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Wire Description

CID
0084
0096

Component

Payload Control System


(MID No. 074)
CID

Component

0168
0254
0350
0364
0769
0817
0820

Electrical System Voltage


Payload Electronic Control Module
Lift Linkage Position Sensor
Head End Lift Cylinder Pressure Sensor
Rod End Lift Cylinder Pressure Sensor
Internal Backup Battery
Keypad Data Link

Electronic Transmission Control System


(MID No. 081)
CID

Component

0041
0070
0149
0168
0177
0190
0270
0363
0367
0368
0444
0562
0582
0617
0621
0622
0623
0631
0632
0633
0634
0635
0636
0668
0672
0673
0674
0675
0688
0793
0794
0795

Wire
Color

101

RD

102

Wire
Color

Bat (+) (Not Application Specific)

A592

BU

Blend Door Motor (A)

RD

Hd Lmp

A593

OR

105

RD

Key Start Sw

A594

108

BU

Seat Air Compressor

A595

109

RD

Alt Output (+) Term.

A596

112

PU

Main Power Relay Output

C529

113

OR

Opr Mon Panel VMIS B+ Switched

C530

BU

114

GN

Warning Horn (Forward)

118

GY

Wiper Motor

603

PK

120

YL

Volt Converter

604

OR

122

RD

Tail Dome Lamps

605

YL

123

WH

Axle Oil Cooler

606

124

GN

A/C

126

PK

127

Machine
Location
26

Sensor - Tran Output Speed 1

C-13

26

Sensor - Tran Output Speed 2

B-13

26

Sensor - Trans Oil Temp

B-13

26

C-15

Solenoid - A/C Clutch

B-15

27

Alternator

D-15

Solenoid - Axle Oil Cooler Clutch Assy.

C-14

28

Batteries

F-15

Solenoid - Shutdown

C-15

29

Block As

D-15

10

Solenoid - Start Aid

F-14

30

Breaker - Alt

A-15

Solenoid Valve - Dual HP

B-15

27

Rotary Beacon

Breaker - Hood

A-14

Solenoid Valve - Ride Control

D-1

31

Stop Lamp

Breaker - Main

A-15

Solenoid Valve - Ride Control

G-1

31

Turn Lamp - Left

Breaker - Running Lamp

A-14

Solenoids - Clutch Modulating Valve

C-13

26

GY

Turn Lamp - Right

Breakers - 15A

D-11

Solenoids - Pilot Valve Gp

F-9

46

608

GN

Flood Lamp - Rear

Control - Cat Monitoring System

E-5

Stud - Terminal

Xmsn Ctrl

610

OR

Head Lamp Basic

Control - Power Train ECM

I-10

57

OR

Front Flood Relay

611

PU

Head Lamp Hi

Control - Transmission Shift Lever

G-5

128

PK

Impl. Detent Override

612

GY

Backup Lamp

Control - Water Valve/Blend Door

129

BU

Cigar Lighter

614

PU

Park/Tail/Dash/Lamp

Control - WLPCS ECM

130

GN

Stop Lamp Switch

615

YL

Cab Flood Lamp/Rops

133

OR

Work Lamps

617

BR

134

YL

Rear Flood Relay

619

135

BU

Radio

633

136

GN

Sec Steering

138

GN

Auto Lube Pump To Payload Mon

144

GN

146

GY

158

BR

168

GN

Actuator - Hood As.

A-14

Blend Door Motor (B)

Actuator - Water Valve

H-11

56

WH

Blend Door Position Feedback (+)

Alarm - Action

E-10

GN

Blend Door Position Feedback (Signal)

Alarm - Backup

YL

Blend Door Position Feedback (-)

GY

Lift Press Sensor (WAS B413)


Lift Position Sensor (WAS B412)

32

Suppressor - Arc A/C

B-15

27

G-11

Suppressors - Arc

E-6

C-4

59

Suppressors - Arc Quick Coupler

F-10

Converter - Voltage

H-5

Suppressors - Arc Quick Coupler

H-1

Tail/Position Lamp - Left (Road Pkg)/Width

Dimmer - Control

E-11

Switch - 4th Function Imp

G-13

GN

Head Lamp Lo

Flasher

F-10

Switch - A/C Refrigerant

B-15

27

BU

Attach Lighting Ckt

Fuses

A-14

Switch - Auto Ride Control

B-5

646

OR

Light SW To Front Flood Relay

Fuses - 10A

D-11

Switch - Auto/Manual

B-6

647

GN

Light SW To Rear Flood Relay

Fuses - 15A

D-11

Switch - Axle Oil Cooler

C-14

33

Beacon

661

GN

Tachometer Lamp - Smart EMS

Gauge - Quad

E-4

Switch - Beacon

B-9

Float Switch

662

YL

Speedometer Lamp - Smart EMS

Ground - Cab

A-8

Switch - Blower

B-9

HVAC Selector Switch

663

GY

Gauge Lamps - Smart EMS

Ground - Cab

F-9

57

Switch - Brake Oil Pressure

H-2

34

Quick Coupler

691

GY

Warning Lights To Bkr

Ground - Cab

F-10

57

Switch - Bucket Positioner

F-1

35

692

YL

Flasher Bkr To Flasher

Ground - Cab

H-10

57

Switch - Bucket Positioner

I-1

35

Ground - Cab

H-8

57

Switch - Bucket/Fork Select

G-7

Implement Detent Override Switch

Ground - Left Frame Boss

E-14

Switch - Bucket/Fork/ Select

H-13

Sensor Power Supply

Ground - Right Rear Frame

A-15

Switch - Dimmer

B-3

58

E-5

Switch - Disconnect

B-15

36

G-12

Switch - Down Shift

F-8

46

Hood Relay
Main Brkr

188

WH

Keypad Supply

Control Circuits

BK

Main Chassis

720

PU

XMSN Brake SW

Ground - Steer Column

BK

Operator Monitor Return

727

GN

Sec Steering Motor Relay

Ground - Strap Frame to Cab

202

BK

XMSN Ctrl

728

BU

Sec Steering Cont SW

Ground - To Engine

D-15

Switch - Engine Oil

C-15

37

250

BK

Payload Mon - Customer Gnd

751

GN

XMSN Shift Sol No. 1 Or 3

Ground - To Engine Block

D-14

10

Switch - Fork Positioner

F-1

38

251

BK

Payload Mon - System Gnd

752

YL

XMSN Shift Sol No. 2

Ground - To Engine Cyl Head

D-14

11

Switch - Forward Horn

G-4

270

BK

CMS Ident Code 0

754

BU

XMSN Shift Sol No. 3 Or 1

Heater - Air Inlet

D-14

11

Switch - Front Axle

G-1

39

271

BK

CMS Ident Code 1

755

OR

XMSN Shift Sol No. 4 Or 5

Horn - Forward

I-1

12

Switch - Front Axle Temp

F-1

39
D

272

BK

CMS Ident Code 2

761

GY

Lift Kick out Sol SW

Horn - Forward

H-1

12

Switch - Front Wiper

B-4

273

BK

CMS Ident Code 3

762

YL

Bucket Positioner Sol SW

Horn - Forward

I-3

12

Switch - Grapple Function

G-13

274

BK

CMS Ident Code 4

779

WH

Quick Coupler SW

Horns - Forward

E-1

12

Switch - Grapple Function

G-13

27

275

BK

CMS Ident Code 5

795

YL

Dual Hp Sol

Horns - Forward

I-2

12

Switch - Hazard Lamp

H-14

B-4

59

Switch - Hazard lamp

G-9

290

BK

CMS Service

E701

PK

Auto Ride Cntl SW

Keypad - WLPCS

291

BK

CMS Clear

E702

OR

Auto Ride Cntl SW

Lamp - LH Dome

H-6

Switch - Hood Actuator

A-14

40

299

BK

WTL Impl Ctrl Gnd

E707

GN

VMIS Display +V

Motor - Actuator

A-14 1

Switch - Hyd Filter Bypass

A-3

16

A219

BK

ETAC Ctrl Gnd

E708

PK

VMIS Display Clock

Motor - Blower

G-11

56

Switch - Hyd Oil Level

A-2

19

A273

BK

MAC-14 Trans Ctrl B-

E735

PU

Smart Ems Tack/Serv Mtr/Odometer Select

Motor - Front Wiper

D-5

Switch - Impl Detent Override

F-9

46

F781

BR

Downshift SW (N.O.)

Motor - Priming Pump

B-14

13

Switch - Key Start

D-5

F-10

Switch - kick out On/Off

H-13

19

Switch - Kick out On/Off

G-8

Switch - Lift Position

F-1

41

301

BU

Starter No. 1 Sol

F784

YL

Downshift SW (N.C.)

Motor - Rear Wiper

304

WH

Starter Relay No. 1 Output

F793

OR

Air Inlet Heater Relay

Motor - Sec Steer

B-2

306

GN

Starter Relay Coil To Neut Start SW Or

G728

YL

SW To SW (Generic)

Motor - Starter

D-14

15

307

OR

Key Start SW To Neutral Start SW Or

G746

WH

LH Pedal Pos Sensor

Motors - Washers

A-3

16

Switch - Lift Position

I-1

41

308

YL

Main Power Relay Coil

G750

BU

XMSN Cont Fwd SW To Gnd

Receptacle - Aux Start

B-15

40

Switch - Park Brake Oil Pressure

H-2

42

310

PU

Start Aid SW To Start Aid Sol

G755

GY

XMSN Cont Rev SW To Gnd

Relay - AIH Magnetic Switch

B-14

17

Switch - Primary Steer

B-2

14

311

WH

Start Aid Sol To Temp SW

G760

WH

XMSN Cont Speed 2 SW To Gnd

Relay - Backup Lamp

I-15

25

Switch - Quick Coupler

H-9

321

BR

Backup Alarm Lamp Travel Alarm

G761

YL

XMSN Cont Speed 3 SW To Gnd

Relay - Front Flood

E-10

Switch - Rear Axle Temp

C-14

33

XMSN Cont Speed 4 SW To Gnd

Relay - Hood Raise Lower

B-13

Switch - Rear Wiper

C-9

Relay - Imp Interlock

D-10

Switch - RH Dome

C-6

GY
PU

Warning Horn (Forward)

G762

Key Start SW "C" Term.

G763

Number

XMSN Cont Neut SW To Gnd

BU

Start Aid Sol #2

G764

PK

XMSN Cont Pk Brk Lever SW To Gnd

GN

Start Aid Switch To Timer

G766

GN

Impl Cont SW To Gnd N.O.

397

OR

Hood Raise Motor

G767

WH

Impl Cont SW To Gnd N.C.

398

BU

Hood Raise Motor

G768

GN

XMSN Cont Speed 1 SW To Gnd

A301

GN
WH

Hood Raise Relay Coil

G787

Hood Raise Relay Coil


Monitoring Circuits

GN

FWD SW IP

G788

YL

818

BR

REV SW IP
Serial Data (Transmit)

403

GN

Alternator (R) Term.

819

GY

Serial Data (Receive)

405

GY

Opr Mon Oil Press. (Low Setting)

900

PU

XMSN Shift Sol No. 5 or 4

WH

Opr Mon Action Alarm

901

WH

XMSN Shift Sol No. 6

411

PK

Opr Mon Master

910

YL

XMSN Neutralizer Override Indicator

416

OR

Sec Steering SW

944

OR

Data Link + (CAT)

417

GY

Primary Steering SW

945

BR

Data Link - (CAT)

YL
PK
OR

Opr Mon Parking Brake

961

Opr Mon Brake Press. (Oil)

964

Eng Coolant Temp Gauge

973

BR
BU
BR

Selector SW
Fork Position Select
CST Auto shift- Auto/Manual SW 2

442

GY

Hyd System Temp Gauge

975

WH

CST Auto shift- Sol Return

443

YL

Power Train Temp Gauge

976

OR

Ride Cont Solenoid 1

447

PK

Fuel Level Gauge

977

YL

CST Auto shift- Auto/Manual SW 1

450

YL

Tach Sender (+)

987

WH

4th Function Solenoid

453

PK

Sec Steering Action Lamp

E900

WH

ECPC Trans Output SPD +


ECPC Trans Output SPD -

484

YL

Primary Steering Lamp

E901

GN

496

WH

Opr Mon Panel Hyd Oil Level

E902

PU

ECPC Trans Intermediate SPD +

499
C413
C414

GY
YL
BU

Opr Mon Implement Oil Filter

E903

YL

ECPC Trans Intermediate SPD -

VMIS Display Data


VMIS Display Load

E904
E905

BR
BU

ECPC Trans Intermediate SPD Q+


ECPC Trans Intermediate SPD Q-

E416

PU

PMS Lift Cyl Press Sensor

E906

OR

ECPC Trans Output SPD Q+

G454

PK

Axle Oil Cooler Temp. SW.

E907

GY

ECPC Trans Output SPD Q-

G485

BU

Opr Mon Front Brake Temperature

E908

BR

ECPC Trans Input SPD +

G486

GN

Opr Mon Rear Brake Temperature

E909

WH

ECPC Trans Input SPD -

E919

YL

AUX Lower Proportional Sol

Accessory Circuits

Monitoring System Operator Modes

PU

373

441

The FMI is a diagnostic code that indicates what type of failure has occurred.

