Renault Multimedia Control Module4 Service Manual

Multimedia Service Manual
for the Control Module used on the Renault Rear Seat Entertainment System
Rear Seat Entertainment System Control Module
for the Renault Scenic, Laguna and Espace
Control Module Part Number 4035241
About this Document

Document no. Produced by: Download from: 30-900-00015 Visteon Technical Service Operations http://euro.evisteon.com
Issue
2002-11-28 First Issue
Remarks
Printed Copies are Uncontrolled.
CONFIDENTIAL
30-900-00015 Issued 2002-11-28 http:/euro.evisteon.com Copyright Visteon 2002
Service Manual Renault System

A. Initial Inspection and Test.
1. Read the dealer fault report. 2. Examine the module. Note any bent or missing connector pins or other obvious damage. 3. Plug the module into the test kit and test as follows. Note any faults found.
Step 1 Procedure Connect the control module to the test kit. Plug the output from the DVD into CN1 (see figure 1) on the control module. Connect a 12.5 V DC supply to the permanent and ignition inputs of the test kit. Aim the remote control at TFT screen A and press 'POWER' Check that . . Verification Module power circuits and regulator. Control, power & IR. Transmission, backlight & screen power supplies to the TFT monitors Menu chip. Control power to TFT B Video and Audio circuits
The DVD switches on.
Both TFT screens come on
4 5
Press 'MENU' on the remote. Navigate to 'MEDIA SELECT' then press 'ENTER'. Select DVD and press ENTER again. Aim the remote at TFT screen B and select DVD as per step 2 above. Insert a DVD disk into the DVD player.
The menu appears on TFT A. The menu appears on TFT B Check that the DVD displays on both screens and there is sound on both channels. The DVD pauses then continues to play each time. The picture from the DVD appears on TFT A and TFT B as each selection is made and there is sound on both channels. Colour scale appears on screen Colour changes from black & white to extreme colour. Brightness changes from dark to bright. Contrast changes from diffuse to sharp. Screens become dark, picture and illumination ceases. After 5 min the power switches off.
6 7
10 11 17 18 19 20
21 22 23
Aim the controller at TFT A, press Stop, wait and then press PLAY. Aim the controller at TFT B and press Menu. Press Stop and then PLAY as above. Plug the DVD output into CN2. Use the remote to select AUX 1 on both screens. Plug the DVD output into CN3. Use the remote to select AUX 2 on both screens. With the remote aimed at Screen A select COLOUR on the DISPLAY menu. Vary intensity from high to low colour. Set back to mid-range. Select BRIGHTNESS. Vary intensity from high to low then to mid-range. Select CONTRAST. Vary intensity from high to low contrast then back to midrange. Press the OFF button on the remote. Turn off the ignition switch Unplug the control module.
IR coms
Menu chip, TFT screens
Colour adjustment Brightness adjustment Contrast adjustment Power switching Auto-off feature
4. If the unit is faulty proceed to the next step.
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Copyright Visteon 2002

B Opening the Control Module
antiCAUTION: Observe anti-static precautions when handling the PCB.
4 3
2 1 CN3 CN2 CN1 7 5 8 6 CN4
Figure 1 Control Module Housing

