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SEPG05001
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them. The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof. EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:
Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2005 SEIKO EPSON CORPORATION. I&I CS/Quality Management & PL Department
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER WARNING
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings. Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES. 2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK. 3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. 2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE. 3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS. 4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS. 5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECONDSOURCE ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
Manual Configuration
This manual consists of six chapters and Appendix. CHAPTER 1.PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product. CHAPTER 2.OPERATING PRINCIPLES Describes the theory of electrical and mechanical operations of the product. CHAPTER 3.TROUBLESHOOTING Describes the step-by-step procedures for the troubleshooting. CHAPTER 4.DISASSEMBLY / ASSEMBLY Describes the step-by-step procedures for disassembling and assembling the product. CHAPTER 5.ADJUSTMENT Provides Epson-approved methods for adjustment. CHAPTER 6.MAINTENANCE Provides preventive maintenance procedures and the lists of Epsonapproved lubricants and adhesives required for servicing the product. APPENDIX Provides the following additional information for reference: Connector pin assignments Electric circuit boards components layout Electrical circuit boards schematics Exploded diagram & Parts List
Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the products quality.
C A U T IO N
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment.
C H E C K P O IN T
May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action. Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
W A R N IN G
Abbreviations
A lot of abbreviations are used throughout this manual. Some of them are common ones and the others are original ones. The list below includes the most of the major abbreviations and may include those which are not used in this manual as this is intended to be used in every quarter.
[A] ADC........................................ Auto Density Control ALM ................................................................Alarm Assy ........................................................... Assembly Aux. ............................................................Auxiliary [B] B/W................................................. Black and White BCR ............................................... Bias Charge Roll Bk .....................................................................Black BCR ............................................... Bias Charge Roll BRKT ............................................................Bracket BTR ............................................. Bias Transfer Roll BUR ..................................................... Back Up Roll [C] C ........................................................................Cyan CCW ........................................... Counter Clockwise Cl. ................................................................... Clutch Clk ................................................................... Clock CHK.................................................................Check CK....................................................................Check Conpane...............................................Control Panel Cont ...........................................................Controller CR...........................................................Charge Roll CRU...............................Customer Replaceable Unit CRUM ................................................ CRU Memory CST...............................................................Cassette CVR ................................................................. Cover CW............................................................ Clockwise
[D] DB ...................................................Developing Bias Deve ..........................................................Developer Diag .......................................................... Diagnostic dpi..........................................................dots per inch DTS ........................................................ Detack Saw Dup.................................................................Duplex [E] Elec................................................................Electric EP ............................................. Electro Photography ESS............................................Electric Sub System [F] F ........................................................................Front FDR ................................................................ Feeder FG....................................................... Frame Ground FIP .....................................Fault Isolation Procedure FRU ...................................... Field Replaceable Unit FX............................................................. Fuji Xerox [G] GG ........................................................ Guide Gauge GND .............................................................. Ground [H] H........................................................................ High H/R .............................................................Heat Roll HCF ........................................ High Capacity Feeder HCS ....................................... High Capacity Stacker Hex ....................................................... Hexadecimal HVPS ........................... High Voltage Power Supply
[I] I/F.................................................................Interface I/L ............................................................... Interlock ID ....................................................... Image Density [J] Jxx..................................................................Jack xx [K] [L] L.......................................................................... Left L......................................................................... Low L/H............................................................ Left Hand L/P ........................................................... Low Paper LD .......................................................... Laser Diode LEF ................................................. Long Edge Feed LVPS ............................ Low Voltage Power Supply [M] M..................................................................Magenta M/N.................................................... Multi National Mag .............................................................Magnetic MCU ...................................... Machine Control Unit Mech ....................................................... Mechanical MOT ................................................................Motor MSI ............................................Multi Sheet Inserter [N] N/F ...................................................... Normal Force N/P ..............................................................No Paper NPS ................................................. No Paper Sensor NV ........................................................ Non Volatile NVM ...................................... Non Volatile Memory (to continue to next page)
[O] OHP ............................................Overhead Projector OPC ..................................Organic Photo Conductor OPT.................................................................Option [P] Pyy .................................................................Plug yy P/J ........................................................Plug and Jack P/H .................................................... Paper Handling P/R ........................................................Pressure Roll PL ...................................................................... Plate PLT .................................................................... Plate PPM ................................................ Print Per Minute PV ........................................................ Print Volume PWB ....................................... Printed Wiring Board PWBA.............................................. PWB Assembly [Q] [R] R ....................................................................... Right R ........................................................................ Rear R/H ......................................................... Right Hand RDY.................................................................Ready Regi........................................................ Registration ROS .......................................Raster Output Scanner RRP................Removal and Replacement Procedure RTN ................................................................ Return [S] SEF ................................................. Short Edge Feed SG .......................................................Signal Ground SNR ................................................................ Sensor SNS................................................................. Sensor Sol................................................................Solenoid SOS...................................................... Start Of Scan SPI .......................................................Scan Per Inch STD..............................................................Standard STK................................................................ Stacker STND...........................................................Standard SW ..................................................................Switch Sync ...................................................... Synchronous
[T] T ..........................................Tooth (number of Gear) Temp ..................................................... Temperature TR.................................................................Transfer TTL ............................... Transistor-Transistor Logic [U] [V] [W] [X] Xero....................................................... Xerographic [Y] Y.....................................................................Yellow YMCBk ...................... Yellow/Magenta/Cyan/Black YMCK........................ Yellow/Magenta/Cyan/Black [Z]
Safety Information
To prevent possible accidents during maintenance work, strictly observe the WARNINGs and CAUTIONs described in this manual. Never attempt to perform dangerous operations or any other operations which depart from the descriptions and procedures in this manual. Other than the cautions and warnings stated below, there are many other situations and circumstances that could result in serious bodily injury. Always pay enough attention to secure safety when working with the printer.
Power Supply
Before starting any service procedure, turn the printer power off and unplug the power cord from the wall outlet.When the power supply cable must be connected, be aware of the potential for electrical shock and do all tasks by following the procedures in this manual.
W A R N IN G
Mechanical Components
When servicing any driving assembly (e.g., gears), first turn the power off and unplug the power cord, and then manually rotate the assembly.
Do not touch any live parts other than the required parts while the printer is on. As the LVPS ASSY (power supply section) is live even when the power is off, never touch the live parts. Do not touch any live parts unless instructed to do so.
W A R N IN G
Do not touch the driving part (e.g., gears) while the assembly (printer) is operating.
As the inside of the printer is high-temperature state immediately after the operation, leave it more than 40 minutes before working.
Ida_00_002A
Laser Beam
W A R N IN G
Letting a laser beam get directly into your eyes could result in loss of vision. Never open the Cover where the Warning Label about Laser Beam is affixed. Before disassembling or assembling, be sure to turn the power off. If you need to work on the printer with power applied, strictly follow the instructions in this manual. Understand hazardous nature of the laser beam, use extreme caution to avoid injury of yourself and anyone around you. Since the laser beam has a narrower frequency band and more coherent phases than any other light (sunlight, electric light), the beam has excellent monochromaticity and convergence, thus it reaches long distances. Because of these characteristics, the laser beam converges into one point, causing high density and high temperature, which is harmful to the human body. Reference: The laser beam in this printer is invisible.
ROS ASSY
C H E C K P O IN T
Ida_00_003A
Warning/Caution Labels
Warning labels and caution labels are attached on the corresponding locations on or in the printer.
C H E C K P O IN T
In maintenance work, check that the labels are free from peeling and soiling.
Ida_Sec00_010GA
Ida_00_004A
Ida_Sec00_005FA
Ida_00_006A
Ida_00_009A
Ida_Sec00_007GA
Ida_Sec00_008GA
Storage of Paper
Damp papers could cause printing quality troubles. To keep papers in their best condition, store them wrapping tightly with packing material or putting them into a plastic bag.
Do not pick up dropped toner with a general vacuum cleaner. To do so may cause ignition.
Leg_Sec001_014EA
Revision Status
Revision Date of Issue JUN 24, 2005 Description
First release
Revision A
Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Overview ............................................................................................................... 7 1.1.1 Engine Features ............................................................................................ 7 1.1.2 Controller Features ....................................................................................... 7 1.1.3 Software Features ......................................................................................... 8 1.2 Basic Specifications.............................................................................................. 9 1.2.1 Process Specifications & System.................................................................. 9 1.2.2 Printer Basic Specifications.......................................................................... 9 1.3 Paper Specifications ............................................................................................ 19 1.3.1 Paper Type .................................................................................................. 19 1.3.2 Paper that may cause printing defects, paper jams or printer malfunction. 19 1.3.3 Available Paper by Feeder.......................................................................... 20 1.3.4 Printing Area............................................................................................... 20 1.4 Reliability and Serviceability .............................................................................. 21 1.4.1 Reliability ................................................................................................... 21 1.4.2 Durability.................................................................................................... 22 1.4.3 Serviceability .............................................................................................. 22 1.5 Service Conditions............................................................................................... 23 1.6 Conditions for Storage and Transport ................................................................. 24 1.7 Electrical Characteristics ..................................................................................... 25 1.8 Compatible Specification .................................................................................... 26 1.9 Consumables/Periodic Replacement Unit ........................................................... 27 1.9.1 Specifications.............................................................................................. 27 1.9.2 Conditions for Storage and Transport......................................................... 28 1.10 External Appearance and Unit Names .............................................................. 29 1.10.1 Unit Names ............................................................................................... 29 1.11 Engine Restrictions............................................................................................ 31 1.11.1 Controls that Restrict Print Speed............................................................. 31 1.11.2 Controls that Restrict Print Start............................................................... 31 1.11.3 Toner Duty Limiting Value ...................................................................... 31 1.12 Notes When Replacing Consumables and Installing Optional Products........... 32 1.12.1 Consumables............................................................................................. 32 1.12.2 Optional Products ..................................................................................... 1.13 Life Details ........................................................................................................ 1.14 Engine Control (Appendix) ............................................................................... 1.15 Controller Specifications................................................................................... 1.15.1 Controller Basic Specifications ................................................................ 1.15.2 Controller Configuration .......................................................................... 1.15.3 External Interface Specifications.............................................................. 1.16 Control Panel..................................................................................................... 1.16.1 External Appearance and Names.............................................................. 1.16.2 Panel Settings List .................................................................................... 1.16.3 Explanation of Menu and Settings............................................................ 1.16.4 Special Operations.................................................................................... 1.17 Printer Status ..................................................................................................... 1.17.1 List of Printer Messages ........................................................................... 1.17.2 Status Messages and Troubleshooting...................................................... 1.17.3 Warning Messages and Troubleshooting ................................................. 1.17.4 Error Messages and Troubleshooting ...................................................... 1.17.5 Service Call Error Messages..................................................................... 1.18 Expanding the RAM.......................................................................................... 1.19 Handling Precautions ........................................................................................ 1.20 Status Sheet ....................................................................................................... 1.21 Engine Status Sheet/Print Log Report............................................................... 1.22 Color Registration Sheet ................................................................................... 1.23 Form Overlay List ............................................................................................. 1.24 Paper Handling Algorithm ................................................................................ 32 33 34 36 36 37 37 40 40 42 53 59 60 60 62 63 65 68 70 71 72 76 77 78 79
Revision A
2.8.8 Fuser Control ............................................................................................ 2.9 Detection Mechanisms ...................................................................................... 2.10 Features of the Controller................................................................................ 2.10.1 Power Supply.......................................................................................... 131 132 134 136
Chapter 3 TROUBLESHOOTING
3.1 Procedure for Troubleshooting.......................................................................... 3.1.1 Procedure for Troubleshooting................................................................. 3.1.2 Preliminary Check .................................................................................... 3.1.3 Precautions in Performing Troubleshooting Work................................... 3.1.4 Notes on Using FIP................................................................................... 3.2 Paper Jam .......................................................................................................... 3.2.1 Paper Transferring Path and The Main Components ............................... 3.2.2 Paper Jam Handling (FIP) ........................................................................ 3.2.3 Check Points for Frequent Paper Jam....................................................... 3.3 Level 1 FIP ........................................................................................................ 3.3.1 Level 1 FIP ............................................................................................... 3.3.2 The flow of Level 1 FIP ........................................................................... 3.4 Level 2 FIP ........................................................................................................ 3.4.1 List of Warnings and Errors ..................................................................... 3.4.2 List of Service Request............................................................................. 3.4.3 Engine-related Trouble FIP ...................................................................... 3.4.4 Controller-related Trouble FIP ................................................................. 3.4.5 Print Quality Trouble FIP ......................................................................... 3.4.6 Other FIP .................................................................................................. 3.5 Abnormal Noise-related Trouble....................................................................... 3.5.1 Abnormal Noise-related Troubleshooting Entry Chart ............................ 3.5.2 Abnormal Noise-related FIP..................................................................... 3.6 Test Print ........................................................................................................... 138 138 138 139 140 141 142 144 151 152 152 152 153 153 158 163 209 211 225 228 228 229 233
Chapter 4 DISASSEMBLY/REASSEMBLY
4.1 Overview ........................................................................................................... 4.1.1 Precautions................................................................................................ 4.1.2 Before starting work ................................................................................. 4.1.3 Screws....................................................................................................... 4.1.4 Tools ......................................................................................................... 4.1.5 Conventions used in descriptions of procedures ...................................... 236 236 238 239 240 241
Revision A
4.5.5 ROLL ASSY RETARD............................................................................ 4.5.6 CHUTE ASSY REGI ............................................................................... 4.5.7 ROLL REGI METAL............................................................................... 4.5.8 ROLL REGI RUBBER ............................................................................ 4.5.9 CLUTCH REGI........................................................................................ 4.5.10 CLUTCH TURN .................................................................................... 4.5.11 ROLL TURN MSI.................................................................................. 4.6 CHUTE ASSY IN & OUT ................................................................................ 4.6.1 FUSER ASSY........................................................................................... 4.6.2 BTR ASSY ............................................................................................... 4.6.3 HOLDER ASSY CTD.............................................................................. 4.6.4 SENSOR TNR FULL............................................................................... 4.6.5 DRIVE ASSY FUSER ............................................................................. 4.6.6 SOLENOID FEED MSI ........................................................................... 4.6.7 SENSOR NO PAPER............................................................................... 4.6.8 ACTUATOR NO PAPER MSI ................................................................ 4.6.9 ROLL ASSY FEED.................................................................................. 4.6.10 SENSOR FULL STACK........................................................................ 4.6.11 SENSOR DUP JAM............................................................................... 4.6.12 ACTUATOR FULL STACK ................................................................. 4.6.13 MOTOR ASSY DUP 17PM................................................................... 4.6.14 ACTUATOR DUP ................................................................................. 4.6.15 ROLL DUP............................................................................................. 4.6.16 ROLL EXIT............................................................................................ 4.6.17 CHUTE ASSY DUP IN ......................................................................... 4.6.18 CHUTE ASSY DUP OUT ..................................................................... 4.6.19 FAN FRONT .......................................................................................... 4.7 XEROGRAPHICS ............................................................................................ 4.7.1 ROS ASSY ............................................................................................... 4.7.2 HSG ASSY BIAS..................................................................................... 4.8 DEVELOPMENT ............................................................................................. 4.8.1 FRAME ASSY DEVE.............................................................................. 4.8.2 CONN_ASSY_CRUM_MC..................................................................... 4.8.3 DEVE ASSY (Y), (M), (C), (K)............................................................... 4.8.4 DISPENSER ASSY-4 (REFERENCE ONLY)........................................ 4.8.5 DISPENSER ASSY (Y) ........................................................................... 4.8.6 DISPENSER ASSY (M) .......................................................................... 4.8.7 DISPENSER ASSY (C) ........................................................................... 4.8.8 DISPENSER ASSY (K) ........................................................................... 4.8.9 SENSOR NO TNR (Y), (M), (C) ............................................................. 282 283 284 285 286 287 288 289 289 290 291 292 294 296 299 300 302 304 305 307 308 309 310 311 312 315 319 320 320 321 322 322 324 325 326 329 331 333 335 337
Revision A
4.11.21 HOLDER ASSY RETARD.................................................................. 4.11.22 KIT GUIDE SIDE L, KIT GUIDE SIDE R ......................................... 4.11.23 KIT GUIDE END ................................................................................. 4.12 TWO TRAY OPTION FEEDER .................................................................... 4.12.1 2 TRAY OPTION FEEDER ASSY ....................................................... 4.12.2 COVER ASSY LEFT............................................................................. 4.12.3 COVER ASSY RIGHT .......................................................................... 4.12.4 COVER ASSY FRONT ......................................................................... 4.12.5 COVER CST .......................................................................................... 4.12.6 FEEDER ASSY LEFT ........................................................................... 4.12.7 FEEDER ASSY RIGHT......................................................................... 4.12.8 SWITCH ASSY SIZE ............................................................................ 4.12.9 CHUTE ASSY FEEDER........................................................................ 4.12.10 HARNESS ASSY OPFREC2............................................................... 4.12.11 PWBA OPTFDR 2T............................................................................. 4.12.12 DRIVE ASSY 2ND .............................................................................. 4.12.13 PICK UP ASSY 3RD ........................................................................... 4.12.14 ROLL ASSY TURN............................................................................. 4.12.15 CLUTCH ASSY ................................................................................... 4.12.16 SENSOR NO PAPER........................................................................... 4.12.17 SENSOR LOW PAPER ....................................................................... 4.12.18 SOLENOID FEED ............................................................................... 4.12.19 ACTUATOR LOW PAPER ................................................................. 4.12.20 CHUTE UPPER (REFERENCE ONLY)............................................. 4.12.21 ROLL ASSY FEED.............................................................................. 4.12.22 ACTUATOR NO PAPER .................................................................... 4.12.23 PICK UP ASSY 4TH ........................................................................... 4.12.24 ROLL ASSY TURN............................................................................. 4.12.25 CLUTCH ELECTRO MAGNETIC ..................................................... 4.12.26 SENSOR NO PAPER........................................................................... 4.12.27 SENSOR LOW PAPER ....................................................................... 4.12.28 SOLENOID FEED ............................................................................... 4.12.29 ACTUATOR LOW PAPER ................................................................. 4.12.30 CHUTE UPPER (REFERENCE ONLY)............................................. 4.12.31 ROLL ASSY FEED.............................................................................. 4.12.32 ACTUATOR NO PAPER .................................................................... 4.12.33 ROLL ASSY RETARD........................................................................ 4.12.34 HOLDER ASSY RETARD.................................................................. 4.12.35 KIT GUIDE SIDE L, KIT GUIDE SIDE R ......................................... 4.12.36 KIT GUIDE END ................................................................................. 388 389 391 393 393 394 395 396 397 398 399 400 401 402 403 404 405 408 409 410 411 412 413 414 415 416 418 421 422 423 424 425 426 427 428 429 431 432 433 435
Revision A
7.7 Circuit Diagram ................................................................................................. 551
Chapter 5 ADJUSTMENT
5.1 Overview ........................................................................................................... 5.1.1 Precautions................................................................................................ 5.1.2 Adjustment Execution Timing.................................................................. 5.2 Adjustment/Action ............................................................................................ 5.2.1 Adjusting Color Registration Alignment.................................................. 5.2.2 Writing USB ID........................................................................................ 5.2.3 Firmware Update ...................................................................................... 439 439 440 441 441 442 444
Chapter 6 MAINTENANCE
6.1 Overview ........................................................................................................... 6.2 Cleaning............................................................................................................. 6.3 Maintenance Menu ............................................................................................ 6.3.1 Entry into Maintenance Mode .................................................................. 6.3.2 Maintenance Menu Items ......................................................................... 6.4 Sheet for Servicing ............................................................................................ 6.4.1 Engine Status Sheet .................................................................................. 6.4.2 Print Log Report ....................................................................................... 6.5 Consumables and Components That Need Periodic Replacement.................... 6.5.1 Consumables............................................................................................. 6.5.2 Regular Replacement Parts....................................................................... 452 454 458 458 459 460 460 464 466 466 468
Chapter 7 APPENDIX
7.1 Connectors......................................................................................................... 7.1.1 The List of Plugs and Jacks ...................................................................... 7.1.2 P/J Layout Diagram .................................................................................. 7.2 Wire Net ............................................................................................................ 7.3 Wiring Connection Diagrams............................................................................ 7.3.1 Marks used in the Diagram....................................................................... 7.4 Wiring Connection Diagram between Parts ...................................................... 7.4.1 Configurations .......................................................................................... 7.4.2 Marks used in the Wiring Connection Diagram between Parts................ 7.5 Service Parts List ............................................................................................... 7.6 Exploded diagram.............................................................................................. 471 471 474 479 482 482 485 485 488 516 520
CHAPTER
1
PRODUCT DESCRIPTION
Revision A
1.1 Overview
This printer is a non-impact color page printer that takes advantage of a laser and electrophotographic technologies. It provides 1200/600 dpi of resolution, and the printing speed is 25 pages per minute (ppm) for color single-side printing, or 35 ppm for monochrome single-side printing.
64-bit high-speed memory:DDR333 200 pin SO DIMM (compatible with the RAM for AcuLaser C9100) Standard RAM: 128MB By installing additional RAM, the memory can be expanded up to 640MB (128MB + 512MB). (The extended RAM must be installed to slot-1. Changing the initial state of slot-0 is prohibited.)
Enhanced ASIC (FMV-FAIO) The color management technologies are incorporated into the hardware to achieve high-speed processing. Three Built-in interfaces Parallel interface (IEEE 1284 compliant, Supports ECP) USB interface (Rev. 2.0 HS) Ethernet interface (100 Base-TX/10 Base-T) Functions described below can be enhanced and increased in speed by expanding memory with RAM DIMMs CPGI drawing area Image creating speed Resolution Receive buffer Print buffer for collate printing
Duplex print unit equipped as standard (Duplex printing is not available on extra thick paper, OHP sheet (transparency), labels, and envelopes.) Compatible with high quality plain paper that enables higher quality printing Printable on thick paper and transparency for laser printer This product is designed so that users can replace all the consumables. Toner cartridges (C, M, Y and K) Photoconductor Unit Transfer Unit Fuser Unit
Updating firmware is available (RCC compatible) when a Flash ROM DIMM is installed Large capacity HDD such as 40GB can be installed
PRODUCT DESCRIPTION
Overview
Revision A
PRODUCT DESCRIPTION
Overview
Revision A
Chemical toner Roller transfer method Heated roller method and flexible belt nip method
Standard 2 Low speed 3
RESOLUTION 600 dpi, 1200 dpi WARMING UP TIME 35 seconds or less: 25 seconds or less: From turning the power on to ready-to-print status. (at: 22C, 55% RH, rated voltage, memory standard) From standby mode to ready-to-print status. (at 22C, 55% RH, rated voltage, memory standard)
Color mode Low speed 1 (F/C) Low speed 2 Low speed 3 Note *: 164-216 g/m2
PRINT MODE Color mode: Use four toners (CMYK) to print in full color.
Monochrome mode: Use only black toner (K) and the highest print speed is available.
PRODUCT DESCRIPTION
Basic Specifications
Revision A
PRINTING MODE BY PAPER TYPE Table 1-2. Printing Mode by Paper Type
Gross*1 Basic Paper Weight Printing Speed Mode 600 dpi B/W FC 1200 dpi Low speed 1 Low speed 1 X X X Low speed 1 X X X X X
FIRST PRINT TIME The time from receiving the Start command to when trailing edge of the paper leaves the paper eject roller. Note that the time given in the tables below does not apply when the printer is in the conditions described in 1.11 Engine Restrictions (p31). Table 1-3. First Print Time (Unit: seconds or less)
Paper Source Speed Mode Standard 1 Standard 2 Low speed 1 Low speed 2/ Low speed 3 Note : Paper size: A4 MP Tray (STD) 10.2 12.0 14.3 18.4 LC1 (STD) 10.5 12.5 15.0 19.5 LC2 (OPT) 11.1 13.3 16.2 21.3 LC3 (OPT) 11.7 14.1 17.3 23.0 LC4 (OPT) 11.9 14.4 17.7 23.6
Paper Type
(1) Normal (2) (3) Normal-HQ (4) (5) Thick Extra Thick Extra Thick Back
<Plain paper-L> <Plain paper-H> <Plain paper-L> <Plain paper-L> <Plain (PPMDown)>
N N H SH SH H SH SH SH H SH
60 to Standard 1 Standard 2 105g/m2 60 to Standard 1 Standard 2 105g/m2 60 to 105g/m2 60 to 105g/m2 60 to 105g/m2 106 to 163g/m2 164 to 216g/m2 164 to 216g/m2 Low speed 1 Low speed 2 Low speed 3 Low speed 1 Low speed 2 Low speed 2 Low speed 3 Low speed 1 Low speed 2 Low speed 1 Low speed 2 Low speed 3 Low speed 1 Low speed 2 Low speed 2 Low speed 3 Low speed 1 Low speed 2
<Heavier paper-L> <Heavier paper-H> <Heavier paper-H> Back Face <Transparency (PPM-Down)> <Envelope> <Label-H>
Note *1: Gross N: Normal Gross H: High Gross SH:Super High Gross
PRODUCT DESCRIPTION
Basic Specifications
10
Revision A
CONTINUOUS PRINTING SPEED Note that the time given in the tables below does not apply when the printer is in the conditions described in 1.11 Engine Restrictions (p31). Monochrome mode*1 Simplex printing Table 1-4. List of Continuous Printing Speed (Unit: ppm)
Printing Speed Mode Paper Size LT/Executive JIS-B5/ A5/HL LT/Executive JIS-B5/ A5 A4 Legal13 (GLG) Legal14 (LGL) F4 Envelop/DL/ISO-B5/ GLT LT and under LT ~ A4 A4 ~ Legal14 (LGL) Standard 1 MP tray LC1/2/3/4 MP tray LC1/2/3/4 MP tray LC1/2/3/4 MP tray LC1/2/3/4 MP tray MP tray MP tray 35.2 36.6 35.0*3 33.7 35.0 29.4 30.4 Low Speed 1 18.3 18.3 17.5 17.5 15.2 15.2 17.6 Low Speed Low Speed 2 3*3 12.2 12.2 11.7 11.7 10.1 10.1 8.2 8.2 8.0 8.0 7.2 7.2 A4
See Supported paper size, type and orientation (p14) for details of paper orientation. Feed each of the papers at some intervals. The speed is 35.0ppm only when feeding from LC4.
35.2 33.7 29.4
11.7 11.2 9.8
8.2 8.0 7.2
PRODUCT DESCRIPTION
Basic Specifications
11
Revision A
Duplex printing Table 1-7. List of Continuous Printing Speed (Unit: ppm)
Printing Speed Mode Standard 1 Low Speed 1 Low Speed 2 Low Speed 3 11.5 11.5 11.2 11.2 10.2 10.2 7.8 7.8 7.6 7.6 6.9 6.9 3.4 3.4 3.3 3.3 3.1 3.1
LT/Executive JIS-B5/ LC1/2/3/4 A5 A4 Legal13 (GLG) Legal14 (LGL) F4 DL/GLT/ISO-B5 LT and under LT ~ A4 A4 ~ Legal14 (LGL) MP tray
LC1/2/3/4
MP tray
Note *1: See Supported paper size, type and orientation (p14) for details of paper orientation. *2: Feed each of the papers at some intervals.
LC1/2/3/4
MP tray
35.2 33.7 29.4
11.7 11.2 9.8
LC1/2/3/4
MP tray MP tray MP tray
PAPER FEED REFERENCE Reference position to feed paper (in any size) is always center of the feeders.
PRODUCT DESCRIPTION
Basic Specifications
12
Revision A
PAPER FEED
COMBINATION WITH OPTIONAL CASSETTE By attaching two types of optional paper feed cassette, the paper supply capacity can be increased as follows.
Available Paper Basis Weight*2
82 g/m2 80 g/m2 75 g/m2 60 to 105 g/m2
15 mm
550 sheets
MP tray Standard
15 mm 15 mm 15 mm 15 mm 15 mm
Option
106 to 163 g/m2 Thick Paper/Extra Thick Paper: A4, A5, B5, LT, GLT, HLT, Executive 164 to 216 g/m2 envelopes, DL, ISO-B5 User defined size Width 88.90mm to 220.00mm Length 139.70mm to 355.60mm A4, A5, LT, B5, Executive, LGL13 (GLG), LGL14 A4, A5, LT, B5, Executive, LGL13 (GLG), LGL14 A4, A5, LT, B5, Executive, LGL13 (GLG), LGL14 75 to 105 g/m2 60 to 216 g/m2
1100 sheets
700 sheets
Note : These values are valid with RX-80 paper (80 g/m2) and EPSON high quality plain paper (82 g/m2).
550-sheet 550-sheet cassette (LC1) 61mm Duplex unit (built-in) 550-sheet paper cassette (LC2, 3, 4) Option
550-sheet 61mm
60 to 105 g/m2
Note *1: Refer to 1.3 Paper Specifications (p19). *2: Environmental condition for the capacity: 22 C/55% RH.
PRODUCT DESCRIPTION
Basic Specifications
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Revision A
SUPPORTED PAPER SIZE, TYPE AND ORIENTATION Table 1-10. List of Supported Paper Size, Type and Orientation
Paper size Dimensions in mm (inches) Paper A4 A5 LT HLT Standard GLT EXECUTIVE LGL13 (GLG) LGL14 F4 User defined paper size Transparency Special paper Labels envelopes*2 DL ISO-B5 Vertical (length) 297.00 148.00 279.40 (11.00") 215.90 (8.50") 266.70 (10.50") 266.70 (10.50") 330.20 (13.00") 355.60 (14.00") 330.00 A4: 297.00 LT: 279.40 A4: 297.00 LT: 279.40 110.00 250.00 Horizontal (width) 210.00 210.00 215.90 (8.50") 139.70 (5.50") 203.20 (8.00") 184.15 (7.25") 215.90 (8.50") 215.90 (8.50") 210.00 A4: 210.00 LT: 215.90 A4: 210.00 LT: 215.90 220.00 176.00 *3 *3 MP Tray 550-sheet Paper Cassette (STD/OPT) Paper Orientation SEF SEF SEF SEF SEF SEF SEF SEF SEF Discretionary SEF SEF SEF SEF LEF SEF Duplex Printing
: Feeding is possible and paper size is automatically detected. : Feeding is possible by specifying the size code with the controller. : Duplex printing is available.
*4: : Not available *5: SEF (Short Edge Feed): Set paper to be loaded from its short side. *6: LEF (Long Edge Feed): Set paper to be loaded from its long side. *7: See Envelope orientation (p.15) for details of details of envelop orientation.
PRODUCT DESCRIPTION
Basic Specifications
14
Revision A
PAPER EJECT CAPACITY Number of sheets: 250 sheets, face down only (A4/LT, Standard paper) 36 mm (Paper ejection automatically stops when the sensor detected that the ejected papers has built up to a thickness of 36 mm)
Thickness:
DL
ISO-B5
Set envelopes with its print surface facing down. Image quality and feed is not guaranteed when printing on the back side (flap side) of envelopes. Envelopes with adhesive or tape are not available.
Note : Environmental conditions for the capacity: 22 C/55 % RH, standard paper (simplex/ duplex printing).
Printing surface set direction Table 1-11. Printing Surface Set Direction
MP tray Set direction (Printing surface) Face down Paper feed direction Top edge first Optional paper cassette Face up Bottom edge first
PRODUCT DESCRIPTION
Basic Specifications
15
Revision A
DIMENSIONS AND WEIGHT Dimensions and weight of each unit Table 1-12. Dimensions and Weight
Width (mm) Main unit 550-sheet paper cassette 1100-sheet paper cassette 437 429 584 Depth (mm) 588 509 695 Height (mm) 457 154 364 Weight (kg) 31.5 7 21
584
695
796
53
Note 1: Manufacturing tolerance is 5 mm in dimensions and 0.5 kg in weight. 2: Consumables (Toner cartridges and Photoconductor unit) are not included in the main unit weight (controller is included).
584
695
923
60
437mm
588mm
Note 1: Manufacturing tolerance is 5 mm in dimensions and 0.5 kg in weight. 2: Consumables (Toner cartridges and Photoconductor unit) are not included in the main unit weight (controller is included).
457mm
PRODUCT DESCRIPTION
Basic Specifications
16
Revision A
CONSUMABLES AND PERIODIC REPLACEMENT UNIT Table 1-14. List of Consumables and Periodic Replacement Unit
Classification Replacement Unit Toner cartridge (Black, Cyan, Yellow, Magenta) Consumables Photoconductor unit Transfer unit Fuser unit Retard Roll Developer Unit Assy. Periodic replacement units Feed Roll Assy. MP Retard Roll Assy. MP Regi Roll Assy. Feed Roll Assy. CST Note : For detailed specifications, refer to 1.9 Consumables/Periodic Replacement Unit (p27).
POWER CONSUMPTION The maximum rated current and power consumption are measured with all engine options and controller options installed. Table 1-15. List of Power Consumption
110 V Maximum rated current Power consumption Maximum Continuous printing average Color Monochrome 10 A 900 W 357 W 437 W 70 W 21 W 0W 240 V 5A 960 W 354 W 426 W 71 W 25 W 0W
Average during standby with the heater on Average in low power mode with the heater off Power supply off
Note : International Energy Star Standards: Color printer with 20 ppm print speed or higher: 45W or less
CONSUMPTION CURRENT 550-sheet paper cassette (option) POWER SUPPLY Power supply operating voltage/frequency AC 120 V 10 % Power supply for the controller DC 5.0 V 5%, 1 A or less DC 3.3 V 5%, 3 A or less 50 Hz /60 Hz 3 Hz AC 220 V/240 V 10 % 50 Hz /60 Hz 3 Hz 5 V/ 0.1 A or less 24 V/ 0.5 A or less 1100-sheet paper casette (option) 5 V/ 0.1 A or less 24 V/ 0.3 A or less
PRODUCT DESCRIPTION
Basic Specifications
17
Revision A
Note 1: The method of measuring and calculation conforms to ISO-7779 and ISO-9296. 2: Values mentioned above are actual measurement value.
EXHAUST GAS Ozone density: 0.02 mg/m3 or less (the measuring method conforms to BAM)
Styrene density: TBD mg/m3 or less Dust density: TVOC: 0.075 mg/m3 or less (the measuring method conforms to BAM) TBD mg/m3 or less
PRODUCT DESCRIPTION
Basic Specifications
18
Revision A
1.3.2 Paper that may cause printing defects, paper jams or printer malfunction
Transfer paper (carbon paper, non-carbon paper), thermal paper, impact paper, acid paper
RX-80 paper, 4024 paper (20 lb) EPSON Color Laser Paper
Paper that is too thin or too thick Paper that is wet or damp Paper with special coatings or color printer paper with processed surfaces Glossy (too slick) paper, or paper with too rough surface Paper that the roughness is significantly different by side Paper with punch holes or perforations Creased, curled or torn paper Irregularly shaped paper or paper with non-perpendicular corners Labels that peel off easily Paper with glue, staples or paper clips attached to it Special paper for ink jet applications (super-fine, glossy, glossy film, etc.) Paper previously used in a thermal or ink jet printer
lb:
Ream weight = Total weight of 500 sheets of 17" x 22" sized paper 2: 1g/m2 = 0.2659763 lb g/m Before purchasing a large amount of paper, test the paper if it can be printed normally.
Transparencies for other color laser printers or color photocopiers Paper that has been already printed by other color/monochrome laser printers or photocopiers Sheets of paper stuck together Postcards for ink jet printers, unofficial postcards, and adhesive postcards Iron print coated paper (for both ink jet and laser printers) Paper that is deteriorated or discolored, due to temperatures lower than 190 C. When postcards with illustrations are used, the paper feed roller may be soiled with paper dust, and these postcards may not be fed properly. In this case, cleaning is required in accordance with MAINTENANCE (p451)
PRODUCT DESCRIPTION
Paper Specifications
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Revision A
: Paper feeding and image quality is guaranteed. : Paper feeding and printing is possible. However, this is limited to types of paper for general applications. Image quality is not guaranteed. 3: X: Feeding is not possible.
The guaranteed printing area is shown below. The minimum left, right, top and bottom margins are 4 mm for any type of paper.
4mm
4mm
4mm
PRODUCT DESCRIPTION
Paper Specifications
4mm
20
Revision A
PRINTING START POSITION ACCURACY Table 1-20. Printing Start Position Accuracy
Simplex Printing Main scanning direction Reference point (c) Lifetime 600,000 pages or 5 years, whichever comes first. 600,000 pages or 5 years, whichever comes first. Sub-scanning direction Reference point (a) Duplex Printing
2.5 mm 2.0 mm
2.5 mm 2.0 mm
1100-sheet paper cassette (option) 600,000 pages or 5 years, whichever comes first.
Feed direction
Printable area
550-sheet 550-sheet 550-sheet Paper MP Tray Paper MP Tray Paper Cassette Cassette Cassette 1/5,000 1/3,000 1/2,500 1/2,000 1/1,200 1/1,000 1/3,000 1/1,800 1/1,500 1/100 1/50
Jam rate
Environmental conditions: Normal operating environment Paper size: Regular size Humidity: Newly unpacked paper Paper type: The 550-sheet paper cassette does not use special paper (Refer to Supported paper size, type and orientation (p.14)) 5: Multiple-sheet feed rate: Conditions when adding new paper onto remaining paper in the tray or cassette are not considered.
PRODUCT DESCRIPTION
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Revision A
1.4.2 Durability
PRINT VOLUME (PAGES/MONTH) Average : 3, 000 pages/month
1.4.3 Serviceability
MEAN TIME TO REPAIR MTTR : Average 30 minutes or less (Time required for service personnel to determine and correct the cause of the malfunction)
HEIGHT OF CURL OF OUTPUT PAPER Table 1-23. Height of Curl of Output Paper
Paper Type Standard paper, Plain paper Other special papers Curl Height 30 mm or less No regulation
Note 1: The same for simplex and duplex printing 2: Measurement conditions: 22 C/55% at low speed 2
PRODUCT DESCRIPTION
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Revision A
SPACE REQUIREMENTS In order to ensure that the printer operates properly, provide at least as much space as shown in the diagram below.
