TECHINDEED ENGINEERING SERVICES

SMARTPLANT INSTRUMENTATION INTOOLS INTERVIEW QUESTIONS

INTERVIEW QUESTIONS FOR SHRAFFS COMPANY

1. 2. 3.
IN WHICH MODULE WAS YOU WORKING IN SPI? WHAT WAS YOUR ROLE? IN WHICH PROJECT? WHAT DO YOU CALCULATE IN ORIFICE CALIBRATION? DIFFERENT TYPES OF ORIFICE PLATE? TAPPINGS? & ITS APPLICATION? A)CONCENTRIC B) ECCENTRIC[FOR GAS CONTAINING LIQUIDS & LIQUIDS CONTAINING SOLIDS] C) SEGMENTAL[FOR CONDENSED LIQUIDS]

4. 5.

STANDARDS FOR ORIFICE ISO 5167-2

6. 7. 8.

PRINCIPLE OF CORIOLIS FLOW METER? FLUID IS PASSED THROUGH A U SHAPED TUBE WHICH VIBRATES AT NATURAL FREQUENCY.WHEN FLUID PASSES A TWIST OCCURS WHICH IS CALLED CORIOLLIS TWIST. WITH THE HELP OF TWO PICK UP COILS, ONE AT I/P AND OTHER AT O/P THE AMOUNT OF TWIST CAN BE CALCULATED THUS FLOW. WHAT FEATURE DO YOU CORIOLIS WHILE SELECTING CORIOLIS FLOW METER? CONTROL VALVE CHARACTERISTICS? EQUAL %, LINEAR , QUICK OPENING. IN WHICH APPLICATION THE CHARACTERISTICS OF CONTROL VALVE USED?

INTERVIEW QUESTIONS FOR SHRAFFS COMPANY

1. 2. 3. 4.
WHAT IS THE STANDARDS OF ORIFICE? ANS: ISO 5167-2 WHICH PARAMETER IS CALCULATED FOR ORIFICE? ANS : BORE DIA EXPLAIN ABOUT DIFFERENT TYPES OF ORIFICE PLATES? & ITS USES?[ALREADY ANSWERED ABOVE] EXPLAIN ABOUT DIFFERENT TYPES OF ORIFICE TAPPINGS IN DETAILS? FLANGE TAP[FOR PIPES ABOVE 2], VENA CONTRACTA, RADIUS TAP[FOR PIPE ABOVE 6], FULL FLOW TAP, CORNER TAP[FOR PIPES BELOW 2]. 5. IN WHICH APPLICATION VORTEX IS USED? 6. ACCURACY OF ORIFICE FOR VORTEX? VORTEX FORM ONLY AT REYNOLDS NUMBER EXCEEDING 10,000. SO METRE IS NOT SUITABLE UNDER THAT LIMIT. 7. EXPLAIN ABOUT VORTEX? 3 TYPES. VORTEX SHEDDING, VORTEX PRECISION AND FLUID OSCILLATION. 8. WHAT ARE THE TYPES OF CONTROL VALVE? GATE VALVE, GLOBE VALVE, BUTTERFLY VALVE, ANKLE VALVE. 9. IN WHICH APPLICATION CHARACTERISTICS OF CONTROL VALVE USED?[ALREADY ANSWERED BELOW] 10. WHAT ARE THE TYPES OF TEMPERATURE M/M DEVICES? O O THERMOCOUPLE[ABOVE 300 C, RTD UPTO 300 C, THERMOWELL 11. EXPLAIN ABOUT THERMOCOUPLE TYPES,RANGE,MATERIAL? 12. IN WHICH MODULE WAS YOU WORKING IN SPI? WHAT WAS YOUR ROLE? IN WHICH PROJECT?

INTERVIEW QUESTIONS FOR JACOBS COMPANY

1 2 3 4 5
SAVER OF INTOOLS? SPECIFICATION, PROCESS DATA SHEET? HOOK-UP MODULE? INSTRUMENT INDEX SHEET? LOOP DRAWING OF DEVICES? POWER SUPPLY FOR DEVICES?

6 7 8 9 10 11 12 13

TURBINE LOGIC? TURBINE CONTROLLER? LOCAL CONTROL PANEL IN POWER PLANT? TW STANDARDS CALCULATION MODULE DATA SHEET FOR CONTROL VALVE & FLOW TRANSMITTER HOW MUCH DROP WILL OCCUR IN CONTROL VALVE SELECTION OF INSTRUMENT

A) B) C) D) E)

IDENTIFY GAS/ VAPOUR, ITS GROUP AND TEMPERATURE CLASS. DEFINE AREA ZONE 0, 1 OR 2. SELECT TYPE OF PROTECTION SELECT EQUIPMENT ENSURE CORRECT IP PROTECTION.