BR

334

432

Data valid but above normal operational range.


Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
Sensor supply fault.
Condition not met.
Parameter failures.

PK
OR

201

419

Failure Description

700
709

200

410

Operator Mode

B-2

RD

326

Failure Mode Identifiers (FMI)

500

BR

Wiper - Front (Park)

E920

BR

AUX Lift Proportional Sol

501

GN

Wiper - Front (Low)

E921

PK

Imp Cont. Mod

502

OR

Wiper - Front (HI)

E922

GN

Dump Proportional Solenoid

503

BR

Wiper - Rear (Park)

E923

PK

ETAC Front Left Wheel Proportional Solenoid

504

YL

Wiper - Rear (Low)

E924

YL

ETAC Front Right Wheel Proportional Solenoid

505

BU

Wiper - Rear (HI)

E925

OR

ETAC Rear Left Wheel Proportional Solenoid

506

PU

Washer - Front

E926

BU

ETAC Rear Right Wheel Proportional Solenoid

507

WH

Washer - Rear

E927

GN

ETAC Test Mode SW (N/C)

508

PU

Radio Speaker - Left

E928

WH

ETAC Test Mode SW (N/O)

509

WH

Radio Speaker - Left (Common)

E930

BU

ETAC Front Axle Pilot Solenoid

511

BR

Radio Speaker - Right

E932

PK

ETAC Front Left Wheel Speed Sensor

512

GN

Radio Speaker - Right (Common)

E933

YL

ETAC Front Right Wheel Speed Sensor

513

OR

A/C Compressor/Refrigerant Pressure SW

E936

WH

ETAC Solenoid Return

515

GY

Blower Motor (HI)

E955

OR

WLPMS PHII Keypad Data

516

GN

Blower Motor (Medium)

G939

PK

MAC14 Switch Return

517

BU

Blower Motor (Low)

G940

PU

Lift Prop

518

OR

Hazard Flasher To SW

G941

GY

Lower Prop
Dual Low Idle Sol

521

YL

A/C SW To Refrigerant SW

G954

GN

522

WH

A/C Clutch To Thermostat SW

K933

GN

Stick 2 Bypass Sol

537

GN

Turn Signal SW To Flasher

K977

PK

ECPC Trans Oil Temp Sensor

538

BR

Hazard Indicator

N939

GN

Ride Control Solenoid 2

539

BU

Turn Signal Indicator Basic/Right

P910

BR

Secondary Steering Test Sw Input


Neutral SW IP

Service Meter

Tachometer

Engine Oil Pressure

540

WH

Turn Signal Indicator Left

P916

OR

Odometer - Machine Travel Distance

A513

PK

DC/DC Converter Memory Output

P931

GN

Grapple Function SW

Scrolling (Diagnostic)

A523

PU

Temp Potentiometer Pos 1

P976

BR

Quick Coupler SW

Monitoring System Service Modes


Service Mode

A524

BR

Temp Potentiometer Pos 2

X972

GN

Variable Shift Control 2

A525

GN

Temp Potentiometer Pos 3

X973

BU

Variable Shift Control 3

A526

PK

Electronic Water Valve Actuator

X974

BR

Variable Shift Control 4

X975

PU

Variable Shift Control 5

A527

BU

Electronic Water Valve Actuator

A541

PU

Flasher To Indicator Lights

Harness Code

Numeric Readout

Service Mode

Digital Tattletale

US/Metric Units Mode

Implement Control Calibration

Switch - Run/Work/Panel/Tail

C-8

E-11

Switch - Sec Steer Test

H-8

Relay - Sec Steer

B-2

14

Switch - Secondary Steer

B-2

14

Relay - Sec Steering Intermediate

F-11

Switch - Secondary Steering Test

I-13

Relay - Start Magnetic Switch

B-14

Switch - Selector AC/Heat

B-9

Resistor - Blower

G-11

56

Switch - Service Brake Pedal As.

B-3

58

Sender - Fuel Level

H-2

18

Switch - Start Aid

G-5

Sender - Hyd Temp

A-3

19

Switch - Start Aid Coolant

D-15

22

Sender - Torque Converter Oil Temp

B-14

20

Switch - Tach/Speedo/Serv Meter

G-5

Sensor - Coolant Temp

D-15

22

Switch - Temp Selector

B-9

Sensor - Engine Speed

B-14

21

Switch - Thermostat

G-11

56

Sensor - Lift Cyl Head End

D-1

23

Switch - Tran Neutralizer Override

B-5

Sensor - Lift Cyl Head End Press

G-1

23

Switch - Turn Signal

F-6

Sensor - Lift Linkage Rotary Position

F-1

24

Switch - Variable Shift Control

B-6

Sensor - Lift Linkage Rotary Position

I-1

24

Tach/Speedometer

E-4

Sensor - Torque Conv Output Speed

B-13

26

Terminal Block

A-14

Title

Form Number
107-7977

Machine Codes
Code
28

962G

29

IT62

33

SENR4757
SENR1394

Electric Starting Motor:

106-8558

Consist:

106-8557

SENR3559

Consist:

106-8559

SENR3581

Payload Control System:

SENR6614

Power Train ECM:

SENR1380

Pressure
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

950G Wheel Loader and


962G Wheel Loader and
IT62G Integrated Toolcarrier
Electrical System
950G:
3JW2154-UP
5FW2000-UP
8JW407-UP
5MW1078-UP

962G:
4PW504-UP
6EW800-UP
6HW415-UP
7BW624-UP

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

IT62G:
AKP513-UP

Harness And Wire Symbols

Pin

Socket

Wire Color

Circuit Number
Identification

Fuse

AA

105-9344

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

Receptacle

Wire Gauge
Plug

Ground
Connection

200-BK-14

Pin or Socket
Number
1
2

Machines Equipped with Pilot Hydraulics and Conventional Steering

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

2002 Caterpillar
All Rights Reserved

A Located in the cab.


B Located in the left hand console.
C Located in the right hand console.
D Located on or near relay panel.

Resistor, Sender and Solenoid Specifications


Connector Location
Connector Number

53
25

2
54

55

48
44

8
6
30
3
10 15
32 14
22
33
9
26
17
28
11
21
27 37
13 5 45
36 29 7
43
20
1

18
42 34

51
58

41

47

56

50
12 23 31
39

A
C

35

38

57 46 D 59
49

40

19

52 24

16

Related Electrical Service Manuals

RENR4328
October 2002

Machine locations are repeated for components located close together.

56

Caterpillar Monitoring System:

950G

B-15

59

Alternator:

Machine

Relay - Main
Relay - Rear Flood

Number

Normal Mode

Sensor - Tran Intermediate Speed

Suppressor - Arc

OR

322

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Actuator - Blend Door

Component

D-11

177

A300

0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Machine
Location
56

Lighting Circuits

Basic Machine Circuits

The CID is a diagnostic code that indicates which component is faulty.

FMI No.

Schematic
Location
H-11

Component

Accessory Circuits (Continued)

Ground Circuits

+8 Volts Sensor Supply


Parking Brake Switch
Ride Control Solenoid #2
Electrical Systems Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
Cat Monitor Systems Harness Code
Ride Control Solenoid
Ride Control Switch
Transmission AUTO/MAN Switch
Start Relay
Unable to Communicate With Cat Monitor System
Transmission Output Speed Sensor 1
Air Heater Relay
Downshift Switch
Up Shift Switch
Direction Switch
Transmission Clutch Solenoid #1
Transmission Clutch Solenoid #2
Transmission Clutch Solenoid #3
Transmission Clutch Solenoid #4
Transmission Clutch Solenoid #5
Transmission Clutch Solenoid #6
Transmission Shift Lever
Torque Convert Output Speed Sensor
Torque Output Speed Sensor
Transmission Intermediate Speed Sensor 1
Transmission Intermediate Speed Sensor 2
Variable Horsepower Solenoid
Primary Steering Pressure Switch
Secondary Steering Pressure Switch
Secondary Steering Intermediate Relay

Description

Schematic
Location
B-13

175

Electrical Schematic Symbols And Definitions

Component Location

Wire
Number

Description
Power Circuits

Ground Speed Sensor


Fuel Level Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
+8 Volts Sensor Supply
Action Alarm
Action Lamp
Engine Speed Sensor
Hydraulic Oil Temperature Sensor
Brake Air Pressure Sensor
Display Data Link
9 Volt Display Power Supply
Brake Oil Temperature Sensor

0100
0110
0177
0248
0263
0271
0324
0523
0600
0601
0819
0821
0830

Wire
Number

5
57
45
3 11 17 13
30
C
22 9
46
43
27
21
2
34
8
29
42
53
16
15 44
37
54
10
26
18
55
48
36
47
6 20 32
25 4 1
7
14
40 28
19

52
51 50
41
58 12
24

35

CONN 39

23
39

Monitor Harness Code Plug

Fuse Panel
HVAC Unit
Service Tool Conn

XMSN Shift
Left Brake Pedal

CONN 38 Customer Data Conn

31

49

CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
CONN 37

38

33

Machine Harness Connector and Component Locations

Schematic
Location

Machine
Location

B-15
C-15
C-15
C-15
G-15, H-15, H-9
D-14
C-14
C-14
A-13
f-12
D-12
D-12
C-13
C-11
G-10
F-10
H-9
G-8,H-13
F-6
B-4
A-3
B-3
C-3
D-3
F-3
I-3, I-5, I-8, I-9
F-2
E-2
D-2
C-2
D-1
E-1
E-1
F-1
G-1
G-1
I-1

27
54
55
10
51
10
C
45
45
45
45
C
56
C
C
B
A
A
46
45
47
52
51
A
A
50
47
48
48
49
49
50
49
49
49
50
C

C-4

I-2,4,8,9

50

CONN 40
I-2,4,8,9
50
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Part No.
3E-6332

Solenoid:

Component Description
Valve - Start Aid

3E-8574

Solenoid:

Valve - Ride Control

3E-8575

Solenoid:

4W-9972

Sender:

Quick Coupler
Torque Converter
Hydraulic Temp

9G-1950

Resistor:

Resistance (Ohms)
6.0
34.3 1.7
24.9 0.4
54 C (130 F) 638 78
110 C (230 F)77 5
Overall 2.0 .1
Tap 1.0 .05
17.6 0.6

A/C, Heater Blower Motor

106-5122

Solenoid:

A/C Clutch

109-1739

Solenoid:

Float, Lift, Tilt, Aux (4)

85.3 5.0

129-7707

Solenoid:

Dual HP

31.1 2.4

152-5409

Solenoid:

Axle Oil Cooler

9.4 5

152-8346

Solenoid:

4th Function (2)

155-4652

Solenoid:

Shutdown Solenoid

157-8857

Sender:

159-0932

Solenoid:

32.0 1.6
Latch 1.55 0.155
Unlatch 10.3 1.03
Full 1.75 1.75
Empty 95 3
7.79 1

Fuel Level
Prop Solenoid Valves (6)

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

Contact Position

-1.1 0.8 C
2.2 0.8 C
3E-5464
Thermostat
Normally Closed
(30 1.4 F)
36 1.4 F
38 3 C
27 C Min.
Normally Closed
3E-6449
Start Aid Coolant Temperature
(100 5 F)
(80.6 F)
Primary Steering Oil Pressure
1200 kPa MAX
700 100 kPa
A-C, Normally Closed
3E-6450
Secondary Steering Oil Pressure
(175 psi MAX)
(100 15 psi)
A-B, Normally Open
8270 kPa MAX
6890 345 kPa
A-C, Normally Closed
3E-6452
Park Brake Oil Pressure
(1200 psi MAX)
(1000 50psi)
A-B, Normally Open
90 21 kPa
70 21 kPa
A -B Normally Open
3E-6455
Engine Oil Switch
(13 3.0 psi.)
10 30 psi.)
A-C Normally Closed
10700 kPa MAX
8960 345 kPa
A-B, Normally Open
3E-7693
Service Brake Oil Pressure
(1500 psi MAX)
(1300 50 psi)
A-C, Normally Closed
124.1 13.8 kPa
94.8 8.6 kPa
Normally Open
7X-8549
Hyd Filter Bypass
(18 2 psi.)
(13.75 1.25 psi.)
275 to 1750 kPa
-114-5333
Refrigerant Pressure (AC)
Normally Open
(40 to 255 psi)
-21.0 3.0 C
13.0 C
123-2993
Hydraulic Oil Level
Normally Closed
(69.8 5.4 F)
(55.4 F)
65.0 C 3.0
58 C
155-8998
Axle Oil Cooler Temperature
Normally Closed
(149.0 F)
(136.4 F) Min.
Rear Axle Temperature
125.0 C 3.0
117 C Min.
155-8999
Normally Closed
Front Axle Temperature
(257.0 F)
(242.6 F) Min.
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

