MCM119/12

Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.
Published by SL 0639 Service Audio Printed in The Netherlands Subject to modification
Micro System
Version 1.0
CLASS 1
LASER PRODUCT
3141 785 31160
TABLE OF CONTENTS
Page
Location of PC Boards & Versions Variation ........................1-2
Specications .......................................................................1-3
Measurement Setup .............................................................1-4
Service Aids, Safety Instruction, etc ...........................1-5 to 1-7
Preparations & Controls ...........................................1-8 to 1-10
Troubleshooting .................................................................. 1-11
Disassembly Instructions & Service positions ......................... 2
Set Block Diagram ................................................................... 3
Set Wiring Diagram ................................................................. 4
Display & Key Board................................................................ 5
Main Board .............................................................................. 6
Power Board ............................................................................ 7
Mechanical Exploded View & Parts List .................................. 8
LOCATION OF PCBS
AMP BOARD
POWER BOARD
LEFT SPEAKER
KEY BOARD
VFD BOARD
MAIN BOARD
1 - 2
1 - 3
AMPLlFlER
Cutout oo.o ....................................... 2 20 \ ||S
S|goa|-to-oo|so at|o....................................... t 62 o3/
|oouooc osoooso ......... 63 6000 z, 3 o3
|oout soos|t|v|t /| ....................... 0.S V (a. 2 V)
|oooaoco |ouosooa'os ......................................... + :
CD PLAYER
|oouooc aogo .................................. 30 6000 z
S|'oa|-to-oo|so at|o............................................ S o3/
TUNER
|| .avo aogo ................................... 8.S 08 |z
|\ .avo aogo ................................ S3 602 'z
Soos|t|v|t at S :
ooo, 26 o3 s|goa|-to-oo|so at|o ............ 2.8 V
stooo, +6 o3 s|goa|-to-oo|so at|o ........ 6.+ V
So|oct|v|t ................................................................. t 28 o3
Tota| |aoo|c o|stot|oo..................................... d S
|oouooc osoooso ..... 63 2S00 z ( 3 o3)
S|goa|-to-oo|so-at|o ...................................... t S0 o3/
U5B PLAYER
|S3 ................................................................... 2|b/s, V.
......................................... suooot ||3 aoo \|/ ||os
|ubo o a|bus/o|oos ................. a|u ``
|ubo o tac's/t|t|os ...................... a|u +00
5PEAKER5
3ass o|o ssto
L|oos|oos (. | o) . 2S 2S0 20 ()
GENERAL lNFORMATlON
/C |o.o ..................................... 220 2+0 V / S0 z
L|oos|oos (. | o) .... 222 `2 28 ()
\o|g|t(.|t|/.|t|out sooa'os) ............ / .2 'g
Staoob oo.o coosuot|oo ............................ < \
|co oo.o staoob ................................................. < \
Specifications and external appearance are
subject to change without notice.
SPECIFICATIONS
1 - 4
Low pass filter 22kHz
L
R
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
DUT
CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)
L.P.F. = 13
th
order filter 4822 395 30204
MEASUREMENT SETUP
1-5
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216
ESD Equipment:
Anti-static table mat - large 1200x650x1.25mm ...4822 466 10953
anti-static table mat - small 600x650x1.25mm .....4822 466 10958
Anti-static wristband ............................................4822 395 10223
Connectorbox (1M) ..........................................4822 395 11307
Extension cable
(to connect wristband to conn.box) ..........4822 320 11305
Connecting cable
(to connect table mat to conn.box) ...........4822 320 11306
Earth cable (to Connect product to mat or box) --4822 320 11308
Complete kit ESD3
(combining all above products) ...............4822 320 10671
Wristband tester ...................................................4822 344 13999
SERVICE AIDS
HANDLING CHIP COMPONENTS
1-6
GB WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
F ATTENTION
Tous les IC et beaucoup dautres
semi-conducteurs sont sensibles aux
dcharges statiques (ESD).
Leur longvit pourrait tre considrablement
courte par le fait quaucune prcaution nest
prise leur manipulation.
Lors de rparations, sassurer de bien tre reli
au mme potentiel que la masse de lappareil et
enfiler le bracelet serti dune rsistance de
scurit.
Veiller ce que les composants ainsi que les
outils que lon utilise soient galement ce
potentiel.
ESD
D WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenber elektrostatischen
Entladungen (ESD).
