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This document is a Procedure Qualification Record (PQR) from Lonestar Lab in Dubai, UAE. It details the qualification of welder Mr. Biswanath Sarkar to perform flux cored arc welding (FCAW) on single V-groove joints between 5mm to unlimited thickness using self-shielded flux cored wire in the semi-automatic mode. Mechanical testing was performed including tensile and bend tests, which all passed. The welder is now qualified to perform this welding procedure on materials and thicknesses within the ranges specified in the PQR.
This document is a Procedure Qualification Record (PQR) from Lonestar Lab in Dubai, UAE. It details the qualification of welder Mr. Biswanath Sarkar to perform flux cored arc welding (FCAW) on single V-groove joints between 5mm to unlimited thickness using self-shielded flux cored wire in the semi-automatic mode. Mechanical testing was performed including tensile and bend tests, which all passed. The welder is now qualified to perform this welding procedure on materials and thicknesses within the ranges specified in the PQR.
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Attribution Non-Commercial (BY-NC)
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This document is a Procedure Qualification Record (PQR) from Lonestar Lab in Dubai, UAE. It details the qualification of welder Mr. Biswanath Sarkar to perform flux cored arc welding (FCAW) on single V-groove joints between 5mm to unlimited thickness using self-shielded flux cored wire in the semi-automatic mode. Mechanical testing was performed including tensile and bend tests, which all passed. The welder is now qualified to perform this welding procedure on materials and thicknesses within the ranges specified in the PQR.
Copyright:
Attribution Non-Commercial (BY-NC)
Formati disponibili
Scarica in formato PDF, TXT o leggi online su Scribd
P. O . B o x 88 17, B Ui lding # D Y34 Tel : +971 4 3243888
In si d e D ubai Ship Docking Yard F a x : +971 4 324 3682 A I J ad a f , D ubai E m a il : te sti n g @ lo nesta r- la b. c o m U n ited Arab Emira t e s Website: w w w . l o nestar- Ia b .co m PROCEDURE QUALIFICATION RECORD (PQR) PQR # ; SLM/PQR/OO5/09 I DAlE ; 24-DECEMBER-2009 ; SHEET 1 0F 2 wPs # I SLMIWPS/OO5/09 I REV# ; 0 I CODE (S) i AWS 0 1.1 WELDER(s) NAME , MR. BISWANATH SARKAR I WELDERSIDENTIFICAn ON(S) W21 WELDING PROCESS FCAW I TYPE/MODE l SEMI AUTOMATIC JOINT DES IGN TEST COUPON -I THK 20mm 6 o ~ s , JOll\'T DES IGN Single 'V ' G ro ove -.~ / / GROOVEANGLE 60 ( 5') ROOT Giu' 2. 5mm ROOT FACE 2mm RETAINE RS NIA \ _4 0 mm }'I t ~ ~ RANGE QUALIFIED 5 m m to u nlimited 2.5 mm BAS METAL PRE HEAT MATERIAL SPECIFICATION EN 10025, S275JR METHOD 1 NIA P NUMBER 1 TEMPERATURE i 50C If ambient less than 10 C TEST COUPONTHICKNESS 20mm INTERPASS , 250 C TEST COUPONDIAMETER NA MEASUREMENT Temole SLick FILLER METALS PWHT SPECIFICATION i SFAA5.20 HEATINGMETHOD N/A CLASS ; E7 1T HEATINGRATE, MAXIMUM, 0 0 N/A FILLER METAL NUMBER ! F6 SOAK TEMPERATURE. c I N/A ANALYSIS NUMBER (A) i 1 HOLDING TIME N/A FILLERMETAL SIZE (DIA) ; 1.2mm COOLINGRATE MAXIMUM, 'c NI A POS ITIO NS SH IELDI NG GAS GROOVEPOSITION ; 3G GA S I - ! CO2 PROGRESSION ; Up Hill TYPE I - I Active ! TECHNIQUE MIXTURE I - I 99.9% TRAVEL SPEED I RANGE 1.12mm to 1.24mm min/ sec FLOWRATE : I - ! 15/ 20 CF H STRINGI WEAVE Bot h N/ A N/A PURGINGDURATION I I SINGLEI MULTIPASS Mu lti Pa ss ELECTRI CAL SINGLEI MULTIELECTRODE Single POLARITY DCEP MAX WELDTHICK(ANY PASS) 5mm CURRENT ! DC INTERPASSCLEANING Gflndi ng & Wi re Brushi ng CURRENTRANGE i 150- 250 AMP I PEENING N/A VOLTAGE RANGE ! 20 -30 VOLT I TUNGSTEN ELECTRODE SIZE N/A OTHER ! N/A I GENERAL ENVIRONMENTAL CONDITIONS AMBIENTDAY liGHT 35 c MILL CERTIFICATE I Att ached NDT REPORT RT ! LTS R IOPORT# 2077 8 MECHANICAL TEST REPORTS t.onest ar Report # 40 115 PWHTREPORT NIA I HARONESS S URVEY I N/A RECORD PARAMSCHART : N/A NDT- RP T- 1613-P OR- Stars Line Met all ic Pag e 1 of 2 Otner L.Occ l i v;}S Abu DllCibl Ajma n C.. ' :,", Oat a P.O. Box 8817 , Building # DY34 Tel : +971 4 324 3888 Insi de Dub ai Ship Dockin g Yard Fax: +971 .<I, 324 3682 AI .Jadaf, Dubai Email : testing@lonest ar-lab.com United Arab Emirates Website: www.lonesta r-Iab.com PROCEDURE QUALIFICATION RECORD PQR# SLM/PQR/OOS/O9 DATE 24-December-2009 SHEET 2 0F2 : I ! I : ME CHANI CAL TEST RESULTS TENSIL E TEST S (LONESTAR SAM PLE# 400/4849 1 ) SIZE AREA TENSILESTRENGTH TENSILE SAMPLE ID FRACTURELOCATION (mm) ISa, mrn) Dsi (MPa) LOAD(lbs) TT 1 20 .08 x 19.01 381.72 437 166,978 PARENT METAL TT 2 20.05 x 19.35 387.97 434 168,346 PARENT METAL BEND TESTS SAMPLE 10 TYPE DlAMETERMM ANGL E RESULT SB 1 S IDEBEND 381 180 PASSED SB2 S IDEBEND 381 180 PASSED SB 3 S IDEBEND 381 180 PASSED SB 4 S IDE BEND 381 180 PASSED CHARPYI MPACT N/A IV1}I, CRO EXAMINATI ON/HA RDNESS VA LUES N/A NOTE S: WE CERTIFY THAT THE STATEMENTS OF THS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREP ARED, WE LDE D AND TESTED IN ACCORDANCE W ITH THE REQUIREMENTS OF THE CODE STATE D A BOVE. Line Met alli c Page 2 of 2 UK/IS, C'..o1T1T71 rz;i o l v Legal terms and condiuons on the reverse of this sheet