RENR4328

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

80A

MM

RIGHT TURN LAMP


162-2073
V
V
B
A
C

130-RD
A301-WH-18
A300-GN-18

STOP/TAIL/PARK LAMP
135-0426
V
604-OR
S RD-18
A
T WH-18
C
614-PU-14
G BK-18
B
200-BK-14

RD-18
BK-18
WH-18

L113

RD

397-OR-14
398-BU-14

MOTOR

BK

15

NN

HOOD
ACTUATOR
AS.
161-4002 (US)
124-4236 (JAPAN)
MOTOR AS.
161-4007 (US)
117-1557 (JAPAN)

F793-OR-4
AIH RELAY
3E-0075 R
2 975-WH
BK-18
BK-18
1 334-BU-18

FUSE
HOLDER
4K-5122

U
U
U
U

10A
10A
10A
10A

R
122-RD
R
R 130-RD
R 105-RD
114-RD

RUNNING LAMP BREAKER


3T-2662
U
R
101-RD-14
102-RD-14
15A
U

20A
HOOD
BREAKER
9H-1958
RELAY PANEL

3
2

175-RD-14

TAIL/DOME LAMPS
STOPLAMP/HOOD SW
KEY
FORWARD HORNS

7
6
5
8
4
12
1
2
122-RD
9
130-RD
114-RD 10
102-RD-14 11
3
105-RD

306-GN
975-WH
200-BK-14
308-YL
334-BU-18
175-RD-14

F793-OR-4
304-WH-8
112-PU-4
109-RD-4
101-RD-4
306-GN
975-WH
200-BK-14
308-YL
334-BU-18
175-RD-14

720-PU-18

L4

122-RD
130-RD
114-RD
102-RD-14
105-RD

L64

728-BU-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18
G767-WH-18
G766-GN-18
251-BK-18
P910-BR-18
614-PU
614-PU
118-GY
610-OR-14
E702-OR-18
122-RD
502-OR
501-GN
500-BR
E701-PK-18
102-RD-14
975-WH-18
538-BR

L61

126-PK-18

202-BK
322-GY
126-PK
UNUSED
G750-BU
G755-GY
G768-GN
G760-WH
G761-YL
UNUSED
G762-BR
G763-PU

G750-BU
G755-GY
G768-GN
G760-WH
G761-YL

L39

G762-BR
G763-PU

1
2
3
4

G787-GN
G788-YL
P916-OR
202-BK

FWD SW IP
REV SW IP
NEUT SW IP
GND

BK-18
D B
200-BK
D
614-PU
A
614-PU
D 2
310-PU

Start Aid SW
(MOMENTARY)
3E-7176
D

322-GY
L39

308-YL

XXX

WWW

WWW

CAB
FLOOD
LAMP
9X-4381

VVV
615-YL-14
200-BK-14
VVV

CAB
FLOOD
LAMP
9X-4381

VVV
615-YL-14
200-BK-14
VVV

603-PK

XXX

BEACON
128-6983
XXX
603-PK-14 1
200-BK-14 2

FORWARD
HORN SW
2T-3360

WWW
C

RD
BK

L39

308-YL

L52

C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK
200-BK

605-YL-14
606-GY-14

L99

700-PK

L97

L45

CONN 25D

QUAD GAUGE
100-5895
LAMP
7N-5876
663-GY
200-BK
200-BK

4
2
1
3
5
6

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

CATERPILLAR MONITORING SYSTEM


OPERATING MODES
FUNCTION
NORMAL MODE
HARNESS CODE
NUMERIC READOUT
SERVICE MODE
TATTLE TALE MODE
US/METRIC MODE (UNITS MODE)
IMPLEMENT CONTROL CALIBRATION

MODE
0
1
2
3
4
5
6

3
1
5

L39

L44

7
5
D
C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

4
WH-18
DATA
2
BK-18
GROUND
OR-18
1
+V DISPLAY
3
GN-18
CLOCK
YL-18
5
MODULE LOAD
6
BU-18
HARNESS CODE
TACH/SPEEDOMETER
100-5888
LAMP
D D
D
D
7N-5876
661-GN
662-YL
200-BK
200-BK

L50

L50

STEER
COLUMN
GROUND

411-PK-18
201-BK-18

ACTION
LAMP
9W-2111

D
D

L44

L44
200-BK
200-BK
200-BK

L49

L50

L50

975-WH-18
910-YL-18

NEUTRALIZER
OVERRIDE LAMP
7N-5876

D
D

Z
L50
FRONT WIPER
147-7973

L50
606-GY-14
605-YL-14
538-BR

146-GY-18
IMP INTERLCK
RELAY 3E-5239
L58
L57

L61

200-BK-14
200-BK-14
200-BK-14

200-BK
118-GY
500-BR
502-OR

L46
L47

L8

136-GN-18
727-GN-18

L61

501-GN

200-BK-14
200-BK-14
200-BK-14
200-BK-14

4
1
2
6
3
5

GN
BK
GY
BR
OR

GND

308-YL
326-RD
307-OR-18
105-RD

MOTOR H

L44

T
P

B+

501-GN
118-GY
500-BR
502-OR
201-BK-18

L46

200-BK
633-BU-18

DR

L24

L24

L24
L8

L8

201-BK-18

L40

YL-16
D C OFF
PU-16
D S ON
OR-16
B ST
BR-16
D
KEY START SW
110-7887

1
2
3
4

L46

200-BK
615-YL-14

L49

200-BK
539-BU-18

L46

L47

BUCKET TURN
SIGNAL IND LAMP
7N-5876

D
D

126-PK-18
G761-YL
G762-BR
G768-GN
G760-WH
G750-BU
G755-GY
G763-PU
322-GY
663-GY
308-YL
310-PU

202-BK-18
A541-PU-18
537-GN-14
661-GN
662-YL
614-PU
326-RD
307-OR-18
L44 501-GN
118-GY
500-BR
502-OR
105-RD
201-BK-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
975-WH-18
615-YL-14
E735-PU-18
G485-BU-18
499-GY-18
G486-GN-18
633-BU-18
605-YL-14
606-GY-14
538-BR
200-BK

L45

L53

200-BK
200-BK
200-BK
L53

L48

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

200-BK
200-BK
200-BK
200-BK

727-GN-18
136-GN-18
102-RD-14
614-PU
614-PU
614-PU
200-BK
720-PU-18

201-BK-18
614-PU
A541-PU-18
L45
537-GN-14
661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

614-PU
A541-PU-18
537-GN-14
661-GN
662-YL

200-BK

CATERPILLAR
MONITORING SYSTEM
200-4412
L49

LEFT TURN
IND LAMP
7N-5876

200-BK

200-BK
200-BK

201-BK-18

411-PK-18

FLOOD LAMP
IND LAMP
7N-5876

D
D

VVV
615-YL-14
200-BK-14
VVV

CAB
FLOOD
LAMP
9X-4381

L61
L37

18
3
14
13
12
1
2
4
5
6
7
8
9
10
11
15
16
17
19
24
20
21
22
23

L1

BOTH SHOWN
WITH BRAKE OFF

BK
RD
BU

G941-GY-18
G940-PU-18
964-BU-18

987-WH
V

322-GY
310-PU
633-BU-18
118-GY
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
500-BR
501-GN
502-OR
537-GN-14
663-GY
605-YL-14
606-GY-14
661-GN
662-YL
C

CONN 24
A541-PU-18
E735-PU-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
202-BK-18
105-RD
113-OR-18
200-BK
201-BK-18
307-OR-18
308-YL
326-RD
403-GN-18
405-GY-18
410-WH-18
975-WH-18
G486-GN-18
432-PK-18
G485-BU-18
441-OR-18
442-GY-18
443-YL-18
447-PK-18
496-WH-18
499-GY-18
538-BR
E702-OR-18
614-PU
615-YL-14
910-YL-18
944-OR-18
945-BR-18
K933-GN-18
E701-PK-18
611-PU-14

14
40
35
32
33
34
30
31
36
5
1
2
3
4
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
39
25
26
27
28
29
37
38
24

611-PU-14
610-OR-14
202-BK-18
126-PK-18
130-RD
604-OR
619-GN-14
G746-WH-18

L3

L3

L16

L15

CONN 29

144-GN
102-RD-14
122-RD
617-BR
610-OR-14

L35

(4)
AUTO
MAN
X972-GN-18
X973-BU-18
X974-BR-18
973-BR-18
977-YL-18
E701-PK-18
G766-GN-18
G767-WH-18
E702-OR-18
H730-WH-18

L35

C
CAB
GROUND

H730-WH-18
973-BR-18
977-YL-18
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

(CENTER)

(DOWN)

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

C
C

5
C

L10
1

126-PK-18

3
MOM

3 C
4
C
6
C

TRANSMISSION
NEUTRALIZER
SW
188-4804

200-BK
614-PU

1
2
3
4
5
6
7
8

B+
B+
GROUND
HIGH
LOW
PARK
WASH

7
2
8
9
6
5
3
1
4
10
11
12
C

L99

DD
DD

A
B
C

1
2

SERVICE
PEDAL AS.
178-3186
NOTE B

L7
L7

L1

L10

L4

OPERATOR STATION
L4

RD-0
SECONDARY
STEERING
MOTOR/PUMP
154-2563
BK-0

L1

L10

L4

L4

L4

CONN 21

BK-0
RD-0

BK-0
RD-0

V
Y

HYD OIL
LEVEL SW
123-2993

201-BK-18
496-WH-18

1
2

BK-18
BK-18

12

11

10

C
B
A

WH-18
BK-18
RD-18

LIFT POSITION
SWITCH
3E-7844

+ BATTERY
GROUND
SIGNAL

LIFT POSITION
SENSOR
121-0284
(MACHINES WITH PCS)
BUCKET POSITIONER SW
B 176-5459
146-GY-18
A OR-18 + BATTERY
299-BK-18
C BK-18 GROUND
762-YL-18
B BU-18 SOLENOID

B
1
2
3
4

SIGNAL
GROUND
+24V

B
146-GY-18
299-BK-18
964-BU-18
322-GY
114-RD
F

FORK POSITIONER SW
176-5459
A OR-18 + BATTERY
C BK-18 GROUND
B BU-18 SOLENOID
F
FORWARD
HORN
F
7T-0970

1
2

RD-18
BK-18

LEFT
TURN
LAMP
3E-6466

1
2

RD-18
BK-18

RIGHT
TURN
LAMP
3E-6466

200-BK-14
619-GN-14
322-GY
114-RD

F
322-GY
114-RD

FLOOD LAMP
9X-1439
F

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
F

VALVE GP
L 170-9061
2
1

2
1

P931-GN
200-BK

CONN 32

138-GN-18
200-BK
201-BK-18

G485-BU-18
201-BK-18

Q
G485-BU-18
201-BK-18

2
1

FORWARD
HORN
7T-0970

CONN 33
F

FRONT AXLE
TEMP SW
155-8999
BK
2
BK
1

251-BK-18

E
T

4TH FUNCTION SOL 1


M 152-8346
2 GN-18
987-WH
1 GN-18
200-BK

G485-BU-18
C529-GY-18

987-WH
200-BK

975-WH
976-OR
987-WH

987-WH
200-BK

4TH FUNCTION SOL 2


M 152-8346
2 GN-18
1 GN-18

976-OR
975-WH

RIDE CONT SOL


M 3E-8574
2 GN-18
1 GN-18

IT62G STD

CONN 31
Q

G485-BU-18
201-BK-18

FLOOD LAMP
9X-1439

F
F

606-GY-14
200-BK-14

2
1

G485-BU-18
201-BK-18

LIFT CYL HEAD END


PRESS SENSOR
124-4672
A OR-18 +24V
B BK-18 GROUND
C WH-18 SIGNAL

FRONT AXLE
TEMP SW
155-8999
2
BK
BK
1

D
T

IT62G STD

CONN 30

453-PK-18
416-OR-18
202-BK-18
SS

BU
RD
BK

SECONDARY
STEERING
PRESS SW
3E-6450

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SS

200-BK-16
VV
RD-0

XX

SS
YY

MOTOR

VV

SYMBOL

RD-0

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

PART NO.