1. Loosen screws 1 to 4 and remove the control box lid. 2. Remove screws 5 to 8. and separate the PCB from the control box base. 3. Visually inspect the components for obvious signs of mechanical or electrical damage. 4. Proceed to section C.
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C. Diagnosis and Repair.
1. Connect the open control module to the test kit. 2. Connect the 12.5 V power supplies to the test kit. 3. Compare the symptoms observed under A. Initial Inspection and Test with the symptoms listed below to locate the components likely to be faulty and effect the necessary repairs.
Symptom
Media device such as DVD or TV missing from OSD
Menu
Investigation
Check for <1 V at IC1 pin11,12 Power OFF supply for 5 Seconds Check for <0.5 V TR3 collector IC11 defective Check Audio route in logical manner IC7/19 > IC1 > IC2/5 > IC3/4 Video OK?
Corrective Action
If OK go to next line Replace IC1. Repower system and recheck fault.
Media Device Switching OFF/ON continuously, video signal present Audio Fault No sound both left and right
If OK go to next line
Check TR3, D1, IC1, C3, C26, C36, C37 in turn. Replace faulty components. Replace IC 11. Replace faulty components.
Check as No Colour / poor /no image NO audio OSD OK See "Image Faults" below. If OK go to next line. Replace defective components.
Check IC1, IC3, IC4.defect -
Symptom
Investigation
Check 12 V on F1
Corrective Action
Power Faults
No Power / No LCD F1 Defect - check for S/C on output. Replace defective components. Check 5 V/12 V IC If OK go to next line IC 17/D3 Defective or S/C on 17 output. Replace defective components. Check IR sig. on If OK go to next line Check IC12/13/14. Replace IC11 pin 8 defective components. Check Xtal sig. on IC If OK go to next line XTAL or IC11 Defect. Replace 11pin 6, 7 defective components. Check < 0.6 V IC If OK go to next line TR6 defect IC11 Defect. Replace 11tPin 2 defective components. Check 5 V IC 16 Pin If OK go to next line TR6 defect, IC16. Replace 2 defective components. Check for PCB damaged pins . Replace defective components.
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Symptom
Investigation
Is color image shown on LCD?
Corrective Action
If yes go to next line TR1/2, IC8 Defective CN4 damaged. Replace defective components.
Image Faults
LCDs on. No OSD on one LCD LCDs on. No OSD on both LCDs
No colour, poor /no image No audio, OSD OK
No colour, poor /no image audio OK: All 3 Inputs, one or both LCDs
Check Waveform If OK go to next line IC11 Defect - eeprom corrupt. IC11 Pin 9,10 Replace defective components. Check Waveform If OK go to next line IC 8/9 Defect. Replace defective IC8, 9 Pin 7 components. CN4 damaged - Check For PCB Damage. -Replace defective components. Check Waveform IC1 If OK go to next line CN1/2 / test Media / looms. pin 1/8 Replace defective components. Check 9V IC18 pin 3 If OK go to next line IC18 Defect - check for S/C on O/P. Replace defective components. Check Waveform IC1 If OK suspect Defective IC / inspect soldering or PCB pin 33/34 damage. Replace defective components. Is OSD OK? If OK go to next line Go to image Faults No OSD above. Check Waveform IC1 If OK go to next line IC v / defect IC1 x S/C. Replace pin 1,8,15 defective components. Check Waveform IC1 If OK go to next line Defect IC1, C26/36/37-PCB pin 44,53 O/C. Replace defective components. Check Waveform If OK go to next line IC10 Defect Replace defective IC10 pin 7,8 component. Check Waveform If OK go to next line R35, 36 PCB Defect. Replace CN4 pin 8/18 defective components. Check Correct Values R35/36 - Reg supplies 5/12/Gnd. Check Waveform CN1/2/3 pin7 Check Waveform IC1 pin 44, 53 Check Waveform IC10 7, 8 Check test looms If OK go to next line Check connector / test Media/looms. Replace defective components. Defect IC1, C26/36/37-PCB O/C. Replace defective components. Recheck Fault symptoms
No colour, poor /no image audio OK. One input, both LCDs
Check Reg supplies 5/9/12/Gnd. Replace defective components.
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Symptom Possible Cause
Micro defective.
Probable Diagnosis
IC11 micro crashed XT1 inoperative TR5 collector output failed low (reset). D3 failed o/c. IC 17 (5 V) TR5 failed low IC16 switch inoperative TR6 output failed low Dry joint at IC11 pin 2. Dry joint or broken track between IC16 pin 23 and TR6 collector. D2 failed s/c R55 & R56 o/c or missing C77 & C76 s/c to gnd. IC12 internally defective holding 14 high. CN3 pin 3 or CN4 PIN 4 or CN4 pin14 gnd. C94 s/c to gnd LK1 missing (no +5V) R42 missing IC14 faulty C50 s/c to gnd IC13 faulty R59, R48 OR R49 o/c. R63 or R54 o/c IC11 pin 11 or 12 dry-jointed Poor continuity between CN1 pin 2 and IC11 pin 12 and CN2 pin 2 and IC11 pin 11 Media device connected after turning on power supply to the control box. C11 or C12 or C13 o/c IC1 defective Dry or open joints on IC1 video input pins 1, 8, & 15 or output pins 44 & 53. C45, C48, R36, L9 o/c IC10 defective Dry/ open joints on IC10 pins C11. C12, C13 o/c IC1 defective Dry open joints on IC1 video input pins 1, 8 & 15 or output pins 53 & 44. C44, C47, R35, L8 o/c IC10 defective Dry/ open joints on IC10 pins R1, R2, R3 dry joint/ o/c RV1 or RV2 or RV3 partial short C11, C12, C13 o/c C44, C47, R35 o/c or dry joint RV18 partial short C45, C48, R36 o/c or dry joint RV15 partial short C80 s/c to gnd. IC9 pin 7 failed, open R31 open, dry-jointed
P o w e r
Power supply circuit not switched on
Control Module Power Failure.
+5 V supply to LCD interface board IR sensor missing
C o n t r o l
IR detection circuit failure.
Control module fails to detect media device
Micro does not detect that the media1 or media 2 sense lines are grounded Micro does not detect either Media1 or media 2 sense lines No video output from IC1 circuit area No video output from IC10 circuit area No video output from IC1 circuit area No video output from IC10 circuit area
No video on left screen, audio OK
V i d e o
No video on right screen, audio is ok
Poor quality video on left and right screens, audio OK Poor quality video on right screen, audio OK Poor quality video on left screen, audio OK No video picture, on either screen, DVD controls working
Video input signal not terminated properly. Video output signal not terminated properly Video output signal not terminated properly No IIC clock signal to LCD screens
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O S D
Loss of control of OSD functions e.g. contrast, colour, etc. . on right screen.
IIC control signals to right LCD screen defective
Loss of control of OSD functions e.g. contrast, colour, etc. on left screen
IIC control signals to left LCD screen defective
D V D
DVD player does not respond to remote control
IR signal not being relayed from the control module
Failure of any left-side audio input circuit associated with CN1
Left side audio missing or out of spec, video OK: left and/or right screen
A u d i o
Failure of any right-side audio input circuit associated with CN1
Right side audio missing or out of spec, video OK: left and/or right screen
C78 s/c to gnd IC8 pin2 failed, open IC9 pin 7 to CN4 pin 2 open, dry-jointed IC11 pin 16 output failed, open R28 open, dry-jointed TR1 failed, open C79 s/c to gnd IC8 pin7 failed, open IC9 pin7 to CN4 pin12 open, dry-jointed. IC11 pin 14 output failed or open R29 open, dry-jointed TR2 failed, open IC11 pin19 open, dry jointed, output failed R57 open, dry jointed D5 failed s/c to gnd or to 5 V L2 open, dry-jointed CN1 pin5 dry-jointed C5, C82 o/c or dry joint R4 terminator, R10, R75, R77 o/c or dry joint, IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52. C6, C86 o/c or dry joint R5 terminator, R11, R80, R83, o/c or dry joint IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52. C7, C88, o/c or dry joint R6 terminator, R12, R86, R87, o/c or dry joint, IC19 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52 C8, C83 o/c or dry joint R7 terminator, R13, R78, R84 o/c or dry joint, IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 45 or 54 C9, C85 o/c or dry joint R8 terminator, R14, R81, R83 o/c or dry joint IC7 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52 C10, C87, o/c or dry joint R9 terminator, R15, R83, R85, R88, o/c or dry joint IC19 failed or not receiving 9 V supply IC1 partially defective Dry joint on IC1 pin 43 or 52
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Left side audio on left screen missing or out of spec., video OK.
Failure in left side audio processing within the left screen audio processor/amplifier circuit
Right side audio on left screen missing or out of spec., video OK.
Failure in right side audio processing within the left screen audio processor/amplifier circuit
Left side audio on right screen missing
Failure in left side audio processing within the right screen audio processor/amplifier circuit
A u d i o
Right side audio on right screen missing
Failure in right side audio processing within the right screen audio processor/amplifier circuit Channel select signal not being relayed from control module Channel select signal for left screen audio not being relayed from control module Channel select signal for right screen audio not being relayed from control module No IIC clock signal to right audio processor chip Right screen audio processor IC2 not working No IIC clock signal to right audio processor chip Left screen audio processor IC5 not working
Audio signal not reaching rear shelf speakers (headphones OK) Left screen audio not reaching rear shelf speakers (headphones, right screen audio OK) Right screen audio not reaching rear shelf speakers (headphones, right screen audio OK) Unable to adjust audio controls: treble, bass etc. on right screen. OSD OK.
C25, C29 or C35 o/c C32 failed s/c IC4 pin 7 open IC4 partially defective IC5 pin 2, 12, 13 or 19 open (no IIC) IC5 partially defective R26 or R20 o/c C24, C31 or C34 o/c C33 failed s/c IC4 pin 6 open IC4 partially defective IC5 pin 1, 12, 13 or 18, open (no IIC) IC5 partially defective R21 or R27 o/c C16, C18 or C20 o/c C22 failed s/c IC2 pin 2, 12, 13 or19 open (no IIC) IC2 partially defective IC3 pin 7 open IC3 partially defective R16 or R24 o/c C15, C19 or C21 o/c C23 failed s/c IC2 pin 1, 12, 13, 18, open (no IIC) IC2 partially defective IC3 pin 6, open IC3 partially defective R17, R25 o/c IC11 pin3 open, dry jointed, output failed IC19 pin 9 output failed LK4 defective TR7 defective IC11 pin3 output failed high R102 defective TR7 failed high (>6 V) IC11 pin3 output failed low TR7 failed o/c
IC2 pin12 and/or 13 open. C28 open IC2 pin 15 open (no 9 V) IC2 is defective IC5 pin 12 and/or 13 open C30 open IC5 pin15 open (no 9 V) IC5 defective
Unable to adjust audio controls: treble, bass etc. on left screen. OSD OK.
4. Complete repairs to the control module. Ensure that the repaired items are clean. 5. Reassemble the control module by performing the dismantling procedure described above in reverse. 6. Retest the module as described in section A-3
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D. Reference
General Description:
The control module is central to the Entertainment system. It interprets and implements commands entered by the user using the system's infrared remote control. These commands are relayed to the control module via the system's infrared sensors mounted in the screen modules. It also distributes power to the system and detects the vehicle's ignition state via a sense wire running from CN1 to the vehicle's ignition switch. This enables it to limit battery drain whilst the vehicle is not in use. The control module receives audio and video inputs from the DVD Player via connector CN1 and from the vehicle's TV tuner (if fitted) via connector CN2. It is also able to receive a further audio/video input and supply a low-level two-channel audio output via CN3.
Technical Description:
A micro-controller in the Control Module supplies and controls the power to the system via an I2C bus. On receipt of a power-on command from the Infrared Controller it performs a simple system check and then sends commands to other parts of the system to bring them on line. When a screen has been selected using the infrared remote control the Control Module identifies the selected screen and displays on it a menu providing the user with access to the functions detailed below: Independent switching of three Audio-Visual inputs (DVD, TV and AUX) Video manipulation (Colour, brightness, contrast and aspect ratio of the display.) Audio processor (Bass, Treble and Volume) On-Screen instructions language selection Switch on/off individual screen displays The Control Module also determines which media source has been routed to the selected screen and relays commands in the appropriate protocol. For example if, while Screen A is displaying the DVD transmission, an infrared play command is detected at screen A, it would be captured, stored and relayed to the DVD in the DVD's Infrared protocol. If screen B is displaying a TV transmission the play command would be transmitted in the vehicle's TV tuner infrared protocol. A non-volatile memory stores the display instruction language in use and the current Audio and Video settings for each output channel. These settings are reloaded on power-up with the exception of the audio volume level, which defaults to a low state. Support equipment that has been powered off is detected by the lack of video sync pulse. This can be caused by auto shutdown after extended pause mode. When this happens the module responds by transmitting a power-on command to the support equipment until it is ready to accept it and power up. The supply of the video sync pulse then resumes and the module stops transmitting the power-on command.
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Connection Connection Diagram
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CN 1 DVD
CN 2
CN3 Auxiliary Panel
CN4 Video Output to TFT Screens
I2C Bus Extender
Audio Processors
Audio Processors
Video/Audio Switch
I2C Bus Extender
EPROM
Microprocessor
Power supply
Functional Diagram Analogue Audio and Video signals:

