JAGGERY PLANT POWERED BY FREE OF COST STEAM

In Jaggery making plants, sugarcane crusher is driven by electric motor or diesel engine. To get electric connection in farms is very difficult, expensive and time taking and then also electric power is not supplied round the clock. So electric connection is not enough. Where sugarcane crusher is driven by diesel engine, it becomes too costly as diesel has become expensive. I can suggest very simple innovative scheme to run entire jaggery plant with free of cost energy i.e.with steam engine and simultaneously double the production of jaggery with the same quantity of bagasse. So you will not require electricity and you will not require diesel. This innovative scheme is described as under. Lot of heat is wasted in a flue gases going to chimney in a juice boiling furnace run by bagasse. This heat going to waste can be utilized to generate steam by installing long steel chimney of 600mm dia x 10m long and installing mono tube boiler inside the chimney at the bottom. We can supply chimney and mono tube boiler both if you cannot make it. MONOTUBE BOILER Mono tube boiler will consist of 1" pipe coil of 47 cm OD (18.5" OD) and coil pitch will be 3" and 18 turns just like spring. Total height of the coil will be 18 x 3 = 54". Total length of the 1" pipe used in this coil will be 80 ft or say 24 m. On the top of this coil will be placed another smaller coil of 1" dia pipe, 14" OD and 18 turns with 3" pitch as per previous coil. Total length of the one 1" pipe used in this coil will be 60 ft or say 18 m. So total height of both the coils, one above another will be 54" + 54" = 108" i.e 9 ft. Both these coils will be inside the chimney from the bottom to 9 ft height. Water will be introduced in to the coil at the top of the smaller coil and steam can be taken out from the bottom of the bigger coil. The cubic content of this mono tube boiler will be less than 21 liters and hence Boiler Act will not be applicable. Water feed pump will be required to push the water into mono tube boiler. It may be powered by 1 HP electric motor with variable drive. Mostly it is expected that dry steam will be available at the discharge of the mono tube boiler but for ensuring dry steam, centrifugal water separator will be

installed before steam goes to steam engine. It is expected that this mono tube boiler will be able to give 250 to 300 kg of steam per hour which will be more than enough to drive 14 HP steam engine produced by us, which will run sugarcane crusher of 30 tons capacity per hour. This will be the simplest and the cheapest arrangement as investment in boiler will be the lowest and steam is obtained free of cost from the waste heat of the juice boiling furnace. Anybody having some technical skill can manufacture this mono tube boiler and put into the chimney, which also can be, fabricated locally anywhere. If this becomes successful, then it will bring revolution in the entire world because it will save 35 to 40 liter diesel every day and hence jaggery plant will become highly viable and big sugar factories cannot compete to it. CHIMNEY PERFORMANCE One engineer has made experiment of installing 30 ft chimney of 600mm dia and he found very encouraging result that juice boiling becomes double faster so that double quantity of jaggery is produced from the same furnace and still going huge quantity of heat into the flue gases. He did not install any mono tube boiler. He found that flue gas temperature was 380 degree Celsius and flow rate was 40 cubic meter per hour at the speed of 4.7 meter per second. One highly experienced thermal engineer of South India confirmed that about 20 KW power can be generated from the waste heat of the chimney by installing mono tube boiler in the chimney. So there is huge scope of utilizing the waste heat and to generate steam free of cost. We can supply complete set of equipments i.e. mono tube boiler, chimney, steam engine, water feed pump, centrifugal separator etc. Proforma invoice on request. V K DESAI AADHUNIK GLOBAL ENERGY TINYTECH PLANTS TAGORE ROAD RAJKOT 360002 INDIA PHONES 91 281 248 0166 (office) 91 281 246 7552 (fax) 91 92 27 60 65 70 (mobile)

EMAIL energy@tinytechindia.com tinytech@tinytechindia.com WEB www.tinytechindia.com

AADHUNIK GLOBAL ENERGY

C/oTINYTECH PLANTS,Tagore Road, Rajkot - 360 002, INDIA Mobile # 91-92 27 60 65 70, Tel. 91-281-2480166 Fax # 91-281-2467552 Email : tinytech@tinytechindia.com Website : www.tinytechindia.com

5-10-2012 To, Michel Fleurant <emfleurant@yahoo.com>

PROFORMA INVOICE STEAM POWERED JAGGERY PLANT

Complete steam powered jaggery plant consisting of:-

(1) 3 Roller Sugarcane crusher for jaggery making, capacity 1250 Kg. per hour with oil bath closed gear box. complete with all standard accessories i.e. beltings, pulleys, foundation bolts etc.
(2) Steam Engine 14 HP with Water Feed Pump driven by variable drive of 1 hp. (3) Centrifugal Water Separator (4) Centrifugal pump for juice transfer. (5) Mono Tube Boiler of 1" pipe coil, 140 ft long wound into coils 9 ft high. (6) 10 mt Long Flue Gas Chimney for jaggery boiling furnace complete with base flange. (600mm dia x 3.75m + 500mm dia x 6.25m)
COST FOB INDIAN PORT = US $ 8000/STEAMER FREIGHT TO MOMBASA = US$ 1000/COST C & F MOMBASA = US$ 9000/Payment & Delivery :-

We will dispatch equipments within 20 days only on receipt of payment at our account no. 12667 of AADHUNIK GLOBAL ENERGY at Corporation Bank, Dhebar Road, Rajkot - 360 002. INDIA. Swift. CORPINBB 191. Correspondent Bank of Corporation Bank in USA is Account no. 890-0385-987 The Bank of New York, One Wall Street, New York, N. Y. 10286, USA Swift : IRVT US3N, ABA NUMBER IS :- 021000018 You have to construct furnace and procure boiling pan at your cost. I suggest single boiling pan of 2.5 mt dia with 6mm bottom plate x 250mm high border of 3mm sheet to be fitted on the single furnace. You have to make RCC foundations for chimney and erect it at your cost. Our quotation is for supply of machinery and equipments mentioned above only. V K DESAI AADHUNIK GLOBAL ENERGY C/oTINYTECH PLANTS Tagore Road, RAJKOT - 360002, INDIA 91 92 27 60 65 70 ( MOBILE) 91 281 243 1086 91 281 246 7552 (FAX) tinytech@tinytehindia.com www.tinytechindia.com IF THE PLANT DOES NOT WORK SATISFACTORILY WITH MONO TUBE BOILER ALONE, THEN YOU WILL HAVE TO PURCHASE WATER TUBE BOILER WORKING ON BAGASSE WHICH WILL COST US$5000/-. BUT I HOPE THAT BAGASSE BOILER WILL NOT BE REQUIRED.