COMPANY PROFILE

DIAMOND
Grou p Anything in steel
Diamond group is one of Indias leading and fast growing steel fabrication units, providing engineering solutions to a host of competent players across the globe. The Groups core competency lies in Heavy Steel Fabrication and Supply including machining and Assembly of steel Structures, Material Handling Equipment and Industrial Process Equipment for domestic and overseas projects in close association with major international EPC and OEM companies. Incorporated in 1978, Diamond Engineering (channai) Private Limited (DECPL) was acquired by Sri. P. Mohanraj in 1987. Then, the company was a sick unit with just 7 employees. But Mr.p. Mohanraj had the vision to give it a new lease of life, and turn it into one of Indias leading steel Fabrication companies. Anything in steel was the maxim coined by him, and has been the guiding principle since 1987. Under his excellent and innovative leading, Diamond Group is now competing for -the World s No. 1 position in the fabrication industry by providing qualit ative service to its clients. Presently, the group has state-of- the-art manufacturing facilities spread over 200 acres with 5 workshop, having a monthly production capacity of 5000 tons and permanent workforce of around 4500 employees. Major expansions are underway with plans to have automated machinery installed for streamlined production. The production capacity is estimated to ramp up to 10,000 tons per month, shortly.

Diamond Group caters to various business segments like Cement, mining, power (Thermal and Renewable), Steel, Oil and Gas, petrochemicals, Ship Yards, Automotive Industries, etc. Nearly 50-60% of the annual sales is contributes by exports to countries across the World. They have exported their products to countries across the globe includes Asia Middle east Africa Europe America Australia Diamond Group's credentials include: ISO 9001:2008 certification for all its production units, Two Star Export House Status, Export Excellence Awards at the National and Regional level from EEPC-India for the last 6 consecutive years, BHEL- Trichys Best Subcontractor award (2009), and Rashtriya VikasRatan award (2009) from Economic Growth Society of India in recognition of its sterling merit. With its focus on maintaining a Clean and Green Environment, besides implementing health and safety measures, the Group enjoys the reputation of being the most recommended supplier and the preferred employer by steadfastly meeting the objectives and needs of its clients and employees. The Group's strengths include compliance with client's specifications, setting new quality standards, surpassing clients' expectations, conformance with international standards, constant up-gradation of manufacturing processes and infrastructure, competent production team, efficient project management, competitive pricing, adherence to delivery schedules, innovative guidelines for packing Considering the growing domestic demand as well as the fact that many of the international buyers are turning to India for steel fabrication, Diamond Group is gearing up towards increasing its production capacity to take advantage of the lucrative growth opportunities, and is quite confident of being one of the leading contenders for high-value projects.

GOALS:
Executive management, managers and staff understand their HSE accountabilities, and are responsible for leading and engaging in meeting HSE policy, standards, objectives and goals

OBJECTIVES OF THE DIAMOND ENGINEERING GROUP:

Processes are in place to meet the following requirements: Managers and employees are accountable for the HSE performance of the business, the implementation and communication of the HSEQ Policy, and meeting HSE performance objectives. Managers ensure compliance with laws, regulations and permits relating to HSE, which is maintained across all Diamond Groups operations. Inductions addressing relevant HSE objectives, hazards, risks, controls, and behaviour are conducted for managers, staff and visitors. Competence-based training programs and assessments are in place for positions where critical HSE tasks / activities have been identified. All internal and external complaints related to HSE aspects of the Group's operations are recorded, acknowledged, and investigated as incidents. Hazards and risks are identified, evaluated, prioritized, and controlled by a structured process, including means that address normal and non-routine work activities. The results of hazard identification, evaluation and control, and formal risk assessments are considered in the preparation and review of emergency response plans and procedures. Maintained procedures are in place for the timely reporting, investigation, mitigation, and appropriate communication of all HSE incidents. Procedures are in place to identify and determine the significance of environmental aspects and impacts of all operations, projects, goods, equipment and services.

Pollution prevention and waste minimization programs are developed, implemented, and maintained to eliminate, reduce, reuse, recycle, treat, or appropriately dispose waste.

Business Activities
Equipment Fabrication Heavy Fabrication Steel Fabrication Structural Fabrication Machining

AWARDS:

COMPANY CUSTOMERS:

COMPANY INFRASTRUCTURE:
Production Unit Estb. Yr Area Sqm in Covered Area (Sqm) Distance Capacity / No.of in Production Groups 4

from HQ Mth MT

Diamond (HQ) Emerald 1 Emerald 2 Ruby Total

1987

9000

4500

1000

2003 2005 2007

20235 101175 675825 824235

8000 27910 20100 62010

12 KM 18 KM 20 KM

2000 5000 2000 10000

6 15 10 35

FOUNDER

Diamond Group is headed by Sri. P. mohanraj, a gold medalist in mechanical Engineering from Anna university- Channai, who has used his eight years of professional experience working with BHEL to embark upon setting up Indians largest Fabrication unit. Under his excellent and innovative leadership along with his perseverance, Diamond Group is now competing for the Worlds No.1 position in the steel fabrication Industry. Through out this amazing journey from a taking over a sick unit with around 7 employees to building a steel fabrication empire of this magnitude in a short span of 25 year, he has always kept his employees Welfare uppermost in mind second only to Customer Satisfaction. The fact that all the customers gained since 1987 are still with us stands as a testament to his business acumen and enterprising skills.

