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FR-7062/7112/7252, ARP-10
FURUNO E L E C T R I C C O., LT D.
9-52, Ashihara-cho, Nishinomiya, Japan 662 Te l e p h o n e : Te l e f a x : 0798-65-2111 0798-65-4200
Yo u r L o c a l A g e n t / D e a l e r
Printed in Japan
Table of contents
1. GENERAL ____________________________________________________ 1-1
1.1 Outline __________________________________________________________________ 1-1 1.2 Boards & Major Components ________________________________________________ 1-2 1.3 Specifications_____________________________________________________________ 1-3
Mechanical Parts List ______________________________________________ M-1 Mechanical Exploded View _________________________________________ D-1 Electrical Parts List ________________________________________________ E-1 Interconnection Diagram ___________________________________________ S-1 Schematic Diagram ________________________________________________ S-6
Chapter 1. GENERAL
1.1 Outline
This manual provides the information necessary for the servicing and adjustment of the radars FR7062, 7112 and 7252. The antenna unit uses a Log IF amplifier. The table below shows the major specifications of each model. The same program is installed on all models, but the menu setting through factory menu is different between the models.
Functions Maximum Range Program Number Tuning Voltage (displayed at manual tuning) RF Module Antenna Rotation Output Power DJ-1 Connector Type Input Voltage
6 kW MJ connector 10.8 V to 41.6 V 1.0 V to 11.9 V RTR-059
FR-7062
64 NM
FR-7112
72 NM 0359146-1XX
FR-7252
96 NM
RTR-061
The major parts and P.C. Boards used in the display and Scanner units are tabulated on the next page.
1-1
FR-7062
FR-7112
SPU-9211 B PTU-9149 FIL-9148 PNL-9150 D TB-9152 A INT-9234 18P9007 JM-12FU
FR-7252
PTU-9149 A
HV-9017 B
INT-9240
03P9235 -
03P9237
03P9239 03P9238
03P9236 IF-9099 D
03P9241
M1458
Note: MICs RU-9253 and RU-9371 have the same characteristic. Either of them can be used for FR7112/7252.
1-2
1.3 Specifications
SCANNER UNIT
FR-7062 Radiator Type Radiator Length Horizontal Beamwidth Vertical Beamwidth Within +20 deg. to -20 deg. of mainlobe Outside +20 deg. to -20 deg. of mainlobe FR-7112 Slotted Waveguide Array 120 cm (XN12A) or 180 cm (XN13A) 1.9 deg. (XN12A) or 1.2 deg. (XN13A) 22 deg. (XN12A/XN13A) -24 dB or less (XN12A/XN13A) -30 dB or less (XN12A/XN13A) Horizontal 24 rpm (XN12A/XN13A) nominal or 48 rpm (XN12A) nominal Open Radiator 1.00 m 0.75 m 1.65 m 1.25 m
FR7062-SME-3
FR-7252
Sidelobe Attenuation
Polarization Antenna Rotation Scanner Housing Structure Compass Safe Distance Standard Steering
TRANSCEIVER
FR-7062 Magnetron Frequency & Modulation Peak Output Power 6 kW MG5389 FR-7112 MG5241 9380 MHz to 9440 MHz, PON 10 kW 25 kW FR-7252 M1458
0.08us, approx 2100 Hz (Short Ranges: 0.125 nm to 1.5 nm) 0.3us, approx 1200 Hz (Middle Ranges: 1.5 nm to 3 nm) Pulselength & Pulse Repetition Rate 0.8us, approx 600 Hz (Long Ranges: 3 nm to 36 nm)/ approx 550 Hz (Long Ranges: 48 nm to 64 nm)/ approx 500 Hz (Long Ranges: 72, 96 nm) FET Switch Circulator with diode limiter MIC (Microwave IC) Automatic or Manual 60 MHz 25 MHz (0.08 us and 0.3 us), 3 MHz (0.8 us)
FR7062-SME-4
1-3
DISPLAY UNIT
FR-7062 Picture Tube FR-7112 PPI (Raster scan, Daylight display) FR-7062: 64 nm max FR-7112: 72 nm max.. FR-7252: 96 nm max.. (A maximum range is selected among 64,72 and 96 nm.)
0.125 0.25 0.125 2 0.5 0.125 4 0.75 0.25 4 1 0.25 4 1.5 0.5 3 2 0.5 4 3 1 2 4 1 4 6 2 3 8 2 4 12 3 4 16 4 4 24 6 4 36 12 4 48 12 4 64* 16 4 72* 18 4 96* 24 4
FR-7252
Range Ring Interval Number of Rings Bearing Resolution Range Discrimination Bearing Accuracy Minimum Range Range Ring Accuracy
1/16 2
1.9 deg. Better than 20 m +1 deg. to -1 deg. Better than 25 m 0.9 deg. or 8 m, whichever is the greater
VRM Accuracy NMEA (two input): NMEA 0183 NMEA (two output): NMEA 0183 ($RATLL, $RARSD, $RATTM: ARP-10(option)) GYRO (output): FURUNO clock-serial (AD format) or NMEA 0183 (HDT, VHW, HDG, HDM) External Buzzer (output): +12V source plus Open Collector Slave Display (output): TRU-HD, BP, TR-TRIG, VIDEO NMEA 0183 Format Own ship's position: Heading (True): Heading (Magnetic): Course (True): Course (Magnetic): Waypoint (Range/Bearing): Loran time difference: Water depth: Water temperature: Time: XTE: GGA>RMC>RMA>GLL (GLL is available Ver 1.5 only) HDT>HDG*1>HDM*1>VHW>VHW*1 HDM>HDG*1>HDT*1>VHW>VHW*1 RMC>RMA>VTG VTG>RMC>RMA RMB>BWC>BWR RMA>GLC>GTD DPT>DBT>DBK>DBS MTW>MDA ZDA RMB>XTE>APB *1: Calculate by magnetic drift. 1.1 m 0.8 m
FR7062-SMJ-5
Input/Output Terminal
NAV Data
1-4
FR-7112
-25 deg. to +70 deg. -15 deg. to +55 deg. Relative humidity 95 % or less at +40 deg. IEC 945
FR-7252
FR7062- SME-6
FR-7112
FR-7252
21.6 V to 41.6 V 105 W to 120 W (100 kt) 120 W to 140 W (70 kt) 115 W to 150 W (100 kt) 100/110/120/220/230 VAC, 50/60 Hz, 1 phase Requires Rectifier RU-3423 (XN12A) or RU-1746 B (XN13A, 48rpm)
FR7062- SME-7
AC Power
1-5
Display Unit
Mag.