350mm
100mm
LEVELNESS Difference between front and back: Difference between left and right: 10 mm or less (at 445 mm) 10 mm or less (at 445 mm)
150mm 100mm
PRODUCT DESCRIPTION
Service Conditions
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Revision A
DROPPING There should be no damage on 1 corner, 3 edges, and 6 sides of the packages under the conditions below. Table 1-27. Dropping
Drop Standard Option Main unit 550-sheet paper cassette 1100-sheet paper cassette 640 mm 910 mm 760 mm
VIBRATION There should be no damage under the following conditions Frequency: Acceleration: 5 to 55 Hz 1.5 G However, between 5 to 10 Hz, constant 7.5 mm double amplitude is assumed. Logarithmic sweep 10 minutes for one-way
Optional products Table 1-26. Ambient Temperature and Humidity (Optional products)
Condition Normal conditions Harsh conditions High Temperature (C) -20 to 50 50 to 60 High Humidity*1 (%RH) 5 to 85 85 to 95 Guarantee period 12 months after manufacture Max. 48 hours
Frequency sweep:
Direction of application: X, Y, Z directions Number of cycles: 3 cycles for each of XYZ directions (each 1 hour)
STORAGE ALTITUDE 0 to 3,100m or less For air transport, 0 to 15,000m. However, this assumes that the cargo compartment is maintained at 70.9275 kPa or higher.
PRODUCT DESCRIPTION
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Revision A
WITHSTAND VOLTAGE There should be no break down during application of the voltages shown below. Leak current should be 20mA or less when applying the voltage for one minute. Table 1-28. Withstand Voltage
Between Inlet and Non-charged Between Primary and Secondary Metal Parts Power Transformers
AC 2000 V AC 3000 V
AC 3000 V AC 3000 V
LEAK CURRENT 120 V: RESISTANCE TO STATIC ELECTRICITY Ensure the following conditions using evaluation methods compliant with IEC61000-4-2 CISPR 24. Contact electric discharge 5 kV: No error on any device after applying Aerial electric discharge 10 kV: No error on any device after applying INRUSH CURRENT 1/2 cycle 100 A or less (0-peak): Including heater inrush (with cold start or hot start/rated voltage: 10 %) 3.5 mA or less
PRODUCT DESCRIPTION
Electrical Characteristics
25
Revision A
MISCELLANEOUS Toner: SAFETY STANDARD (LASER TRANSMISSION) Table 1-30. Safety Standards (Laser Transmission)
Model Type 120 V 200 V series Applicable Standards FDA21CFR Chapter 1, Subchapter J, Section 1010, 1040 IEC60825 Class 1 Laser Product CE Directive Nordic Agency Approvals
Have no affect on human body (conforms to OSHA, TSCA, EINECS) Have no affect on human body (conforms to OSHA) Conforms to UL478 5th edition Does not contain any materials prohibited in each country, nor harmful substances above the permitted values
PRODUCT DESCRIPTION
Compatible Specification
26
Revision A
Note *1: Approximate number of printed pages using A4 continuous printing at 5% image occupation rate. The cartridge lifetime varies according to the paper size and type of printing (toner save mode etc.) Note :Refer to 1.13 Life Details (p33) for details.
The print page-based service life values of the Consumables and Periodical Replacement Parts are guidelines. The number of printable pages changes depending on how they are printed. The number of printable pages decreases depending on the intermittent printing (where a few pages, one to several pages, are printed each time), paper size, paper orientation, thick paper printing, printed document, frequent power-on/off, etc. Hence, the number of printable pages of the consumables and periodical replacement parts may become less than a half depending on the operating conditions and environment of the user.
Periodic replacement parts specifications Table 1-33. Periodic Replacement Parts Specifications
Name ROLL ASSY RETARD DEVE ASSY ROLL ASSY FEED (MP) Life Time 100,000 page 300,000 page 45,000 page (300,000 page*) 45,000 page (300,000 page*) 300,000 page 300,000 page
1.9.1 Specifications
Consumables Table 1-32. Consumables
Name Configuration Life Time External Dimensions (mm) 355 (W) 51 (D) 55 (H) 355 (W) 51 (D) 53 (H) 355 (W) 51 (D) 53 (H) 328 (W) 113 (D) 244 (H) 290 (W) 97 (D) 49 (H) TBD Weight (g) HOLDER ASSY RETARD CHUTE ASSY REGI ROLL ASSY FEED (CST)
Toner hopper
380
Toner hopper
350
Toner hopper Photoreceptor Developer Intermediate roll Transfer BTR Waste Toner Box Heat roll Quarts lamp (For 120V/ 230V)
8,000 pages*2
360
Photoconductor unit
3200
Transfer unit
520
Fuser unit
TBD
PRODUCT DESCRIPTION
27
Revision A
Note *1: Non-condensing Note : Storage time after opening is 12 months in the normal operating environment.
Storage altitude 65 to 101 kPa (0 to 3,100m) For air transport, 0 to 15,000m. However, this assumes that the cargo compartment is maintained at 70.9275 kPa or higher. Package dropping There should be no damage on 1 corner, 3 edges, and 6 sides of the packages under the conditions below. Table 1-34. Package Dropping
Package name Toner cartridge (Y, M, C, K) Photoconductor unit Transfer unit Fuser unit Drop 910 cm 910 cm 910 cm 910 cm
PRODUCT DESCRIPTION
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Revision A
PRODUCT DESCRIPTION
29
Revision A
PRODUCT DESCRIPTION
30
Revision A
Table 1-37. Color Mode
Total pages printed with PHD 25601 - 30720 Number of pages between each cleaning Standard 26 26 Low Speed 1 18 18 Low Speed 2/3 13 13
30720 -
COOL DOWN Printing is temporarily interrupted to cool down the fuser unit in the conditions mentioned below. Necessary time for the cool down depends on the temperature of the fuser unit. 1. 2. 3. 4. Temperature of the fuser unit edge exceeded the specified value. Difference in temperature between the edge and the central portion of the fuser unit exceeded the specified level. Temperature exceeded the higher limit that is set to each type of papers. During continuous printing on small-sized papers, and when starting printing on largesized papers right after printing on small-sized papers.
2. 3. 4. 5.
PRODUCT DESCRIPTION
Engine Restrictions
31
Revision A
PRODUCT DESCRIPTION
32
Revision A
Color mode Table 1-39. Color mode
Unit
Toner cartridge (K) Toner cartridge (C/ M/Y)
LIFE (unit: pages) Catalog Area specification Coverage Continuous 4 P/J 1 P/J value printing 9,000 5% 5% 10 % 20 % 50 % 5% 10 % 20 % 50 % 9,000 35,000 35,000 35,000 35,000 --------100,000 300,000 9,000 35,000 35,000 35,000 35,000 (46,000) (45,000) (42,000) (37,000) 100,000 300,000 9,000 26,800 26,800 26,800 25,600 (37,000) (36,000) (34,000) (30,000) 100,000 or less 170,000
LIFE (unit: pages) Catalog Area specification Coverage Continuous 4 P/J 1 P/J value printing 9,000 8,000 5% 5% 5% 9,000 8,000 35,000 35,000 29,000 12,000 --------100,000 300,000 9,000 8,000 35,000 35,000 29,000 12,000 35,000 (39,000) (32,000) (22,000) 100,000 300,000 9,000 8,000 26,800 25,600 24,100 12,000 (34,000) (31,000) (26,000) (18,000) 100,000 or less 170,000
Phoroconductor unit
35,000
Phoroconductor unit
35,000
10 % 20 % 50 % 5% 10 % 20 % 50 %
Transfer unit
35,000
Transfer unit
35,000
100,000 300,000
-----
100,000 300,000
-----
Note : Values in parentheses are theoretical values and may differ from the actual measurement values.
Note : Values in parentheses are theoretical values and may differ from the actual measurement values.
PRODUCT DESCRIPTION
Life Details
33
Revision A
At power-on
Toner transfer Transfers toner into the pipe. (Filling toner into the pipe) Idling the developer assy (Cleaning) Adjusting the CTD sensor light intensity Fuser unit warm-up Fuser unit sensor warm-up Warms the NC sensor Repeats idling and cleaning to charge toner.
Each time the printer is used. When the sensor detected the temperature of -5 C or less.
1. The number of accumulated printed pages exceeded 25 pages. 2. Carrying out printing immediately after the power-on. 3. When shifting the print speed in accordance with the change 4 ~ 10 sec. of paper type. 4. When shifting the resolution. 5. When shifting monochrome/color mode. 1. More than 80 pages are printed within 15 minutes. 2. Temperature has changed more than 6 C since the last regi control. 3. After replacing the PHD with a new one. 4. Temperature difference between environment temperature and the fuser unit at power-on is more than 10 C. 5. Printing is not carried out for more than 80 minutes. 6. Instruction from the controller.
19 sec.
1. Temperature of the fuser unit edge exceeded the specified value. Released when the temperature falls below the 2. Difference in temperature between the edge and the central Cool-down of the fuser unit Max. 90 sec. specified level. portion of the fuser unit exceeded the specified level. 3. Temperature exceeded the higher limit that is set to each type of papers.
PRODUCT DESCRIPTION
34
Revision A
Adjusts the temperature to the one that is set to Adjusting the temperature each type of papers. (Starts printing when the When the paper type is changed. of the fuser unit (stand-by) temperature is settled to the specified value.) Cleaning The number of continuous print pages exceeded the specified value. 1. Temperature of the fuser unit edge exceeded the specified value. 2. Difference in temperature between the edge and the central portion of the fuser unit exceeded the specified level. 3. When printing on large-sized papers right after printing on small-sized papers. 4. When continuously printing on small-sized papers. Width = 150 mm or less:20 pages Width = 186 mm or less:30 pages Print jobs are temporarily stopped when shifting the following print modes. 1. Resolution 2. Monochrome/Color 3. Print speed 4. Paper type (When the current temperature is higher than the predetermined level) 5. Paper size When the temperature of the fuser unit continues to fall during printing.
Cool-down of the fuser unit During printing (Print jobs are temporarily stopped or delayed in order to perform the items right.)
Reduction in temperature of Waits for the fuser unit to rise in temperature. the fuser unit Process control (TC) After printing operation Toner refill Cleaning Lateral regi control Others Fuser unit warm-up Executes during stand-by. Raises in temperature until it reaches the temperature for stand-by. Draws the TC patch, reads the density, and gives feedback. Including agitation/refill of toner and the cleaning
The number of accumulated print pages is more than 25 pages. 9 sec. Density of the TC patch is thinner than the specified level. Each time the printing is finished. Instruction from the controller. Instruction from the controller. 65 sec. 13 sec 47 sec. 25 sec.
PRODUCT DESCRIPTION
35
Revision A
Printer Settings: Panel settings, EJL, PJL, HTTP, SNMP, and ENPC Stores in 256K bytes serial type of EEPROM
NOTE: Expansion ROM can be installed and removed only when turning off the printer. Slot A: Control Panel: Interface Standard Parallel:
USB: Network: Type-B:
1 ch (IEEE1284 compliant bi-directional B-type connector, Compatibility, Nibble, ECP) 1 ch (Rev.2.0 HS), (D4 supported) 1 ch (10Base-T/100Base-TX) 1 slot (Level 3 compatible) 1 slot (Level 3 compatible) 1 (Optional) (supports 40GB high-capacity type)
Option: HDD:
PRODUCT DESCRIPTION
Controller Specifications
36
Revision A
Auxiliary software:
Optional I/F
Installation method:
Ethernet I/F <Orange LED> - ON: 100BaseTX - OFF: 10BaseT <Orange LED> - ON: 100BaseTX - OFF: 10BaseT
Note *1:
PRODUCT DESCRIPTION
Controller Specifications
37
Revision A
ETHERNET INTERFACE SPECIFICATIONS Printing protocols TCP/IP: LPR, FTP, IPP, PORT2501, PORT9100 Microsoft Network: Net BIOS over TCP/IP, Net BIOS over NetBEUI NetWare: Operating mode Standby (factory default), NDS Print Server, Bindery Print Server, Remote Printer AppleTalk Management protocols TCP/IP: SNMP, HTTP, TELNET, DHCP, BOOTP, APIPA, PING, DDNS, mDNS*1, SNTP, SSDP, ENPC*2 Microsoft Network: Auto-IP, SSDP MS Network(NetBEUI): SNMP, ENPC*2 NetWare: SNMP, ENPC*2 AppleTalk: SNMP, ENPC*2
Note *1: *2: mDNS is for Rendezvous use. These information should not be disclosed to users.
USB INTERFACE SPECIFICATIONS This printer supports USB2.0HS, and carries 18 digits serial ID number for the USB. The ID number is printed on the bottom of the Status Sheet. (See Status Sheet (p.75).) Each digit describes as follows; 1, 2: 3: 4 to 13: 14: 15, 16: 17, 18: Specific number for the printer model (36) Page Printer (P) Serial number of the unit The year of an assembly day (lowest digit) The month of an assembly day The day of an assembly day
When the printer is connected to the computer by the USB port, the interface does not support D4. However, D4 support is available if the EPSON external LAN option is connected. The CMD of Device ID differs from the parallel interface with D4L3 being added.
CMD: EJL, ESCPAGE-04, ESCPAGECOLOR-01, POSTSCRIPT, PJL, PCL*1, D4L3*2;
Only when P5C ROM module is installed Available only for USB port
Entity type: See the following table Table 1-41. Entity Type
Emulation PS ESC/Page Color ESC/Page I239X FX ESCP2 PCL5C*1 Note : Only when P5C ROM module is installed EPSONPRPXL24 EPSONFX EPSONLQ2 EPSONPCL5C Entity Type LaserWriter EPSONPAGECOLOR1
PRODUCT DESCRIPTION
Controller Specifications
38
Revision A
OPTIONAL INTERFACE SPECIFICATIONS Main System Type: MTP1200dpi, PW10200dt1200dpi, PRG (*****) rev, AP800ma, SPD0fast, D4
Same as the Product Name of the factory default Short Product Name (AL-C4200) See the following table See the following table Table 1-42. Emulation Type and Entity Type
PRODUCT DESCRIPTION
Controller Specifications
39
Revision A
LCD
(2) button
Function
5 line x 22 characters (132 x 65 dot matrix)
(1) button
(4) button
Error LED
Flashing 1: An error has occurred which permits continuing to print by pressing the Start/ Stop button. On: An error has occurred which requires the user to remove the cause of the error. Flashing 2: An error has occurred which requires the user to clear the error and press the Start/Stop button.
1. Pressing normally: 1. Recoverable error: Into On Line (ready to print) status Clears error 2. Pressing for 2 seconds or longer: 2. Non-recoverable error: Ejects paper forcibly Displays Unable Clear Error 1. Pressing normally: Deletes printing data 2. Pressing for 2 seconds or longer: Deletes all printing data 1. Pressing normally: Deletes printing data 2. Pressing for 2 seconds or longer: Deletes all printing data
Cancel Job
Invalid
(3)
Enters the printer information menu Enters the printer information menu in the panel setting mode in the panel setting mode Enters the printer information menu Enters the printer information menu in the panel setting mode in the panel setting mode Enters the printer information menu Enters the printer information menu in the panel setting mode in the panel setting mode
Invalid
1. When panel setting mode menu is displayed: Displays setting item 2. When setting item for non-execution is displayed: Displays setting value 3. When setting item for execution is displayed: Executes printing or processing 4. When setting value is displayed: Registers the setting value 1. When panel setting mode menu is displayed: Returns to normal mode 2. When setting item or setting value is displayed: Displays the previous higher rank in hierarchy 1. When panel setting mode menu is displayed: Displays the previous panel setting mode menu 2. When setting item is displayed: Displays previous setting item 3. When setting value is displayed: Displays previous setting value
(1)
Invalid
(2)
Invalid
PRODUCT DESCRIPTION
Control Panel
40
Revision A
Enters the printer information menu Enters the printer information menu in the panel setting mode in the panel setting mode
Invalid
PRODUCT DESCRIPTION
Control Panel
41
Revision A
Setting Values
Pages*7
Only displayed when print jobs are registered in the Quick Print Job. Only displayed and executable when there is any Form Overlay exists. Only displayed and executable when the "Network I/F=On". Only displayed when a level3-supported Type-B host interface is connected and turning the power on with "AUX I/F=On". Only displayed when a D4-compliant USB is connected and turning on the power with "USB I/F=On". Not displayed on the panel, only executable in EJL. Should not be exposed to users. This item is for display only and cannot be modified. Only displayed when the P5C module is installed.
Tray Menu
Setting MP Tray Size LC1 Size*2 LC2 LC3 LC4 Size*1,*2 Size*1,*2 Size*1,*2 Setting Values A4*1, A5, B5, LT, HLT, LGL,GLT, GLG, EXE, F4, MON, C10, DL, C5, IB5 A4, A5, B5, LT, LGL, GLG, EXE A4, A5, B5, LT, LGL, GLG, EXE A4, A5, B5, LT, LGL, GLG, EXE A4, A5, B5, LT, LGL, GLG, EXE Plain, Letterhead, Recycled, Color, Transparency, Labels Plain, SemiThk, Letterhead, Recycled, Color Plain, SemiThk, Letterhead, Recycled, Color Plain, SemiThk, Letterhead, Recycled, Color Plain, SemiThk, Letterhead, Recycled, Color Displayed according to the installation status of the optional lower cassette. 550-sheet paper cassette is installed: displays up to LC2 1100-sheet paper cassette is installed: displays up to LC3
P5C Font Sample*8 ESCP2 Font Sample FX Font Sample 1239X Font Sample C M Y K Toner*7 Toner*7 Toner*7 Toner*7
MP Type LC1 Type LC2 Type LC3 Type LC4 Type Note *1:
PRODUCT DESCRIPTION
Control Panel
42
Revision A
Eco is not displayed on the panel, only settable in EJL. Should not be exposed to users.
Emulation Menu
Setting Parallel USB Network AUX*2 Note *1: *2: Setting Values Auto, ESCP2, FX, I239X, PS3, P5C*1 Auto, ESCP2, FX, I239X, PS3, P5C*1 Auto, ESCP2, FX, I239X, PS3, P5C*1 Auto, ESCP2, FX, I239X, PS3, P5C*1 Only displayed and executable when the P5C ROM module is installed Only displayed and executable when the Type-B interface is installed
Printing Menu
Setting Page Size Wide A4 Orientation Resolution RITech Toner Save Image Optimum*2 Top Offset Left Offset T Offset B L Offset B Note *1: Setting Values A4, A5, B5, LT, HLT, LGL, GLT, GLG, EXE, F4, MON, C10, DL, C5, C6, IB5, CTM*1 Off, On Port, Land 300, 600, 1200*2 On, Off Off, On, Eco*3 Auto, Off, On -99.0 to 0.0 to 99.0mm step 0.5mm -99.0 to 0.0 to 99.0mm step 0.5mm -99.0 to 0.0 to 99.0mm step 0.5mm -99.0 to 0.0 to 99.0mm step 0.5mm Paper size (width x length) for CTM (custom) are min. 88.9 x 139.7mm and max. 220 x 900mm. Max. 220 x 355.6 is displayed on the printer driver. Except service warranty for the paper width is up to 207.9mm.
PRODUCT DESCRIPTION
Control Panel
43
Revision A
Setup Menu
Page Setting Lang Langue Sprache Lingua IDIOMA SPRK Sprog Taal Kieli Lng. SPRK Englishv Franais Deutsch Italiano ESPAOL SVENSKA Dansk Neder lands SUOMI Portugus Norsk Setting Values
Setting Values
Note *1:
Displayed according to the installation status of the optional lower cassette. 550-sheet paper cassette is installed: displays up to LC2 1100-sheet paper cassette is installed: displays up to LC3 550-sheet paper cassette and 1100-sheet paper cassette are installed: displays up to LC4 Not displayed on the panel, only executable in EJL and PJL. Not saved in the EEPROM. Duplex printing is only available for A4, A5, B5, LT, LGL, EXE, and GLG sized papers. Simplex printing is available for other sizes of papers. Valid for ESC/Page, ESC/P2, FX, 1239X. Not displayed on the panel or printed on the status sheet. Settable in EJL and EpsonNet WebAssist, etc. Not valid for P5C. Supports the STANDBYTIME command (nonpublic) of EJL. The default setting is 60 minutes.
Time To
Sleep*7
5, 15, 30, 60 , 120, 180, 240 Min 0, 5 to 60 to 300 step 1 Auto, MP, LC1, LC2*1, LC3*1, LC4*1 Normal, Last Off, 1st Page, EachPage 1 to 999 1 to 999 Off, On Long Edge, Short Edge Front, Back Normal, SemiThk, Thick, ExtraThk, Transparency Front, Back
*7:
Time Out Paper Source MP mode Manual Feed Copies Quantity*2 Duplex*3 Binding Start Page Paper Type Page Side Skip Blank Page*4,*6
Setting values are saved on the engine controller at the next printing, and the panel display returns to "0".
PRODUCT DESCRIPTION
Control Panel
44
Revision A
Reset Menu
Setting Clear Warning Clear All Warnings Reset Reset All SelecType Init Setting Values
Menu*1
*3: Setting Values xxxxxxxxxxxxxx xxxxxxxxxxxxxxx 1 to 999 *5:
*4:
Not displayed when none of the Verify job, Re-print job, or Stored job are registered. To display this item, select Value (User name) and press Enter while the user is displayed. To display, select, and execute this item, select Value (Job name) and press Enter while the job is displayed. After the execution, the printer will cancel the SelecType mode. Returns to Job display after executing Delete and returns to User display if all the jobs are completed. The printer will cancel the SelecType mode if there is no user.
Parallel Menu*1
Setting Parallel I/F Speed Bi-D Buffer Size Note *1: On, Off Fast, Normal Nibble, ECP, Off Normal, Maximum, Minimum Setting Values
*4:
After this item is changed, the setting value takes effect after a warm boot or after the power is turned on again. While it is reflected immediately in the Status Sheet and EJL read-back, the actual change takes effect after a warm boot or after the power is turned on again.
PRODUCT DESCRIPTION
Control Panel
45
Revision A
USB Menu
Setting USB USB I/F*1 Speed*1 On, Off HS, FS No, Yes Panel, Auto, PING 0.0.0.0 to 255.255.255.255 0.0.0.0 to 255.255.255.255 0.0.0.0 to 255.255.255.255 On, Off On, Off On, Off On, Off Setting Values
Network Menu*1
Setting Network I/F*1 On, Off No, Yes Panel, Auto, PING 0.0.0.0 to 192.168.192.168 to 255.255.255.255 0.0.0.0 to 255.255.255.0 to 255.255.255.255 0.0.0.0 to 255.255.255.255 to 255.255.255.255 On, Off On, Off On, Off On, Off Auto, 100 Full, 100 Half, 10 Full, 10 Half Normal, Maximum, Minimum Network Config*2 Get IPAddress*2 IP*2*3 SM*2 GW*2 NetWare*2 AppleTalk*2 MS Network*2 Rendezvous*2 Link Speed*2 Buffer Size Normal, Maximum, Minimum Note *1: Setting Values
USB ExtI/FConfg*2 Get IPAddress*3 IP*3, *4, *5 SM*3 GW*3 NetWare*3 AppleTalk*3 MS Network*3 Rendezvous*3 USB Ext I/F Init*3 Buffer Size*1 Note *1:
After this item is changed, the setting value takes effect after a warm boot or after the power is turned on again. While it is reflected immediately in the Status Sheet and EJL read-back, the actual change takes effect after a warm boot or after the power is turned on again. Displayed only when the D4 support USB external device is connected. Changed to USB Config=No automatically when the panel setting mode is finished. Displayed only when the D4 support USB external device is connected, and USB external device=Yes. Content of the setting depends on the USB external device settings. The actual valid value is displayed (but cannot be changed) when Get IPAddress = Auto. When Panel or PING is changed to Auto in the IP address setting, the printer stores the previous setting value, which had been set in the Panel or PING. The stored value will be displayed when returning to Panel or PING. The printer displays 192.168.192.168 if the settings are not made from the panel.
*2: *3:
*2: *3:
After this item is changed, the setting value takes effect after a warm boot or after the power is turned on again. While it is reflected immediately in the Status Sheet and EJL read-back, the actual change takes effect after a warm boot or after the power is turned on again. Displayed only when Network Config=Yes. (Except these information can be printed on the status sheet regardless of the settings of I/F or Config.) The actual valid value is displayed (but cannot be changed) when Get IPAddress = Auto. When Panel or PING is changed to Auto in the IP address setting, the printer stores the previous setting value, which had been set in the Panel or PING. The stored value will be displayed when returning to Panel or PING.
*4: *5:
PRODUCT DESCRIPTION
Control Panel
46
Revision A
ESC/Page menu*1
Setting On, Off On, Off CR, CR+LF CR+LF, LF CR+FF, FF Ignore, Space Off, On On, Off Normal, sRGB Off, Opt1, Opt2 1, 2 Setting Values
Not displayed on the panel or the status sheet, only executable in EJL
After this item is changed, the setting value takes effect after a warm boot or after the power is turned on again. While it is reflected immediately in the Status Sheet and EJL read-back, the actual change takes effect after a warm boot or after the power is turned on again. Displayed only when the Type-B host interface is installed. Only displayed, selectable, and executable when the Type-B host interface is installed. The mode automatically returns to "AUX Config = No" when the printer status is switched to Online. Only displayed, selectable, and executable when "AUX Config = Yes". The setting value switches to the Online status and becomes valid when the network card restarts. Therefore, when changing the setting value, if the "AUX status sheet" of the test print menu is executed before recovering from the panel setting mode, the previous setting value before the change will be printed. The actual valid value is displayed (but cannot be changed) when "Get IP Address = Auto". When "Panel" or "PING" is changed to "Auto" in the IP address setting, the printer stores the previous setting value, which had been set in the "Panel" or "PING". The stored value will be displayed when returning to "Panel" or "PING". Can be displayed and settable when Rendezvous support Type-B is installed.
*2: *3:
*4:
*5:
*6:
PRODUCT DESCRIPTION
Control Panel
47
Revision A
If the A4/LT configuration is set to LT, the default should be 60. If the configuration is set to A4, the default should be 64. Only displayed when the P5C ROM module is installed.
P5C menu*5
Setting FontSource Font Number Pitch*3 Height*3 Setting Values Resident, Download*1, ROM A*2 0 to available (Max 65535) 0.44 to 10.00 to 99.99 cpi step 0.01cpi 4.00 to 12.00 to 999.75 pt step 0.25 pt IBM-US, ECM94-1, 8859-10ISO, IBM-DN, PcTk437, WiAnsi, WiBALT, VeInternati, Math-8, PiFont, ANSI ASCII, Spanish, French2, Hebrew7, Arabic8, Pc866Cyr, ISOCyr, WinGrk, Pc862Heb, Roman-8, 8859-2 ISO, 8859-15ISO, PcMultiling, PcEur858, WiE.Europe, DeskTop, VeUS, PsMath, Legal, Swedis2, German, Windows, 8859-8 ISO, OCR A, Pc866Ukr, Pc8Grk, ISOGrk, Pc864Ara, Roman-9, 8859-9 ISO, PcBlt775, PcE.Europe, Pc1004, WiTurkish, PsText, MsPublishin, VeMath, UK, Italian, Norweg1, McText, Hebrew8, OCR B, WinCyr, Pc851Grk, Greek8, HPWARA
PS3 menu
Setting Error Sheet Coloration Image Protect Binary Off, On Color, Mono Off, On Off, On Setting Values
SymSet
Only displayed when there is download fonts exist. Only displayed when an optional font is inserted to the ROM socket. Either of them is displayed depending on the selected font type. "Pitch" is displayed if a fixed pitch font is selected and if a proportional font is selected, "Height" is displayed. Neither of them is displayed if a bitmap font is selected. There may be rare occasions that both "Pitch" and "Height" appears at a time. (Changing the Font Source or the Font Number when PCL5 is not running internally will lead to such occasion.)
PRODUCT DESCRIPTION
Control Panel
48
Revision A
ESCP2 menu
Setting Font Pitch Condensed T.Margin Text Setting Values Courier, Prestige, Roman, Sans serif, Roman T, Orator S, Sans H, Script, OCR A, OCR B 10cpi, 12cpi, 15cpi, Prop. Off, On 0.40 to 0.50 to 1.50 inch step 0.05 inch 1 to 66 to available (Max: 132) Lines PcUSA, PcCanFrenc, PcE.Europe, PcEur858, PcTurkish1, PcGk437, PcCy855, Bulgarian, PcAr864, PcAr864Ara, ISO Latin2, Italic, PcNordic, BpBRASCII, ISO Latin1, 8859-9 ISO, PcGk851, PcCy866, Hebrew7, PcAr720, PcLat866 PcMultilin, PcTurkish2, BpAbicomp, 8859-15ISO, Mazowia, PcGk869, PcUkr866, Hebrew8, PcLit774, PcPortugue, PcIcelandic, Roman-8, PcSl437, CodeMJK, 8859-7 ISO, PcLit771, PcHe862, Estonia,
FX menu
Setting Font Pitch Condensed T.Margin Text Setting Values Courier, Prestige, Roman, Sans serif, Script, Orator S, OCR A, OCR B 10cpi, 12cpi, 15cpi, Prop. Off, On 0.40 to 0.50 to 1.50 inch step 0.05 inch 1 to 66 to available (Max: 132) Lines PcUSA, PcPortugue, PcTurkish2, BpBRASCII, PcEur858, Italic, PcCanFrenc, PcIcelandic, BpAbicomp, ISO Latin1, PcMultilin, PcNordic, PcE.Europe, Roman-8, 8859-15ISO
CGTable
CGTable
USA, France, Germany, UK, Denmark, Sweden, Italy, Spain1, Japan, Norway, Denmark2, Spain2, LatinAmeric On, Off Off, On Dark, Light, Bar Code 0,
USA, France, Germany, UK, Denmark, Sweden, Italy, Spain1, Japan, Norway, Denmark2, Spain2, LatinAmeric, Korea, Legal On, Off Off, On Dark, Light, Bar Code 0,
PRODUCT DESCRIPTION
Control Panel
49
Revision A
1239X menu
Setting Font Pitch Code Page T.Margin Text Auto CR Auto LF Alt. Graphics Bit Image ZeroChar CharacterSet Setting Values Courier, Prestige, Gothic, Orator, Script, Presentor, Sans serif 10cpi, 12cpi, 15cpi, 17cpi, 20cpi, 24cpi, Prop. 437, 850, 858, 860, 863, 865 0.30 to 0.40 to 1.50 inch step 0.05 inch 1 to 67 to available (Max: 132) Lines Off, On Off, On Off, On Dark, Light 0, 1, 2
PRODUCT DESCRIPTION
Control Panel
50
Revision A
Setting Dev Cleaning*2 *3 Normal SemiThk BTR Normal*2 BTR Label*2 BTR Thick*2 BTR ExtraThk*2 BTR Transparency*2 BTR Envelope*2 BTR SemiThk*2 BTR Coated*2 Temp Normal*2 Temp Label*2 Temp Temp Temp Temp Thick*2 ExtraThk*2 Envelope*2 Coated*2 Mask*2 Cycle*2 0 to 1 step 1 0 to 2 step 1 -20 to 0 to 30 Step 1 -20 to 0 to 30 Step 1 -20 to 0 to 30 Step 1 -20 to 0 to 30 Step 1 -20 to 0 to 30 Step 1 -20 to 0 to 30 Step 1 -20 to 0 to 30 Step 1 -20 to 0 to 30 Step 1 -6 to 0 to 6 Step 1 -6 to 0 to 6 Step 1 -6 to 0 to 6 Step 1 -6 to 0 to 6 Step 1 -6 to 0 to 6 Step 1 -6 to 0 to 6 Step 1 -6 to 0 to 6 Step 1 -6 to 0 to 6 Step 1 0 to 1 step 1 0, 5, 10, 15 sec Step 5 -5 to 0 to 5 Step 1 -3.5 to 0.0 to 3.5 mm -3.5 to 0.0 to 3.5 mm -3.5 to 0.0 to 3.5 mm -3.5 to 0.0 to 3.5 mm
Setting Values
Maintenance Menu*1
Setting Engine Status Print Log Sheet*2 Setting Values
TransferCounter*2 Log*2
Displayed only when the Maintenance Mode has been selected by a special operation at power-on. Always displayed in English regardless of the Lang setting of the Setup menu Exits the panel setting after the execution.
*2:
Cleaning Wait*2 Feed Offset Scan Offset Feed Offset2 Scan Offset2 Note *1:
Displayed only when the Support Mode has been selected by a special operation at power-on. Items within this menu are not localized. While activating this menu, do not open/close the covers as that leads to an error. Also, print data should not be sent. Setup and execution in error status is invalid. Exits the panel setting after the execution.
*2: *3:
PRODUCT DESCRIPTION
Control Panel
51
Revision A
USER SETTING ITEMS OTHER THAN IN THE SETTING MENU The following is a list of user settings not included in the Setup menu. Initialization by the Initialization menu of the Panel does not clear these items.
Item Printer Name MFG in the Device ID MDL in the Device ID DES in the Device ID CID in the Device ID Setting Value 32-byte character string 32-byte character string 32-byte character string 32-byte character string 32-byte character string Default Short Product Name (Undefined) (Undefined) (Undefined) (Undefined) Setting Method EJL, PrinterName command EJL EJL EJL EJL
PRODUCT DESCRIPTION
Control Panel
52
Revision A
Photocon/Transfer/Fuser Life cycle of Photoconductor unit (Transfer unit/Fuser unit) is displayed in 7 increments. (Display only, especially for read-only.)
E * * * * * * F E * * * * * F E * * * * E * * * E * * E * E F F F F F : : : : : : : 100 % life of photoconductor unit 83% 83 % life of photoconductor unit 66% 66 % life of photoconductor unit 50% 50 % life of photoconductor unit 33% 33 % life of photoconductor unit 16% 16 % life of photoconductor unit 0% life of photoconductor unit = 0%
Total Pages Displays the number of sheets printed up to now (display only). Color Pages Displays the number of sheets printed in color up to now (display only). B/W Pages Displays the number of sheets printed in monochrome up to now (display only).
PRODUCT DESCRIPTION
Control Panel
53
Revision A
Tray Menu MP Type, LC1 Type, LC2 Type, LC3 Type, LC4 Type This menu specifies the type of paper loaded in the MP Tray, LC1, 2, 3, 4 cassettes.
Paper Type Setting Value Plain SemiThk Letterhead Recycled Color Contents of Setting Engine Control Applicable Tray MP, LC1, LC2, LC3, LC4 MP, LC1, LC2, LC3, LC4 MP, LC1, LC2, LC3, LC4 MP, LC1, LC2, LC3, LC4 MP, LC1, LC2, LC3, LC4 MP MP
Plain Paper (copy paper etc.) Plain paper EPSON Color Laser Paper Letter form Recycled paper Color paper Plain paper Plain paper Plain paper Plain paper OHP (half-speed) Label paper (half-speed)
TRANSPARENCY
Paper Source
Engine Control For Envelopes Follows MP type setting Follows paper type setting
Coated
Normal MP tray Other than Normal Auto; selects the paper source that matches the specified paper size from the paper sources where the paper type specified by the mode matches the setting value for each tray as shown in the above table. MP, LC1, LC2, LC3, LC4; selects the specified paper source ExtraThk, Transparency MP tray
Normal
PRODUCT DESCRIPTION
Control Panel
54
Revision A
Setup Menu Paper Source Selects the paper source when Paper Type = Normal. Auto: Feeds paper from the paper source that loads paper of the specified paper type and paper size. MP: Feeds paper from the MP Tray. LC1: Feeds paper from the LC1. LC2: Feeds paper from the LC2. LC3: Feeds paper from the LC3. LC4: Feeds paper from LC4. When Page Size is set to envelopes (IB5, DL), HTL, GLT and F4, Paper Source always selects the MP Tray. When Paper Type = Thick, ExtraThk, Transparency, Paper Source is always set to the MP Tray. Paper Type This sets the printing speed and color matching (CM). Refer to 1.24 Paper Handling Algorithm (p79). Page Side Front: Back: For printing on the front side of ExtraThk paper. For printing on the back side of ExtraThk paper.
Reset Menu SelecType Init This function returns the panel setting values to the factory default. However, the following panel setting values are not initialized. Setting values of Yellow Regist, Magenta Regist, and Cyan Regist
PS3 Menu Binary Specifies the data format. Applies to received data from internal, AUX, and USB interface. On: Binary data Off: ASCII data
Note : The settings should be as follows to use Binary data. : Error Sheet = Off : Job Management = Off : Not add Ctrl-D (04h) at the end of a job
Color Regist Menu Cyan/Magenta/Yellow Regist This menu is provided to manually adjust the laser scanning position of each color in relation to the position of Black in 1/4-dot unit of 600 dpi. The adjustment is made when primarily locating the main unit and when moving it. Additionally the adjustment is performed if required. The value can be set from -36 to 36 in 1/unit. The setting becomes valid after pressing the [ ] button.
