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Raw material changes. Operational changes. Modification or replacement of process equipment. More effective operation of existing equipment.
Operational changes
New or modified techniques.
Air pollution
Particulate Emission Control of Gaseous Emissions: Absorption by Liquid Adsorption by Solid Combustion.
Qty of particulates collected from the gas Qty of particulates initially present in the gas
Advantages
Low initial cost Simple construction Low maintenance cost Low pressure drop
Disadvantages
Large space requirements Only comparatively large particles can be collected (used to remove particulates above 40 m in diameter)
CYCLONE SEPARATORS
A cyclone separator is a very useful piece of equipment for the removal from air streams of particles above 10 micrometer in diameter.
Electrostatic precipitators
The electrostatic precipitator is one of the most widely used devices for controlling particulate emissions at industrial installations ranging from power plants, cement and paper mills to oil refineries.
Features
Utilize electric energy Used for removing fine dust.
Electrostatic precipitation is a physical process by which particles suspended in gas stream are charged electrically and, under the influence of the electrical field, separated from the gas stream. The precipitation system consists of a positively charged (grounded) collecting surface and a high-voltage discharge electrode wire suspended from an insulator at the top and held in position by a weight at the bottom. At a very high DC voltage of the order of 50 kV, a corona discharge occurs close to the negative electrode, setting up an electric field between the emitter and the ground surface.
Collection Efficiency
The collection efficiency of an electrostatic precipitator as a function of gas flow rate and precipitator size. A particle that has entered the precipitator and received an electric charge moves towards the collection electrode.
Four steps
Place the charge on the particle to be collected. Migrate the particle to the collector. Neutralize the charge at the collector. Remove the collected particle.
v z y vpm dX L
vpz
Advantages
High collection efficiency. Particles as small as 0.1 may be removed. Low maintenance and operating costs Less pressure drop. Treatment time is negligible.
Disadvantages
High initial cost Space requirement is more because of large size of the equipment. Possible explosion hazards during collection of combustible gases or particulates.
Filters
Filtration is one of the efficient and economic method of removing particulate matter. Fabric or cloth filter (in the form of fabric bag arrangement i.e. tubular bags) Fibrous or deep bed filter (a fibrous medium like mats of wool act as a separator)
Dusty gas enters the bag at the bottom and passes through the fabric while the particle are deposited on the inside of the bag. Cleaning is accomplished by shaking at fixed intervals of time.
The bags should be arranged in each compartment in such a manner that the available space is utilized effectively and proper access to each bag is provided for its replacement. The cleaning may be accomplished by shaking the bags or by increasing the air pressure on the bag in a manner that causes the bag to collapse to dislodge the accumulated dust.
The following advantages make fabric filters the best choice in many cases:
Very high efficiencies. Retention of finest particles. Collection of particulates in dry form. Relatively low pressure drop. Simple construction and operation. Nominal power consumption.
Disadvantages
Their large size. High construction costs Operation temperature below 285 C. High maintenance and fabric replacement costs.
Recovery Technique
Absorption Adsorption
Destruction Techniques
Thermal Combustion Catalytic Combustion
Recovery Techniques
ABSORPTION Gas-Liquid operation It involves the transfer of the pollutant from the gas phase to liquid phase by using an appropriate solvent. Two types of towers are generally used i.e. tray tower and packed tower. Effectiveness of an absorption process for air pollution control mostly depends upon proper selection of solvent.
Gas Out Conc. of pollutant in gas phase x1 Solvent in Conc. of pollutant in liquid phase C1 =0
Adsorption by solids
Gas-Solid Operation Adsorption is the surface phenomenon by which pollutant gas gets captured by and adhere to the surface of a solid adsorbent. The adsorbed material can be desorbed or removed by increasing the temperature. This technique is widely used in removing small quantities of pollutants present in a large volume of air.
Adsorption by solids
This technique is used for collecting valuable organic substances. The rate of adsorption depends on the concentration of material around the adsorbent and the surface area of the adsorbent. Adsorption of solids may be carried out in a batch wise or continuous manner of operation.
Combustion
It is a destruction technique Many industrial processes produce gas streams that have no recovery value, so adsorption and absorption methods may not be economically feasible. If waste gas contains sufficient combustible material then incineration/combustion is the best option.
Types of Combustion
Thermal Combustion Catalytic Combustion
Thermal Combustion
Most efficient technique for destroying diluted gas streams. Here the waste gas is preheated over an auxiliary fuel-fired burner and passed into a combustion chamber where a temperature of around 700C is maintained. At this temperature the complete oxidation/destruction takes place. The major operating cost is in the form of fuel required to sustain appropriate temperature levels.
Catalytic Oxidation
This technique is used when thermal combustion of very diluted pollutants is not economically feasible due to additional fuel cost. Here combustion takes place on a catalyst usually at lower temperatures (i.e. at around 400C)
Other Techniques
Condensation Membrane Separation Bio-filtration