MIC
HD, BP, Trigger, Video Gyro/ QV (not used) NMEA speed
TTM data
Mod.
IF Amp
CRT
HD, BP VIDEO Trigger
Processor
RF Module
Panel
FR7062-SME-8
Power
Ship's mains
NAV. Gyro
TTM(ARP-10)/ TLL,RSD
TX
The trigger pulse from the PROCESSOR Board is delivered to the MODULATOR Board, oscillates the magnetron, and then radar wave is emitted from the radiator.
RX
The 9.4 GHz echo signal received by the antenna is converted to 60 MHz signal by the MIC, amplified by IF Amp, and fed to the PROCESSOR Board as a video signal. It is digitally processed and then displayed on the CRT.
2-1
2-2
SHIP'S MAINS
+12V +5V 0V
+12V J2 2 +12V -12V
J1351 1~3 1~3 4~6 Q1,2 Q3,4 CR31,32 L31 6 -12V RECT. L1351 4~6 REVERSE POLARITY PROTECTOTR
CR1351
J1301 T1
LINE FILTER
U1
PWN SIG.
OFF RESET
4 5
0V
+32V
PROTECT
Q33/U6
+5V
1 2
TX (P) TX (K)
2-3
approx 2.2Vpp
4Vpp AC AUTO: ON EXT TRG ANALOG ECHO STRETCH A/C RAIN CR12 ES 2 U16
approx. 4.76V 4.73V 4.70V 4.60V 4.44V 4.22V
TP2
TRIG Selector
To RF unit
PULSE (#1), UP DOWN (#2), CS N (#7), *Functions only on Tune/video adj menu. Panel J101 AC SEA VR GAIN VR A/C RAIN VR 13 15 14 0.7V J104 BEARING 13
INT TRIG
#2
LEVEL1 U26 TRIG GEN, ECHO SAMP, INT REJ, LEVEL2 NOISE REJ
INPUT AC AUTO ON or OFF (From U40 #53)ON:5 V, OFF:0 V STC CURVE (STC CURVE)) 4V
Timing ADJ.
64 U45
U24
J102 To CRT
U42
TP7 PLL
CPU
U25
VCO (369kHz)
H/V SYNC
2, 5
To CRT
PLL (180Hz) U8
J104 11, 12 PL A/PL B*2 J105 2 TRU HD J101 DIMMER J103 17 ANT SW J109 U19 3 EXT BUZZER
HEADING.P
14
#1
NAV DATA
3, 4
NAV1
DATA SELECTOR
#67
RAM U29
VRAM U43: MARK 0/1 U44: CHARACTER MASK U43, 44 From DATA BUS SPEED GYRO TRUE HD BP (4096 pulse) TRUE TRIG
NAV DATA
5, 6
NAV2
#66
From U3, 4 GYRO DATA/ 12, 13 NAV DATA PHOTO ISOLATOR U3 PHOTO SHIFT-CLK ISOLATOR U4 #25 G/A U46 J110 3 4 5 6 TB XA TB XB TB YA TB YB #19 #20 #21 #24 To U15 #3 STC VS *1 ANT HIGHT Low: approx 4.5 V Mid: approx 3.7 V High: approx 3 V #12 #6 C VT(MAX: 5 V, MIN: 1 V) #3 #26 NMEA 0183 HDG/HDT/VHW EEPROM #66 U48 From U45 #61 GYRO DATA 14, 15 GYRO DATA ADDRESS DECODER U42 CS ROM CS RAM #16, 17 #8 D/A CONV. #7 F VT(MAX: 5 V, MIN: 1 V) #5 #8 CONTRAST VOLTAGE(MAX:approx 5 V, MIN: approx 2 V From U16 #10 From U42 #53 From U32 #21
VIDEO(GSC video) A9
FR-7062 manual tuning MAX: 11.9 V displayed, 13 V measured MIN: 1 V displayed, 2V measured FR-7112/7252 manual tuning MAX: 32 V displayed, 33 V measured MIN: 1 V displayed, 2 V measured
TRACK BALL
U5 #13 MBS LVEL(For MBS , adjustment setting off 000: 0 V, 025: 4 V) 8 MBS GAIN
U32
U21
*1:Changes STC curve depending on menu setting such as ANT height and STC curve
*2:Short(PL A: 0 V, PL B: 0 V
M1832-SME-10
2-4
Automatic Tuning There are two types of automatic tuning: peak search and short search. The tuning voltage differs from model to model.
FR-7062: 1 V to 12 V FR-7112/7252: 5 V to 28 V
Peak search: Tuning voltage (TUNING), Point @ in the figure below, is searched in the tuning voltage range 1 V to 12 V(FR-7062) or 5 V to 28 V(FR-7112/7252). Tuning indicator voltage (TUNNIG IND) is maximum at point @ . After initial tuning adjustment, peak search is carried out for approximately 3 seconds. Short search: Maximum tuning indicator voltage @ is searched in the tuning voltage range of @ - 2.5 V to @ + 2.5 V. Search conditions: 1) After initial tuning adjustment. 2) When tuning mode is switched from manual to automatic. 3) When the radar is switched from ST-BY to TX. 4) When a range where pulselength is changed from short to middle and from middle to long is selected. Tracking: After short search, tracking takes place. Tracking voltage: 0 V to 13 V (FR-7062), 0 V to 32 V (FR-7112/7252)
FR-7062 28 V
@ 5V
FR-7112/7252
(a)
(b)
Time (c)
Tuning indicator (TUNING IND) Restores previous pulselength Pulselength: LP Peak search LP MP SP Tracking
Short search
M1832-SME-11
2-5
Tuning indicator After tuning adjustment, peak TUNING IND voltage, (a), (b) and (c) in the figure on page 2-5 are stored on to E2PROM. The automatic and manual tuning point @ is also memorized. Using these data, the tuning indicator extends more than 80 % of its full length on all TX pulses at best tuning. Note that the length of tuning indicator on short pulse is shorter than on long ranges. The length on long ranges becomes shorter when the magnetron deteriorates. Manual tuning Manual tuning and adjustment are required when automatic tuning is abnormal (that is , low sensitivity). The manual tuning voltage changes from 1 V to 12 V on FR-7062, and 5 V to 32 V on FR-7112/7252 at the steps of about 0.1 V. Manual tuning is carried out by using trackball: pressing Left side decreases TUNING CONT voltage, and pressing Right side increases. The TUNING CONT voltage displayed on the screen differs by -1 V to +1 V from measured voltage at J104 #10.