A
B
B
C
C
D
E
F
F
F
F
H
J
J
L
M
M
M
N
P
Q
Q
R
S
T
V
V
Y
Z
DD
DD
LL
LL
SS
WW
GGG
KKK
KKK
LLL
LLL
MMM
NNN
UUU
VVV
WWW
XXX
AB
AC
AD
AF
AG
AJ
AK

HARNESS AS.
130-5890
135-5552
155-4186
199-6008
199-6009
197-0736
147-1224
147-2759
141-3882
149-7267
162-2171
126-5612
150-1411
138-0171
166-3534
147-2763
162-5683
160-6549
146-1892
162-5597
156-1106
166-6038
147-2079
154-4563
148-8805
149-4059
145-9302
146-9542
154-4566
121-8038
121-8039
115-0817
150-1590
154-2809
125-4439
XXX-XXXX
141-3883
141-3885
141-3884
141-3886
158-4220
138-0172
127-2994
137-2750
147-8345
119-8984
156-1107
157-7317
156-1108
159-6166
147-2764
156-1058
156-6224

03
B-15 A/C CLUTCH
02
F-1
BUCKET/FORK POS SW (IT62G)
00
I-1
BUCKET POSITION SW (950G/962G)
01
D-12 CAB (950G/962G)(US AND COSA)
01
D-12 CAB (IT62G)
00
D-3
DASH
05
D-14 ENGINE
04
G-2
FRONT FRAME (950G/962G - US)
04
E-1
FRONT FRAME (950G/962G - COSA)
04 I-2/I-5 FRONT FRAME (950G/962G - JAPAN)
02
E-2
FRONT FRAME (IT62G)
03
G-10 HVAC
00
FRONT LIGHTS (JAPAN)
D-1
I-3
FRONT LIGHTS (JAPAN)
01
00
E-1
GRAPPLE SOLENOID
01
G-1
RIDE CNTRL VALVE (950G/962G)
02
E-1
4TH FUNCTION SOL (IT62G)
01
E-1
4TH FUNCTION SOL (IT62G)
01
B-3
STOP LAMP SW
00
A-4
PAYLOAD MONITOR
00
G-1
FRONT AXLE TEMP (950G/962G)
02
E-1
FRONT AXLE TEMP (IT62G)
02
A-13 RELAY PANEL (CHASSIS)
01
E-8
TURN SIGNAL SW
01
C-12 TRANSMISSION
06
D-12 REAR FRAME (JAPAN)
11
D-12 REAR FRAME (US & COSA)
01
A-3
HYDRAULIC TANK
03
D-11 FUSE PANEL (CAB)
02
C-3
DIMMER SWITCH JUMPER
01
B-3
DIMMER SWITCH
04
C-15 LICENSE PLATE LAMP (COSA)
00
H-15 LICENSE PLATE LAMP (JAPAN)
02
B-2
SECONDARY STEERING SYSTEM
00
I-4
BCKT POS/WARN LAMPS (COSA)
00
H-1 QUICK COUPLER
I-9
02
RH FRONT LIGHTS (COSA)
I-7 RH FRONT LIGHTS (COSA)
01
I-9 LH FRONT LIGHTS (COSA)
02
I-7 LH FRONT LIGHTS (COSA)
01
00
C-15 BACKUP ALARM
01
H-15 STOP/TURN LAMPS (JAPAN)
01
G-8
BCKT/FORK SEL SW (950G/926G)
00
G-8 BCKT/FOR SEL SW (IT62G)
00
G-3
CAB FLOOD LAMPS
01
G-3
BEACON LAMP
00
C-14 REAR AXLE TEMP SWITCHES
01
C-14 AXLE COOLER CLUTCH TEMP SW
01
C-14 AXLE COOLER CLUTCH SOL
00
F-8
DOWNSHIFT SW
00
G-1
LIFT CYL PRESS SENSOR
00
G-15 REAR TURN SIG (COSA)
00
G-15 REAR TURN SIG (COSA)

K
G
U
X
AAA

WIRE AS.
159-4580
116-2247
147-2080
116-2246
203-4266

00
01
02
01
00

G-7
D-11
A-14
D-11
H-13

KICKOUT ON/OFF JUMPER


TERMINAL STUD TO FUSES (CAB)
TERM BLK TO FUSE(CHASSIS RELAY)
TERM STUD TO BREAKERS (CAB)
MONITOR CODE PLUG - 950G

AA
BB
BB
CC
EE
FF
GG
HH
JJ
KK
MM
NN
PP
QQ
RR
TT
UU
VV
XX
YY
JJJ
HHH

CABLE AS.
116-0080
147-3687
131-1450
109-3591
147-2085
7Y-8298
8Y-9603
148-8298
131-1451
131-1449
147-2083
166-3423
147-2089
147-2090
147-2086
166-2834
147-2087
148-6677
141-2812
8R-1460
133-5091
124-4884

01
01
01
01
00
02
01
00
00
00
00
00
00
00
01
01
00
00
00
01
01
00

F-15
F-14
F-14
D-14
A-14
E-14
D-14
D-15
F-15
B-15
A-14
A-14
B-15
B-14
B-15
A-14
B-14
B-2
D-14
A-2
B-15
H-3

+BATTERY TO -BATTERY
+BATTERY TO MOTOR (OR +B TERM BLOCK) STD
+BATTERY TO MOTOR (OR +B TERM BLOCK) ATCH
+B TERM BLOCK TO MOTOR
ATCH
TERM BLOCK TO ALTERNATOR BREAKER
CRANKING MOTOR TO FRAME GND
MOTOR TO ENGINE BLOCK GND
-B ALTERNATOR TO ENG BLOCK GND
-BATTERY TO DISCONNECT SW
DISCONNECT SW TO FRAME GND
ATL BKR TO TERM BLK(TO FUSES & BKRS)
ALT BREAKER TO AIH RELAY
MAIN BREAKER TO MAIN RELAY
MAIN BREAKER TO START RELAY
MAIN RELAY TO TERM BLK (TO CAB FUSES)
AIH RELAY TO TERM BLOCK
START RELAY TO TERM BLOCK
SEC STER RELAY TO SEC STER MTR
MOTOR TO SEC STER RELAY
ATCH
SEC STER MOTOR TO FRAME GND
ATCH
ATCH
AUXILIARY JUMP-START RECEPT
ANTENNA (ENTERTAINMENT RADIO)

ZZ
EEE
YYY

STRAP AS.
108-5747
7X-6315
8X-5804

00
03
01

D-14 AIH HEATER TO GND(AT ENG CYL HEAD)


I-10 XMSN CONTROL GROUND
G-12 CAB TO FRAME GROUND

TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH &


E901-GN, E907-GY & E906-OR, E902-PU & E903-YL,
E904-BR & E905-BU, E908-BR & E909-WH ) MUST BE
TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm

HYD FILTER
BYPASS SW
7X-8549

NOTE A: NORMALLY OPEN BEFORE REFRIGE RANT CHARGE


NOTE B: CONTACT OPEN WHEN PEDALS ARE FULLY UP.
NOTE C: ENERGIZE S1 TO ENGAUGE PINS
ENERGIZE S2 TO DISENGAUGE PIN
S

CHG

NOTE

IDENT

HYD TEMP
SENDER
4W-9972

Y MOTOR
Y
Y
FRONT
WASHER
7T-8890

OR-18
BK-18
BU-18

138-GN-18
251-BK-18
C529-GY-18

L#

442-GY-18
Y MOTOR

L4

B
A
C

L13

CONN 28

SS

727-GN-18

L4

L8

L8

605-YL-14
200-BK-14

N939-GN
975-WH
976-OR
987-WH

SECONDARY
STEERING
RELAY
139-2599

STOP LAMP SW
3E-5520 (COSA & JAPAN)
105-6117 (US)

L6

RH HEADLINER
L8

AG

CONN 35

322-GY
114-RD
619-GN-14
200-BK-14

H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18

N
NC

L1
L35

LIFT CYL HEAD END


PRESS SENSOR
124-4672
A OR-18 +24V
B BK-18 GROUND
C WH-18 SIGNAL

CONN 34

ARC SUPPRESSOR
106-8704

L4
L6

AG

SS

BK
BK

RIDE CONT SOL


3E-8574
2 GN-18
1 GN-18

138-GN-18
251-BK-18
C529-GY-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

+V
RETURN
SIGNAL

130-GN-18
604-OR-18

1
2

975-WH-18
976-OR-18

987-WH
G485-BU-18
201-BK-18

CONN 22
130-RD
604-OR

OR-18
BK-18
WH-18

G485-BU-18
201-BK-18

976-OR-18
975-WH-18

E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
138-GN-18
251-BK-18
975-WH
976-OR
C529-GY-18
N939-GN
E922-GN-18
H714-OR-18

1
2
3
5
4
6

PRIMARY
STEERING
PRESS SW
3E-6450

DD

126-PK-18
202-BK-18
G746-WH-18

146-GY-18
299-BK-18
762-YL
964-BU-18

E919-YL-18

PEDAL POS SNSR


147-1680

FRONT INTERMITTANT
WIPER SW
110-7886

614-PU
200-BK
944-OR-18
945-BR-18
C530-BU-18
C529-GY-18
251-BK-18
138-GN-18
E416-PU-18

619-GN-14
611-PU-14

DIMMER SW
2H-1855

1
2

200-BK-14

484-YL-18
417-GY-18
202-BK-18
SS

200-BK-14

610-OR-14

1
2
4
3

FRONT AXLE
TEMP. SW. 155-8999

C530-BU-18
251-BK-18
138-GN-18

202-BK-18
416-OR-18
417-GY-18
484-YL-18
453-PK-18
727-GN-18

L7

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

B
C
A

E416-PU-18
F

L1

DD
B
C
A

DD

L3
L7

CONN 20

L8

720-PU-18
614-PU
614-PU
614-PU
200-BK
614-PU
200-BK

CONN 38

WLPCS
KEYPAD
129-0419

1 C

OPERATOR STATION
L4

118-GY
118-GY
200-BK-14
502-OR
501-GN
500-BR
506-PU

126-PK-18

B
A
2

614-PU

200-BK-14

202-BK-18
L10
L31

OPERATOR STATION
L4

AUTO

603-PK

L10
L31

L31

AUTO/MAN SW
185-6335
(1-4) (SHOWN IN MANUAL POSITION)
AUTO
C
2
2
BK
973-BR-18
1
3
3
BK
977-YL-18
4
4
H730-WH-18
BK
5
6
BK
1
202-BK-18

144-GN

RH HEADLINER
L10

L31

614-PU
614-PU
614-PU

200-BK-14

L33

OFF

G767-WH

(UP)

LAMP
7N-5876

200-BK

L35

BEACON SW
9X-9639
C

ON

AUTO RIDE
CONTROL SW
103-6333

L31

G766-GN

SW POS

646-OR-18
647-GN-18
L101
122-RD
122-RD

L33

C C
2
C

4
3
2
1
202-BK-18

L31
200-BK
200-BK-14
614-PU

BK-16
BK-16
BK-16
BK-16

BACKLIGHT

L100

INPUTS (1=SW CLSD, 0=SW OPEN)


ECON

S2

IT62G FRONT FRAME

CONN 23
619-GN-14
611-PU-14
610-OR-14

H716-WH
H713-PK-18
N939-GN
975-WH
976-OR

9
10
6
7
8
3
12
2
1
11
4
5

E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
H717-BR-18

SS

188-WH-18
251-BK-18
E955-OR-18

S1

NOTE C
MUR440
2
1
ARC SUPPRESSOR
106-8704

CONN 31

779-WH-18
P976-BR-18
G485-BU-18
201-BK-18

ATT AUTO RIDE CTRL SW OPERATION


MID

A
B
C

3
4
1
2

QUICK COUPLER
SOL 3E-8575

CONN 36

251-BK-18
E416-PU-18
G485-BU-18
C529-GY-18

REAR
WASHER
7T-8890

13

138-GN-18
251-BK-18
N939-GN
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
975-WH
976-OR
C529-GY-18

1
2

L8

X974-BR-18
X973-BU-18
X972-GN-18
202-BK-18

6
5
4
3
2
1

POWER

OR-18
BK-18
WH-18

200-BK-18
779-WH-18
P976-BR-18
200-BK-18

GGG

761-GY
C530-BU-18
146-GY
299-BK-18
762-YL
964-BU-18
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
P931-GN

BU
RD
BK

1
2
3
7
5
6
4
8

+V DISPLAY
GROUND
DATA

L99

L100

251-BK-18
188-WH-18
E955-OR-18

MUR440
2
1
ARC SUPPRESSOR
106-8704

GGG

A
B
C

L13

CUSTOMER
DATA
CONNECTION

FORWARD
HORN
7T-0970

200-BK-18
P976-BR-18

138-GN-18
200-BK
201-BK-18

L4

FLOOD LAMP
9X-1439
F

CONN 32

C
B
A

L99
L100

RIGHT
TURN
LAMP
3E-6466

34
10
3
7
22
31
8
1
16
4
11
12
27
13
14
36
17
5
23
29
30
24
25
40
20
18
21
2
6
32
33
9
35
26
19
15
28
39
37
38

L17

CONN 38

819-GY-18
250-BK-18

RD-18
BK-18

GGG

200-BK-18
779-WH-18
P976-BR-18

L6

E
D
A
C
B

138-GN-18
818-BR-18

1
2

IT62G FRONT FRAME

C
B
A

RH HEADLINER

L99
L100

118-GY
118-GY

GN-14

L6

LEFT
TURN
LAMP
3E-6466

STD FRONT FRAME

BK-0
RD-0

14

10
3
7
22
34
8
1
16
36
11
12
15
13
14
4
2
6
35
26
19
23
24
25
40
20
18
21
32
33
9
30
29
31
27
28
17
5
37
38
39

617-BR-14
611-PU-14
614-PU-14

727-GN-18

YL-14

WLPCS ECM CIRCUIT.

C530-BU-18
C529-GY-18
251-BK-18
944-OR-18
945-BR-18
E416-PU-18
138-GN-18

RD-18
BK-18

GGG

P
20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

1
2

200-BK-18
779-WH-18

138-GN-18
251-BK-18
C530-BU-18
146-GY
299-BK-18
762-YL
761-GY
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
200-BK-14

CONN 26

CAB
FLOOD
LAMP
9X-4381

L4
200-BK
200-BK

PU-14
PK-14

CAT MONITORING SYSTEM CIRCUIT.