INTERVIEW QUESTIONS FOR SHRAFFS COMPANY

1. 2. 3. 4. 5. 6. 7. 8. 9.
DESCRIBE HAZARDOUS AREA CLASSIFICATION (FULL) WHICH TYPES OF PROTECTION IS GIVEN FOR ZONE 0 INGRESS PROTECTION? WHICH ONE IS THE MOST ACCURATE FLOW METER? ACCURACY OF ALL FLOW METER SELECTION CRITERIA FOR FLOW METER CONTROL VALVE TYPES & ITS CHARACTERISTICS? [ALREADY ANSWERED] CONTROL VALVE CAVITATION & FLASHING TYPES OF WIRES WHICH IS USED IN CONVENTIONAL TYPES

INTERVIEW QUESTIONS FOR PETROFAC & CHEMTEX

COMPANY
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
WHAT IS INTRINSICALLY SAFETY & ITS TYPES? & PURPOSE OF ITS USING? INGRESS PROTECTION? HOW TO SELECT FLOW TRANSMITTER HOW TO SELECT ORIFICE PLATE? WHAT ARE PRESSURE M/M ELEMENTS? RANGES FOR PRESSURE? IF THE LIQUID IS HAVING MORE VISCOSITY, HOW YOU MEASURED PRESSURE IN LINE? WHAT IS ORIFICE? BETA RATIO? VENA CONTRACTA? HOW A MEASURE DP IN LIQUID, GASES & STEAM WHAT DO YOU MEAN BY TAPPINGS IN ORIFICE? CONTROL VALVE TYPES & ITS CHARACTERISTICS? HOOK-UP FOR PRESSURE GAUGE FLOW TRANSMITTER ETC HOOK-UP MODULE? INSTRUMENT INDEX SHEET? HOW TO IMPORT DATA FROM EXEL TO SPI?

INTERVIEW QUESTIONS FOR JACOBS COMPANY

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
PREVIOUS COMPANY DETAILS WHICH TYPES OF SPI SERVER USING? NAME OF PROJECT HANDLED AND ROLE IN IT? INDEX SHEET? SPECIFICATION SHEET FOR FLOW TRANSMITTER & PRESSURE GAUGES? HOOK-UP FOR GAS (ORIFICE PLATE) & FLOW TRANSMITTER LOOP DRAWINGS FOR SOLENOID VALVE HOW TO DO JUNCTION BOX GROUPING HOW MUCH VOLTAGE REQUIRED FOR TRANSMITTER, WHICH AC/DC, WHY NOT AC VOLTAGE? WHY 4-20 MA OR 3-15 PSIG REQUIRED? FIELD BUS LOOP DRAWING? CALIBRATION RANGE FOR LEVEL CABLE TYPES, SHIELD FOR CORE CABLE

INTERVIEW QUESTIONS FOR TATA CONSUL ENGG COMPANY

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
INDEX SHEET? SPECIFICATION SHEET? CATEGORY OF AI/AO/DI/DO? CABLE SPECIFICATION? WHAT IS THE ORDER OF DOCUMENT PREPARATION WHILE PROJECT WORK? LOOP DRAWING FOR PRESSURE TRANSMITTER? WHY SHIELD IS USED? WHY ELECTRICAL CABLE/INSTRUMENT CABLE PROVIDES IN A MAINTAINING THE GAPS HOW MANY WIRES ARE USED IN CORIOLLIS MASS FLOW METER? DOES IT REQUIRE EXTERNAL VOLTAGE OR WORK IN 24 VDC?

IP-65? CAN USE IN ZONE 0?

WHAT IS INTRINSICALLY SAFETY & ITS TYPES? & PURPOSE OF ITS USING? WHAT IS THE EXPLOSION PROOF? WHAT ARE THE JUNCTION BOX MATERIAL USED FOR ZONE 0 OR EX D? HOOK-UP FOR GAS (ORIFICE PLATE) & FLOW TRANSMITTER

INTERVIEW QUESTION FOR TCE

1 . WHAT ARE THE PROJECT DELIVERABLES? 2. WHAT IS CABLE SCHEDULING AND ITS COLUMNS? 3. HAVE U DONE VALVE SIZING? 4. ANY INSTRUMENT SELECTION DONE BY U? EXPLAIN? 5. DP CELL DATA SHEET?

