8

TCU-2000 1 2 3 4 5 6 7
4 11 10 9 3 8 2 7 1 6 5

7
+12V +12V +12V +12V RED RED RED RED ORN\BLK ORN\RED ORN\LT.GRN ORN\LT.BLU ORN\WHT S1

18 AWG 18 AWG

PNK\BLK PNK\RED VIO\BLK BLK 18AWG RED

SHFT SOL 1 SHFT SOL 2 LINE PRES + GND POWER

A B C D E F G H J K

E A

L T

SPEED INPUT 1 SPEED INPUT 2 SPEED INPUT 3 SPEED INPUT 4 SPEED OUTPUT UNUSED UNUSED PWM OUT 4/FREQ 2 DIGITAL INPUT 1 DIGITAL INPUT 2 DIGITAL INPUT 3 DIGITAL INPUT 4 DIGITAL INPUT 5 DIGITAL INPUT 6 DIGITAL OUT 5 PWM OUT 3/FREQ 2 DIGITAL INPUT 7 DIGITAL INPUT 8 DIGITAL INPUT 9 DIGITAL INPUT 10 DIGITAL INPUT 11 DIGITAL INPUT 12 DIGITAL OUT 6 PWM OUT 2/FREQ 1 UNUSED RS-232 TRANSMIT RS-232 RECEIVE CAN/RS-232 GND CAN_H CAN_L UNUSED

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

19 18 17 16 15 14 13 12 27 26 25 24 23 22 21 20 36 35 34 33 32 31 30 29 28 44 43 42 41 40 39 38 37 52 51 50 49 48 47 46 45 59 58 57 56 55 54 53

YEL\ORG VIO\LT.BLU GRY\BLK GRY\RED GRY\LT.GRN GRY\LT.BLU GRY\WHT GRY\ORN PNK\WHT VIO\LT.GRN GRY\YEL GRY\PNK BRN\BLK BRN\RED BRN\LT.GRN BRN\LT.BLU PNK\ORN VIO\RED BLK RED WHT WHT\RED WHT\BLK RED PNK\LT.GRN VIO\BLK BRN\WHT BRN\ORN BRN\YEL BRN\PNK PNK\LT.BLU VIO\ORN YEL\BLK YEL\RED YEL\LT.GRN YEL\LT.BLU BLK\WHT YEL\BLK RED\WHT WHT\RED WHT\BLK
S4 S5 S3

FLUID TEMP SENSOR GND RANGE A RANGE C RANGE B ISS HIGH TCC PWM TCC REL SW TURB SPEED-

C-1

W R

L M N P R S T U V W

BLK\WHT GRY\BLK GRY\LT.GRN GRY\RED ORN\LT.GRN VIO\RED GRY\PNK BLK\WHT

63 62 61 60

TRANSMISSION CONNECTOR FRONT VIEW

C-1TRANSMISSION CONNECTOR PCS P\N QTY DESCRIPTION 1 CONNECTOR CON-2000 14 TERMINAL CON 2804 1 TERMINAL CON-2805 5 CAVITY PLUG CON-1044 1 MULTI CABLE SEAL CON-3309 1 CONDUIT CLIP CON-2008 1 TPA CON-2003

NOTES 20-22 AWG. 16-18 AWG BLU LT.GRN BLK GRY

TCU2000 CONNECTOR QTY DESCRIPTION 1 CONNECTOR 37 TERMINALS 1 BACK SHELL 1 MULTI CABLE SEAL

16 AWG

ORG\RED BLK\WHT

TWISTED PAIR

TOSS SIGNAL GND

A B

C-2
A B

OUTPUT SHAFT SPEED SENSOR FRONT VIEW

C-2 OUTPUT SHAFT SPEED SENSOR FEMALE PCS P\N NOTES QTY DESCRIPTION 1 CONNECTOR CON-1070 2 TERMINALS CON-1084 20 AWG 2 CABLE SEAL CON-1093 GRN 1 TPA CON-1072 GRY
C-3 INPUT SHAFT SPEED SENSOR QTY DESCRIPTION PCS P\N 1 CONNECTOR CON-1070 2 TERMINALS CON-1084 2 CABLE SEAL CON-1093 1 TPA CON-1072 NOTES 20 AWG GRN GRY

PCS P\N NOTES CON-0031 CON-0046 CON-0005 CON-0043 BLK

SERIAL RX. RS232 GND SERIAL TX.