Quad OP amps IC7 & 19 (if fitted) are used to reduce any ground noise from the Vehicle by employing a Floating audio ground that is referenced from the media devices ground. Audio signals from these devices along with the corresponding CVBS signals are applied to IC1 (IC controlled AV Switch matrix). Audio signals are routed through this device to the relevant audio processors IC2/5 and then on to the Headphone amplifiers IC3/4 Video signals from IC1 are buffered by IC10 and supplied to the relevant LCD module.
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IC1
CN1 VCR
5 VCR Detect Audio Amp
VIDEO/AU
37 D1/TR3 VIDEO DETECT 33 34
CN4
IC8
3 SDA1 6 SDA2
CN2 DVD
5 17 DVD Detect Audio Amp 19 1,20 8 LOGIC CONTROL IC2-Audio IC2 Processor 2 PWR EN HP2 IC5-Audio IC5 Processor IIC BUS EN1 EN2 18
1 11 4 14
IC12, 13, 14
IR Sis-Strength /Selector
CN3
IC11
CLK10 SDA-9
IC9
6 SCL
2,12
HP1
TR1
14 16 SDA1
TR2
SDA2
PSU
IC16
Control Signal Block

CN1 DVD Video R L CN2 TV Video R L Screen1 IC10 VIDEO AMP Screen2
IC1 AV Switching
D1/TR3 VIDEO SIG DETECT

CN4
CN3 AUX Video R L R1 HP L1 HP R2 HP L2 HP IC3-Screen 1 Audio Amp IC2-Audio Processor
LOGIC CONTROL
IC4-Screen 2 Audio Amp
IC5-Audio Processor
Router Signal Block Diagram

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Control Module pcb Top
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Top View of the Control Module pcb Detailing Circuit Reference Nos.
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Control Module pcb Bottom
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Bottom View of the Control Module PCB Detailing Circuit Reference Nos.
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Connector Details
Circuit Function CN 1 DVD
1 2 3 4 5 6 7 8 9 10 11 12 Not used Infrared Gnd DVD enable Not used Infrared + Not used Video + Video Gnd Audio R+ Audio L+ Audio ground Ground Not used DVD DVD Not used DVD Not used DVD DVD DVD DVD DVD Belden 9539
To
To Function CN2 CN
1 2 3 4 5 6 7 8 9 10 11 12 Accessory Infra RedNot used Not used Not used Main Power + 12 V Not used Not used Not used Not used Not used Power ground ? Not used Not used Not used Battery Not used Not used Not used Not used Not used ?
Laguna Espace
Radio Ignition ? ?
Scenic
Not used Not used Not used ? Not used Not used Not used Not used Not used ?
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Connector Details Continued
Function CN3 Aux Panel

1 2 3 4 5 6 7 8 9 10 11 12 Audio R out Ch1 Audio L out Ch1 Not used Audio out R Ch2 Audio out L Ch2 Power Out Video + in Video ground Audio in R Audio in L Audio ground Ground Aux Panel Aux Panel Not used Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel Aux Panel
To
Connector Details Continued

