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3.
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SPECIFICATIONS
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Print media

Toner cartridge Life expectancy: 11,000 pages/cartridge (When printing A4 or Letter-size paper with the print density set at level 0 with about 5% print coverage)

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1-4

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CHAPTER 2 INSTALLATION AND BASIC OPERATION

6.

NETWORK BOARD OPERATION (HL-2460N AND OPTION FOR HL-2460)

Installing the network board enables you to use the printer in the TCP/IP, IPX/SPX, AppleTalk, DLC/LLC, Banyan VINES, DEC LAT and NetBEUI environments. Also, useful utilities such as BR-Admin32 and network printing software for the administrator are included. For more information about set up, see section 3. INSTALL THE PRINTER in this chapter.

6.1

Installing the Network Board

(1) Turn off the printer power, and then unplug the power cord. Disconnect the interface cable (printer cable) from the printer. (2) Open the side cover.

Fig. 2-1

(3) Unscrew the three screws in the order shown, and then remove the metal plate.

2
Fig. 2-2

(4) Unscrew the two screws, and then remove the network cover plate.

Fig. 2-3

2-46

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Optional Network Board (NC-4100h) Standard for HL-2460N

HDD (Option)

External Device Main PCB (Serial, Parallel, USB)

Control panel

Engine PCB

CONTROL SYSTEM

IMAGE FORMATION SYSTEM Photosensitive drum Laser unit Cleaning unit Developing unit

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Fixing unit

Delivery rollers

MP tray
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Tray 1 Tray 2 (Option) Tray 3 (Option) Tray 4 (Option)

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Main PCB Block Diagram

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IDE HARD DISK

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ADM202 Video,BD

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3-3

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CN102
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GND SICLK DX_ON SIDATA +24V OP_RESETN

CN104
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Power Switch
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L N

F1

F3 Noise Filter Rectifier Transformer Rectifier

N.C.

CN105
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Control Circuit

Feedback Circuit

Overvoltage Detector

CN101
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Sin Wave Generator Current Buffer

High-Voltage Electrode P5

Control Unit (Feedback Circuit) (ON / OFF Circuit)

PRIMARY HIGH-VOLTAGE DC

Current Buffer

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Pulse Generator Current Buffer Control Unit (Feedback Circuit) (DNSTY Control Circuit) (ON / OFF Circuit)

DEVELOPER BIAS AC

High-Voltage Electrode P4

DBOUT
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DEVELOPER BIAS DC

Current Buffer

Control Unit (Feedback Circuit) (DNSTY Control Circuit) (ON / OFF Circuit)

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High-Voltage Electrode P1

Attenuator

Current Buffer

Constant Current Control Unit (Feedback Circuit) (ON / OFF Circuit)

/TRCCF /TRVF HRCCFB TRCVC /TRCVB TONER1 TONER2 0V 24VRET +24V

P1 7 8 10 9 6 11 13 12 14 15
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TONER SENSE
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DBOUT

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PR2001076
HL-2460 SERVICE MANUAL

(7) Release the hook and pull out the paper feed roller ASSY MP in the direction of the arrow as shown in the figure blow. (8) Unhook the hook to remove the gear 44 at the right hand side from the MP tray frame. Unhook the hook to remove the plate cam gear 28. Then remove the paper feed idle gear 28 and plate cam MPR. (9) Unhook the hooks to remove the bearing R and L from the MP feed roller shaft MP and remove the MP feed roller shaft MP from the MP tray frame.
Bearing R MP feed roller shaft MP Plate cam MPR

Gear 44

Bearing L

Plate cam gear 28 Hook Paper feed idle gear 28

Paper feed roller ASSY MP

MP tray frame

Fig. 4-63

NOTE: After replacing the paper feed roller ASSY MP, be sure to close the roller cover MP completely. NOTE: When re-assembling gears, follow the direction below: (1) Fit the cam gear 44 to the MP tray frame, then turn it counterclockwise until it stops. (2) Fit the plate cam MPR to the MP tray frame. (3) Fit the paper feed idle gear 28 to the MP tray frame aligning notches of the paper feed idle gear 28 to the plate cam MPR and the cam gear 44. (4) Fit the plate cam gear 28 and the gear 44, and then MP gear 15 to the MP tray frame.

Gear 44 Plate cam MPR Plate cam gear 28 Plate feed idle gear 28 Cam gear 44

MP gear 15

MP tray frame

Fig. 4-63a

4-36

PR2001076
CHAPTER 4 DISASSEMBLY AND RE-ASSEMBLY

Unhook the hook to remove the plate cam gear 28 with the plate cam L at the left-hand side. (10) Remove the two plate spring MP from the plate. Remove the three bind B M3x8 Taptite screws to remove the plate from the MP tray frame. (11) Pull the boss of the MP tray frame outwards to release the plate ASSY MP from the MP tray frame. (12) Remove the right side of the plate ASSY MP from the MP tray frame first while pulling the MP tray frame outwards and remove the plate ASSY MP completely.
Taptite, bind B M3x8 Plate Taptite, bind B M3x8

Plate spring MP Plate ASSY MP

Plate spring MP

Plate cam L

Boss

Plate cam gear 28

MP tray frame

Fig. 4-64

NOTE: When re-assembling gears, follow the direction below: (1) Fit the cam gear 44 to the MP tray frame. (2) Fit the plate cam L to the MP tray frame. (3) Fit the plate cam gear 28 to the MP tray frame aligning notches of the plate cam gear 28 to the gear 44 and the plate cam L.
MP tray frame

Plate cam gear 28

Plate cam L

Gear 44 Fig. 4-64a

4-37

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PR2002019

2.