PRODUCT DESCRIPTION
Control Panel
55
Revision A
Printer Adjust Menu This setting menu is displayed and selectable only in the Support mode which is activated by a special operation at power-on. After the powers is turned off and then back on again, the Printer Adjust menu is removed from the menu. This setting is valid after power-on or a warm boot. If the setting is changed from its default value, the color is no longer guaranteed, but this is used during printing of special paper. Always use the normal mode (not Support mode), and make sure there is no enginerelated service call error. Then, enter the Support mode and perform the task. Dev Cleaning When each toner; C/ M/ Y are mixed, removes the debased toner to transfer unit from developer and supply fresh toner in developer. The cleaning cycle is performed in the order of C, M, and Y, and it takes about 135 seconds. Normal Set the paper type to inform for engine when printing with PaperType=Normal. 0: Type thin paper for domestic 1: Type thick paper for overseas Label Set the paper type to inform for engine when printing with PaperType=Label. 0: Type thin paper for domestic 1: Type thick paper for overseas BTR Normal Sets Transfer Current when printing with PaperType=Normal. This setting applies to both sides of paper that are selectable at Printer Adjust Menu- Normal. Can be set in -20 to 30 by 1Step. The electricity value changes 5% by a Step. The lightest printing result is -20, and darkest printing result is 30. BTR Label Sets Transfer Current to be used when printing with PaperType=Label. Same as normal BTR Thick Sets Transfer Current to be used when printing with PaperType=Thick. Same as normal BTR ExtraThk Sets Transfer Current to be used when printing with PaperType=ExtraThk. Same as normal
Sets Transfer Current to be used when printing with PaperType=Transparency. Same as normal BTR Envelope Sets Transfer Current to be used when printing with envelop size paper. Same as normal BTR SemiThk Sets Transfer Current to be used when printing with PaperType=SemiThk. This setting applies to both sides of paper that are selectable at Printer Adjust Menu- SemiThk. Same as normal BTR Coated Sets Transfer Current to be used when printing with PaperType=Coated. Same as normal Temp Normal Sets Fuser Temperature to be used when printing with PaperType=Nomal. Setting value applies for all Normal-L front/back and Normal-H front/back. Can be set in -6 to 6 by 1 Step. The electricity value changes 1C by a Step Lowest fixation is -6 Highest fixation is 6 Paper curls when the fixation is too high Temp Label Sets Fuser Temperature to be used when printing with PaperType=Label. Same as normal Temp Thick Sets Fuser Temperature to be used when printing with PaperType=Thick. Same as normal Temp ExtraThk Sets Fuser Temperature to be used when printing with PaperType=ExtraThk. Same as normal Temp Transparency Sets Fuser Temperature to be used when printing with PaperType=Transparency. Same as normal
PRODUCT DESCRIPTION
Control Panel
56
Revision A
Setting Value 0 -1 -2 -3 -4 -5
PRODUCT DESCRIPTION
Control Panel
57
Revision A
Maintenance Menu This setting menu is displayed and can be selected only when the Maintenance Mode has been activated by special operation when the power is turned on. To return the printer to normal mode, turn the printer off and back on in a normal manner. Basically, this menu is intended to be used by service personnel. If cover A or B remains open when the Maintenance Mode is entered, engine-related errors (including Calibrating Printer) do not occur. Engine Status Sheet Pressing the [ ] button starts printing the Engine Status Sheet. (See 9.2 Engine Status Sheet for details). If data remains in the mode, paper is output. Be sure to switch to the Maintenance Mode after confirming that there are no engine related service call in the normal mode (a mode that is not the Maintenance Mode), then execute. The sheet is printed with the current setting values of RITech, Toner Save and Resolution applied, while the factory default settings are used to the other settings. Even after printing, the User Default environment (setting) does not change. The LCD display blinks during printing. The Engine Status Sheet is always printed as Lang = English regardless of the Lang setting of the Setup Menu. Print Log Report Starts printing the print log sheet when the [ are the same as the Engine Status Sheet. Reset C/M/Y/K Dev Counter Resets the life counter of the developer unit of each color, and adds one to the number of the replacement. This operation should be performed by service personnel when the developer unit of each color is replaced. Reset TransferCounter Resets the life counter of the transfer unit, and adds one to the number of the replacement. This operation is not required when replacing the transfer unit after Worn Transfer Unit (warning) or Replace Transfer Unit (error) occurred. Perform this operation when replacing the transfer unit under the conditions not mentioned above. (The condition where neither warning nor error is occurred.) Clear Error Log Clears the Error Log List that is stored to be printed on the Engine Status Sheet. ] button is pressed. Other items
PRODUCT DESCRIPTION
Control Panel
58
Revision A
Turn the power on pressing the [Cancel Job] button Turn the power on pressing the [ [Cancel Job] buttons Turn the power on pressing the [ Stop] buttons ], [ ], [ ], and
Turn the power on pressing the [Start/Stop], [Cancel Job], and ] buttons [ Turn the power on pressing the [ [ ] buttons ], [ ], [ ], and
Turn the power on pressing the [Start/Stop], [Cancel Job], [ ], and [ ] buttons Turn the power on pressing the [Start/Stop], [ ] buttons [ ], [ ], and
Press the [ ], [ ], [ ], [ ], and [Cancel Job] buttons when a Service Call error occurs ], and [Cancel Job] buttons when a ], [ ], and [Cancel
Detailed Information Display Press the [ ], [ in a Service Call occurrence Service Call occurs Ignore EpsonNet ASP in HDD Printing of the Error Sheet
Press the [ ] button after resetting the CPU when a Service Call error occurs
PRODUCT DESCRIPTION
Control Panel
59
Revision A
Table 1-47. List of Printer Messages
Display Sort Error Error Error Error Error Error Error Error Error Error Error Error Error Error Error
*4 *4
Error LED status On On On On On On On On On On On On On Flashing 2 Flashing 1 On Flashing 1 Flashing 1 Flashing 1 Flashing 1 Flashing 1 On On On On On On On
Status Code 4235 4235 4235 4235 4228 4237 4236 4236 4236 4239 4007 4007 4007 1013 3005 4010 3003 3000 3001 3004 3007 4202 4240 4201 4256 4014 4003 4006 4006
Help
Replace Photoconductor Replace Transfer Unit Printer Open Install LC1 Install LC2 Install LC3 Manual Feed sss *3 Can't Print Duplex Paper Out ttt Paper Set ttt Print Overrun Mem Overflow Duplex Mem Overflow Invalid Data Invalid HDD Invalid N/W Module Invalid PS3 Invalid P5C Invalid AUX I/F Card Invalid ROM A Write Error ROM A Write Error ROM P
*2 *2
sss sss
Error Error Error Error Error Error Error Error Error Error Error Error Error Error
PRODUCT DESCRIPTION
Printer Status
60
Revision A
Table 1-47. List of Printer Messages
Sort Status Error LED status Status Code 1009 1012 1002 Help
(Communication with inactive I/F) Status (Job being executed (printing OK)) Status
The above list are described in the order of descending priorities (the top item is the highest on the list of priorities).
Note *1: *2: *3: *4: See 1.17.3 Warning Messages and Troubleshooting (p63) for details. Displays relevant values of the paper source in the panel settings except Auto. Displays relevant values of the paper size in the panel settings. Displays relevant values of each paper feed size of the Tray menu in the panel settings. Bit allocations for warning status of consumables are as follows: bit 0 3 4 6 7 8 9 10 11 12 13 14 application Worn Photoconductor Worn Fuser Worn Transfer Unit K Toner Low C Toner Low M Toner Low Y Toner Low Worn K Dev Unit Worn C Dev Unit Worn M Dev Unit Worn Y Dev Unit NonGenuine Toner
PRODUCT DESCRIPTION
Printer Status
61
Revision A
PRODUCT DESCRIPTION
Printer Status
62
Revision A
Worn Fuser Explanation The fuser unit comes to the end of life. The print quality is not guaranteed from this time. Remedy This warning message is canceled by performing any of the followings: Execute Clear All Warning in the Reset menu. Execute Reset in the Reset menu. Replace the Fuser with a new one.
C A U T IO N
Never replace the toner cartridge until uuuu Toner Out occurs, otherwise the remaining toner may spill out.
Worn Photoconductor Explanation The photoconductor unit comes to the end of life. The print quality is not guaranteed from this time. Remedy Printing can be continued until the Replace Photoconductor error appears, however, the print quality is not guaranteed from this time. This warning message is canceled by performing any of the followings: Execute Clear All Warning in the Reset menu. Execute Reset in the Reset menu. Replace the Photoconductor unit with a new one.
PRODUCT DESCRIPTION
Printer Status
63
Revision A
Worn Transfer Unit Explanation The transfer unit comes to the end of life. The print quality is not guaranteed from this time.
C A U T IO N
NonGenuine Toner Explanation A non-genuine toner cartridge is installed. Printing can be continued. Remedy This warning message is canceled by performing any of the followings: Install genuine toner cartridge. Execute Clear All Warning in the Reset menu. Execute Reset in the Reset menu.
Note : If the cartridge is not replaced with genuine toner cartridge, same warning appears on the panel when the printer is restarted.
Be aware that performing borderless printing (printing of image data that exceeds the specified paper size) shortens the life of the transfer unit. Reason: The amount of waste toner increases.
Remedy This warning message is canceled by performing any of the followings: Execute Clear All Warning in the Reset menu. Execute Reset in the Reset menu. Replace the transfer unit with a new one.
Worn uuuu Dev Unit Explanation The developer unit (DEVE ASSY) comes to the end of life. The print quality is not guaranteed from this time. Remedy This warning message is canceled by performing any of the followings: Execute Clear All Warning in the Reset menu. Execute Reset in the Reset menu. Replace the developer unit with a new one and execute Reset Dev Counter in the Maintenance menu.
PRODUCT DESCRIPTION
Printer Status
64
Revision A
Remedy
Paper Jam xxxx Paper Jam A B Remedy Open both cover A and B to remove the jammed paper (Fuser Jam). Open cover A to remove the jammed paper (Reg Jam). As necessary, open cover D and remove the Photoconductor unit to remove the jammed paper. Open both cassette C and cover A to remove the jammed paper (Feed jam). Open cover B to remove the jammed paper (Duplex jam). Open both cassette C and cover A to remove the jammed paper (Feed jam). Perform remedy for Fuser jam and Duplex jam if those paper jams are occurred at the same time.
Paper Jam A
Install uuuu TnrCart Paper Jam xxxx Explanation A paper jam has occurred.
Engine Status Fuser Jam X (A B) X (A B) Note Reg Jam X (A) X (A) Feed Jam X (A C) X (A C) X (A C) Duplex Jam X (B) X (B) X (B) Paper Jam xxxx AB A CA B AB CAB CAB 4234 Status bit 1, 2 1 1, 3 2 1, 2 1, 2, 3 1, 2, 3
Explanation One or more toner cartridges are not installed. The uuuu display, which corresponds to the C, M, Y, and K toner cartridges, indicates the cartridge that is not installed. This error also occurs when the new toner cartridge(s) is installed with the tape attached to it. Remedy Open the top cover to install the specified toner cartridge. Remove the toner cartridge if the tape is attached to it, reinstall the cartridge, and remove the tape.
Face-down Full Explanation When the face-down tray is detected as full, the printer stops printing. The paper that was being output when the error occurred is ejected to the tray. Remedy Remove papers on the face-down tray and press the [Start/Stop] button to resume printing.
X: Paper jam has occurred. : Paper jam not occurred. Paper jam can occur at two places at a time as described above. Preferential order of the display CAB Status code A: bit1, B: bit2, C: bti3
PRODUCT DESCRIPTION
Printer Status
65
Revision A
Install Photoconductor Explanation The photoconductor unit is not installed or not set correctly. Remedy Open cover A and then cover D to install the photoconductor unit. Closing those covers will automatically releases the error.
Clean Sensor Explanation The sensor window for calibrating the engine is contaminated. Remedy Open cover A, remove the transfer unit, and clean off the white plastic window attached to the backside. Closing cover A after reinstalling the transfer unit will automatically release the error. Refer to Chapter 6 Maintenance-Cleaning for details.
Install Fuser Explanation The fuser unit is not installed, not set correctly, or broken down. If Install Fuser and Service Req E101 occur at a time, only the Install Fuser error is displayed on the panel. Remedy Turn the power off and let stand at least 30 minutes. Open cover B, install the fuser unit correctly, and close cover B. The error should be cleared after power has been restored to the printer. If the error remains displayed on the panel, replace the fuser unit as it is malfunctioning or the unit may be the one for another models. Wrong Photoconductor Explanation Improper photoconductor unit is installed. Remedy Open both cover A and cover D to install the appropriate photoconductor unit. Closing cover A and cover D will automatically release the error.
Replace Toner uuuu Install Transfer Unit Explanation The Transfer unit is not installed. Remedy Open cover A and install the transfer unit. Closing cover A will automatically release the error. Explanation Printing is stopped as the remaining amount of toner is detected as low based on the toner-end sensor of each color of the engine and the dispense time of the toner. As printing in the Toner End status does not provide proper color reproductivity, this error is not released by pressing the Start/Stop button. The uuuu display, which corresponds to the C, M, Y, and K toner cartridges, indicates the cartridge with low toner. Remedy Replace the toner cartridge(s).
PRODUCT DESCRIPTION
Printer Status
66
Revision A
Replace Photoconductor Explanation The photoconductor unit has reached its end of life. Printing must be stopped in order not to damage the engine. Remedy Open cover A and then cover D to install new photoconductor unit. Closing those covers will automatically releases the error.
Wrong Toner uuuu (uuuu = C, M, Y, or K) Explanation The destination for one of the toner cartridges is set incorrectly. Remedy Reinstall the appropriate toner cartridges.
NonGenuine Toner uuuu (uuuu = C, M, Y, or K) Replace Transfer Unit Explanation The transfer unit comes to the end of life. Remedy Open cover A and replace the transfer unit with a new one. Closing cover A will automatically releases the error. Remedy Reinstalling the genuine toner cartridge or pressing Start/Stop button will release the error. If the error is released by the latter operation, the warning "Non Genuine Toner" will remain displayed. Explanation A non-genuine toner cartridge is installed.
TonerCart Error uuuu (uuuu = C, M, Y, or K) Printer Open Explanation Either cover A or cover B is open. Remedy Closing those covers will automatically releases the error. Explanation One or more of the toner cartridges (C, M, Y, or K) is malfunctioning. Remedy Reinstall the toner cartridge or replace the toner cartridge with a new one to release the error. Turn off the printer and then back on again if the error is not cleared.
INSTALL LC1, INSTALL LC2, INSTALL LC3 Explanation Printing from LC2, LC3, or LC4 cannot be performed because LC1, LC2, or LC3 is not installed correctly. Remedy Installing the cassette firmly will release the error.
LC3 Error 001 Explanation Several numbers of the optional 550-Sheet Paper Cassette Unit is detected. Remedy Turn the printer power off, and remove the second optional 550-Sheet Paper Cassette Unit.
PRODUCT DESCRIPTION
Printer Status
67
Revision A
Table 1-48. List of Service Call Errors
Error Category Error Code C0017 C0081 C0082 C0083 C0084 C0085 C0086 C0087 C0088 C0089 C0090 C0091 C0092 C0093 C0094 Controllerrelated C0095 C0096 C0097 C0098 C0128 to C0254 C0255 C0256 C0257 C0258 C0800 C0998 C0999 C1002 C1010 C1020 C1021 Explanation CPU error (undefined interruption) CPU error (TLB modification exception) CPU error (TLB miss exception [Load/Fetch]) CPU error (TLB miss exception [Store]) CPU error (address error exception [Load/Fetch]) CPU error (address error exception [Store]) CPU error (bus error exception [Fetch]) CPU error (bus error exception [Load/Store]) CPU error (SYSCALL exception) CPU error (Break exception) CPU error (reserving command exception) CPU error (unused coprocessor exception) CPU error (FPU exception) CPU error (TLB exception) CPU error (XTLB exception) CPU error (cache exception) CPU error (Trap exception) CPU error (FPU exception) CPU error (watch exception) CPU error (undefined trap) CPU error (NMI exception) CPU error (divide by 0) CPU error (arithmetic overflow) CPU error (break occurrence) IPL error (controller defect) Engine communication error (only at power-on) Engine flash ROM has no program data Standard RAM error (standard size is undefined, etc.) Verification error RAM error (slot 0) RAM error (slot 1)
PRODUCT DESCRIPTION
Printer Status
68
Revision A
PRODUCT DESCRIPTION
Printer Status
69
Revision A
PRODUCT DESCRIPTION
70
Revision A
PRODUCT DESCRIPTION
Handling Precautions
71
Revision A
C H E C K P O IN T
The language in which the Status Sheet is printed changes depending on the selected language. (The sheet is printed in English in 2-byte linguistic area in Asia.)
Prints printed date only when time set is synchronized. MMMM: Month DD: Day YYYY: Year HH: Hour MM: Minutes Network Menu The IP, SM, and GW addresses are printed only when GetIPAddress=Panel, but not when the value is Auto. If the setting value is changed, the IP address is printed in the next startup. (The IP address in operation is printed on the Network Status Sheet.) NetWare, AppleTalk, MS Network, Rendezvous, and Link Speed are printed. Information Describes Name (English only, 36-digit), Remaining Amount (10-digit), Warning (20-digit), and Model Number (30-digit) of consumables that can be replaced by the user. "Needed soon" is added when the amount reaches the level where a warning occurs.
Name Toner Cartridge Cyan Toner Cartridge Magenta Toner Cartridge Yellow Toner Cartridge Black Photoconductor Unit Remaining Amount E******F E******F E******F E******F E******F Part Numbers 0244 0243 0242 0245 1109
PRODUCT DESCRIPTION
Status Sheet
72
Revision A
Lower Cassette: Lower Cassette 2/3 is added to Other Options. HDD: P5C: Hard Disk xGB is added to Other Options. Displayed up to one decimal place. PC5 is added to Installed Emulation. Adds 5-digit Version separately by spaces in Firmware Revision. In the order as Installed Emulation.
Time to Sleep Sleep Mode = prints only by Enable Sleep Mode = dose not print by Disable.
PRODUCT DESCRIPTION
Status Sheet
73
Revision A
Axxxx
MC3012030100
MCxxxxxxxxxx
Last five digits : NVM Version (Ver. 3.0.10.0) First five digits : MCU Version (Ver. 3.0.12.0)
36PxxxxxxxxxxYMMDD USB serial number (Reference: See USB interface specifications (p38)) Latest USB connection Mode H: HS F: FS Space: no connection Latest USB connection Mode D: connected D4 supported device Space: D4 non supported device Type-B level 3: Type-B L3 Space: other than L3 When "e" = ECP, when "n" = Nibble, when " " = Compatibility
3 e
PRODUCT DESCRIPTION
Status Sheet
74
Revision A
Description JCxxxxxx
Explanation 6-digit number that starts with JC indicates the number of paper jam occurred before. 12-digit number that starts with IC indicates the number of the replacement of the toner cartridge; cccmmmyyykkk and 12digit number indicates the number of the recovery from the NonGenuine error. Those values are separated with a space. 3-digit number for each color (000-255)
ICcccmmmyyykkk CCCMMMYYYKKK
COLOR CALIBRATION DESCRIPTION NOTE: This function is implemented in the service utility. This indicates G: Increase Gradation, D: Increase Definition, 1200: 1200dpi, 600: 600 dpi, and also means 600 dpi, and calibration data for Increase Gradation depending on combination, and is displayed only when calibration data are registered in the EEPROM. This indicates YYYY: Year, DD: Day, MMMM: Month, HH: Hour, and MM: Minute of the date and time when the calibration table is created.
PRODUCT DESCRIPTION
Status Sheet
75
Revision A
It can be output from the Maintenance Menu. For details, refer to Chapter6 MAINTENANCE for the Engine Status Sheet/Print Log Report.
PRODUCT DESCRIPTION
76
Revision A
Feeding direction
PRODUCT DESCRIPTION
77
Revision A
AL-C4200
Comment A4 Portrait 600dpi A4 Lanscape 300dpi A4 Portrait Test Date Nov 07 Nov 31 Dec 31 Mode Color Mono Color
PRODUCT DESCRIPTION
78
Revision A
Specified Auto Normal Not specified Other than Envelope SemiThk Other than Auto
SemiThk
FRONT BACK
Note : For details on print speed, refer to 1.2.2 Printer Basic Specifications (p9). Note *1: *2: *3: DL, IB5 Type of paper set by the panel for the paper source where paper is actually fed N=Normal Gloss, H=High Gloss, S=Super High Gloss
PRODUCT DESCRIPTION
79
Revision A
Table 1-50. CM 1
CM Media Type MP or LC1-4 Type*1 CM Plain Letterhead Recycled Color Labels Transparency Option 1 Option 2 Note
Off
In cases not described in the table, the paper source is determined by Paper Source, paper type specified by driver (host), and algorithm provided by MP or LC1-4 Type.
:For details on print speed, refer to 1.2.2 Printer Basic Specifications (p9). Type of paper set by the panel for the paper source where paper is actually fed
Note *1:
Note : Duplex printing is not possible with paper other than the above.
PRODUCT DESCRIPTION
80
CHAPTER
2
OPERATING PRINCIPLES
Revision A
(1) Charging
(1) Charging
(1) Charging
(1) Charging
(2) Exposure
(2) Exposure
(2) Exposure
(2) Exposure
(3) Development
(3) Development
(3) Development
(3) Development
The major steps of the print process are described below. (1) (2) (3) (4) (5) (6) (7) (8) (9) Charging Exposure Development Primary transfer Secondary transfer Cleaning Third transfer Cleaning Discharging : The drum surface is charged. : Image areas are exposed on the drum by a laser beam. : Image areas on the drum are developed with toner. : The toner image on the drum is transferred to the IDT1 (Intermediate Transfer Drum). : The toner image on the the IDT1 is transferred to the IDT2. : The IDT1 is cleaned. : The 4-color complete toner image on the IDT2 is transferred to the paper. : The IDT2 is cleaned. : The electrical charge of the paper is removed. : Toner on the paper is fixed with heat and pressure. : Remnants of toner on the drums and the intermediate drum transfers are removed.
Paper (9) Discharging BTR (4) Primary transfer (Drum IDT1)
Intermediate Transfer Drum (IDT1)
(11)Cleaning
(Entirely)
OPERATING PRINCIPLES
Print Process
82
Revision A
OPERATING PRINCIPLES
Print Process
83
Revision A
+ + +
Drum
engine principle0004FB
Drum Surface
OPERATING PRINCIPLES
Print Process
84
Revision A
charge on the drum flows to the positive side, and the potential on the surface of the drum is reduced in the result. The section of the drum surface where the potential has reduced becomes the electrostatic latent image.
ROS ASSY
2.1.3.2 Exposure
At the Exposure process, a laser beam is applied to the negatively charged surface of the drum to form an invisible electrostatic latent image onto the drum. This process is performed simultaneously for each of the yellow, magenta, cyan and black colors. The laser beams for each color emitted from laser diodes in the ROS ASSY are directed by the rotating polygon mirror, fixed mirrors and lenses, which are attached to the Scanner Motor Assy in the ROS ASSY to scan across each drum surface from side to side.
: Laser Beam (Y) : Laser Beam (M) : Laser Beam (C) : Laser Beam (K)
Laser Beam
Mirror Lens
Drum (M)
engine principle0008FA
Photosensitive Material
-V
Conductive Material
0
Leg_Sec06_010FA
Leg_Sec06_012FA
Figure 2-6. Exposure Process The laser beam is irradiated according to the print data (image data) from the printer controller. The laser beam is output only when a pixel data (minute dot composing the print data) exists. (On parts to be developed by toner, the laser diode turns ON, and on parts not to be developed, the laser diode turns OFF.) The drum surface irradiated by the laser beam becomes a conductor, the negative
OPERATING PRINCIPLES
Print Process
85
Revision A
2.1.3.3 Development
At the Development process, toner is electrically applied to the invisible electrostatic latent image on the drum, to form a visible image on it. This process is performed simultaneously for each of the yellow, magenta, cyan and black colors. Toner in the Toner Cartridge is stirred by an Agitator, and is supplied to the DISPENSER ASSY. Then the toner is transferred to the tube that connects the DISPENSER ASSY and the DEVE ASSY by the Auger in the assy., and then reaches to the DEVE ASSY by the Auger in the tube. The Agitator and Augers are spiral-shaped stirrers driven by the toner motor at the rear of the Toner Cartridge. The amount of toner transferred to the DEVE ASSY is calculated based on the number of prints. This is called toner dispense and performed using two types of control (PCDC and ADC) in combination. Refer to 2.8.4 Process Control (p125) for details on the PCDC and ADC. Toner transferred to the DEVE ASSY and developer (carrier) in the DEVE ASSY is stirred by the Auger, and are supplied to the Magnet Roll located near the drum surface. The toner and the carrier are charged by the triboelectricity (toner: negative, carrier: positive), and they are attracted to each other. As the carrier is a magnetic body, it is attracted to the magnetized Magnet Roll, and a uniform layer of carrier is formed on the Magnet Roll by passing through the Timmer Rod and the Paddle. NOTE: The magnet Roll is located inside the DEVE ASSY. The surface of the Magnet Roll is covered with the conductive sleeve. The DB (Developing Bias) is supplied to the conductive sleeve from the HVPS. The DB voltage is a negative DC voltage that AC voltage is superimposed on it. The electrostatic latent image on the drum, the area hit by the laser, carries less negative charges than the other area on the drum. As the uniform negative charge on the Magnet Roll is kept at a certain level by the DC voltage, the potential difference between the Magnet Roll and the drum surface becomes as follows; the electrostatic image area is higher than the Magnet Roll, and the other area is lower than the Magnet Roll. The superimposed AC voltage vibrates the carrier on the Magnet Roll surface making it easier for toner to jump to the drum. Thus, the negatively charged toner on the Magnet Roll is only attracted to the electrostatic latent image and forms a toner image on the drum. Once the toner adheres to the image area on the drum, no more toner is attracted to the area as negative charges of the area are increasd.
Drum Surface
-V TCRU ASSY (Toner Cartridge) Agitator Auger Trimmer Rod DISPENSER ASSY Paddle Auger Auger Magnet Roll
+ + + + Drum
Ida_06_016A
Developing Bias
Toner Image
engine principle0013FA
0
engine principle0014FA
OPERATING PRINCIPLES
Print Process
86
Revision A
IDI1Surface
Yellow Toner Image Magenta Toner Image
Toner
- -
+ + + + + + + -
+ +
IDT1
Drum (M)
+ +
- -
Drum (C)
- -
+ + + + + + + -
+ +
IDT1
Cyan Toner Image
Drum (K)
- -
engine principle0015FA
engine priniple0017FA
OPERATING PRINCIPLES
Print Process
87
Revision A
Toner
IDT1 Cleaner
+ + + + + + + +
IDT2
+ + + + + + + + + +
IDT1
IDI2 Surface
Yellow Toner Image Magenta Toner Image
+ +
++ + +
IDI1Surface
HVPS
engine principle0019FA
OPERATING PRINCIPLES
Print Process
88
Revision A
2.1.3.9 Discharging
In the Discharging process, the charge on the paper is neutralized/removed by applying DC voltage to the backside of the paper with the Detack Saw. Detack Saw is kept charged at a constant voltage by the Valistor. If the Detack Saw fails to remove the electrical charge on the paper properly, the toner transferred on the paper will scatter due to the positive charges applied for the third transfer and cause print quality troubles. Figure 2-12. Third Transfer, Cleaning and Discharging
OPERATING PRINCIPLES
Print Process
89
Revision A
2.1.3.10 Fusing
In the Fusing process, toner is fixed on paper with heat and pressure. As the complete toner image clings to the paper only by the electrostatic force, one light touch of a finger can remove the image easily. To fix the image firmly onto the paper, the paper is transferred to the Fusing section immediately after the third transfer. The toner is melted by the Heat Roll heated by the Heater Lamp, and then the toner is fixed on the paper by being pressed between the Heat Roll and the Belt, which puts pressure against the Heat Roll.
OPERATING PRINCIPLES
Print Process
90
Revision A
By turning the charge of the Refresher and the RTC to 0 V, remnants of toner (polarity: positive) stored in the Refresher and the RTC are transferred electrically to the Drum. The remnants of toner are then transferred to the IDT1 and IDT2, and collected directly on the BTR, which carries the highest positive charges among them, just as the complete toner image is attracted to paper.
RTC Refresher
Negative Charge
Drum
Toner
+ Positive Charge
Toner
Refresher
- - IDT1
+ + + + + + +
IDT1 Cleaner
Refresher
+ + + +
IDT2
Drum
IDT2
BTR
RTC
+ + + + +
HVPS IDT1
+ + + + + +
HVPS
Drum
IDT1
Drum
HVPS HVPS
Urethane blade
IDT1 Cleaner
Ida_Sec06_022FA
Ida_Sec06_019FA
Figure 2-14. IDT1 Cleaner and IDT2 Cleaner 2. Refresher and RTC High negative voltages (the polarity is opposite to the bias used for the transfer process) are applied to the IDT1, IDT2, and the BTR. At this time, the Drum surface is negatively charged by the negative voltage of the IDT1.
Figure 2-15. Refresher and RTC The remnants of toner transferred to the BTR surface is scraped off by the Urethane blade that is in contact with the BTR, and collected in the waste toner box inside the BTR ASSY.
OPERATING PRINCIPLES
Print Process
91
Revision A
OPERATING PRINCIPLES
92
Revision A
GEAR IDLER IN
CLUTCH REGI
CLUTCH TURN
GEAR MSI DRIVE ASSY MAIN
GEAR IDLER IN
GEAR FEED H1
GEAR P1
GEAR FEED H1
GEAR FEED H2
GEAR FEED 2 ROLL ASSY FEED (Nudger Roll) ROLL ASSY RETARD (Cassette)
GEAR TURN
FRONT
PICK UP ASSY
CLUTCH REGI
GEAR P1
GEAR MSI
IDT2
CLUTCH TURN
IDT1 (2)
GEAR TURN GEAR IDLER TURN
PHD ASSY
PICK UP ASSY
FRONT
Ida_06_002B
OPERATING PRINCIPLES
93
Revision A
GEAR D2-IN
DRIVE MOTOR GEAR GEAR D2-IN GEAR D8
GEAR D7
GEAR D5
GEAR D7
GEAR D8
FRONT Ida_06_023A
OPERATING PRINCIPLES
94
Revision A
GEAR D6 GEAR D6
GEAR D2-IN
GEAR DEVE INPUT (Y) GEAR D8 DRIVE MOTOR DRIVE MOTOR GEAR GEAR D3 GEAR D2-IN GEAR D2-OUT
GEAR D2-OUT
GEAR D5
GEAR D6
GEAR D6
GEAR D7
GEAR D7
GEAR D8
GEAR D8
GEAR D8
GEAR D8
DRIVE ASSY DEVE FRONT
Ida_06_024A
MAG ROLL (Y) DEVE ASSY (Y) MAG ROLL (M) DEVE ASSY (M) MAG ROLL (C) DEVE ASSY (C) MAG ROLL (K)
OPERATING PRINCIPLES
95
Revision A
Gear Gear TCRU Gear Agitator pipe Auger Auger Assy Gear Idler Agitator 2 Gear Idler Agitator 1
Toner Motor
Gear Auger Gear Idler 2 Gear Idler 1 Toner Motor Assy
Gear Idler 1
Ida_06_130A
Gear Agitator
Gear TCRU
Gear Auger
Gear
Film
OPERATING PRINCIPLES
96
Revision A
Fuser Belt
Heat Roll
Heat Roll Gear
Gear Exit
Fuser Motor
FUSER ASSY
engine principle0026FA
FRONT
Ida_06_131A
Figure 2-26. Drive Transmission Path (DRIVE ASSY FUSER) Figure 2-25. Drive Transmission Flow (DRIVE ASSY FUSER)
OPERATING PRINCIPLES
97
Revision A
GEAR 40/66H
GEAR 40/66H
GEAR 40 / 66H GEAR 41
GEAR 52
GEAR 41
GEAR EXIT / DUP CHUTE ASSY DUP OUT
GEAR EXIT/DUP
GEAR 41
FRONT
ROLL EXIT
GEAR EXIT/DUP
Ida_06_003B
OPERATING PRINCIPLES
98
Revision A
On the following pages, the feeder of the paper tray at the bottom of the printer and the optional 550-sheet Paper Cassette Unit are referred to as "tray 1" and "tray 2" respectively.
DRIVE ASSY
GEAR 24
GEAR FEED H2
GEAR FEED H1
DRIVE ASSY
GEAR FEED 2
GEAR FEED 2
FRONT
GEAR FEED H2
GEAR FEED H1
PICK UP ASSY 2T
OPERATING PRINCIPLES
99
Revision A
On the following pages, the feeder section of the paper tray at the bottom of the printer is named "Tray 1", and the two trays included in the optional 1,100-sheet Paper Cassette Unit are referred to as "Tray 2" and "Tray 3" from the top.
GEAR 24
GEAR 24
CLUTCH ASSY
CLUTCH ASSY GEAR IDLER FEED
GEAR FEED 2 GEAR FEED H1 GEAR FEED H2 GEAR 24 (DRIVE ASSY) GEAR IDLER 21/29
GEAR 24 DRIVE ASSY 2ND CLUTCH ELECTRO MAGNETIC GEAR IDLER FEED
GEAR FEED 2
GEAR FEED 2
PICK UP ASSY 2T
GEAR FEED 2
CLUTCH ELECTRO MAGNETIC ROLL ASSY TURN GEAR IDLER FEED
GEAR FEED H2
GEAR FEED H1
FRONT
GEAR FEED 2 GEAR FEED 2
GEAR FEED H2
GEAR FEED H1
PICK UP ASSY 3T
OPERATING PRINCIPLES
100
Revision A
Actuator Exit Roll Assy Exit Exit Sensor Pinch Roll PHD ASSY ACTUATOR DUP Fuser Belt SENSOR DUP JAM ROLL REGI RUBBER ROLL REGI METAL Heat Roll ROLL PINCH DUP IDT2 SENSOR OHP ACTUATOR REGI BTR SENSOR NO PAPER (MSI) ROLL DUP
Paper Tray 1
MSI
ROLL ASSY FEED (PICK UP ASSY) ROLL ASSY RETARD (Paper Cassette)
ROLL REGI RUBBER in CHUTE ASSY REGI and ROLL REGI METAL
ROLL ASSY FEED (PICK UP ASSY 1T) ROLL ASSY RETARD (MSI)
Ida_06_132B
Ejects Paper
Ida_06_027B
OPERATING PRINCIPLES
Feeding Paper
101
Revision A
2.4.2 Paper Feed Path (When the 550-sheet Paper Cassette is installed)
When the OPTION FEEDER (Single Tray) is installed, papers are fed in the following order.
ACTUATOR FULL STACK
Paper Tray 2
Paper Tray 1
MSI
Actuator Exit ROLL PINCH EXIT PHD ASSY Pinch Roll Roll Assy Exit Exit Sensor ACTUATOR DUP Fuser Belt SENSOR DUP JAM ROLL REGI RUBBER Heat Roll ROLL REGI METAL SENSOR OHP ACTUATOR REGI IDT2 BTR ROLL PINCH DUP ROLL DUP
ROLL REGI RUBBER in CHUTE ASSY REGI and ROLL REGI METAL
ROLL ASSY FEED (PICK UP ASSY 1T)
ROLL EXIT in CHUTE ASSY DUP OUT and ROLL PINCH EXIT
ROLL ASSY RETARD (CST) ROLL ASSY TURN (PICK UP ASSY 2T)
Ejects Paper
Transports the paper to the duplex path by rotating the ROLL EXIT backward.
Ida_1T_06_132B
Ida_1T_06_105A
OPERATING PRINCIPLES
Feeding Paper
102
Revision A
2.4.3 Paper Feed Path (When the 1100-sheet Paper Cassette is installed)
When the 1100-sheet Paper Cassette Unit is installed, papers are fed in the following order.
Paper Tray 3 Paper Tray 2 Paper Tray 1 MSI
ACTUATOR FULL STACK SENSOR FULL STACK ROLL EXIT
Actuator Exit ROLL PINCH EXIT PHD ASSY Pinch Roll Roll Assy Exit Exit Sensor ACTUATOR DUP Fuser Belt SENSOR DUP JAM ROLL REGI RUBBER ROLL REGI METAL Heat Roll ROLL PINCH DUP IDT2 SENSOR OHP BTR ACTUATOR REGI SENSOR REGI SENSOR NO PAPER (MSI) ROLL DUP
ROLL REGI RUBBER in CHUTE ASSY REGI and ROLL REGI METAL
ROLL ASSY RETARD (CST)
ROLL EXIT in CHUTE ASSY DUP OUT and ROLL PINCH EXIT
Ejects Paper
Transports the paper to the duplex path by rotating the ROLL EXIT backward.
ROLL ASSY RETARD (CST) ROLL ASSY TURN (PICK UP ASSY 4TH)
Ida_2T_06_132B
Ida_2T_06_205A
OPERATING PRINCIPLES
Feeding Paper
103
Revision A
GUIDE SIDE L
ACTUATOR SIZE
OPERATING PRINCIPLES
104
Revision A
ROLL ASSY TURN ROLL ASSY FEED (Feed Roll) ROLL ASSY FEED (Nudger Roll) CHUTE ASSY FEEDER ROLL ASSY RETARD (Paper Cassette) Ida_06_005B
OPERATING PRINCIPLES
105
Revision A
ROLL ASSY TURN (Tray 2) This is rotated by the drive force of the DRIVE ASSY transmitted via the CLUTCH ELECTRO MAGNETIC. Transports the paper fed from the paper tray toward the Tray 1.
DRIVE ASSY
Ida_1T_06_103C
OPERATING PRINCIPLES
106
Revision A
OPERATING PRINCIPLES
107
Revision A
SWITCH ASSY SIZE (Tray 2/Tray 3) Detects paper size and presence of papers. SENSOR NO PAPER (Tray 2/Tray 3) Detects presence of papers in the paper tray according to the change in position of the Actuator. (No paper state: Shielding the sensor) SOLENOID FEED (Tray 2/Tray 3) Controls the operation of the ROLL ASSY FEED (rotating/halt) by controlling the rotation of the GEAR FEED H2. CLUTCH ASSY (Tray 2)/CLUTCH ELECTRO MAGNETIC (Tray 3) Transmits the driving from the DRIVE ASSY 2ND to the ROLL ASSY TURN. ROLL ASSY FEED (Tray 2/Tray 3) When the SOLENOID FEED is activated, the SPRING FEED H moves the GEAR FEED H1 and the GEAR IDLER FEED into engagement to transmit the drive force of the DRIVE ASSY 2ND to rotate the GEAR FEED H1/H2. The GEAR FEED H1/H2 drive the GEAR FEED 2, and the GEAR FEED 2 makes the ROLL ASSY FEED rotate to feed a paper in the paper tray into the printer. A notch on the GEAR FEED H1 moves the GEAR FEED H1 and the GEAR IDLER FEED out of engagement when the GEAR FEED H1 makes one revolution. This cuts the drive force from the DRIVE ASSY and stops the ROLL ASSY FEED. Thus, the papers in the paper tray can be fed one by one. ROLL ASSY TURN (Tray 2/Tray 3) This is rotated by the drive force of the DRIVE ASSY 2ND transmitted via the CLUTCH ASSY/CLUTCH ELECTRO MAGNETIC. Transports the paper fed from the paper tray toward the Tray 1.