VISION
We are committed to fabricate and supply high quality steel products to our customer. As a pioneering steel fabrication unit, the emphasis is always on the achievements of four indispensable goals. Customers satisfaction High quality of products and services Offer the most competitive price for our customer prompts Delivery Towards this end, we would strive to achieve the best international standards of manufacturing to achieve the best international standards of manufacturing process quality. The manufacturing activity will be given the best logistics support to deliver the products at the project site on time in proper condition to our customer. Our human resource will be constantly trained and fully equipped with the best material resources and technologically competent machinery to achieve the goals of quality, customer satisfaction and prompt delivery.

MISSION

We continually improve our business process to maximize value for our customers and to enhance our company performance. We achieve this through timely supply of products and services of consistent quality meeting all contractual requirements.

QUALITY POLICY

We, at diamond engineering, are dedicated to manufacturing and supply steel products conforming to customer specification as per agreed quality and effect timely. Moreover, in order to be in pace with changing era, we assure to improve upon our thoughts, activities and quality through continual improvement.

UNITS

1. DIAMOND

Diamond engineering (Chennai) private limited, was established in 1978 and later transformed to diamond group by P. Mohanraj who took the organization to give it the position of the worlds n.1 fabricator. As the first company that was formed under the diamond group, diamond engineering is the head office for all the other units, the organization is equipped with the best of technology to support the production facilities and also has a well-qualified team if expert to run its operation

2. TOPAZ:

Topaz engineering was the first company that was added to the diamond group in 1998. Located in sholinganallur, Chennai. Topaz engineering is only 500meters from diamond engineering exclusive for horizontal boring machine x-7100mm, y-3000mm, z-2000mm, spindle- 160mm make collet with rotary table10 tons size 1500mm x 1800mm, fully structured and equipped with 10tons EOT crane capacity

3acres of outdoor workspace is used only fabricating and as storage area. Our engineers and skilled trades people work efficiently and to exact specification and well-equipped facilities ensure that projects get completed on time and within the estimated budget

EMARALD unit-1

Emerald Engineering Unit I is a part of the 200 cores Diamond group of Companies, located at Pudupakkam village which is 33 kilometers away from Chennai. We provide steel fabrication solutions to industrial leaders in the areas of cement plants, process plants and petrochemicals. We also provide erection and commissioning services for various plants. The company was started in the year 2003 with a total area of 5 acres. With the latest and sophisticated machinery and material handling systems like 15 tons EOT cranes, 15 tons forklifts we can confidently claim that we deliver the best quality products to our customers

EMERALD UNIT-2

Emerald Engineering Unit II is a part of the 200 cores Diamond group of Companies, located at Mambakkam village and is 40 kilometres away from Chennai. We cater to industrial leaders by providing steel fabrication solutions in the areas of cement plants, process plants and petrochemicals. Erection and commissioning services of various plants are also provided. The company was started in the year 2004 with a total area of 15 acres. We use complex and advanced machineries for sand blasting and material handling systems like 15 tons EOT cranes, 15 tons of mobile cranes and 15 tons forklifts to deliver best quality products to our customers.

RUBY

Ruby Engineering is the biggest company under the Diamond Group of companies. The factory stretches to 60 acres and beyond and is designed to meet world standards. The company has the best of the latest machineries that are mainly used for sand blasting, painting, packing and storing. ORGANIZATION CHART CORPORATE

PRODUCT PROFILE:

Structural steel:
Beams and columns Structure Conveyor Rafter Column assembly Conveyor gallery

MAERIAL HANDLING AND INDIVIDUAL PROCESS EQUIPMENT FOR

cement plants power plants mining oil & gas petrochemicals automotive industry

HEAVY FABRICATION:
Travel carriage Rake car Cold stack Jib steel Main girder Mill housing Kline hood Riser duct

PRODUCTION DEPARTMENT:

Production is the process set of activities which included input as raw material, availability of resource and capacity and the output of finished product

PROCUREMENT OF RAW MATERIALS:

In the diamond engineering groups the raw materials are the essence of the organization as they always possess efficient raw materials needed for the fabrication purpose they procure the raw materials from the other basic iron and steel industry in India or in case of urge they procure the raw materials form the china accordion to the taste and preference of the customers and according to the materials needed for the production.

CUSTOMERS:
In the diamond engineering the customers play the major role in their production process here the customers is the person the entire sketch of the plant and give them to the diamond engineering and then the starts preparing to do the fabrication process.