TURN SIGNAL / WIPER / WASHER CIRCUIT.

133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU

6 C

614-PU

614-PU
614-PU

537-GN-14
518-OR-14

A
B
C

CONN 27

E735-PU-18
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
G746-WH-18
910-YL-18
307-OR-18
944-OR-18
945-BR-18
614-PU
200-BK
201-BK-18
202-BK-18
126-PK-18
126-PK-18
118-GY
E702-OR-18
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
610-OR-14
619-GN-14
105-RD
500-BR
501-GN
502-OR
E701-PK-18
410-WH-18
113-OR-18
615-YL-14
663-GY
661-GN
662-YL
A541-PU-18
537-GN-14
130-RD
604-OR
633-BU-18
538-BR
499-GY-18
975-WH-18
202-BK-18
G485-BU-18
G486-GN-18

126-PK

OPERATOR STATION

L100
GY-14

BR-14
OR-14
BU-14

PANEL LAMP CIRCUIT.

L33

L33

STARTING CIRCUIT.

VARIABLE SHIFT CONTROL SW


185-6335

3
4C

C C

L10

G766-GN-18
G767-WH-18
E702-OR-18
E701-PK-18
H730-WH-18
973-BR-18
977-YL-18
X972-GN-18
X973-BU-18
X974-BR-18

B3

1 C

L27

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

GAUGE CIRCUIT.

BK-0
RD-0
L63

A
B
C

322-GY
114-RD

BRAKE OIL
PRESS SW
3E-7693
BK
RD
BU

727-GN-18
200-BK-16

L27

126-PK-18
500-BR
501-GN
502-OR
506-PU

C 5
C
D

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

200-BK
614-PU

L37

6 C

BLOWER SW
(LOW,MED,HI)
3E-7156
C
B
C A
2
C

GROUND CIRCUIT.

RD-18
WH-18
BK-18

START AID CIRCUIT.

102-RD-14
122-RD

L25

3 C
4

A
C
B

614-PU
200-BK

L28

200-BK

1 C

C 5
C
D
C C

L27

L27

L28

L26

-BR-14

L24

L61

L37

200-BK

HVAC OPERATOR CONTROLS


SELECTOR SW
(A/C,OFF,HTR)
3E-7155

TEMPERATURE SELECTOR
POTENTIOMETER
200-BK C
B
127-4540
200-BK
C
614-PU
A
614-PU
C 2

L61
202-BK-18

PANEL
LAMP
7N-5876

L37

122-RD
200-BK

B2

L37

L24

L27

L37

102-RD-14

L8

122-RD
122-RD

B1

L25

L24

P W

REAR
WIPER SW
112-6174

118-GY
118-GY
505-BU
504-YL
503-BR
507-WH

L101

614-PU

L26

WH
YL
BU
BR

WORK2

200-BK
200-BK
200-BK-14
200-BK

L26

1
2
3
4
5
6
7
8

RD
RD

L101

WLPCS ECM
112-1572
LIFT POSITION SENSOR
LIFT PRESS-HEAD END
GROUND
CAT DATA LINK +
CAT DATA LINK LIFT PRESS-ROD END
+BATTERY 24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX A CHANNEL
UNUSED
A CHAN RECEIVE
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
KEYPAD SUPPLY +24V
KEYPAD DATA

WIRE GROUP COLOR DESCRIPTIONS

RH DOME LAMP
3E-6389

FLOOD LAMP
9X-1439

F
F

FORWARD
HORN
7T-0970

F
F

619-GN-14
200-BK-14
322-GY
114-RD

L47

L34

727-GN-18
728-BU-18
202-BK-18
C529-GY-18
C530-BU-18
E416-PU-18
944-OR-18
945-BR-18
138-GN-18
251-BK-18

WORK1

614-PU

L25

PARK

ROADING

RUNNING/WORK/PANEL/TAIL
LAMP SW
108-3320
(SHOWN IN OFF POSITION)

617-BR
610-OR-14

B B

PANEL
LAMP
7N-5876

OFF

L11

126-PK-18

L25

118-GY
L100
118-GY
118-GY
118-GY
118-GY
118-GY

L66

L86

RH HEADLINER
L100

146-GY-18
299-BK-18
761-GY

Y
L63

1
2

RIGHT TURN
IND LAMP
7N-5876

BUCKET POSITIONER SW
176-5459
A OR-18 + BATTERY
C BK-18 GROUND
B BU-18 SOLENOID
F

322-GY
114-RD

606-GY-14
200-BK-14

FUEL
LEVEL
SENDER
157-8857
PK-18
BK-18

L13

201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK

L48

200-BK
200-BK
E702-OR-18
E701-PK-18
611-PU-14
538-BR
540-WH-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
201-BK-18
499-GY-18
G485-BU-18
G486-GN-18
201-BK-18
975-WH-18
615-YL-14
539-BU-18
633-BU-18
910-YL-18

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
IMPL FILTER
GROUND
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
CLEAR
SERVICE
OPERATOR SW INPUT
CAT DATA LINK CAT DATA LINK +
ACTION ALARM
MODULE DATA
MODULE LOAD
CLUSTER +V
MODULE CLOCK
HYD TEMP SENSOR
CNVT TEMP SENSOR
COOL TEMP SENSOR
FUEL LEVEL SENSOR
+8V SENSOR SUPPLY
BRK OIL PRESS
ENG OIL PRESS
FRONT AXLE TEMP
ALTERNATOR
HYD OIL LEVEL
REAR AXLE TEMP
+ BATTERY
UNUSED
UNUSED
UNUSED
UNUSED
ACTION LAMP

HAZARD FLASHER
LAMP
7N-5876

200-BK
538-BR

L43

538-BR
606-GY-14
605-YL-14

L24
539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14
A541-PU-18
200-BK
614-PU
201-BK-18
201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
662-YL
661-GN

SEAT

SEAT

L50

499-GY-18
201-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
G485-BU-18
403-GN-18
496-WH-18
G486-GN-18
113-OR-18

L43

113-OR-18
113-OR-18

L43

L50

4 1
S
S

A541-PU-18
537-GN-14

540-WH-18
37
38
11
27
17
21
2
6
16
22
12
3
31
33
23
18
14
5
4
35
15
34
25
10
28
8
9
24
20
19
40
30
29
32
1
7
39
26
36
13

HIGH BEAM
IND LAMP
7N-5876

200-BK

L49

L23

L23

L24

FLOOD
LAMP
9X-1439

L1

INDICATOR LAMP
POSITION
COLUMN

S 3

AUTO RIDE
CONTROL LAMP
7N-5876

611-PU-14
200-BK

L47

S 2

L43

MUR440
2
1
D

538-BR
605-YL-14

L23

E701-PK-18
113-OR-18
L48

OPERATOR STATION

L48

D
D

VVV
615-YL-14
200-BK-14
VVV

L17
L16
L15

L39
L53

RIDE CONTROL
LAMP
7N-5876

D
D

113-OR-18
E702-OR-18

L53

L40

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
201-BK-18
E735-PU-18
663-GY
308-YL
310-PU
373-GN-18
L52
MUR440
D

129-BU
200-BK

200-BK-14
108-BU-14

2
1

2
1

987-WH
P931-GN
C

L97

538-BR
E735-PU-18
E735-PU-18
499-GY-18
633-BU-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
615-YL-14
910-YL-18
G485-BU-18
G486-GN-18
975-WH-18

ARC SUPPRESSOR (2)


106-8704

538-BR
606-GY-14

299-BK-18
146-GY
299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
146-GY

2
1
3
146-GY
307-OR-18
700-PK

146-GY

L97

113-OR-18
113-OR-18

L49

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18
L61

146-GY
146-GY
146-GY

L40

L40

S 6
539-BU-18
5
540-WH-18
S
TURN SIGNAL SW
134-9569

SEE G-13
FOR IT62G
MACHINE WIRING

L102

202-BK-18
D

201-BK-18

A541-PU-18
605-YL-14
606-GY-14
539-BU-18
537-GN-14
540-WH-18
308-YL

605-YL-14

L43

307-OR-18
Z

L84

L61

1
2
3
4
5
6
7
8
9
10
11
12

SHIFTER
201-0212
GROUND
UNUSED
+ BATTERY
UNUSED
FWD
REVERSE
FIRST GEAR
SEC GEAR
THIRD GEAR
UNUSED
FOURTH GEAR
NEUTRAL

L40

DOWNSHIFT SW
158-5626

L57

L11

608-GN-14

537-GN-14
538-BR
518-OR-14

TACH/SPEEDO/SERV METER SELECT SW


(MOMENTARY)
112-6171

B
146-GY
299-BK
762-YL

A
B
C

322-GY
114-RD
619-GN-14
200-BK-14

FRONT DASH ASSEMBLY/STEERING WHEEL

118-GY
118-GY

L26
944-OR-18
945-BR-18
615-YL-14
608-GN-14
538-BR
505-BU
L37
503-BR
504-YL
507-WH
501-GN
502-OR
506-PU
521-YL-14
L33
517-BU-14
515-GY-14
516-GN-14
610-OR-14
617-BR
973-BR-18
977-YL-18
614-PU
614-PU
X972-GN-18
X973-BU-18
X974-BR-18

L15

L73

8
1
2
7
6
3
4
5

128-PK

L51

126-PK
126-PK

202-BK-18
P910-BR-18
202-BK-18
762-YL-18
964-BU
128-PK
168-GN
P976-BR-18
779-WH-18
124-GN-14
647-GN-18
646-OR-18
A525-GN-18
A524-BR-18
A523-PU-18
102-RD-14
144-GN
202-BK-18
727-GN-18
C530-BU-18
C529-GY-18
728-BU-18
122-RD
500-BR
H730-WH-18
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

200-BK-14

D
6
4
5
2
1
3

606-GY-14

L51

L11

975-WH-18
E416-PU-18
138-GN-18
251-BK-18
118-GY
120-YL
133-OR-18

L51
L24

L23
BK-18
YL-18
BR-18

2
4

129-BU
123-WH
133-OR-18
128-PK

L63

L66

L51

UUU

410-WH-18
201-BK-18

112-PU
112-PU
(QTY 2)
112-PU
8M-8948
G
G
112-PU
G
FUSE HOLDER
112-PU
G 112-PU
(QTY 14)
G
4K-5122
112-PU
G TERMINAL
STUD 9G-8451
G 112-PU G 10A Z 113-OR-18 MONITOR
G
G
Z
G 112-PU G 15A Z 134-YL-14 REAR FLOODS
112-PU G 15A
127-OR-14 FRONT FLOODS
G
Z
112-PU
129-BU CIGAR LIGHTER
10A
G
Z
112-PU
123-WH AXLE OIL COOLER
10A
G
Z
112-PU
133-OR-18 WORK LAMPS
10A
Z
G
112-PU
10A
128-PK
PILOT CTRL

RIGHT
TURN
LAMP
3E-6466

L1

L51

CONN 18

L52

987-WH
P931-GN
961-BR
761-GY-18

521-YL-14
517-BU-14
516-GN-14
515-GY-14

E907-GY-18
E906-OR-18
E901-GN-18
E900-WH-18
K977-PK-18
709-OR-18
975-WH

TO ENTERTAINMENT
RADIO

608-GN-14

200-BK
200-BK

614-PU
200-BK

754-BU-18
752-YL-18
751-GN-18
755-OR-18
900-PU-18
901-WH-18
975-WH

2
1
7
8
5
6
4
3

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

L65

C
202-BK-18
E909-WH-18
E908-BR-18

508-PU
509-WH
512-GN
511-BR
A513-PK
135-BU
120-YL
200-BK-14

L55

L53

201-BK-18
614-PU
200-BK
539-BU-18
537-GN-14
605-YL-14
606-GY-14
A541-PU-18
540-WH-18

299-BK-18

P931-GN

PK-18
BU-18
YL-18
WH-18
OR-18
1
2
3
4
5
6
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18

779-WH-18
P976-BR-18

MTRMTR+

L17

102-RD-14
102-RD-14

200-BK
614-PU

200-BK
200-BK
614-PU
614-PU

537-GN-14
615-YL-14
661-GN
662-YL
663-GY
L86
113-OR-18
410-WH-18
126-PK
A541-PU-18
633-BU-18
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18 L88
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
604-OR
499-GY-18
G485-BU-18
G486-GN-18
118-GY
610-OR-14
975-WH-18
E702-OR-18
500-BR
502-OR
501-GN
E701-PK-18
538-BR
102-RD-14
122-RD
122-RD
L90
102-RD-14
105-RD

505-BU
503-BR
504-YL
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
124-GN-14
124-GN-14
133-OR-18
120-YL
168-GN
144-GN
646-OR-18
138-GN-18
647-GN-18
128-PK
202-BK-18
202-BK-18
615-YL-14
608-GN-14
E416-PU-18
762-YL-18
964-BU
506-PU
507-WH
617-BR
727-GN-18
C529-GY-18
C530-BU-18
521-YL-14
P976-BR-18
779-WH-18
H730-WH-18
X972-GN-18
X973-BU-18
X974-BR-18