F VT #5
J108
Trackball 3, 4 5, 6
CPU U32
0 to 5 V
#7 #10 SUM #8
J104
10 TUNING CONT. (to RF unit)
U5
C VT #3 6 #1
FR7062-SME-10B
FR-7062: 0 to 2 V FR-7112/7252: 0 to 5 V
Tuning cont. Signal at power-on A square wave is output as a TUNING CONT signal during stand-by just after power-on. The coarse and fine tuning circuit is normal if the following signal is output.
13 V C VT F VT
5V 0V
FR-7062
34 V F VT
5V 0V
C VT
FR7062-SME-12
FR-7112/7252
2-6
Video Adjustment The video adjustment is carried out through the Tune/video adjustment menu in the installation setup menu. The following describes the outline of the adjustment. (a) Main Bang suppression Level (MBS L) is set to 0. (b) EEPOT, U14 is set to minimum. (EEPOT initialization with U14 #7 of L level) (c) The EEPOT gets into step-up mode (U14 #2 is H) to measure output video level at each step. The step is changed by receiving pulses on U14 #1. The step, where the output level is 2.2 V, is memorized. The EEPOT has 32 positions (steps). (d) The EEPOT gets into step-down mode (U14 #2 is L) to find and store the step number where the output level is 2.2 V. (e) Averaging the step numbers found in steps (c) and (d) above and saving it onto the EEPOT take place. The stored value is not erased when power is removed. (f) MBS L is reset to the value used previously.
VIDEO (From IF AMP) EEPOT Step: (a)(b) (c) UP (e) (d) Down (f)
Heading Heading data in AD format or NMEA format (HDT, HDG, HDM, VHW) can be input from J104 (HDG). The radar determines whether AD format heading data is supplied or not with received CLK data (J104 #14, #15). If CLK data is normal but the DATA line is abnormal, the heading is continuously shown as ***.*. (Note that the same indication appears when noise in the CLK line causes heading data of higher than 360.0 degree.) The radar can read AD format data in 25 msec or 200 msec interval. However, we recommend that 25 msec be used. The ideal input interval for NMEA 0183 data is also 25 msec. When the radar is connected with the equipment whose input interval is 1 sec, heading data is updated too slowly, which results in delayed rotation of the picture when the ship turns. Switching of NAV data (NMEA 0183) NAV data from NAV data ports, J104 (#3, #4) and J104 (#5, #6), are alternately selected by the CPU in the following manner. Two inputs: Data from J104 (#3, #4) and J104 (#5, #6) are automatically switched every five seconds.
2-7
One input J104 (#3, #4): For three minutes after the power is turned on the data from J104 (#3, #4) and J104 (#5, #6) are automatically switched every five seconds to determine which port is inputting NAV data. When J104 (#3, #4) alone is inputting NAV data, data is automatically switched at J104 (#3, #4) after 25 seconds and after 5 seconds at J104 (#5, #6). Turning on/off antenna rotation The SPU board controls antenna rotation. In normal operation, the antenna rotates only during the TX condition. However, the antenna can be stopped during the TX condition thru the installation setup menu.
SPU Board
J101
TX key pressed
INT9234 Board
J103 J203 J201
17 17 ANT SW 11
PTU-9149 Board
J2
11 +12V Relay K2
CPU
3
G/A U40
U32
J1
FR7062-SME-10C
FR-7062/7112
SPU Board
J101
TX key pressed 3
INT9240 Board
J103 J203 J201
17 17 ANT SW 11
PTU-9149 Board
J2
11 +12V Relay K2
CPU U32
G/A U40
J1
FR7062-SME-10C
FR-7252
Verification of ARP connection At every power-up, SPU board checks whether ARP-10 is connected or not, using data line between SPU and ARP boards. If a target cannot be acquired or ARP line does not appear in the self test display, the data line must be checked. When CR1 on the ARP board lights, the ARP board may be defective.
2-8
UART RECEIVER CPU DMA TIMER (10ms) FLASH ROM 2M Byte (U11) RAM 512K bit (U9,10) FE Front End signal processor (U3) Width, Flags, Range/azimuth, Time
3 4
TP1, 9
PROGRAM/DATA (Output from NMEA 1 via SPU) J107 A7 TRUE HD TRUE TRIG GYRO (AD Format, 25msec) LOG (Contact signal): Not used BP (4096/rotation) Echo data temporary memory (256 K bit 2) TP8 TP4 A11 A13 A2 A3 A17 A4 EXT TXD TRUE HD TRUE TRG GYRO DATA, CLOCK LOG SCAN INT
(256 K bit 2)
A9
VIDEO
(18S9010) I/F for SPU communication (U14, 15, 16, 23, 24)
TP2
41.446MHz U1
FR7062-SME-09B
BLOCK DIAGRAM OF ARP PCB 1) Unlike other existing ARPs ARP-10 does not require QV echo adjustment at installation. No check point for QV echo is provided. The ARP display can be turned on/off thru the ARP menu. The ARP data display appears even when ships speed and gyro data are not supplied. 2) The ARP board is checked whether it is installed or not at every power-on, using the communication line between SPU and ARP boards. When the ARP display is on thru the menu and ARP board is not fitted, the message ARP is not connected appears. 3) If the target is not acquired, carry out the self-test at TX condition. TRIGGER/VIDEO/BP/HD must be OK, and FE-DATA 1/DATA 2 must vary depending on the gain setting. The lower the gain setting, the smaller the FE DATA value. The FE DATA must not exceed 1000 with the maximum gain setting. 4) The program is stored on the Flash ROM, not PROM, so a program writer MT-08 or PC is required for updating the program.