E
A B C 1 1 2 3 4 1 2 4

DIGITAL OUT 3/PWM 9 PWM OUT 1/FREQ 1 UNUSED DIGITAL INPUT 13 DIGITAL INPUT 14 DIGITAL INPUT 15 DIGITAL INPUT 16 UNUSED DIGITAL OUT 4 PWM OUT 6/FREQ 1 ANALOG INPUT 1 ANALOG INPUT 2 ANALOG INPUT 3 ANALOG INPUT 4

WHT BLK

C-4

LAPTOP CAL CONNECTOR

RED BLK

18 AWG 18 AWG TWISTED PAIR

POWER GND CAN High CAN Low

C-5

1 4 2

C-4 LAPTOP CAL CONNECTOR QTY DESCRIPTION PCS P\N NOTES 1 CONNECTOR CON-3416 3 TERMINALS CON-1038 1 TPA CON-3417 CREAM 3 CABLE SEALS CON-1027 WHT

OPTION FRONT VIEW

TWISTED PAIR

CAN High CAN Low

C-5 OPTION QTY DESCRIPTION 1 CONNECTOR 4 TERMINALS

PCS P\N NOTES CON-0065 CON-0051

C-6

CAN CONNECTOR

SENSOR GND TPS +5 VOLT SEN.

A B C

ANALOG INPUT 5/TEMP YEL\WHT ANALOG INPUT 6/TEMP YEL\ORN PWM OUT 5/FREQ 1 DIGITAL OUT 2/PWM 8 SENSOR/AD GND UNUSED UNUSED UNUSED REF VOLTAGE (+5V) DIGITAL OUT 1/PWM 7 GND GND GND GND RED\WHT PNK\BLK BLACK BLACK BLACK BLACK S2 18 AWG 16 AWG 16 AWG RED RED
B

C-7
A B C

THROTTLE POSITION SENSOR

C-6 CAN BUS CONNECTOR PCS P\N NOTES QTY DESCRIPTION 1 CONNECTOR CON-5050 2 TERMINALS CON-5200 (20-18gauge) 1 WEDGE LOCK CON-5100 ORN

VIO\WHT PNK\RED BLK\WHT

BLK\WHT ORN\BLK ORN\WHT GRY\LT.BLU YEL/RED GRY\WHT GRY\ORN GRY\YEL VIO\LT.BLU VIO\WHT

TACHOMETER GROUND TACHOMETER SPEEDOMETER BRAKE LIGHT SPARE ANALOG DIG IN 5 DIG IN 6 DIG IN 7 PWM OUT 4 PWM OUT 5

TWISTED PAIR

C-7 THROTTLE POSITION CONNECTOR QTY DESCRIPTION PCS P\N NOTES 1 CONNECTOR CON-2302 3 TERMINALS CON-1006 3 CABLE SEALS CON-1004 VIO

60" UNTERMINATED

C-7M THROTTLE POSITION SENSOR PIGTAI THROTTLE POSITION QTY DESCRIPTION CONNECTOR PIGTAIL PCS P\N NOTES 1 CONNECTOR CON-2307 2 TERMINALS CON-1011 20 AWG 2 CABLE SEALS CON-1004 VIO 1 PLUG CON-0999 GRN

BLK

16 AWG 3/8 RING TERMINAL 16 AWG

C-7M
CHASSIS GND QTY DESCRIPTION PCS P\N NOTES 1 RING TERM. CON-0350

CBA

B
WIRE COLOR ABBREVIATIONS TXT COLOR NOTES BLK BLACK BRN BROWN RED RED ORN ORANGE YEL YELLOW LT.GRN LIGHT GREEN GRN GREEN LT.BLU LIGHT BLUE BLU BLUE VIO VIOLET GRY GRAY WHT WHITE PNK PINK