Unsorgfltige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall ber
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gertes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
NL WAARSCHUWING
Alle ICs en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen (ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
I AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevit potrebbe essere fortemente
ridatta in caso di non osservazione della pi
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dellapparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
GB ESD PROTECTION EQUIPMENT:
Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ........... 4822 310 10671
Wristband tester .................................................................... 4822 344 13999
CLASS 1
LASER PRODUCT
GB Warning !
Invisible laser radiation when open.
Avoid direct exposure to beam.
S Varning !
Osynlig laserstrlning nr apparaten r ppnad och sprren
r urkopplad. Betrakta ej strlen.
SF Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
nkymttmlle laseristeilylle. l katso steeseen!
DK Advarse !
Usynlig laserstrling ved bning nr sikkerhedsafbrydere er
ude af funktion. Undg udsaettelse for strling.
F
"Pour votre scurit, ces documents doivent tre utiliss par
des spcialistes agrs, seuls habilits rparer votre
appareil en panne".
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de scurit exigent que lappareil soit remis ltat
dorigine et que soient utiliss les pices de rechange identiques
celles spcifies.
Less composants de scurit sont marqus
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Gerts darf nicht verndert werden;
fr Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che lapparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
1-7


























1 - 8
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\
TROUBLESHOOTING
2-1
DISASSEMBLY INSTRUCTIONS(FOR REFERENCE)
2-1
Figure 5
Dismantling of the Key & VFD Board
1) Loosen 6 screws " D " on the bottom of Key board as shown in figure 4.
2) Loosen 7 screws "E" at the bottom of VFD board as shown in figure 5.
Dismantling of the Power & Amplifier Board
1) Loosen 8 screws " F " on the rear plate of speaker set as shown in figure 6.
2) Loosen 3 screws " G " on the rear plate to dismantling the Amplifier board as shown in figure 7.
3) Loosen 4 screws " H " on the top of power board to dismantling the power board as shown in figure 8.
Figure 1
Figure 6
Figure 2
Dismantling of the Main Board
1) Loosen 6 screws "A" on the bottom cover as shown in figure 1.
2) Loosen 5 screws "B " on the rear plate as shown in figure 2.
2) Loosen 1 screw " C " at the main board as shown in figure 3.
A
C
D
E
Figure 4
F
G
H
Figure 7
Figure 8
B
Figure 3
Dismantling of DVD Loader
1) Loosen 2 screws " I " on the metal plate as shown in figure 9.
2) Loosen 4 screws " J " on the top of DVD loader as shown in figure 10.
I J
Figure 9 Figure 10
2-2
SERVICE POSITIONS
Service position A Service position C
2-2
Service position B
Service position D
3-1 3-1
SET BLOCK DIAGRAM
SET WIRING DIAGRAM
4-1 4-1
DISPLAY & KEY BOARD
TABLE OF CONTENTS
Layout Diagram - Display Board....................................... 5-2
Circuit Diagram ................................................................ 5-3