146-GY
299-BK-18
762-YL

PARK
BRAKE SW
3E-6452

779-WH-18
P976-BR-18
G941-GY-18
987-WH
P931-GN
201-BK-18
G485-BU-18
761-GY
N939-GN
C530-BU-18
146-GY
299-BK
762-YL
964-BU-18
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
200-BK-14
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
975-WH
976-OR
138-GN-18
251-BK-18
C529-GY-18
G940-PU-18
200-BK
507-WH
506-PU
L1
201-BK-18
442-GY-18
496-WH-18
499-GY-18
416-OR-18
417-GY-18
202-BK-18
453-PK-18
484-YL-18
727-GN-18

ANTENNA AS.
(AM/FM RADIO)
9U-2331
HHH

200-BK-14
200-BK-14
608-GN-14

L15

5 C

C 6

4
6
1
5
2
3

L103

HHH

FRONT DASH ASSEMBLY

L84

PK-18
BU-18

L84

L84

LIFT POSITION
SENSOR
(MACHINES WITH PCS)
121-0284 (COSA & JAPAN)
161-8904 (US)

SIGNAL
GROUND
+24V

605-YL-14
200-BK-14

V
202-BK-18
419-YL-18
G764-PK-18

L16
L17

VOLTAGE
CONVERTER
119-1733

E735-PU-18
201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18
663-GY
310-PU
308-YL

615-YL-14

L57
L64

L16
L17

D B
200-BK D
614-PU
A
D 2
E735-PU-18

L23

L23

964-BU
762-YL-18
961-BR

299-BK-18

L58

108-BU-14
124-GN-14
126-PK
136-GN-18
144-GN
168-GN
118-GY
138-GN-18
120-YL
113-OR-18

RD-18
BL-18

V
432-PK-18
201-BK-18

ANTENNA AS.
(C.B. RADIO)
9U-2332

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

L24

L24

L11

Z
TURN SIGNALS
SEAT AIR COMPRESSOR
HVAC
XMSN CNTRLS
126-PK
SEC STER
136-GN-18
144-GN BEACON
168-GN
QUICK COUPLER
118-GY WIPER MOTORS
PAYLOAD
138-GN-18
Z Z Z Z Z Z 120-YL VOLT CONVERTER
Z
10A FUSE
(QTY 12)
3K-8782
GG G G G G
15A FUSE

619-GN-14
200-BK-14

L15

200-BK-14
200-BK-14

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
453-PK-18
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU
G755-GY
G763-PU
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
944-OR-18
P910-BR-18
945-BR-18
G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
126-PK
126-PK
A273-BK
A273-BK
X973-BU-18
X974-BR-18
H730-WH-18
X972-GN-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

K977-PK-18
709-OR-18

E906-OR-18

E907-GY-18

975-WH
E908-BR-18
E909-WH-18

910-YL-18
334-BU-18
321-BR-18
450-YL-18

L85

C 3
4

IMPL DETENT
OVERRIDE SW
7X-1886

158-BR-14
158-BR-14

L66

L4

HOOD
ACTUATOR
SW
146-0240

L16
L17

FRONT DASH ASSEMBLY/STEERING WHEEL

CIGAR
LIGHTER
9W-0335

521-YL-14

L67

1
2
BK-18
WH-18
397-OR-14
A300-GN-18
200-BK-14
398-BU-14
175-RD-14
A301-WH-18

1
2
3
4
5
6

CONN 9

101-RD-14

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

HOOD RAISE/LOWER RELAY


149-2612

10A FUSE
3K-8782
101-RD
101-RD
101-RD
101-RD

RIGHT
SPEAKER
6T-7695

3
6
1
2
4
5

120-YL

F781-BR-18
F784-YL-18
202-BK-18

SUSPENSION GP
150-7718

124-GN-14
200-BK
124-GN-14
614-PU

1
2

1
2

HOOD UP POWER
HOOD UP SW
GROUND
HOOD DOWN POWER
+ BATTERY
HOOD DOWN SW

C 200-BK
200-BK
614-PU
AC
614-PU
2
537-GN-14

299-BK-18

CAB GROUND

BR-14
BK-14
RD-14

RD
RD

RD
RD

RD
RD
1
2

OUTPUT
SPEED
SENSOR
(TRAILING)
3E-8848

ECPC TRANSMISSION

TT

615-YL-14
608-GN-14

TERMINAL
BLOCK
121-1023
TT
V
F793-OR-4
F793-OR-4
UU
V
304-WH-8
304-WH-8
RR
V
112-PU-4
112-PU-4
V
109-RD-4
EE
V 101-RD-4
109-RD-4
U
MM
101-RD-4
101-RD
U
101-RD
U 101-RD
U
U 101-RD
U
101-RD-14
101-RD-14

608-GN
200-BK-14

306-GN
975-WH

R
177-RD-8

15A CIRCUIT
BREAKERS
6T-3643

120-YL

L15

L15

201-BK-18
442-GY-18
496-WH-18

NN

QQ

1
2

200-BK-14
200-BK-14
102-RD-14
120-YL
A513-PK
135-BU

WH-18
BK-18
RD-18

LIFT POSITION
SWITCH
3E-7844

GROUND
+ BATTERY
SIGNAL

200-BK
507-WH
506-PU
499-GY-18

ALT
BREAKER
9S-4693

606-GY-14
200-BK-14

15A

LEFT
SPEAKER
6T-7695

P910-BR-18

200-BK

FRONT FLOOD
RELAY
3E-5239
127-OR-14

1
2

605-YL-14
200-BK-14

JAPAN FRONT FRAME

1
7
6
8
3
2
4
5
12
11
10
9

80A QQ
MAIN
BREAKER
9S-4693

EE

TRANS
OIL TEMP
SENSOR
100-3055

200-BK
614-PU
614-PU
727-GN-18
136-GN-18
102-RD-14
614-PU
720-PU-18

614-PU
662-YL
661-GN
663-GY

134-YL-14
410-WH-18
201-BK-18

1
2

511-BR
512-GN

200-BK-14
200-BK

RD
BK

HI/LO BEAM
HEAD LAMP
4Y-4580

BK-18
OR-18
BU-18

CONN 37

FORWARD
HORN
7T-0970

CONN 39

200-BK
507-WH
506-PU
499-GY-18

STRAP 7V-9275

101-RD-4

PP

606-GY-14
200-BK-14
614-PU-14
604-OR
608-GN
RD-0
BK-0

L114

BK-0

L113
L114

KK YY
JJJ
RIGHT REAR
FRAME GND
L113

RELAY PANEL

AUX START
RECEPTACLE

BK-00
JJJ
RD-00
BK-00
JJJ

BK-18
BK-18

A541-PU-18
633-BU-18
537-GN-14
691-GY
518-OR-14
200-BK
200-BK

200-BK
Z

508-PU
509-WH

202-BK-18

MAIN RELAY
167-0138 R
BK
2 308-YL
BK
1 200-BK-14
177-RD-4
177-RD-8

KK
DISCONNECT
SWITCH
7N-0718

START RELAY
125-1302
304-WH-8
UU

608-GN-14
647-GN-18
646-OR-18

619-GN-14
611-PU-14
J
200-BK-14

614-PU-14
619-GN-14
611-PU-14

A
B
C

J
3
1
2
6
5
4

606-GY-14
200-BK-14

C
B
A

C530-BU-18
251-BK-18
138-GN-18

FORWARD
HORN
7T-0970

F
F

RH TURN &
CLEARANCE
LAMP
4Y-3263

GY-18 T
PU-18 C
J
J
200-BK-14

114-RD
322-GY

FRAME

F
F

L55

200-BK-14
200-BK-14
200-BK-14

PP

FLOOD
LAMP
9X-1439

1
2

INPUT
SPEED
SENSOR
3E-8848

PRIMING PUMP GP 151-6342

1
24
6
19
2
17
11
15
12
5
4
18
20
21
22
9
16
10
13
7
23
3
14
8

L111

RELAY PANEL
304-WH-8
112-PU-4
RR

JJ

L86
L66

XMSN

MOTOR

RIGHT SIDE ENGINE

1
2

728-BU-18
727-GN-18
975-WH-18

L28

A
1 513-OR-14
522-WH-14
2

RD-00
BK-00

200-BK-14
200-BK
200-BK-14
200-BK
200-BK

C
B
A

443-YL-18

L90

L86
L88
L111

OR-18
BK-18
YL-18

450-YL-18
G939-PK-18

2
1

BK-18
WH-18

CONN 1

BK-18
RD-18

RD-18
BK-18

PROP
SOLENOID
VALVES (6)
159-0932

+8V
GROUND
SIGNAL

E
WH-18
BK-18

A
B
C

326-RD
795-YL
975-WH
201-BK-18
405-GY-18
521-YL-14
522-WH-14

E
TORQUE CONVERTER
OIL TEMP SENDER
4W-9972

521-YL-14
522-WH-14

1
2

RD
RD

RD
RD

975-WH-18
751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E900-WH-18
E901-GN-18
E906-OR-18
E907-GY-18
K977-PK-18
202-BK-18
709-OR-18
E908-BR-18
E909-WH-18

Z
15A

3 C

202-BK-18
202-BK-18
168-GN
P976-BR-18
779-WH-18
964-BU
762-YL-18
128-PK

200-BK
113-OR-18
614-PU
662-YL
661-GN
663-GY

727-GN-18

1
3

944-OR-18
945-BR-18

692-YL
108-BU-14
124-GN-14

B+

691-GY

L55

SECONDARY STER
TEST SW
143-3001

CONN 14

E907-GY-18
E906-OR-18

AXLE OIL COOLER


TEMP. SW 155-8998

ENGINE SPEED
SENSOR
6V-2455

200-BK
REAR FLOOD
RELAY
Z 3E-5239

ACTION
ALARM
3E-6328

L64
L84

L84

L67

CONN 13

OUTPUT
SPEED
SENSOR
183-5011
(LEADING)

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

1
2

795-YL
975-WH
A 201-BK-18
BK-18
RD-18
B 405-GY-18
C
BU-18
ENGINE
E
OIL SW
3E-6455

1
2

1
2
1
2

1
2

RIGHT SIDE ENGINE

A
C
B

508-PU
509-WH
512-GN
511-BR
A513-PK
200-BK-14
200-BK-14
120-YL
135-BU
102-RD-14

200-BK-14
200-BK-14
200-BK-14
200-BK-14

PILOT VALVE GP 152-6480


FLOAT SOL LIFT SOL TILT SOL AUX SOL
109-1739 109-1739 109-1739 109-1739

647-GN-18

605-YL-14
617-BR-14

615-YL-14

105-RD
200-BK

C
C2
49A
49
30B
31

A525-GN-18
A524-BR-18
A523-PU-18

GN-14
GN-14

BK
BK
REAR AXLE
TEMP.SW
155-8999

L115

L64

L63

L110

1ST
SOL 6

2
1
AB
1
G486-GN-18
201-BK-18
2

513-OR-14
521-YL-14
A
A/C REFRIGERANT SW
114-5333
NOTE A
ARC
A
SUPPRESSOR
2 522-WH-14
106-8704
1
513-OR-14
A/C
CLUTCH
COIL AS.
106-5122

AC

ECPC TRANSMISSION
4TH
3RD
2ND
SOL 3 SOL 4
SOL 5

FWD
SOL 2

RD
RD

4
3
2
1

614-PU-14
200-BK

CONN 2

BK-18
BK-18

REV
SOL 1

L67

L64
L63

L86

BK
BK

1
2

START
301-BU-10 L115
200-BK-10
GND
E
BK-18
E
326-RD
DUAL HP
STOP
SOLENOID
129-7707
(962G/IT62G)

2 3
1

GN
GN

RD-18

AD
V CONN
AD
123-WH
1 123-WH
G454-PK
2 G454-PK

AXLE OIL
CLUTCH ASSY.
CONN
152-5409
AC
AB
2 G454-PK
1 200-BK

L112
LL

SHUTDOWN
SOLENOID
155-4652

AB

CONN 4

1
2

FLASHER
120-4537
TURN IND
BUCKET IND
WARNING LAMPS
+V (TURN SIG)
+V (HAZARDS)
GROUND

ARC
SUPPRESSOR
106-8704

CONTROL GP - DIMMER
103-5526
Z
1
GROUND
3
+ BATTERY
2
LIGHTS ON
4
SPEEDO LAMP
TACH LAMP
5
GAUGE LAMPS 6

L90

L65

L111

L114
L113

GN
GN

G954-PK
200-BK

RD-0

CONN 3
BACKUP ALARM
123-6449
MMM
MMM V
2 975-WH
BK-18
2 975-WH
BK-18
1 321-BR-18 1 321-BR-18
COSA LICENSE
PLATE LAMP
125-4439
LL
614-PU-14
200-BK-14
LL
COSA LICENSE
PLATE LAMP
125-4439
LL
614-PU-14
200-BK-14
LL

