Sei sulla pagina 1di 80

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Petroleum Development Oman L.L.C.


RESTRICTED Feb-13 Document ID: SP-2069 Filing Key: Business Control

[MECHANICAL ENGINEERING] Specification for Pressure Vessels

User Note: The requirements of this document are mandatory. Non-compliance shall only be authorised by the Document Owner or his Delegate through STEP-OUT approval. A controlled copy of the current version of this document is on PDO's EDMS. Before making reference to this document, it is the user's responsibility to ensure that any hard copy, or electronic copy, is current. For assistance, contact the Document Custodian or the Document Controller. Users are encouraged to participate in the ongoing improvement of this document by providing constructive feedback. Please familiarise yourself with the Document Security Classification Definitions They also apply to this Document!

Page 1

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


This page was intentionally left blank

Revision: 0 Effective: Sep-08

Page 2

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Document Authorisation

Authorised For Issue

Page 3

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all revisions prior to these are held on file by the issuing department. Version No. Verison 0 Date Sep 08 Author E.S. UEP/12M Mahadevan, Scope / Remarks Specification for Pressure Vessels Initial issue.

iii Related Business Processes


Code EP.64 Business Process (EPBM 4.0) Design, Construct, Modify and De-Commission Facilities

iv Related Corporate Management Frame Work (CMF) Documents


The related CMF Documents can be retrieved from the Corporate Business Control Documentation Register TAXI. Refer to Section 2 Applicable Standards, Specifications and Codes of this Specification for Related Corporate Frame Work (CMF) Documents

Page 4

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

TABLE OF CONTENTS
1 INTRODUCTION..............................................................................................................6 1.1 PURPOSE AND OBJECTIVES....................................................................................6 1.2 CHANGES TO THE SPECIFICATION.........................................................................7 1.3 DEFINITIONS...............................................................................................................7 1.4 USAGE.........................................................................................................................9 2. APPLICABLE STANDARDS, SPECIFICATIONS AND CODES....................................10 2.1 COMPANY STANDARDS..........................................................................................10 2.2 SHELL GROUP STANDARDS...................................................................................10 2.3 SHELL STANDARD DRAWINGS...............................................................................11 2.4 INTERNATIONAL STANDARDS................................................................................13 2.5 COMPANY AND SHELL GROUP STANDARD DATA / REQUISITION SHEETS.....13 2.6 LIST OF COMPANY APPROVED SUB-VENDORS..................................................13 2.7 COMPLIANCE WITH STANDARDS..........................................................................14 2.8 LANGUAGE AND UNITS OF MEASUREMENT........................................................14 2.9 CONFLICTING REQUIREMENTS.............................................................................14 3 SCOPE OF SUPPLY......................................................................................................15 3.1 MECHANICAL EQUIPMENT......................................................................................15 3.2 SERVICES.................................................................................................................15 3.3 SPARE PARTS..........................................................................................................15 3.4 ENGINEERING SERVICES.......................................................................................16 3.5 GUARANTEE / WARRANTY.....................................................................................16 3.6 EXCLUSIONS............................................................................................................17 4. DESIGN.........................................................................................................................18 4.1 MECHANICAL REQUIREMENTS..............................................................................18 4.2 MATERIALS OF CONSTRUCTION...........................................................................20 4.3 SURFACE PREPARATION AND PAINTING.............................................................20 5. QUALITY ASSURANCE................................................................................................21 5.1 GENERAL..................................................................................................................21 5.2 QUALITY SYSTEM....................................................................................................21 6. INSPECTION & TESTING REQUIREMENTS...............................................................22 6.1 INSPECTION REQUIREMENTS................................................................................22 6.2 TESTING REQUIREMENTS......................................................................................24 6.2.1 Hydrostatic Test...................................................................................................24 6.2.2 Site Supervision for Testing & Commissioning....................................................24 7. DOCUMENTATION REQUIREMENTS.........................................................................25 6.1 INFORMATION TO BE SUBMITTED ALONGWITH THE BID....................................25 7.2 INFORMATION TO BE SUBMITTED AFTER ORDER..............................................25 7.2.1 Drawings and Documents to be submitted after Order .......................................25
Page 5

7.2.2 Material Certificates ............................................................................................25 Printed 23/09/08 Specification for Pressure Vessels
The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

7.2.3 Test Certificates ..................................................................................................26 7.3 METHOD OF DOCUMENTATION TRANSMISSION.................................................26 7.4 IDENTIFICATION.......................................................................................................26 7.5 DATA..........................................................................................................................26 7.6 TRANSMITTAL..........................................................................................................26 7.7 MANUALS..................................................................................................................27 7.8 RECORD CARDS......................................................................................................27 8. PACKAGING & PRESERVATION FOR SHIPMENT ....................................................28 8.1 PACKING REQUIREMENTS.....................................................................................28 8.2 CRATING IDENTIFICATION......................................................................................28 9. PLANNING & SCHEDULING.........................................................................................30 9.1 GENERAL..................................................................................................................30 9.2 MEETINGS.................................................................................................................30 9.2.1 Kick-off Meeting...................................................................................................30 9.2.2 Vendor pre-manufacturing Meeting......................................................................30 9.2.3 Review Meetings..................................................................................................31 9.3 REPORTING..............................................................................................................31 9.4 PURCHASE ORDERS...............................................................................................31 APPENDICES :..................................................................................................................32 APPENDIX-1 ENVIRONMENTAL & SITE CONDITIONS..................................................33 APPENDIX-2 EQUIPMENT DATASHEETS & DRAWINGS..............................................34 APPENDIX-3 REQUISITION FOR ENGINEERING DOCUMENTS (RED FORMS)..........46 APPENDIX-4 TABLE OF COMPLIANCE..........................................................................63 APPENDIX-5 ALLOWABLE NOZZLE LOADS..................................................................66 APPENDIX-6 SPIR FORMAT............................................................................................67 APPENDIX-7 USER FEEDBACK PAGE...........................................................................74 APPENDIX-8 INSPECTION AND TEST PLAN (ITP) FORMAT........................................75

1 INTRODUCTION
1.1 PURPOSE AND OBJECTIVES

Specifications (SP) contain information/requirements on PDO facilities that are either used repeatedly, or that are retained for future reference. These documents are intended for use by the Company and its nominated Consultants and Contractors. The SP system is intended to: Publish guidelines or codes of practice. Set the Company standards. Form a basis of technical specifications for the procurement of equipment or technical services. Disseminate and record engineering information, experience and procedures.
Page 6

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

This Document is fully restricted for PDO. The accessibility for this document shall be maintained by PDO Mechanical Corporate Functional Discipline Head (CFDH) and his technical focal point. SP's shall be prepared and revised in accordance with ERD-00-10 'Proposal, Production, Issue and Maintenance of Engineering Reference Documents'. This specification together with standard drawings, SPs, ERDs, DEPs as mentioned in section 2 sets out the minimum requirements for the design, engineering, supply of materials, fabrication, assembly, inspection, testing, transportation, installation, commissioning supervision, functionality and supply of Pressure Vessel package. It has been written in a format that enables the Project engineer and the Consultant to easily and uniformly prepare a requisition and purchase Pressure Vessels, storage (atmospheric) vessels, pressure parts of filters, shell & tube heat exchangers etc. for a variety of applications in PDO. Users shall consult the current list of PDO approved manufacturers/suppliers. For a specific purchase the Consultant shall: Follow this specification in general and do not require to produce additional specification. But in case of any project or equipment specific requirements, which are different from the ones specified in this specification, shall be prepared and attached as an amendment/addition to the particular sections of this specification. Ensure that the Vendor receives the applicable documentation listed in subsections 2.1, 2.2, 2.3 & 2.5. Ensure that procedures for Vendor Drawings/Documentation are in accordance with SP-2047 'Preparation and Content of Engineering Drawings' and Section 7 of this specification. This specification shall be used in conjunction with relevant equipment data sheets in the DEP format attached in Appendix-2 and Environmental & Site Conditions attached in Appendix-1. The User shall complete/follow these data sheets as applicable. This SP is intended for use by the Company and its nominated Consultants and Contractors. It is the responsibility of the User to ensure he is using latest revision of this specification.

1.2

CHANGES TO THE SPECIFICATION

Custodian of this document is specified in Document Authorisation section of this document in page 3. Any user of this document, who encounters an inaccuracy or an ambiguity, is requested to notify the Custodian, using the SP User Feedback Page included in Appendix7. Reviews, modifications and adjustments to the document will normally be made by the Corporate Functional Discipline Head (CFDH) for Mechanical Engineering every four years or earlier when justified.