Layout Diagram - Key Board ............................................ 5-4
5-1 5-1
5-2
PCB LAYOUT - DISPLAY BOARD
TOP VIEW
5-2
PCB LAYOUT - DISPLAY BOARD
BOTTOM VIEW
5-3 5-3
CIRCUIT DIAGRAM - DISPLAY & KEY BOARD
5-4 5-4
PCB LAYOUT - KEY BOARD
MAIN BOARD
TABLE OF CONTENTS
Layout Diagram - Top View .............................................. 6-2
Layout Diagram - Bottom View ......................................... 6-3
Circuit Diagram - CD & USB Part ..................................... 6-4
Circuit Diagram - MCU Part .............................................. 6-5
6-1 6-1
6-2
PCB LAYOUT - MAIN & USB BOARD
TOP VIEW
6-2
PCB LAYOUT - MAIN & USB BOARD
BOTTOM VIEW
6-3 6-3
6-4 6-4
CIRCUIT DIAGRAM - MAIN BOARD
CD & USB PART
CIRCUIT DIAGRAM - MAIN BOARD
MCU PART
6-5 6-5
POWER BOARD
TABLE OF CONTENTS
Power PCB - Layout Diagram .......................................... 7-2
Power PCB - Circuit Diagram ........................................... 7-3
7-1 7-1
7-2
PCB LAYOUT - POWER BOARD
7-2
7-3 7-3
CIRCUIT DIAGRAM - POWER BOARD
8-1
SET MECHANICAL EXPLODED VIEW
8-1
LEFT SPEAKER BOX EXPLODED VIEW
8-2 8-2
01 9965 000 41877 LENS DOOR CD
04 9965 000 41869 DOOR CD
05 9965 000 41882 DOOR LOCK
06 9965 000 41881 RUBBER COVER
07 9965 000 41866 TOP CABINET
10 9965 000 41870 BUTTON PLAY
11 9965 000 41872 BUTTON STOP
12 9965 000 41867 FRONT CABINET
13 9965 000 41871 RING BUTTON
14 9965 000 41874 BUTTON VOLUME
16 9965 000 41876 LENS DISPLAY
18 9965 000 41875 BUTTON POWER
19 9965 000 41878 LENS BUTTON POWER
21 9965 000 41873 BUTTON FUNCTION
24 9965 000 41868 BOTTOM CABINET
31 9940 000 01672 CD DAMPER 658TB 40DEGREE
32 9940 000 01671 CD DAMPER 658TA 30DEGREE
33 9965 000 41879 DUST COVER(SANYO DA11)
40 9940 000 01664 DAMPER GEAR ASSEMBLY
41 9965 000 41880 SPRING DOOR CD
9940 000 02595 AM LOOP ANT
9940 000 03388 FM ANT WIRE 75OHM 1.0M
9940 000 05607 FAN 12VDC 0.1A
9965 000 41862 REMOTE CONTROL
! 9965 000 41863 AC CORD L1.5M (2.5A 250V)
9965 000 41864 CABLE HDB 15P/M L1500MM
9965 000 41865 CABLE A/M TO A/F L250
9965 000 41883 RIGHT SPEAKER BOX
9965 000 41884 SPK BOX ASSY (L/R) 4R 50W
9965 000 41885 LEFT SPEAKER BOX W/AMP
ELECTRICAL PARTS LIST - MISCELLANEOUS
9940 000 04237 FM FRONT END MODULE FE450-G11
9940 000 05601 FFC 8P P=1.25MM L=140MM
9965 000 41908 FFC CABLE 6P P1.25MM L95MM
9965 000 41909 FFC CABLE 16P P1.0MM L75MM
9965 000 41910 DETECTOR SW. DTS-10 1P1T
9965 000 41911 CD MECHANISM DA11B3VF.
9965 000 41912 TUNER PWB ASSEMBLY /12
9965 000 41913 KEY BOARD ASSEMBLY /12
9965 000 41914 USB BOARD ASSEMBLY /12
Note: Only these parts mentioned in the list are
normal service parts.
9
MECHANICAL & ACCESSORIES PARTS LIST
8-3 8-3
ELECTRICAL PARTS - DISPLAY BOARD ELECTRICAL PARTS - MAIN BOARD
D201 9940 000 04217 CH-DIODE RLS4148 LL-34 X301 9940 000 04284 X'TAL 14.318MHZ /-20PPM 20PF
IR201 9965 000 41893 IR RECEIVER BRM-4050-8-FB2.2 X501 9940 000 05671 XTAL 32.768KHZ /-20PPM
LED201 9965 000 41894 LED 3MM SUPER BLUE X502 9940 000 04266 X'TAL 4.194304MHZ 30PF /-20P
M203 9940 000 04264 MULT. VAR. 10.6-15.4V
M204 9940 000 04264 MULT. VAR. 10.6-15.4V
M205 9940 000 04264 MULT. VAR. 10.6-15.4V
SW201 9940 000 01627 TACT SWITCH AI KFC-A06-5
SW202 9940 000 01627 TACT SWITCH AI KFC-A06-5
SW203 9940 000 01627 TACT SWITCH AI KFC-A06-5
SW204 9940 000 01627 TACT SWITCH AI KFC-A06-5
SW205 9940 000 01627 TACT SWITCH AI KFC-A06-5