REAR
L107

L110

L112

727-GN-18
728-BU-18
975-WH-18
SEC STER
Z INTERMEDIATE
RELAY
3E-5239

692-YL

L88

MOM
QUICK COUPLER SW
189-0788

LH REAR HEADLINER

MOTOR H

BK
GY
BR
OR

L66

L111

201-BK-18
G486-GN-18
200-BK
G454-PK

L115

LEFT SIDE ENGINE

L112

L88

L63
L64
L65
L66
L67

K933-GN-18
201-BK-18
441-OR-18

CONN 11

GND

GN

4
1
2
6
3
5

FUSE PANEL

L90

A
B
C

762-YL-18
761-GY-18

200-BK
B
200-BK
C
614-PU
A
614-PU C
2
202-BK-18
202-BK-18
C 5
136-GN-18

CAB
GROUND

ECAP SERVICE
TOOL CONN G
CONN 16 HJ
A
B
F
D
E
C

LH DOME LAMP
3E-6389
RD-18
WH-18
BK-18

L17

REAR WIPER
137-8709

C
200-BK
FUSE PANEL

J
3
6
5
1
4
2

FLOOD
LAMP
9X-1439

114-RD
322-GY

CONN 19

200-BK
118-GY
503-BR
505-BU

L67

L16
L17

201-BK-18
201-BK-18

CAB
GROUND

614-PU
614-PU
200-BK
200-BK
168-GN

L80

L58

L86
L88

OR-18
BK-18
WH-18

608-GN-14
617-BR

202-BK-18

L63
L64
L65
L66

SENSOR

G486-GN-18
201-BK-18
200-BK
123-WH

987-WH
P931-GN
761-GY-18
416-OR-18
484-YL-18
417-GY-18
795-YL-18
306-GN
419-YL-18
251-BK-18
522-WH-14
146-GY
975-WH
334-BU-18
L85
450-YL-18
321-BR-18
453-PK-18
G939-PK-18
G764-PK-18
L70
976-OR
201-BK-18
N939-GN-18
614-PU-14
202-BK-18
779-WH-18
P976-BR-18
727-GN-18
C530-BU-18
762-YL-18
964-BU
506-PU
507-WH
L65
521-YL-14
617-BR
C529-GY-18
E416-PU-18
299-BK-18
604-OR
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
L88
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
499-GY-18
G485-BU-18
G486-GN-18
112-PU-4
608-GN-14
123-WH
138-GN-18
102-RD-14
L90
105-RD
122-RD
105-RD

L80

516-GN-14
515-GY-14
124-GN-14
517-BU-14
504-YL

L67

L90

202-BK-18
202-BK-18
202-BK-18
202-BK-18

COOLANT TEMP
131-0427
+8V
GROUND
SIGNAL

109-RD-4
403-GN-18
200-BK-14
311-WH
K933-GN-18
201-BK-18
441-OR-18

L108

795-YL-18

202-BK-18

E
START AID
COOLANT SW
3E-6449

TO ENGINE
BLOCK

TO ENGINE
CYL HEAD

101-RD-4
975-WH
795-YL
201-BK-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD
F793-OR-4

964-BU

FORWARD
HORN
4Y-7882

F
F

L15

122-RD

537-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
961-BR
987-WH
P931-GN
761-GY-18
146-GY
299-BK-18

N939-GN-18

C
B
2 C
LOCK

518-OR-14

L70

27
2
30
5
6
3
8
10
11
12
13
14
7
20
21
38
28
26
4
1
15
9 299-BK-18
22
23
24
25
29
31
32
33
34
36
16
17
18
19
37
35
39
40
V
C CONN 12
1
112-PU-4
2
3
4
5
6
7
C
V

L111

200-BK-14
311-WH

GG

ZZ

AIR INLET
HEATER
107-9652

101-RD-4
975-WH
795-YL
201-BK-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD

975-WH
G486-GN-18
403-GN-18
441-OR-18
K933-GN-18
795-YL
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD
123-WH
311-WH
304-WH-8
109-RD-4
101-RD-4
F793-OR-4

311-WH
109-RD-4
200-BK-14
403-GN-18
441-OR-18
K933-GN-18

L110

BK

BK

2
1

ZZ
2GA

F793-OR-4

HH

TO ENGINE
BLOCK

HH

RD-00

RD-00

BK-4

GG

200-BK-10
301-BU-10

B+

FF

BK-00

L115

BLOCK AS.
8C-6358

403-GN-18
109-RD-4

B-

RD-00

BK-00

L112

L114
L113

ALTERNATOR
107-7977

D+

MOTOR
CC

311-WH
109-RD-4
200-BK-14
403-GN-18
441-OR-18
K933-GN-18
201-BK-18

CC

BB

304-WH-8

L61

202-BK-18

118-GY

MTR BAT

BK-OO
RD-00
RD-00
JJJ

304-WH-8

BB
XX
E

1 MOM

L94

L11

200-BK
975-WH
200-BK-14
201-BK-18
201-BK-18

V
5
24
1
4
21
6
19
7
8
14
17
22
25
9
20
12
23
2
10
11
13
16
18
15
3

538-BR

L64

114-RD
322-GY

CONN 40

LH REAR HEADLINER

L84

L69

619-GN-14
200-BK-14

RD-18
BL-18

JAPANESE ROADING LIGHTING

L15

L80

L37

RD-0
RD-00

STARTER
106-8558

FRONT

201-BK-18
201-BK-18

LEFT SIDE ENGINE


301-BU-10

L108

CONN 6

MONITOR
HARNESS
CODE
PLUG

201-BK-18
201-BK-18

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

HAZARD
LAMP SW
112-6167

CONN 10

114-RD
322-GY

CONN 39

L17

L85

WH-18
BK-18

L112

975-WH

L108

2
1

L113

A301-WH-18
A300-GN-18
398-BU-14
397-OR-14
130-RD
975-WH
975-WH
975-WH
975-WH

E900-WH-18
E901-GN-18

L114

L107

310-PU
334-BU-18
122-RD
102-RD-14
130-RD
105-RD
306-GN
308-YL
112-PU-4
114-RD

604-OR
608-GN
606-GY-14
200-BK-14
614-PU-14
130-RD
A301-WH-18
A300-GN-18
397-OR-14
398-BU-14
975-WH
321-BR-18
614-PU-14
200-BK

L107

L107

311-WH
310-PU

605-YL-14
200-BK-14
617-BR-14
604-OR
608-GN

LEFT FRAME
GROUND BOSS

L109

FF

L109 RELAY PANEL

C
6
5
4
3
2
1
7
8

CONN 15

L8

200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
614-PU-14
605-YL-14
617-BR-14
604-OR
608-GN
606-GY-14
614-PU-14
321-BR-18
A301-WH-18
A300-GN-18
397-OR-14
398-BU-14
130-RD

V
BK-OO

L106

F793-OR-4
101-RD-4
109-RD-4
304-WH-8
975-WH
130-RD
A301-WH-18
A300-GN-18
398-BU-14
397-OR-14
200-BK-14
200-BK-14

LEFT TURN LAMP


162-2073

BK-14
WH/RD-14

MOTOR

L79

H
2 200-BK-14
1 515-GY-14

16
13
11
15
12
36
4
14
1
8

606-GY-14
614-PU-14
619-GN-14
200-BK-14
611-PU-14

200-BK

L8

200-BK
200-BK
200-BK-14
200-BK-14

605-YL-14
200-BK-14

1
2

L106

V
RD-18
BK-18

CONN 17

L28

12V BATTERY
12V BATTERY
115-2422 GP31 115-2422 GP31
9X-9721 4D
9X-9721 4D

G940-PU-18
964-BU-18
G941-GY-18
795-YL
C529-GY-18
P931-GN
G486-GN-18
605-YL-14
N939-GN
975-WH
C530-BU-18
E919-YL-18
E920-BR-18
G485-BU-18
123-WH
614-PU-14
606-GY-14
506-PU
507-WH
604-OR
608-GN
617-BR-14
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
G764-PK-18
762-YL
761-GY
611-PU-14
E921-PK-18
E922-GN-18
K933-GN-18
976-OR
V
419-YL-18
122-RD
432-PK-18
146-GY
201-BK-18
130-RD
251-BK-18
306-GN
308-YL
310-PU
321-BR-18
102-RD-14
202-BK-18
403-GN-18
405-GY-18
499-GY-18
987-WH
417-GY-18
138-GN-18
105-RD
450-YL-18
299-BK
522-WH-14
416-OR-18
E416-PU-18
G939-PK-18
619-GN-14
441-OR-18
442-GY-18
443-YL-18
447-PK-18
484-YL-18
322-GY
521-YL-14
326-RD
334-BU-18
496-WH-18
453-PK-18
P976-BR-18
779-WH-18

201-BK-18
G940-PU-18
G941-GY-18
484-YL-18
453-PK-18
499-GY-18
727-GN-18
447-PK-18
417-GY-18
416-OR-18
496-WH-18
442-GY-18
506-PU
507-WH
202-BK-18
419-YL-18
432-PK-18
G764-PK-18
779-WH-18
P976-BR-18
987-WH
P931-GN
G485-BU-18
N939-GN
761-GY
976-OR
322-GY
619-GN-14
611-PU-14
138-GN-18
146-GY
251-BK-18
762-YL
964-BU-18
C530-BU-18
C529-GY-18
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18
299-BK
E416-PU-18
614-PU-14
617-BR-14
606-GY-14
605-YL-14
605-YL-14
606-GY-14
617-BR-14
614-PU-14
614-PU-14
608-GN
321-BR-18
604-OR
795-YL
443-YL-18
405-GY-18
G486-GN-18
K933-GN-18
123-WH
441-OR-18
ENGINE
521-YL-14
522-WH-14
403-GN-18
450-YL-18
G939-PK-18
326-RD
975-WH
122-RD
334-BU-18
RELAY
308-YL
PANEL
105-RD
306-GN
102-RD-14
112-PU-4
310-PU
130-RD

200-BK-14

LH TURN &
CLEARANCE
LAMP
4Y-3580

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
114-RD
322-GY

STD FRONT
F
299-BK-18
146-GY
761-GY

LEFT
TURN
LAMP
3E-6466

OPERATOR STATION

L15
201-BK-18

201-BK-18
E735-PU-18
291-BK-18
290-BK-18

4
3
2
1

SERVICE
MODE
PLUG

614-PU
614-PU-14

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

1
2
3
4
5
6
7
8
9
10
11
12

L61

POS

BLOWER
3E-6392

2
1

BB
NEG

727-GN-18

L90

BK-00

AA

POS

200-BK
200-BK-14
200-BK-14
975-WH
114-RD
779-WH-18
P976-BR-18
251-BK-18
C529-GY-18
987-WH
P931-GN
N939-GN
761-GY
C530-BU-18
146-GY
299-BK
762-YL
964-BU-18
322-GY
G485-BU-18
619-GN-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
976-OR
138-GN-18
G941-GY-18
G940-PU-18
453-PK-18
484-YL-18
432-PK-18
202-BK-18
419-YL-18
G764-PK-18
447-PK-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18
507-WH
506-PU
499-GY-18
727-GN-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18

AA
NEG

THERMOSTAT
3E-5464

L69

L102
BK-18
BK-18
JJ

V
S
RD-18
604-OR
A
T
WH-18
617-BR-14
C
G
BK-18
200-BK-14
B
STOP/TAIL/PARK LAMP
135-0426

L102

RD-00

RD-00

1
2

200-BK-14
608-GN

310-PU
311-WH

40
39
38
37
12
36
26
28
27
18
3
35
34
14
25
30
4
19
20
33
32
29
17
1
2
5
6
7
8
9
10
11
16
15
13
22
21
23
24
31

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

L79

10A
10A
10A
10A
10A
10A
10A

L64

200-BK-14

136-GN-18

CAB
GND

200-BK-18

YYY

STRAP AS. 8X-5804

FRAME
GROUND

START AID
SOLENOID
3E-6332

FLOOD
LAMP
9X-1439

522-WH-14

608-GN-14

YYY

987-WH
P931-GN

L84

FOR IT62G ONLY

A526-PK-18
A527-BU-18
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
A525-GN-18
A524-BR-18
A523-PU-18
124-GN-14
200-BK-14

RESISTOR
9G-1950
515-GY-14
H

633-BU-18
A541-PU-18
727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18
105-RD
608-GN-14
647-GN-18
614-PU
661-GN
662-YL
663-GY
537-GN-14
518-OR-14
615-YL-14
410-WH-18
201-BK-18
646-OR-18
200-BK
108-BU-14
124-GN-14
146-GY
129-BU
118-GY
144-GN
133-OR-18
123-WH
138-GN-18
120-YL
113-OR-18
128-PK
136-GN-18
126-PK
168-GN
307-OR-18
700-GN

MONITOR HARNESS CODE PLUGS


(LOC H-9)