1.3

DEFINITIONS

The following Definitions, terms and abbreviations used in this document, are defined below: GENERAL TERMINOLOGY Shall - The word 'shall' is to be understood as mandatory. Should - The word 'should' is to be understood as strongly recommended. May - The word 'may' is to be understood as indicating a possible course of action. Include, Includes, If the word include or includes or including is used in any document and this specification, it shall be taken as having the meaning including but not Including limited to and shall not be considered as creating or inferring any limitation Page 7

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


Company /Principal Consultant EPC Contractor Purchaser Scope User Vendor/Supplier

Revision: 0 Effective: Sep-08

Sub-Vendor Inspector Others

Petroleum Development Oman L.L.C. Muscat, Sultanate of Oman. A contracted party by the Company who is responsible for providing design engineering and other related consultancy service under a contract. - A contracted party by the Company who is responsible for providing design engineering, procurement and construction service under a contract. - A party, who places the order on, or requests tender from, the Vendor/ Supplier. This can be the Company/ EPC contractor. - All works executed and all services carried out by the Vendor/Supplier in accordance with this Specification and its referenced standards and data sheets. - A responsible party who applies this Specification in the procurement of specified equipment. - A party responsible for the supply of equipment, materials or productrelated services in accordance with this Specification and its referenced standards and data sheets. All Sub-Vendors shall be subject to written approval by the Company. All terms and conditions applicable to the Vendor shall be applicable to the Sub-Vendor as well. - A party appointed by the Vendor for supply of equipment, materials or product-related services in accordance with this Specification and its referenced standards and data sheets. - Any person/party whom the Purchaser certifies as acting for and on behalf of the Company to inspect items to be purchased and/or the work done by the Vendor/Sub-Vendor. - Any party contracted by the Purchaser to supply equipment, services, material which are not part of the scope mentioned in this specification.

on the description that follows if other components/equipments required

GENERAL ABBREVIATIONS API American Petroleum Institute ASME CSR DEP ERD E-SPIR HAZOP ISO ITP LT MESC MT NDT / NDE PDO PEFS PR PWHT RED RT SP
Page 8

American Society of Mechanical Engineers Construction Site Representative Design and Engineering Practice (Shell Group standard) Engineering Reference Document (Old Company standard) Electronic Spare Parts Interchangeability Record (Company standard) Hazardous and Operability Analysis International Standards Organisation Inspection and Test Plan Liquid Penetrant Testing Materials and Equipment Standards and Code Magnetic Particle Testing Non-Destructive Testing / Non-Destructive Examination Petroleum Development Oman LLC Process Engineering Flow Scheme Procedure Post Weld Heat Treatment Requisition for Engineering Documentation Radiographic Testing Specification (New Company standard) Specification for Pressure Vessels
Printed 23/09/08
The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

TPI / TPIA UT

Third Party Inspector / Third Party Inspection Agency or Authority Ultrasonic Testing

NOTE: Contractors, Consultants, Suppliers, Vendors and users SHALL ensure the Company is consulted for any deviations from "SHALL" and "SHOULD" requirements.

1.4

USAGE

This Specification together with the referenced standards and data sheets shall form the purchase requisition package for Pressure Vessels, storage vessels, filters, etc. as required by the Company. The Consultant / EPC Contractor may consider augmenting this SP under exceptional circumstances where it may not precisely meet either enquiry or purchase requirements (eg. In case of special equipment). Nominally it is anticipated that this SP and data requisition sheets should finalise fully meaningful enquiry and purchase without generating additional documentation. Under certain exceptional cases the additional requirements, project or equipment specific special requirements/changes shall be specified as a separate amendment to this SP subjected to approval by the Company. ADHERENCE TO SPECIFICATIONS The Vendor shall provide an itemized list of any additional projects specific comments or exceptions to this specification and its appendices. These shall be listed on the Table of Compliance provided in Appendix-4 for review & approval by Purchaser. Unless referred to in these listings, it will be assumed that all specifications are adhered to and that they do not have implications with respect to cost, delivery and integrity of the plant. Only those comments/exceptions that are accepted by the Company, in writing, shall be incorporated into the Purchase Specification at time of order. Note that lead times will not be considered by the Company as a justifiable reason for using alternate Vendors/deviations.

Page 9

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

2. APPLICABLE CODES

STANDARDS,

SPECIFICATIONS

AND

This SP shall be read in conjunction with the latest revision of the following Standards, Specifications and Codes. All listed documents, ERD, SP, DEPs shall be the latest issue at the time or Purchase order. The international standards shall be read in conjuction with the corresponding DEP amendment. It should be noted that references to DEP's and International standards within this SP are based on the current revision of those standards at the time of publication of this SP. The Vendor is deemed to be in possession and familiar with specifications, standards listed being a regular supplier to Company. If any of the documents listed are not in the Vendors possession, same shall be obtained from the Consultant / Purchaser. Not possessing the referred standards / specifications shall not be a cause for deviation or non-compliance. Including this SP the following engineering specifications shall be followed:

2.1
GU-256 GU-556 ERD-06-01 PR-1013 PR-1708 PR-1709 SP-1171 SP-1187 SP-1239

COMPANY STANDARDS
Static Equipment Inspection Guideline Guideline for Vendor Project Document Deliverables Instructions for Packing and Corrosion Prevention of Plant Equipment & machinery. Static Equipment Inpsection and Maintenance Procedure Lifting and Hoisting Inspection, Testing and Certification Lifting and Hoisting Lift Planning/Execution Specification for Quality Assurance of Design, Construction and Engineering Works Application/Selection of Standard Pipe Support. Specification for Lifting Equipment and Lifting Operations Specification for Painting and Coating of Oil and Gas Production Facilities Specification for Civil and Works - Design Criteria Manual Procedures for Lifting Operations Specification for Selection of Cracking-Resistant Materials for H2S Containing Environments Preparation and Contents of Engineering drawings Specification for Flushing, Pressure Testing, Pickling and Sensitive Leak Testing of Mechanical Equipment and Piping Foundation bolts (J type to be used for horizontal/vertical Vessels) Earthing Boss of Steel Structures, Tanks, Vessels, etc.

SP-1246 (Part 1 to 5) SP-1275 SP-1508 SP-2041 SP-2047 SP-2051 STD-2-3950-001 STD-4-0304-001

2.2

SHELL GROUP STANDARDS


Index of standard drawings The use of SI quanitites and units Definition of temperature, pressure and toxicity levels Specification for Pressure Vessels
Printed 23/09/08

DEP 00.00.06.06-Gen DEP 00.00.20.10-Gen DEP 01.00.01.30-Gen


Page 10

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


DEP 02.00.00.10-Gen DEP 30.10.02.11-Gen DEP 30.10.02.31-Gen DEP 30.10.60.18-Gen DEP 30.46.00.31-Gen DEP 31.10.00.10-Gen DEP 31.10.03.10-Gen DEP 31.20.20.31-Gen DEP 31.22.05.11-Gen DEP 31.22.05.12-Gen DEP 31.22.10.35-Gen. DEP 31.22.20.31-Gen DEP 34.00.01.30-Gen DEP 34.19.20.11-Gen DEP 39.01.10.11-Gen DEP 70.10.90.11-Gen. Preparation and microfilming of technical drawings Metallic Materials-Selected Standards Metallic Materials-Prevention of Brittle Fracture Welding of Metals Thermal Insulation

Revision: 0 Effective: Sep-08

Material Traceability and Positive Material Identification (PMI) Symbols & Identification System Mechanical Internals for Columns Gas/Liquid Separators Type selection and design rules Liquid/Liquid and Gas/Liquid/Liquid (three-phase) Separators The selection and design rules Manufacturing Reports for Pressure Vessels Pressure Vessels (Amendments/Supplements to ASME Section VIII, Div 1 and Div 2) Structural design and engineering Fire Proofing of Steel Structures Selection of Materials for Life Cycle Performance Spare Parts.

2.3
S 10.010 S 10.016 S 10.030 S10.045 S10.056 S 10.070 S 10.101 S 10.103 S 10.114 S 10.115 S 10.116 S 20.001 S 20.002 S 20.003 S 20.004 S 20.015
Page 11

SHELL STANDARD DRAWINGS


Vortex breakers for nozzles Flanges for Non-Pressure Piping Connections Inside Vessels Lifting lug for Top covers (material: carbon steel, low alloy steel or stainless steel Anchor Bolt with sleeve for concrete foundations and structures Typical details for insulation collar for carbon, low-alloy steel and stainless steel apparatus Davit for ANSI or BS flanges, DN 300-600mm (12 24), classes 150-600 incl. Equipment Nozzles Typical details of bush-lined, overlay welded and clad steel nozzles Name plate with bracket for vessels and heat exchange equipment Typical details of lifting trunnion for vertical vessels Bolting of Non-standard Flanges with Metric Screw Threads Skirts, cylindrical and conical Fireproof protection of Skirts Support ring for insulation Anchor bolt rings for lugs and base plate for columns Typical details of Schoepentoeter (vane feed inlet) (type II) Specification for Pressure Vessels
Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


S 20.016 S 20.017 S 20.019 S 20.020 S 20.021 S 20.022 S 20.025 S 20.026 S 20.028 S 20.029 S 20.030 S 22.001 S 22.002 S 22.003 S 22.005 S28.001 S28.002 S28.003 S28.004 S28.005 S28.006 S28.007 S28.008 S28.009 S28.010 S 28.011 S28.012 S28.013 S28.014 S28.015 S28.016 S28.020 S28.022-001
Page 12

Revision: 0 Effective: Sep-08

Typical details of Schoepentoeter (vane feed inlet) (type III) Typical details of Schoepentoeter (vane feed inlet) (type IV) Typical details of Schoepentoeter (vane feed inlet) Vane laddersupports and general notes
Typical details of schoepentoeter (vane feed inlet) with single section vane ladder, max. height 800 mm (type 1A) Typical details of schoepentoeter (vane feed inlet) with catcher cap (type 1B) Typical details of schoepentoeter (vane feed inlet) with multiple section vane ladder (type 1C) Typical details of schoepentoeter (vane feed inlet) (type Hi Fi) Typical details of schoepentoeter (vane feed inlet) (type Hi Fi) vane distribution and general notes

Typical details of Demisters Typical details of Demister attachments Typical details of Demister supports Saddles for Horizontal vessels- Shell dia. Nom 150mm OD upto and Including 1000mm OD. Saddles for Horizontal vessels- Shell dia. 1050mm OD upto and Including 3600mm OD. Sliding plates for saddles of horizontal vessels. Supports for Vertical vessels shell dia. 350mm OD upto and Including 1500mm OD (half skirts). Stairways, general arrangement Stairways, base of stringers Stairways, hand railing connections Stairways, intermediate platform Stairways, top connections of stringers Hand railing, type A Hand railing, type B Hand railing, type C Hand railing, connection of railing to concrete type A Hand railing, connection of railing to concrete types B & C Ladder General arrangement to columns, stacks and structures Ladder - typical details of sliding/fixed connections Platforms - cleats and brackets to columns (design load max 300 kg) Platforms - cleats and brackets to columns (design load over 300 kg) Davit general arrangement and typical details Grating typical of steel curb angles and cheqered plate Anchor bolts Grating, type I (sheet 1 of 3) Specification for Pressure Vessels
Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