ROLL ASSY TURN (Tray 3) ROLL ASSY FEED (Tray 3/Feed Roll) ROLL ASSY FEED (Tray 3/Nudger Roll)
SWITCH ASSY SIZE (Tray 3) SENSOR NO PAPER (Tray 3) SOLENOID FEED (Tray 3) CLUTCH ELECTRO MAGNETIC (Tray 3)
Ida_2T_06_203B
OPERATING PRINCIPLES
108
Revision A
OPERATING PRINCIPLES
109
Revision A
CLUTCH REGI
CLUTCH TURN
Ida_06_006D
OPERATING PRINCIPLES
110
Revision A
LATCH L
LATCH R
LATCH L
LATCH R
Ida_06_133B
OPERATING PRINCIPLES
111
Revision A
SENSOR FULL STACK Detects that the amount of ejected papers on the top cover exceeded a certain level based on the change in position of the Actuator. (Full stack: Light enters the sensor) SENSOR DUP JAM Detects that the paper has reached/passed the ROLL DUP based on the change in position of the Actuator. (Paper present: Light enters the sensor) SENSOR NO PAPER Detects presence of papers on the MSI according to the change in position of the Actuator. (No paper state: Shielding the sensor)
SOLENOID FEED MSI Controls the operation of the ROLL ASSY FEED (MSI) (rotating/halt) by controlling the rotation of the GEAR MSI. ROLL ASSY FEED (MSI) When the SOLENOID FEED MSI is activated, the SPRING FEED MSI moves the GEAR MSI and the GEAR IDLER IN into engagement, and the ROLL ASSY FEED (MSI) starts to rotate by the transmitted drive force of the DRIVE ASSY MAIN to feed a paper from the manual paper tray. A notch on the GEAR MSI moves the GEAR MSI and the GEAR IDLER IN out of engagement when the GEAR MSI makes one revolution. This cuts the drive force from the DRIVE ASSY MAIN and stops the ROLL ASSY FEED (MSI). Thus, the papers in the manual paper tray can be fed one by one. ROLL DUP This is rotated by the driving of the MOTOR ASSY DUP 17PM, and transports a one-side printed paper that comes back from the CHUTE ASSY REGI to the ROLL TURN MSI (See 2.5.5 Retard & Regi Assy (p110)). MOTOR ASSY DUP 17PM Transmits the driving to the ROLL EXIT and the ROLL DUP. ROLL EXIT This is rotated by the driving of the MOTOR ASSY DUP 17PM, and transfers the paper, which is already fixed, to the top cover. When performing duplex printing, it reverses the direction of rotation to transfer the fixed one-side printed paper toward the Regi.
GEAR MSI SENSOR NO PAPER (MSI) SOLENOID FEED MSI ROLL ASSY FEED (MSI) ROLL PINCH TURN
OPERATING PRINCIPLES
112
Revision A
PLATE LATCH
PLATE LATCH
PLATE LATCH
Ida_06_134B
OPERATING PRINCIPLES
113
Revision A
FUSER ASSY The FUSER ASSY fixes the unsteady toner on the paper by the heat and the pressure, and also transfers the paper before and after the fixing. The FUSER ASSY mainly consists of the components shown below.
Heat Roll Heater Lamp (MAIN/SUB) Thermostat Thermistor Fuser NCS Chute Exit Dup Belt Unit Roll Assy Exit Exit Sensor Fuser EEPROM (option) STS
FUSER ASSY
Exit Sensor Detects the current position of the fixed paper based on the change in position of the Actuator.
Exit Sensor
BTR ASSY The BTR ASSY consists of the BTR (Bias Transfer Roll) and the Waste Toner Collection System. The BTR is located on the opposite side of the IDT2 included in the PHD ASSY, and transfers the toner image on the IDT2 to the paper. FAN FRONT Fan to cool the Exit Sensor in the FUSER ASSY.
Figure 2-50. BTR Assy and Fuser Assy (1) Continue to the next page.
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Heat Roll
Heater Lamp
Fuser Belt
FRONT
Actuator Exit Sensor
Fuser Belt
FRONT
Ida_06_135A.eps
FRONT
Ida_06_138C
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FRAME ASSY DEVE The FRAME ASSY DEVE handles developing in the print process. The FRAME ASSY DEVE consists of the following parts:
Developer (Y) Developer (M) Developer (C) Developer (K)
2.5.9 Xerographics
MAIN FUNCTIONS ROS ASSY ROS ASSY (Raster Output Scanner Assembly) is the exposure unit that outputs the laser beam to make the electrostatic latent image on the drum surface. In this manual, items concerning the ROS ASSY are simply called ROS. The ROS ASSY mainly consists of the components shown below.
Quad Beam Laser Diode Scanner Motor Assy SOS PWB Lens Mirror Window
PHD ASSY
PHD ASSY The PHD ASSY handles a sequence of charging and transferring in the print process. The PHS ASSY consists of the following parts:
Drum (Y) Drum (M) Drum (C) Drum (K) RTC (Y) RTC (M) RTC (C) RTC (K) IDT1 (two) IDT1 Cleaner (two) Refresher (Y) Refresher (M) Refresher (C) Refresher (K) IDT2 IDT2 Cleaner Tricle
DEVE ASSY
Ida_06_010B
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TCRU ASSY(Y) TCRU ASSY(M) COIL ASSY CRUM READER TCRU ASSY(C) TCRU ASSY(K)
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STUD TOP
NOZZLE
PHD ASSY
STUD TOP
NOZZLE
PHD ASSY
Ida_06_137A
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DRIVE ASSY DEVE Supplies the driving to the parts shown below and other parts.
FRAME ASSY DEVE (Develper)
CHUTE ASSY DUP OUT PHD ASSY
GEAR DEVE INPUT(Y) IDT 2 BTR ASSY Main Motor GEAR MSI Magnet Roll GEAR DEVE INPUT(M) Magnet Roll GEAR DEVE INPUT(C) Magnet Roll GEAR DEVE INPUT(K) GEAR IDLER IN DRIVE ASSY MAIN PICK UP ASSY DRIVE ASSY DEVE FRONT FRONT Ida_06_012C Magnet Roll Deve Motor
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PWBA EEPROM Stores information specific to each printer. HARNESS ASSY AC INLET Consists of the connector section connected to the LVPS and the inlet section connected to the power cord, and supplies the AC voltage to the LVPS from the power source.
PWBA ESS MAIN (PWB CONTROLLER) HARNESS ASSY INTERLOCK PWBA EEPROM FAN REAR
2.5.12 Electrical
MAIN FUNCTIONS FAN REAR Prevents overheating inside the printer by exhausting/inhaling the ambient air. SWITCH Operates the main switch of the LVPS. LVPS There are two types of the LVPS; 100/120 V and 230 V. The LVPS not only provides AC voltage to the FUSER ASSY heater from the power source, but generates/supplies stable low DC voltage that is required for parts such as the logic circuit. The LVPS consists of the power circuit and the control circuit for the FUSER ASSY heater. PWBA MCU IDTN Controls the print operations by communicating with the printer controller and analyzing the information from the sensors and switches. The main functions are as follows. Communicates with the printer controller Receives information from the sensors and the switches Controls the DRIVE ASSY MAIN, DRIVE ASSY DEVE, DRIVE ASSY FUSER, MOTOR ASSY DUP 17PM, and Toner Motor in the DISPENSER ASSY. Allocates the low DC voltage output from the LVPS among each component Controls the ROS ASSY HVPS Supplies the high voltage, which is required for charging, developing, primary transfer, secondary transfer, third transfer, and cleaning in the print process, to the BTR ASSY and the parts shown below located inside the FRAME ASSY DEVE, and PHD ASSY.
RTC Refresher Developer IDT1 IDT2 IDT1 Cleaner IDT2 Cleaner
HVPS
LVPS
SWITCH Ida_06_013D
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LATCH TOP IR R
COVER ASSY TOP PHD COVER ASSY FRONT HEAD LATCH TOP IR R
LVPS
LVPS
Electrical (1)
Ida_06_139A
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The following diagrams shows the switches and the sensors on/in the Aculaser C4200. For the functions of each component, refer to 2.5 Main Structure and Function (p104).
ACTUATOR REGI
SENSOR REGI
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2.7 Mode
2.7.1 Printing Mode
The printing modes shown in the table below are provided for the printer. Switching between the modes is controlled by the printer controller. Color Printing Mode Normal Slow 1 Slow 1 Slow 2 Slow 3 Normal Slow 1 Slow 1 Full color Slow 2 Slow 3 Printing Speed 225 mm/s 112.5 mm/s 112.5 mm/s 75 mm/s 75 mm/s 161 mm/s 112.5 mm/s 112.5 mm/s 112.5 mm/s 75 mm/s Resolution 600 dpi 600 dpi 1200 dpi 600 dpi 600 dpi 600 dpi 600 dpi 1200 dpi 600 dpi 600 dpi Paper Type Plain Plain, Thick, Envelope Plain, Thick, Envelope Plain, Thick, Extra thick, Label Plain (High gloss), Transparency Plain Plain, Thick, Envelope Plain, Thick, Envelope Plain, Thick, Extra thick, Label Plain (High gloss), Transparency
B/W
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Mode
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2.8 Control
2.8.1 Paper Size Control
The following tabel shows the ON/OFF status of the Paper Size Switch in the SWITCH ASSY SIZE according to the paper size.
C A U T IO N
The Paper Size Switches are referred to as SW1, SW2, and SW3 from the top.
The feeder section of the paper tray at the bottom of the printer is named tray 1, and the three trays of the optional Paper Cassette Unit are referred to as tray 2, tray 3, and tray 4 from the top.
An image data converted to electric signals (translates the data into differences in voltage) is sent to the laser diode in the ROS ASSY, and the laser diode converts the electric signals to the light signals (controls ON/OFF of the laser beam). The laser diode monitors and controls the light intensity of the laser beam to create stable electrostatic latent image without being affected by the fluctuations of the laser beam intensity, optical system (such as lenses) and drum sensitivity. The ROS of this printer has laser diodes for each yellow, magenta, cyan, and black, and the light intensity for each color is automatically adjusted.
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Overview of the control is described below. 1. Sets the target value for the drum charging voltage and the developer DC voltage by detecting temperature and humidity with the SENSOR HUM (temperature and humidity sensor). Creates four patches (yellow, magenta, cyan, and black) onto the BTR for bias control. For the configuration of the patches, see the figure below.
Approx.11mm
2.
Approx. 57mm
K
engine principle0046FA
Figure 2-61. Patches for Bias Control 3. 4. The density of the patches and the none-toner area on the BTR is measured with the HOLDER ASSY CTD (density sensor). Changes the drum charging voltage and the developer DC voltage individually for each color in accordance with the differences between the density measured in step 3 and the target value set in step 1.
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Toner Dispense Example The time that the Toner Motor spend for one revolution is predetermined and fixed. The toner dispense time described in 1) and 2) is calculated as the number of revolutions of the Toner Motor. In the following explanations, the number of revolutions of the Toner Motor is called Dispense Count. The Dispense Count calculated in the ADC process is completed during printing eight pages. For example, if the Dispense Count is judged to be lacking and require 16 times addition, the required 16 times are divided by eight and the additional revolutions are made two times per one page printing. At that time, the Dispense Count calculated in the PCDC process are added. When the ADC Dispense Count is judged to require 16 times decrease, the 16 times are subtracted from the PCDC Dispense Count during subsequent print jobs (eight pages). If the decreasing times exceeds the PCDC Dispense Count, unfinished decreasing is performed during printing the next eight pages.
TONER DENSITY CONTROL To acquire stabilized print images, toner density should be kept constant. To keep the toner density constant, the amount of toner to be refilled should be exact the same as the amount used for printing. The mechanism to enable the exact refill is called PCDC. However, as the PCDC alone is not enough to adjust the toner density, another mechanism to support the PCDC is required. This mechanism is called toner density control by the HOLDER ASSY CTD. These two mechanisms are referred to as the toner density control.
1.
PCDC (Pixel Conut Dispense Control) Calculates the amount of toner to be used in the developing process by counting the video signals that are input to the ROS ASSY. The video signal is counted by counting the number of charging and discharging of the capacitor in the CR circuit which is arranged in parallel with the video signal lines. The amount of consumed toner is calculated as toner dispense time. Refilling toner as much as the consumed amount can be made by driving the corresponding Toner Motor(s) in the DISPENSER ASSY for the calculated period of time (toner dispense time). ADC (Auto Density Control) Creates four patches (yellow, magenta, cyan, and black) on the BTR under the given electrical conditions, and measures their density with the HOLDER ASSY CTD. The measured density is compared with the reference one, and the toner dispense time is increased/decreased in subsequent print process when the measured density is lower/higher than the reference density. The amount of toner to be refilled is calculated as toner dispense time. This is calculated for each of the four colors. The ADC is performed after a print job is finished when any of the following is met. The number of the printed pages after the power-on is exceeded 25 pages When performing cleaning cycle during continuous printing
Total Dispense Count When adding 16 is required by ADC PCDC Dispense Count When subtrasting 8 is required by ADC Total Dispense Count
2.
engine principle0044FA
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Control
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The light intensity is determined (light intensity setting) and adjusted (light intensity adjustment) as described below. 1. Light Intensity Setting The amount of reflected light can change a lot after replacing the BTR ASSY or cleaning the HOLDER ASSY CTD. Therefore, the light intensity setting is performed when the printer is turned on, and when the front cover is opened/ closed. In the setting, the output value from the HOLDER ASSY CTD is monitored while gradually increasing the light intensity of the LED, and the light intensity is determined just after the output value exceeds the prescribed level. If the output value does not reach the prescribed level with the highest light intensity, the printer judges that the HOLDER ASSY CTD should be cleaned. When an extremely high output value is detected, the printer judges it as HOLDER ASSY CTD failure. Light Intensity Adjustment This adjustment is performed just before creating patches for controlling toner density in the ADC process. The LED emits light at currently set intensity to check if the output value from the HOLDER ASSY CTD is within the prescribed range. When the detected output value is below the prescribed level, the LED light intensity is increased at the next ADC process, and when that is higher, the light intensity is decreased at the next ADC process. If the output value is below the level 1 lower limit, the printer judges that the sensor becomes soiled and causes a warning. If the value is lower than the level 2 lower limit, the printer judges that the sensor should be cleaned and stops a print job.
HIGH AREA COVERAGE MODE The Toner Dispense control cannot keep up with heavy consumption of toner, such as printing pages with high print ratio continuously, and leads to lower the toner density. High Area Coverage Mode is provided to resolve the problem. In this mode, if the Dispense Count reaches to a certain level during performing continuous printing, feeding the next paper is temporarily stopped to perform the toner dispense.
ADMIX MODE Even with the High Area Coverage Mode, there are some cases that cannot prevent the toner density from lowering. For example, if the printer used in a hot and humid place is moved to a cold and dry place, it will make a big difference between the reference toner density and that measured with the HOLDER ASSY CTD because the reference density level has been set for corresponding with the environment condition. Admix Mode is used in such case to stabilize the toner density. If the measured toner density with the HOLDER ASSY CTD is substantially below the reference level, toner dispense is performed immediately after the measurement.
2.
LED LIGHT INTENSITY CONTROL BY HOLDER ASSY CTD The HOLDER ASSY CTD is a reflective sensor. It emits light against the target (patches and non-toner area on the BTR) and detects the reflected light from the target with its light-sensitive element. According to the detected amount of light, it outputs electric signals. To take an accurate measurement, the sensor output value (amount of reflected light) obtained when emitting light against non-toner area on the BTR should be adjusted to the prescribed level, as the amount of reflected light depends on whether the BTR surface and HOLDER ASSY CTD surface are clean or not. To obtain the prescribed amount of reflected light regardless of the conditions, the light intensity emitted by the LED is controlled.
OPERATING PRINCIPLES
Control
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Overview of the control is described below. 1. 2. Measures the output value of the HOLDER ASSY CTD when it is detecting nontoner area on the BTR, and determines the threshold value. Creates color registration control patches on the BTR. The patches are bold lines with a width of 10 mm and arranged in the order of K, K, C, K, M, K, Y as shown in the figure below (the first K-black line is created once, and the subsequent six lines are repeated four times).
K K C K M K Y
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Figure 2-63. Color Registration Control Patch 3. 4. 5. Measures the density of the created patches with the HOLDER ASSY CTD. Calculates the registration shift amount by comparing the threshold value determined in Step 1 and the measured value in Step 3. Changes the ROS writing timing based on the obtained shift amount.
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BTR ASSY LIFE DETECTION The BTR ASSY consists of the BTR and the waste toner collection system. The life of the assy is detected by sensing full state of the Waste Toner Space. Full state of the waste toner space is detected by the SENSOR TNR FULL.
Timing to check if the waste toner space is full At power-on, or when opening/closing the front cover When ejecting papers Outputting BTR Life Warning (Worn Transfer Unit) Once the SENSOR TNR FULL detects the full state, the BTR Life Warning (Worn Transfer Unit) message is displayed. Outputting BTR Life Error (Replace Transfer Unit) After the BTR Life Warning (Worn Transfer Unit) occurs, the printer starts to count the number of printed pages and the toner dispense time, and when the cumulated value exceeds a certain level, it causes a BTR Life Error (Replace Transfer Unit). Releasing BTR Life Warning (Worn Transfer Unit)/BTR Life Error (Replace Transfer Unit) If the SENSOR TNR FULL does not detect the full state at power-on or when opening/closing the front cover, the BTR Life Error (Replace Transfer Unit) and the BTR Life Warning (Worn Transfer Unit) are canceled.
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Releasing the No Toner Warning (uuuu Toner Low)/No Toner Error (Replace Toner uuuu) Toner dispensing is performed for 1.7 seconds when a new Toner Cartridge is installed to detect the toner presence. And then, when the SENSOR NO TNR detects that the cartridge has toner, the No Toner Warning (uuuu Toner Low) or the No Toner Error (Replace Toner uuuu) is canceled. However, the one detection by the SENSOR NO TNR cannot change the no toner status condition inside the printer. The condition recovers to normal when the printer detects toner presence signal from the SENSOR NO TNR more than three times in a row after the toner dispensing. Outputting Toner Tape Remaining Error (Install uuuu TnrCart) Toner dispensing is performed for 1.7 seconds when a new Toner Cartridge is installed to detect the toner presence. When toner presence is not detected, the toner dispensing is performed again for 1.7 seconds after 5 seconds interval. If the printer fails to detect toner presence after performing toner dispensing three times, and if the toner dispensing time is 0, the printer judges that the tape is still attached to the toner cartridge. (Install uuuu TnrCart). The printer also causes the error when the toner sensor detects no toner status during printing with insufficient dispensing time.
ABOUT SENSOR NO TNR Toner Cartridges for each color have their own SENSOR NO TNRs. The SENSOR NO TNR, which is located on the DISPENSER ASSY, detects the Toner Cartridge presence delivered from the Toner Cartridge into the DISPENSER ASSY by the Toner Motor. Since the SENSOR NO TNR malfunctions if the surface is contaminated by toner or something, it is cleaned up by the film attached near the Auger inside the DISPENSER ASSY when dispensing toner. This film rotates together with the Auger when dispensing toner, and scrapes off the remaining toner on the surface of the SENSTOR NO TNR. Because the film rotates and contacts with the SENSOR NO TNR as mentioned above, it may hinder the sensors operation causing a false detection depending on the position of the film when the Toner Motor stops. However, this false detection is avoided by the internal control of the engine controller. TONER PRESENCE CONTROL Overview of the control is described below. Execution Timing At power-on, or when opening/closing the front cover During printing Outputting No Toner Warning (uuuu Toner Low) The printer causes No Toner Warning (uuu Toner Low) when the counter of the Toner Cartridge reaches a certain level. Outputting No Toner Error (Replace Toner uuuu) When the SENSOR NO TNR detected No Toner with certainty, No Toner Error (Replace Toner uuuu) occurs.
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SENSOR WARMUP The Fuser NCS (non-contact sensor) located at the center of the Heat Roll cannot detect temperature correctly if the temperature of the sensor itself is minus 5 degrees C or lower. If the printer detects the condition, it warms up the sensor until the sensor temperature becomes 0 degree C. This is called sensor warm-up.
COOL-DOWN When the printing is continued for a certain period of time, temperature distribution on the Heat Roll surface becomes uneven. Cool-down is performed to equalize the surface temperature of the Heat Roll by not feeding papers for a while.If the temperature of the Heat Roll edges is high, the printer stops feeding paper until the temperature falls to the target level.
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Control
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One sensor detects both cassette presence and paper size. One sensor detects both cassette presence and paper size.
One sensor detects both cassette presence and paper size. One sensor detects both cassette presence and paper size.
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Table 2-4. List of Controller Outline Specifications
Item Description Connector specifications Device capacity Font Extended ROM slot Optional ROM SDRAM Specifications Standard SDRAM SDRAM slot PWM Device Specifications 90pin DIMM C533PROG, FLASH 16MB Built-in PROG 1 slot PCL5C DDR333 200pin SO DIMM 128 MB 2 slot SP4NX-C (E05C031A) Wide panel Switch x 6 LED x 3 with back light IEEE1284 compliance Built-in FAIO USB2.0 HS Installed LPHD5 40 GB C82385* SUB 100Base-TX/10Base-T ROM
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DIAGRAM Overview concerning connections of the clock and the data bus is shown below.
IC Name CPU FMV FAIO
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CHAPTER
3
TROUBLESHOOTING
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3. 4. 5.
6.
Check the trouble condition Chapter2 OPERATING PRINCIPLES (p.81) Chapter7 Connectors (p.471)
7. 8. 9.
10. The paper used must conform to the specifications. (Standard paper is recommended.) 11. There should be no errors in handling of the printer.
Finish
12. The Regular Replacement Parts must have been replaced every time their respective specified number of sheets has been printed. 13. Be sure to make a test print with a new paper after reinstalling the Photoconductor unit and the FRAME ASSY DEVE.
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Never touch any live parts unnecessarily when the power is on. The power switch/inlet part of the LVPS is alive even when the power switch is turned OFF. Take care not to touch any live parts.
2.
If you perform work with the power turned ON, covers removed, and the interlock and safety switches turned ON, be sure to disconnect the ROS ASSY connector (P/ J151), except when its connection is required.
W A R N IN G
If you perform work with the power turned ON, covers removed, and the interlock and safety switches turned ON, there is a danger of the laser beam being emitted from ROS ASSY. Be sure to disconnect the ROS ASSY connector (P/J151), except when its connection is required.
3.
If you perform work with the power turned ON, the LEFT COVER removed, be sure to disconnect the HVPS connector (P/J141), except when its connection is required.
W A R N IN G
If you perform work with the power turned ON, the LEFT COVER removed, be sure to disconnect the HVPS connector (P/J141) as the HVPS may output high voltage. Be extremely careful not to touch the HVPS and the parts that output high voltage while connecting P/J141 connector on the HVPS following the instructions in FIP.
4. 5.
When touching any hot surfaces, take care not to burn yourself. Wear a wrist strap to discharge static electricity from your body.
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7. Taking P/J1-2PIN P/J3-4PIN as an example, the minus side P/J3-4PIN is AG (Analog Ground), SG (Signal Ground), or RTN (Return). Therefore it is possible to connect to another AG, SG, or RTN pin as the minus side instead of P/J34PIN. Before doing so, check that each AG-to-AG, SG-to-SG, or RTN-to-RTN has continuity properly. Be careful not to connect to a wrong pin since the level of AG, SG and RTN are different from each other. When measuring the voltage, perform measurement with the Photoconductor unit, Fuser unit, Transfer unit and paper cassette loaded, FRONT-COVER ASSY closed, and power ON. All voltage values given in the FIP are approximate values. Actual measured values should not be completely the same as those given in the FIP.
8.
2.
9.
3.
10. Note that FIP does not provide any description on removal of parts which are supposed to be removed to remove the target part, and the procedures. 11. Any parts listed in Possible parts that caused the error in the FIP are regarded as the source of the trouble and signifies that the parts or the assemblies (HIGH ASSY) containing those parts should be replaced with normal ones one by one, and checking should be repeated. 12. In the FIP, the paper feeder is called Tray1, the optional feeder is called tray2 (upper one), tray3 (lower one). 13. FIP may contain descriptions that distinguish between certain specifications. Be sure to follow such instructions properly to remedy the problem.
4.
5.
6.
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W A R N IN G
When removing the jammed paper, be sure to wait until the Fuser unit or any other metal part in the printer cools down enough to work.
Ask the operator about the conditions of the trouble. Was the operator operating the printer correctly? Y
Ask the operator again to verify the condition at the time of jamming, and execute a print job in the same conditions. Y N
Is the error code described in 3.2.3 Check Points for Frequent Paper Jam? Y N
Perform the troubleshooting following the instructions in 3.2.3 Check Points for Frequent Paper Jam.
Perform the troubleshooting with reference to the FIP given for the error message.
TROUBLESHOOTING
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ROLL DUP
BTR
Base Engine
CLUTCH REGI SENSOR OHP SENSOR REGI CLUTCH TURN SENSOR LOW PAPER SENSOR NO PAPER
ROLL ASSY TURN (PICK UP ASSY) ROLL ASSY FEED (FEED) ROLL ASSY FEED (NUDGER)
1 Tray Feeder*
CLUTCH ELECTRO MAGNETIC ROLL ASSY FEED (FEED) ROLL ASSY FEED (NUDGER)
CLUTCH ASSY
ROLL ASSY FEED (FEED) ROLL ASSY FEED (NUDGER)
CLUTCH ELECTRO MAGNETIC ROLL ASSY FEED (FEED) ROLL ASSY FEED (NUDGER)
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- Note "*"1 Tray Feeder: 550-sheet paper cassette 2 Tray Feeder: 1100-sheet paper cassette
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DRIVE ASSY FUSER DRIVE ASSY MAIN SOLENOID FEED MSI CLUTCH REGI CLUTCH TURN SOLENOID FEED SWITCH ASSY SIZE Base Engine SWITCH ASSY SIZE SWITCH ASSY SIZE
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CLUTCH ASSY
TROUBLESHOOTING
Paper Jam
2 Tray Feeder
1 Tray Feeder
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FIP-J1 Paper Jam in MP Tray / Paper Cassette [Paper Jam in MP Tray] The paper jammed in the MP tray should be removed in the following steps. 1. Pull out the jammed paper from the MP tray to remove the paper.
Always follow the procedure in this manual when removing the jammed paper. If you try to pull out the jammed paper forcedly, it will tear and the remaining pieces of paper may prevent the paper being transmitted normally. Confirm that the paper has been removed completely. Most paper jam can be resolved by removing the paper completely. Once the jammed paper has been removed, the printer starts to print the queue data first. The queue data cannot be printed first depending on where the paper jam occurred.
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2. 3.
Temporarily close the MP tray. Push up the button A located on the front side , and open the front cover . Then, check to see if any pieces of torn paper remain inside the printer.
W A R N IN G
Wait for the parts on which a label indicating CAUTION, HOT (e.g. Fuser and its surroundings) is attached to cool sufficiently before touching them. Otherwise, you will burn yourself.
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4.
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5.
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2.
Push up the button A located on the front side , and open the front cover . Then, check to see if any pieces of torn paper remain inside the printer.
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6. 7.
3.
When pulling out the paper jammed inside the printer, be careful not to tear it.
Close the front cover. Push the paper tray all the way into the printer.
Id
01 023B
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C A U T IO N
Do not push in the tray forcedly. Otherwise, the tray or the inside of the printer may be damaged.
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FIP-J2 Paper Jam inside Printer 1. Push up the button A located on the front side , and open the front cover . 3. Return the levers located on both sides of the Fuser Unit to their original positions.
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4.
2.
Push down the levers on both ends of the Fuser Unit, and remove the jammed paper. If the paper tears, remove the pieces of paper that remain inside the printer.
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C A U T IO N
Do not touch the fuser section as it is hot. Otherwise, you will burn yourself.
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FIP-J3 Paper Jam in Paper Eject Section 1. Push up the button B located on the right side , and open the upper part of the front cover .
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5.
Push up the button A located on the front side , and open the front cover .
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2.
Push up the levers on both ends of the Fuser Unit, and remove the jammed paper. If the paper tears, remove the pieces of paper that remain inside the printer.
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6.
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C A U T IO N
Do not touch the fuser section as it is hot. Otherwise, you will burn yourself. Remove the Fuser unit and check if the paper remains in the printer.
If the jammed paper can be seen, remove it and proceed to Step 7. If the jammed paper cannot be seen, close the front cover. In this case, the following steps are not required.
3.
Return the levers located on both sides of the Fuser Unit to their original positions.
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C A U T IO N
When the paper jam occurs in the fuser section, the next paper may have been already fed from the paper tray. Make sure to check that no paper is remaining in the printer following Step 8 through 14.
11. If the jammed paper cannot be seen, lower the CHUTE ASSY FEEDER located inside the opening in which the paper tray has been installed , and pull out the jammed paper .
8.
Pull the paper tray out slowly and remove it from the printer. If the optional paper cassette unit is installed, remove the lower tray first.
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12. Push up the button A located on the front side , and open the front cover . Then, check to see if any pieces of torn paper remain inside the printer.
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9.
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FIP-J4 Paper Jam in the Duplex Assy 1. Push up the button B located on the right side , and open the upper part of the front cover .
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14. Push the paper tray all the way into the printer.
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2.
Remove the jammed paper. If the paper tears, remove the pieces of paper that remain inside the printer.
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C A U T IO N
Do not push in the tray forcedly. Otherwise, the tray or the inside of the printer may be damaged.
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3.
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FIP-J5 Paper Jam in the Option Cassette 1. Remove the cassettes beginning at the bottom one to find the jammed paper.
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5.
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C A U T IO N
If paper is jammed just after being fed from the tray, the paper may be in contact with the bottom of the upper tray. The upper cassette or the standard tray may not be removed due to the paper jammed in the cassette located lower than them.
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2.
6.
Push the paper tray all the way into the printer.
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3.
When pulling out the paper jammed inside the printer, be careful not to tear it. If the paper tears, pieces of torn paper remain inside the printer.
C A U T IO N
Ida_01_040B
Do not push in the tray forcedly. Otherwise, the tray or the inside of the printer may be damaged.
TROUBLESHOOTING
Paper Jam
150
Revision A
---
---
The lower part of the Photoconductor The following rollers should be installed properly without dirt or misalignment. unit ROLL ASSY FEED Option Feeder ROLL ASSY RETARD (MSI) ROLL TURN MSI ROLL ASSY TURN CHUTE ASSY FEEDER ROLL ASSY FEED ROLL ASSY RETARD (Paper Cassette) On the path from the MP tray or the paper tray to the Photoconductor unit. The Photoconductor unit should be installed properly. The ROLL REGI RUBBER and ROLL REGI METAL should be installed properly without dirt or misalignment. The SENSOR REGI should be installed properly. The Actuator of the above sensor should be installed properly without dirt or misalignment.
FIP-J2 (p146)
On the path from the Photoconductor unit to the Fuser unit Paper Jam A B (Fuser Jam)
The rollers inside the Transfer unit should be installed properly without dirt or misalignment. The rollers inside the Fuser unit should be installed properly without dirt or misalignment. The rollers inside the ROLL EXIT and ROLL PINCH ASSY should be installed properly without dirt or misalignment. The Exit Sensor inside the Fuser unit should be installed properly. The Actuator of the above sensor should be installed properly without dirt or misalignment. The ROLL DUP and ROLL PINCH DUP should be installed properly without dirt or misalignment. The SENSOR REGI and SENSOR DUP should be installed properly. The Actuator of the above sensor should be installed properly without dirt or misalignment.
FIP-J3 (p147)
On the path from the Duplex Assy exit to the Photoconductor unit
FIP-J4 (p149)
TROUBLESHOOTING
Paper Jam
151
Revision A
Ask the operator about the conditions of the trouble. Was the operator operating the printer correctly? Y
Does the error recur when making a printout in a condition in which the error occurred? Y
End of procedure
Refer to 3.4.1 List of Warnings and Errors. Refer to 3.4.3 Engine-related Trouble FIP.
Refer to 3.5.1 Abnormal Noise-related Troubleshooting Entry Chart. Refer to 3.5.2 Abnormal Noise-related FIP.
TROUBLESHOOTING
Level 1 FIP
152
Revision A
TROUBLESHOOTING
Level 2 FIP
153
Revision A
See FIP
FIP-1 (p.163) FIP-45 (p.199) FIP-2 (p.163) FIP-44 (p.198) FIP-3 (p.164) FIP-44 (p.198) FIP-4 (p.164) FIP-44 (p.198) FIP-5 (p.165) FIP-6 (p.166) FIP-7 (p.167) FIP-43 (p.197) FIP-35 (p.190) FIP-36 (p.191)
TROUBLESHOOTING
Level 2 FIP
154
Revision A
See FIP
FIP-37 (p.192) FIP-38 (p.193) FIP-39 (p.194) FIP-40 (p.195) FIP-8 (p.167) FIP-42 (p.196) FIP-42 (p.196) FIP-42 (p.196) FIP-42 (p.196) FIP-44 (p.198) FIP-44 (p.198) FIP-44 (p.198) FIP-44 (p.198) FIP-25 (p.181)
Replace Transfer Unit The Transfer unit reached the end of its life cycle.
TROUBLESHOOTING
Level 2 FIP
155
Revision A
See FIP
FIP-26 (p.182)
FIP-32 (p.188)
FIP-33 (p.189)
FIP-34 (p.189)
FIP-46 (p.199)
Error
Check Transparency
FIP-9 (p.168)
Paper Jam A C
FIP-10 (p.169)
The SENSOR REGI could not detect paper within the specified time, or the The printer cannot print. sensor detected paper presence when the printer was turned on or when the Open Cover A, or opening cover D and removing the Photoconductor FIP-11 (p.171) interlock was closed. Unit may be required to remove the jammed paper. Then close the front cover. The Exit Sensor in the Fuser could not detect paper within the specified time, or the sensor detected paper presence when the printer was turned on or when the interlock was closed. The printer cannot print. Open Cover A and Cover B to remove the jammed paper, then close the FIP-12 (p.172) front cover. FIP-13 (p.173)
Paper Jam A B
Paper Jam B
The SENSOR DUP JAM could not detect paper within the specified time, or The printer cannot print. the sensor detected paper presence when the printer was turned on or when Open Cover B to remove the jammed paper, then close the front cover. the interlock was closed.
Note *:
TROUBLESHOOTING
Level 2 FIP
156
Revision A
3.4.1.2 Options
Table 3-3. List of Errors (550-sheet Paper Cassette Unit) Class LCD Message
Paper Jam A C
Description
The SENSOR REGI could not detect paper within the specified time.
Operation* Solution
Open the cassette or Cover A to remove the jammed paper, then open and close the front cover.
See FIP
The printer does not feed the next paper after ejecting the current paper. FIP-O1 (p200)
Error
The optional 550-sheet paper cassette has run out of set-sized (sss) paper.
The printer continues printing feeding papers from another paper cassette. Load the sss-sized paper in the cassette. The printer continues printing feeding papers from another paper cassette. Insert the paper cassette correctly.
FIP-O2 (p202)
Install LC1
The optional 550-sheet paper cassette is not installed, or not installed properly.
FIP-O3 (p202)
Note *:
Table 3-4. List of Errors (1100-sheet Paper Cassette Unit) Class LCD Message
Paper Jam A C
Description
The SENSOR REGI could not detect paper within the specified time.
Operation* Solution
Open the cassette or Cover A to remove the jammed paper, then open and close the front cover.
See FIP
The printer does not feed the next paper after ejecting the current paper. FIP-O5 (p204)
Error
Paper Out LC3, LC4, The optional 1100-sheet paper cassette has run out of set-sized (sss) paper. (LC2) sss Install LC1 (LC2, LC3) The optional 1100-sheet paper cassette is not installed, or not installed properly.
The printer continues printing feeding papers from another paper cassette. Load the sss-sized paper in the cassette. The printer continues printing feeding papers from another paper cassette. Insert the paper cassette correctly.
FIP-O6 (p207)
FIP-O7 (p207)
Note *:
TROUBLESHOOTING
Level 2 FIP
157
Revision A
The printer detected that the Temp Sensor is broken. The printer cannot print. Abnormal high temperature was detected (approx. 250 degrees C or more). Go to FIP. Abnormal low temperature was detected during printing (approx. 100 degrees or lower). Abnormal temperature difference was detected between the center and the end of the Fuser Roll. The printer detected that the circuit for the Fuser Roll center sensor is in failure. The printer detected that the Fuser Roll center sensor is abnormal. Abnormal warm-up time was detected. (Ready waiting time exceeded 60 seconds.) Abnormal low temperature was detected (approx. 180 seconds or more). Abnormal Temp sensor warm-up time was detected (approx. 30 minutes or more at 0 degree C or less). NV-RAM error The HOLDER ASSY CTD power has weakened. Fan Motor failure. Motor failure (Main Drive Motor/Deve Motor/Fuser Motor) Firmware error Temperature of 100 degrees or more, or 20 degrees or less was detected. Humidity of 100 % or more was detected. DEVE ASSY (Y) reached its end of life. The printer cannot print. Go to FIP. The printer cannot print. Go to FIP. The printer cannot print. Go to FIP. The printer cannot print. Go to FIP. The printer cannot print. Go to FIP. The printer cannot print. Go to FIP. The printer cannot print. Go to FIP.
FIP-16 (p.175) FIP-17 (p.175) FIP-18 (p.176) FIP-19 (p.177) FIP-20 (p.178) FIP-21 (p.179) FIP-41 (p.195)
TROUBLESHOOTING
Level 2 FIP
158
Revision A
See FIP
FIP-41 (p.195)
TROUBLESHOOTING
Level 2 FIP
159
Revision A
See FIP
TROUBLESHOOTING
Level 2 FIP
160
Revision A
See FIP
TROUBLESHOOTING
Level 2 FIP
161
Revision A
See FIP
TROUBLESHOOTING
Level 2 FIP
162
Revision A
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Toner cartridge (Y) COLL ASSY CRUM READER ACTUATOR SENSOR 2 (Y) HARNESS ASSY TNR Continuity Check of the Toner Bottle Switch(Y) 1. Disconnect P/J342 connector of COIL ASSY CRUM READER. 2. While pressing the Toner Bottle Switch(Y), check the P3425PIN<=>P342-4PIN for continuity. Is there normal continuity between them? Go to Step [3]. Replace the COIL ASSY CRUM READER. (p340)
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Toner cartridge (M) COIL ASSY CRUM READER ACTUATOR SENSOR 2 (M) HARNESS ASSY TNR Continuity Check of the Toner Bottle Switch Go to Step [3]. (M) 1. Disconnect P/J342 connector of COIL ASSY CRUM READER. 2. While pressing the Toner Bottle Switch(M), check the P3425PIN<=>P342-3PIN for continuity. Is there normal continuity between them? Continuity Check of the HARNESS ASSY Replace the TNR PWBA MCU 1. Disconnect P/J342 connector on the COIL IDTN. (p351) ASSY CRUM READER, and P/J51 connector of PWBA MCU IDTN. 2. Check the continuity of J51<=>J342. Is there normal continuity between them? Replace the COIL ASSY CRUM READER. (p340)
3
Replace the HARNESS ASSY TNR.
Continuity Check of the HARNESS ASSY Replace the TNR PWBA MCU 1. Disconnect P/J342 connector on the COIL IDTN. (p351) ASSY CRUM READER, and P/J51 connector of PWBA MCU IDTN. 2. Check the continuity of J51<=>J342. Is there normal continuity between them?