Function CN4 TFT Screens
1 2 3 Section 1 4 5 6 7 8 9 10 11 12 13 Section 2 14 15 16 17 18 19 20 XSDA I2C data bus XSCL Sync Clock I C Ground/Screen Infrared Sense in 5 V IR supply out LCD Power +12 V Video Out LCD Video gnd Backlight Ground Backlight +12 V XSDA IIC data bus XSCL Sync Clock IIC Ground/Screen Infrared Sense in 5 V IR supply out LCD Power +12 V Video Out LCD Video gnd Backlight Ground Backlight +12 V
2
To
CN 5-1 CN 5-2 CN 5-3 CN 5-4 CN 5-5 CN 5-6 CN 5-7 CN 5-8 CN 5-9 CN 5-10 CN 15-1 CN 15-2 CN 15-3 CN 15-4 CN 15-5 CN 15-6 CN 15-7 CN 15-8 CN 15-9 CN 15-10
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NO.
MCB1000_TOP_LEVEL_SCHEMATIC
L2 (Output Signal) +9VA (Output Signal) (Output Signal) +5V +9VA (Output Signal) +9VA +9VA L2 SEL1 +5V R2 L1 R1 CN3 L2 12 GND +5V
# SHEET 1 MS-XXXX-3458-XX
OF
# 7
DATE
LET
REVISIONS
CG MAN CK APP
01.03.01 Temporary 09.03.01 Actual PWB 12.03.01 Pin num: Pin num:
XSDA1
CN4-20 CN4-1
XSCL
TO RIGHT LCD INTERFACE BOARD
12.03.01
CN4-19 CN4-2
12.03.01
OUTPUTS
CN3 GND CN3 L1 L1 +5V CN3 +5V SDA1 AUDIO_OUTPUT SDA2 LIN3 CN3 RIN3 8 GND 9 RIN3 AUDIO3_GND +5V R1 R1 SCL 10 +5V LIN3 GND R2 R2
11
AUDIO3_GND
GND
13.03.01 14.03.01
18-CN4 CN4-3
REF SHEET 6
I2C_BUFFER XSDA1 SCL SDA1 XSCL SDA2 XSDA2 GND GND
I2C_BUFFER
15.03.01
IR1
17-CN4 CN4-4
TO AUXILLIARY PANEL
16.03.01
SEL1
CN4-16 CN4-5
VFILTER
19.03.01
CN4-15 CN4-6
23.03.01
CN3 LOUT1
V3 V3
(REF.
LOUT1
SHEET
5)
GND
14-CN4 CN4-7
27.03.01 VCC
INPUTS
6 CN3 AV_SWITCH BLOCK ROUT1 ROUT1 5 CN3 LOUT2 LOUT2 4 CN3 ROUT2 ROUT2 GND GND ROUT1 2 CN3 L1 LOUT1 CN3 3 IR0 R2 L2
ACC_VIA_DIODE
VIDEO_OUT1
CN4-13 CN4-8
(REF.
SHEET
2)
REF SHEET 7
VCC VIDEO_BUFFER GND GND VIDEO_OUT1 VOUT1 VOUT2 VOUT1 VOUT2 VIDEO_OUT2
30.03.01 02.04.01
GND
12-CN4 CN4-9
VFILTER
CN4-11 CN4-10
09.04.01
XSDA2
25.05.01
CN4-10 CN4-11
LOUT2
XSCL
CN4-9
VIDEO_BUFFER
CN4-12
TO LEFT LCD INTERFACE BOARD
08.06.01
1 CN3 ROUT2
R1
GND SEL2
8-CN4 CN4-13
14.06.01 19.06.01 21.06.01 19.07.01 30.10.01

AUDIO_VIDEO_OUTPUT
First Revision for Checking. Second Revision for EMC/ECAD Review CN5 deleted. Pinouts on CN4 frigged to work with wrong Visula pinouts. I2C_BUFFER and VIDEO_BUFFER FUBS added for ECAD clarity. AUDIO1_GND,AUDIO2_GND & AUDIO3_GND added. IC6 now chosen to be 24C16 with correct P/N. Mods to POWER_SUPPLY fub. Mods to POWER_SUPPLY fub. Mods to AUDIO_OUTPUT(Sheet5)fub. CN3 PKG_TYPE corrected to as per CN1,CN2. POWER_SUPPLY FUB modd. Notes added for clarification. AUDIO_SW Fub modd. TP44,TP45 added. AUDIO1_GND connect, to IR_I/F fub deleted and reconn to AV_SW fub. CN3 PIN1&2 are corrected to be O/Ps IR_INTERF. Fub modd. POWER_SUPPLY fum modd. AV_SWITCH BLOCK modd POWER_SUPPLY fub modd. SCL line added into I2C_BUFFER fub. SCL,SDA1,SDA2 lines added into AUDIO_OUTPUT fub. AV_SWITCH block modd PSU_BLOCK modd. Notes added to VIDEO_BUFFER. IC6 pin 7 now GNDd according to Fairchild Datasheet. POWER_SUPPLY fub modd. BATTF deleted from POWER_SUPPLY fub. Entire Design has GND for all grounds. All FUBs modd for this. MECH_DETAIL FUB modd. AV_SWITCH and AUDIO_OUTPUT BLOCK FUBS modified to fix GND and Alternator whine noise issues. AV_SWITCH BLOCK modd. VOLVO_AUDIO_SEL_DRIVE signal added. PSU_BLOCK modd. Release to ECAD for AUDIO & VOLVO mods. AV_SWITCH fub modified. AV_SW Block modd. CN1 pin 6 redrawn as input. Minor Mop up of Notes; AV_Switch_block modified.
INPUTS
OUTPUTS
VOLVO_AUDIO_SEL_DRIVE VOLVO_AUDIO_SEL_DRIVE AUDIO1_GND VOUT1 AUDIO2_GND CN2-11 LIN2 SDA SCL AUDIO2_GND VOUT2 GND
IR2
7-CN4 CN4-14
CN2-12
VOUT1 VOUT2
SEL2
CN4-6
CN4-15
VFILTER
CN4-5 IR1 IR2 POWERSW
CN4-16
CN2-10 V2
LIN2 RIN2
INPUTS
GND 9VSENSE ISENSE TP62 VOLVO_AUDIO_SELECT R70 0

AV_SWITCH
4-CN4 CN4-17 9VSENSE SDA1 SDA2 NOTE: R70 NOT FITTED FOR VOLVO! +5V TP45 BAV99 200MA 70V +5V D6 BAV99 200MA 70V R58 1.2K 5%
TO (TBE) DVD
CN2-9 LIN1 9VSENSE ISENSE VOLVO_AUDIO_SELECT CN2-8 V1 CN2-7 VBAT CN2-6 DVD_REMOTE_CTRL VCR_REMOTE_CTRL 4-CN2 SBATT IR1 3-CN2 IR2 CN2-2 ACC IR_STATUS1 IR_STATUS0 DVD_SENSE DVD_SENSE VCR_SENSE L2 DVD_REMOTE_CTRL L3 V2 GND RIN1
RIN2
VIDEO_OUT2
CN4-3
CN4-18
GND
2-CN4 CN4-19
VFILTER
CN4-1 TP44
CN4-20
5-CN2
D5
R57 1.2K 5% IR_STATUS1 IC11 IR_STATUS0 MICRO_POWERSW_CTRL 1 P0.0 2 2 P1.7 VOLVO_AUDIO_SELECT
+5V TP85 TP86 R51 4.7K 5% P0.1 20 19 P0.2 19 R52 4.7K 5%
Pin20
Pin10
CN2-1
OUTPUTS
IR_STATUS1 IR_STATUS0
RESET
3 P1.6 4 4 RST 5 VSS 6 X1 6 XT1 +5V_VIA_D8 +5V_BATTF R43 8.2K 5% 7 X2 8 8 INT1 9 SDA 10 SCL
P0.3 18 17 P0.4 17 P0.5 16 15 VDD 15 P0.6 14 13 P0.7 13 P1.0 12 P1.1 11 +5V_BATTF +5V_ACC
9VSENSE +5V BSS138 220MA TR1 R66 4.7K 5% BSS138 220MA TR2 C52 C53 15P 15P 5% 5% C58 10U 20% 16V 87LPC764 C66 100N 10% RESON,XTAL,6.29MHZ,HC-49/U-S TP63 SDA SCL +5V R65 4.7K 5% R64 4.7K 5% C57 10P 5% MICRO_POWERSW_CTRL C54 100N 10% SDA TP60 R53 2.7K 5%
+5V_VIA_D8
IR2 IR2 IR1 IR0 IR1 CN1-12 IR0 AUDIO1_GND GND
INPUTS
+5V
Pin11
Pin1
TP59 (VIA)
PWB Bottomside View of CN4
TO JVC VCR OR NECVOX DVD

