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  • PQR SAW Process

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    devendrasingh2021
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    This document is a Procedure Qualification Record (PQR) for submerged arc welding of a butt tee joint configuration using a single pass weave bead technique. The base metal is Grade B steel per IS 2062 with 8mm thickness. A F-7A4EL-8 or 7P4EL-8 flux and 3.15mm diameter EL-8 filler metal were used with DCEN polarity at 325-335 amps, 25-28 volts, and a travel speed of 25-27 inches per minute. Preheating was required to a minimum of 10 degrees Celsius.

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    Example of PQR for SAW

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    This document is a Procedure Qualification Record (PQR) for submerged arc welding of a butt tee joint configuration using a single pass weave bead technique. The base metal is Grade B steel per IS 2062 with 8mm thickness. A F-7A4EL-8 or 7P4EL-8 flux and 3.15mm diameter EL-8 filler metal were used with DCEN polarity at 325-335 amps, 25-28 volts, and a travel speed of 25-27 inches per minute. Preheating was required to a minimum of 10 degrees Celsius.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Scarica in formato XLSX, PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    5K visualizzazioni1 pagina

    PQR SAW Process

    Caricato da

    devendrasingh2021
    This document is a Procedure Qualification Record (PQR) for submerged arc welding of a butt tee joint configuration using a single pass weave bead technique. The base metal is Grade B steel per IS 2062 with 8mm thickness. A F-7A4EL-8 or 7P4EL-8 flux and 3.15mm diameter EL-8 filler metal were used with DCEN polarity at 325-335 amps, 25-28 volts, and a travel speed of 25-27 inches per minute. Preheating was required to a minimum of 10 degrees Celsius.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Scarica in formato XLSX, PDF, TXT o leggi online su Scribd
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    di 1

    ANNEX N

    AWS D1.1/D1.1M:2010

    PROCEDURE QUALIFICATION RECORD (PQR)

    Company Name: Welding Process Submerged Arc Welding Supporting PQR No. MPS-PQR-6

    . .

    Identification # Revision 00 Authorized by Type- Manual Mechanized

    Date:

    1/30/2013 By
    Date: 30/01/2013 Semiautomatic Automatic

    JOINT DESIGN USED Type: Butt Tee Corner

    Lap Edge Single Double Weld Backing: YES NO Backing Material NA Root Opening 1 mm Root Face Dimension NA Radius (J-U) NA Groove Angle: NA Back Gouging: Yes NO Method NA .

    POSITION
    Position of Groove: NA Vertical Progression: Up . Fillet: Down 2F .

    Electrical Characteristics
    Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN PULSED Other _____________ __________________ Tungsten Electrode (GTAW) Size: _____NA __ Type: ____NA ___

    BASE METALS
    Material Spec. IS 2062/EQ to IS 2062 Type of grade Grade B* Thickness: Groove NA Fillet 8mm . Diameter (Pipe) NA

    TECHNIQUE FILLER METALS


    AWS Specification AWS A 5.17 AWS Classification F-7AZ-EL8 Stringer or Weave Bead: WEAVE Multi -Pass or Single Pass (per side) SINGLE PASS Number of Electrodes One Electrode Spacing Longitudinal NA Lateral NA Angle NA . Contact Tube to work Distance 30mm Peening NA Interpass Cleaning: NA . . .

    SHIELDING
    Flux Gas NA Composition NA Electrode-Flux (Class) F-7A4EL-8 / 7P4EL-8 Flow Rate NA Gas Cup Size NA . . . .

    . . .

    POST WELD HEAT TREATMENT Preheat


    Preheat Temp. Min Interpass Temp. Min. 10 C . 10 C . Max. NA . Temp. Time NA NA . .

    WELDING PROCEDURE Filler Metals Pass or Class Diam. Weld Larer(s) Process 1 SAW EL-8 3.15mm Current Type & Polarity DCEP
    Amps or Wire Feed Speed Travel Speed

    Volts
    25-28

    325-335

    (IPM) 25-27

    Joint Details
    12mm

    12mm

    * Material chemical composition is (C%= 0.22max, Mn%= 1.50max, P%= 0.045max, S%=0.045, Si%= 0.03-0.4max), CE%= 0.41max

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