CANE FACTORY CONTROL EQUATIONS

TO BE DIRECTLY DETERMINED :EXAMPLE

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10
11
12
13
14

TONNES CANE PER HOUR

264.353
TONNES OF IMBIBITION WATER
105.821
TONNES OF MIXED JUICE
282.831
BRIX % MIXED JUICE
13.72
POL % MIXED JUICE
11.85
MOISTURE % BAGASSE
55.18
POL % BAGASSE
1.7
PURITY OF RESIDUAL JUICE
55
TONNES SUGAR (MADE & ESTIMATED ) 28.713
POL % SUGAR
99.65
MOISTURE % SUGAR
0.08
TONNES FINAL MOLASSES (MADE & ESTIMATED)
10.496
BRIX % FINAL MOLASSES
81.43
PURITY FINAL MOLASSES
40.83

CALCULATION

304.3478
161
367.72
13.5
11
51
1.7
56
34.78261
99.7
0.1
12.17391
83
35

CALCULATIONS
28 MIXED JUICE % CANE

TONNES MIXED JUICE (3)*100/TONNES CANE (1)

29 BRIX % BAGASSE

POL %BAGASSE(7)*100/PURITY RESIDUAL JUICE

106.9899
3.090909
30 FIBRE % BAGASSE

120.8223
3.035714

100-MOISTURE %BAGASSE(6)-BRIX%BAGASSE(29)

41.72909

45.96429

ALTERNATIVE

FIBRE%CANE(34)*TONNES CANE(1)/TONNES BAGA

ALTERNATIVE

FIBRE%CANE(34)*100/BAGASSE%CANE(32)

41.72909
41.72909
31 TONNES BAGASSE

45.96429
45.96429

TONNES CANE(1)+TONNES IMBIBITION WATER(2)-T

87.343

97.32348

ALTERNATIVE

FIBRE%CANE(34)*TONNES CANE(1)/FIBRE%BAGAS

ALTERNATIVE

TONNES FIBRE IN CANE(33)*100/FIBRE%BAGASSE(

87.343
87.343
32 BAGASSE % CANE

31.97771

FIBRE %CANE(34)*100/FIBRE%BAGASSE(30)

33.04029
33 TONNES FIBRE
(IN CANE OR BAGASSE)
ALTERNATIVE

97.32348

TONNES BAGASSE(31)*100/TONNES CANE(1)

33.04029
ALTERNATIVE

97.32348

31.97771

TONNES BAGASSE(31)*FIBRE % BAGASSE(30)/100

36.44744

44.73404

TONNES BAGASSE(31)-TONNES MOISTURE IN BAG

36.44744

44.73404

34 FIBRE % CANE

FIBRE%BAGASSE(30)*BAGASSE%CANE(32)/100

13.78741

14.69833

ALTERNATIVE

TONNES BAGASSE(30)*FIBRE%BAGASSE(30)/TONN

ALTERNATIVE

TONNES FIBRE(33)*100/TONNES CANE(1)

13.78741
13.78741

14.69833
14.69833

35 TONNES BRIX IN MIXED JUICE

BRIX%MIXED JUICE(4)*TONNES MIXED JUICE(3)/10

36 TONNES POL IN MIXED JUICE

POL%MIXED JUICE(5)*TONNES MIXED JUICE(3)/100

37 PURITY MIXED JUICE(J)

(APPARENT)
ALTERNATIVE

TONNES POL IN MIXED JUICE(36)*100/TONNES BRI

38 TONNES BRIX IN BAGASSE

BRIX%BAGASSE(29)*TONNES BAGASSE(31)/100

39 TONNES POL IN BAGASSE

POL%BAGASSE(7)*TONNES BAGASSE(31)/100

40 TONNES MOISTURE IN BAGASSE

MOISTURE%BAGASSE(6)*TONNES BAGASSE(31)/10

41 TONNES ABSOLUTE JUICE

TONNES CANE(1)-TONNES FIBRE(33)

42 ABSOLUTE JUICE%CANE

100-FIBRE%CANE(34)

38.80441
33.51547
86.37026

2.699693
1.484831
48.19587
227.9056
86.21259

81.48148
2.954463
1.654499
49.63497
259.6138
85.30167
85.30167

TONNES BRIX IN MIXED JUICE(35)+TONNES BRIX IN

41.50411

52.59666

TONNES POL IN MIXED JUICE(36)+TONNES POL IN

35.0003

42.1037

TONNES POL IN CANE(44)*100/TONNES CANE(1)