CN1-11 LIN1
CN1-10 RIN1
IR_INTERFACE BLOCK CN1-9 GND INT1 INT1 VBAT CN1-6 VCR_REMOTE_CTRL +5V 4-CN1 SBATT GND 3-CN1 VCR_SENSE ACC VOLVO_AUDIO_SEL_DRIVE VFILTER +9VA GND R62 4.7K 5%
IR_INTERFACE
SCL
(REF.
SHEET
3)
TR6 BC817-25 225MW 45V 500MA SDA
CN1-8 V1
INT1 +5V
SCL
CN1-7
SDA R50 4.7K 5% C38 470N 10%
5-CN1
R54 220 5%
DVD_SENSE_TO_MICRO
EMC NOTES: R63 C40 470N 10% +5V_ACC +5V VFILTER +5V_ACC +9VA 220 5% VCR_SENSE_TO_MICRO SCL SDA
CN1-2
1. Ensure IC11 is provided with an MGP.
CN1-1
2. Place C66,C54,C57,C52,C53,R70 close to IC11 and with their GND points tied to the MGP. Ensure that these GND points are directly connected to the MGP; not via GND loop branches. +5V 3. Place XT1 near IC11.
4. Introduce GUARD GND tracks between SCL,SDA and other adjacent signal tracks. +5V RESET ACC SBATT SBATT VBAT NM24C16UEM8 VBAT VCC VCC ACC_VIA_DIODE VCC ACC_VIA_DIODE +5V_VIA_D8 +5V_VIA_D8 ENFIELD ISENSE POWERSW RESET ISENSE 1A0 2A1 VCC8 NC 7 POWERSW 3A2 4VSS SCL6 SDA5 IC6 C41 100N 10%
5. Starpoint the +5V lines from the BULK capacitor C64.
6. Place all decoupling caps near power pins of ICs.
PART MUST COMPLY WITH SPECIFICATION WSS-M99P9999-A1 TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT
Pin7 Pin1
7. Ensure that no components are present under the footprint of L1 or L1a (see POWER_SUPPLY BLOCK) or within a clearance gap of 0.03 inches around the L1 or L1a components.
Visteon
PRODUCT
ENGINEERING
* COMPUTER
MANUAL
"E"SIZE
8. COMMON all types of GND (GNDS etc..) onto a SINGLE GROUND PLANE.
CG COLUMN = GRAPHIC DATA LEVEL
ORIGINAL WHEN RED
9. Introduce GUARD GND tracks between audio,video & IR sigs and other adjacent signal tracks. Tracks affected are LIN1&2, RIN1&2, L1&2, R1&2 LOUT1&2, ROUT1&2 and also IR0,1 and 2.
ENGLISH METRIC 20
30
40
50
60
70
80
90
100 110 120 130 140 150 160
DO NOT SCALE
ABOVE SCALE FOR REFERENCE ONLY
10. All GROUNDS(GNDS, GNDVOUT..etc) shall be made a SINGLE GROUND PLANE. Pin6 Pin12 VOLVO_AUDIO_SEL_DRIVE PWB Bottomside View of CN1,CN2 & CN3 +5V_BATTF +5V_BATTF MECH
REF PROJECT/SCH/SCH_NAME
DRAWN BY
DATE
CHECKED
SCALE
11. Refer to SHEET4 for TRACK CURRENTS.
DRAWN_BY DRWG_DATE
NONE
APPROVED ENGR_NAME
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES MILLIMETERS
POWER_SUPPLY BLOCK
MECH_DETAIL_TOP
OTHER NOTES:
MACHINED DIM. +/ANGULAR DIM. +/-
3RD ANGLE PROJECTION
STAMPED DIM. +/-
MATERIAL
APP
(REF.
SHEET
4)
GND
POWER_SUPPLY
1. R51, R52, R65 & R66 NOT FITTED. GND
DATE
NO.
MS-XXXX-3458-XX
PLANT CODE: PLANT_CODE PWB_NUMBER=10292
POWERVIEW
NAME
SKETCH - WIRING DIAGRAM DRAWING_NAME
+9VA
NO.
SHEET 2 # MS-XXXX-3458-XX
OF
# 7
DATE
LET
REVISIONS
CG MAN CK APP
VBIAS R79 1.1K 1% R77 47K 1% IC7 1OUT1 TP94 R89 47K 1% R93 IN3+10 IN3-9 OUT38 R83 47K 1% VBIAS R96 47K 1% 47K 1% 6IN27OUT2 TP92 LM2902MX TP93 4V+ 5IN2+ IN4+12 GND11 TP91 2IN13IN1+ IN4-13 OUT414 R82 47K 1%
C84 100N 10%
AV_SWITCH
BLOCK
TO CN1 PIN 10 47K 1% TP90 R78 47K 1% TP88 R90 R4 620 5% R76 1.1K 1% TP98 C81 1U 10% TO CN1 PIN 11 AUDIO1_GND LIN2 C85 1U 10% TP101 R81 47K 1% R5 620 5% 52 53 54 54 55 56 57 58 59 59 60 61 62 63 64 LOUT1 VOUT1 ROUT1 TRAP1 YOUT1 VGND COUT1 LV6 V6 RV6 LTV TV RTV TO CN2 PIN 11 AUDIO2_GND C11 470N 10% C5 1U 10% TP64 1 2 3 3 4 5 6 7 8 8 9 10 11 12 13 13 14 15 16 17 18 19 19 V1 LV1 Y1 RV1 C1 S2-1 S-1 V2 LV2 Y2 RV2 C2 S2-2 S-2 V3 LV3 Y3 RV3 C3 CXA2069Q TP38 TP68 TP4 TP65 TP41 C12 470N 10% TP77 C6 1U 10% R11 5.6K 5% TP69 R14 5.6K 5% TP7 TP42 TP39 5.6K 5% 5% R13 R10 5.6K C8 1U 10% R8 620 5% C86 1U 10% TP100 R80 47K 1% C90 1U 10% C98 1U 10% TP74 TP71 TP73 C97 1U 10% R94 47K 1% R95 47K 1% R7 620 5% C61 33U 20% 47K 1% R71 R92 47K 47K 1% 1% TP99 TP97 47K 1% R84
LIN1
C82 1U 10% R75
TP89
TO CN1 PIN 9
RIN1
C83 1U 10%
01.03.01 First Revision for Checking 12.03.01 Placement Notes modd after review. 12.03.01 AUDIO1..AUDIO3_GND added. C61,C90,C91 added. 12.03.01 IC7 & IC19 now correct components. 16.03.01 C89,90,91 changed to 16V to minimise size. 19.03.01 R79 is now 10K 5%. C61 is now 33uF. 27.03.01 TP78 ADDED. 09.04.01 All Grounds are now GND. 25.05.01 IC7 & IC19 reconfigured to be differential amp buffer for Audio Inputs. 08.06.01 Test points added to circuit around IC7 & IC19. 19.06.01 C89 is now connected to gnd plane earth. TP95,TP96 deleted - no space. 21.06.01 TP87, TP114 deleted - no space. R102 changed to 56.2K 1%. 30.10.01 R105 is now 1.2K.
TO CN2 PIN 10
ROUT1 VOUT1 LOUT1
TO AUDIO_VIDEO BLOCK C16 (REF SHEET5)
TO VIDEO_BUFFER BLOCK C44 (REF SHEET7)
TO CN2 PIN 9
RIN2
C26 100N 10% CIN1 BIAS YIN1 MUTE COUT2 TRAP2 ROUT2 VOUT2 LOUT2 VCC VOUT3 ROUT3 YOUT3 LOUT3 COUT3 DC-OUT AGND SDA SCL 51 50 49 49 48 47 46 45 44 44 43 42 41 40 39 39 38 37 36 35 34 33 33
TO CN1 PIN 7 TP102 TP103
V1
TP76
ROUT2 TP72 TP2 TP5 IC1 TP79 TP3 TP1 C67 10P 5% C14 100N 10% +9VA +9VA
TO CN2 PIN 7 TP105 C2 470N 10%
V2
VOUT2 TP75 LOUT2
TO VIDEO_BUFFER BLOCK C45 (REF SHEET7)
TP104 C9 1U 10% TP83 TO IC16 PIN 4 (SHEET4) TO CN3 PIN 7 C7 1U 10% TP40 R12 5.6K 5% R15 TP70 5.6K 5% C10 1U 10% TP43 TP67 V3 C13 470N 10% TP66 ISENSE
R45 47K 5% ADR RV5 V5 LV5 S-4 S2-4 C4 RV4 Y4 LV4 V4 S-3 S2-3 TP80 32 31 30 30 29 28 27 26 25 25 24 23 22 21 20 TP8 TP82 TP84 TP81 TP78 C3 470N 10% TP9 R61 75 5% C4 1U 10% D1 BAS16 C39 1U 10% TR3 BC817-25 TP46 TP47
9VSENSE
TO IC11 PIN 17
R47 10K 5%
R1 75 5% RV1 RV2 RV3
R2 75 5%
R3 75 5%
C1 470N 10% C36 470N 10% C37 1U 10%
TO IC11 PIN 10 (SHEET1) TO IC11 PIN 9 (SHEET1) SDA
SCL
VOLVO_AUDIO_SEL_DRIVE
TP108
TP109
TO CN3 PIN 12 TO CN4 PINS 7 & 17 TO CN1 PIN 8 TO CN2 PIN 8
GND
PLEASE LAYOUT THE FUNCTIONALITY OF THE DESIGN AS SHOWN BELOW:
IR_INTERFACE +5V +5V +9VA +9VA TO IC18 PIN 3 (SHEET4) +9VA C89 100N 10% AUDIO_BLOCK AV_SWITCH_BLOCK R86 TP110 47K C88 1% TP106 1U R87 10% 47K 1% C87 TP107 TP111 1U R88 10% 47K 1% IC19 1OUT1 2IN13IN1+ 4V+ 5IN2+ 6IN27OUT2 R85 47K 1% R6 620 5% R9 620 5% VBIAS R91 47K 1% R99 47K 1% R97 47K 1% TP115 R98 47K 1% IC7 & IC19 TP113 TP112 OUT4 14 IN4- 13 IN4+ 12 GND11 IN3+ 10 IN3- 9 OUT3 8 LM2902MX R106 47K 1% R104 47K R105 1.2K 5% TR7 BC817-25 POWER_SUPPLY_BLOCK +9VA IC2, IC3, IC4, IC5 Locate IC1 in middle of pwb on underside IC1 & Passives & TR3 MICROPROCESSOR (IC11 & IC6)
IC12,13 &14
I2C_BLOCK
ICs 8,9
TO CN3 PIN 10
LIN3
VIDEO_BUFFER BLOCK IC10
CN4
RIN3 TO CN3 PIN 9
AV_SWITCH_BLOCK
Visteon
PRODUCT
ENGINEERING
IC16,18,17 on underside.
* COMPUTER
MANUAL
"E"SIZE
ORIGINAL WHEN RED
ENGLISH METRIC 20
1 NOTE: FOR NON-VOLVO R102,R105,R106 & TR7 ARE NOT FITTED. C91 1U 10% C99 1U 10% AUDIO3_GND +5V
30
40
50
60
70
80
90
100 110 120 130 140 150 160
DO NOT SCALE
DRAWN BY
DATE
CHECKED
SCALE
APPROVED
YYMMDD
NONE
TO CN3 PIN 11
STAMPED DIM. +/-
MATERIAL
APP
R102 56.2K 1% VOLVO_AUDIO_SELECT R103 47K 1%
CN3
CN2
CN1
DATE
NO.
MS-XXXX-3458-XX
PWB
PLANT CODE:
POWERVIEW
NAME
SKETCH - WIRING DIAGRAM (DRAWING_NAME)
NO.
SHEET 3 OF 7 # # MS-XXXX-3458-XX
DATE
LET
REVISIONS
CG MAN CK APP
01.03.01 First Revision for Checking 12.03.01 ECAD review. No change in this FUB. 16.03.01 C94 added.
IR_INTERFACE
BLOCK
INT1
TO IC11 PIN 8 (REF SHEET1)
+5V_VIA_D8
IC14 TP55 R42 2 C50 470P 5% 3 100 5%