C H E C K P O IN T
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
163
Revision A
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Toner cartridge (C) COIL ASSY CRUM READER ACTUATOR SENSOR 2 (C) HARNESS ASSY TNR Continuity Check of the Toner Bottle Go to Step [3]. Switch(C) 1. Disconnect P/J342 connector of COIL ASSY CRUM READER. 2. While pressing the Toner Bottle Switch (C), check the P342-5PIN<=>P342-2PIN for continuity. Is there normal continuity between them? Continuity Check of the HARNESS ASSY Replace the TNR PWBA MCU 1. Disconnect P/J342 connector on the COIL IDTN. (p351) ASSY CRUM READER, and P/J51 connector of PWBA MCU IDTN. 2. Check the continuity of J51<=>J342. Is there normal continuity between them? Replace the COIL ASSY CRUM READER. (p340)
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Toner cartridge (K) COIL ASSY CRUM READER ACTUATOR SENSOR 2 (K) HARNESS ASSY TNR Continuity Check of the Toner Bottle Go to Step [3]. Switch(K) 1. Disconnect P/J342 connector of the COIL ASSY CRUM READER. 2. While pressing the Toner Bottle Switch (K), check the P342-5PIN<=>P342-1PIN for continuity. Is there normal continuity between them? Continuity Check of the HARNESS ASSY Replace the TNR PWBA MCU 1. Disconnect P/J342 connector on the COIL IDTN. (p351) ASSY CRUM READER, and P/J51 connector of PWBA MCU IDTN. 2. Check the continuity of J51<=>J342. Is there normal continuity between them? Replace the COIL ASSY CRUM READER. (p340)
C H E C K P O IN T
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
164
Revision A
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Photoconductor unit PWBA CRUM in the Photoconductor unit Connection Check of the PWBA CRUM Is the PWBA CRUM connector connected to the harness connector correctly? Go to Step [3]. Reconnect the HARNESS ASSY PHD2. Replace the HARNESS ASSY PHD2.
Continuity Check of the HARNESS ASSY Go to Step [4]. PHD2 1. Disconnect P/J710 connector on the FRAME ASSY DEVE and P/J484 connector of the HARNESS ASSY FAN/ PHD/MOT. 2. Check the continuity of J710<=>J484. Is there normal continuity between them? Continuity Check of the HARNESS ASSY FAN/PHD/MOT 1. Disconnect P/J484 connector of the HARNESS ASSY PHD2, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of P484<=>J48. Is there normal continuity between them? Check of the Photoconductor unit Replace the Photoconductor unit with a new one. Does the error still occur after the replacement? Go to Step [5].
End of procedure
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY PHD2 (J710-J484) HARNESS ASSY FAN/PHD/MOT (P484-J48)
TROUBLESHOOTING
Level 2 FIP
165
Revision A
C H E C K P O IN T
1 2 3 4 5
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Transfer unit HOLDER ASSY CTD Cleaning of the Transfer unit Check the BTR surface for dirt, and clean it. Does the error still occur? Go to Step [3]. End of procedure
Cleaning of the HOLDER ASSY CTD Go to Step [4]. Clean the detection part of the HOLDER ASSY CTD with a soft cloth. Does the error still occur? Connection Check of the HARNESS ASSY Go to Step [5]. FSR/ADC Is the HARNESS ASSY FSR/ADC is securely connected to the HOLDER ASSY CTD? Continuity Check of the HARNESS ASSY FSR/ADC 1. Disconnect P/J136 connector on the HOLDER ASSY CTD, and P/J36 connector on the PWBA MCU IDTN. 2. Check the continuity of J136<=>J36. Is there normal continuity between them? Go to Step [6].
End of procedure
Check of the HOLDER ASSY CTD Go to Step [7]. Replace the HOLDER ASSY CTD with a new one. (p291) Does the error still occur after the replacement? Check of the Transfer unit Replace the Transfer unit with a new one. (p290) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
End of procedure
End of procedure
TROUBLESHOOTING
Level 2 FIP
166
Revision A
1 2
Initial Check Reinstall the part Go to Step [2]. Are the parts listed below installed incorrectly? correctly. Fuser unit Check of the Fuser unit 1. Remove the Fuser unit. (p289) 2. Measure the resistance value of P361B5<=>P361-B4. Is the measured value 400K or less? Check of the Fuser unit 1. Remove the Fuser unit. (p289) 2. Measure the resistance value of P361B2<=>P361-B3. Is the measured value 7000K or less? Continuity Check of the HARNESS ASSY FSR/ADC 1. Disconnect P/J361 connector of the HARNESS ASSY FSR/ADC, and P/J36 connector on the PWBA MCU IDTN. 2. Check the continuity of J36<=>J361. Is there normal continuity between them? Go to Step [3]. Replace the Fuser unit. (p289)
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Photoconductor unit PWBA CRUM in the Photoconductor unit Connection Check of the PWBA CRUM Is the PWBA CRUM connector connected to the harness connector correctly? Go to Step [3]. Reconnect the HARNESS ASSY PHD2. Replace the HARNESS ASSY PHD2.
Go to Step [4].
Continuity Check of the HARNESS ASSY Go to Step [4]. PHD2 1. Disconnect P/J710 connector on the FRAME ASSY DEVE and P/J484 connector of the HARNESS ASSY FAN/ PHD/MOT. 2. Check the continuity of J710<=>J484. Is there normal continuity between them? Continuity Check of the HARNESS ASSY FAN/PHD/MOT 1. Disconnect P/J484 connector of the HARNESS ASSY PHD2, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of P484<=>J48. Is there normal continuity between them? Check of the Photoconductor unit Replace the Photoconductor unit with a new one. Does the error still occur after the replacement? Go to Step [5].
C H E C K P O IN T
End of procedure
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY PHD2 (J710-J484) HARNESS ASSY FAN/PHD/MOT (P484-J48)
TROUBLESHOOTING
Level 2 FIP
167
Revision A
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR OHP CHUTE REGI IN Continuity Check of the HARNESS ASSY OHP 1. Disconnect P/J201 connector of the SENSOR OHP, and P/J20 connector on the PWBA MCU IDTN. 2. Check the continuity of J201<=>J20. Is there normal continuity between them? Replacing Check of the SENSOR OHP Replace the SENSOR OHP with a new one. (p281) Does the error still occur after the replacement? Go to Step [3]. Replace the HARNESS ASSY OHP.
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
168
Revision A
FIP-10 Paper Jam A C If multi-feed error occurs, refer to the Multi-Feed in the FIP (p227).
Step
Check
Yes
No Go to Step [6].
5 6
C A U T IO N
Operation Check of the Main Drive Motor Go to Step [9]. Does the Main Drive Motor rotate when making a test print? Continuity Check of the HARNESS ASSY FAN/PHD/MOT 1. Disconnect P/J481 connector on the DRIVE ASSY MAIN, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of J481<=>J48. Is there normal continuity between them? Check of the DRIVE ASSY MAIN Replace the DRIVE ASSY MAIN with a new one. (p344) Does the error still occur after the replacement? Go to Step [7].
Step
Check Initial Check Check for the following items. Is there anything wrong among them? Installation state of the paper cassette. Condition of the papers in the cassette. Wear or damage of the roller or gear in the feeder. Paper dust or foreign material on the paper path. Installation state of the SENSOR REGI. Installation state of the DRIVE ASSY MAIN.
No Go to Step [2].
Go to Step [8].
End of procedure
8 9
Reinstall the part(s) correctly.
Check the Interlock Switch Go to FIP-DC Is the Interlock Switch pressed down normally? Continuity Check of the HARNESS ASSY Go to Step [10]. FRONTCLH 1. Disconnect P/J191 connector of the CLUTCH TURN, and P/J19 connector on the PWBA MCU IDTN. 2. Check the continuity of J191<=>J19. Is there normal continuity between them? Check the CLUTCH TURN Replace the CLUTCH TURN with a new one. (p287) Does the error still occur after the replacement? Operation Check of the SOLENOID FEED Does the Feed Gear in the Feeder rotate when making a test print?
2 3
Connection Check of the HARNESS ASSY Go to Step [3]. REGI SNS Is the HARNESS ASSY REGI SNS connected to the SENSOR REGI connector correctly? Continuity Check of the HARNESS ASSY REGI SNS 1. Disconnect P/J181 connector of the SENSOR REGI, and P/J18 connector on the PWBA MCU IDTN. 2. Check the continuity of J181<=>J18. Is there normal continuity between them? Check the SENSOR REGI Replace the SENSOR REGI with a new one. (p279) Does the error still occur after the replacement? Go to Step [4].
10
Go to Step [11] if End of procedure the jam occurs in Tray. Go to Step [14] if the jam occurs in MSI. Replace the paper Go to Step [12]. if there is no missing part or any other abnormality.
Go to Step [5].
End of procedure
11
TROUBLESHOOTING
Level 2 FIP
169
Revision A
Step
Check
Yes
Step
Check Continuity Check of the HARNESS ASSY FRONT/DUP 1. Disconnect P/J132 connector of the SOLENOID FEED MSI, and P/J13 connector on the PWBA MCU IDTN. 2. Check the continuity of J13<=>P132. Is there normal continuity between them? Check of the SOLENOID FEED MSI Replace the SOLENOID FEED MSI with a new one. (p296) Does the error still occur after the replacement?
12
Continuity Check of the HARNESS ASSY Go to Step [13]. FDR 1. 1. Disconnect P/J474 connector of the SOLENOID FEED, and P/J47 connector on the PWBA MCU IDTN. 2. Check the continuity of J47<=>J474. Is there normal continuity between them? Check of the SOLENOID FEED Replace the SOLENOID FEED with a new one. (p273) Does the error still occur after the replacement?
16
13
Check if the End of procedure spring or stopper is securely attached on the SOLENOID FEED. Replace the PWBA MCU IDTN if the error still occurs. (p351) Replace the paper Go to Step [16]. if there is no missing part or any other abnormality. Check if the Go to Step [16]. spring or stopper is securely attached on the SOLENOID FEED MSI. Replace the PWBA MCU IDTN if the error still occurs. (p351)
17
Check if the End of procedure spring or stopper is securely attached on the SOLENOID FEED MSI. Replace the PWBA MCU IDTN if the error still occurs. (p351)
14 15
Operation Check of the SOLENOID FEED MSI Does the Feed Gear in the MSI rotate when making a test print? Check of the SOLENOID FEED MSI Close the Interlock Switch before checking. Does the SOLENOID FEED MSI function normally?
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY REGISNS (J181-J18) HARNESS ASSY FAN/PHD/MOT (P481-J48) HARNESS ASSY FRONTCLH (P191-J19) HARNESS ASSY FDR (J47-J474) HARNESS ASSY FRONT/DUP (J13-P132)
TROUBLESHOOTING
Level 2 FIP
170
Revision A
Step
Check Check of the CHUTE ASSY REGI Does the Roll rotate smoothly when turning it with your hand?
Yes
No
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? ACTUATOR REGI CHUTE ASSY REGI Connection Check of the HARNESS ASSY Go to Step [3]. REGI SNS Is the HARNESS ASSY REGI SNS connected to the SENSOR REGI connector correctly? Continuity Check of the HARNESS ASSY REGI SNS 1. Disconnect P/J181 connector of the SENSOR REGI, and P/J18 connector on the PWBA MCU IDTN. 2. Check the continuity of J181<=>J18. Is there normal continuity between them? Check the SENSOR REGI Replace the SENSOR REGI with a new one. (p279) Does the error still occur after the replacement? Go to Step [4]. Reinstall the part(s) correctly.
Check the Replace the CHUTE ASSY CHUTE ASSY REGI if its gear is REGI. (p283) engaged correctly. Replace the PWBA MCU IDTN if the error still occurs. (p351)
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY REGISNS (J181-J18) HARNESS ASSY FRONTCLH (P191-J19)
Go to Step [5].
End of procedure
Continuity Check of the HARNESS ASSY Go to Step [6]. FRONTCLH 1. Disconnect P/J192 connector of the CLUTCH REGI, and P/J19 connector on the PWBA MCU IDTN. 2. Check the continuity of P192<=>J19. Is there normal continuity between them? Check of the CLUTCH REGI Replace the CLUTCH REGI with a new one. (p286) Does the error still occur after the replacement? Go to Step [7].
End of procedure
TROUBLESHOOTING
Level 2 FIP
171
Revision A
Step
Check
Yes
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Actuator in the Exit Sensor Fuser unit Cover CHUTE DUP IN Transfer unit Photoconductor unit Check of the Fuser unit connector Disconnect the Fuser unit. Are the connector pins bent or broken? Continuity Check of the HARNESS ASSY FSR/ADC 1. Disconnect P/J361 connector of the HARNESS ASSY FSR/ADC, and P/J36 connector on the PWBA MCU IDTN. 2. Check the continuity of J361<=>J36. Is there normal continuity between them? Check of the Fuser unit Replace the Fuser unit with a new one. (p289) Does the error still occur after the replacement? Go to Step [3]. Replace the defective part. Replace the HARNESS ASSY FSR/ADC.
Check of the Fuser Motor Replace the Replace the DRIVE ASSY FUSER with a new PWBA MCU IDTN. (p351) one. (p294) Does the error still occur after the replacement?
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY FSR/ADC (J361-J36) HARNESS ASSY TNRFULL/FSR (J52-J521)
2 3
Go to Step [4].
4 5 6
Go to Step [5].
End of procedure
Operation Check of the Fuser Motor Check if the gears Go to Step [6]. Does the Fuser Motor rotate when making a test are properly engaged. print? Continuity Check of the HARNESS ASSY TNRFULL/FSR 1. Disconnect P/J521 connector of the DRIVE ASSY FUSER, and P/J52 connector on the PWBA MCU IDTN. 2. Check the continuity of J52<=>J521. Is there normal continuity between them? Go to Step [7]. Replace the HARNESS ASSY TNRFULL/FSR.
TROUBLESHOOTING
Level 2 FIP
172
Revision A
Step
Check Does the Exit Roll rotate smoothly when turning it with your hand?
Yes Check if the papers are bent or warped. Replace the PWBA MCU IDTN if the error still occurs. (p351)
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? MOTOR ASSY DUP 17PM ACTUATOR DUP CHUTE DUP OUT Continuity Check of the HARNESS ASSY Go to Step [3]. FRONT/DUP 1. Disconnect P/J133 connector of the SENSOR DUP JAM, and P/J13 connector on the PWBA MCU IDTN. 2. Check the continuity of J133<=>J13. Is there normal continuity between them? Check of the SENSOR DUP JAM Replace the SENSOR DUP JAM with a new one. (p305) Does the error still occur after the replacement? Go to Step [4]. Replace the HARNESS ASSY FRONT/ DUP.
C H E C K P O IN T
End of procedure
4 5
Operation Check of the Dup Motor Go to Step [7]. While making a test print, is the paper reversed properly by the motor operation? Continuity Check of the HARNESS ASSY FRONT/DUP 1. Disconnect P/J501 connector of the MOTOR ASSY DUP 17PM, and P/J13 connector on the PWBA MCU IDTN. 2. Check the continuity of J13<=>P501. Is there normal continuity between them? Go to Step [6].
Go to Step [5].
Check of the Dup Motor Replace the Replace the MOTOR ASSY DUP 17PM with a PWBA MCU IDTN. (p351) new one. (p308) Does the error still occur after the replacement?
End of procedure
TROUBLESHOOTING
Level 2 FIP
173
Revision A
Connection Check of the HARNESS ASSY Go to Step [2]. ROS Disconnect and reconnect the HARNESS ASSY ROS connector. Does the error recur even when the power is turned off and back on again? Continuity Check of the HARNESS ASSY Go to Step [3]. ROS 1. Disconnect P/J151 connector of the ROS ASSY, and P/J15 connector on the PWBA MCU IDTN. 2. Check the continuity of J15<=>J151. Is there normal continuity between them? Check of the ROS ASSY Replace the ROS ASSY. (p320) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Fuser unit W A R N IN G Do not turn the printer On and Off with the Fuser unit removed. Otherwise you may get an electric shock. Check of the Fuser unit connector Disconnect the Fuser unit. Are the connector pins bent or broken? Check of the Fuser unit Replace the Fuser unit with a new one. (p289) Does the error still occur after the replacement? Check of the LVPS Replace the LVPS with a new one. (p347) Does the error still occur after the replacement? Go to Step [3]. Replace the defective part. End of procedure
2 3
Go to Step [4].
End of procedure
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
174
Revision A
1 2
Does the error recur even when the power is Go to Step [2]. turned off and back on again? Remove the part below, and reinstall it securely. Replace the PWBA MCU PWBA MCU IDTN Does the error recur even when the power is IDTN. (p351) turned off and back on again?
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? HOLDER ASSY CTD Continuity Check of the HARNESS ASSY FSR/ADC 1. Disconnect P/J136 connector on the HOLDER ASSY CTD, and P/J36 connector on the PWBA MCU IDTN. 2. Check the continuity of J136<=>J36. Is there normal continuity between them? Go to Step [3]. Replace the HARNESS ASSY FSR/ADC.
Check of the HOLDER ASSY CTD Replace the Replace the HOLDER ASSY CTD with a new PWBA MCU IDTN. (p351) one. (p291) Does the error still occur after the replacement?
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
175
Revision A
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY LV RPG (J164-J311) HARNESS ASSY FAN/PHD/MOT (J48-P482)
1 2 3 4 5
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? FAN FRONT FAN REAR Finding a failure FAN Is it the FAN REAR that does not rotate when making a test print? Go to Step [3]. Go to Step [6].
Check of the FAN REAR Go to Step [4]. Replace the FAN REAR with a new one. (p247) Does the error still occur after the replacement? Check of the LVPS Replace the LVPS with a new one. (p347) Does the error still occur after the replacement? Continuity Check of the HARNESS ASSY LV RPG 1. Disconnect P/J164 connector on the LVPS, and P/J311 connector on the PWBA MCU IDTN. 2. Check the continuity of J164<=>J311. Is there normal continuity between them? Go to Step [5].
End of procedure
End of procedure
Continuity Check of the HARNESS ASSY Go to Step [7]. FAN/PHD/MOT 1. Disconnect P/J482 connector of the FAN FRONT, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of J48<=>P482. Is there normal continuity between them? Check of the FAN FRONT Replace the FAN FRONT with a new one. (p319) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
End of procedure
TROUBLESHOOTING
Level 2 FIP
176
Revision A
Step
Check Continuity Check of the HARNESS ASSY TNRFULL/FSR 1. Disconnect P/J521 connector of the DRIVE ASSY FUSER, and P/J52 connector on the PWBA MCU IDTN. 2. Check the continuity of J521<=>J52. Is there normal continuity between them?
Initial Check Replace the Go to Step [2] defective part(s). when some Check for the following items. Is there anything troubles are found wrong among them? in the DRIVE Installation state of the DRIVE ASSY ASSY MAIN. MAIN, and wear or damage of the gears. Go to Step [6] Installation state of the DRIVE ASSY when some FUSER, and wear or damage of the gears. troubles are found Installation state of the DRIVE ASSY in the DRIVE DEVE, and wear or damage of the gears. ASSY FUSER. Wear or damage of the rollers or gears in the Go to Step [10] unit. when some Foreign material in the unit. troubles are found in the DRIVE ASSY DEVE. Check of the Main Drive Motor Go to Step [3]. Does the rotor rotate smoothly when turning it with your hand? Continuity Check of the HARNESS ASSY FAN/PHD/MOT 1. Disconnect P/J481 connector of the DRIVE ASSY MAIN, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of J481<=>J48. Is there normal continuity between them? Check the Main Drive Motor Replace the DRIVE ASSY MAIN with a new one. (p344) Does the error still occur after the replacement? Go to Step [4]. Reinstall the part(s) correctly. Replace the HARNESS ASSY FAN/ PHD/MOT.
Check of the Fuser Motor Go to Step [9]. Replace the DRIVE ASSY FUSER with a new one. (p294) Does the error still occur after the replacement? Check of the Interlock Switch Go to FIP-DC Is the Interlock Switch pressed down normally? Check of the Deve Motor Go to Step [11]. Does the rotor rotate smoothly when turning it with your hand? Continuity Check of the HARNESS ASSY FAN/PHD/MOT 1. Disconnect P/J491 connector of the DRIVE ASSY DEVE, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of J491<=>J48. Is there normal continuity between them? Check of the Deve Motor Replace the DRIVE ASSY DEVE with a new one. (p342) Does the error still occur after the replacement? Go to Step [12].
End of procedure
9 10 11
Reinstall the part(s) correctly. Reinstall the part(s) correctly. Replace the HARNESS ASSY FAN/ PHD/MOT.
2 3
12
Go to Step [5]. End of procedure
Go to Step [13].
End of procedure
13
Reinstall the part(s) correctly. Reinstall the part(s) correctly.
C H E C K P O IN T
Check of the Interlock Switch Go to FIP-DC Is the Interlock Switch pressed down normally?
5 6
Check of the Interlock Switch Go to FIP-DC Is the Interlock Switch pressed down normally? Check of the Fuser Motor Go to Step [7]. Does the rotor rotate smoothly when turning it with your hand?
Error-Related Harness(es) HARNESS ASSY FAN/PHD/MOT (J481-J48, J491-J48) HARNESS ASSY TNRFULL/FSR (J521-J52)
TROUBLESHOOTING
Level 2 FIP
177
Revision A
Step
Check Check of the PWBA EEPROM Replace the PWBA EEPROM. (p350) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? PWBA MCU IDTN HVPS PWBA EEPROM Check of the HVPS Does the error recur even after reinstalling the HVPS? Check of the PWBA EEPROM Does the error recur even after reinstalling the PWBA EEPROM? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3 4
Error-Related Harness(es) HARNESS ASSY HVPS (J16-J141) HARNESS ASSY EEPROM (J191-J144)
Go to Step [4].
End of procedure
Continuity Check of the HARNESS ASSY Go to Step [5]. HVPS 1. Disconnect P/J16 connector on the PWBA MCU IDTN, and P/J141 connector on the HVPS. 2. Check the continuity of J16<=>J141. Is there normal continuity between them? Continuity Check of the HARNESS ASSY Go to Step [6]. EEPROM 1. Disconnect P/J191 connector on the PWBA MCU IDTN, and P/J144 connector on the PWBA EEPROM. 2. Check the continuity of J191<=>J144. Is there normal continuity between them? Check of the PWBA MCU IDTN Does the error recur even after reinstalling the PWBA MCU IDTN? Check of the HVPS Replace the HVPS. (p356) Does the error still occur after the replacement? Go to Step [7].
6 7
End of procedure
Go to Step [8].
End of procedure
TROUBLESHOOTING
Level 2 FIP
178
Revision A
1 2
Reinstall the Go to Step [2]. part(s) correctly. Go to Step [3]. Replace the HARNESS ASSY TMP.
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
179
Revision A
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Photoconductor unit PWBA CRUM in the Photoconductor unit Connection Check of the PWBA CRUM Go to Step [3]. Connection check of the PWBA CRUM Is the PWBA CRUM connector connected to the harness connector correctly? Continuity Check of the HARNESS ASSY PHD2 1. Disconnect P/J710 connector of the CONN_ASSY_CRUM_MC. 2. Disconnect P/J484 connector of the HARNESS ASSY PHD2 and the HARNESS ASSY FAN/PHD/MOT. 3. Check the continuity of J710<=>J484. Is there normal continuity between them? Go to Step [4]. Reinstall the HARNESS ASSY PHD2. Replace the HARNESS ASSY PHD2.
Initial Check Reinstall the Are the parts listed below installed incorrectly? part(s). Fuser unit J361 connector of the HARNESS ASSY FSR/ADC Replacing Check of the Fuser unit Replace the Fuser unit. (p289) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
End of procedure
C H E C K P O IN T
Continuity Check of the HARNESS ASSY Go to Step [5]. FAN/PHD/MOT 1. Disconnect P/J48 connector of the PWBA MCU IDTN. 2. Check the continuity of J484<=>J48. Is there normal continuity between them? Photoconductor unit Replace the Photoconductor unit with a new one. Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
End of procedure
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY PHD2 (J710-J484) HARNESS ASSY FAN/PHD/MOT (P484-J48)
TROUBLESHOOTING
Level 2 FIP
180
Revision A
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? FRAME ASSY DEVE DEVE ASSY (Y/M/C/K) Replacing Check of the DEVE ASSY (Y/M/ Replace the C/K) PWBA MCU Replace the DEVE ASSY that caused the error. IDTN. (p351) (p325) Does the error still occur after the replacement? End of procedure
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Transfer unit HOLDER ASSY CTD Cleaning of the HOLDER ASSY CTD Go to Step [3]. Clean the detection part of the HOLDER ASSY CTD with a soft cloth. Does the error still occur? Connection Check of the HARNESS ASSY Go to Step [4]. FSR/ADC 1. Remove the Transfer unit. (p290) 2. Check P/J136 connector of the HOLDER ASSY CTD for its connection state. Is the HARNESS ASSY FSR/ADC is securely connected to the HOLDER ASSY CTD? Continuity Check of the HARNESS ASSY Go to Step [5]. FSR/ADC 1. Disconnect P/J136 connector of the HOLDER ASSY CTD. 2. Disconnect P/J36 connector of the PWBA MCU IDTN. 3. Check the continuity of J136<=>J36. Is there normal continuity between them? HOLDER ASSY CTD Replace the HOLDER ASSY CTD. (p291) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351) End of procedure
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
181
Revision A
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Front Cover HARNESS ASSY INTERLOCK HARNESS ASSY INTERLOCK Replace the HARNESS ASSY INTERLOCK. (p349) Does the error still occur after the replacement? Go to Step [3]. End of procedure
Continuity check of HARNESS ASSY LV Go to Step [4]. 1. Disconnect P/J165 connector of the LVPS. 2. Disconnect P/J61 connector of the PWBA MCU IDTN. 3. Check the continuity of J165<=>J61. Is there normal continuity between them? LVPS Replace the LVPS. (p345) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
182
Revision A
Step
Check DISPENSER ASSY (Y) Replace the DISPENSER ASSY (Y). (p329) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge (Y) Toner Motor (Y) Check of the Toner cartridge(Y) Replace the Toner cartridge (Y). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J701 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J701<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (Y) Does the Toner Motor (Y) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J511 connector of the DISPENSER ASSY (Y). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J511<=>J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
183
Revision A
Step
Check DISPENSER ASSY (M) Replace the DISPENSER ASSY (M). (p331) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge (M) Toner Motor (M) Check of the Toner cartridge(M) Replace the Toner cartridge (M). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J702 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J702<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (M) Does the Toner Motor (M) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J512 connector of the DISPENSER ASSY (M). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J512<=>J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
184
Revision A
Step
Check DISPENSER ASSY (C) Replace the DISPENSER ASSY (C). (p333) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge (C) Toner Motor (C) Check of the Toner cartridge(C) Replace the Toner cartridge (C). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J703 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J703<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (C) Does the Toner Motor (C) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J513 connector of the DISPENSER ASSY (C). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J513<=>J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
185
Revision A
Step
Check DISPENSER ASSY (K) Replace the DISPENSER ASSY (K). (p335) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge(K) Toner Motor (K) Check of the Toner cartridge(K) Replace the Toner cartridge (K). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J704 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J704<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (K) Does the Toner Motor (K) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J514 connector of the DISPENSER ASSY (K). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J514<=>J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
186
Revision A
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Transfer unit SENSOR TNR FULL Continuity Check of the HARNESS ASSY Go to Step [3]. TNRFULL/FSR 1. Disconnect P/J142 connector of the SENSOR TNR FULL. 2. Disconnect P/J52 connector of the PWBA MCU IDTN. 3. Check the continuity of J142<=>J52. Is there normal continuity between them? SENSOR TNR FULL Replace the SENSOR TNR FULL. Does the error still occur after the replacement? Transfer unit Replace the Transfer unit with a new one. (p290) Does the error still occur after the replacement? Go to Step [4]. Replace the HARNESS ASSY TNRFULL/FSR.
3 4
End of procedure
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
187
Revision A
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY FDR (J472-J47) HARNESS ASSY FRONT/DUP (J135-J13)
Initial Check Reinstall the Are the parts listed below installed incorrectly? part(s) correctly. SENSOR NO PAPER SENSOR NO PAPER ACTUATOR NO PAPER ACTUATOR NO PAPER MSI Does the error recur even after loading papers in Go to Step [3]. the tray? Continuity Check of the HARNESS ASSY Go to Step [4]. FDR 1. Disconnect P/J472 connector of the SENSOR NO PAPER. 2. Disconnect P/J47 connector of the PWBA MCU IDTN. 3. Check the continuity of J472<=>J47. Is there normal continuity between them? SENSOR NO PAPER Replace the SENSOR NO PAPER. (p271) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
2 3
4 5 6
End of procedure
Does the error recur even after loading papers in Go to Step [6]. the MSI? Continuity Check of the HARNESS ASSY Go to Step [7]. FRONT/DUP 1. Disconnect P/J135 connector of the SENSOR NO PAPER. 2. Disconnect P/J13 connector of the PWBA MCU IDTN. 3. Check the continuity of J135<=>J13. Is there normal continuity between them? SENSOR NO PAPER Replace the SENSOR NO PAPER. (p299) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
End of procedure
TROUBLESHOOTING
Level 2 FIP
188
Revision A
Initial Check Reinstall the Are the parts listed below installed incorrectly? part(s) correctly. SW ITCH ASSY SIZE ACTUATOR SIZE 550-Sheet Cassette Assy Continuity Check of the HARNESS ASSY Go to Step [3]. FDR 1. Disconnect P/J471 connector of the SWITCH ASSY SIZE. 2. Disconnect P/J47 connector of the PWBA MCU IDTN. 3. Check the continuity of J471<=>J47. Is there normal continuity between them? SWITCH ASSY SIZE Replace the SWITCH ASSY SIZE. (p266) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR FULL STACK ACTUATOR FULL STACK Continuity Check of the HARNESS ASSY Go to Step [3]. FRONT/DUP 1. Disconnect P/J134 connector of the SENSOR FULL STACK. 2. Disconnect P/J13 connector of the PWBA MCU IDTN. 3. Check the continuity of J134<=>J13. Is there normal continuity between them? SENSOR FULL STACK Replace the SENSOR FULL STACK. (p304) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351) Replace the HARNESS ASSY FRONT/ DUP.
End of procedure
End of procedure
C H E C K P O IN T
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
189
Revision A
Step
Check DISPENSER ASSY (Y) Replace the DISPENSER ASSY (Y). (p329) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge (Y) Toner Motor (Y) Check of the Toner cartridge (Y) Replace the Toner cartridge (Y). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J701 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J701<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (Y) Does the Toner Motor (Y) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J511 connector of the DISPENSER ASSY (Y). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J511<=<J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
190
Revision A
Step
Check DISPENSER ASSY (M) Replace the DISPENSER ASSY (M). (p331) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge (M) Toner Motor (M) Check of the Toner cartridge (M) Replace the Toner cartridge (M). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J702 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J702<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (M) Does the Toner Motor (M) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J512 connector of the DISPENSER ASSY (M). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J512<=>J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
191
Revision A
Step
Check DISPENSER ASSY (C) Replace the DISPENSER ASSY (C). (p333) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge (C) Toner Motor (C) Check of the Toner cartridge(C) Replace the Toner cartridge (C). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J703 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J703<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (C) Does the Toner Motor (C) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J513 connector of the DISPENSER ASSY (C). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J513<=>J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
192
Revision A
Step
Check DISPENSER ASSY (K) Replace the DISPENSER ASSY (K). (p335) Does the error still occur after the replacement?
No End of procedure
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO TNR Toner cartridge (K) Toner Motor (K) Check of the Toner cartridge (K) Replace the Toner cartridge (K). Does the error still occur after the replacement? Go to Step [3]. End of procedure
C H E C K P O IN T
2 3
Continuity Check of the HARNESS ASSY Go to Step [4]. TNR 1. Disconnect P/J704 connector of the SENSOR NO TNR. 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J704<=>J51. Is there normal continuity between them? SENSOR NO TNR Replace the SENSOR NO TNR. (p337) Does the error still occur after the replacement? Check of the Toner Motor (K) Does the Toner Motor (K) function normally? Go to Step [6].
4 5 6
End of procedure
Go to Step [6].
Continuity Check of the HARNESS ASSY Go to Step [7]. TNR 1. Disconnect P/J514 connector of the DISPENSER ASSY (K). 2. Disconnect P/J51 connector of the PWBA MCU IDTN. 3. Check the continuity of J514<=>J51. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
193
Revision A
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY PHD2 (J710-J484) HARNESS ASSY FAN/PHD/MOT (P484-J48)
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Photoconductor unit PWBA CRUM in the Photoconductor unit Connection Check of the Go to Step [3]. CONN_ASSY_CRUM_MC 1. Check the connection state between the PWBA CRUM and the CONN_ASSY_CRUM_MC. 2. Check the connection state between the PWBA CRUM and the CONN_ASSY_CRUM_MC. Is the CONN_ASSY_CRUM_MC connected correctly? Continuity Check of the HARNESS ASSY PHD2 1. Disconnect P/J710 connector of the CONN_ASSY_CRUM_MC. 2. Disconnect P/J484 connector of the HARNESS ASSY PHD2 and the HARNESS ASSY FAN/PHD/MOT. 3. Check the continuity of J710<=>J484. Is there normal continuity between them? Go to Step [4]. Replace the CONN_ASSY_C RUM_MC. (p324)
Continuity Check of the HARNESS ASSY Go to Step [5]. FAN/PHD/MOT 1. Disconnect P/J48 connector of the PWBA MCU IDTN. 2. Check the continuity of P484<=>J48. Is there normal continuity between them? Photoconductor unit Replace the Photoconductor unit with a new one. Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
End of procedure
TROUBLESHOOTING
Level 2 FIP
194
Revision A
FIP-41 Service Req E201, E202, E203, E204, E205, E206, E207, E208, E209, E210, E211, E212, E213, E214, E215 (DEVE ASSY Life Over)
Step Check Yes No
1 2
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Transfer unit SENSOR TNR FULL Continuity Check of the HARNESS ASSY Go to Step [3]. TNRFULL/FSR 1. Disconnect P/J142 connector of the SENSOR TNR FULL. 2. Disconnect P/J52 connector of the PWBA MCU IDTN. 3. Check the continuity of J142<=>J52. J142<=Is there normal continuity between them? SENSOR TNR FULL Replace the SENSOR TNR FULL. Does the error still occur after the replacement? Transfer unit Replace the Transfer unit with a new one. (p290) Does the error still occur after the replacement? Go to Step [4]. Replace the HARNESS ASSY TNRFULL/FSR.
1 2
Initial Check Reinstall the Go to Step [2]. Are the parts listed below installed incorrectly? part(s) correctly. FRAME ASSY DEVE DEVE ASSY (Y/M/C/K) Replacing Check of the DEVE ASSY (Y/M/ Replace the C/K) PWBA MCU Replace the DEVE ASSY that caused the error. IDTN. (p351) (p325) Does the error still occur after the replacement? End of procedure
3 4
End of procedure
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
195
Revision A
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY FRID (J3411-J34) HARNESS ASSY FRID2 (J341-J3411)
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Toner cartridge (Y/M/C/K) COIL ASSY CRUM READER Connection Check of the COIL ASSY Go to Step [3]. CRUM READER Is P/J341 connector of the COIL ASSY CRUM READER connected to the harness connector correctly? Continuity Check of the HARNESS ASSY Go to Step [4]. RFID2 1. Disconnect P/J341 connector of the COIL ASSY CRUM READER. (p340) 2. Disconnect P/J3411 connector of the HARNESS ASSY RFID2 and the HARNESS ASSY RFID. 3. Check the continuity of J341<=>J3411. Is there normal continuity between them? Continuity Check of the HARNESS ASSY Go to Step [5]. RFID 1. Disconnect P/J3411 connector of the HARNESS ASSY RFID and the HARNESS ASSY RFID2. 2. Disconnect P/J34 connector of the PWBA MCU IDTN. 3. Check the continuity of J3411<=>J34. Is there normal continuity between them? Toner cartridge(Y/M/C/K) Replace the Toner cartridge (Y/M/C/K) with new ones. Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351) Reconnect the connectors correctly.
End of procedure
TROUBLESHOOTING
Level 2 FIP
196
Revision A
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Fuser unit P/J361 connector of the HARNESS ASSY FSR/ADC Continuity Check of the HARNESS ASSY Go to Step [3]. FSR/ADC 1. Remove the Fuser unit. (p289) 2. Disconnect P/J361 connector of the HARNESS ASSY FSR/ADC. 3. Disconnect P/J36 connector of the PWBA MCU IDTN. 4. Check the continuity of J361<=>J36. Is there normal continuity between them? Fuser unit Replace the Fuser unit. (p289) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351) Replace the HARNESS ASSY FSR/ADC.
End of procedure
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
197
Revision A
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY FRID (J3411-J34) HARNESS ASSY FRID2 (J341-J3411)
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? Toner cartridge (Y/M/C/K) Toner cartridge (Y/M/C/K) (each of them installed in their correct position?) COIL ASSY CRUM READER Connection Check of the COIL ASSY Go to Step [3]. CRUM READER Is P/J341 connector of the COIL ASSY CRUM READER connected to the harness connector correctly? Continuity Check of the HARNESS ASSY Go to Step [4]. RFID2 1. Disconnect P/J341 connector of the COIL ASSY CRUM READER. (p340) 2. Disconnect P/J3411 connector of the HARNESS ASSY RFID2 and the HARNESS ASSY RFID. 3. Check the continuity of J341<=>J3411. Is there normal continuity between them? Continuity Check of the HARNESS ASSY Go to Step [5]. RFID 1. Disconnect P/J3411 connector of the HARNESS ASSY RFID and the HARNESS ASSY RFID2. 2. Disconnect P/J34 connector of the PWBA MCU IDTN. 3. Check the continuity of J3411<=>J34. Is there normal continuity between them? Toner cartridge(Y/M/C/K) Replace the Toner cartridge (Y/M/C/K) with new ones. Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351) Reinstall the part(s) correctly.
2 3
End of procedure
TROUBLESHOOTING
Level 2 FIP
198
Revision A
1 2
1 2
Remove the one 550-sheet Paper Are the two 550-sheet Paper Cassettes installed Cassette. in the printer? PWBA OPTFDR 1T Replace the PWBA OPTFDR 1T. (p365) Does the error still occur after the replacement? Replace the PWBA MCU IDTN. (p351)
Toner cartridge (Y/M/C/K) Reinstall the Toner cartridge (Y/M/C/K). Does the error still occur after the reinstalling?