13.23999
ALTERNATIVE

81.48148

TONNES ABSOLUTE JUICE(41)*100/TONNES CANE(

86.21259
43 TONNES BRIX IN CANE
(I.E. IN ABSOLUTE JUICE)
44 TONNES POL IN CANE
(I.E. IN ABSOLUTE JUICE)
45 POL % CANE

40.4492

POL%MIXED JUICE(5)*100/BRIX% MIXED JUICE(4)

86.37026

ALTERNATIVE

49.6422

13.83407

POL%ABS JUICE(47)*ABS JUICE%CANE(42)/100

13.23999

13.83407

46 BRIX % ABS JUICE

TONNES BRIX IN CANE(43)*100/TONNES ABS JUICE

47 POL % ABS JUICE

TONNES POL IN CANE(44)*100/TONNES ABS JUICE

48 PURITY OF ABS JUICE

(APPARENT)
ALTERNATIVE

POL % ABS JUICE(47)*100/BRIX% ABS JUICE

49 TONNES ABS JUICE EXTRACTED

TONNES BRIX IN MIXED JUICE(35)*100/BRIX % ABS

18.2111
15.35737
84.32974

213.0811

80.05013
80.05013
245.0307

POL EXTRACTION(55)*100*TONNES POL IN ABS JUI

213.0811
50 TONNES ABS JUICE LOST

16.21782

TONNES POL IN CANE(44)*100/TONNES BRIX IN CA

84.32974
ALTERNATIVE

20.25958

245.0307

TONNES BRIX IN BAGASSE(38)*100/BRIX%ABS JUIC

14.82444

14.58304

ALTERNATIVE

TONNES ABS JUICE(41)-TONNES ABS JUICE EXTRA

14.82444
51 ABS JUICE EXTRACTED % CANE

14.58304

TONNES ABS JUICE EXTRACTED(49)*100/TONNES

80.60477

80.5101

ALTERNATIVE

ABS JUICE % CANE(42)-(ABS JUICE LOST%FIBRE(5

ALTERNATIVE

POL EXTRACTED%CANE(53)*100*100/(MIXED JUICE

80.60477
80.60477
52 ABS JUICE LOST % CANE

4.79157

ABS JUICE LOST%FIBRE(59)*FIBRE%CANE(34)/100

5.607819
53 POL EXTRACTED % CANE

80.5101

ABS JUICE % CANE(42)-ABS JUICE EXTRACTED % C

5.607819
ALTERNATIVE

80.5101

4.79157

TONNES POL IN MIXED JUICE(36)*100?TONNES CA

12.6783

13.29045

ALTERNATIVE

POL%CANE(45)*POL EXTRACTION(55)/100

ALTERNATIVE

POL%MIXED JUICE(5)*MIXED JUICE%CANE(28)/100

ALTERNATVE

ABS JUICE EXTRACTED % CANE(51)*MIXED JUICE

12.6783
12.6783
12.6783
54 POL IN BAGASSE % CANE

13.29045
13.29045
13.29045

TONNES POL IN BAGASSE(39)*100/TONNES CANE(1

0.561685

0.543621

ALTERNATIVE

POL%BAGASSE(7)*BAGASSE%CANE(32)/100

ALTERNATIVE

POL%CANE(45)-POL EXTRACTED%CANE(53)

0.561685
0.561685

0.543621
0.543621

55 POL EXTRACTION

TONNES POL IN MIXED JUICE(36)*100/TONNESPOL

ALTERNATIVE

POL%MIXED JUICE(5)*MIXED JUICE%CANE(28)/POL

ALTERNATIVE

100-(100*POL%BAGASSE(7)*FIBRE%CANE(34)/FIBR

95.75766
95.75766
95.75766

96.07042
96.07042
96.07042

ALTERNATIVE

TONNES ABS JUICE EXTRACTED(49)*PURITY OF M

ALTERNATIVE

100-(FIBRE%CANE(34)*(100-REDUCED EXTRACTION

ALTERNATIVE

100-(MILLING LOSS(57)*FIBRE%CANE(34)/POL%CAN

ALTERNATIVE

POL EXTRACTED%CANE(53)*100/POL%CANE

95.75766
95.75766
95.75766
95.75766

96.07042
216.6874
96.07042
96.07042

56 EXTRACTION
(100-POL EXTRACTION(55))*100/FIBRE%CANE(45)
RATIO

30.76964
ALTERNATIVE

30.76964
57 MILLING LOSS

26.73489

POL%BAGASSE(7)*100/FIBRE%BAGASSE(30)