S28.022-002 S28.022-003 S28.023 Grating, type II (sheet 2 of 3) Grating, type III (sheet 3 of 3) Fastening of apparatus to fireproofed beams

Revision: 0 Effective: Sep-08

2.4

INTERNATIONAL STANDARDS
ASME Boiler and Pressure Vessel Code Rules for Construction of Pressure Vessels ASME Boiler and Pressure Vessel Code Alternative Rules for Construction of Pressure Vessels Non-Destructive Examination Welding and Brazing Qualification Pipe Flanges and Flanged Fittings Large diameter steel flanges NPS 26 thro NPS 60

ASME Section VIII Div.1 ASME Section VIII Div.2 ASME Section V ASME Section IX ASME B 16.5 ASME B 16.47

NACE MR0175 / ISO Sulfide Stress Cracking Resistant Metallic Materials for Oil-field 15156 Equipment ISO 10474 ISO 9001: 2000 Material Testing Certificates ISO Quality System

2.5 COMPANY AND SHELL GROUP STANDARD DATA / REQUISITION SHEETS


DEP 30.10.01.92-Gen. DEP 31.22.00.94-Gen. DEP 31.22.05.93-Gen. Mass/Centre of Mass of Equipment Pressure Vessels (columns, reactors, accumulators etc.) Demister Mat

DEP 31.27.20.93-Gen. Strainers/Filters (use this datasheet instead of Pressure Vessels datsheet only in case of Filters)

2.6

LIST OF COMPANY APPROVED SUB-VENDORS.

The Vendor shall select sub-vendors from the list of relevant Company approved Vendors list. The Vendor shall in respect of this order, procure third party material from sub-vendors listed in the Companys approved list, unless the particular type of material is not covered by the list, or a special dispensation to deviate from the list has been granted in writing by the Company during the technical evaluation and award stages. Any item not covered in the sub-vendors list shall be brought to the attention of the Company for agreement before any sub-order is placed. The Vendor shall ensure that the equipment proposed to meet this specification is designed and manufactured for the intended performance/service requirements, for safe operation and to achieve the highest possible level of reliability and availability of the package.

Page 13

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC 2.7 COMPLIANCE WITH STANDARDS

Revision: 0 Effective: Sep-08

The Vendor/ Supplier shall complete the Table of Compliance (Appendix-4) and highlight deviations if any from standards and specifications. The Purchaser shall obtain the written approval from the technical authority within the Company for any deviations from this Specification. Only those deviations that are approved by the Company shall be deemed to be part of the scope. In all cases the Company shall determine the compliance of the design carried out and works executed by the Vendor/Supplier in accordance with this Specification.

2.8

LANGUAGE AND UNITS OF MEASUREMENT

The English language and the SI system in accordance with DEP.00.00.20.10-Gen of units shall be used throughout for all documentation and drawings. Where necessary for a specific application, alternative units may be indicated in brackets together with the SI units.

2.9

CONFLICTING REQUIREMENTS

All conflicts between the requirements of this specification, related specifications, standards, codes, requisition data sheets and data sheets shall be referred to the Company for clarification before proceeding with the manufacture of the affected parts. Vendor shall make a formal request with full supporting information when a deviation from standard is required. Vendor is requested to notify any inaccuracy or ambiguity encountered in this document. Nothing contained in this specification and related documents shall be construed as relieving the Vendor of the responsibility for designing and manufacturing the equipment to meet the specified operating conditions. The general hierarchy of documents shall be followed as below: First priority Second priority Third priority Fourth priority Fifth priority Sixth priority : : : : : : The Contract / Purchase order This specification with attached datasheets Company SPs Company ERDs. Shell Group DEPs & Shell standard drawings International standards & codes

In case of conflict among documents or sections relating to this specification, the more stringent requirements shall apply, unless otherwise agreed in writing. Where the Company technical specifications refer to or amend international codes and standards, these international codes and standards shall be deemed to be part of the specifications. Where the technical specifications refer to other specifications, standards and codes, these shall be deemed part of the specifications.

Page 14

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

3 SCOPE OF SUPPLY
The scope of supply shall include but not limited to the equipment and services defined below, detailed in this specification, on the attached data or data/requisition sheets, standard drawings and in accordance with the applicable standards, specifications and codes. The Vendor shall supply complete, assembled and tested equipment including, but not limited to, the scope of supply detailed below unless otherwise specified. Items which are optional and required only if specified are marked with an asterisk (*) below. The Suppliers scope of supply shall include, but not be limited to:-

3.1
a) b)

MECHANICAL EQUIPMENT

The equipment complete with all parts including supports, spares etc.. All Internals viz. schoepentoeter, demister mat, internal dip/header pipe, vortex breaker, baffles, column trays, plate packs etc. as applicable and specified in the specification/datasheets including supports for internals. Manhole with davit arrangement. Lifting lugs / trunnions, cleats/clips for pipe support, ladder, platform, insulation, & fireproofing (if required) etc. The vessels shall be provided with ASME code stamp. Fabrication, supply, certification & guarantee of the equipment and internals. Surface preparation and painting as per SP-1246 Part 1 to 5. Earthing bosses for each equipment. Nozzles with blind flanges and wherever counter flanges are in Vendors scope shall be provided with gaskets and fasteners alongwith spares (10% bolts (min. 2nos.) and 200% gaskets). Nameplate & bracket for each individual item. Foundation template. Special tools, if any, for installation, commissioning, maintenance and start-up.

c) d) e) f) g) h) i)

j) k) l)

3.2
a) b)

SERVICES

Transportation & Delivery to Oman Port. Supervision of installation & commissioning (*).

3.3
a) b)

SPARE PARTS

Installation & Commissioning spares 10% bolting (min. 2nos.) and 200% gaskets for all flange joints. Initial spares 10% bolting (min. 2nos.) and 300% gaskets for all flange joints.

The Vendor shall advise on the requirement of any additional spare parts & special tools and shall state the lead times and costs in the offer. The Vendor shall provide a separate itemized price list of spare parts for installation and commissioning along with the bid. The Vendor shall complete the E-SPIR (Electronic Spare Parts and Interchangeability Record, DEP 70.10.90.11) data for 2 years of operation in accordance with the instructions for use of E-SPIR information. The E-SPIR information shall be submitted within the period
Page 15

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

indicated in the RED form to enable processing and ordering spare parts such that these can be delivered within the period of the purchase order. Spare parts shall be individually priced per article to facilitate ease of comparison between Vendors, & also to allow meaningful decision making when compiling the final selection to be reflected in the purchase requisition Vendors recommendations should then be reconciled with Companys experience / suggestions in order to formulate an essentially common list spares for all Vendors to quote against including any special tools required.

3.4

ENGINEERING SERVICES

This specification shall in no way relieve the Vendor from final guarantee as to material, equipment, workmanship and performance of the vessel. The Vendor shall assume overall responsibility for the design and engineering of all equipment supplied, as indicated in this specification. This shall include, but not necessarily be limited to: a) b) Resolving engineering questions relating to equipment within the scope of supply. Providing / coordinating the complete detailed mechanical design as specified in this specification and the referenced specification, standards and / or the datasheets for all equipment & components within the scope of supply (including foundation loads & calculation and design of internals like Schoepentoeter, demister etc. as per DEP/other standards). Inspection and Testing along with material certification. Company approved 3rd party inspection agency to be appointed by the Purchaser for inspection / testing & certification of all equipment and lifting appliances, in addition to the authorized inspectors for design approval and code (ASME-U) stamping of vessels. Installation of internals at Vendors shop and then if feels necessary (due to criticality and to avoid damage during transportation and installation) remove the internals and deliver as loose supply in separate cratings, alongwith site installation procedure. Ensuring that all equipment supplied meet the requirements of the specifications and standards referenced herein. Providing design parameters for foundations and overhead lifting facilities. Providing all documentation as per RED form attached in Appendix-3. Furnishing progress reports, third party inspection reports etc. Providing expediting services for all sub-Vendors and ensuring timely and proper execution of the job. Attending Vendor coordination meeting / kick-off meeting / pre-inspection meeting at Company / Purchaser / Consultant / Contractors office. Coordinating with the Purchasers design Consultant for all design / technical matters. Providing quality assurance for all sub-Vendors with respect to ISO 9001:2000.

c) d)

e)

f) g) h) i) j) k) l) m)

3.5

GUARANTEE / WARRANTY

The equipment shall perform satisfactorily under the operating conditions specified in this Specification and datasheets and shall be fit for the purpose intended. The guarantee / warranty requirements are as per the General Terms and Conditions. The Vendor shall guarantee the equipment minimum as follows:
Page 16

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


i) ii) iii)

Revision: 0 Effective: Sep-08

Process design (eg. Internals design) / performance as specified in data/requisition sheet included in Appendix-2 of this specification. Mechanical design, structural integrity, material and workmanship. If any defect or mal-performance is observed during the guarantee period, the Vendor shall make all necessary alteration, repair or replacement free of charge.

Unless a specific exception is given in the Vendors tender, it shall be understood that he guarantees and agrees to the above.