H
12
10
11
9
5
8
3
6
7
4
1
2

517-BU-14

L64
L84

SEE E-7 FOR


CONTINUATION
OF CIRCUITS
L23

112-PU-14
112-PU-14

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
114-RD
322-GY

BU-18
RD-18
WH-18
YL-18
BK-18

L16

L79
516-GN-14

202-BK-18

128-PK

WWW

L79

1
7
15
4
5
16
26
19
27
2
21
38
3
35
31
17
A541-PU-18 23
633-BU-18 25
608-GN-14 36
661-GN
29
662-YL
10
663-GY
40
615-YL-14 33
113-OR-18 30
410-WH-18
9
168-GN 39
128-PK 12
138-GN-18 24
124-GN-14
6
646-OR-18 22
144-GN
34
647-GN-18 32
133-OR-18 28
120-YL
13
200-BK
11
129-BU 18
108-BU-14
8
201-BK-18 20
37
136-GN-18 14

THE QUICK COUPLER SWITCH IS ONLY OFF ERED ON


NON-IT MACHINES

4
6
3
1
2
5
KKK

16
13
11
15
12
36
4
14
1
8

L16
L16

CONN 5

202-BK-18
202-BK-18

128-PK
200-BK
614-PU

RIGHT
REAR
CAB
FLOOD
LAMP
9X-4381
WWW

611-PU-14
619-GN-14
614-PU
606-GY-14
200-BK-14

L15

(LOC I-13)

L63

201-BK-18

4TH FUNCTION IMPL SW


116-4509
614-PU
B
614-PU
200-BK
A
200-BK
2
128-PK

KICKOUT ON/OFF
BUCKET/FORK SELECT
GRAPPLE FUNCTION
4TH FUNCTION IMPLEMENT

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

WATER VALVE/BLEND DOOR


CONTROL ASSEMBLY
126-6010
WATER VALVE MTR (A)
WATER VALVE MTR (B)
BLEND DOOR MTR (A)
BLEND DOOR MTR (B)
BLEND DOOR POS (+)
BLEND DOOR POS (SIG)
BLEND DOOR POS (-)
POTENTIOMETER HI
V. USER
POTENTIOMETER (COM)
+24V
GROUND

NOTE: THE WIRING SHOWN HERE REPRESENTS


THE MODIFICATIONS MADE TO THE CAB HARNESS AS.
FOR THE IT62G. IN ADDITION TH E FOLLOWING
SWITCHES ARE OFFERED ON IT MAC HINES:

C
6
5
4
3
2
1
7
8

201-BK-18
201-BK-18
201-BK-18
201-BK-18

A
2

L86

AAA

614-PU
200-BK

G728-YL

606-GY-14
614-PU
619-GN-14
200-BK-14
611-PU-14
KKK

L15

BLEND DOOR
ACTUATOR
126-5611

128-PK

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

IT62G

CONN 5

700-PK

L15

123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU
118-GY
537-GN-14
518-OR-14
700-PK
146-GY
307-OR-18
126-PK

SEE F-8 FOR


CONTINUATION
OF CIRCUIT

GRAPPLE FUNCTION SW
167-6915

L84

UUU
IMPL DETENT
OVERRIDE SW
7X-1886

962G

AAA
C
201-BK-18
6
5
4
3
201-BK-18
2
1
201-BK-18
7
8

LH REAR HEADLINER

200-BK
614-PU
A
614-PU
VVV

CONN 18

5
1
3
6
2
4

200-BK-14
605-YL-14
617-BR
606-GY-14

CONN 26

1
2

605-YL-14
200-BK-14

L102

BLOWER UNIT
WATER VALVE
ACTUATOR
126-5610

1
2

200-BK
614-PU

LLL
6 619-GN-14
4 611-PU-14
1 605-YL-14
3 617-BR
5 606-GY-14
2 200-BK-14

617-BR-14
619-GN-14
611-PU-14

CONN 26

CAB
GROUND

614-PU
614-PU

L94

A526-PK-18
A527-BU-18

102-RD-14
102-RD-14

537-GN-14

J
5
4
3
6
2
1

619-GN-14
611-PU-14
605-YL-14
617-BR-14

3
1
2
6
5
4

605-YL-14
200-BK-14

HI/LO BEAM
HEAD LAMP
4Y-4580

L103

910-YL-18
945-BR-18
944-OR-18
307-OR-18
614-PU
200-BK
G746-WH-18
L72

1 VVV
762-YL
964-BU
3 VVV

FLOOD LAMP
9X-1439

CONN 40

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

16
13
11
15
12
36
4
14

RIGHT
TURN
LAMP
3E-6466

RD-18
BK-18

KKK

J
619-GN-14
611-PU-14
J
200-BK-14
J
J
605-YL-14
YL-18 T
617-BR-14
PU-18 C
J
J
200-BK-14

2
F

447-PK-18
201-BK-18

202-BK-18

C
2
UUU

299-BK-18

L94

L84

L84

L67

C 6

4
6
1
5
2
3

619-GN-14
200-BK-14

CONN 26

CONN 40

OPERATOR STATION

L73

L94

5 C

964-BU
762-YL-18
961-BR

L72

L73

945-BR-18
944-OR-18

L73

L65

537-GN-14

BUCKET/FORK
SELECT SW
135-9968

F784-YL-18
F781-BR-18
728-BU-18

201-BK-18

614-PU-14
614-PU

A
2

C 3
4

518-OR-14

200-BK
614-PU

1
2

606-GY-14

3
L102
L103

LLL
5
4 BU-18
611-PU-14
6 RD-18
619-GN-14
617-BR
3 WH-18
1 YL-18
605-YL-14
2 BK-18
200-BK-14
WW
TO BUCKET
1
POSITION-TURN
4
LAMPS HARN
2
LH HI/LO/POSITION
3
TURN LAMP
105-4849
RH HI/LO/POSITION
TURN LAMP
105-4850

CONN 39

202-BK-18

L69

L85

118-GY

L61

SEE G-9 FOR


CONTINUATION
OF CIRCUITS

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

4 964-BU
6 762-YL
1 961-BR
2 200-BK
3 614-PU
5
VVV

L69
L85

WWW
LEFT
REAR
CAB
FLOOD
LAMP
9X-4381

L23

L23

L85

L70

L65

HAZARD
LAMP SW
112-6167
538-BR

200-BK
614-PU
614-PU
727-GN-18
136-GN-18
102-RD-14
614-PU
720-PU-18

RD-18
BK-18

COSA LIGHTING GP

251-BK-18
251-BK-18

L88

720-PU-18

WWW

CONN 39

1
2

LEFT
TURN
LAMP
3E-6466

5
1
3
6
2
4

FLOOD LAMP
9X-1439

G764-PK-18
976-OR
G939-PK-18
N939-GN-18

L94

CONN 5

202-BK-18
202-BK-18

614-PU

SEE G-9 FOR


CONTINUATION
OF CIRCUIT

950G

AAA C
201-BK-18
6
5
4
3
201-BK-18
2
201-BK-18
1
201-BK-18
7
8

964-BU
762-YL-18

L72

L94
251-BK-18
L84

2
1

CONN 5

L24

AJ

AJ
RIGHT TURN
200-BK-18
LAMP
606-YL-18
116-9624
AJ
LIGHTING GP - ROADING COSA

G728-YL

3 C

L70
L69
L85

2
1

LIGHTING GP-ROADING (COSA)

L85

AK

1 C

CONN 26

CONN
J1

F
F
F

A273-BK
251-BK-18
728-BU-18
614-PU
614-PU

L64

200-BK-18
605-YL-18

C 2

LLL
6 619-GN-14
4
1 605-YL-14
3
5
2 200-BK-14

L74

L70

128-PK

16
13
11
15
12
36
4
14

EEE

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

945-BR-18
944-OR-18

L73

L74

334-BU-18
321-BR-18
450-YL-18
975-WH
453-PK-18

200-BK
200-BK
614-PU
KICKOUT
C
ON/OFF SW
118-0636

AK

AK

LEFT TURN
LAMP
116-9624

L103

P910-BR-18

727-GN-18
LIGHTING GP-JAPANESE ROADING

L103

L70
L69

3 C

608-GN-14
200-BK-14
200-BK-14

RD-18
BK-18

200-BK
C
A
614-PU C
2
202-BK-18
202-BK-18
C 5
136-GN-18

V
NNN
NNN
614-PU-14
C
604-OR
A
200-BK-14
B
V
NNN
NNN
1 612-GY
612-GY
2

6
L102
L103

L69

P910-BR-18
G767-WH-18
G766-GN-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18
H730-WH-18

608-GN-14
200-BK-14

BA
G

SECONDARY STER
TEST SW
143-3001

608-GN-14
200-BK-14

RD/YL-18
GN/RD-18
BK-18

608-GN-14
200-BK-14

TA
S
G

1
2

L102

GN-18
BK-18

X972-GN-18
X973-BU-18
X974-BR-18

NNN

NNN
606-GY-14

TU
G

614-PU
128-PK

RIGHT
STOP/TAIL/
PARK/TURN LAMP
4Y-3264
BACKUP LAMP
126-9288

LL

YL

CONN
J2

130-RD
V
975-WH
321-BR-18
V
V
612-GY
LL V
614-PU
614-PU-14
V

BACKUP
LAMP
RELAY
4Y-6135
LICENSE
PLATE
LAMP
5A-3808

LH REAR HEADLINER

L23

321-BR-18
975-WH

1
2

EEE
7X-6315 STRAP
MOUNTING
BOLT

CONN 40

POWERTRAIN CONTROL
SEE ELECTRONICS GP
XXX-XXXX FOR S/W
AND H/W INFO

17 CLUTCH 1 SOL (REV)


11 CLUTCH 2 SOL (FWD)
7 SOLENOID RETURN
10 DUAL HP SOL (960G)
8 START RELAY
36 PARK BRAKE SW (N/O)
38 SEC STER PR SW (N/C)
23 4TH GEAR
32 3RD GEAR
33 1ST GEAR
19 2ND GEAR
30 FORWARD SW
14 REVERSE SW
13 NEUTRAL SW
40 KEY SW TO B+
25 DOWNSHIFT SW (N/C)
26 DOWNSHIFT SW (N/O)
4 SEC STER INTER RELAY
16 SW & SENSOR RETURN
15 ENGINE SPEED RETURN
27 PARK BRAKE SW (N/C)
18 RIDE CONTROL SOL 1
12 RIDE CONTROL SOL 2
9 CAT DATA LINK +
37 SEC STER TEST SW
3 CAT DATA LINK 22 RIDE CONTROL SW 2
21 RIDE CONTROL SW 1
29 AUTO/MAN SW(MANUAL)
31 AUTO/MAN SW(AUTO 4)
1 + BATTERY
6 + BATTERY
2 - BATTERY
5 - BATTERY
24 VAR SHIFT CNTRL MOD
20 VAR SHIFT CNTRL ECON
35 AUTO/MAN SW(AUTO1-4)
39 VAR SHIFT CNTRL PWR
28 UNUSED
34 NEUTRALIZER SW

FOR IT62G ONLY

8
L102
L103

OPERATOR STATION
200-BK-14

OPERATOR STATION

V
NOTE: TO BACKUP
ALARM

9
L102
L103

L45

L103

L64

RD-18
BK-18

10
L102
L103

SEC STER PR SW N/O


PRIM STER PR SW N/C
PRIM STER PR SW N/O
LH PEDAL POS SNSR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
NEUT INDICATOR
UNUSED
UNUSED
AIR INLET HTR RELAY
BACKUP ALARM
ENGINE SPEED
UNUSED
UNUSED
SOLENOID RETURN
INPUT SPEED +
INPUT SPEED UNUSED
UNUSED
OUTPUT SPD TRAIL UNUSED
UNUSED
OUTPUT SPD TRAIL +
UNUSED
TRANS OIL TEMP
SENSOR SUPPLY +8V
UNUSED
TRANS OUT SPD (+)
CLUTCH 3 SOL (4TH)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)
TRANS OUT SPD (-)

BA
G

11

11
6
10
4
9
15
39
40
34
33
32
17
16
13
26
22
19
37
38
28
27
3
29
23
36
35
31
30
24
25
5
18
12
21
20
7
1
8
2
14

RD/YL-18
GN/RD-18
BK-18

12
L102

416-OR-18
484-YL-18
417-GY-18
G746-WH-18

GN-18
BK-18

TA
S
G

13

P931-GN

TU
G

LEFT
STOP/TAIL/
PARK/TURN LAMP
4Y-3460
BACKUP LAMP
126-9288

14
NNN
NNN V
1
605-YL-14
2
V
NNN
NNN
617-BR-14
C
604-OR
A
200-BK-14
B
NNN
V
NNN
612-GY
1 612-GY
2

L24

15

LOC

ATCH

STD
ATCH
ATCH
ATCH
STD
ATCH
ATCH

ATCH

STD
ATCH
ATCH
ATCH
ATCH
ATCH
STD
ATCH
STD
ATCH
ATCH
STD
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

A
THIS DIAGRAM IS FOR THE 950G/962G/IT 62G WITH HMU
STEERING (PILOT) (126-7722 CHG04)

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND EN GINE OFF
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
DATA LINK WIRES (944-OR & 945-BR) AN D ENGINE SPEED
SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
PAIRS, AT LEAST 1 TURN PER 25.4mm.