4.073897
ALTERNATIVE

28.40509

100*MILLING LOSS(57)/POL%CANE(45)

3.698524

TONNES POL IN BAGASSE(39)*100/TONNES FIBRE(

4.073897

3.698524

58 REDUCED EXTRACTION
(FIBRE%CANE=12.5)
59 ABS JUICE LOST%CANE

100-(100-POL EXTRACTION(55))*ABS JUICE%CANE(

96.21039
40.67346

ALTERNATIVE

95.9261

61b

96.30148

100*(1-POL IN BAGASSE%CANE(54)/FIBRE%CANE(3

96.30148

100-MILLING LOSS(57)

95.9261
61a

32.59942

100-10000*TONNES POL IN BAGASSE(39)/(TONNES

95.9261
ALTERNATIVE

32.59942

10000*BRIX%BAGASSE(29)/(BRIX%ABS JUICE(46)*F

40.67346
60 WHOLE REDUCED EXTRACTION
(MITTAL)
ALTERNATIVE

96.7421

100*TONNES ABS JUICE LOST(50)/TONNES FIBRE(3

96.30148

CORRECTED REDUCED EXTRACTION 100-0.03936*(100-POLEXTRACTION(55))*ABS JUICE%

(REIN. PC=13.0,FC=15.5)
95.08096 95.65829
(PC&FC=12.5)
100-0.03139*(100-POL EXTRACTION(55))*ABS JUICE

96.07701

96.53744

75 TONNES POL(SUCROSE)IN SUGARS

POL%SUGAR(10)*100*TONNES SUGAR(9)/100

76 SUGAR PURITY (S)

POL%SUGAR(10)*100/(100-MOISTURE%SUGAR(11)

28.6125
99.72978
77 %SUCROSE AVAILABLE
a DEER

99.7998

100*SUGAR PURITY(76)*(MIXED JUICE PURITY(37)-F

89.27759
b WINTER

34.67826

87.85714

100*(1.4-(40/MIXED JUICE PURITY(37)))

93.68776

90.90909

78 TONNES POL AVAILABLE

TONNES POL IN MIXED JUICE(36)*%AVAILABLE(79(

79 BOILING HOUSE EFFICIENCY

(B.H.E.)
80 BOILING HOUSE RCOVERY-POL

TONNES POL IN SUGAR(75)*100/TONNES POL AVAI

29.92181
95.62425

35.53751
97.58214

TONNES POL IN SUGAR(75)*100/TONNES POL IN M

85.37103

85.73287

81 EQUIV. STANDARD GRANULATED FACTOR

100*(1.4-(40/PURITY OF SUGAR(76)))
(E.S.G. FACTOR )
99.89162 99.91976
82 TONNES E.S.G.
TONNES POL IN SUGAR(75)*E.S.G. FACTOR(81)/100

28.58149
83 BOILING HOUSE RECOVERY, E.S.G.

34.65043

TONNES E.S.G.(82)*100/TONNES POL IN MIXED JUIC

85.2785

85.66408

84 REDUCED BOILING HOUSE RECOVERY100-MIXED JUICE PURITY(37)*(100-B.H.R. E.S.G.(83)

E.S.G.,R85 (DEER)
83.53827 88.86923
85 REDUCED BOILING HOUSE RECOVERYB.H.R.E.S.G(83)+FINAL MOLS PURITY(14)/(100-FINA
E.S.G.,R85 (GUNDU RAO)
85.26157 85.70449
86 OVERALL RECOVERY-POL
TONNES POL IN SUGARS(75)*100/TONNES POL IN C

81.7493
ALTERNATIVE

82.36393

POL EXTRACTION(55)*B.H. RECOVERY-POL(80)/100

81.7493

82.36393

87 REDUCED OVERALL RECOVERY E.S.G.REDUCED MILL EXTRACTION(58)*RED B.H.RECOVE

82.03048

82.91232

00/TONNES CANE (1)

RITY RESIDUAL JUICE

(6)-BRIX%BAGASSE(29)

CANE(1)/TONNES BAGASSE(31)

ASSE%CANE(32)
IMBIBITION WATER(2)-TONNES MIXED JUICE(3)

CANE(1)/FIBRE%BAGASSE(30)