3.6

EXCLUSIONS

The following are excluded from the Vendors scope of supply, however, shall be part of Purchasers scope: Concrete foundation design based on Vendor supplied technical data. External access ladder / operation platform / grating / handrailing / pipe supports (but Vendor shall provide suitable support clip/cleats for these parts. Vendor shall quote unit price on per kg. basis for ladder, cleats, supports and per sq. metre basis for platform). Anchor bolts. Lifting & hoisting (but Vendor shall provide weight of all equipment parts which are to be removed / installed during installation & maintenance). Site installation and commissioning (optional). Any instrumentation. Any electrical connection. Insulation (but cleats / supports for insulation attached to vessel shall be provided). Fire proofing (but fire proofing supports attached to skirts/legs shall be provided). Process piping from vessel nozzle flanges, unless otherwise specified.

Page 17

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

4. DESIGN
4.1
4.1.1

MECHANICAL REQUIREMENTS

The equipment shall be designed, fabricated and tested in-accordance with DEP 31.22.20.31-Gen., ASME VIII Div 1 / Div.2, as indicated on the datasheets attached in Appendix-2. In addition to the design approval and code stamping by the authorized inspection agency, the Purchaser shall appoint a Company approved 3rd party inspection agency, who are different from the authorized inspection agency for certification of design and inspection. Process design (calculation) for internals, mechanical design of all parts of the vessel are responsibility of the Vendor. All equipment shall be designed for a service life of 30 years. All the internals shall be assembled at the Vendors works to check for proper fit and alignment. To avoid damage during transportation/installation, the internals shall be removed prior to transportation and delivered loose in separate cratings alongwith site installation procedure. Generally, internals shall be of removable type and should be bolted to the internal supports and direct welding to equipment wall should be avoided, but whenever internals are required to be welded to equipment wall, Vendor to obtain necessary approval from the Company. All of the equipment internals shall be designed and constructed so that it is possible to remove them through the manhole. All flanges shall be generally of the welding neck raised face (WNRF) or long weld neck raised face (LWNRF) type, 3.2-6.3 microns face finish as per ASME B 16.5, unless otherwise specified on the datasheets. Bolting and threads shall comply with ISO metric standards, except for ASME flange connections, which shall be in-accordance ASME B16.5. Bolt holes on all nozzle flanges shall straddle to natural centre line. Lifting lugs shall be provided and attached to pressure containing parts via doubler plates. The doubler/reinforcement plates shall be provided with NPT tapped telltale holes and these holes shall be closed by filling with non-corrosive compound after testing and final painting. Lifting lugs and associated supports and bracing shall be designed for transportation and installation of the equipment considering a minimum impact factor of 2. Plates to which lifting lugs are attached shall be ultrasonically examined over an area extending 100mm beyond the edges of the attachment welds to ensure that it is free from laminations/defects. All lifting lugs and the lifting lug welds (where possible) shall be ultrasonically tested, 100% MT and visual testing.

4.1.2 4.1.3 4.1.4

4.1.5 4.1.6

4.1.7 4.1.8 4.1.9

4.1.10 All nozzle openings shall be flush with the inside of the vessel and sharp edges shall be rounded off to a radius of 3mm unless otherwise specified. Nozzles shall be provided with reinforcing pads required as per design code and for the preliminary allowable nozzle loads specified in Appendix-5. The Purchaser will advise the Vendor on the actual nozzle loads during detailed design (after award of Purchase Order). Vendor to design the nozzles/vessel for these loads. 4.1.11 Body flanges shall be provided for Compressor Scrubbers, as specified in the datasheet. Location of the body flange shall be agreed with the Company. 4.1.12 Horizontal vessels shall be saddle supported with one saddle fixed and the other sliding alongwith sliding plate as per Shell standard drawing S.22.003. 4.1.13 Vertical vessels shall be either full skirt supported with inspection / access openings and skirt vents or leg supported or lug/bracket supported as specified in the datasheets.
Page 18

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

4.1.14 All bottom head piping which penetrate vertical pressure vessels inside the skirt shall be extended outside the skirt with pipe flanged in the horizontal run. Welding of nozzles or piping to vessel skirts shall not be permitted. Skirt penetration point shall be reinforced with a sleeve three (3) sizes larger than the bottom head piping. Gusset plates shall be provided to the bottom head piping at the skirt penetration point, and in no case shall the gusset plates be welded to the sleeve. Adequate openings shall be provided for maintenance access to the flange. 4.1.15 Flange inside diameter shall be same as that of mating nozzle neck/shell inside diameter. 4.1.16 Nozzles shall not be located on longitudinal weld seams and shall avoid girth seams. 4.1.17 All external bolting of external flange joints shall be A193Gr.B7/A194Gr.2H with nonmetallic coating (eg. fluorocarbon top coating). The nut shall be of heavy hexagonal type. 4.1.18 The equipment supports shall be designed to withstand all induced stresses by transportation & installation, wind load, operating conditions and pressure testing. 4.1.19 The material and inspection test certification shall be according to ISO 10474 - 3.1B / EN 10204 3.1. 4.1.20 Vendor shall provide complete calculation to demonstrate the integrity of all components including but not limited to Code calculations, nozzle local loading, lifting lugs, hold down bolting, transportation and wind loading. 4.1.21 Asbestos in any form shall not be used as material for any item, including the packaging. Molybdenum disulphide compounds shall not be used for any screwed item. 4.1.22 Minimum nozzle size on all equipment shall be DN50. Smaller size requirement shall be reduced in piping. 4.1.23 All equipment shall be fitted with two nos. of earthing boss each in accordance with the drawing STD-4-0304-001. 4.1.24 Nameplate and nameplate bracket as per Shell standard drawing S.10.114. The nameplate shall be clearly die-stamped with the tag number and other data as per the standard drawing. 4.1.25 4.1.26 4.1.27 Manway/Access openings shall be provided with blind flange and davit arrangement as per drawing S.10.070, unless the equipment is provided with cold insulation, in which case hinge with handle shall be provided to facilitate blind flange/cover opening. Internal ladder rungs and hand grip shall be provided for easy internal access to the vessel through manholes. 4.1.28 Proper electrical isolation shall be provided between dissimilar metals (stainless steel internals, if any, and mating carbon steel parts / supports) to prevent formation of galvanic corrosion. 4.1.29 Vendor shall indicate the requirements of Impact testing, PWHT, stress relieving and heat treatment requirements for the entire equipment / dished ends, if any, in the quotation & fabrication drawings. 4.1.30 Vendor shall follow the exact location & orientation of nozzles and requirement/dimensions of cleats/clips for pipe supports, platform, ladder, if any, provided by Purchaser later during detail engineering. 4.1.31 If a vessel is subject to PWHT then on completion of all painting activities the following statement shall be stencilled onto the vessel adjacent to the manway(s) in letters of 50mm high minimum. "Stress Relieved Vessel - No Welding Permitted". 4.1.32 All gaskets fitted to the equipment shall be new and service gaskets shall be used for hydrotesting. On no account gaskets shall be reused after hydro-testing.
Page 19

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

4.1.33 For vessels with internal weld overlay, the undiluted chemical composition requirement of the overlay shall be ensured by using a two-layer technique in which the first layer is applied with a low heat input. 4.1.34 The equipment data sheets are included in Appendix-2. Vendor shall submit updated completed data sheet along with the offer. 4.1.35 According to the wind speed defined in the environmental and site condition in Appendix-1, wind pressure shall be defined according to SP-1275 and DEP 34.00.01.30-Gen, considering 3-second gust as the wind speed to be used in the design. 4.1.36 For sizing of anchor bolts, Vendor shall consider the maximum allowable tensile stress of bolt material as 100 N/mm2 only. 4.1.37 The Vendor shall provide all details required for the foundation design such as foundation loads, lay-out and positioning of foundation bolts alongwith template, requirement of leveling plates, etc. the Vendor shall provide clear drawings and instructions well in advance. The Vendor shall indicate the location, weight, and space requirements for equipment parts, to be removed for normal maintenance. This will enable the design of hoisting facilities above the equipment (by others).

4.2

MATERIALS OF CONSTRUCTION

All materials shall be as specified in the datasheets attached in Appendix-2. However, Consultant/EPC Contractor to confirm the suitability of the specified materials for the process conditions. All materials for sour service environment shall be in accordance with requirements of latest editions of NACE-MR-01-75/ISO 15156 and Appendix-4 of DEP 31.22.20.31-Gen. Materials shall be HIC tested as and when required and mentioned in the individual equipment datasheets, based on service conditions. Galvanized steel components shall not be used in the proximity of stainless steel materials. The nozzle pipes, flanges and fittings shall comply with the MESC specifications. Refer to DEP 31.38.01.15-Gen. for the MESC numbers. All carbon steel materials shall be supplied in normalized condition. All stainless steel materials shall be pickled and passivated. The material for the vessel and internals shall be fully in accordance with the materials specified in the datasheet. Vendor shall take all necessary steps to avoid change of materials during manufacturing and shall do so only with Company / Purchasers approval.

4.3

SURFACE PREPARATION AND PAINTING

All equipment surfaces shall be prepared and painted in accordance with the requirements of SP-1246 (Part 1 to 5) Specification for Painting and Coating of Oil and Gas Production Facilities. For proprietary equipment, the Vendor may offer their standard painting system for approval by the Company / Purchaser, but this shall be at least equal to the paint system detailed in SP-1246 (Part 1 to 5) Specification for Painting and Coating of Oil and Gas Production Facilities . The Tag numbers shall be clearly stenciled on all equipment, in a prominent location.

Page 20

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

5. QUALITY ASSURANCE
5.1 GENERAL

The Vendor shall comply with the requirements of Companys Specification for Quality Assurance of Design, Construction and Engineering Works SP-1171. The Vendor shall appoint an Authorized Inspection Agency from one of the Company approved agencies. The Vendor shall submit with the bid, the name of the Authorized Inspection (AI) agency that will be contracted to provide inspection services, in accordance with the requirements of the specifications, codes and SP-1171. The Purchaser shall nominate a Third Party Inspection Authority (TPIA) to carry out the Quality Assurance function on the Purchasers behalf. The Purchasers TPIA shall have the same access as the Purchaser to the Vendors Quality System and the manufacturers premises to carryout inspection activities. The requirements as per SP-1171 are listed below in brief. The full requirements are as stated in SP-1171.