2-9
Target acquisition
Conditions for manual acquisition 1) Within 9 scans, the target must be detected near the cursor position. 2) Target echo must be smaller than land echo (800 m or less in the radial or circumferential direction) at the front end processor. 3) Target must be within acquisition area: 0.1 to 16 nm. 4) The number of acquired targets is not as many as 10, including the target automatically acquired. 5) No signal error (TRIG, HD, BP, VIDEO, GYRO) shall be detected.
Conditions for automatic acquisition 1) The target must be detected for five consecutive scans within the automatically acquisition area. 2) Target echo must be smaller than land echo (800 m or less in the radial or circumferential direction) at the front end processor. 3) Target must be within acquisition area: 2.0 to 2.5 nm and 45 degree each side of heading line. 4) The number of acquired targets is not as many as 10, including the target manually acquired. 5) No signal error (TRIG, HD, BP, VIDEO, GYRO) shall be detected.
Automatic tracking 1) A tracking target is judged as a lost target when no return is received for nine consecutive sweeps. When the system detects a loss of a tracking target, the target symbol becomes a flashing diamond. 2) A lost target will be reacquired and tracked when acquisition condition again becomes satisfactory. 3) Automatic tracking is discontinued when the target moves out of the acquisition range (less than 0.1 nm or greater than 16 nm)
Target discrimination A target measuring about 800 m or more in the radial or circumferential direction is regarded as a landmass and not acquired or tracked. Echoes smaller than about 800 m are regarded as true target.
2-10
ARP Self-test
[Self test] Key test: Press each key and check on-screen indication lights
ARP-10 ROM OK RAM OK SPEED OK COURSE OK TRIGGER OK VIDEO OK BP OK HP OK MIN-HIT SCAN-TIME MAN-ACQ AUTO-ACQ FE-DATA1 FE-DATA2 TEST 1859027101xx NAV 0.0KT 287.6
: 0359146-1xx : OK : OK
000026.6H 000012.7H
Items ROM RAM SPEED COURSE TRIGGER VIDEO BP HP MIN-HIT SCAN-TIME MAN-ACQ AUTO-ACQ FE-DATA 1 FE-DATA 2 185902710XX NAV U11 checksum Operation of U9 and U10 NMEA 0183 speed data input Bearing data from GYRO TRU TRIG signal from SPU board VIDEO signal from SPU board
Description
Bearing signal (4096 pulses) from SPU board Heading signal from SPU baord 3 for more HP input interval (250=2.5 sec) Number of manually acquired target Number of automatically acquired target Number of output echoes from front end signal processor. If this value is "0" with maximum gain, the ARP board may be faulty Number of echoes with a land flag Program number of ARP board AD format (GTRO) only: 0.0 kt and gyro reading AD format (GTRO) plus NMEA: speed and course in NMEA NMEA only: speed and course in NMEA
FR7062-SME-13
2-11
14 13 12 11 10 9 8 7 6 5 4 3 2 1
1. Target number, 00 to 99 2. Target distance from own ship 3 & 4. Bearing from own ship, degrees true (T) 5. Target speed 6 & 7. Target course, degree true/relative (T/R)
FR7062-SME-09E
8. Distance of closet point of approach (00.00 to 99.99 nm) 9. Time of CPA (00.0 to 99.9 min) 10. Speed/distance units (N: nm) 11. User data (e.g. target number data) 12. Target status (see note) 13. Reference target (R) 14. Type of acquisition (A= automatic, M= manual) NOTE) (1) Target status: L= lost, tracked target has been lost Q= query, Target in the process of acquisition T= tracking E= end. end of tracked (Enforced termination) (2) x.x: Variable length
2-12
RF IN
LIMITER
RF AMP
DOBLEBALANCED MIXER
IF AMP
1 IF OUT 9 IF TUNE
FET OSC.
POWER
RF IN
FET AMP
DOBLEBALANCED MIXER
IF HYBRID
IF OUT
POWER
FET OSC.
FET Buffer
FR7062-SME-15
(+5V)
RF IN
FET AMP
DOBLEBALANCED MIXER
IF HYBRID
IF OUT
POWER
FET OSC.
FET Buffer
FR7062-SME-15
(+5V)
2-13
2-14
TP3
J611
TUNING IND. IF IF
J613 TP1
BAND WIDTH
J611
12
LOG AMP(IC) U2
LOG AMP(IC) U1
IF Bandwidth select
IF(MAIN)
IF OUT
J613
+12V
+9 V
To MIC
TP5 TP6
Regulator (+7 V) U7
J613
-12V
J611
Regulator (-9 V) U6
-9 V 5 TUNING CONT.
TUNING CONT. 13
J613
MBS. SIG
J611
MBS. L
13
MBS Q15
MBS(-9V)
FR7062-SME-16
TP603
J611
TUNING IND. IF
VIDEO
BAND WIDTH
J611
12
IF Bandwidth select
IF
1 IF
IF OUT
TP606
TP605
J613
To MIC
Regulator (-9 V) U602 Regulator (+7 V) U606
To LOG AMP (IC)
-12V
TUNING CONT.
13
J613
+12V
R MONITOR
J611
MBS.L
J611
MBS.SIG
J613
MBS Q603
FR7062-SME-17
2-15
2. Modulator
PRINCIPLE OF FET SWITCHING MUTILATOR High voltage is charged into C through R while the magnetron is inactive. When the trigger is applied to the power MOS-FET, the FET turns on and the high voltage appears at the primary winding of the pulse transformer. This transformer boots the voltage, which makes the magnetron oscillate. One advantage of this method is that the magnetron oscillates only when the FET is conducive, that is, the transmission pulsewidth can be changed by the TX trigger pulsewidth. Therefore, parts such as relay and coil can be eliminated.
R PULSE TRANS C
Charge
Discharge
MAGNETRON
MOS-FET
HIGH VOLTAGE
TRIGGER
M821-SME-18
MODULATOR BOARD 03P9235 The modulator circuit, consisting of a modulator trigger circuit, a pulse generator, and a booster transformer, produces a narrow high tension pulse which drives the magnetron. A modulator trigger circuit is composed of U805 and associated parts. U805 is turned on by receiving the TX trigger pulse from the display unit and generates the FET drive signal for Q805 and Q806. The pulse from the FETs is boosted up to 4.5 kV by the pulse transformer T802. The magnetron current is adjusted to 3.5 A on this circuit. The modulator board also includes a TX high tension circuit and magnetron heater circuit. TX high tension about 330 V is developed across T801 secondary winding and charged into capacitors until the presence of TX trigger pulse. The magnetron heater voltage is +7.6 V stabilized.