A GND Y
C56 100N 10%

VCC
NC
C69 10P 5% TP56 (VIA) 4

BU4S584
TO POWER_SUPPLY BLOCK D8 (REF SHEET4)
+5V_VIA_D8
+5V_VIA_D8 R38 47K 5% +5V_VIA_D8 TP49 C51 100N 10% VCC 16 E0 15 GS 14 IN3 13 IN2 12 IN1 11 IN0 10 A0 9 TP50 TP51 TP52 R39 47K 5% R40 47K 5% R41 47K 5%
IC12 1 IN4 2 IN5 3 IN6 4 IN7 5 E1 6 A2 7 A1 8 GND NOTE: PLACE C94 NEAR TO CN3 PIN3. R59 2.2K 5% R48 2.2K 5% TO CN4 PIN 14 IR2 2.2K 5% R49 74HC148
C68 10P 5% TP57
IC13 1RESET1 VCC14 2DATA1 RESET2 13 3CLOCK1 DATA212 CLOCK2 11 +5V_VIA_D8 4SET1 5 Q1 6 Q1 7GND TP53 (VIA) SET2 10 Q2 Q2 74HC74A 9 8
C55 100N 10%
C70 10P 5%
+5V_VIA_D8
IR_STATUS1
IR_STATUS0 TO CN3 PIN 3 C94 10P 5% TO CN4 PIN 4 IR1 IR0
TP54 (VIA)
TO CN3 PIN 12
GND
Visteon
PRODUCT
ENGINEERING
* COMPUTER
MANUAL
"E"SIZE
ORIGINAL WHEN RED
ENGLISH METRIC 20
30
40
50
60
70
80
90
100 110 120 130 140 150 160
DO NOT SCALE
DRAWN BY
DATE
CHECKED
SCALE
APPROVED
YYMMDD
NONE
STAMPED DIM. +/-
MATERIAL
APP
DATE
NO.
MS-XXXX-3458-XX
PWB
PLANT CODE:
POWERVIEW
NAME
NO.
SHEET 4 # MS-XXXX-3458-XX
OF
# 7
POWER_SUPPLY
BLOCK
DATE
LET
REVISIONS
CG MAN CK APP
6A
SBATT
max
(+12R)
TO CN1 PINs 3 & 4 (VCR)
CN2 PINS 3 & 4 (DVD)
TO IC11 PIN 4
RESET
Sense Circuit will switch down to approx. 7V TR5
MMBTA06 225MW 500MA IC16 BTS426L1
DESIGN NOTE:
TO CN3 PIN 12 TO CN2 PIN 12 1 2 3 4 5 TP61
GND
TR4 MMBTA56 225MW 500MA R67 27K 5% R74 L1A 1 1 5% R69 1 5% R72 1 5% R68 3.3K 5%
6A
max
Combined R69,R72,R73&R74 = 0.25 Ohms Normal Pd = 1.8A*1.8A*0.25 =0.81W. Overcurrent Limit= 2.8A approx. Pd at near Overcurrent limit but not shutdown = 2.8A*2.8A**0.25=1.96W. => each Resistor sustains 1.96/4 = 0.5W C92 is to prevent TR5 from turning on in response to start up surge currents in LCD panel caps. C92 1U 10%
01.03.01 First Revision for Checking 12.03.01 ECAD review C61 2200uF deleted owing to space limitation. 13.03.01 C92 added to create SOFT START for overcurrent sense. Track Currents added. C93 added. 14.03.01 IC17&18 edited to show correct pkg_type. 15.03.01 All Tie-points removed as they are treated as additional components in Visula. Notes added for clarification. 16.03.01 TP58 added. 19.03.01 PIN 2&4 of L1a now conn. to GNDS. 23.03.01 BATTF FUB conn. added. 27.03.01 C63,64,65 are now 100uF 35V. 02.04.01 R71 removed. BATTF label deleted. 09.04.01 All Grounds are now GND. Text changes for clarification. 08.06.01 VOLVO_AUDIO_SEL_DRIVE signal added. 14.06.01 Text added for clarification.
R46 150 5% 2 3 4 L1 500U
GND IN VBB ST OUT
FIT EITHER L1 OR L1a
4A
TO TR6,R53 (SHEET 1) POWERSW
max
4A
R73 1 5% BA178M09FP IC18
max
VFILTER (12S)
TO CN4 PINs 6 & 16, 10 & 20
TO CN1 PIN 6
VBAT
6A
max
1I 2 GND 3Q
2A
C59 100N 10% C49 3.3M 25V 20%
max
2A
C62 33U 20%
max
+9VA
TO AV_SWITCH BLOCK (REF. SHEET 2)
D2 S3G 3A 400V
ISENSE
TO IC1 PIN 14 (SHEET 2) TO AV_SWITCH BLOCK (REF. SHEET 2)
TO CN1 PIN 1 CN2 PIN 1 GF-1 400V 1A GF-1 400V 1A
ACC
2A
max
D3
2A
max
D4
2A
max
C60 100N 10% ACC
R34 +5V_ACC 5.6K 5% Z2 5.1V 500MW 5% R37 3.3K 5%
2A
max
LK3 0 % TO AV_SWITCH FUB VOLVO_AUDIO_SEL_DRIVE LK4
1A
max
(to
allow
for
S/C
conditions
in
AUX
Panel)
ACC_VIA_DIODE
TO CN3 PIN 6 (REF SHEET1) C93 100N 10% 0 % NOTE: LK4 ONLY FITTED FOR VOLVO (LK3 MUST BE REMOVED) BA178M05FP IC17
NOTE: FIT CAP C93 NEAR CN3 PIN8
LINK TABLE FOR NON_VOLVO 1I 2 GND 3Q
CASE A: MCB SOFTWARE WITHOUT SECURITY CODE. D8,R60,Z1, LK4 NOT FITTED.
LK1,LK2 & LK3 FITTED.
2A
C63 100U 20%
max
C64 100U 20%
2A
max
NOTE:..Ensure that the +5V line is STARPOINTED from the C64 BULK CAPACITOR.
2A
max
+5V
R44 2.2 5%
1A
C65 100U 20%
max
VCC
TO VIDEO_BUFFER BLOCK
CASE B: MCB SOFTWARE WITH SECURITY CODE.
(REF SHEET 7)
LK2 LINK TABLE FOR VOLVO 0
LK1 0
Visteon
TP58 (VIA)
PRODUCT
ENGINEERING
* COMPUTER
MANUAL
"E"SIZE
LK1,LK2 & LK4 FITTED. D8,R60,Z1, LK3 NOT FITTED. TP48 R60 (5.1V NOMINAL.) 27K 5% D8 BAW56 200MA 70V
ORIGINAL WHEN RED
CASE A: MCB SOFTWARE WITHOUT SECURITY CODE.
0.5A
max
+5V_VIA_D8
TO IR_INTERFACE FUB (REF SHEET3)
ENGLISH METRIC 20
30
40
50
60
70
80
90
100 110 120 130 140 150 160
DO NOT SCALE
0.5A
max
+5V_BATTF
DRAWN BY
DATE
CHECKED
SCALE
APPROVED
TO R43 (REF SHEET1)
YYMMDD
NONE
