN BY

A McHENRY

DATE

11-01-91

OF STARMILL PC RELAY CONNECTIONS

SHEET No 2

A3- 400202

RS INTERFACE UNIT 50 WAY HEADER

Z AXIS MOTOR BLK/WHT RD/WHT RD

Y AXIS MOTOR RD BLK/WHT BLK RD/WHT

X AXIS MOTOR BLK/WHT RD/WHT RD

BLK

RIBBON CABLE

BLK

11 60 WAY IDC HEADER ADDITIONAL I/O F1 5 A 5 A 2 A 2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a

MAINS IN SEE SHEET

50 WAY I/O HEADER

F2 F3

MOTOR 3 W2 W1 2b 2a 1b 1a 24v DC 61 60 15v -36v -18v 0v +18v +36v

3 WAY CONNECTOR

RS 232 9 WAY D TYPE CONNECTOR MALE EUROSTEP CONTROLLER DENFORD CUSTOM CARD

I/O EXPANSION CARD

SD 2 DRIVE CARDS ATC STEPPER DRIVE 4TH AXIS

DRIVES TRANSFORMER (MOUNTED ON INSIDE OF RACK)

DENFORD MACHINE TOOLS LTD

BRIGHOUSE

WEST YORKSHIRE DRN BY A McHENRY

DATE 14-01-91

STARMILL PC RACK ASSEMBLY

SHEET No 6 OF

A3- 400206

STARMILL SPINDLE DRIVE CONNECTIONS

A+ A-

0v COM RED ORG

+15 BRN

0v COM RED YLW

+15 OPTION BLE SHEET No OF

DENFORD MACHINE TOOLS LTD

BRIGHOUSE

WEST YORKSHIRE DRN BY A. NEWSOME DATE

A3-

13 1 21 1

14 2

MAN/AUTO 22 KEYSWITCH 3

13 3

14 4

VICE OPEN P/B 1 F1 L

MAINS INPUT ISOLATOR N

4 N 1 2 4 16 17 18 19

VICE SOLENOID (240v)

AUTO-MANUAL KEYSWITCH
2

VOR

4 RC

+
24v PSU

17 16

1 1 1 1 1 1 3 6 4 6 5 6 O R 1 O R 2 V O R

VICE OPEN PUSHBUTTON

L F 1 1

VICE OPEN SOLENOID

MAINS IN ISOLATOR N L
STARMILL 15 WAY D FEMALE OR2 OR1 10 17 19 17 18

17

24v PSU 16

N
ROBOT 50 WAY AMPHENOL 16 13 14 15 17 19 26,27 49,50 3 28 4

1 1 1 1 2 4 1 0 2 0

12 11 10 6 4 3 1

12 11

OR1 OR2 VOR

PIN WIRE COLOUR 1 3 4 6 10 11 12 18 17 19 17 10 11 12

8 CORE TO STARMILL 15 WAY D TYPE FEMALE BLACK BROWN RED YELLOW GREEN BLUE VIOLET

8 CORE TO ROBOT 50 WAY AMPHENOL PIN 48 23 1 2 24 25 3 28 4 26 27 49 50 WIRE COLOUR 18 19 17 13 14 15 16 BLACK RED BROWN

1,2 24,25 23

YELLOW GREEN BLUE VIOLET

18

48

DENFORD MACHINE TOOLS LTD

BRIGHOUSE

WEST YORKSHIRE DRN BY

A McHENRY

DATE

28-10-91

STARMILL NEE VICE CONTROL BOX

SHEET OF

A3- 400212