End of procedure
TROUBLESHOOTING
Level 2 FIP
199
Revision A
3.4.3.2 Options
FIP-O1 Paper Jam A C (550-sheet Paper Cassette Unit) If multi-feed error occurs, refer to FIP-O4 Multi-Feed (p203).
Step
Check Operation Check of the Main Drive Motor Does the Main Drive Motor rotate when making a test print? Continuity Check of the HARNESS ASSY FAN/PHD/MOT 1. Disconnect P/J481 connector on the DRIVE ASSY MAIN, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of J481<=>J48. Is there normal continuity between them? Check of the DRIVE ASSY MAIN Replace the DRIVE ASSY MAIN with a new one. (p344) Does the error still occur after the replacement?
No Go to Step [6].
5 6
C A U T IO N
Go to Step [7].
Step
Check Initial Check Are there anything wrong with the following items? Installation state of the paper cassette. Condition of the papers in the cassette. Wear or damage of the roller or gear in the feeder. Paper dust or foreign material on the paper path. Installation state of the SENSOR REGI. Installation state of the DRIVE ASSY MAIN.
Yes
No
Reinstall the Go to Step [2]. part(s) correctly or replace the defective part(s).
Go to Step [8].
End of procedure
8 9
Reconnect the harness correctly.
Check the Interlock Switch Go to FIP-DC Is the Interlock Switch pressed down normally? Check of the CLUTCH TURN Close the Interlock Switch before checking. Does the CLUTCH TURN function normally? Go to Step [12].
2 3
Connection Check of the HARNESS ASSY Go to Step [3]. REGI SNS Is the HARNESS ASSY REGI SNS connected to the SENSOR REGI connector correctly? Continuity Check of the HARNESS ASSY REGI SNS 1. Disconnect P/J181 connector of the SENSOR REGI, and P/J18 connector on the PWBA MCU IDTN. 2. Check the continuity of J181<=>J18. Is there normal continuity between them? Check the SENSOR REGI Replace the SENSOR REGI with a new one. (p279) Does the error still occur after the replacement? Go to Step [4].
10
Continuity Check of the HARNESS ASSY Go to Step [11]. FRONTCLH 1. Disconnect P/J191 connector of the CLUTCH TURN, and P/J19 connector on the PWBA MCU IDTN. 2. Check the continuity of P191<=>J19. Is there normal continuity between them? Check of the CLUTCH TURN Replace the CLUTCH TURN with a new one. (p287) Does the error still occur after the replacement? Go to Step [12].
11
End of procedure
Go to Step [5].
End of procedure
12
Operation Check of the Option Feed Motor Go to Step [17]. Does the Option Feed Motor rotate when making a test print?
Go to Step [13].
TROUBLESHOOTING
Level 2 FIP
200
Revision A
Step
Check Check of the PWBA OPTFDR 1T. Replace the PWBA OPTFDR 1T with a new one. (p365) Does the error still occur after the replacement? Continuity Check of the HARNESS ASSY OPFREC 1. Disconnect P/J83 connector on the PWBA OPTFDR, and P/J171 connector on the HARNESS ASSY OPFPLG. 2. Check the continuity of J83<=>J171. Is there normal continuity between them? Continuity Check of the HARNESS ASSY OPFPLG 1. Disconnect P/J171 connector of the HARNESS ASSY OPFPLG, and P/J17 connector on the PWBA MCU IDTN. 2. Check the continuity of P171<=>J17. Is there normal continuity between them?
No End of procedure
Step
Check Check of the CLUTCH ELECTRO MAGNETIC Replace the CLUTCH ELECTRO MAGNETIC with a new one. (p377) Does the error still occur after the replacement? Operation Check of the SOLENOID FEED Does the Feed Gear in the Feeder rotate when make a test print?
No End of procedure
13
19
14
Go to Step [15].
20 21
Replace the paper Go to Step [21]. if there is no missing part or any other abnormality. Replace the HARNESS ASSY OPFDR.
15
Go to Step [16].
Continuity Check of the HARNESS ASSY Go to Step [22]. OPFDR 1. Disconnect P/J824 connector of the SOLENOID FEED, and P/J85 connector on the PWBA OPTFDR IT. 2. Check the continuity of P824<=>J85. Is there normal continuity between them? Check of the SOLENOID FEED Replace the SOLENOID FEED with a new one. (p273) Does the error still occur after the replacement?
16
Operation Check of the Option Feed Motor Go to Step [17]. Replace the DRIVE ASSY with a new one. (p382) Does the error still occur after the replacement? Operation Check of the CLUTCH ELECTRO MAGNETIC Does the Turn Roll in the Feeder rotate when making a test print? Go to Step [20].
End of procedure
22
17 18
Go to Step [18].
Check if the End of procedure spring or stopper is securely attached on the SOLENOID FEED. Replace the PWBA MCU IDTN if the error still occurs. (p351)
Continuity Check of the HARNESS ASSY Go to Step [19]. OPFDR 1. Disconnect P/J825 connector of the CLUTCH ELECTRO MAGNETIC, and P/J85 connector on the PWBA OPTFDR IT. 2. Check the continuity of P825<=>J85. Is there normal continuity between them?
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY REGISNS (J181-J18) HARNESS ASSY FAN/PHD/MOT (P481-J48) HARNESS ASSY FRONTCLH (P191-J19) HARNESS ASSY OPFREC (J83-J171) HARNESS ASSY OPFPLG (J17-P171) HARNESS ASSY OPFDR (P825-J85AP824-J85)
TROUBLESHOOTING
Level 2 FIP
201
Revision A
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO PAPER ACTUATOR NO PAPER Does the error recur even after loading papers in Go to Step [3]. the tray? Continuity Check of the HARNESS ASSY OPFDR 1. Disconnect P/J822 connector of the SENSOR NO PAPER. 2. Disconnect the connector P/J85 of the PWBA OPTFDR 1T. 3. Check the continuity of J822<=>J85. Is there normal continuity between them? SENSOR NO PAPER Replace the SENSOR NO PAPER. (p271) Does the error still occur after the replacement? Go to Step [4]. End of procedure Replace the HARNESS ASSY OPFDR.
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SW ITCH ASSY SIZE ACTUATOR SIZE 550-Sheet Paper Cassette Continuity Check of the HARNESS ASSY SIZE 1. Disconnect P/J821 connector of the SWITCH ASSY SIZE. 2. Disconnect the connector P/J80 of the PWBA OPTFDR 1T. 3. Check the continuity of J821<=>J80. Is there normal continuity between them? SWITCH ASSY SIZE Replace the SWITCH ASSY SIZE. (p266) Does the error still occur after the replacement? Go to Step [3]. Replace the HARNESS ASSY SIZE.
Replace the End of procedure PWBA MCU IDTN. (p351) Replace the PWBA OPTFDR 1T. (p365)
Replace the End of procedure PWBA MCU IDTN. (p351) Replace the PWBA OPTFDR 1T. (p365)
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
202
Revision A
2 3
Go to Step [3].
Go to Step [5]. End of procedure (Ask the user to store the papers in a place where the humidity level is low) End of procedure
Check of the Loaded Paper Go to Step [4]. Make a test print with a new paper. Does the multi-feed still occur after replacing the paper?
Check of the ROS ASSY RETARD Replace the Replace the ROLL ASSY RETARD with a new ROLL ASSY FEED.(p276) one. (p282) Does the multi-feed still occur after replacing the paper? Check of the Loaded Paper Go to Step [6]. Make a test print with a new paper. Does the multi-feed still occur after replacing the paper?
End of procedure (Ask the user to store the papers in a place where the humidity level is low) Replace the ROLL ASSY RETARD of the defective cassette. (p276), (p387)
Check of the Cassette Make a test print after reinstalling the cassette. Does the multi-feed still occur after reinstalling the cassette?
Replace the ROLL ASSY FEED of the defective Feeder. (p276), (p302)
TROUBLESHOOTING
Level 2 FIP
203
Revision A
FIP-O5 Paper Jam A C (1100-sheet Paper Cassette Unit) If multi-feed error occurs, refer to FIP-8 Multi-Feed.
Step
Check Operation Check of the Main Drive Motor Does the Main Drive Motor rotate when making a test print? Continuity Check of the HARNESS ASSY FAN/PHD/MOT 1. Disconnect P/J481 connector on the DRIVE ASSY MAIN, and P/J48 connector on the PWBA MCU IDTN. 2. Check the continuity of J481<=>J48. Is there normal continuity between them? Check of the DRIVE ASSY MAIN. Replace the DRIVE ASSY MAIN with a new one. (p344) Does the error still occur after the replacement?
No Go to Step [6].
5 6
C A U T IO N
Go to Step [7].
Step
Check Initial Check Are there anything wrong with the following items? Installation state of the paper cassette. Condition of the papers in the cassette. Wear or damage of the roller or gear in the feeder. Paper dust or foreign material on the paper path. Installation state of the SENSOR REGI. Installation state of the DRIVE ASSY MAIN.
Yes
No
Go to Step [8].
End of procedure
8 9
Reinstall the part(s) correctly.
Check of the Interlock Switch Go to FIP-DC Is the Interlock Switch pressed down normally? Continuity Check of the HARNESS ASSY Go to Step [10]. FRONTCLH 1. Disconnect P/J191 connector of the CLUTCH TURN, and P/J19 connector on the PWBA MCU IDTN. 2. Check the continuity of P191<=>J19. Is there normal continuity between them? Check of the CLUTCH TURN. Replace the CLUTCH TURN with a new one. (p287) Does the error still occur after the replacement? Operation Check of the Option Feed Motor Does the Option Feed Motor rotate when making a test print? Go to Step [11].
2 3
Connection Check of the HARNESS ASSY Go to Step [3]. REGI SNS Is the HARNESS ASSY REGI SNS connected to the SENSOR REGI connector correctly? Continuity Check of the HARNESS ASSY REGI SNS 1. Disconnect P/J181 connector of the SENSOR REGI, and P/J18 connector on the PWBA MCU IDTN. 2. Check the continuity of J181<=>J18. Is there normal continuity between them? Check of the SENSOR REGI Replace the SENSOR REGI with a new one. (p279) Does the error still occur after the replacement? Go to Step [4].
10
End of procedure
11
Go to Step [5]. End of procedure
Go to Step [2] Go to Step [12]. if the jam occurs in Tray 2. Go to Step [22] if the jam error occurs in Tray 3.
TROUBLESHOOTING
Level 2 FIP
204
Revision A
Step
Check Check of the PWBA OPTFDR 2T Replace the PWBA OPTFDR 2T with a new one. (p403) Does the error still occur after the replacement? Continuity Check of the HARNESS ASSY OPFREC 1. Disconnect P/J83 connector on the PWBA OPTFDR 2T, and P/J172/171 connectors of the HARNESS ASSY OPFPLG. 2. Check the continuity of J83<=>J172. Is there normal continuity between them?
No End of procedure
Step
Check Check of the CLUTCH ASSY Replace the CLUTCH ASSY with a new one. (p338) Does the error still occur after the replacement? Operation Check of the SOLENOID FEED Does the Feed Gear in the Feeder rotate when making a test print?
No End of procedure
12
18
13
Go to Step [14].
19 20
Replace the paper Go to Step [20]. if there is no missing part or any other abnormality. Replace the HARNESS ASSY OPFDR2.
14
Continuity Check of the HARNESS ASSY Go to Step [15]. OPFPLG 1. Disconnect P/J172/171 connectors of the HARNESS ASSY OPFPLG, and P/J17 connector on the PWBA MCU IDTN. 2. Check the continuity of P171<=>J17. Is there normal continuity between them? Check of the Option Feed Motor Replace the DRIVE ASSY 2ND with a new one. (p404) Does the error still occur after the replacement?
Continuity Check of the HARNESS ASSY Go to Step [21]. OPFDR2 1. Disconnect P/J824 connector of the SOLENOID FEED, and P/J85 connector on the PWBA OPTFDR 2T. 2. Check the continuity of P824<=>J85. Is there normal continuity between them? Check of the SOLENOID FEED Replace the SOLENOID FEED with a new one. (p273) Does the error still occur after the replacement?
21
15
Go to Step [2] End of procedure if the jam occurs in Tray 2. Go to Step [22] if the jam error occurs in Tray 3. Go to Step [19]. Go to Step [17].
Check if the End of procedure spring or stopper is securely attached on the SOLENOID FEED. Replace the PWBA MCU IDTN if the error still occurs. (p351) Go to Step [25]. Go to Step [23].
16 17
Operation Check of the CLUTCH ASSY Does the Turn Roll in the Feeder rotate when make a test print?
22
Operation Check of the CLUTCH ELECTRO MAGNETIC Does the Turn Roll in the Feeder rotate when make a test print?
Continuity Check of the HARNESS ASSY Go to Step [18]. OPFDR2 1. Disconnect P/J825 connector of the CLUTCH ASSY, and P/J85 connector on the PWBA OPTFDR 2T. 2. Check the continuity of P825<=>J85. Is there normal continuity between them?
TROUBLESHOOTING
Level 2 FIP
205
Revision A
Step
Check
Yes
23
Continuity Check of the HARNESS ASSY Go to Step [24]. OPFDR2 1. Disconnect P/J825 connector of the CLUTCH ELECTRO MAGNETIC, and P/J85 connector on the PWBA OPTFDR 2T. 2. Check the continuity of P825<=>J85. Is there normal continuity between them? Check of the CLUTCH ELECTRO MAGNETIC Replace the CLUTCH ELECTRO MAGNETIC with a new one. (p422) Does the error still occur after the replacement? Operation Check of the SOLENOID FEED Does the Feed Gear in the Feeder rotate when making a test print? Go to Step [25].
C H E C K P O IN T
Error-Related Harness(es) HARNESS ASSY REGISNS (J181-J18) HARNESS ASSY FAN/PHD/MOT (P481-J48) HARNESS ASSY FRONTCLH (P191-J19) HARNESS ASSY OPFREC2 (J83-J172) HARNESS ASSY OPFPLG (J17-P171) HARNESS ASSY OPFDR2 (P825-J85, P824-J85)
24
End of procedure
25 26
Replace the paper Go to Step [26]. if there is no missing part or any other abnormality. Replace the HARNESS ASSY OPFDR2.
Continuity Check of the HARNESS ASSY Go to Step [27]. OPFDR2 1. Disconnect P/J824 connector of the SOLENOID FEED, and P/J85 connector on the PWBA OPTFDR 2T. 2. Check the continuity of P824<=>J85. Is there normal continuity between them? Check of the SOLENOID FEED Replace the SOLENOID FEED with a new one. (p273) Does the error still occur after the replacement?
27
Check if the End of procedure spring or stopper is securely attached on the SOLENOID FEED. Replace the PWBA MCU IDTN if the error still occurs. (p351)
TROUBLESHOOTING
Level 2 FIP
206
Revision A
FIP-O6 Paper Out LC3, LC4, (LC2) (1100-sheet Paper Cassette Unit)
Step Check Yes No
1 2 3
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SENSOR NO PAPER ACTUATOR NO PAPER Does the error recur even after loading papers in Go to Step [3]. the tray? Continuity Check of the HARNESS ASSY OPFDR2 1. Disconnect P/J822 connector of the SENSOR NO PAPER. 2. Disconnect the connector P/J85 of the PWBA OPTFDR 2T. 3. Check the continuity of J822<=>J85. Is there normal continuity between them? SENSOR NO PAPER Replace the SENSOR NO PAPER. (p271) Does the error still occur after the replacement? Go to Step [4]. End of procedure Replace the HARNESS ASSY OPFDR2.
Initial Check Reinstall the Go to Step [2]. part(s) correctly. Are the parts listed below installed incorrectly? SW ITCH ASSY SIZE ACTUATOR SIZE 1100-Sheet Paper Cassette Continuity Check of the HARNESS ASSY SIZE2 1. Disconnect P/J821 connector of the SWITCH ASSY SIZE. 2. Disconnect the connector P/J80 of the PWBA OPTFDR 2T. 3. Check the continuity of J821<=>J80. Is there normal continuity between them? SWITCH ASSY SIZE Replace the SWITCH ASSY SIZE. (p266) Does the error still occur after the replacement? Go to Step [3]. Replace the HARNESS ASSY SIZE2.
Replace the End of procedure PWBA MCU IDTN. (p351) Replace the PWBA OPTFDR 2T. (p403)
Replace the End of procedure PWBA MCU IDTN. (p351) Replace the PWBA OPTFDR 2T. (p403)
C H E C K P O IN T
C H E C K P O IN T
TROUBLESHOOTING
Level 2 FIP
207
Revision A
2 3
Go to Step [3].
Go to Step [5]. End of procedure (Ask the user to store the papers in a place where the humidity level is low) End of procedure
Check of the Loaded Paper Go to Step [4]. Make a test print with a new paper. Does the multi-feed still occur after replacing the paper?
Check of the ROS ASSY RETARD Replace the Replace the ROLL ASSY RETARD with a new ROLL ASSY FEED. (p415) one. (p282) Does the multi-feed still occur after replacing the paper? Check of the Loaded Paper Go to Step [6]. Make a test print with a new paper. Does the multi-feed still occur after replacing the paper?
End of procedure (Ask the user to store the papers in a place where the humidity level is low) Replace the ROLL ASSY RETARD of the defective cassette. (p276), (p431)
Check of the Cassette Make a test print after reinstalling the cassette. Does the multi-feed still occur after reinstalling the cassette?
Replace the ROLL ASSY FEED of the defective Feeder. (p276), (p415), (p428)
TROUBLESHOOTING
Level 2 FIP
208
Revision A
When powering the printer off and on again, do not turn it on immediately after turning it off. Make sure to wait at least for a few seconds before the power-on.
TROUBLESHOOTING
Level 2 FIP
209
Revision A
Controller Board
Program DIMM
Network Board
Error Code C0017 C0081 C0082 C0083 C0084 C0085 C0086 C0087 C0088 C0089 C0090 C0091 C0092 C0093 C0094 C0095 C0096 C0097 C0098 C0128C0254 C0255 C0256 C0257 C0258 C0800 C0998 C999 C1000
Description CPU error (undefined interruption) CPU error (TLB modification exception) CPU error (TLB miss exception [Load/Fetch]) CPU error (TLB miss exception [Store]) CPU error (address error exception [Load/Fetch]) CPU error (address error exception [Store]) CPU error (bus error exception [Fetch]) CPU error (bus error exception [Load/Store]) CPU error (SYSCALL exception) CPU error (Break exception) CPU error (reserving command exception) CPU error (unused coprocessor exception) CPU error (FPU exception) CPU error (TLB exception) CPU error (XTLB exception) CPU error (cache exception) CPU error (Trap exception) CPU error (FPU exception) CPU error (watch exception) CPU error (undefined trap) CPU error (NMI exception) CPU error (divide by 0) CPU error (arithmetic overflow) CPU error (break occurrence) IPL error (controller defect) Engine communication error (only when power-on) Engine flash ROM has no program data Standard RAM error (not installed, etc.)
Error Code C1001 C1002 C1020 C1021 C1022 C1100 C1101 C1120 C1121 C1122 C1123 C1180 C1181 C1185 C1200 C1210 C1400 C1700 C1702 C1999 C2000
Description Standard RAM error (standard stack is undefined, etc.) Standard RAM error (standard size is undefined, etc.) RAM error (slot 0) RAM error (slot 1) RAM error (slot 2) ROM checksum error (bit 0 to 15) (font) ROM checksum error (bit 16 to 31) (font) ROM checksum error (bit 0 to 7) (program) ROM checksum error (bit 8 to 15) (program) ROM checksum error (bit 16 to 23) (program) ROM checksum error (bit 24 to 31) (program) Optional ROM module A checksum error Optional ROM module B checksum error ROM module unsupported EEPROM writing error EEPROM writing times limit Engine initialization error Loopback test failure of network board Network board uninstalled Other hardware errors Software error
@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
@ @
TROUBLESHOOTING
Level 2 FIP
210
Controller Board
Program DIMM
Network Board
Revision A
To reliably judge and understand the trouble to perform the correct remedy efficiently when a print quality-related trouble occurs, make a test print, and use the FIPs described in the following pages. When the trouble still occurs even after performing the troubleshooting according to the FIP, check again using the FIP, and then replace the parts indicated as Possible parts one by one checking if the printer returns to normal. Make sure that all ASSYs are properly grounded. Always refer to Chapter 7 APPENDIX when checking connection state and electric continuity.
No
The printing quality-related FIPs are provided as follows for the typical symptoms. FIP-P1 "Printed Image is Light and Faint"
Replace the Photoconductor Unit and the Fuser Assy in that order.
Yes
Perform the troubleshooting provided in the FIP.
FIP-P2 "Completely Blank Pages are Printed" FIP-P3 "Completely Black Pages are Printed"
No
No
FIP-P4 "Vertical White or Faint Bands" FIP-P5 "Horizontal White or Faint Bands"
Yes
Leg_Sec001_001FA
C A U T IO N
The printing-quality troubleshooting described here is based on a condition that the printer controller has no problems. However, making a test print with only the engine side, allows you to find out roughly which side (controller side or engine side) is causing the trouble, except for cases that cannot be checked by the test print. Test print with the engine alone is normal Printer controller trouble Test print on engine alone is abnormal Printer engine trouble If the probable cause is printer controller trouble, replace the controller with a normal one and check if the printer returns to normal. If the trouble recurs after replacing with the normal parts, check on the host side, and use the printer quality FIPs to perform efficient troubleshooting.
FIP-P10 "Fusing Trouble" FIP-P11 "Vertical Streaks" FIP-P12 "Residual Images" FIP-P13 "Areas of Images are Missing" FIP-P14 "Horizontal Streaks"
TROUBLESHOOTING
Level 2 FIP
211
Revision A
The table below shows the rollers that have possibilities of causing print quality troubles and the intervals of their traces which appear on printouts.
Part Magnet Roll Drum BTR RTC IDT 1 IDT 2 IDT 1 Cleaner IDT 2 Cleaner Refresher Heat Roll Belt Part Name DEVE ASSY Photoconductor unit Photoconductor unit Photoconductor unit Photoconductor unit Photoconductor unit Photoconductor unit Photoconductor unit Photoconductor unit Fuser unit Fuser unit Interval of Traces 44 mm 75 mm 65 mm 32 mm 132 mm 132 mm 34 mm 56 mm 55 mm 82 mm 95 mm
Host Computer Check Check if the trouble is caused by application failure. 1. 2. 3. 4. 5. 6. Send the same print job to the printer from another computer. Send a print job to the printer using another application. Send a print job stored in another file to the printer. Uninstall and reinstall the printer driver. Uninstall and reinstall the application. Check the system environment.
For Safety Do not touch the surface of the parts listed below directly with your hands. 1. 2. 3. Transfer unit Drum (Photoconductor unit) Heat Roll (Fuser unit)
TROUBLESHOOTING
Level 2 FIP
212
Revision A
Step
Check
Yes
No
Laser Beam Path Remove the dirt, Go to Step [5]. 1. Check the laser beam path from the ROSS dust or foreign ASSY to the drum in the Photoconductor material. unit. 2. Check if the laser exit window on the ROS ASSY is clean. Is there any dirt, dust, or foreign material on the path? ROS ASSY Replace the ROS ASSY. (p320) Does the printing density get back to normal? Transfer unit Replace the Transfer unit.(p290) Does the printing density get back to normal? PWBA MCU IDTN Replace the PWBA MCU IDTN. (p351) Does the printing density get back to normal? End of procedure Go to Step [6].
5 6 7
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? HOLDER ASSY CTD Replace the HOLDER ASSY CTD. (p291) Does the printing density get back to normal? Photoconductor unit Replace the Photoconductor unit. Does the printing density get back to normal?
Yes
No
1 2 3
TROUBLESHOOTING
Level 2 FIP
213
Revision A
Step
Check Transfer unit Replace the Transfer unit. (p290) Are images printed normally? PWBA MCU IDTN Replace the PWBA MCU IDTN.(p351) Are images printed normally?
Yes
No
5 6
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts?
Yes
No
1 2
Laser Beam Path Remove the dirt, Go to Step [3]. 1. Check the laser beam path from the ROSS dust or foreign ASSY to the drum in the Photoconductor material. unit. 2. Check if the laser exit window on the ROS ASSY is clean. Is there any dirt, dust, or foreign material on the path? ROS ASSY Replace the ROS ASSY. (p320) Are images printed normally? Photoconductor unit Replace the Photoconductor unit. Are images printed normally? End of procedure Go to Step [4].
3 4
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Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? Check if it is exposing failure Cover half of the window of ROS ASSY and execute a test print. Is the print, half white and half black? ROS ASSY Replace the ROS ASSY. (p320) Are images printed normally? Photoconductor unit Replace the Photoconductor unit. Are images printed normally? PWBA MCU IDTN Replace the PWBA MCU IDTN. (p351) Are images printed normally?
Yes
No
1 2 3 4 5
Go to Step [4].
Go to Step [3].
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Revision A
Step
Check
Yes
No
5 6
DEVE ASSY (C/M/Y/K) End of procedure Go to Step [6]. Replace the DEVE ASSY. (p325) Does the printing quality get back to normal? PWBA MCU IDTN End of procedure Replace the possible parts one Replace the PWBA MCU IDTN. (p351) by one. Does the printing quality get back to normal?
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts?
Yes
No
1 2 3
Photoconductor unit End of procedure Go to Step [3]. Replace the Photoconductor unit. Does the printing quality get back to normal? Laser Beam Path Remove the dirt, Go to Step [4]. 1. Check the laser beam path from the ROSS dust or foreign ASSY to the drum in the Photoconductor material. unit. 2. Check if the laser exit window on the ROS ASSY is clean. Is there any dirt, dust, or foreign material on the path? ROS ASSY End of procedure Go to Step [5]. Replace the ROS ASSY. (p320) Does the printing quality get back to normal?
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Revision A
Step
Check
Yes
No
6 7
ROS ASSY End of procedure Go to Step [7]. Replace the ROS ASSY. (p320) Does the printing quality get back to normal? PWBA MCU IDTN End of procedure Replace the possible parts one Replace the PWBA MCU IDTN. (p351) by one. Does the printing quality get back to normal?
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? Check the bands. Do they appear at regular intervals?
Yes
No
1 2 3 4 5
Go to Step [3].
Photoconductor unit End of procedure Go to Step [4]. Replace the Photoconductor unit. Does the printing quality get back to normal? Transfer unit End of procedure Go to Step [5]. Replace the Transfer unit. (p290) Does the printing quality get back to normal? HSG ASSY BIAS End of procedure Go to Step [6]. Replace the HSG ASSY BIAS. (p321) Does the printing quality get back to normal?
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Revision A
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts?
Yes
No
1 2 3 4
Photoconductor unit End of procedure Go to Step [3]. Replace the Photoconductor unit. Does the printing quality get back to normal? Fuser unit End of procedure Go to Step [4]. Replace the Fuser unit. (p289) Does the printing quality get back to normal? DEVE ASSY(C/M/Y/K) End of procedure Replace the possible parts one Replace the DEVE ASSY. (p325) by one. Does the printing quality get back to normal?
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Revision A
Step
Check
Yes
No
Laser Beam Path Remove the dirt, Go to Step [5]. 1. Check the laser beam path from the ROSS dust or foreign ASSY to the drum in the Photoconductor material. unit. 2. Check if the laser exit window on the ROS ASSY is clean. Is there any dirt, dust, or foreign material on the path? ROS ASSY Replace the ROS ASSY. (p320) Does the printing density get back to normal? Transfer unit Replace the Transfer unit. (p290) Does the printing density get back to normal? PWBA MCU IDTN Replace the PWBA MCU IDTN. (p351) Does the printing density get back to normal? End of procedure Go to Step [6].
5 6
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? HOLDER ASSY CTD Replace the HOLDER ASSY CTD. (p291) Does the printing density get back to normal? Photoconductor unit Replace the Photoconductor unit. Does the printing density get back to normal?
Yes
No
1 2 3
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Revision A
Step
Check Installation state of the Transfer unit Is the Transfer unit installed correctly? Photoconductor unit Replace the Photoconductor unit. Are images printed normally?
6 7
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? Installation state of the paper cassette and papers Are the cassette and papers installed/loaded correctly?
Yes
No
1 2 3 4 5
Go to Step [3].
Paper Transferring Path Clean the part or Go to Step [4]. Is there any flashes, foreign material or dirt on replace it. the path? Paper Feed Roll Does the roller feed papers normally? Go to Step [5]. Clean the roller or replace it.
Paper Transferring Roll Clean the roller or Go to Step [6]. Is there any abnormality with the rollers, such as replace it. foreign material, dirt, deformation, or operation failure?
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Revision A
Step
Check
Yes
No
Paper Transferring Roll Clean the roller or Replace the possible parts one Is there any abnormality with the rollers, such as replace it. by one. foreign material, dirt, deformation, or operation failure?
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts?
Yes
No
1 2
Check if the paper is damp Go to Step [3]. Does the printer recover from the trouble when using a new paper that is took out from the newly opened package?
Replace the papers. (Ask the user to store the papers in a place where the humidity level is low)
3 4 5
Fuser unit Replace the Fuser unit. (p289) Are images printed normally? Check if paper is skewed. Is paper transferred diagonally?
Go to Step [5].
Paper Transferring Path Clean the roller or Go to Step [4]. Is there any flashes, foreign material or dirt on replace it. the path?
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Revision A
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts?
Yes
No Step Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? Check the lines Do they appear at regular intervals? Yes No
1 2 3
1 2 3 4
Paper Thickness Go to Step [3]. Does the printer recover from the trouble when using a thin paper? Fuser unit Replace the Fuser unit. (p289) Are images printed normally?
Go to Step [3].
Photoconductor unit End of procedure Go to Step [4]. Replace the Photoconductor unit. Does the printing quality get back to normal? Fuser unit Replace the Fuser unit. (p289) End of procedure Replace the possible parts one by one.
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Revision A
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? Print a high density image (picture or photo) and then print a normal density image. Do areas of the high density images appear on the normal density image? Photoconductor unit Replace the Photoconductor unit. Are images printed normally?
Yes
No Step Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? Yes No
1 2 3
1 2 3
Go to Step [3].
End of procedure (Replace the Photoconductor unit if the trouble occurs again)
Photoconductor unit End of procedure Go to Step [4]. Replace the Photoconductor unit. Does the printing quality get back to normal? Transfer unit End of procedure Replace the possible parts one Replace the Transfer unit. (p290) by one. Does the printing quality get back to normal?
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Revision A
Step
Check Initial Check Check the Possible Parts for the following: specification, installation state, damage, deformation, dirt or foreign material. Is there something wrong with any one of the parts? Check the lines Do they appear at regular intervals?
Yes
No
1 2 3 4
Go to Step [3].
Photoconductor unit End of procedure Go to Step [4]. Replace the Photoconductor unit. Does the printing quality get back to normal? ROS ASSY End of procedure Replace the possible parts one Replace the ROS ASSY. (p320) by one. Does the printing quality get back to normal?
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Revision A
Connect or Go to Step [2]. replace the power code, or change the power source.
Continuity Check of the AC SW Replace the 1. Disconnect the power code and wait for a LVPS. (p347) minute. 2. Check if the HARNESS ASSY AC INLET has normal continuity. Is there normal continuity between the INLET and J160?
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Revision A
FIP-DC
Step Check Initial Check Is there anything wrong with the following items? FUSE in the LVPS (broken?) Power supply voltage failure (the power source for the printer is wrong or not normal). Check of the LVPS Disconnect J163, J165, and J164 connector on the LVPS and turn the AC SW on. Close the Interlock Switch before checking. The voltage of P163-1PIN<=>P163-2PIN is +24VDC? Check of the LVPS The voltage of P165-2PIN<=>P165-3PIN is +5VDC? Check of the LVPS The voltage of P165-4PIN<=>P165-3PIN is +3.3VDC? Yes No
Step
Check
Yes
Repair broken or Go to Step [2]. shorted part or change the power source.
Check of 24V of the HARNESS ASSY End of procedure 1. Turn the AC SW off and connect J163 to the LVPS. 2. After connecting it, turn the AC SW on. The voltage of P/J163-1PIN<=>P/J163-2PIN is +24VDC?
Go to Step [3].
3 4 5
Go to Step [4].
Replace the LVPS. (p347) Replace the LVPS. (p347) Check if the HARNESS ASSY LV RPG has normal continuity.
Go to Step [5].
Continuity Check of the HARNESS ASSY Go to Step [6]. LV RPG 1. Turn the AC SW off and connect J164 to the LVPS. 2. After connecting it, turn the AC SW on. The voltage of P164-1PIN<=>P164-4PIN is +3.3VDC? Continuity Check of HARNESS ASSY LV Go to Step [7]. 1. Turn the AC SW off and connect J165 to the LVPS. 2. After connecting it, turn the AC SW on. The voltage of P/J165-2PIN<=>P/J165-3PIN is +5VDC?
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Revision A
FIP-MULTI-FEED
Step Check Initial Check Is there anything wrong with the following items? Installation state of the paper guide. Condition of the papers in the cassette. Paper quality Check of the MSI Does the multi-feed occurs at the MSI? Yes No
Step
Check
Yes
No End of procedure
Check of the ROS ASSY RETARD Replace the Replace the ROLL ASSY RETARD with a new ROLL ASSY FEED. (p276) one. (p255) Does the multi-feed still occur after replacing the paper?
2 3
Go to Step [3].
Go to Step [5]. End of procedure (Ask the user to store the papers in a place where the humidity level is low) End of procedure
Check of Paper Go to Step [4]. Make a test print with a new paper. Does the multi-feed still occur after replacing the paper?
Check of the ROLL ASSY RETARD Replace the Replace the ROLL ASSY RETARD with a new ROLL ASSY FEED. (p302) one. (p282) Does the multi-feed still occur after replacing the paper? Check of Paper Make a test print with a new paper. Does the multi-feed still occur after replacing the paper? When an option cassette is installed Go to Step [6]. When an option cassette is Not installed Go to Step [7]. Replace the ROLL ASSY FEED of the defective Feeder. (p276), (p302), (p415), (p428)
End of procedure (Ask the user to store the papers in a place where the humidity level is low)
Check of the Cassette Make a test print after reinstalling the cassette. Does the multi-feed still occur after reinstalling the cassette?
Replace the ROLL ASSY RETARD of the defective Feeder. (p255), (p387), (p431)
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Revision A
Check the operation table at power-on, and check for foreign material or damage. (Refer to FIP-N1 (p229), FIP-N5 (p231), FIP-N7 (p232)).
Check the operation table in the Standby mode, and check for foreign material and damage. (Refer to FIP-N2 (p229)).
Check the operation table during printing (one-side), and check for foreign material and damage. (Refer to FIP-N3 (p230), FIP-N6 (p231), FIP-N8 (p232)).
Check the operation table during duplex printing, and check for foreign material and damage. (Refer to FIP-N4 (p231))
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Revision A
FIP-N2 At Standby
Possible parts that caused the error FAN REAR FAN FRONT LVPS Step Check Is abnormal noise being generated by FAN REAR? Is abnormal noise being generated by FAN FRONT? Is abnormal noise being generated by the LVPS? Yes No
1 2 3
Clean or replace Go to Step [2]. the FAN REAR. Clean or replace Go to Step [3]. the FAN FRONT. Replace the LVPS. (p345) ---
1 2 3 4 5 6 7
Is abnormal noise being generated by Fuser unit Clean or replace that is driven by DRIVE ASSY FUSER? the Fuser unit. (p289) Is abnormal noise being generated by MOTOR Replace the ASSY DUP 17PM? MOTOR ASSY DUP 17PM. Is abnormal noise being generated by the Clean or replace CHUTE ASSY DUP OUT that is driven by the the CHUTE MOTOR ASSY DUP 17PM? ASSY DUP OUT. Is abnormal noise being generated by DRIVE ASSY DEVE? Is abnormal noise being generated by the DRIVE ASSY MAIN? Replace the DRIVE ASSY DEVE. Replace the DRIVE ASSY MAIN.
Go to Step [3].
Go to Step [4].
Go to Step [5].
Go to Step [6].
Go to Step [7].
Is abnormal noise being generated by PICK UP Clean or replace ASSY that is driven by DRIVE ASSY MAIN? the PICK UP ASSY.
---
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Revision A
Step
Check
Yes
No
5 6 7 8 9
Does the abnormal noise sound when the printer Clean or replace Go to Step [6]. starts printing operation and starts to feed the DRIVE ASSY paper? DEVE and the DEVE ASSY. Does the abnormal noise sound while the printer Clean or replace is transferring paper? the PICK UP ASSY. Does the abnormal noise sound about one second after the printer starts transferring paper? Does the abnormal noise sound several times while performing a continuous printing? Clean or replace the CHUTE ASSY REGI. (p283) Go to Step [7].
Go to Step [8].
Clean or replace Go to Step [9]. the DISPENSER TONER HI ASSY. Replace the ROS ASSY. (p320) ---
1 2 3 4
Is abnormal noise being generated by the Paper Clean or replace Feeder? the PICK UP ASSY.
Is abnormal noise being generated by the MSI? Clean or replace Go to Step [3]. the HOLDER ASSY RETARD. Does the abnormal noise sound immediately after starting printing operation? Clean or replace Go to Step [4]. the DRIVE ASSY Clean or replace the Fuser unit. (p289)
Does the abnormal noise keep sounding from Clean or replace Go to Step [5]. when starting printing until the job is finished? the DRIVE ASSY MAIN, Transfer unit, ROLL EXIT, and the Photoconductor unit.
TROUBLESHOOTING
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Revision A
1 2
Does the abnormal noise sound while the printer Clean or replace is reversing the paper? the MOTOR ASSY DUP 17PM and the ROLL EXIT. Does the abnormal noise sound while the printer Clean or replace is transferring paper? the ROLL DUP.
Is abnormal noise being generated by the Paper Clean or replace Feeder? the PICK UP ASSY.
---
Is abnormal noise being generated by the Paper Clean or replace Feeder? the PICK UP ASSY.
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Revision A
1 2
Is abnormal noise being generated by the upper Clean or replace Paper Feeder? the PICK UP ASSY. Is abnormal noise being generated by the lower Clean or replace Paper Feeder? the PICK UP ASSY.
1 2
Is abnormal noise being generated by the upper Clean or replace Paper Feeder? the PICK UP ASSY. Is abnormal noise being generated by the lower Clean or replace Paper Feeder? the PICK UP ASSY.
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P31
Never touch the energized or driving part when performing the following procedure.
Ida_Sec02_100GA
3. 4. 5.