2-16
J 803
J 801
+ 12V
1,2
- 12V
4,5
GND
GND
J 801
TX TRIG
TB 801 TB 802
To MAGNETRON
P/L A P/L B M L
7 8
BW
J 804
- 12V
1 C829 CR809
+ 12V
GND
NC
MBS. SIG
NC
BW
NC
FR7062-SME-19
2-17
2-18
03P9237
J802 1 To pulse transformer 2
J801
TX. HV
12 V
J801
7.5 V
1 To pulse transformer 2
MAG-C
(*) HV-GND
20 V JP1
TX-TRIG
P/L- A JP2
P/L- B
10
MBS-SIG
11
(*) TRIG-GND
12
FR7062-SME-19A
* HV-GND, TRIG-GND, and magnetron current detector ground are isolated on the board 03P9237, but these are same potential after the boared is
MODULATOR BOARD 03P9239 for FR-7252 The purpose of this board is to drive a pulse transformer RT-9203. The drive circuit consists of eight MOSFETs Q23, Q28, Q33, Q38, Q43, Q48, Q53, and Q58. Drain current of the MOSFETs is determined by gate voltage and source resistors R23, R28, R33, R38, R43, R48, R53, and R58 (0.47 ohms, 1W). Gate voltage set to 18 V drops by 10 V across the source resistor (drain current of about 22A). Gate-source voltage of the FET is 8 V. Magnetron current to be measured is generated across R7/R8 (2.0 ohms, 1/4W). Magnetron current is adjusted with VR11 on the 03P9238 board so that TP3 on the 03P9238 board is 7.1 to 7.3 V. (VR11 adjusts V.TRIG voltage, TP2 on the 03P9238 board, resulting in magnetron current adjustment; TP2 is about 20 V.) The voltage produced R7/R8 is also used to generate a trigger for main bang suppression (MBS SIG).
03P9239
J814 TX-HV 1 C1 to C4 R1, R2 J813 1
MAGNETRON V801(M1458F)
J811 TRIG. 5
DRIVER Q1, Q2
MOS FET GATE DRIVER Q21, Q22, Q31, Q32 Q41, Q42, Q51, Q52 Q26, Q27, Q36, Q37 Q46, Q47, Q56, Q57
PULSE TRANSFORMER DRIVER Q23, Q28, Q33 Q38, Q43, Q48 Q53, Q58
SOURCE RESISTANCE R23, R28, R33, R38 R43, R48, R53, R58
J812
FILTER C7, C8 L1 MAG. CUR. DETECTOR CR3, CR5, CR6 C12, R11, C9, C10
1 2
R7, R8 2.0
1/4W x2
FR7062-SME-19B
2-19
RFC Board 03P9238 for FR-7252 There are three regulators on this board: U11, Q21 and U21, and U31. Switching regulator U11 and associated parts produce a signal V. TRIG which controls magnetron current produced on the 03P9239. The output is adjusted by VR11 so that the magnetron current is 7.1 V to 7.3 V. Regulator Q21 and U21 generates magnetron heater voltage. The heater voltage selector consisting of photo coupler U22 and Q72 selects the heater voltage either 8.3 V or 7.0 V. When magnetron current becomes 2 A or more on long range, U22 comes on and the heater voltage J807 #7 and #8 is reduced from 8.3 V to 7.0 V. +5 V regulator U31 is a three terminal regulator which produces regulated +5 V for the TX trigger pulsewidth selector U32, Q31, Q32, CR33, and CR34. The pulsewidth changes depending on the range in use. The range data, short range, middle range, and long range is a combination of two signals P/L A and P/L B. The TRIG signal generated by the TX trigger pulsewidth selector is amplified by the driver circuit Q41, Q43, and Q44, and output from J807 #5.
03P9238
J801 P/L- A P/L- B 7 8 JP2 J801 1, 2 L JP1 M
J801 9 BW
J807
+12 V
7 8
Mag. Cur.
+5 V Regulator U31
+5 V TP 2
J807 3 V. Trig.
J801 TX-TRIG 6
J807 5 TRIG
FR7062-SME-19D
2-20
03P9236
T51 1 TP53 3 4 5 7 J857 1 2 3 4 5 6 J852 8 9 10 JP1 JP2 +20V +7.5V MAG.C +20V CONST.VOLT.PRESET VR51 TX HV +12V +7.5V MAG-C +20V J852 TX HV
J851
+12
1.2
GND
-12
4.5
JP51
J851
TX-TRIG
P/L-A
P/L-B
B, W,
MBS-SIG
10
FR7062-SME-19C
2-21
1) MAX range 64: FR-7062 ; 72: FR-7112; 96: FR-7252 2) Type R: Regular; G: German; N: Nethland; K: Korea Select R-type usually. G- and N-types are the same as R-type as of April 1998. K-type is the same as R-type, but range ring is complied with IMO standard. 3) Model Selects the Antenna Unit (MIC). 7062: FR-7062; 7112/7252: FR-7112/7252 4) Language JPN: Japanese; ENG: English 5) Default Setting Default settings (except factory menu) can be restored by selecting Default Setting and pressing the [ENTER] key three times, and then restart radar. After changing the setting, the installation adjustment (heading, timing, etc.) must be carried out again.
2-22
2. PTU-9149 Board There are two types of PTU-9149 board depending on the input voltage: PTU-9149 and PTU-9149A. Both boards are interchangeable if jumper settings are changed as below. PTU-9149 (for FR-7062/7112, input of 10.2 to 41.6 V) Jumper settings: 1-2, 3-4, 5-6, and 7-8
PTU-9149A (for FR-7252, input of 21.6 to 41.6 V) Jumper settings: 2-3 and 6-7
2-23
Chapter 3. ADJUSTMENT
DANGER
WARNING
Do not set the radar to TRANSMIT with the scanner cover opened or with the antenna disconnected. Not only the unit may be damaged, but also there is radiation
hazard. Stop the antenna through the menu, and connect the dummy antenna to the RF unit when transmitting. Hazardous Voltage
This equipment uses high voltage electricity which can SHOCK, BURN or cause DEATH. Always make sure the electrical power is turned is turned off before attempting to change a component or inspecting the inside of the equipment. A residual charge may exist in capacitors, even with the equipment turned off. Always short all supply lines to the chassis with an insulated screwdriver or a similar tool before touching the circuit.
