wild Marty-the Paddle-
Colorful appearance and pedal
operated paddle wheels keep
Marty’s admirers standing
in line for another ride
OU may want just one of these paddle-
Y sine! fun-abouts to help the children
enjoy their vacation and to take you and
Mom down the shore in the evening to visit
vacation-land neighbors. Or, you may decide
to build a flock of these attractive ducks to
brighten up your resort—and its bank ac-
count too.
In either case, you'll find that Marty is
especially safe for children because of built-
in Styrofoam flotation that will support 1000
Ibs. by itself. And, also, that the construction
is easy on the pocketbook because it does not
If you can get Marty away
from the kids for awhile,
you'll enjoy using it as much
as they will and get your
exercise at the same time.
require marine-grade lumber, paint, or fas-
tenings.
Begin Construction by laying out and cut-
ting one of the pontoon sides to shape (Fig.
3A) on a bandsaw. Use knot-free pine or fir,
or, if you wish, you can order and use 10-ft.
lengths of AC-grade exterior fir plywood.
Use the first side as a pattern to lay out three
more identical pieces.
Next cut seven 16¥4-in. cross frames and a
nose piece (Fig. 3) for each pontoon. Use a
waterproof glue and flathead (fh) wood-
screws to assemble the sides and cross framesWheeling Mallard
as in Fig. 2A. Set the nose piece in place
temporarily and trace the curve of the sides
on each end of it. Then set your bandsaw
table at an angle to rough out the nosepieces
and finish them with a wood rasp after as-
sembly.
Cut the 18-in.-wide bottom planks (Fig.
2A) for each pontoon from ¥4-in. plywood.
To use stock 8-ft. lengths of plywood, splice
the bottom planks at the centerline of any
cross frame. Coat the mating surfaces of the
planks, framing, and sides with glue and at-
tach the planks, best-side outside, using #8
x1-in. fh woodscrews spaced 3 in. apart.
Lubricate the threads of the screws with bar
soap and use a push-type screwdriver, if
available, to drive the screws. Set the heads
about 442 in. below the surface to allow them
to be concealed with wood putty before
painting.
‘When the bottom plank is in place, give
the interior a coat of sanding sealer such as
Firzite, being careful to avoid coating areas
that are to be glued later.
For maximum safety, you can now place a
7x 20-in. x 9-ft. billet of Styrofoam (Fig. 4)
in each hull, sliding it through the transom
opening. These foamed-plastic billets will add
structural strength to the pontoons and, even
in the case of damage to both hulls, will sup-
port many times the weight of. two adults.
When finished, attach the top plank in the
same way as you did the bottoms. Then lay
out the transoms (Fig. 2A) by tracing the
outline of the stern opening of each pontoon
on %-in. plywood and cut and attach them.
Next, join the pontoons with two 66-in.
lengths of 2x4 stock. Drill %c-in. lead holes
at an angle from each edge of the crossmem-
bers as in Fig 6A and secure them with glue
and #12x2%4-in. fh screws. Install the for-
ward crossmember (Fig. 3B) after beveling
it to match the curve of the pontoons.
Give the entire as-
sembly a coat of sand-
ing sealer and, when
dry, two coats of your
choice of porch-and-
deck enamel.
Paddle Wheels. Lay
out and cut the four
paddle-wheel discs
(Fig. 2B) from 3%-in.
plywood and drill a
%-in. hole in the cen-
ter of each. Then cut
the hardwood spokes
(Fig. 2) and the Y%4-in.
plywood blades (Fig.
2C). Assemble these
parts with glue and
use #10 x 1%-in. fh
screws to join the
discs and spokes and
#8 x Lin. screws to
attach the blades.
Seal and paint the
paddle-wheel assem-
blies before further
assembly in the same
way as you did the
pontoons. When dry,
center and attach a
%4-in. pipe flange over
the axle holes on each side of the paddle
wheels.
Also attach a 1-in. pipe flange to each side
of the paddle wheel sprocket with machine
bolts, hacksawing the excess length from the
bolts and peening them slightly to prevent
loosening. Complete the paddle-wheel as-
sembly as in Fig. 2E, adding a reducing bush-
ing and a 2-in. nipple to each side of the
sprocket before attaching the paddle wheels.
Screw a 4- to 5-in. length of 34-in. pipe into
the flanges on the outboard side of each
wheel and cut these to fit inside the inner