CASE B: MCB SOFTWARE WITH SECURITY CODE.
Z1 5.1V 500MW 5%
STAMPED DIM. +/-
MATERIAL
APP
DATE
NO.
MS-XXXX-3458-XX
PWB
PLANT CODE:
POWERVIEW
NAME
NO.
SHEET 5 OF 7 # # MS-XXXX-3458-XX
AUDIO_OUTPUT
C20 100U 20% TP13 R24 TP15 TP17 +9VA R18 4.7 5% C22 100N 10% TP11 C15 1U 10% IC2 TP12 C16 1U 10% 1CASS_R IC3 1 OUT1 2 VCC +IN1 7 3 OUT2 +IN2 6 4 GND -IN2 5 TDA2822D C74 100N 10% TP14 R25 TP16 2.2K 5% TP10 (VIA) SDA1 R17 100 5% C21 100U 20% C23 100N 10% TP18 C19 100U 20% -IN1 8 2CASS_L 3CDR OUT_RF 18 OUT_LR 17 OUT_RR 16 VDD15 GND14 SDA13 SCL12 SMUTE11 +9VA 4CDGND 5CDL 6PHGND 7PHONE 8AM 9MPX 10 LEVEL TDA7460 OUT_LF 19 CREF 20 C95 10U 20% 16V C17 100N 10% R16 100 5% C18 100U 20% C28 10U 20% 16V 2.2K 5%
BLOCK
DATE
LET
REVISIONS
CG MAN CK APP
L1
TO CN3 PIN 2
01.03.01 First Revision for Checking. 12.03.01 IC8,IC9 Ckts transferred to I2C FUB after ECAD review. IC10 Ckts transferred to VIDEO_BUFFER FUB after ECAD review to improve clarity in LAYOUT notes. 14.03.01 C28&C30 now 16V parts. 09.04.01 All Grounds are now GND. Extra explanatory text added. 25.05.01 10uF caps added to supply pin of both IC3 & IC4.
ROUT1 To IC1 pin 54
LOUT1 To IC1 pin 52
To IC11 pin 10
SCL
To drain of TR1
R1
TO CN3 PIN 1
R19 4.7 5%
C29 100U 20% TP22 R26 TP24 +9VA R22 4.7 5% IC4 1 OUT1 2 VCC 3 OUT2 4 GND C75 100N 10% TP23 R27 TP25 -IN1 8 +IN1 7 +IN2 6 -IN2 5 TDA2822D C34 100U 20% C35 100U 20% TP20 C24 1U 10% IC5 TP21 C25 1U 10% 1CASS_R 2CASS_L OUT_LF 19 OUT_RF 18 OUT_LR 17 OUT_RR 16 VDD15 GND14 SDA13 SCL12 SMUTE11 +9VA 3CDR 4CDGND 5CDL 6PHGND 7PHONE 8AM 9MPX 10 LEVEL TDA7460 CREF 20 C96 10U 20% 16V C27 100N 10% C30 10U 20% 16V R20 100 5% 2.2K 5% C32 100N 10% TP26
L2
TO CN3 PIN 5
To IC1 pin 45
ROUT2
To IC1 pin 43
LOUT2
NOTE: Keep these components in the dotted areas
in close proximity with IC3 and IC4.
2.2K 5% TP19 (VIA) To drain of TR2 SDA2 R21 100 5% C31 100U 20% C33 100N 10% TP27
R2
TO CN3 PIN 4
R23 4.7 5%
GND
+5V
R56 220 5%
R55 220 5%
TP30 SEL1 C77 100N 10% TP31 SEL2 C76 100N 10%
TO CN4 PIN 5
TO CN4 PIN 15
+5V
+5V +9VA
+9VA
Visteon
PRODUCT
ENGINEERING
* COMPUTER
MANUAL
"E"SIZE
ORIGINAL WHEN RED
ENGLISH METRIC 20
30
40
50
60
70
80
90
100 110 120 130 140 150 160
DO NOT SCALE
DRAWN BY
DATE
CHECKED
SCALE
APPROVED
YYMMDD
NONE
STAMPED DIM. +/-
MATERIAL
APP
DATE
NO.
MS-XXXX-3458-XX
PWB
PLANT CODE:
POWERVIEW
NAME
SHEET
# OF
6 7 #
NO.
MS-XXXX-3458-XX
DATE
LET
REVISIONS
CG MAN CK APP
12.03.01 FUB created after ECAD review to allow clarity in ECAD layout. 29.03.01 Text added for Notes. 09.04.01 All Grounds are now GND.
I2C
BUFFER
BLOCK
+5V
R28 150 5% TP28 (VIA) +5V +5V C42 100N 10% VCC 8 LY 7 SY 6 NC 5 +5V R29 150 5% C71 10P 5%
XSDA1
TO CN4 PIN 1
IC8 1 NC 2 LX SDA1 3 SX 4 GND P82B715TD R30 150 5% +5V +5V C43 100N 10% VCC 8 LY 7 C72 10P 5%
C78 10P 5% TP29 (VIA) XSDA2 TO CN4 PIN 11
C79 10P 5% TP6 TP33 XSDA3 Note: Keep C76,C77,C78,C79,C80, near connector side.
SDA2
IC9 +5V 1 NC 2 LX +5V 3 SX SY 6 4 GND NC 5 P82B715TD
R31 150 5%
TP32 XSCL TO CN4 PINs 2 & 12
C80 10P 5%
SCL
GND
Visteon
PRODUCT
ENGINEERING
* COMPUTER
MANUAL
"E"SIZE
ORIGINAL WHEN RED
ENGLISH METRIC 20
30
40
50
60
70
80
90
100 110 120 130 140 150 160
DO NOT SCALE
DRAWN BY
DATE
CHECKED
SCALE
APPROVED
YYMMDD
NONE
STAMPED DIM. +/-
MATERIAL
APP
DATE
NO.
MS-XXXX-3458-XX
PWB
PLANT CODE:
POWERVIEW
NAME
SHEET
# OF
7 #
NO.
MS-XXXX-3458-XX
DATE
LET
REVISIONS
CG MAN CK APP
12.03.01 FUB created to clarify lay-out partitioningafter ECAD review. 30.03.01 MORE TEXT ADDED FOR NOTES, 09.04.01 All Grounds are now GND.
VCC
VCC
GND
TP34 C47 470U 20% C48 470U 20% IC10 1 GND TP37 C45 1U 10% OUT1 8 2 IN1 OUT2 7 3 IN2 OUT3 6 4 IN3 VCC 5 BA7622F VCC R32 10K 5% C46 100N 10% C73 10P 5% R33 10K 5% RV18 RV19 R35 75 5% R36 75 5% L8
TP36 C44 1U 10%
VIDEO_OUT1 TP35 L9
TO CN4 PIN 8
TO IC1 PIN 53
VOUT1
VIDEO_OUT2
TO CN4 PIN 18
TO IC1 PIN 44
VOUT2
Visteon
PRODUCT
ENGINEERING
* COMPUTER
MANUAL
"E"SIZE
ORIGINAL WHEN RED
ENGLISH METRIC 20
30
40
50
60
70
80
90
100 110 120 130 140 150 160
DO NOT SCALE
DRAWN BY
DATE
CHECKED
SCALE
APPROVED
YYMMDD
NONE
STAMPED DIM. +/-
MATERIAL
APP
DATE
NO.
MS-XXXX-3458-XX
PWB
PLANT CODE:
POWERVIEW
NAME