3-1
FR7062-SMJ-27
OPTION CONNECTOR
DJ-1 CONNECTOR POWER CONNECTOR HDG CONNECTOR NMEA 1 I/O CONNECTOR NMEA 2 IN CONNECTOR FUSE (F 1351)
FR7062-SMJ-29
OPTION CONNECTOR
DJ-1 CONNECTOR
FUSE (F 1351)
3-2
18P9007 (Option)
SPU-9211 SPU-9211
FR7062-SMJ-30
FR7062-SMJ-31
SPU-9211
FR7062-SMJ-32 FR7062-SMJ-33
3-3
PTU-9149
FR7062-SMJ-34
CRT Board
HV-9017
CRT Board
FR7062-SMJ-36
FR7062-SMJ-37
3-4
J102
TP6
J107
TP5
J106
TP8
TP7
J119 J105
J110 J104
J101
J103
TP5
FR7062-SMJ-40
Remarks
TX Condition
TP3
VIDEO
TP4
STC Curve
Ant height: Mid STC curve: Std GAIN VR: MAX A/C SEA: MAX
TX Condition
3-6
TP4
TP5
TP3 TP6
P107
TP9 TP8
FR7062-SMJ-42
Ratings -
TRUE TRIGGER 5 Vpp (Neg. polarity) CLK OUTPUT QV OUTPUT 207.23 MHz -4 Vpp (Neg. polarity,Main bang level)
3-7
J1 J4
VR2
J2
TP1 VR1
JP1
TP2
VR3 VR4
J1301
TP3
FR7062-SMJ-38
-12 V
-11.6 V to -12.8 V
+32 V
30.0 to 35 V
FR7062-SMJ-26
3-8
TP1 VR1
TP2
TP3 TP4
J482
JP1
FR7062-SMJ-27
JP2
J814
VR No VR 1 -
3-9
CRT Board
FR7062-SMJ-29B
NOTE: The CRT is used with the rotation by 90 degrees. Therefore, the indication V and H correspond to horizontal and vertical, respectively. Adjustment of CRT
VR 401 VR 403 VR 402 VR 201 VR 202 V.HOLD V.LIN V.SIZE H.POSI H.HOLD
VR 205 SUB BRI VR 204 BRIGHT VR 101 CONT 1 VR 203 FOCUS L 204 H.SIZE
FR7062-SMJ-39
3-10
3-11
Magnet
Scanner Motor FR-7062 24rpm: RM-8025 48rpm: RM-8711 FR-7112/7252 24rpm: RM-8367 48rpm: RM-8711
FR7062-SMJ-35
3-12
J827 J823
FR7062-SMJ-46
Magnetron (MG5389)
MIC (RU-9390)
Circulator (RU-4356)
FR7062-SMJ-47
FR7062-SMJ-47A
3-13
VR 2
J612
J611
TP 6
J613
TP 2
VC 5
TP 8
TP 7
TP 3
FR7062-SMJ-44
3-14
TP 804
J804
J801
FR7062-SMJ-45
VR 802
TP 801
VR 801
TP 802
J806
VR No
Remarks TX
ST-BY
J803 #5, #6
Mag. Current
VR 802
3-15
J829
J826
Magnetron (MG5241)
MIC (RU-9253/9371)
Circulator (RC-4356)
FR7062-SMJ-54
3-16
TP 602
TP 603
TP 605
JP 604
JP 605 TP 607
J612
J107
FR7062-SMJ-49
TP 604
TP 606 TP 601
J613
VC 601
3-17
J803
VR 1
FR7062-SMJ-51
J802
GND
ST-BY TX Long
FR7062-SME-33C
Mag. Current
VR1
3-18
TP 53
TP 52
J851
VR 51
TP 51
J852
J857
FR7062-SMJ-52
VR No -
Remarks -
ST-BY
J803 #5, #6
Mag. Current
VR 1(03P9237)
3-19
Transceiver Module
Magnetron (M1458)
MIC (RU-9253)
FR7062-SMJ-56
Transceiver Module
3-20
TP 602
TP 603
TP 605
JP 604
JP 605 TP 607
J612
J107
FR7062-SMJ-49
TP 604
TP 606 TP 601
J613
VC 601
3-21
J814
J811
FR7062-SMJ-59
3-22
J802
TP 2 VR 11
J801
TP 3
TP 1
J807
J808
FR7062-SMJ-60
TP 2
V TRIG
VR 11
ST-BY
Mag. Current
VR 11
TX TX Long
FR7062-SME-33F
Mag. Heater
3-23
Capter 4. MAINTENANCE
4.1 Remarks on Replacement of Major Parts
WARNING Do not set the radar to TRANSMIT with the scanner cover opened or with the antenna disconnected. Not only the unit may be damaged, but also there is radiation hazard. Stop the antenna through the menu, and connect the dummy antenna to the RF unit when transmitting. Turn off the power before replacing any parts Do not touch magnetron while the radar is transmitting. Sufficient high voltage exists at the magnetron to cause death. MAGNETRON The magnetron emits a strong magnetic field. For this season, remove a wrist watch before performing the replacement and use a non-magnetic screwdriver to dismount the magnetron. The estimated life of the magnetron is 2000 hours, (including time in stand-by), however actual life depends on usage. 1. Turn off the power. 2. Dismount the transceiver module. 3. Dismount and replace the magnetron. 4. When a new magnetron is fitted, allow at least 30 minutes under ST-BY for pre-heating. Turn on the power and measure magnetron current. See Chapter 3 for heater voltage rating, and potentiometer to be adjusted. 5. Transmit on long range and measure magnetron current. See Chapter 3 for magnetron current rating and potentiometer to be adjusted. 6. Reset TX Hours and On Hours on INSTALLATION SETUP menu. See page 4-3 for how to access this menu. MIC The MIC can be replaced individually. No adjustment is necessary after replacement. SPU Board Write down settings of MAIN and INSTALLATION menus before replacing the board. Then, after replacing the board, reenter setting. (Reason: Settings are stored in the E2 PROM (U48) on the SPU board.)