A B C

SENSOR GND TPS

BLK\WHT YEL\BLK

S-# S1 S2 S3 S4 S5

FUNCTION 12 VOLTS SWITCHED GROUND SENSOR GROUND CAN HIGH CAN LOW

COLOR RED BLK BLK\WHT WHT\RED WHT\BLK

Fuse Assembly +12 VOLTS

F1 10A

APPLICABLE STANDARDS ASME Y14.100-200 ASME Y14.5M-1994 IPC/WHMA-A-620ACLASS 2

NOTES: 1.) WIRE LENGTH TOLERANCE +/1\2 INCH 2.) WIRE GAUGE IS 20 AWG UNLESS OTHERWISE STATED 3.) TAPE ALL LOOM JOINTS UNLESS OTHERWISE STATED 4.) TWIST INDICATED WIRES AT LEAST 10-12 TURNS PER FOOT 5.) PLACE TAGS NO MORE THAN 2" FROM CONNECTOR. PLACE TAGS FOR UNTERMINATED WIRES NO MORE THAN 2" FROM UNTERMINATED END. 6.) WIRE TYPE IS TXL UNLESS OTHERWISE STATED DATE:

COMPANY:

POWERTRAIN CONTROL SOLUTIONS

TITLE:

F1 QTY 1 1 1 2 1 2

DESCRIPTION CONNECTOR FUSE CAP: TPA TERMINAL FUSE CABLE SEAL

PCS P\N CON-2200 CON-2201 CON-2202 CON-1020 CON-2221 CON-1001

NOTES BLK BLU (18-16 AWG) 10A GRN

MARK IAW MIL-STD-130.

4T45 HARNESS
A
SIZE: CUSTOMER DRAWING NO. PCS PART NUMBER REV:

C
APPROVED BY:

TCM-4134
DATE: SHEET PAGE 1 OF

001 10

DRAWN BY:

FRED D.

1/08/2013

8
WIRE COLOR ABBREVIATIONS TXT COLOR NOTES BLK BLACK BRN BROWN RED RED ORN ORANGE YEL YELLOW LT.GRN LIGHT GREEN GRN GREEN LT.BLU LIGHT BLUE BLU BLUE VIO VIOLET GRY GRAY WHT WHITE PNK PINK

6
L3

3
LEVEL 1

2
REVISION HISTORY DESCRIPTION RELEASE Correct C1 Pin E color RED, Wires for TPS pigtail added, kit contents page added, corrected splice chart Added TCM4181 to kit content, added yel/lt.grn and yel/lt.blue to extra wire kit, corrected cut chart for TPS blk/wht CHANGED WIRES FROM TCU TO C1, C2 TO TWISTED PAIR

1
DATE 5/9/2011 5/25/2011 6/9/2011 7/21/2011 DRN FAD FAD FAD FAD APP DB DB DB DB

60"
THROTTLE POSITION SENSOR CIRCUIT FUNCTION PIN A SEN.GND B TPS C +5V SENSOR COLOR CONNECTS TO BLK\WHT S3 YEL\BLK TCU-46 RED\WHT TCU-58, S4
OPTION PIN 1 2 3 4

1a 1b 2

C7

L19

C5
60"

47" 5"
TWISTED PAIR S5, S6 SPLICE HERE

CIRCUIT FUNCTION POWER GND. CAN HIGH CAN LOW

COLOR TCU POS. RED S1 BLK S2 WHT\RED TCU-33, S4 WHT\BLK TCU-34, S5

} }

TWISTED PAIR

5"
2

G
54"

C6

CAN PIN 1 2

CIRCUIT FUNCTION CAN HIGH CAN LOW

COLOR WHT\RED WHT\BLK

TCU POS. S4 S5

G
TWISTED PAIR

L2

90" 54"
L7
2pin Blk

C2

OUTPUT SHAFT SPEED SENSOR PIN CIRCUIT FUNCTION COLOR TCU POS. A TOSS+ ORG\RED TCU-6 B TOSSBLK\WHT TCU-53, S-3

S1,S2,S3 SPLICE HERE

S7 SPLICE HERE

0 6" 8"

L8

TCU-2000 CONNECTOR
60"

36"

54"