PURCHASE ORDER:
The customers give the order to the company and sometimes the intermediaries also gives the order to the company and asks to do the fabrication according to their taste and preference the purchase order have plenty of conditions applied and the company have to fulfill as those conditions.

DRAWINGS:
The drawing is the free sketch diagram that have been drawn by the customers which possess all the details about how and in what method the fabrication have to be done and what all materials have to be used for the fabrication of the plant. The drawing possesses the code number for each part of the plant, and has its own kind of metals to be used in a particular place.

MATERIALS FORCASTING:

Once the drawing have been accepted by the company, it first undergo the material forecasting process it means the company checks whether there is adequate raw materials to procurement. I.e. how many raw materials are used to produce a particular plant. The materials forecasting is very beneficial for the company as it totally reduces the wastage of raw materials.

INDENT:
The indent is also a process that is more or less equal to the material forecasting here the purchase department checks whether the company is capable of doing a particular plant, whether the company have sufficient raw materials and machineries to start a project is being ordered by the customers. Analyzing all these intend factors is also very important.

APPROVAL:
After the material forecasting and the intend process. The approval of the projects which means the company accepts to the terms and conditions of the customers order. Once the approval is made the fabrication process is started by the company.

MATERIAL PLANNING:
There is a separate department called material planning department where the company plans for how many materials needed to do the ordered plant and how many labors needed to do it within a particular prescribed time.

PURCHASE DEPARTMENT:
Now finally the process moves on to the purchase department where it has to keep all the accurate records of the purchase and usage of the Raw materials and should have an idea of the storage of the raw materials have been allocated in each department:

STORE KEEPING:

The diamond engineering do not follow any special store keeping process they have a basic terms of storing the raw materials in a particular place and to maintain then and to release the raw materials to the department which is in need of a particular material. Here the store keeping is the common process and not given any importance now they have been planned to keep a separate department for store keeping with new technology which will be done in a few years.

ISSUE OF RAW MATERIALS:

After the procurement is done the purchase department issues the raw materials equally to each department according to their needs i.e. the size of the plant. Each department will be issued with the raw materials and drawing on which the fabrication has to be done, in case if department have completely used the raw materials they will be provided with the materials from the department which is performing slowly.

INTERNAL QUALITY CONTROL: After the raw materials equally to each department according to their needs i.e. the size of the plant. Each department will be issued with the raw materials and drawings on which the fabrication has to be done, in be provided with the materials from the department which is performing slowly. After the raw materials are being issued and the departments is started doing their fabrication process s, now comes the quality control this departments checks over being done without is being done with a quality and the fabrication is being done without any faults, bends and cracks. The QC checks even a small mistake and will order the particular department to rectify it. The QC finds the problem not being rectified the process will not be moved to the next step.

PRODUCTION PROCESS:

The fundamental production done here is steel fabrication which consists of the following process. WELDING: Welding is a core activity in the fabrication; it is to prepare joints of connection on plants and for the attachment of other fixtures and fittings... here the welding is done with lots of safety measures. There are different techniques used for welding process they are SWAC (Shielded Design Arc Welding) TIG(Tongues tone Inert Gas) SAW (Submerged Arc Welding ) FCAW (Flex Code Arc Welding) GAS CUTTING: Gas cutting is one of the most popular methods of cutting steel, especially sheet metal. Using this method it is possible to cut sheet metal with thickness from few millimeters to few meters. The process of gas cutting involves the burning of metal in oxygen and throwing out the burnt by product from the cut slit. Gas cutting may be conducted using a manual torch or advanced numerically controlled machines (CNC). Here, at DECPL, were using first class CNC machines. Here the gas is kept in a separate place where only the labors are allowed it is the one of the important process of fabrication. MINING & DRILLING: The DIAMOND ENGINEERING supports the mining & drilling industries through provision of a wide range of steel fabrication services, there are many new equipment for the mining purpose used by this company they have a separate department for mining. Drilling is another process of fabrication of steel it drills and put holes and shape the product for the screw and bolting purpose.

ASSEMBLING: After each department performs their works all the separate plants are joint together and are assembled to be made as a major plant, the project done by each department should fit each other during assembling. EXTERNAL QUALITY CONTROL The external quality control is the person of the other company who comes to inspection to the manufacturing company to check the documentation before the dispatch. The documentation has to fulfill external quality control or he will refuse to accept the project he checks whether all the plants are being done correctly or not. \PAINTING PACKAGING AND DISPATCH: These three processes are done by the RUBY engineering the other unit of the diamond engineering. Here the plant after the QC inspection is over and approved. The plant is being painted according to the customers preference and then it is packed. MARKETING SEARCH: The diamond groups involves basics marketing research under many research process they are Taking survey o This is the process of conducting survey to the customers to know of the company etc. New update o It includes government power, order, company profile and full details of the company etc. Customer satisfaction It greatly helps to find out whether the customers really satisfaction with delivery of products under time place & safety.