IMPORTANT: After replacing the board, the factory menu setting must be carried out properly, otherwise the MIC will be damaged. 4-1
ROM The SPU board uses Flash ROM (U36) to store a system program. The program version number can be checked at 22. Self test on the MAIN menu.
[Self test] Key test: Press each key and check on-screen indication lights
ARP-10 ROM OK RAM OK SPEED OK COURSE OK TRIGGER OK VIDEO OK BP OK HP OK MIN-HIT SCAN-TIME MAN-ACQ AUTO-ACQ FE-DATA1 FE-DATA2 TEST 1859027101xx NAV 0.0KT 287.6
Code No.
000-116-125 000-119-253 000-122-318 000-135-146 000-139-050 000-100-036 000-141-073 000-140-344 000-140-762
Remarks
FR-7062 FR-7112/7252 FR-7062/7112/7252 FR-7062 FR-7112 FR-7252
FR7062-SME-38
*1: Under normal operating condition. *2: Hours during ST-BY are including.
4-2
RINGS (Off, 1, 2, 3, max) INDEX LINE (Off, On) DISP DATA (NAV, Auto plotter, NAV and Auto plotter) INT REJECT (Off, On) ARP MENU OTHER MENU
Next page
a)
1. Panel Dimmer (1, 2, 3, 4) 2. Mark Brill (1, 2, 3, 4) 3. HD Mark (1, 2, 3, 4) 4. Characters (1, 2, 3, 4) 5. Trail Tone (Single, Multi) 6. Pulselength (Short, Long) 7. Noise Reject (Off, On) 8. Trail Time (15S, 30S, 1M, 3M, 6M, 15M, 30M, Cont) 9. Tune (Auto, Manual) 10. WPT Mark (Off, On) 11. EBL Ref (Rel, True) 12. VRM Unit (nm, km, sm) 13. Watchman (Off, 5M, 10M, 20M) 14. STBY Disp (Norm, Econo, Nav) 15. Guard Mode (In, Out) 16. Own Position (L/L, TD) 17. Cursor Posi (B/R, L/L) 18. Alm Sense LV (Low, Mid, High) 19. Dead Sector (Off, On) 20. Range (1/8, 1/4, 1/2, 3/4, 1, 1.5, 2, 3, 4, 6, 8, 12, 16, 24, 36, 48, 64, 72, 96)* 21. 2nd Rej (Off, On) 22. Self Test Next page 23. Installation Setup b)
4-3
ARP MENU
a)
1. Display (Off, On) 2. All Cancel 3. Vector Ref (Rel, True) 4. Vector Length (30S, 1M, 3M, 6M, 15M, 30M) 5. History (Off, 15S, 30S, 1M, 2M, 3M, 6M) 6. CPA SET (Off, 0.5nm, 1nm, 2nm, 3nm, 5nm, 6nm) 7. TCPA SET (30S, 1M, 2M, 3M, 4M, 5M, 6M, 12M) 8. AUTO ACQ (Off, On) (With ARP-10 only.)
Iustallation Setup
b)
1. Nav Talker (All, GPS, LC) 2. Depth Unit (m, fa, ft) 3. Temp Unit (C, F) 4. Hdg Sensor (Magnet, Gyro) 5. Key Beep (Off, On) 6. Ant on TX (Rotate, Stop) 7. Dead Sector (180~180) 8. Tune/Video Auto Adjustment 9. Heading Alignment 10. Sweep Timing Adjustment 11. MBS Adjustment 12. Ant Height (Low, Mid, Hig) 13. STC Curve (Sharp, Std, Gnti) 14. Oper Mode (Master, Slave) 15. Hours in Use (000000.0H) 16. Tx Hours (000000.0H)
FR7062-SME-40A
4-4
Chapter 5. TROUBLESHOOTING
5.1 Outline
This chapter provides troubleshooting flow charts and describes error messages. Error message When no bearing pulse signal is input to the display unit, BP-SIG-MISS is indicated, and when no heading signal, HD-SIG-MISS. Check the antenna cable when those indications appear. Troubleshooting charts The troubleshooting flow charts help the service technician to diagnose problem. To use the flow charts, first find symptom and its flow chart number in the flow chart on page 5-2. Then, follow appropriate flow chart to troubleshoot.
5-1
Turn power ON
No
Flow chart 1
No
Flow chart 7
Abnormal display.
Yes
Poor sensitivity. No
No
Flow chart 8
No heading data.
Flow chart 3
Yes
Yes
No
Flow chart 9
No nav data.
Yes
No
Flow chart 10
Key(s) inoperative.
Flow chart 5
Yes End
FR7062-SME-40
Yes
No
Flow chart 6
5-2
No (No power)
No
OK ? OK
NG
Replace fuse, turn on power. Check horizontal sync, vertical sync and video output at J102 #2, #4, #5 on the SPU Board.
*See page 2-4 for waveforms.
OK
NG Check input voltage at connector J1351 on display unit. Faulty pcb PTU-9149
Results of measurement. OK
NG
NG
NG
FR7062-SME-41
5-3
Check horizontal sync, vertical sync and video output at J102 #2, #4, #5 on pcb SPU-9211
waveforms.
OK ?
NG
Picture is in sync ? OK
NG
Adjust synchronization of CRT assy. (Horizontal: VR202, Vertical : VR401) OK ? OK Faulty pcb CRT assy. (Type: JM-12FU)
Picture size OK ? OK
NG
Focus ? OK
NG
OK ? OK End
FR7062-SME-41A
5-4
Flow chart 3
AD format
Blank
Blank
Check CLK data at HDG connector #3, #4 on display unit. Check HDT, HDM, HDG output setting. Power OFF and ON. NG
Power OFF and ON. OK OK ? OK OK ? OK Check RD data at HDG connector #1, #2 on display unit. Heading data from heading sensor temporarily interrupted. NG NG Check HDT, HDM, HDG output setting. NG
OK ? OK OK ?
OK (Normal)
5-5
Flow chart 4
5-6
Flow chart 5
Warm up countdown.