)*100/FIBRE%BAGASSE(30)

TONNES CANE(1)

E%BAGASSE(30)

RE % BAGASSE(30)/100

NNES MOISTURE IN BAGASSE(40)-TONNES BRIX IN BAGASSE(38)

ASSE%CANE(32)/100

RE%BAGASSE(30)/TONNES CANE(1)

NNES CANE(1)

NES MIXED JUICE(3)/100

NES MIXED JUICE(3)/100

CE(36)*100/TONNES BRIX IN MIXED JUICE(35)

BRIX% MIXED JUICE(4)

ES BAGASSE(31)/100

S BAGASSE(31)/100

ONNES BAGASSE(31)/100

41)*100/TONNES CANE(1)

CE(35)+TONNES BRIX IN BAGASSE(38)

CE(36)+TONNES POL IN BAGASSE(39)

100/TONNES CANE(1)

UICE%CANE(42)/100

100/TONNES ABS JUICE(41)

100/TONNES ABS JUICE(41)

BRIX% ABS JUICE

100/TONNES BRIX IN CANE(43)

CE(35)*100/BRIX % ABS JUICE(46)

TONNES POL IN ABS JUICE(44)/MIXED JUICE PURITY(37)*BRIX%ABS JUICE(46)

(38)*100/BRIX%ABS JUICE(46)

NNES ABS JUICE EXTRACTED(49)

CTED(49)*100/TONNES CANE(1)

S JUICE LOST%FIBRE(59)*FIBRE%CANE(34)/100)

3)*100*100/(MIXED JUICE PURITY(37)*BRIX ABS JUICE(46))

S JUICE EXTRACTED % CANE(51)

)*FIBRE%CANE(34)/100

CE(36)*100?TONNES CANE(1)

ACTION(55)/100

D JUICE%CANE(28)/100

CANE(51)*MIXED JUICE PURITY(37)*BRIX%ABS JUICE(46)/100*100

39)*100/TONNES CANE(1)

SE%CANE(32)/100

ACTED%CANE(53)

CE(36)*100/TONNESPOL IN CANE(44)

D JUICE%CANE(28)/POL%CANE(45)

*FIBRE%CANE(34)/FIBRE%BAGASSE(30)*POL%CANE(45)

CTED(49)*PURITY OF MIXED JUICE(37)*BRIX ABS JUICE(46)/100*TONNES POL IN ABS JUICE(44)

-REDUCED EXTRACTION(58))/ABS JUICE%CANE(42))

RE%CANE(34)/POL%CANE(45))

3)*100/POL%CANE

RE%BAGASSE(30)

39)*100/TONNES FIBRE(33)

(55))*ABS JUICE%CANE(42)/(7*FIBRE%CANE(34)

ST(50)/TONNES FIBRE(33)

(BRIX%ABS JUICE(46)*FIBRE%BAGASSE(30)

BAGASSE(39)/(TONNES CANE(1)*FIBRE%CANE(34)

ANE(54)/FIBRE%CANE(34)

ACTION(55))*ABS JUICE%CANE(42)*POL%CANE(45)^0.6/FIBRE IN BAGASSE%CANE(I.E.FIBRE%CANE(34))

ACTION(55))*ABS JUICE%CANE(42)*(POL%CANE(45)^0.6)/FIBRE%CANE(34)

NES SUGAR(9)/100

MOISTURE%SUGAR(11)

XED JUICE PURITY(37)-FINAL MOLASSE PURITY(14))/(MIXED JUICE PURITY(37)(SUGAR PURITY(76)-FINAL MOLASSES PURITY(14

CE(36)*%AVAILABLE(79(a))/100

*100/TONNES POL AVAILABLE(78)

*100/TONNES POL IN MIXED JUICE(36)

*E.S.G. FACTOR(81)/100

NNES POL IN MIXED JUICE(36)

7)*(100-B.H.R. E.S.G.(83))/(5.667*(100-MIXED JUICE PURITY(37))

S PURITY(14)/(100-FINAL MOLS PURITY(14)*(1700-(20*MIXED JUICE PURITY(37)/(17*MIXED JUICE PURITY(37)

5)*100/TONNES POL IN CANE(44)

RECOVERY-POL(80)/100

ON(58)*RED B.H.RECOVERY,E.S.G.(85)/100

%CANE(34))

TY(76)-FINAL MOLASSES PURITY(14))

UICE PURITY(37)