5.2

QUALITY SYSTEM

The Vendor shall maintain and use a Quality System, which is based on ISO 9001:2000, to control the work and assure the quality. The Vendor selected sub-contractors, or suppliers-shall demonstrate that they operate Quality Systems based on ISO 9001:2000. The Vendor shall give his sub-contractors or suppliers assistance in attaining the required standard if necessary. This shall not relieve the Vendor of his responsibility for the quality of the finished work. The Purchaser reserves the right to audit the Vendors Quality System and this can be carried out by the Purchaser or its nominee. The Vendor shall assign sufficient full time personnel to the project to ensure the Quality Assurance / Quality Control System, documented in a Quality Assurance / Control manual, is maintained and kept up-to-date throughout the duration of any purchase order. A kick-off / co-ordination meeting shall be held between the Vendor and Purchaser, after the purchaser order placement at design Consultants/Purchasers office in Oman. At the discretion of the Purchaser the kick-off meeting may be waived. At the kick-off meeting the Vendor and Purchaser shall review the Inspection and Test Plan (ITP) submitted with the Tender and shall agree a date for issuing final ITP with Vendor. The Vendor shall organize a prefabrication meeting to be attended by the Vendor, the Vendors TPI, the Purchaser and the Purchasers TPIA. A provisional notice of 10 working days is the minimum required by the Purchaser to attend the inspection meetings. Vendor shall keep a material control book, to which the Purchaser shall have access to any time they wish. The book shall contain Sub-Vendors contact details, purchase orders, equipment tag no., make/model nos., date of order, delivery and documentation required.

Page 21

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

6. INSPECTION & TESTING REQUIREMENTS


6.1 INSPECTION REQUIREMENTS

Inspection and testing requirements shall be in accordance with the applicable Company, Shell Group and International standards, with the relevant sections of this specification and the data sheets. The Vendor shall specify all of the inspection and testing requirements in the ITP which shall identify the activities requiring the Purchaser's approval, review, witnessing etc. A typical ITP is attached in Appendix-8. Purchaser reserves the right to inspect every component or item, which will form part of the pressure vessel. The responsibility for the inspection, certification, etc. of all materials, parts, etc. lies with the Vendor. Not withstanding the above, the Purchaser or his authorized representative shall have free access to all parts of the Vendor's and his Sub-Vendors works at all times during the manufacturing period. The Vendor shall be responsible for coordinating the inspection and testing of Sub-Vendor supplied equipment, and for ensuring that the Purchaser's representatives are given the necessary access for inspection, and adequate warning of inspection and witness tests. The Vendor (and all Sub-Vendors) shall give the Company, as required, without charge, all reasonable facilities for the purpose of inspecting the equipment to ensure that it is manufactured in accordance with the requisition, drawings and technical specification and QA/QC procedures and practices. The Purchaser shall be given a minimum of 21 days notice prior to carrying out any tests on the equipment covered by this specification. All equipment shall be inspected for compliance with :

a. b. c. d.

Approved for Construction drawings, latest revision. Requirements of the Purchaser's requisition and correspondence thereafter. Applicable standards, which shall also include the sub-referenced standards therein. Test and inspection plans produced by the Vendor.

Except as approved by the Purchaser, all equipment shall be presented for inspection in an unpainted condition. All measuring instruments required for shop testing shall be furnished by the Vendor, and be supported by valid calibration certification. All spare parts shall be subject to the same inspection standards and full material certification as the purchase order. Inspectors have the right to request additional inspections or tests to ensure that the equipment complies with this specification and all relevant codes and standards. All welds shall be continuous and wherever sound back welding is not feasible due to inaccessibility, single side welded joints with GTAW root pass shall be used.

Page 22

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

All welding and welding consumables shall be in accordance with DEP 30.10.60.18-Gen, unless indicated otherwise in this specification. Only Low Hydrogen welding consumables shall be used. Diffusible Hydrogen level shall be less that 10ml/100g weld metal, unless agreed and approved by the Purchaser. All welding consumables shall have specified mechanical properties equal to or greater than the material being welded, unless agreed and approved by the Purchaser. The Vendor shall supply all necessary equipment and record welding variables during the Procedure Qualification Record (PQR) Test, production welding and weld qualification tests. Prior to the start of production welding all WPS with supporting PQR shall be submitted for approval to the Purchaser. Where it is demonstrated that on nozzle / branch weld neither radiography nor ultrasonic examination can be performed, the root pass after deposition and the weld shall be examined visually and subject to MT / LT. All components including plates, forgings, fittings, welding consumables etc. shall be checked for impact test requirements to the specified lower design temperature (LDT) as the minimum design metal temperature (MDMT) to meet the applicable codes and standards. Vendor shall confirm with the material supplier the required impact test value at specified LDT conform to the specified impact value as per DEP 30.10.02.31-Gen and applicable codes and standards. Certified Material Test Report shall clearly specify the test results. PWHT shall be performed as per the code requirements and as specified in the equipment datasheet. Positive Material Identification (PMI) shall be carried out on all wetted parts material.Vendor shall submit PMI procedure with the bid for Company/Purchaser review. Vendor shall refer and comply to DEP 31.10.00.10-Gen for PMI. Vendor shall furnish Inspection Test Plan (ITP) specifying the responsibility, scope of Authorized Inspection Agency in accordance with SP-1171. The minimum requirements of inspections for Purchaser are: a) b) c) d) e) f) g) h) i) j) k) The verification of materials and certification of the equipment for conformity with the specification requirements. The Hydrostatic test. The verification of welding procedures, welders qualifications, NDT personnel qualification, NDT results, heat treatment charts. Visual examination. NDT witness / review. Witness / review of PWHT. The dimensional check of the equipment as per approved drawing. The surface preparation and painting application. The testing of the lifting frame for the transportation of the equipment. The lifting frame shall be certified by TPIA. The completeness of shipment including checking of supply of spares and accessories, Manufacturers Data Book, name plate details. Material test certification in accordance with ISO 10474 and any additional requirements of the requisition.

Mill and shop inspection shall not relieve the Vendor from his contractual responsibility for replacing any defective material and for repairing any defective workmanship that may be discovered in the field.
Page 23

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Any defects found by the TPIA shall be rectified in his presence. Where this is not possible or practical, checklists shall be prepared and signed by the TPIA stating all 'pending items'. Copies of these lists shall be sent to the Purchaser to enable their subsequent checking. The equipment shall not be tested or leave the factory before all discovered defects have been rectified.

6.2

TESTING REQUIREMENTS

This section describes the minimum requirements for the testing of the equipment. This testing shall be performed in the Vendors works. The Purchaser reserves the right to observe any of the testing, dismantling, inspection and reassembly of equipment as specified. Unless otherwise specified, all testing equipment required shall be provided by the Vendor. Purchasers witnessing of shop test results shall not constitute a waiver of the Vendors obligation to provide equipment which meets all specified operating conditions. 6.2.1 Hydrostatic Test

Hydro testing shall be as per the code, specification, data sheets and Inspection & Testing Plan. Inspector shall witness all hydrostatic tests. Drainage / flushing / drying of the equipment shall strictly follow immediately after the hydrostatic testing as specified in SP2051. The water to be used for the hydrostatic test apart from the requirements as to chloride content shall be free from sediment, i.e. un-dissolved solids of any description and as specified in SP-2051. The equipment shall be cleaned prior to final assembly and hydrostatic testing. After the hydrostatic test, the equipment shall be drained, dried and cleaned thoroughly of all grease, loose scale, rust, flux, etc. 6.2.2 Site Supervision for Testing & Commissioning

Purchaser will install and commission the equipment at site. The Vendor shall detail in the bid the extent of specialist supervision and commissioning, if any, deemed necessary to satisfy Vendor that installation and operation of the equipment meets the specification and warranty requirements, the Vendor representative shall satisfy himself that the installation is acceptable for commissioning of the equipment. For field tesing / commissioning, if any, the Vendor shall provide the results of any shop tests executed prior to shipment. The Vendor as an option shall include for supervision during pre-installation of the equipment to ensure all quality requirements for the installation is within acceptable limits. These may include but not be limited to i) Checking of foundations, ii) Anchor bolt type, installation & positioning in foundations. The above measures should be reflected in the installation section of the manuals. The Purchaser will commission the system under the direct supervision of the Vendors specialists, if required. Provision of specialist services at site for installation checks and commissioning for an estimated period if required, which will be subject to service contract agreement with the Vendor. The Purchaser will give a minimum of 2 weeks advance notice for the mobilization of the Vendors specialists in such cases.
Page 24

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

7. DOCUMENTATION REQUIREMENTS
Requirements for Vendor documentation are listed in the Requisition for Engineering Documents (RED) form included in Appendix-3 and sections below. The Vendor shall prepare a Vendor Document Register (VDR) or Suppliers Document Schedule (SDS) in the Company standard format using the above information as a guide. The Vendor shall submit the Document Register to Purchaser for review and approval together with document delivery schedule after award and prior to submission of any other documentation. The Document Register will thereafter form the basis of submission and control of all documents. The Company title block/drawing number can be included on the front sheet. All documentation shall be submitted for review/approval to the Purchaser within the committed schedule. It shall be the responsibility of the Vendor to ensure that the production schedule takes into account documentation submission, including a two weeks review period by the Purchaser, which includes document delivery time.