PERIODICAL REPLACEMENT PARTS

Periodical replacement parts are the parts to be replaced periodically to maintain product quality. These parts would affect the product quality greatly if they lost their function even if they do not appear to be damaged or there is no change in their appearance.) The periodical replacement parts listed below should be replaced at the service center referring to the service life. For the procedures to replace these parts, refer to CHAPTER 4 DISASSEMBLY AND RE-ASSEMBLY .

Parts Name Fixing Unit (115V) Fixing Unit (230V) Cleaner Roller ASSY Paper Feeding Kit (Separation Pad ASSY and Paper Feed Roller ASSY)

Part No. LJ0959001 LJ0963001 LJ0773001 LJ0977001

Qty 1 1 1 1

Service life (Number of prints) 200,000 pages 200,000 pages 100,000 pages 100,000 pages

Replacement Procedure See below.

See 3.3 Paper Cassette in CHAPTER 4 for Separation Pad ASSY and 3.25 Paper Feed in CHAPTER 4 for Paper Feed Roller ASSY. See 3.24 Transfer Base ASSY in CHAPTER 4. See 3.12 Laser Unit in CHAPTER 4.

Transfer Roller 52 ASSY

LJ0893001

200,000 pages

Laser Unit (Scanner Unit)

LJ0935001

200,000 pages

NOTE: The above table shows only estimated values. They are subject to change without prior notice. Fixing unit can be replaced by the following steps. 1) Remove the FU Protection cover.(Fig.4.19) 2) Loosen the two shoulder screws securing the Rear cover ASSY.(Fig.4.30) Remove the Rear cover ASSY. (Fig.4.30) 3) Replace the Fixing Unit. Refer to the section 3.10 in CHAPTER 4.

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Error Messages Meaning Error in communication with the engine controller Malfunction of fuser detected by hard wear. Malfunction of fuser detected Remedy Turn off the printer. Wait a few seconds, then turn it on again. Refer to M-12 Engine interface error in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-9 Fuser failure in this chapter. After the fixing unit was replaced, Turn on the printer, then count blinking message 10 times, and then press Job Cancel key immediately after 10th message of ERROR E50 appeared. Refer to M-9 Fuser failure in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-8 Scanner failure in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-8 Scanner failure in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-4 No paper supplied in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-5 Insufficient output from high-voltage power supply unit in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Turn off the printer. Wait a few seconds, and then turn it on again. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-10 ROM error / D-RAM error / NV-RAM error in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-10 ROM error / D-RAM error / NV-RAM error in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-10 ROM error / D-RAM error / NV-RAM error in this chapter. Turn off the printer. Wait a few seconds, and then turn it on again. Refer to M-10 ROM error / D-RAM error / NV-RAM error in this chapter.

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APPENDIX 1. CONNECTION DIAGRAM, HL-2460/2460N

Relay Connector (Duplex Unit) Relay Connector (Mail Box) Relay Connector (Lower Tray Unit)

A-1

APPENDIX 2. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (1/8)

CODE NAME

LJ0049001 B512120 CIR (1/8)

A-2

APPENDIX 3. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (2/8)

CODE NAME

LJ0049001 B512120 CIR (2/8)

A-3

APPENDIX 4. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (3/8)

CODE NAME

LJ0049001 B512120 CIR (3/8)

A-4

APPENDIX 5. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (4/8)

CODE NAME

LJ0049001 B512120 CIR (4/8)

A-5

APPENDIX 6. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (5/8)

CODE NAME

LJ0049001 B512120 CIR (5/8)

A-6

APPENDIX 7. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (6/8)

CODE NAME

LJ0049001 B512120 CIR (6/8)

A-7

APPENDIX 8. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (7/8)

CODE NAME

LJ0049001 B512120 CIR (7/8)

A-8

APPENDIX 9. MAIN PCB CIRCUIT DIAGRAM, HL-2460/2460N (8/8)

CODE NAME

LJ0049001 B512120 CIR (8/8)

A-9

APPENDIX 10. ENGINE PCB CIRCUIT DIAGRAM, HL-2460/2460N (1/2)

CODE NAME

LJ8516001 B512088 CIR (1/2)

A - 10

APPENDIX 11. ENGINE PCB CIRCUIT DIAGRAM, HL-2460/2460N (2/2)

CODE NAME

LJ8516001 B512088 CIR (2/2)

A - 11

APPENDIX 12. LOW-VOLTAGE POWER SUPPLY PCB CIRCUIT DIAGRAM, HL-2460/2460N

NAME

Low-voltage PS Circuit

A - 12

APPENDIX 13. HIGH-VOLTAGE POWER SUPPLY PCB CIRCUIT DIAGRAM, HL-2460/2460N (1/2)

NAME

High-voltage PS Circuit (1/2)

A - 13

APPENDIX 14. HIGH-VOLTAGE POWER SUPPLY PCB CIRCUIT DIAGRAM, HL-2460/2460N (2/2)

NAME

High-voltage PS Circuit (2/2)

A - 14

Appendix 14b. Network Board PCB Circuit Diagram, HL-2460N

CODE NAME A - 10

LJ8439001 B512058CIR

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