6. INSTRUMENT INDEX COLUMNS? 7. HAVE U DONE DCS DETAILING? 8. JOINING PERIOD? 9. WHERE IS MONARCH ? 10.WHERE U USE VENTURI METER.?WHICH APPLICATION.? 11. TYPE OF LEVEL MEASUREMENT SYSTEM?

INTERVIEW QUESTION FOR SHAW ROLTA

1. HOW MANY PERSONS ARE THERE IN MONARCH(PREVIOUS COMPANY)? 2.HOW MANY DEPT ARE THERE? 3.ORIFICE SIZING PARAMETERS. 4. ORIFICE STD ,MATERIAL OF CONSTRUCTION,PARAMETERS OF ORIFICE ? 5.JB DIFFERENCE CONVENTIONAL AND FF FIELD BUS. 6.WHAT CALLED TO THE CABLE BETWEEN JB AND MARSHALLING RACK ? NOT MULTIPAIR CABLE ,SYS CABLE. 7. COMPONENTS IN CONVENTIONAL WIRING AND FIELDBUS WIRING? 8.PH VALUE OF ACIDIC AND BASIC SOLUTION AND WATER. 9.WHAT IS PURPOSE TO MAKE INSTRUMENT INDEX? OTHER THAN PROCUREMENT. 10.WHAT ARE THE JB SEGMENTS ?

INTERVIEW QUESTION FOR JACOBS

1. What is in tools-? ANS-THE INTOOLS IS THE INSTRUMENTATION DESIGN AND ENGINEERING software.It suite includes integrated modules for instrument indexes, specifications, process data, calculation, wiring, loop drawings, hook-ups, calibration, and maintenance etc
2. HOW TO START DETAILING IN INTOOLS.

ANS3.VARIOUS PROJECT STAGE 4.C/V'S ACTUATORS & ITS TYPE & ITS SPECIFICATION ANS-ACTUATOR - MECHANISM WHICH OPERATES THE VALVE BY RECEIVING THE CONTROL SIGNAL. TYPE OF ACTUATOR 1. PNEUMATIC A. SPRING DIAPHRAGM B.PISTON CYLINDER 2. ELECTRICAL 3. HYDRAULIC 5.DRAW A CLOSE LOOP WIRING DIAGRAM 6.DCS ARCHITECTURE.

7. FIELD BUS ADVANTAGE & DISADVANTAGE 8.PROJECT DELIVERABLE BY INTOOLS 9.LIST OF MODULES IN INTOOLS ANS-MODULES IN INTOOLS-CALCULATION,CONSTRUCTION,CALIBRATION,DIMENTIONAL DATA,HOOKUPS,INSTRUMENT INDEX,SPECIFICATIONS,LOOP DRAWINGS,MAINTAINANCE,PROCESS DATA,DOCUMENT BINDER,WIRING. 10.STANDARDS USED IN INTOOLS 11.DRAW LOOP DRAWING FOR ORIFICE & EXPLAIN ABOUT ITS VARIOUS TAPPING 12.SPECIFICATION IN DATA SHEET OF C/V. ORIFICE, TRANSMITTER. 13. HOW TO READ VENDOR DRAWING 14.INSTRUMENT INDEX'S VARIOUS COLUMNS 15.C/V SIZING & ITS CHARACTERISTICS ANS- CHARACTERISTICS OF VALVE

EQUAL % LINEAR QUICK OPEN ON/OFF

- RATE OF CHANGE OF FLOW DUE TO CHANGE OF VALVE TRAVEL IS PROPORTIONAL TO EARLIER FLOW. - RATE OF CHANGE OF FLOW IS SAME TO RATE OF CHANGE OF VALVE TRAVEL - FULL CAPACITY ATTAINING WITHOUT CHANGE OF TRAVEL AFTER INITIAL OPENING - USED MAINLY AS ISOLATION VALVES (PUMP SUCTION AND ESD VALVES) APPLICATIONS

1. Equal Percentage (most commonly used valve control) a. Used in processes where large changes in pressure drop are expected b. Used in processes where a small percentage of the total pressure drop is permitted by the valve c. Used in temperature and pressure control loops