6.1

INFORMATION TO BE SUBMITTED ALONGWITH THE BID

Vendor shall submit all the required documents as specified/identified in the RED form attached in Appendix-3. In addition to this Vendor shall submit the following: 1. Table of Compliance, Appendix-4 duly completed, signed and stamped. 2. Unit rates for nozzles with flange rating as mentioned in datasheets for sizes NPS2 to NPS 24 and any higher sizes if specified in the datasheets. 3. Unit rate for cleats & ladders on per kg basis and platform on per m2 basis.

7.2
7.2.1

INFORMATION TO BE SUBMITTED AFTER ORDER


Drawings and Documents to be submitted after Order

The documents/drawings shall be provided as outlined on the RED form, Appendix-3. It is the Vendor's responsibility to ensure drawings are brought up to 'as built' level. Additional drawings not specifically listed but of value, shall also be provided in the final package. All drawings and documents shall be prepared in accordance with DEP 02.00.00.10.The drawing shall be prepared in AutoCAD latest version and final drawings shall be submitted in electronic form in addition to the hard copies as part of final document submission. The text on all drawings and data shall be in English language. Text in the language of the Vendor may also be shown, provided the English translation is shown in prominent location. All data, calculations and drawings shall utilize SI metric units. The design verification by TPIA is required and shall be the Vendors responsibility. The verification agency shall be subject to Purchaser approval. The documents required by TPIA are not covered under this specification. The Vendor shall provide all the drawings and documents required by the TPIA for the approval of design and manufacturing in compliance with the code. 7.2.2 Material Certificates

Material certificates shall be furnished in accordance with the relevant DEP, ASME, ASTM and ISO 10474 standards as amended by this specification and as identified in RED form, Appendix-3.

Page 25

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


7.2.3 Test Certificates

Revision: 0 Effective: Sep-08

Certificates for each mechanical, performance or calibration test, as applicable shall be furnished, including hydrostatic test certificates and as identified in RED form, Appendix-3.

7.3

METHOD OF DOCUMENTATION TRANSMISSION

All documentation for review/approval shall be transmitted via internet (soft copy) or hard copy by use of courier services and shall be sent to the Purchaser, the details of which shall be discussed during the bid clarification meeting. Final documentation shall be in the form of hard copy as well as electronic form as specified in RED form, Appendix-3.

7.4

IDENTIFICATION

Each drawing and document shall be identified with the following information (for drawings a title block shall be used): a) Identify and signature of originator, checker and approver. b) Title c) Purchase order number d) The item/tag number or equipment number e) Official name of Vendors company f) Vendors drawing number. g) Latest revision by means of a number or letter in triangle with that number or letter adjacent to the alterations. h) Company drawing number.

7.5

DATA

Vendor shall provide full information to enable completion of the data sheets, first for as purchased, and then as built, within the confines of the supply. Preferably this should be done by correcting and filling out the data sheet and submitting copies, both hard copy as well as electronic copy (in CDs). Additional data as required by this specification shall also be provided. The Vendor shall maintain a record of shop test data for at least 36 months from date of shipment. All revised data must be resubmitted in its entirety. Revised data should state control numbers and indicate, where appropriate, which drawings/data the revised document supersedes. Revised data / changes shall be clearly highlighted by clouding and proper revision mark for easy identification. The drawings / documents submitted without highlighting the changes with clouding or identification revision mark, the documents shall be rejected and returned to Vendor without checking / review.

7.6

TRANSMITTAL

All documentation for review/approval shall be transmitted via internet (soft copy) or hard copy by use of courier services and shall be sent to the Purchaser. The Vendor shall submit the required documents and CDs for comment and approval by the Purchaser under the cover of a transmittal form, Review Document Transmittal (RDT). The Purchaser will review and may comment on all drawings, calculations and documents submitted.
Page 26

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Corrections will be marked on the drawings. Marked-up copies of the drawings will be returned to the Vendor under cover of the appropriate transmittal form. The Vendor shall at all times be responsible for review and correction of Sub-Vendors drawings and documents prior to submittal to Purchaser for approval. The Purchaser will clearly indicate on the documents which parts, if any, are hold. The Purchaser will inform the parties concerned, of the reasons for placing hold, and the date(s) on which release of these holds can be expected. The Vendor shall not delay manufacturing of released parts because of hold placed on other parts. Upon approval of the Vendors drawings by the Purchaser, the Vendor shall forward to the Purchaser the required number of approved documents, prints and diskettes as stated on the RED form under cover of a transmittal form, Final Document Transmittal (FDT). Manuals shall also be submitted to Purchaser under cover of a FDT.

7.7

MANUALS

The manual with all the relevant details to install, commission and operate/maintain the equipment shall be provided, with all the applicable drawings and details. The manual shall include all instructions on specific safety procedures for the installation and start-up of the equipment. Installation, operation and maintenance instructions including Sub-Vendor manuals. Technical design data and test results (Manufacturer databook). Certification data. The information presented in the manual shall be specific to the equipment being supplied. All manuals shall be A4 size. Drawings shall be reduced to A3 and folded to A4 size so that the title block is visible. All manuals shall also be provided in software form on CD ROM compatible with Microsoft Word for Windows application and all drawings on Auto CAD latest version (version 2005 or higher).

7.8

RECORD CARDS

The Vendor shall submit duly completed SAP PM Master Data forms as per the Requisition for Engineering Documents (RED form, Appendix-3). An electronic copy of these forms shall be provided to the Vendor for completion and return to the Purchaser, during engineering stage after order, as indicated in the RED forms.

Page 27

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

8. PACKAGING & PRESERVATION FOR SHIPMENT


The preparation for shipment of equipment and materials shall be in accordance with ERD06-01, DEP 70.10.70.11-Gen and additional requirements as defined in this section. Special care should be taken for the packaging of delicate equipments / parts.

8.1

PACKING REQUIREMENTS

All nozzles and open ends of the equipment shall be treated with Shell Ensis Fluid SDC and closed off by wooden or plastic blanks and taped. Small bore connections shall be taped over. Preservation of the packages shall be suitable for a storage period of at least 6 months. All equipment under sea shipment and those with Cr-Mo or higher alloy steel material shall be cleaned, dried and then purged with nitrogen and sealed with nitrogen with a small positive pressure not less than 0.7 bar(g). Nitrogen bottles shall be provided and secured to the shipping saddles for refilling. All associated valves and gauges shall be provided to monitor the nitrogen pressure inside the vessel. The equipment shall be packed in a seaworthy close boarded case with a waterproof lining. The case shall be sufficiently strong to withstand handling and storage. For transportation of any equipment in Sultanate of Oman, the maximum height including the trailer (standard height of low bed trailer 1.3 metres, special low bed trailer height 1 metre) shall be 5.5 metres. The Vendor shall critically review this requirement and obtain necessary approvals from local authorities / Purchaser prior to transportation. The equipment shall be completely shop fabricated and transported in a single piece to site as far as possible. All lifts should be single point unless adequately demonstrated by the Vendor that single point lifts are not possible. Adequate lifting accessories such as lifting beam/frame, slings, shackles etc. (as part of the shipment) shall be included, if required and agreed during order. Completeness of shipment shall be witnessed by the 3rd party inspection agency and a certificate of complete shipment issued by the Vendor will be verified against the packing lists. A detailed, itemized packing list shall be sent to the Purchaser prior to dispatch. A copy of the same signed packing list shall be included with the freight. Any shortages at site shall be air freighted by Vendor at his expense within the scheduled delivery time. Spares shall be packaged in a separate rigid box placed in the case containing the main equipment. All special tools are to be supplied in sectionalized purpose built cases with hinged lids. In general, within Oman, all items shall be transported to site by truck. The majority of roads are rough, corrugated, dusty desert graded roads. The equipment and packing must be able to withstand rougher than normal treatment, with greater use made of shock absorbent materials.

8.2

CRATING IDENTIFICATION

The exterior of all crated equipment shall be identified in accordance with the purchase order and, as a minimum, shall include the following:
Page 28

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


Revision: 0 Effective: Sep-08

Crate dimensions and gross weight Specific lifting and/or storage instructions Crate identification Supplier and Purchaser details Brief material specification Purchase order number Final destination

A complete packing list in a waterproof sleeve shall be firmly attached to the outside of each crate. An identical list shall be attached to the inside of the crate.

Page 29

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

9. PLANNING & SCHEDULING


9.1 GENERAL

This section covers the minimum requirements of planning, scheduling, control and reporting for the equipment. The Vendor shall submit a project schedule indicating clearly the plan to meet the delivery schedule required, including the required transportation time to installation site. A network type project schedule representing all relevant activities and milestones, including all Sub-Vendors equipment etc. shall be submitted by the Vendor within two (2) weeks after receipt of the order.

9.2

MEETINGS

The following meetings shall be held between the Vendor and Purchaser: Kick-off meeting. Vendor pre-manufacturing meeting. Any review meetings deemed necessary. Certified minutes of meeting for all the meetings, recording all action items/parties shall be prepared by the Vendor and faxed to the Purchaser for his approval/signature within two (2) working days from the date of the meeting. 9.2.1 Kick-off Meeting

Kick-off meeting shall be held at Purchasers office. An agenda shall be prepared by the Purchaser and distributed prior to this meeting and, as a minimum, shall include the following items: Schedules for transmittal of drawings, production and testing. Inspection, expediting and testing, QA/QC. Commercial aspects. Schedule for future meetings. Any other clarifications. Certified minutes of meeting shall be prepared by the Vendor and faxed to the Purchaser for his approval/signature within two (2) working days from the date of the meeting. 9.2.2 Vendor pre-manufacturing Meeting

The Vendor shall organize a pre-fabrication/inspection meeting with the Purchaser and the Purchasers nominated inspection agency at Vendor facility. The following points represent the minimum that will be discussed and on which total agreement of all parties will be minuted: Status and review of schedule for design deliverables. Review of design engineering procedures and system. Status and review welding procedures, NDT personnel qualification, NDT schedule.