NG
OK
NG
OK
Faulty lines #11(KEY 1) and #12 (KEY 2) of W301 on PNL-9150. Cable between pcb PNL and pcb SPU damaged. Faulty pcb SPU-9211 (U32).
FR7062-SME-43A
Cable between pcb PNL and pcb SPU damaged. Faulty pcb SPU-9211(U32).
5-7
NG
OK Menu setting ? (Installation menu) Rotate Stop Change "Scan stop" setting to "rotate"
+12 V (*1:DJ-1#1, *2:DJ-1#27) several seconds after TX key is pressed. 5 V after TX key is pressed. Check at J103 #17 on pcb SPU-9211. Faulty interconnection cable between display unit and antenna unit, Faulty motor. 0 V several seconds after TX key is pressed. Faulty relay (K2) on PTU-9149, Faulty relay control circuit on PTU-9149, Faulty ANT slow start circuit on PTU-9149. TX mode: Faulty pcb SPU-9211 ST-BY mode: Faulty pcb PNL-9150.
FR7062-SME-44
End
5-8
Flow chart 7
GAIN VR at maximum.
NG
NG
0V Check if video signal is input to display unit. White noise. approx -4V
NG
Check for short circuited or disconnected video signal line between anntena unit and display unit.
NG
12V line on antenna unit. OK Faulty pcb IF AMP. FR-7062: IF9214 FR-7112/7252: IF9099 B
NG
5-9
*1:FR-7062/7112 *2:FR-7252
Check that DJ-1 #18 (*1), #30 (*2) on display unit changes normally. NG Replace magnetron.
No echoes (White noise appears) 9 to 12V Check if display unit outputs TX trigger. 0V
Check if level of DJ-1 #16 (*1), #32 (*2) on display unit changes normally.
NG
FR7062-SME-46
Check level at DJ-1 #2(*1), #5(*2) on display unit OK Check if TUNE voltage is output from display unit. (Switch from ST-BY to TX)
NG
OK Check if TUNE IND. voltage is input to display unit. (Switch from ST-BY to TX) To (a) All models: 1 V to 3 V
5-10
FR-7062: 300 to 370 Vdc FR-7112: 300 to 370 Vdc FR-7252: 520 to 580 Vdc
Within rating ? OK
NG
FR-7062: Faulty pcb 03P9235 FR-7112: Faulty pcb 03P9236 FR-7252: Faulty pcb HV9017
FR-7062: 7.5 V to 7.7 Vdc FR-7112: 7.4 V to 7.6 Vdc FR-7252: 7.5 V to 8.5 Vdc
Within rating ? OK
NG
FR-7062: VR 801 Adjustment of magnetron FR-7112: VR 51 heater voltage. FR-7252: Not adjustment.
NG
FR-7062: Faulty pcb 03P9235 FR-7112: Faulty pcb 03P9236 FR-7252: Faulty pcb 03P9238
FR7062-SME-46A
5-11
From (c) on page 5-10 FR-7062/7112 Signal 0.25 NM 2 NM 12 NM PL B, DJ1 #7 0V 0V 12V PL A, DJ1 #8 0V 12V 12V
*1:FR-7062/7112 *2:FR-7252 FR-7252 Signal 0.25 NM 2 NM 12 NM 0V 0V 12V PL B, DJ1 #9 PL A, DJ1 #10 0V 12V 12V
Check DJ-1 PLB, PLA signal on display unit for proper operation. OK
NG
Magnetron usage time within 2000 hrs OK Check if AUTOMATIC TUNE voltage is output from display unit. (Switch from ST-BY to TX)
NG
Faulty magnetron.
FR-7062: 1 V to 13 V FR-7112/7252: 5 V to 28 V
NG
Check TUNE IND. voltage input to display unit. (Switch from ST-BY to TX)
MAX value OK
NG
All models: Faulty MIC, FR-7062: Faulty pcb IF9214, FR-7112/7252: Faulty pcb IF9099D
FR7062-SME-46B
Faulty MIC
5-12
Flow chart 9
NG
NG
NG
FR7062-SME-47
End
5-13
Flow chart 10
Transfer rate.
200 msec
OK NG (Indication of ARP-10 When LED(CR1) on ARP board is off: 18P9007 is faulty. is not connected) When LED(CR1) on ARP board is blinking: 18P9007 or SPU-9211 is faulty.
OK
Menu setting ?
OFF
OK
ARP self-test ?
OFF
OK Which item is NG ? Check FE-DATA 1 & 2, rotating GAIN VR. OK OK ? OK Not changing. Faulty pcb 18P9007
ROM, RAM
Faulty 18P9007.
SPEED, COURCE, TRIGEER, VIDEO, BP, HP Incorrect input or Faulty pcb 18P9007.
FR7062-SME-48
Some Targets acquired. The ARP works normally. See page 2-10 for limitations.
5-14
Meaning
Heading pulse is not applied to the SPU pcb.
5-15
SCHEMATIC DIAGRAM
TITLE TYPE INTERCONNECTION DIAGRAM RDP-122 DISLAY UNIT RDP-123 PANEL TB/VOL Board C3461-K01 x x x x x x x x x x x x x x x x x x x x x x x x x x x x S-5 S-6 S-7 S-8 S-9 S-10 S-11 S-12 S-13 S-14 S-15 S-16 S-17 S-18 S-19 S-20 S-21 S-22 S-23 S-24 PNL-9150 C3392-K02 TB-9152, C3392-K03 VOL 9151 03P9234 INT Board 03P9240 TX-HV HV-9017 C3461-K03 C3352-K02 C3460-K03 DWG. No C3459-C01 C3460-C01 C3461-C01 C3459-K01 x x FR-7062 FR-7112 FR-7252 x x x PAGE S-1 S-2 S-3 S-4
POWER SUPPLY Board PTU-9149 C3393-K04 SCANNER UNIT 03P9249 INT Board 03P9250 03P9241 03P9235 MODULATOR Board 03P9237 03P9239 IF-9214 IF AMP. Board IF-9099 POWER SUPPLY Board 03P9236 RFC Board 03P9238 C3398-K08 C3460-K05 C3461-K05 C3459-K02 C3460-K02 C3461-K02 C3459-K03 C3460-K04 C3461-K04 C3459-K04 C3460-K06 C3461-K06 C3441-K08
S-0