Renault Multimedia Control Module4 Service Manual

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Renault Multimedia Control Module4 Service Manual

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Multimedia Service Manual

Rear Seat Entertainment System Control Module

for the Renault Scenic, Laguna and Espace

Control Module Part Number 4035241

About this Document

Printed Copies are Uncontrolled.

Service Manual Renault System

The DVD switches on.

Both TFT screens come on

Menu chip, TFT screens

4. If the unit is faulty proceed to the next step.

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

2 1 CN3 CN2 CN1 7 5 8 6 CN4

Figure 1 Control Module Housing

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

Check IC1, IC3, IC4.defect -

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

No colour, poor /no image No audio, OSD OK

Check Reg supplies 5/9/12/Gnd. Replace defective components.

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

Power supply circuit not switched on

Control Module Power Failure.

+5 V supply to LCD interface board IR sensor missing

IR detection circuit failure.

Control module fails to detect media device

No video on left screen, audio OK

No video on right screen, audio is ok

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

IIC control signals to right LCD screen defective

IIC control signals to left LCD screen defective

DVD player does not respond to remote control

IR signal not being relayed from the control module

Failure of any left-side audio input circuit associated with CN1

Failure of any left-side audio input circuit associated with CN2

Failure of any left-side audio input circuit associated with CN3

Failure of any right-side audio input circuit associated with CN1

Failure of any right-side audio input circuit associated with CN2

Failure of any right-side audio input circuit associated with CN3

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

Left side audio on right screen missing

Right side audio on right screen missing

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

30-900-00015 Issued 2002-11-28

Copyright Visteon 2002

Service Manual Renault System

CN3 Auxiliary Panel

CN4 Video Output to TFT Screens