Short the two pins of the P31 connector on the PWBA MCU IDTN with a screwdriver or a similar tool. The printer starts printing (duplex continuous printing) after it shifts to ready mode. To stop printing, pull back the screwdriver to disconnect the connection of the two pins.
C H E C K P O IN T
Papers should be loaded on the MP tray or standard lower paper cassette. If you disconnect the two connectors during cleaning cycle, or if the printer enters cleaning cycle while disconnecting the connectors, blank sheet will be printed. If the printer is in error condition, printing will not be started. For details on ready mode, refer to 2.7.2 Operating Modes (p123).
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TEST PRINT PATTERN Test print pattern is a checked pattern that shifts its color every horizontal 128 dots x vertical 140 dots in the order corresponding to black (K), cyan (C), magenta (M), and yellow (Y).
engine diag0002FC
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Test Print
234
CHAPTER
4
DISASSEMBLY/REASSEMBLY
Revision A
4.1 Overview
This section describes procedures for disassembling the main components and specific parts of the product. Unless otherwise specified, disassembled units or components can be reassembled by reversing the disassembly procedure. Procedures which, if not strictly observed, could result in personal injury are described under the heading WARNING. CAUTION signals a precaution which, if ignored, could result in damage to equipment. Important tips for procedures are described under the heading CHECK POINT. If the assembly procedure is different from the reversed disassembly procedure, the correct procedure is described under the heading REASSEMBLY. Any adjustments required after reassembly of components or parts are described under the heading ADJUSTMENT REQUIRED. When you have to remove any units or parts that are not described in this chapter, refer to the exploded diagrams in the appendix.
4.1.1 Precautions
The precautions below (WARNING and CAUTION), must always be followed during disassembly and assembly.
W A R N IN G
Disconnect the power cable before disassembling or assembling the printer. If you need to work on the printer with power applied, strictly follow the instructions in this manual. Always wear gloves for disassembly and reassembly to avoid injury from sharp metal edges. To protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components. Never replace the fuse on the Power Supply Board in any circumstances. Be aware that letting the laser beam get into your eyes directly could result in loss of vision. Never open any cover on which a Warning Label for Laser Beam is attached. Use extreme caution to avoid injury of yourself and anyone around you with a clear understanding of hazardous nature of the laser beam. The Fuser unit and other high-temperature parts remain at hazardous temperature for a certain period of time even after stop of operation and turning off of the power. To prevent suffering a burn, be sure to wait after turning off the power until the temperature of the parts cools down to a safe level, and then start working on the printer. To avoid dust explosion or ignition, never bring any consumables close to flame or throw them into fire. When developer or oil stuck to your skin or clothes, wipe it off with a dry cloth carefully and wash it off with water immediately.
DISASSEMBLY/REASSEMBLY
Overview
236
Revision A
W A R N IN G
Be careful not to let the developer or toner get into your eyes or mouth, and not to inhale it. The same caution should be taken for people around you. (Spread a sheet of paper inside and around the printer to prevent soiling.) As there are many types of different screws, pay attention not to attach them at the wrong positions. If a screw for plastic is mistakenly used for a screw for metal plates, its threads will be broken. Be extremely careful of the difference between the screws for plastic and those for metal plates. Do not pick up the spilt toner with a vacuum cleaner for home use. To do so may cause the sucked toner particles to catch fire by sparks of the electric contacts. If the toner has spilt on the floor, etc., clean it with a broom or wipe it with a cloth moistened with neural detergent. If it is necessary to clean a lot of spilt toner with a cleaner, use a cleaner exclusively designed for toner.
W A R N IN G
Use only recommended tools for disassembling, assembling or adjusting the printer. Apply lubricants and adhesives as specified. Make the specified adjustments when you disassemble the printer. (Refer to Chapter 5 for details.)
Leg_Sec001_014EA
DISASSEMBLY/REASSEMBLY
Overview
237
Revision A
Turn the printer OFF, and disconnect the power cord before starting work. If necessary, remove the CHUTE ASSY DUP IN, the CHUTE ASSY DUP OUT and the PHD ASSY before disassembling the printer. Before performing work around FUSER ASSY, allow the FUSER ASSY and its surrounding area to sufficiently cool down. Extra caution is required during work as exerting unnecessary force may damage parts or cause them to malfunction. Wear a wrist strap to discharge static electricity from the human body, whenever possible. Once the COVER ASSY TOP, PHD ASSY, TCRU ASSY, PAPER CASSETTE are removed, place them out of the way so as not to cause an obstruction for your work. (Depending on the parts you are working on, it is not lways necessary to remove those parts.)
Disassembly/Reassembly Reference Page (Section No.) p.242 (4.2) p.255 (4.3) p.261 (4.4) p.278 (4.5) p.289 (4.6) p.320 (4.7) p.322 (4.8) p.342 (4.9) p.345 (4.10) p.362 (4.11) p.393 (4.12)
When performing work on parts controlled as spare parts which the disassembling procedures are not given in this manual, fully observe how they are attached before starting work. For details about option parts, refer to the document supplied with the parts. In principle, options must already have been removed before starting work, however, if there is no need to remove them, it is allowed to service with them attached.
DISASSEMBLY/REASSEMBLY
Overview
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Revision A
4.1.3 Screws
Many types of screws are used on this printer. Do not mistakenly attach them at the wrong positions. Pay special attention when handling screws for plastic and screws for metal plates. If you mix up these screws, screw holes will be damaged. Screw threads also will be damaged, which may cause further trouble.
C A U T IO N
The letter TAP on the board or plate indicates the position to be screwed with a tapping screw for plastic.
Type
Application Plastic
Shape
How to Recognize Screw Type Silver colored Screw threads are rougher than metal plate TYPE Screw tip is fine. Black colored Screw threads are rougher than metal plate TYPE Screw tip is fine. Silver colored Uniform screw diameter
Cautions This is a self-tapping screw. It threads the screw hole, so take care not to screw it diagonally.
Parts
Rough
Part, etc. Plastic
Plastic
Rough
Part, etc. Plastic
This is a self-tapping screw. It threads the screw hole, so take care not to screw it diagonally.
Plastic
Part, etc.
Plastic
Metal plate
Part, etc. Plastic
DISASSEMBLY/REASSEMBLY
Overview
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Revision A
4.1.4 Tools
Use only specified tools to avoid damaging the printer. All are commercially available, and should be made ready beforehand.
Name Phillips screwdriver No.1 Phillips screwdriver No.2 Flat-blade screwdriver Long-nose pliers Tweezers E-Ring holder Code B743800100 B743800500 B743000100 B740400100 -----
DISASSEMBLY/REASSEMBLY
Overview
240
Revision A
Black arrows in illustrations indicate that the part should be moved in the indicated direction. When black arrows are given a consecutive number, this indicates that they should be moved in the indicated order. For details on positions of connectors (P/J), refer to Chapter 7 APPENDIX. Latch A Release and Latch B Release that are described in the disassembly procedures indicate to release the latches shown in the figures below. Latch A
Ida_03_125C
Latch B
Ida_03_097A
Remove screws shown in the figures with a Phillips screwdriver unless otherwise specified.
1
Ida_03_126C
DISASSEMBLY/REASSEMBLY
Overview
241
Revision A
5. 6. Close the CHUTE ASSY DUP OUT. Attach the COVER ASSY TOP. (p.254)
5)
4.2 COVERS
4.2.1 COVER TOP MAIN
C H E C K P O IN T
REMOVAL 1. 2. 3. 4. 5. 6. Remove the COVER ASSY TOP. (p.254) Release latch B and open the CHUTE ASSY DUP OUT. Open the COVER ASSY TOP PHD. Remove the two screws (silver, tapping, 10mm) that secure the COVER TOP MAIN.
CHUTE ASSY DUP OUT COVER ASSY TOP PHD
6) 4)
Release the two tabs that secure the rear of the COVER TOP MAIN. With the COVER ASSY TOP PHD slightly opened, pull out the COVER TOP MAIN toward rear of the printer to remove it.
STUD TOP
REINSTALLATION
C A U T IO N
Before reinstalling the COVER TOP MAIN, make sure that the right STUD TOP is pressed down completely.
[CAUTION]
1. 2. 3. 4.
With the COVER ASSY TOP PHD slightly opened, insert the COVER TOP MAIN from rear of the printer. Lock the two tabs on the rear of the COVER TOP MAIN. Open the COVER ASSY TOP PHD and attach the COVER TOP MAIN with the 2 screws (silver, tapping, 10 mm). Close the COVER ASSY TOP PHD.
Ida_03_001B
DISASSEMBLY/REASSEMBLY
COVERS
242
Revision A
2)-1
REINSTALLATION 1. Insert the two bosses on the CONSOLE PANEL into the holes on the COVER ASSY FRONT HEAD, and secure the CONSOLE PANEL by locking the three tabs. Attach the COVER ASSY FRONT HEAD. (p.244)
2.
2)-2
DISASSEMBLY/REASSEMBLY
COVERS
243
Revision A
C H E C K P O IN T
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
REMOVAL 1. 2. 3. Release latch B and open the CHUTE ASSY DUP OUT. Remove the 2 screws (silver, tapping, 10mm) that secure the COVER ASSY FRONT HEAD. Release the four tabs that secure the COVER ASSY FRONT HEAD to the CHUTE ASSY DUP OUT.
C A U T IO N
When performing the following work, take care not to move COVER ASSY FRONT HEAD too far from the CHUTE ASSY DUP OUT as they are connected with a cable.
4. 5. 6.
Move the COVER ASSY FRONT HEAD slightly away from the CHUTE ASSY DUP OUT. Disconnect P/J220 connector from the CONSOLE PANEL. Remove the COVER ASSY FRONT HEAD from the CHUTE ASSY DUP OUT.
5)
REINSTALLATION 1. 2. Connect P/J220 connector to the CONSOLE PANEL. Insert the four bosses on the COVER ASSY FRONT HEAD into the holes on the CHUTE ASSY DUP OUT, and secure the COVER ASSY FRONT HEAD with the four tabs. Secure the COVER ASSY FRONT HEAD with the 2 screws (silver, tapping, 10mm). Close the CHUTE ASSY DUP OUT.
CHUTE ASSY DUP OUT COVER ASSY FRONT HEAD
[2)]
Ida_03_003B
DISASSEMBLY/REASSEMBLY
COVERS
244
Revision A
4)-2
1. 2. 3. 4. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE L ASSY. (p.253) Pull out the two STUD TOPs that secure the COVER ASSY TOP PHD to the main unit. While releasing the bosses on both the GUIDE FRAME DEVE L and the GUIDE FRAME DEVE R from the grooves on both ends of the COVER ASSY TOP PHD, remove the COVER ASSY TOP PHD.
REINSTALLATION 1. 2. 3. 4. Insert the bosses on both the GUIDE FRAME DEVE L and the GUIDE FRAME DEVE R into the grooves on both ends of the COVER ASSY TOP PHD. Match the two holes on the COVER ASSY TOP PHD with the holes on the main unit, and insert the two STUD TOPs to secure the COVER ASSY TOP PHD. Attach the COVER SIDE L ASSY. (p.253) Attach the COVER TOP MAIN. (p.242)
3)
3)
STUD TOP
4)-1
Ida_03_004A
DISASSEMBLY/REASSEMBLY
COVERS
245
Revision A
[CAUTION]
REINSTALLATION 1. 2. Attach the COVER REAR ASSY to the main unit and secure the COVER REAR ASSY with the seven tabs. Route the harness through the two clamps.
C A U T IO N
J166
Lead the harness of the FAN REAR through the harness guide and the clamp. Make sure to route the harness as shown.
LVPS 6)
3. 4. 5. 6.
Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
COVERS
246
Revision A
COVER REAR
REMOVAL 1. 2. 3. 4. 5. 6. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the two screws (silver, tapping, 35 mm) that secure the FAN REAR. Remove the FAN REAR.
5)
REINSTALLATION
C A U T IO N
Pay attention to the attachment orientation of the FAN. (Attach the FAN with its label facing toward the inside of the printer.)
1. 2. 3. 4. 5.
Secure the FAN REAR with the 2 screws (silver, tapping, 35mm) with its label facing toward the inside of the printer. Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
COVERS
247
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
2)
REMOVAL 1. 2. 3. 4. Remove the COVER TOP MAIN. (p.242) Remove the screw (silver, with flange, 8 mm) that secures the COVER SIDE R ASSY. Release the tab that secures the COVER SIDE R ASSY. Remove the COVER SIDE R ASSY from the main unit.
4)
REINSTALLATION 1. 2. 3. 4. Insert the tab on the bottom of the COVER SIDE R ASSY into the groove on the main unit. Secure the tab of the COVER SIDE R ASSY to the main unit. Secure the COVER SIDE R ASSY with the screw (silver, with flange, 8 mm). Attach the COVER TOP MAIN. (p.242)
COVER SIDE R
3) [1)]
Ida_03_007A
DISASSEMBLY/REASSEMBLY
COVERS
248
Revision A
REMOVAL 1. 2. 3. 4. 5. Release latch A and open the CHUTE ASSY DUP IN. Remove the screw (silver, tapping, 10mm) that secures the COVER FRONT R. Release the two tabs that secure the COVER FRONT R. Release latch B, fully open the CHUTE ASSY DUP OUT and half-open the CHUTE ASSY DUP IN. Remove the COVER FRONT R while pulling it toward you.
2)
3)
REINSTALLATION 1. 2. 3. Release latch B and open the CHUTE ASSY DUP OUT. Release latch A and open the CHUTE ASSY DUP IN. Insert the two bosses on the COVER FRONT R into the holes on the CHUTE ASSY DUP IN with lifting the latch A, and secure the COVER FRONT R with the two tabs. Secure the COVER FRONT R with the screw (silver, tapping, 10 mm). Close the CHUTE ASSY DUP IN. Close the CHUTE ASSY DUP OUT.
5)
COVER FRONT R
[NOET]
4. 5. 6.
LATCH R
COVER FRONT R
Ida_03_008B
DISASSEMBLY/REASSEMBLY
COVERS
249
Revision A
HOLDER TRAY L
3) 3)
REINSTALLATION 1. 2. Attach the HOLDER TRAY R to the right boss of the TRAY ASSY MSI BASE, and attach them to the CHUTE ASSY DUP OUT. Attach the HOLDER TRAY L to the left base of the CHUTE ASSY DUP OUT, and secure the left boss of the TRAY ASSY MSI BASE with the HOLDER TRAY L. Secure the HOLDER TRAY L by turning it counterclockwise. Close the CHUTE ASSY DUP OUT. Put the right and left bosses of the TRAY ASSY MSI BASE into the elongate holes on both sides of the COVER ASSY MSI. Attach the COVER FRONT L ASSY. (p.252) Figure 4-11. Removing TRAY ASSY MSI BASE
5)-1
5)-2 4)
3. 4. 5. 6.
Ida_03_009A
DISASSEMBLY/REASSEMBLY
COVERS
250
Revision A
REINSTALLATION 1. 2. 3. Slide the COVER ASSY MSI leftward to insert its two bosses into the holes on the bottom of the CHUTE ASSY DUP OUT. Put the right and left bosses of the TRAY ASSY MSI BASE into the elongate holes on both sides of the COVER ASSY MSI. Close the COVER ASSY MSI.
2) 3)
2)
COVER ASSY MSI Ida_03_010B
DISASSEMBLY/REASSEMBLY
COVERS
251
Revision A
When releasing the three tabs, release the lowest tab first, and the middle one, then the upper one to make the work easier.
3)-1
REINSTALLATION 1. 2. Release latch B and open the CHUTE ASSY DUP OUT. Insert the two bosses on the COVER FRONT L ASSY into the holes on the CHUTE ASSY DUP OUT, and secure the COVER FRONT L ASSY with the three tabs. Attach the COVER ASSY FRONT HEAD. (p.244) Close the CHUTE ASSY DUP OUT.
3)-2
3. 4.
Ida_03_011A
DISASSEMBLY/REASSEMBLY
COVERS
252
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
2)
REMOVAL 1. 2. 3. 4. Remove the COVER TOP MAIN. (p.242) Remove the screw (silver, tapping, 10mm) that secures the COVER SIDE L ASSY. Release the tab that secures the COVER SIDE L ASSY. Remove the COVER SIDE L ASSY from the main unit.
4)
REINSTALLATION 1. 2. 3. 4. Insert the tab on the bottom of the COVER SIDE L ASSY into the groove on the main unit. Secure the tab of the COVER SIDE L ASSY to the main unit. Secure the COVER SIDE L ASSY with the screw (silver, tapping, 10mm). Attach the COVER TOP MAIN. (p.242)
[1)]
Ida_03_012A
DISASSEMBLY/REASSEMBLY
COVERS
253
Revision A
REINSTALLATION 1. While bending the COVER TOP STOPPER, put its two bosses into the COVER ASSY TOP one by one to attach the COVER ASSY STOPPER to the COVER ASSY TOP. Attach the COVER ASSY TOP.
2.
Ida_03_123B
Figure 4-15. Removing the COVER ASSY TOP and COVER TOP STOPPER
DISASSEMBLY/REASSEMBLY
COVERS
254
Revision A
4.
REINSTALLATION
C A U T IO N
When installing the SHAFT ASSY RETARD, pay attention to its orientation.
3)-1 3)-2
1. 2.
Insert the CLUTCH ASSY FRICTION into the SHAFT ASSY RETARD. Insert the SHAFT ASSY RETARD into the ROLL ASSY RETARD with the cross-shaped dent side of the ROLL ASSY RETARD facing the shaft, and engage the ROLL ASSY RETARD with the CLUTCH ASSY FRICTION. Attach the SHAFT ASSY RETARD, on which the ROLL ASSY RETARD and the CLUTCH ASSY FRICION are attached, to the HOLDER RETARD and secure them with the tab. Attach the HOLDER ASSY RETARD. (p.256) Install the CASSETTE to the main unit.
3.
4. 5.
HOLDER RETARD
Ida_03_013A
DISASSEMBLY/REASSEMBLY
PAPER CASSETTE
255
Revision A
3)-3
3)-2
2)-1
3)-1
REINSTALLATION 1. 2. 3. Match the two holes on the HOLDER ASSY RETARD with the bosses on the CASSETTE, attach HOLDER ASSY RETARD, and secure them with the tab. Close the CHUTE TURN CST. Install the CASSETTE to the main unit.
2)-2
2)-1
CASSETTE
Ida_03_015B
DISASSEMBLY/REASSEMBLY
PAPER CASSETTE
256
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
4)
2 1
REMOVAL
HOOK
1. 2.
Draw out the CASSETTE from the main unit. Hold down the PLATE ASSY BTM, release the tabs on both the STOPPER LINK PB L and the STOPPER LINK PB R located on right-and-left bottom of the CASSETTE, and lift the PLATE ASSY BTM. Remove the screw (silver, tapping, 8 mm) that secures the STOPPER BLOCK to the HOUSING CST. Release the PLATE ASSY BTM from the tab on the right side of the HOUSIGN CST.
3. 4. 5.
STOPPER BLOCK 3)
1 2
Raise the PLATE ASSY BTM as indicated with black arrow in Figure 4-18.
PLATE ASSY BTM
Ida_03_11
Figure 4-18. Removing the KIT GUIDE SIDE L and KIT GUIDE SIDE R
DISASSEMBLY/REASSEMBLY
PAPER CASSETTE
257
Revision A
KIT GUIDE SIDE R KIT GUIDE SIDE R GEAR MANUAL 6) 8) HOOK 7) KIT GUIDE SIDE L
When removing the KIT GUIDE SIDE R, be careful not to lose the GUIDE STOPPER and the SPRING STOPPER GUIDE SIDE as they may come off.
REINSTALLATION 1. 2. Attach the KIT GUIDE SIDE R to the HOUSING CST, and slide it outward as far as it will go. Attach the KIT GUIDE SIDE L to the HOUSING CST, tune the scale of the LEVER GUIDE SIDE to "8.5", and slide it outward as far as it will go.
C A U T IO N
HOOK
Attaching the LEVER GUIDE SIDE without tuning its scale to "8.5" may cause pattern misalignment or paper jam because papers are not loaded properly in this state.
3. 4.
Attach the GEAR MANUAL. Match the SPRING N/F with the tab on the backside of the PLATE ASSY BTM, and install them by securing with the tabs on the right side of the PLATE ASSY BTM. Attach the STOPPER BLOCK with the screw (silver, tapping, 8 mm). Lower the PLATE ASSY BTM, and secure the PLATE ASSY BTM with the locks on both the STOPPER LINK PB L and the STOPPER LINK PB R. Install the CASSETTE to the main unit.
Ida_03_117A
HOOKs
5. 6. 7.
Figure 4-19. Removing the KIT GUIDE SIDE L, KIT GUIDE SIDE R (2)
DISASSEMBLY/REASSEMBLY
PAPER CASSETTE
258
Revision A
REMOVAL
KIT GUIDE END
6)
1. 2.
Draw out the CASSETTE from the main unit. Hold down the PLATE ASSY BTM, release the tabs on both the STOPPER LINK PB L and the STOPPER LINK PB R located on right-and-left bottom of the CASSETTE, and lift the PLATE ASSY BTM. Remove the screw (silver, tapping, 8 mm) that secures the STOPPER BLOCK to the HOUSING CST. Release the PLATE ASSY BTM from the tab on the right side of the HOUSING CST. Raise the PLATE ASSY BTM as indicated with black arrow in Figure 4-20. Release the notch of the ACTUATOR GUIDE END from the HOUSING CST, rotate the ACTUATOR GUIDE END 90 degrees centering around the shaft of the KIT GUIDE END, and remove the ACTUATOR GUIDE END.
3. 4. 5. 6.
Ida_03_118B
5)
HOOK
STOPPER BLOCK 3)
1 2
Ida_03_116B
DISASSEMBLY/REASSEMBLY
PAPER CASSETTE
259
Revision A
When removing the KIT GUIDE END, be careful not to lose the LATCH GUIDE END and the SPRING LATCH GUIDE END as they may come off from the back side.
7)
REINSTALLATION 1. 2. 3. Attach the KIT GUIDE END to the HOUSING CST, and slide it toward rear overleaping the tab. Insert the ACTUATOR GUIDE END to the shaft of the KIT GUIDE END, and slide it forward with its notch set in the HOUSING CST. Match the SPRING N/F with the tab on the backside of the PLATE ASSY BTM, and install them by securing with the tabs on the right side of the PLATE ASSY BTM. Attach the STOPPER BLOCK with the screw (silver, tapping, 8 mm). Lower the PLATE ASSY BTM, and secure the PLATE ASSY BTM with the locks on both the STOPPER LINK PB L and the STOPPER LINK PB R. Install the CASSETTE to the main unit.
Ida_03_119B
HOOK
4. 5. 6.
DISASSEMBLY/REASSEMBLY
PAPER CASSETTE
260
Revision A
2)
1. 2. 3. Draw out the CASSETTE from the main unit. Press down the concave portions on the right-and-left side of the CHUTE ASSY FEEDER with your fingers, and rotate the CHUTE ASSY FEEDER downward. Lift up the CHUTE ASSY FEEDER, slide it forward overleaping the rib, insert its shaft to the hole on the left, and remove the CHUTE ASSY FEEDER by releasing its right edge first.
2)
REINSTALLATION 1. Insert the bosses on the right-and-left edges of the CHUTE ASSY FEEDER to the FEEDER (left-side edge should be inserted first), and push the CHUTE ASSY FEEDER deeply into the FEEDER overleaping the rib. Rotate the CHUTE ASSY FEEDER toward you and lock it. Install the CASSETTE to the main unit.
3)-1
2. 3.
3)-3 3)-2
3)-1
Ida_03_016A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
261
Revision A
REINSTALLATION 1. 2. Hitch the COVER CST to the lower attaching part of the FEEDER ASSY. Push the upper side of the COVER CST into the upper attaching part of the FEEDER ASSY to install the COVER CST.
COVER CST
Ida_03_017A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
262
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
16)
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. 9. Draw out the CASSETTE from the main unit. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the CHUTE ASSY REGI. (p.283) Remove the CHUTE ASSY REGI IN. (p.280) Remove the HVPS. (p.356) Remove the BRACKET TEMP. (Refer to p355)
15)
15) 18)
10. Remove the screw (silver, tapping, 10 mm) that secures the SUPPORT LINK, and remove the SUPPORT LINK. 11. Disconnect all the connectors on the LVPS. 12. Disconnect P/J17 connector connected to the PWBA MCU IDTN of the main unit from the FEEDER ASSY. 13. Disconnect P/J47 connector connected to the PWBA MCU IDTN of the main unit from the FEEDER ASSY.
J17
17)
FEEDER ASSY
12) Ida_03_018C 13) Figure 4-25. Removing the FEEDER ASSY (REFERENCE ONLY) (1)
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
263
Revision A
C A U T IO N
When performing the following work, be careful not to overlook the screw (silver, 6 mm) beneath the CHUTE ASSY REGI.
14. Remove the two screws (silver, tapping, 10mm) that secure the GUIDE HARNESS F and release the GUIDE HARNESS F. 15. Remove the five screws (silver, 6mm) and four screws (silver, tapping, 10mm) that secure the FEEDER ASSY to the main unit. 16. Remove the three SCREW M3X110s that secure the FEEDER ASSY to the main unit. 17. Release the two harnesses of P/J17 and P/J47 connectors from the bottom plate slit on the lower main unit toward the FEEDER. 18. Remove the FRAME FEEDER F from both the main unit and the FEEDER ASSY by releasing four tabs.
C A U T IO N
GUIDE HARNESS F 14) 14)
The upper main unit should be lifted up by two persons. When removing the upper main unit from the FEEDER ASSY, pay attention not to drop or damage the upper main unit.
Ida_03_199A
19. Lift up the upper main unit and separate it from the FEEDER ASSY.
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
264
Revision A
REINSTALLATION The upper main unit should be lifted up by two persons. When installing the upper main unit onto the FEEDER ASSY, make sure that the harness of the FEEDER ASSY is not pinched.
17. Attach the COVER TOP MAIN. (p.242) 18. Install the CASSETTE to the main unit.
[CAUTION]
1. 2. 3. 4. 5.
Lift the upper main unit onto the FEEDER ASSY paying attention to the position of the bosses on the front of the upper main unit. Secure the FRAME FEEDER F both to the main unit and the FEEDER ASSY with four tabs. Secure the upper main unit with the three SCREW M3X110s. Secure the upper main unit with the five screws (silver, 6 mm) and the four screws (silver, tapping, 10 mm). Secure the GUIDE HARNESS F to the printer body with the two screws (silver, tapping, 10mm).
C A U T IO N
LVPS P/J161
When connecting the connectors in the following steps, route the harnesses as shown in the figure.
P/J162
6. 7. 8. 9.
Connect P/J47 connector of the FEEDER ASSY to the PWBA MCU IDTN of the main unit. Connect P/J17 connector of the FEEDER ASSY to the PWBA MCU IDTN of the main unit. Connect all the connectors on the LVPS. Attach the SUPPORT LINK with the screw (silver, tapping, 10 mm).
P/J60
Ida_03_150B
10. Attach the BRACKET TEMP. (Refer to p355) 11. Attach the HVPS. (p.356) 12. Attach the CHUTE ASSY REGI IN. 13. Attach the CHUTE ASSY REGI. (p.283) 14. Attach the COVER REAR ASSY. (p.246)
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
265
Revision A
J471 3)
REINSTALLATION 1. 2. 3. Connect P/J471 connector to the SWITCH ASSY SIZE. Hitch the tab on the SWITCH ASSY SIZE, match the two bosses with the holes of the FEEDER R, and secure them with the screw (silver, tapping, 10 mm). Install the FEEDER ASSY. (p.263)
FEEDER R
Ida_03_019A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
266
Revision A
4.4.5 SWITCH
C H E C K P O IN T
C A U T IO N
Operate the SWITCH to make sure that the SHAFT LINK S/W is installed correctly and the SWITCH operates smoothly.
4. REMOVAL 1. 2. Remove the FEEDER ASSY. (p.263) Remove the screw (silver, tapping, 10 mm) that secures the HOLDER SWITCH.
C A U T IO N
HOLDER SWITCH 3)
When removing the HOLDER SWITCH, be careful not to drop the SWITCH and the SHAFT LINK SWITCH.
SWITCH
3. 4. 5.
Remove the HOLDER SWITCH. Remove the SHAFT LINK S/W. Remove the SWITCH.
5)
REINSTALLATION 1. Insert the SHAFT LINK S/W into the hole of the SWITCH.
C A U T IO N
2. 3.
Attach the SWITCH to the shaft of the HOLDER SWITCH. Insert the SHAFT LINK S/W into the hole of the switch that is on the LVPS, and secure the HOLDER SWITCH to the FEEDER ASSY with a screw (silver, tapping, 10 mm).
FEEDER R Ida_03_020B
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
267
Revision A
2)
J17
REINSTALLATION 1. 2. 3. 4. Insert the HARNESS ASSY OPFPLG from the bottom of the FEEDER R. Attach the HARNESS ASSY OPFPLG by locking the two tabs of the HARNESS ASSY OPFPLG. Route the harness of the HARNESS ASSY OPFPLG through the harness guide of the FEEDER R. Install the FEEDER ASSY. (p.263)
3)
FEEDER R
3)
4)
Ida_03_021A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
268
Revision A
J473
3)
PICK UP ASSY
3)
REINSTALLATION 1. Connect P/J473 connector of the SENSOR LOW PAPER, match the two bosses on the right-and-left edges of the FEEDER ASSY with the holes of the PICK UP ASSY, and place the PICK UP ASSY onto the FEEDER ASSY. (Refer to p272) Install the PICK UP ASSY to the FEEDER ASSY with the two screws (silver, tapping, 10mm). Connect P/J472 connector of the SENSOR NO PAPER and P/J474 connector of the SOLENOID FEED. Attach the CHUTE UPPER. (p.275) Install the FEEDER ASSY. (p.263)
2. 3. 4. 5.
FEEDER ASSY
Ida_03_022A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
269
Revision A
4. 5. 6. 7. Attach the GEAR TURN to the shaft on the right side of the ROLL ASSY TURN. Attach the GEAR IDLER IN to the shaft on the right side of the FEEDER ASSY. Rotate the CHUTE ASSY FEEDER toward you and lock it. (Refer to p261) Install the FEEDER ASSY. (p.263)
ROLL ASSY TURN 8) PICK UP ASSY BEARING SLEEVE, PLASTIC 7) 5) GEAR IDLER IN 3) 5) 4) BEARING EARTH GEAR TURN 6)
3. 4. 5. 6. 7. 8.
REINSTALLATION
Ida_03_023A
1.
Insert the right-side edge of the ROLL ASSY TURN to the right bearing of the PICK UP ASSY, slide the ROLL ASSY TURN toward left, and insert the left-side edge of the ROLL ASSY TURN to the left bearing of the PICK UP ASSY. Attach the BEARING SLEEVE, PLASTIC to the left side of the ROLL ASSY TURN, and secure them with E-ring. Attach the BEARING EARTH to the right side of the ROLL ASSY TURN, and secure them with E-ring.
Figure 4-32. Removing the ROLL ASSY TURN and the BEARING SLEEVE, PLASTIC
2. 3.
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
270
Revision A
4)
REINSTALLATION 1. 2. 3. 4. Attach the SENSOR NO PAPER to the PICK UP ASSY by locking the three tabs with attention not to hit the ACTUATOR NO PAPER. Install the PICK UP ASSY. (p.269) Install the CHUTE UPPER. (p.275) Install the FEEDER ASSY. (p.263)
PICK UP ASSY
Ida_03_024A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
271
Revision A
3)
PICK UP ASSY
REINSTALLATION 1. 2. 3. 4. Connect P/J473 connector to the SENSOR LOW PAPER. Attach the SENSOR LOW PAER to the PICK UP ASSY by locking the three tabs. Install the CHUTE UPPER. (p.275) Install the FEEDER ASSY. (p.263)
4)-1 J473
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
272
Revision A
REINSTALLATION 1. 2. 3. 4. Match the hole positions of the SOLENOID FEED with the two bosses on the PICK UP ASSY, and attach the SOLENOID FEED with the screw (silver, 6mm). Install the PICK UP ASSY. (p.269) Install the CHUTE UPPER. (p.275) Install the FEEDER ASSY. (p.263)
Ida_03_026A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
273
Revision A
3)-1
REINSTALLATION 1. Insert one edge of the ACTUATOR LOW PAPER into the hole of the CHUTE UPPER, lock the other edge with the tab, and install the ACTUATOR LOW PAPER. Attach the CHUTE UPPER. (p.275)
2.
CHUTE UPPER
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
274
Revision A
[CAUTION]
Looking from the rear with both the CASSETTE and the COVER CST removed, the two hooks should be located on upper surface of the PICK UP ASSY. The upper main unit is removed in the illustration to make it easier to understand.
CHUTE UPPER
REINSTALLATION
C H E C K P O IN T
The following work can be performed easily by removing the CHUTE ASSY FEEDER. (Refer to p261)
HOOKs
1. 2. 3.
Hitch the four hooks on the CHUTE UPPER to the holes of the PICK UP ASSY, and install the CHUTE UPPER by locking the two hooks. Attach the COVER CST. (p.262) Install the CASSETTE to the main unit.
3)-2
CHUTE UPPER
Ida_03_028A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
275
Revision A
DITCH
PIN
REINSTALLATION 1. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY NUDGER, insert the ROLL ASSY FEED into the SHAFT ASSY NUDGER, and secure it with lock. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY FEED, insert the ROLL ASSY FEED into the SHAFT ASSY FEED, and secure it with lock. Install the CASSETTE to the main unit.
2.
3.
Ida_03_029A
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
276
Revision A
5)
6)
ACTUATOR NO PAPER
ACTUATOR NO PAPER
PICK UP ASSY
REINSTALLATION 1. 2. Insert the ACTUATOR NO PAPER into the oblong square hole of the PICK UP ASSY. Move the thin part of the ACTUATOR NO PAPER from the oblong square hole of the PICK UP ASSY to the attaching hole of the ACTUATOR NO PAPER in order to set up the ACTUATOR NO PAPER. Insert the boss on the ACTUATOR NO PAPER into the hole of the PICK UP ASSY, and secure them with locks. Install the PICK UP ASSY. (p.269) Install the CHUTE UPPER. (p.275) Install the FEEDER ASSY. (p.263)
7)-2
3. 4. 5. 6.
DISASSEMBLY/REASSEMBLY
PAPER FEEDER
277
Revision A
4.
REINSTALLATION
C A U T IO N
When installing the SPRING SENSOR REGI, beware of its mounting direction. Hitch the SPRING SENSOR REGI firmly.
1. 2. 3. 4. 5.
Attach the SPRING SENSOR REGI to the ACTUATOR REGI. Hitch one end of the SPRING SENSOR REGI to the ACTUATOR REGI, and the other end to the CHUTE ASSY REGI IN. Install the ACTUATOR REGI to the CHUTE ASSY REGI IN. Install the CHUTE ASSY REGI IN. (p.280) Install the CHUTE ASSY REGI. (p.283)
Ida_03_031C
DISASSEMBLY/REASSEMBLY
278
Revision A
REMOVAL 1. 2. 3. 4. Remove the CHUTE ASSY REGI. (p.283) Remove the CHUTE ASSY REGI IN. (p.280) Remove the ACTUATOR REGI. (p.278) Release the three tabs that secure the SENSOR REGI to the CHUTE ASSY REGI IN, and remove the SENSOR REGI.
CHUTE ASSY REGI IN
REINSTALLATION 1. 2. 3. 4. Attach the SENSOR REGI to the CHUTE ASSY REGI by locking the three tabs. Install the ACTUATOR REGI. (p.278) Install the CHUTE ASSY REGI IN. (p.280) Install the CHUTE ASSY REGI. (p.283) Figure 4-41. Removing the SENSOR REGI
Ida_03_032B 4)-1
DISASSEMBLY/REASSEMBLY
279
Revision A
When performing the following work, take care not to move the CHUTE ASSY REGI IN too far from the main unit as they are connected with a connector.
2. 3. 4.
Lift up the rear of the CHUTE ASSY REGI IN slightly, draw out rearward, and remove the CHUTE ASST REGI IN. Disconnect P/J181 connector of the SENSOR REGI that is connected to the CHUTE ASSY REGI IN. Disconnect P/J200 relay connector of the HARNESS ASSY OHP and the HARNESS ASSY OHP MCU.
2)
REINSTALLATION 1. 2. 3. Connect P/J200 relay connector of the HARNESS ASSY OHP and the HARNESS ASSY OHP MCU. Connect P/J181 connector to the SENSOR REGI on the CHUTE ASSY REGI IN. Insert the three tabs on the front of the CHUTE ASSY REGI IN into the three holes of the main unit frame, and tuck the two projections on the rear of the CHUTE ASSY into the attaching holes. Install the CHUTE ASSY REGI. (p.283)
J181 P/J200
4.
Ida_03_034B
DISASSEMBLY/REASSEMBLY
280
Revision A
REMOVAL 1. 2. 3. 4. Remove the CHUTE ASSY REGI. (p.283) Remove the CHUTE ASSY REGI IN. (p.280) Remove the one screw (silver, tapping, 10mm) that secures the SENSOR OHP to the CHUTE ASSY REGI IN with the HOLDER OHP. Disconnect P/J201 connector that is connected to the SENSOR OHP and then remove the SENSOR OHP from the HOLDER OHP.
SENSOR REGI CHUTE ASSY REGI IN
REINSTALLATION
2)
1.
Connect P/J201 connector to the SENSOR OHP and install the SENSOR OHP to the HOLDER OHP.
C A U T IO N
Make sure to match the attaching hole of the SENSOR OHP with the projection of the HOLDER OHP.
HARNESS ASSY SENSOR OHP
2. 3. 4.
Secure the HOLDER OHP with the SENSOR OHP to the CHUTE ASSY REGI IN with the one screw. Install the CHUTE ASSY REGI IN. (p.280) Install the CHUTE ASSY REGI. (p.283)
CHUTE ASSY REGI IN J181 P/J200
Ida_03_034B
DISASSEMBLY/REASSEMBLY
281
Revision A
Before performing the following work, cover the whole of the DEVE ASSY with papers or similar sheets to prevent toner from adhering to your clothes.
3. 4.
Rotate the HOLDER ASSY RETARD upward, lift up its left edge, and remove the HOLDER ASSY RETARD. Release the tab that secures the SHAFT RETARD to the HOLDER ASSY RETARD, and remove the SHAFT RETARD together with the ROLL ASSY RETARD. Pull out and remove both the ROLL ASSY RETARD and the CLUTCH ASSY FRICTION from the SHAFT RETARD.