Page 30

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Ensure Vendors Representatives (engineers/INSPECTORS) have free access to all fabrication areas at any reasonable time, including all times that fabrication work is being performed. Review the production program, including input from sub-contractors. Review material substitution(s), if any. Review scope of the overall inspection plan and define responsible parties regarding interpretation, witnessing and reviewing. Review any conflicts in codes/specifications and record which prevails. Review any requirements to witness any particular inspection by Purchasers Representative. Review test program and procedures. Review purchase order variation procedures and agree that any variation in design or fabrication not approved by the Purchaser in writing shall be considered by the INSPECTOR as non-acceptable. Certified minutes of meeting shall be prepared by the Vendor and issued to the Purchaser for his approval/signature within two (2) working days from the date of the meeting. 9.2.3 Review Meetings

Meeting agenda will be agreed upon and communicated no less than 10 working days before the scheduled meeting date. Other meetings shall be held, as required, to perform the work and complete all interface details.

9.3

REPORTING

Vendor shall report the progress of the job to the Purchaser during the entire period of the contract. This shall be done as specified in the RED form, Appedix-3.

9.4

PURCHASE ORDERS

The Vendor shall supply to the Purchaser the un-priced copies of each purchase order for major equipment / items ordered by the Vendor. Refer to RED forms (see Appendix-3) for details. The Vendor shall maintain and issue to the Purchaser as part of his Monthly Progress Report an updated register of all purchase orders issued by the Vendor.

Page 31

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDICES :

Page 32

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-1 ENVIRONMENTAL & SITE CONDITIONS


The project specific environmental and site conditions shall be confirmed/provided by the Purchaser based on the site location. The facilities shall be suitable for operation in the specified environmental conditions in addition to the operating conditions. The local environmental conditions are severe. There are frequent sandstorms, and the atmosphere is heavily laden with airborne dust particles, some as small as 2 microns. It rains rarely. The rain is often combined with hail and sandstorms. Average Environmental conditions for the production stations are: Relevant Ambient Data: Barometric pressure Maximum Average Minimum Ambient temperature Black bulb temperature Relative humidity Wind speed Prevailing wind direction Summer Maximum Minimum Maximum Maximum Minimum Max. hourly avg. 3 sec. Gust March - April May - June Remainder Rainfall Site elevation, above mean sea level Design Average annual 98.9 kPa 97.5 kPa 95.7 kPa 60 C ** 5 C 82 C 98 % 30 % 26 meters/s 35 meters/s NW SW SE 25 mm/ hour Negligible 185.5 meters

The above maximum shade temperature (60 deg C) occurs for short intervals only. Equipment shall be designed to achieve its rated capacity with a shade temperature of 50 deg C. It shall also be designed to function safely with a shade temperature of 60 deg C, but not necessarily at its rated capacity. In addition, all instrumentation shall be designed to function correctly at maximum temp. of 60C if shaded and 82C if unshaded. Instrument supplied shall be suitable for the environmental conditions as per location class Dx (4K6/4Z2/4Z4/4Z6/4C2/4S4/4M1) of IEC654-1 (IEC721-3-4 incl. Amendment 1) 4K6: 4Z2: 4Z4: 4Z6: 4C2: 4S4: 4M1: Tropical dry climate max. Ambient up to 60 degC Negligible heat radiation from process sources Air speed up to 30m/s Negligible effects of water sources other than rain Effects of salts & other chemicals, including H2S also for coastal areas Effects of sand and dust Mechanical conditions (Vibration and shock)

Page 33

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-2 EQUIPMENT DATASHEETS & DRAWINGS

1. Pressure Vessel Datasheet 2. Demister Datasheet 3. Mass/Centre of Mass of Equipment Datasheet

Page 34

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-3 REQUISITION FOR ENGINEERING DOCUMENTS (RED FORMS)

Page 46

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 48

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 50

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 52

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 54

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 56

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 58

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 61

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-4 TABLE OF COMPLIANCE


The Vendor shall confirm below that the offer complies with all the clauses contained in this specification or otherwise highlight deviation / exceptions under the clarification column. Vendor can use separate sheets if space provided in the clarification column is insufficient. Words such as Noted shall not be used. Client : Petroleum Development Oman (PDO) Client Ref. No. : PR No. Specification Reference Section 1 1.1 1.2 1.3 1.4 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 4 4.1 4.2 4.3
Page 63

Vendor : Vendor Ref. No :

Conforms Yes / No

Alternative Yes / No

Clarification

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


Client : Petroleum Development Oman (PDO) Client Ref. No. : PR No. Specification Reference Section 5 5.1 5.2 6 6.1 6.2 6.2.1 6.2.2 7 7.1 7.2 7.2.1 7.2.2 7.2.3 7.3 7.4 7.5 7.6 7.7 7.8 8 8.1 8.2 9 9.1 9.2 9.2.1 9.2.2 9.2.3 9.3
Page 64

Revision: 0 Effective: Sep-08

Vendor : Vendor Ref. No :

Conforms Yes / No

Alternative Yes / No

Clarification

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC


Client : Petroleum Development Oman (PDO) Client Ref. No. : PR No. Specification Reference Section 9.4 Appendix-1 Appendix-2 Appendix-3 Appendix-4 Appendix-5 Appendix-6 Appendix-7 Appendix-8 Conforms Yes / No Alternative Yes / No Vendor : Vendor Ref. No : Clarification

Revision: 0 Effective: Sep-08

Page 65

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-5 ALLOWABLE NOZZLE LOADS


This appendix defines the allowable piping loads acting on nozzles of process vessels such as columns, drums and shell and tube heat exchangers interconnected with piping designed by the Purchaser.
Nz le a g p rA M B65 oz Rt ( e S E 1 . ) in Nz le oz Se iz (N D) 10 5lb Fr e oc k N 15 . 3 35 . 6 7 9 1 2 1 3 1 6 1 7 1 7 2 2 Mmn o et k m N 05 . 1 2 6 9 1 3 1 9 2 1 2 6 3 1 3 2 4 1 Fr e o c k N 1 . 5 3 3 . 5 6 7 9 1 2 1 3 1 6 2 0 2 1 2 9 30 0lb M et o n m k m N 05 . 1 2 6 9 1 3 1 9 2 1 2 9 3 8 4 0 5 4 Fr e o c k N 2 3 . 5 4 8 1 2 1 5 2 1 2 2 2 9 3 6 3 9 5 5 Rf rt P c a e o r ipl e in 60 0 lb Mm t oe n k m N 0 . 5 1 . 5 2 . 5 7 1 4 2 2 3 2 3 6 5 0 6 5 7 0 9 8 Fr e oc k N 2 4 5 1 0 1 4 1 8 2 5 2 8 3 5 4 4 4 8 6 8 90 0lb Mm t oe n k m N 0 . 5 1 . 5 3 9 1 6 2 5 3 9 4 3 5 8 7 7 8 4 18 1 Fr e oc k N 2 5 6 1 2 2 0 2 7 3 3 4 0 5 2 Rf rt P c a e o r ip l e in Rf rt P c a e o r ip l e in Rf rt P c a e o r ip l e in 1 0lb 50 M et o n m k m N 05 . 2 35 . 1 0 2 1 3 4 5 3 6 0 8 1

5 0 8 0 10 0 10 5 20 0 20 5 30 0 30 5 40 0 40 5 50 0 60 0 >0 60

Nt s o : e 1 Fra nz le adc n et n , ec p mn asado e oein sin ne s le f rac s o inpcio, o ll oz s n o ncio s x et awy n t r pn g t dd o ly o c e s r s e t n h e t e up rs a dt r in t esr s e int e e s l o ec a grr s lt gfo t e o t c m aio o h Sp l ie h ll ee e h t es s h vs e r x hn e e uin r mh wr o b t n f m s in ayine apes r u t t e eig n t r l r s ue p o h d s n 2 Te up rs a as m t eo e adm et int e a le bv a t s ua eulyin ll 3 l nsi t e h Splie h ll s u e h f r s n o ns h t b aoe c imlt nos c m a p e nh a wr t c m aio a d i et ni. . a t e o z t s e jucio. os o b t n n d cio e t h n z le o h ll nt n in r Te a sin h t b a oe r nt ineddf ru e n u p, c m e s r , f e hae o o e s c h lod t e ale bv a o t ne o s o pms o p s o ir d et r r t r u h e r s s h eu mn t a a ed hv nz le asdf e wh t e b s ds n o e e A Isa dr s qip e t h t lr ay ae o z lod e d it in hir ae e ig c d i. . P t n a . in d Te a sin h t b a oe r nt ineddf ru e n w r s u o am p e t ns h lod t e ale bv a o t ne o s o lo p s r r t o hr ak . e e e s ic Frnz le wh f ner t gec ein A M B65 la s10 o f rnm ad m e ec ein D60 o oz s i a lag a t in x ed g S E 1 . c s 50 r o o inl ia e r x e d g N0 t i. . A M B64, r f rt t e r c a f rlo d t b u e. e S E 1. 7 e o h P ipl o a s o e t e in ilis d Nz le s a rt a D5 d n t ne t b a a s do n z le a sule ssa d t ew eo t e o z s mlle hn N0 o o e d o e nly e f r oz lod n s t t o r is n h e h s eif e u mn d t s et pc ic q ip e t a he a . Nz le hll f x ilit s a nt b t k n t ac ut uless eif a ar e b t eP c a o z / e le ib y hll o e a e ino c on n s pc ic lly g d y h r ipl. S e in Ul s nt d t e is in h eu mn s eif aio o dt s et , t e a sint et b a oes a a o e n s oe ohr e t e qip et pc ic t n r aa hes h lo d e w h ale b v hll ls b ap d o ip gt r in t n o t ( P o s id one pc ae e u mn A T ' s a b ac oe a plie t p in emaio pins T ) n k mut d ak gd q ip e t ll P hll e nh r d t . s s id d e n s a r e o ew e k eg ule s ged t r is h