20pin GM Transmission

C1
UNTERMINATED COLOR CONNECTS TO CIRCUIT FUNCTION TACHOMETER GROUND BLK\WHT TCU-54, S3 TACHOMETER ORN\BLK TCU-5 SPEEDOMETER ORN\WHT TCU-9 BRAKE LIGHT GRY\LT.BLU TCU-16 SPARE ANALOG IN YEL\RED TCU-47 DIGITAL IN 5 GRY\WHT TCU-17 DIGITAL IN 6 GRY\ORN TCU-18 DIGITAL IN 7 GRY\YEL TCU-21 PWM OUT 4 VIO\LT.BLU TCM-12 PWM OUT 5 VIO\WHT TCM-52

L1

10 WIRES

TWISTED PAIR

L9 L18

C-7M
12"

TO TCU PINS 60-63

THROTTLE POSITION CONNECTOR MATE

16 AWG. RED

L4

F1 PIN A

CIRCUIT FUNCTION +12 BATT FUSED +12 BATT

COLOR RED RED

F1
COLOR GOES TO

48"

C
THROTTLE POSITION SENSOR PIGTAIL
PIN A B C CIRCUIT FUNCTION

16 AWG. RED

WIRES TO TCU- 1-4, S1 FUSED BATT SOURCE

TRANSMISSION CONNECTOR PIN CIRCUIT FUNCTION COLOR CONNECTS TO A SHIFT SOL-A (1-2) PNK\BLK TCU-59 B SHIFT SOL B-(2-3) PNK\RED TCU-53 C LINE PRESSURE + VIO\BLK TCU37 D LINE PRESSURE BLK TCU-59,60,61,62,63,S2 E TCC, 1-2, 2-3, 3-2 + RED (18 AWG) TCU-1,2,3,4,S1 F NC NC NC G NC NC NC H NC NC NC J NC NC NC K NC NC NC L ATF TEMP + YEL\ORG TCU-51 M ATF TEMP BLK\WHT TCU-54, S3 N RANGE A GRY\BLK TCU-13 P RANGE C GRY\GRN TCU-15 R RANGE B GRY\RED TCU-14 S TISS ORN\LT.GRN TCU-7 T TCC PWMVIO\RED TCU-28 U TCC ON\OFFGRY\PNK TCU-22 V TURB SPEEDBLK\WHT TCU-54, S3 W NC

11228 HOPS ASHLAND, V

DRAWN BY:

TO TCU PINS 1-4

RED

RED

RED

RED

BLA

BLA

BLA

BLA

SENSOR GND TPS NC

BLK\WHT UNTERM YEL\BLK UNTERM NC NC

L5

56"
LABEL DEFINITION TABLE NUM NAME L1 TCM-4100 L2 CAN BUS L3 THROTTLE POSITION SENSOR L4 +12V BATTERY L5 CHASSIS GROUND L6 LAPTOP CALIEBRATION CONNECTOR L7 OUTPUT SHAFT SPEED SENSOR L8 TRANSMISSION CONNECTOR L9 TACHOMETER GROUND L10 TACHOMETER L11 SPEEDOMETER L12 BRAKE LIGHT L13 SPARE ANALOG IN L14 DIGITAL IN 5 L15 DIGITAL IN 6 L16 DIGITAL IN 7 L17 PWM OUT 4 L18 PWM OUT 5 L19 OPTION CONNECTOR STOCK # 594-01105 594-09105 594-09105 594-09105 594-09105 594-09105 594-09105 594-01105 594-09105 594-09105 594-09105 594-09105 594-09105 594-09105 594-09105 594-09105 594-09105 594-09105 594-09105 NOTES

16 AWG. BLK

3/8 Ring Term

CONNECTOR AS

L6

B
15"

BA

9"

C4
LAPTOP CALIBRATION CONNECTOR
SPLICE INFORMATION FUNCTION S-# S1 12 VOLTS SWITCHED S2 GROUND S3 SENSOR GROUND S4 NONE S5 CAN HIGH S6 CAN LOW S7 TSS COLOR RED BLK BLK\WHT NONE WHT\RED WHT\BLK ORN\LT.GRN

LAPTOP CAL CONNECTOR PIN CIRCUIT FUNCTION A SERIAL RX. B SIGNAL GND. C SERIAL TX.

COLOR RED WHT BLK

TCU POS. TCU-31 TCU-32 TCU-30

DB9

CONNECTOR

10 AMP