LT AND HT (UPTO 33KV) MANUFACTURING IN NWK

MANUFACTURING PROCESS IN NWK

JOINTLY MAKE THE MONTHLY PLAN WITH PLANNING CONSIDERING MACHINE LOADING AND URGENCY AS REQUIRED BY MARKETING AFTER FINALISATION OF MONTHLY PLAN DEVIDED INTO WEEKLY PLAN THEN MAKE DAY AND SHIFT WISE MICRO PLAN MAKE JOB CARDS WITH THE HELP OF PLANNING RAW MATERIAL ISSUE FROM STORE DAILY BASIS MONITORING PRODUCTION AND RAW MATERIAL CONSUMTION SHIFT WISE REVIEW OF MACHINE MAN METHOD AND METERIAL PROBLES IN MORNING MEETING OUTPUT MONITORING IN EVENNING PRODUCTION REVIEW MEETNG.

FLOW CHART (LT XLPE / PVC CONTROL CABLE)

WIRE DRAWING ( RE) INT. WIRE DRAWING BUNCHING (RM) CORE EXTRUSION

CORE LAYING UP

INNER SHEATHING

TESTING

REWINDING

OUTER SHEATHING

ARMOURING

FLOW CHART (LT XLPE / PVC POWER CABLE)

WIRE DRAWING COND. STRAND. CORE EXTRUSION

TAPE INER SHEATH

CORE LAYING UP (EXTR. INSH) INNER SHEATHING

TESTING

REWINDING

OUTER SHEATHING

ARMOURING

FLOW CHART (HT XLPE CABLE)

WIRE DRAWING COND. STRAND. TAPPING CORE EXTRUSION CURRING CU TAPPING CORE LAYING UP (EXTR. INSH) INNER SHEATHING

TAPE INER SHEATH

TESTING

REWINDING

OUTER SHEATHING

ARMOURING

WIRE DRAWING
AL DRAWING PROCESS
AL ROD 9.5MM USE OIL MEDIA AS LUBRICANT 9 DIE MACHINES 2 NOS CAN DRAW 2MM IN ONE GO AND CAN DRAW MIN 1.32 IN 2 GO

CU DRAWING PROCESS
CU ROD 8MM USE DRAWMED MIX WITH WATER AS LUBRICANT 15 DIE MACHINE WITH INLINE AANNEALING CAN DRAW 1.38 IN ONE GO INTERMIDIADE DRAWING WITH INLINE ANNEALER CAN DRAW MIN 0.3MM IN ONE GO

WIRE DRAWING

BUNCHING
AL BUNCHING PROCESS
AL WIRE 3 WIRE FOR 4 SQ. MM. AND 6 SQ. MM. RM CONDUCTOR NWK HAS 2 BUNCHING MACHINE FOR BOTH AL AND CU

CU BUNCHING PROCESS
CU WIRE 7 WIRE FOR ALL 1.5 SQ.MM TO 6 SQMM RM CONDUCTOR NWK HAS 2 BUNCHING MACHINE FOR BOTH AL AND CU

CONDUCTOR STRANDING
TYPE OF CONDUCTOR
PLAIN ROUND CONDUCTOR (RE) STRANDED ROUND CONDUCTOR (RM) STRANDED AND SECTOR SHAPED CONDUCTOR. STRANDED AND ROUND COMPACED CONDUCTOR (RM/V) SECTOR SHAPED CONDUCTOR IS EITHER PLAIN STRAIGHT SECTOR ( FOR SMALLER CROSS SECTION ) AND PRETWISTED (FOR BIGGER CROSS SECTION) NWK HAS ONE 19 BOBIN ,TWO 37 BOBIN AND ONE 61BOBIN CONDUCTOR STRANDING MACHINES

CONDUCTOR STRANDING

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CORE INSULATION
CORE INSULATION PROCESS FOR LT CABLES AND HT CABLES
INSULATION TYPE PVC INSULATION AND XLPE INSULATION INSULATION PROCESS SINGLE EXTRUSION AND TRIPPLE EXTRUSION CONTROL CABLES INSULATION XLPE AND PVC INSULATION DONE IN 80 MM NOKIA MAILLRFER EXTRUSION LINE POWER CABLE INSULATION XLPE AND PVC INSULATION DONE IN 150 MM NOKIA MAILLRFER EXTRUSION LINE HT CABLE INSULATION XLPE TRIPPLE EXTRUSION DONE IN 65MM/150MM/100MM ROYALE EXTRUSION LINE
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CORE INSULATION

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CORE TAPPING & SCREENING

TAPPING MEANS APPLICATION OF TAPE EITHER HELICALLY OR LONGITUDINALLY VARIOUS TAPES USED :
SEMICONDUCTING TERENE TAPE COPPER TAPE IDENTIFICATION COL OUR POLY TAPE SCREENING IS A PROCESS OF APPLYING A LAYER OF SEMICONDUCTING TAPE AND VERNISH ( FOR PVC ONLY) , SCREENING COPPER TAPE AND COLOUR IDENTIFICATION TAPE OVER XLPE INSULATED CONDUCTOR (FOR HT XLPE CABLE)

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CORE STRANDING
INSULATED OR CU SCREENED CORES ARE STARNDED TOGETHER TO FORM A CABLE. CORES ARE IDENTIFIED BY COLOUR , NUMBERING OR TAPING WITH COLOUR TAPE. THESE CORES ARE THEN WRAPPED WITH A COMON COVERING OF PVC/LDPE TAPE FOR TAPED INNESHEATH CABLE & RCC/POLYESTER TAPE FOR PVC EXTRUDED INNER SHEATH CABLES
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CORE STRANDING

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ARMOURING
ARMOURING IS A PROCESS OF PROVIDING PROTECTION TO THE CABLE BY CONSTRUCTION OF AN ARMOUR ARROUND

TYPE OF ARMOURING 1. GI WIRE ARMOUR 2. GI FLAT STRIP ARMOUR

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SHEATHING
SHEATHING IS A PROCESS WHICH GIVES PROTECTION (LIKE JACKET) OVER ARMOUR

TYPE OF SHEATHING 1. PVC ST-2 2. PVC - FRLS

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Rewinding
CHECKING AND CUTTING OF 1) CONTROL CABLE 2) POWER CABLE 3) HT CABLE AS PER STD LENGTH MENTIONED IN CUTTING INSTRUCTIONS DELIVER TO TEST FIELD FOR FINAL TESTING
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THANK YOU

ANY QUESTIONS?

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