SW206 9965 000 41895 SWITCH TACT
SW207 9940 000 01627 TACT SWITCH AI KFC-A06-5
SW208 9965 000 41895 SWITCH TACT
U201 9965 000 41715 IC, VFD DRIVER V6315 LSFP44
VFD201 9965 000 41896 FTD VFD33-1105N
ELECTRICAL PARTS - MAIN BOARD ELECTRICAL PARTS LIST - POWER BOARD
CN501 9965 000 41886 D-SUB CONNECTOR 15P C611 9940 000 02644 CAP ELECT 6800UF 35V /-20%
D128 9940 000 04422 SCHOTTKY PMEG2010 C617 9940 000 03286 CAP ELECT 4700UF 25V /-20%
D165 9940 000 04422 SCHOTTKY PMEG2010 CON602 9965 000 41886 D-SUB CONNECTOR 15P
D303 9940 000 04285 ZENER DIODE UDZS6.8B UMD2 D601 9940 000 04217 CH-DIODE RLS4148 LL-34
D304 9940 000 04285 ZENER DIODE UDZS6.8B UMD2 D603 9940 000 05313 RECT. BRIDGE DIODE RS808
D305 9940 000 04285 ZENER DIODE UDZS6.8B UMD2 D604 9965 000 41897 RECT. BRIDGE DIODE RS808
D306 9940 000 04217 CH-DIODE RLS4148 LL-34 D606 9940 000 04217 CH-DIODE RLS4148 LL-34
D401 9940 000 04217 CH-DIODE RLS4148 LL-34 D607 9940 000 04217 CH-DIODE RLS4148 LL-34
D402 9940 000 04217 CH-DIODE RLS4148 LL-34 D609 9940 000 04217 CH-DIODE RLS4148 LL-34
D403 9940 000 04217 CH-DIODE RLS4148 LL-34 D619 9940 000 04217 CH-DIODE RLS4148 LL-34
D404 9940 000 04217 CH-DIODE RLS4148 LL-34 D620 9940 000 04217 CH-DIODE RLS4148 LL-34
D502 9940 000 04217 CH-DIODE RLS4148 LL-34 D621 9940 000 04217 CH-DIODE RLS4148 LL-34
D504 9940 000 04217 CH-DIODE RLS4148 LL-34 D622 9940 000 04217 CH-DIODE RLS4148 LL-34
J K401 9965 000 41887 J ACK RCA-214/ES 5P D=8.4MM FS601 ! 9965 000 40074 FUSE T8AL 250V 5X20MM
L110 9940 000 04279 RADIAL IND. 1.2R 2.2UH /-5% FS602 ! 9965 000 41898 FUSE RAD 372 LT1.6A 250V
L302 9940 000 04226 RAD AXIAL IND. 100UH 3.5R FS603 ! 9965 000 41899 FUSE RAD 372 LT1A 250V
M401 9940 000 04264 MULT. VAR. 10.6-15.4V J K601 9940 000 02095 SPK TERMINAL TC08-412-0
M402 9940 000 04264 MULT. VAR. 10.6-15.4V L603 9965 000 41900 IND. 8UH (3.5A) /-20
R310 9940 000 05689 RES 0.47R 1/2W /-5% TAPING L604 9965 000 41900 IND. 8UH (3.5A) /-20
U101 9965 000 41888 IC MN6627954MA DSP L605 9965 000 41900 IND. 8UH (3.5A) /-20
U102 9965 000 41889 IC SA9259 5-CH MOTOR DRIVER L606 9965 000 41900 IND. 8UH (3.5A) /-20
U103 9965 000 41890 IC MN101E01J TA MASKING L607 9940 000 02657 AC LINE FILTER 3MH 1A
U301 9940 000 04287 IC OTI-6888G USB DECODER Q604 9940 000 05651 TRANSISTOR PBSS4140S NPN
U302 9940 000 04288 IC W27C512-45Z EPROM Q605 9940 000 05651 TRANSISTOR PBSS4140S NPN
U401 9965 000 41701 IC TDA7468D SOUND SO28 Q606 9940 000 05651 TRANSISTOR PBSS4140S NPN
U501 9965 000 41891 IC MN101CF91D MCU TQFP048 Q608 9940 000 05652 TRANSISTOR PBSS5140S
U502 9965 000 41892 IC AZ1117H-3.3 REGULATOR Q610 9940 000 05652 TRANSISTOR PBSS5140S
U504 9965 000 41892 IC AZ1117H-3.3 REGULATOR R614 ! 9940 000 05648 FUSE RES 22R 1/4W /-5%
X102 9940 000 04273 CER RESONATOR 16.93MHZ /-0.5R617 ! 9965 000 41901 FUSE RES 10R 1/4W /-5%
ELECTRICAL PARTS LIST - POWER BOARD
R627 ! 9965 000 41901 FUSE RES 10R 1/4W /-5%
RL601 ! 9940 000 05597 RELAY DC5V AC10A
T601 ! 9965 000 41902 TRASFO EI-28 AC230V
T602 ! 9965 000 41903 TRASFO EI-66X45 AC230V
U601 9965 000 41904 IC STA540SA AMPLIFIER 4X10W
U602 9965 000 41905 IC AZ1117D-ADJ TRE1 1A
ZD602 9965 000 41906 ZENER DIODE 1/2W
ZD604 9965 000 41907 ZENER DIODE 12V 1/2W
ZD605 9965 000 41907 ZENER DIODE 12V 1/2W
Note: Only these parts mentioned in the list are
normal service parts.
8-4 8-4