4 5

7 8

Notes:1. For all nozzles and connections, except manways and other openings intended solely for access or inspection, the Supplier shall determine the stresses in the vessel or exchanger resulting from the worst combination of any internal pressure up to the design pressure at design temperature and the externally applied forces and moments specified in the table above. 2. The Supplier shall assume the forces and moments in the table above act simultaneously in all 3 planes in the worst combination and direction i.e. at the nozzle to shell junction. 3. The loads in the table above are not intended for use on pumps, compressors, fired heaters or other such equipment that already have nozzle loads defined within their base design code i.e. API standards. 4. The loads in the table above are not intended for use on low pressure or atmospheric tanks. 5. For nozzles with a flange rating exceeding ASME B16.5 class 1500 or for nominal diameter exceeding DN600 i.e. ASME B16.47, refer to the Principal for loads to be utilised. 6. Nozzles smaller than DN50 do not need to be analysed for nozzle loads unless stated otherwise on the specific equipment data sheet. 7. Nozzle/Shell flexibility shall not be taken into account unless specifically agreed by the Principal. 8. Unless noted otherwise in the equipment specification or data sheets, the loads in the table above shall also be applied to piping termination points (TP) on skid mounted packaged equipment. All TP's shall be anchored at skid edge unless agreed otherwise by the Principal.

Page 66

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-6 SPIR FORMAT

Page 67

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 69

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Page 71

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Page 73

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-7 USER FEEDBACK PAGE

SP- 2069 SPECIFICATION FOR PRESSURE VESSELS USER FEEDBACK FORM Any user who identifies an inaccuracy, error or ambiguity is requested to notify the custodian so that appropriate action can be taken. The user is requested to return this page fully completed, indicating precisely the amendment(s) recommended. Name: Ref ID Page Ref: Date: Brief Description of Change Required and Reasons

UEP/12M Custodian of Document Date:

Page 74

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

APPENDIX-8 INSPECTION AND TEST PLAN (ITP) FORMAT

Page 75

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Contractors Name Quality Control Ref.: Discipline


Sl. No Activity

TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture
Controlling Document

Page 1

Contract / P.O No.: Vessel Vessel Tag # :


Suppliers Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO

Acceptance Criteria. Frequency of Test.

1 Design Calculations . and Drawings

Contract Specifications

2 Welding Procedures . 3 Approval of . Procedures 4 Review of . operators qualification validity NDT NDT and

Applicable Code & relevant Shell DEP Applicable Code & SP 1176 ISO 9712 / ASNT SNT TC 1A / CSWIP / PCN Applicable Code Applicable Code & relevant Shell DEP Applicable material specification, relevant DEP additional requirements, Approved

5 Review of welder . qualification records 6 Approval of PWHT . Procedure (if applicable) 7 Material Inspection . Chemical, Physical, Heat treatment condition (including simulation heat treatment if any), UT of plates,

Conformance to manuf. code and contract specification requirements Approval - All Approval All WPS related to pressure retaining parts Conformance to relevant code & spec Minimum level II valid qualifications (Level I could be used as only assistant) All welders shall have valid qualifications Conformance to relevant code & spec Conformance to the controlling documents & delivery conditions

Design Manager

Approved calculations and Drawings

H or Review as per contract H

Welding / QA Engineer Welding / QA Engineer QC Inspector

Approved for construction procedure Approved NDT procedures NDT qualification record

H H

H S

Welding / QA Engineer Welding / QA Engineer QC Inspector

Valid Qualification records Approved PWHT procedures Material inspection report & material heat certificate

H H W

R H R R

LEGEND : H Hold Point W Witness R Review S Surveillance

Contractors Name Quality Control Ref.: Discipline


Sl. No Activity

TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture
Controlling Document

Page 2

Contract / P.O No.: Vessel Vessel Tag # :


Suppliers Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO

Acceptance Criteria. Frequency of Test.

etc 8 Verification of . transfer of material marking on cut segments 9 Cutting, . preparation Forming edge &

drawings, Data Sheets, etc Manufacturers procedures

1 Fit-up Inspection 0 . 1 Welding 1 . 1 Inspection of Back 2 gouging and NDT as . required 1 Visual Inspection of 3 welds . 1 Positive Material 4 Identification (PMI) .

Manufacturers procedures, Applicable Code & relevant Shell DEP Approved WPS, code and relevant Shell DEP Approved WPS

Approved WPS and relevant spec Applicable Code & relevant Shell DEP Approved Drawing and DEP 31.10.00.10

All cut material shall bear the material details including heat numbers Dimension as per approved drawings and tolerance limits of codes & DEP As per approved WPS, code and relevant Shell DEP Weld parameters in accordance with approved WPS Conformance to relevant spec Conformance to relevant code & spec Material composition in accordance with MTO spec.

QC Inspector

Traceability record

QC Inspector

Dimension Inspection report Fit-up Inspection Report Parameter log

QC Inspector

Welding Supervisor & Inspector Welding Supervisor & Inspector QC Inspector

Visual / Reports Weld Report

NDT

S/R

visual

QC Inspector

PMI Report

LEGEND : H Hold Point W Witness R Review S Surveillance

Contractors Name Quality Control Ref.: Discipline


Sl. No Activity

TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture
Controlling Document

Page 3

Contract / P.O No.: Vessel Vessel Tag # :


Suppliers Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO

Acceptance Criteria. Frequency of Test.

1 Ferrite check 5 required) . 1 Dimensional 6 Inspection .

(as

API RP 582 & AWS A4.2 Approved drawings, code and relevant DEP Approved Drawings Data sheets Approved PWHT procedure Relevant DEP &

Frequency accordance DEP API RP 582

in with QC Inspector Ferrite Report Check W W

1 Clearance for 7 PWHT of the vessel . 1 PWHT 8 . 1 Hardness 9 measurement . 2 Production control 0 Test plates (as . applicable) testing 2 NDT (Shall include 1 requirements for . butt welds, nozzle welds, attachment

Conformance within the tolerance limits specified in the controlling docs All Welding (Hot work) works completed and visually accepted Conformance to code & spec requirements Shall not exceed 248 HV10 Conformance to Code and Spec requirements Conformance to relevant code & DEP

QC Inspector

Dimensional inspection report Clearance Report PWHT chart

QC Inspector

QC Inspector

QC Inspector

Hardness report Test reports

test

Relevant Code and DEP Applicable Code, relevant Shell DEP & Approved NDT

QC Inspector

QC Inspector

NDT Reports

LEGEND : H Hold Point W Witness R Review S Surveillance

Contractors Name Quality Control Ref.: Discipline


Sl. No Activity

TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture
Controlling Document

Page 4

Contract / P.O No.: Vessel Vessel Tag # :


Suppliers Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO

Acceptance Criteria. Frequency of Test.

welds, etc) 2 NDT and Chemical 2 analysis of weld . overlay for cladded vessels (if applicable) 2 Repairs 3 . 2 Clearance for 4 Flushing / cleaning . & Pressure Test 2 Flushing / Cleaning 5 . 2 Pressure Testing 6 . 2 Inspection of 7 internals Installation .

Procedures Code and relevant DEP

Conformance to relevant code & DEP Conformance to relevant code & DEP All fabrication & NDT in the vessel completed and accepted All internal surface shall be dirt free Test pressure maintained as per controlling docs and no leakages All internal installation in accordance with approved drawings

QC Inspector

NDT and Chemical analysis report NDT report H H Approval of major repairs

Code and relevant DEP Approved drawings (GA & PEFS) & Data sheets Manufacturers Procedure & contract Spec Manufacturers Procedure, Code, approved drawings & data sheets Manufacturers Procedure, Code, approved drawings & data sheets and internals manufacturers instructions PDO Spec SP

QC Inspector

QC Inspector

Clearance Report Flushing Cleaning Report Pressure Report /

Fabrication Supervisor & QC inspector QC Inspector

Test

Fabrication Supervisor & QC inspector

Installation Inspection Report

2 Painting system

Conformance

to

Painting

PDO Approved

LEGEND : H Hold Point W Witness R Review S Surveillance

Contractors Name Quality Control Ref.: Discipline


Sl. No Activity

TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture
Controlling Document

Page 5

Contract / P.O No.: Vessel Vessel Tag # :


Suppliers Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO

Acceptance Criteria. Frequency of Test.

2 Surface preparation 9 (for painting) . inspection All inspections listed in Table 1 of SP-1246 Part 4 shall be carried out 3 Painting inspection 0 All inspections listed . in Table 1 of SP1246 Part 4 shall be carried out 3 Code Stamping / 1 Name Plate details . 3 Review of MDB & 2 final Release .

1246 Part 1, 2 & 5 PDO Spec SP 1246 Part 4

PDO Spec SP 1246 Part 4

Manufacturing Code

Contract & Code requirements

SP 1246 Part 2 & 5 All test results in accordance with the respective painting system requirements & Table 1 of SP 1246 Part-4 All test results in accordance with the respective painting system requirements & Table 1 of SP 1246 Part-4 In accordance with manufacturing code requirements Complete in accordance with contract and code requirements

Supervisor & QC inspector Painting Supervisor & QC inspector

painting system Painting Inspection Report, Holiday Test Report & Adhesion Test Report Painting Inspection Report, Holiday Test Report & Adhesion Test Report Code stamp / Name plate W W

Painting Supervisor & QC inspector

QC Inspector

QAQC Manager

MDB

LEGEND : H Hold Point W Witness R Review S Surveillance

Potrebbero piacerti anche