2. Linear a. Used in liquid level or flow loops b. Used in systems where the pressure drop across the valve is expected to remain fairly constant (i.e. steady state systems) 3. Quick Opening a. Used for frequent on-off service b. Used for processes where "instantly" large flow is needed (ie. safety systems or cooling water systems)
16. HOW MUCH MAX CV CONNECTED THROUGH FF ANS-3 NOS 17.CABLE TRAY TYPES & SPECIFICATION ANS-PERFORATED CABLE TRAY & LADDER CABLE TRAY SPEC.-HOT ROLLED MS WITH HOT DIPPED GALVANISED,2.5 MTR LONG,SIZE 50X25X2MM CONFIRMING TO IS STANDARDS,ACESSORIES GI COUPLER PLATES,GI NUT BOLTS &WASHER 18.WHT IS SEGMENT & VIRTUAL TAG ANS-SEGMENT-A FF SEGMENT IS A GROUP OF DEVICES PHYSICALLY CONNECTED BY A SINGLE PAIR OF WIRES TO A
HOST CONTROL DEVICE

VIRTUAL TAG-VIRTUAL TAGS ARE SIGNALS CREATED INTERNALLY IN FIELD DEVICES.AFTER ASSIGNING A TAG NO.TO A SEGMENT WE CAN ADD REQ.VIRTUAL TAGS TO AN INST.THAT HAS BEEN ASSOCIATED WITH FUNCTION BLOCK.WITHOUT VIRTUAL TAGS SEGMENT I/O ASSIGNMENT CAN NOT BE EFFECTED.

19.WHT DIFF BET'N LAYOUT & TEMPLATE 20.WHY USING SHIELD WIRE ANS-TO REDUCE INTERFERANCE BY NEARBY SOURCE. 21.WHT IS DIFF BET'N SCREEN & SHIELD.
IN FIELD BUS SHIELD IS NOT CONNECTED WITH INST.? WHY? ANS-BOTH ARE SAME, TO AVOID GROUND LOOPS IS A GOOD IDEA TO CONNECT THE CABLE SHIELD ONLY AT ONE END TO AVOID LARGE GROUND CURRENTS ON CABLE SHIELD. FOLLOWING ARE PRATICAL TO DO IN SPI ON SOFTWARE FEILD BUS WIRING NEW TAG CREATION HOOK UP HOW TO GENERATE DATASHEETS & FORM NUMBER

INTERVIEW QUESTIONS FOR SHAW

1. EXPLAIN THREE ELEMENT DRUM LEVEL CONTROL FOR BOILER. 2. MAXIMUM SIZE OF PIPE THAT CAN BE USED FOR ORIFICE? ORIFICE CALCULATION?? 3. HOW TO CALIBRATE FT INSTALLED WITH ORIFICE, FT IS HAVING RANGE AS 0-100M3/HR 4. ORIFICE CALCULATION, BETA RATIO VALUE, WHAT CORRECTIVE ACTION YOU WILL TAKE IF THIS VALUE IS COMING MORE THAN 0.8? 5. CONTENT OF ORIFICE PLATE SPEC.SHEET 6. WHAT ARE INSTRUMENT INDEX CONTENT, WHAT OTHER DOCUMENT YOU WILL REFER OTHER THAN P&ID 7. DESIGN STEPS FOR INSTRUMENTATION DESIGN 8. KNOWLEDGE OF LOGIC DIAGRAMS? DID YOU PREPARE THE LOGIC DIAGRAMS? 9. CONTROL VALVE SIZING PROCEDURE EXPLAIN 10. CONTROL VALVE CHARACTERISTICS & APPLICATIONS?

11. WHAT IS CONTROL VALVE RANGEABILITY?? ANS- CONTROL VALVE RANGEABILITY: The ratio of the largest flow coefficient (Cv) to the smallest flow coefficient (Cv) within which the deviation from the specified flow characteristic does not exceed the stated limits. A control valve that still does a good job of controlling when flow increases to 100 times the minimum controllable flow has a rangeability of 100 to 1. Rangeability can also be expressed as the ratio of the maximum to minimum controllable flow rates. 12. WHAT IS THE VALUE OF DISCHARGE VELOCITY OF CONTROL VALE?? 13. HOW WILL YOU TAKE TAPPING OF FLOW ELEMENT FOR FT IMPULSELINE USED FOR STEAM SERVICE? DRAW HOOK UP, EXPLAIN THE USE OF CONDENSATE POTS 14. DID YOU WORK ON INTOOLS??CAN YOU READY TO WORK DIRECTLY ON INTOOLS?? 15. WHAT IS LOOP CHECKING?? 16. TYPES OF POWER PLANTS?? 17.DIFFERENT TYPES OF BOILER WORKED ON?? 18. DETAILS OF THE PROJECTS WORKED ON I.E CAPACITY, DESIGN PARAMETERS ETC

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