SHAFT RETARD 4)
5.
REINSTALLATION 1. 2. 3. 4. Insert the CLUTCH ASSY FRICTION into the SHAFT RETARD. Insert the ROLL ASSY FRICTION into the SHAFT RETARD and engage them with the CLUTCH ASSY FRICTION. Install the SHAFT RETARD on the HOLDER ASSY RETARD by locking the tab. Insert the HOLDER ASSY RETARD to the main unit (the right edge should be inserted first), and install the HOLDER ASSY RETARD by rotating it toward you.
C A U T IO N
HOLDER RETARD 5)
HOLDER RETARD
Make sure to remove the papers that cover the DEVE ASSY.
5. 6.
Install the BTR ASSY. (p.290) Close the CHUTE ASSY DUP IN.
DISASSEMBLY/REASSEMBLY
282
Revision A
C A U T IO N
Make sure to remove the papers that cover the DEVE ASSY.
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure. 5. Close the CHUTE ASSY DUP IN.
4), [1)]
REMOVAL 1. Release latch A and open the CHUTE ASSY DUP IN.
J191 J192
C A U T IO N
Before performing the following work, cover the whole of the DEVE ASSY with papers or similar sheets to prevent toner from adhering to your clothes.
CHUTE ASSY REGI CHUTE ASSY REGI
2. 3. 4. 5.
Disconnect P/J191 and P/J192 connectors on the harness that is connected to the CHUTE ASSY REGI, and remove the harness from the harness guide. Remove the four screws (silver, tapping, 10 mm) that secure the CHUTE ASSY REGI to the main unit. Lift up the CLUTCH gear on the right side of the CHUTE ASSY REGI for about 5 mm, and release the gear engagement. Move the CHUTE ASSY REGI toward left, and remove the CHUTE ASSY REGI by lifting upward.
CHUTE ASSY REGI J192 J191 2) 3) 3)
REINSTALLATION 1. 2. 3. 4. Insert the CLUTCH gear on the right side of the CHUTE ASSY REGI into the hole of the main unit, and engage the gears. Insert the two bosses on the main unit into the holes of the CHUTE ASSY REGI. Secure the CHUTE ASSY REGI with the four screws (silver, tapping, 10 mm). Connect P/J191 and P/J192 connectors that connects the CHUTE ASSY REGI to the main unit, and put the harness within the harness guide.
3) 5)
Ida_03_037B
DISASSEMBLY/REASSEMBLY
283
Revision A
5. 6. Hitch the PLATE REGI to the right-and-left shaft of the ROLL REGI METAL. Install the CHUTE ASSY REGI. (p.283)
REMOVAL 1. 2. 3. 4. 5. 6. Remove the CHUTE ASSY REGI. (p.283) Remove the two PLATE REGIs on the right-and-left side of the ROLL REGI METAL. Remove the E-ring that secures the right shaft of the ROLL REGI METAL to the CHUTE REGI, and remove the BEARING METAL R. Remove the E-ring that secures GEAR REGI METAL to the ROLL REGI METAL, and remove the GEAR REGI METAL. Remove the BEARING METAL L that secures left shaft of the ROLL REGI METAL to the CHUTE REGI. Temporarily slide the ROLL REGI METAL toward left, and remove the ROLL REGI METAL upward from the CHUTE REGI.
3)-1 3)-2 4)-2
CHUTE REGI [CAUTION]
6) 5)
4)-1
BEARING METAL L
REINSTALLATION
BEARING METAL R
2)
PLATE REGI
1. 2. 3.
Attach the ROLL REGI METAL to the CHUTE REGI. Insert the BEARING METAL L into the left shaft of the ROLL REGI METAL. Insert the GEAR REGI METAL into the left shaft of the ROLL REGI METAL, and attach the E-ring.
C A U T IO N
When installing the GEAR REGI METAL in the following procedures, pay attention to the direction to insert the GEAR REGI METAL.
Ida_03_038C
Figure 4-46. Removing the ROLL REGI METAL 4. Insert the BEARING METAL R into the right shaft of the ROLL REGI METAL, and attach the E-ring.
DISASSEMBLY/REASSEMBLY
284
Revision A
[CAUTION]
5)-1
7)
5)-2
6)
PLATE REGI
BEARING EARTH
BEARING
REINSTALLATION 1. 2. Attach the ROLL REGI RUBBER to the CHUTE REGI. Insert the BEARING EARTH into the left shaft of the ROLL REGI RUBBER.
C A U T IO N
CHUTE REGI
4)
When installing the GEAR REGI RUBBER in the following procedures, pay attention to the direction to insert the GEAR REGI RUBBER.
Ida_03_039C
3. 4. 5. 6. 7.
Insert the GEAR REGI RUBBER into the left shaft of the ROLL REGI RUBBER, and attach the E-ring. Insert the BEARING into the right shaft of the ROLL REGI RUBBER. Attach the CLUTCH REGI. (p.286) Hitch the PLATE REGI to the right-and-left shaft of the ROLL REGI METAL. Install the CHUTE ASSY REGI. (p.283)
DISASSEMBLY/REASSEMBLY
285
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
CLUTCH REGI
REMOVAL 1. 2. 3. Remove the CHUTE ASSY REGI. (p.283) Remove the E-ring that secures the CLUTCH REGI to the ROLL REGI RUBBER. Pull out and remove the CLUTCH REGI from the ROLL REGI RUBBER.
ROLL REGI RUBBER CLUTCH REGI CHUTE REGI
REINSTALLATION 1. 2. 3. Insert the CLUTCH REGI into the shaft of the ROLL REGI RUBBER. Fit the CLUTCH fixing part of the CHUTE REGI between the two projections on the CLUTCH TURN. Attach the E-ring to the ROLL REGI RUBBER.
C A U T IO N
3)
[2)]
2)
4.
J192 Ida_03_040B
DISASSEMBLY/REASSEMBLY
286
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure. [CAUTION] in the figure indicates a "CAUTION" for reinstalling.
REMOVAL 1. 2. 3. Remove the CHUTE ASSY REGI. (p.283) Remove the E-ring that secures GEAR P1 to the ROLL TURN MSI, and remove the GEAR P1. Pull out and remove the CLUTCH TURN from the ROLL TURN MSI.
J191 CHUTE REGI
CLUTCH TURN
REINSTALLATION 1. 2. Insert the CLUTCH TURN into the shaft of the ROLL TURN MSI. Fit the CLUTCH fixing part of the CHUTE REGI between the two projections on the CLUTCH TURN.
C A U T IO N
ROLL TURN MSI
3)
GEAR P1
2)-2
When installing the GEAR P1 in the following procedures, pay attention to the direction to insert the GEAR P1.
[2)]
CLUTCH TURN
2)-1
3.
Insert the GEAR P1 into the shaft of the ROLL TURN MSI, and attach the E-ring.
C A U T IO N
GEAR P1
4.
[CAUTION]
Ida_03_041C
DISASSEMBLY/REASSEMBLY
287
Revision A
BEARING
REINSTALLATION 1. 2. 3. 4. 5. Attach the ROLL TURN MSI to the CHUTE REGI. Insert the BEARING EARTH into the left shaft of the ROLL TURN MSI, and attach the E-ring. Insert the BEARING into the right shaft of the ROLL TURN MSI. Attach the CLUTCH TURN. (p.287) Install the CHUTE ASSY REGI. (p.283) Figure 4-50. Removing the ROLL TURN MSI
ROLL TURN MSI
Ida_03_042B
DISASSEMBLY/REASSEMBLY
288
Revision A
As the Fuser unit remains at hazardous temperature for a certain period of time after turning the power off, be careful not to burn yourself when performing the following work.
LEVER-FUSER
2)-1
1. 2.
Release latch B and open the CHUTE ASSY DUP OUT. Release the LEVER-FUSER, hold the right-and-left handles on the FUSER ASSY, and remove the FUSER ASSY.
2)-1 LEVER-FUSER
REINSTALLATION 1. Hold the right-and-left handles on the FUSER ASSY, match both the boss on the bottom of the FUSER ASSY and the connector with the hole of the CHUTE ASSY DUP IN, and install the FUSER ASSY. Hold down the LEVER-FUSER and secure the FUSER ASSY.
CHUTE ASSY DUP IN
2. 3.
Close the CHUTE ASSY DUP OUT. Figure 4-51. Removing the FUSER ASSY
Ida_03_043B
DISASSEMBLY/REASSEMBLY
289
Revision A
REMOVAL
C A U T IO N
As the Fuser unit remains at hazardous temperature for a certain period of time after turning the power off, be careful not to burn yourself when performing the following work.
2)-1
1. 2.
Release latch A and open the CHUTE ASSY DUP IN. Hold the tabs on the right-and-left of the BTR ASSY with your fingers that secure the BTR ASSY to the CHUTE ASSY DUP IN, and rotate the BTR ASSY rearward. Remove the BTR ASSY from the CHUTE ASSY DUP IN.
BTR ASSY CHUTE ASSY DUP IN
2)-1
3.
REINSTALLATION 1. 2. 3. Match the projection on the lower right-and-left side of the BTR ASSY with the groove, and put the BTR ASSY on the CHUTE ASSY DUP IN. Hold the tabs on the right-and-left side of the BTR ASSY with your fingers, rotate and secure the BTR ASSY by locking the tab. Close the CHUTE ASSY DUP IN.
C A U T IO N
Depending on the printer status upon replacement, it is required to reset the life counter after replacing the BTR ASSY. When the error or the warning that indicates the end of life ("Worn Transfer Unit" or "Replace Transfer Unit") has occurred: No need to reset the life counter. When the error or the warning that indicates the end of life ("Worn Transfer Unit" or "Replace Transfer Unit") has NOT occurred: Execute Reset TransferCounter in the Maintenance Menu to reset the life counter (Refer to Ch. 6 Maintenance). Figure 4-52. Removing the BTR ASSY
Ida_03_044B
DISASSEMBLY/REASSEMBLY
290
Revision A
4. 5.
REINSTALLATION 1. 2. 3. Attach the SPRING CTD to the HOLDER ASSY CTD. Connect P/J136 connector to the HOLDER ASSY CTD. While holding the two tabs on the HOLDER ASSY CTD, insert the HOLDER ASSY CTD into the hole on the CHUTE ASSY DUP IN, and secure them by locking the tab. Install the BTR ASSY. (p.290) Close the CHUTE ASSY DUP IN.
4. 5.
DISASSEMBLY/REASSEMBLY
291
Revision A
6)
When removing the LINK FRONT in the following procedure, make sure not to turn over the CHUTE ASSY DUP OUT violently in order to avoid damaging the part.
7.
While supporting the CHUTE ASSY DUP OUT with your hands, release the LINK FRONT from the boss on the left frame of the main unit.
7)
SPRING LINK
LINK FRONT
Ida_03_101A
DISASSEMBLY/REASSEMBLY
292
Revision A
9.
10. Release latch A and open the CHUTE ASSY DUP IN. 11. Disconnect P/J142 connector connected to the SENSOR TNR FULL, and remove the SENSOR TNR FULL.
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. 9. Connect P/J142 connector to the SENSOR TNR FULL. Push the tab on the SENSOR TNR FULL into the hole of the CHUTE ASSY DUP IN,and attach the SENSOR TNR FULL by securing with the tab. Install the BTR ASSY. (p.290) Close the CHUTE ASSY DUP IN. Attach the LINK FRONT to the boss on the left frame of the main unit. Attach the STARP to the CHUTE ASSY DUP OUT. Close the CHUTE ASSY DUP OUT. Attach the COVER SIDE L ASSY. (p.253) Push in the CASSETTE.
8) CASSETTE 9)
Ida_03_046A
11)
Ida_03_047A
DISASSEMBLY/REASSEMBLY
293
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
6)
REMOVAL 1. 2. 3. 4. 5. 6. Remove the COVER TOP MAIN. (p.242) Remove the COVER FRONT R. (p.249) Remove the COVER SIDE R ASSY. (p.248) Remove the two screws (silver, tapping , 10 mm) that secure the GUIDE HARNESS F to release the GUIDE HARNESS F. Remove the SPRING LINK on the right side of the main unit. Release the hole at the center of the LINK FRONT, which is located on the right side of the main unit, from the boss.
4) 5) 4)
GUIDE HARNESS F
Ida_03_110B
DISASSEMBLY/REASSEMBLY
294
Revision A
10. Disconnect the ground wire connected to the DRIVE ASSY FUSER from the harness guide, and remove the DRIVE ASSY FUSER.
[3)]
10)
8) 9) 8) 8) J521
7)
Ida_03_049B
DISASSEMBLY/REASSEMBLY
295
Revision A
5)
1. 2. 3. 4. 5. Remove the COVER TOP MAIN. (p.242) Remove the COVER FRONT R. (p.249) Remove the COVER SIDE R ASSY. (p.248) Release latch B and open the CHUTE ASSY DUP OUT. Remove the STRAP from the CHUTE ASSY DUP OUT by releasing the tab.
C A U T IO N
When removing the LINK FRONT in the following procedure, make sure not to turn over the CHUTE ASSY DUP OUT violently in order to avoid damaging the part.
6.
While supporting the CHUTE ASSY DUP OUT with your hands, release the LINK FRONT from the boss on the left frame of the main unit.
Ida_03_054A_1
Ida_03_101A_1
DISASSEMBLY/REASSEMBLY
296
Revision A
GUIDE HARNESS F
8.
Be careful not to damage other harnesses when cutting the cable tie in the following step.
9.
Cut off the cable tie that bundles the harnesses on the right side of the main unit.
J132 8) 7)
CASSETTE 9)
Ida_03_050A
DISASSEMBLY/REASSEMBLY
297
Revision A
REINSTALLATION 1. Match the two bosses on the right side of the CHUTE ASSY DUP OUT with the positioning holes on the SOLENOID FEED MSI, and secure them together with the WIRE ASSY DUP EARTH with the screw (silver, tapping, 8 mm). Lead the harness into the GUIDE HARNESS F, and connect P/J132 connector. Bundle the harnesses on the right side of the main unit and strap them with the cable tie. Attach the LINK FRONT to the boss on the left frame of the main unit. Attach the STARP to the CHUTE ASSY DUP OUT. Close the CHUTE ASSY DUP OUT. Push in the CASSETTE. Attach the COVER SIDE R ASSY. (p.248) Attach the COVER FRONT R. (p.249)
Ida_03_051A
2. 3. 4. 5. 6. 7. 8. 9.
J132
DISASSEMBLY/REASSEMBLY
298
Revision A
9. Attach the COVER FRONT L ASSY. (p.252)
10. Attach the COVER FRONT R. (p.249) 11. Attach the COVER ASSY FRONT HEAD. 12. Attach the COVER TOP MAIN. (p.242) 13. Attach the FUSER ASSY. (p.289)
12)
10. Remove the CHUTE ASSY DUP OUT. (p.315) 11. Remove the ACTUATOR NO PAPER MSI. (p.300) 12. Rlease the tab that secures the SENSOR NO PAPER to the CHUTE ASSY DUP OUT, and remove the SENSOR NO PAPER together with the harness. 13. Disconnect P/J135 connector connected to the SENSOR NO PAPER, and remove the SENSOR NO PAPER. REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. Connect P/J135 connector to the SENSOR NO PAPER. Attach the SENSOR NO PAPER to the CHUTE ASSY DUP OUT. Attach the ACTUATOR NO PAPER MSI. (p.300) Attach the CHUTE ASSY DUP OUT. (p.315) Attach the COVER ASSY MSI. (p.251) Attach the TRAY ASSY MSI BASE. (p.250) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248)
Ida_03_052A
DISASSEMBLY/REASSEMBLY
299
Revision A
[CAUTION]
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the FUSER ASSY. (p.289) Remove the COVER TOP MAIN ASSY. (p.242) Remove the COVER ASSY FRONT HEAD. (p.244) Remove the COVER FRONT R. (p.249) Remove the COVER FRONT L ASSY. (p.252) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the TRAY ASSY MSI BASE. (p.250) Remove the COVER ASSY MSI. (p.251)
10. Remove the CHUTE ASSY DUP OUT. (p.315) 11. Release the four tabs that secure the CHUTE FEED UP to the CHUTE ASSY DUP OUT, and remove the CHUTE FEED UP. 12. Release one end of the ACTUATOR NO PAPER MSI from the notch of the CHUTE ASSY DUP OUT, pull out the other end of the ACTUATOR NO PAPER MSI from the attaching hole, and remove the ACTUATOR NO PAPER MSI together with the SPRING NO PAPER MSI. 13. Remove the SPRING NO PAPER MSI from the ACTUATOR NO PAPER MSI.
11)-1
11)-1
11)-1 11)-1
11)-2
CHUTE FEED UP
Ida_03_053A
DISASSEMBLY/REASSEMBLY
300
Revision A
REINSTALLATION
C A U T IO N
When performing the following work, install the SPRING firmly with attention to its mounting direction.
1. 2.
Attach the SPRING NO PAPER MSI to the ACTUATOR NO PAPER MSI. Insert one end of the ACTUATOR NO PAPER MSI into the hole on the side of the CHUTE ASSY DUP OUT, insert the other end to the notch, and install the ACTUATOR NO PAPER MSI. Hitch one end of the SPRING NO PAPER MSI to the ACTUATOR NO PAPER MSI and the other end to the CHUTE ASSY DUP OUT. Attach the the CHUTE FEED UP to the CHUTE ASSY DUP OUT, and secure the CHUTE FEED UP with the four tabs. Attach the CHUTE ASSY DUP OUT. (p.315) Attach the COVER ASSY MSI. (p.251) Attach the TRAY ASSY MSI BASE. (p.250) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248)
3. 4. 5. 6. 7. 8. 9.
10. Attach the COVER FRONT L ASSY. (p.252) 11. Attach the COVER FRONT R. (p.249) 12. Attach the COVER ASSY FRONT HEAD. (p.244) 13. Attach the COVER TOP MAIN ASSY. (p.242) 14. Attach the FUSER ASSY. (p.289)
DISASSEMBLY/REASSEMBLY
301
Revision A
4)
When removing the LINK FRONT in the following procedure, make sure not to turn over the CHUTE ASSY DUP OUT violently in order to avoid damaging the part.
STRAP
5. While supporting the CHUTE ASSY DUP OUT with your hands, release the LINK FRONT from the boss on the left frame of the main unit.
Ida_03_101A_2
DISASSEMBLY/REASSEMBLY
302
Revision A
7. 8.
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. Install the ROLLER ASSY FEED so that the pin on the SHAFT MSI fits the groove on the ROLL ASSY FEED. Slide the CORE ROLL RETARD and secure it by locking the tab. Attach the LINK FRONT to the boss on the left frame of the main unit. Attach the STARP to the CHUTE ASSY DUP OUT. Close the CHUTE ASSY DUP OUT. Push in the CASSETTE. Attach the COVER SIDE L ASSY. (p.253) Attach the COVER TOP MAIN. (p.242)
8)-2 8)-3
SHAFT MSI
Ida_03_102A
DISASSEMBLY/REASSEMBLY
303
Revision A
3)
REINSTALLATION 1. 2. 3. 4. Connect P/J134 connector to the SENSOR FULL STACK. Match the three tabs on the SENSOR FULL STACK with the holes on the CHUTE ASSY DUP OUT, and secure them with lock. Attach the ACTUATOR FULL STACK. (p.307) Attach the COVER ASSY FRONT HEAD. (p.244)
Ida_03_055A
DISASSEMBLY/REASSEMBLY
304
Revision A
5)-1
3)
Ida_03_057A
DISASSEMBLY/REASSEMBLY
305
Revision A
REINSTALLATION 1. 2. 3. 4. 5. Match the three tabs on the SENSOR DUP JAM with the holes on the HOLDER SENSOR DUP, and install the SENSOR DUP JAM. Connect P/J133 connector to the SENSOR DUP JAM. Match the three tabs on the HOLDER SENSOR DUP with the holes on the CHUTE ASSY DUP OUT, and install the HOLDER SENSOR DUP. Close the CHUTE ASSY DUP OUT. Close the COVER ASSY MSI.
DISASSEMBLY/REASSEMBLY
306
Revision A
REINSTALLATION 1. Match the left-side shaft with the attaching hole with the center of the ACTUATOR FULL STACK bowed a little, and install the ACTUATOR FULL STACK. Attach the COVER ASSY FRONT HEAD. (p.244)
2.
Ida_03_058A
DISASSEMBLY/REASSEMBLY
307
Revision A
6. 7. 8. Install the GEAR EXIT/DUP to the CHUTE ASSY DUP OUT, and secure them with a lock. Attch the COVER GEAR DUP OUT to the CHUTE ASSY DUP OUT with the two screws (silver, tapping, with flange, 8mm). Attach the COVER ASSY FRONT HEAD. (p.244)
3. 4. 5. 6. 7. 8.
3)-1
8)-2
GEAR EXIT/DUP 3)-2 4) GEAR 52 GEAR 40/66H 2)-2 2)-1 2)-1 5)-2 GEAR 41 COVER GEAR DUP OUT 5)-1
6)
8)-1 7) J501
REINSTALLATION 1. 2. 3. 4. 5. Install the MOTOR ASSY DUP 17PM to the CHUTE ASSY DUP OUT with the two screws (silver,6mm). Connect P/J501 connector on the harness of the MOTOR ASSY DUP 17PM. Attach the two gears 40/66H to the gears on both sides of the MOTOR ASSY DUP 17PM. Install the GEAR 41 to the CHUTE ASSY DUP OUT, and secure them with a lock. Attach the GEAR 52 to the CHUTE ASSY DUP OUT.
Ida_03_059B
DISASSEMBLY/REASSEMBLY
308
Revision A
2)
REMOVAL 1. 2. Remove the SENSOR DUP JAM. (p.305) Press down the shaft of the ACTUATOR DUP with a small screw driver or a similar tool from the two holes of the HOLDER SENSOR DUP, and remove the ACTUATOR DUP. Remove the SPRING SENSOR DUP from the ACTUATOR DUP.
3.
ACTUATOR DUP
REINSTALLATION
C A U T IO N
When installing the SPRING, beware of its mounting direction. Hitch the SPRING firmly.
3)
1. 2. 3. 4. Attach the SPRING SENSOR DUP to the ACTUATOR DUP. Hitch one end of the SPRING SENSOR DUP to the ACTUATOR DUP, and the other end to the HOLDER SENSOR DUP. Attach the ACTUATOR DUP to the grooves of the HOLDER SENSOR. Attach the SENSOR DUP JAM. (p.305)
Ida_03_060A
DISASSEMBLY/REASSEMBLY
309
Revision A
7.
REINSTALLATION 1. 2. Attach the BEARING to the D-cut shaped shaft of the ROLL DUP. Insert the D-cut shaped shaft of the ROLL DUP into the left bearing of the CHUTE ASSY DUP OUT, insert the right shaft of the ROLL DUP into the right bearing of the CHUTE ASSY DUP OUT, and install the ROLL DUP together with the BEARING. Insert the BEARING EARTH into the right shaft of the ROLL DUP. Secure the right shaft of the ROLL DUP with KL clip. Insert the BEARING to the left shaft of the CHUTE ASSY DUP OUT, and secure them with E-ring. Install the GEAR EXIT/DUP to the left shaft of the ROLL DUP, and secure them with a lock. Close the CHUTE ASSY DUP OUT.
3)-1 3)-2
BEARING
2)-1
Ida_03_061A
3. 4. 5. 6. 7.
DISASSEMBLY/REASSEMBLY
310
Revision A
2)-2
6.
2)-1
REINSTALLATION 1. 2. Attach both E-ring and the BEARING to the D-cut shaped shaft of the ROLL EXIT. Insert the D-cut shaped shaft of the ROLL EXIT into the left shaft of the CHUTE ASSY DUP OUT, insert the right shaft of the ROLL EXIT into the right bearing of the CHUTE ASSY DUP OUT, and install the ROLL EXIT together with the BEARING. Insert the BEARING EARTH into the right shaft of the ROLL EXIT. Secure the right shaft of the ROLL EXIT with KL ring. Install the GEAR EXIT/DUP to the left shaft of the ROLL EXIT, and secure them with a lock. Close the CHUTE ASSY DUP OUT.
Ida_03_062A
3. 4. 5. 6.
DISASSEMBLY/REASSEMBLY
311
Revision A
GUIDE HARNESS R
10. Remove the COVER ASSY MSI. (p.251) 11. Remove the CHUTE ASSY DUP OUT. (p.315) 12. Remove the screw (silver, with external toothed washer, 5 mm) securing the ground wire to the right side of the bottom plate, and remove the ground wire. 13. Disconnect P/J162 connector that is connected to the LVPS from the CHUTE ASSY DUP IN. 14. Remove the CLAMP GUDIE HARNESS from the GUIDE HARNESS R on the right side of the main unit. 15. Remove the HARNESS ASSY FSR/ADC from the GUIDE HARNESS R on the right side of the main unit. 16. Disconnect P/J36 and P/J52 connectors that are connected to the PWBA MCU IDTN from the CHUTE ASSY DUP IN.
Ida_03_109A
DISASSEMBLY/REASSEMBLY
312
Revision A
21)
When removing the SHAFT PIVOT in the following procedure, be careful not to drop or damage the CHUTE ASSY DUP IN.
20. While supporting the CHUTE ASSY DUP IN with your hands, pull out both the SHAFT PIVOT R and the SHAFT PIVOT L. 21. Release the latch of the CHUTE ASSY DUP IN, and remove the CHUTE ASSY DUP IN.
20)
LINK FRONT
SHAFT PIVOT L
20)
19)
J162
SHAFT PIVOT R
Ida_03_111B
18) 17)
Ida_03_120B
DISASSEMBLY/REASSEMBLY
313
Revision A
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. 9. While supporting the CHUTE ASSY DUP IN with your hands, insert both the SHAFT PIVOT R and the SHAFT PIVOT L until half of the shafts are tucked. Insert the boss on the right side of the main unit into the INK FRONT hole. Attach the SPRING LINK to the LINK FRONT on the right side of the main unit. Lead the HARNESS ASSY FSR/ADC to the harness guide located between right side of the main unit and the bottom plate. Connect PJ/36 and P/J52 connectors to the PWBA MCU IDTN. Lead the HARNESS ASSY FSR/ADC to the GUIDE HARNESS R on the right side of the main unit. Attach the CLAMP GUIDE HARNESS to the GUIDE HARNESS R on the right side of the main unit. Connect P/J162 connector to the LVPS. Secure the ground wire to the right side of the bottom plate with the screw (silver, with external toothed washer, 5 mm).
10. Install the CHUTE ASSY DUP OUT. (p.315) 11. Attach the COVER ASSY MSI. (p.251) 12. Attach the TRAY ASSY MSI BASE. (p.250) 13. Attach the COVER SIDE L ASSY. (p.253) 14. Attach the COVER SIDE R ASSY. (p.248) 15. Attach the COVER FRONT L ASSY. (p.252) 16. Attach the COVER FRONT R. (p.249) 17. Attach the COVER ASSY FRONT HEAD. (p.244) 18. Attach the COVER TOP MAIN. (p.242) 19. Install the BTR ASSY. (p.290) 20. Install the FUSER ASSY. (p.289)
DISASSEMBLY/REASSEMBLY
314
Revision A
11)
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the FUSER ASSY. (p.289) Remove the COVER TOP MAIN. (p.242) Remove the COVER ASSY FRONT HEAD. (p.244) Remove the COVER FRONT R. (p.249) Remove the COVER FRONT L ASSY. (p.252) Remove the COVER SIDE R ASSY. (p.248)
WIRE ASSY DUP EARTH
10)
Remove the COVER SIDE L ASSY. (p.253) Remove the TRAY ASSY MSI BASE. (p.250) Remove the COVER ASSY MSI. (p.251)
[CAUTION]
HARNESS ASSY FAN/MOT/DUP
10. Remove the screw (silver, with external toothed washer, 5 mm) securing the ground wire to the right side of the bottom plate, and remove the ground wire.
HARNESS ASSY 24V
LVPS
11. Disconnect P/J13 and P/J22 connectors, which are connected to the PWBA MCU IDTN, from the CHUTE ASSY DUP OUT.
HARNESS ASSY FSR/ADC
P/J60
DISASSEMBLY/REASSEMBLY
315
Revision A
CLAMP GUIDE HARNESS 13) 12) GUIDE HARNESS R 12) 13) CLAMP GUIDE HARNESS 14)
When disconnecting P/J481 and P/J491 connectors, be careful not to lose the CORE RING 19.
16. Remove the HARNESS ASSY FAN/ PHD/ MOT , HARNESS ASSY FRONT/ DUP , and HARNESS ASSY OPEPANE SE , which are connected to the CHUTE ASSY DUP OUT, from each harness guide. 17. Remove the two screws (silver, tapping, 10 mm) that secure the GUIDE HARNESS F on the right side of the main unit, and remove the GUIDE HARNESS F.
Ida_03_121B
15) J484
J484
DRIVE ASSY DEVE DRIVE ASSY MAIN GUIDE HARNESS R 15) J491 15) GUIDE HARNESS F PWBA MCU IDTN 15) J48 16) 17)
Ida_03_122C
DISASSEMBLY/REASSEMBLY
316
Revision A
When pulling out the SHAFT PIVOT and removing the STRAP in the following procedure, be careful not to drop or damage the CHUTE ASSY DUP OUT.
21)
21. While supporting the CHUTE ASSY DUP OUT with your hands, draw forth both the SHAFT PIVOT R and the SHAFT PIVOT L halfway. 22. Release the latch of the CHUTE ASSY DUP OUT, release the tab that secures the STRAP, and remove the STRAP. 23. Remove the CHUTE ASSY DUP OUT.
CHUTE ASSY DUP OUT
SHAFT PIVOT R
Ida_03_107B
23)
18) 19) SPRING LINK LINK FRONT CHUTE ASSY DUP OUT
22)
DISASSEMBLY/REASSEMBLY
317
Revision A
11. Secure the GUIDE HARNESS R to the main unit with the two screws (silver, tapping, 10 mm). 12. Attach the two CLAMP GUIDE HARNESS to the GUIDE HARNESS R. 13. Secure the ground wire to the right side of the bottom plate with the screw (silver, with external toothed washer, 5 mm). 14. Connect P/J13 and P/J22 connectors to the PWBA MCU IDTN. 15. Attach the COVER ASSY MSI. (p.251)
REINSTALLATION 1. 2. 3. 4. 5. 6. While supporting the CHUTE ASSY DUP OUT with your hands, insert both the SHAFT PIVOT R and the SHAFT PIVOT L. Attach the STARP to the CHUTE ASSY DUP OUT. Attach the two E-rings to both the SHAFT PIVOT R and the SHAFT PIVOT L on the bottom of the CHUTE ASSY DUP OUT. Insert the boss on the left side of the main unit into the LINK FRONT hole.
16. Attach the TRAY ASSY MSI BASE. (p.250) Attach the SPRING LINK to the LINK FRONT on the left side of the main unit. 17. Attach the COVER SIDE L ASSY. (p.253) Secure the GUIDE HARNESS F on the right side of the main unit with the two screws (silver, tapping, 10mm).
C A U T IO N
18. Attach the COVER SIDE R ASSY. (p.248) 19. Attach the COVER FRONT L ASSY. (p.252)
When performing the following work, route the harnesses as shown in the Figure 4-76.
20. Attach the COVER FRONT R. (p.249) 21. Attach the COVER ASSY FRONT HEAD. (p.244) 22. Attach the COVER TOP MAIN. (p.242)
7. 8.
Route the harness through the GUIDE HARNESS F on the right side of the main unit. Route the HARNESS ASSY FAN/ PHD/ MOT, HARNESS ASSY FRONT/ DUP, and HARNESS ASSY OPEPANE SE, which are connected to the CHUTE ASSY DUP OUT, through each harness guide. Connect P/J491 connector on the DRIVE ASSY DEVE, P/J481 connector on the DRIVE ASSY MAIN, the relay connector P/J484 to the HARNESS ASSY PHD2, and P/J48 connector on the PWBA MCU IDTN.
C A U T IO N
9.
Make sure that P/J481 and P/J491 connectors are led through the CORE RING 19.
10. Install the GUIDE HARNESS R by inserting the tab on the front side of the GUIDE HARNESS R into the hole of the DRIVE ASSY DEVE.
DISASSEMBLY/REASSEMBLY
318
Revision A
3)
3)
FAN FRONT
REMOVAL 1. 2. 3. 4. Remove the COVER ASSY FRONT HEAD. (p.244) Disconnect P/J482 connector of the harness that is connected to the FAN FRONT, and release the harness from the harness guide. Remove the two screws (silver, tapping, 20 mm) that secure the FAN FRONT to the FAN attaching part of the CHUTE ASSY DUP OUT. Lift up the FAN FRONT, pull out the harness from the hole on the front of the FAN attaching part.
LABEL [CAUTION]
4) 2) J482
REINSTALLATION
C A U T IO N
When installing the FAN, beware of its mounting direction. Attach the FAN with its label facing downward.
Ida_03_113A
1. 2. 3. 4.
Put the harness of the FAN FRONT through the hole on the front of the FAN attaching part. Attach the FAN FRONT with its label side facing downward with the two screws (silver, tapping, 20 mm). Route the harness of the FAN FRONT through the harness guide, and connect P/ J482 connector. Attach the COVER ASSY FRONT HEAD. (p.244)
DISASSEMBLY/REASSEMBLY
319
Revision A
5. 6. Attach the DISPENSER ASSY-4. (p.326) Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248)
4.7 XEROGRAPHICS
4.7.1 ROS ASSY
REMOVAL 1. 2. 3. 4. 5. 6. 7. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Remove the DISPENSER ASSY-4. (p.326) Disconnect P/J151 connector connected from the main unit to the ROS ASSY.
C A U T IO N
7. 8. 9.
When removing the ROS ASSY in the following procedure, be careful not to drop or damage the ROS ASSY.
ROS ASSY
8. 9.
Remove the two screws (silver, tapping, large, 10 mm) on the right-and-left of the ROS ASSY that secure the ROSS ASSY to the main unit. While supporting the ROS ASSY with your hands, remove the screw (silver, tapping, large, 10 mm) on the upper side.
9)
10)
8)
REINSTALLATION 1. 2. 3. 4. Match the hole on the right-and-left side of the ROSS ASSY with the bosses on the main unit, and insert the ROS ASSY into the main unit. Secure the ROS ASSY with the screw (silver, tapping, large, 10 mm). Secure the ROSS ASSY with the two screws (silver, tapping, large, 10 mm). Connect P/J151 connector to the ROS ASSY.
8)
Ida_03_063B
DISASSEMBLY/REASSEMBLY
XEROGRAPHICS
320
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Disconnect the two wires from the harness guides of the HOUSING-BASE, CRUM and the HSG ASSY BIAS. Remove the four screws (silver, tapping, 10 mm) that secure the HSG ASSY BIAS to the main unit. Remove the HSG ASSY BIAS from the main unit.
6), [2)]
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. Secure the HSG ASSY BIAS to the main unit with the four screws (silver, tapping, 10 mm). Route the two wires through the harness guides of the HOUSING-BASE, CRUM and the HSG ASSY BIAS. Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
XEROGRAPHICS
321
Revision A
4.8 DEVELOPMENT
4.8.1 FRAME ASSY DEVE
REMOVAL
C A U T IO N
Pay attention to prevent the GEAR ASSY DUCT from touching the COVER ASSY TOP PHD.
P/J484
1. 2. 3. 4. 5. Remove the COVER TOP MAIN ASSY. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356)
When removing the FRAME ASSY DEVE, cover the whole of the DEVE ASSY with papers or similar sheets to prevent toner from adhering to your clothes. When removing the FRAME ASSY DEVE, extra caution should be given as toner may fly in all directions. Once the FRAME ASSY DEVE is removed, make sure to place the part in the horizontal position with its handle facing upward.
8) 9)
6. 7. 8.
Disconnect P/J484 connector on the harness connected to the CRUM of the FRAME ASSY DEVE. Open the COVER ASSY TOP PHD. Remove the four toner nozzles, which are connected to the FRAME ASSY DEVE, from the DISPENSER ASSY (Y), (M), (C), and (K) by releasing the locks.
C A U T IO N
Make sure that the shutters of the toner nozzles are closed. Close them if they are open.
Ida_03_065A
Figure 4-83. Removing the FRAME ASSY DEVE 9. Holding its handle, remove the FRAME ASSY DEVE upward.
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
322
Revision A
REINSTALLATION
C A U T IO N
When performing the following work, take care to prevent the harness from being sandwiched between the main unit and the FRAME ASSY DEVE.
1.
Hold the handle of the FRAME ASSY DEVE, and install the FRAME ASSY DEVE slowly matching its groove with the slide projections on both the GUIDE FRAME DEVE R and the GUIDE FRAME DEVE L.
C A U T IO N
When installing the four (Y), (M), (C), and (K) toner nozzles, be sure to attach each toner nozzle to the corresponding DEVE ASSY.
2. 3. 4.
Attach the four toner nozzles to the FRAME ASSY DEVE and secure them with locks. Close the COVER ASSY TOP PHD. Connect P/J484 connector on the harness connected to the CRUM of the FRAME ASSY DEVE.
C A U T IO N
Make sure to remove the papers that cover the DEVE ASSY.
5. 6. 7. 8. 9.
Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN ASSY. (p.242)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
323
Revision A
4.8.2 CONN_ASSY_CRUM_MC
REMOVAL 1. 2. 3. Release latch A and open the CHUTE ASSY DUP IN. Open the COVER ASSY TOP PHD. Open the tab that secures the CONN_ASSY_CRUM_MC on the upper left of the FRAME ASSY DEVE, and remove the CONN_ASSY_CRUM_MC diagonally rearward. Disconnect P/J710 connector connected to the CONN_ASSY_CRUM_MC, and remove the CONN_ASSY_CRUM_MC.
CONN_ASSY_CRUM_MC 4)
4.
REINSTALLATION
J710
1. 2. Connect P/J710 connector to the CRUM, and set the harness in the groove. Insert the CRUM to the upper-left section of the FRAME ASSY DEVE in the opposite direction of an arrow, secure them with the tab, and install the CONN_ASSY_CRUM_MC. Close the COVER ASSY TOP PHD. Close the CHUTE ASSY DUP IN.
3) 3)
3. 4.
Ida_03_067A
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
324
Revision A
2. 3. Attach the FRAME ASSY DEVE. (p.322) Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN ASSY. (p.242)
Removal procedure described below is common to each of the DEVE ASSY (Y), (M), (C), and (K).
4. 5. 6.
REMOVAL 1. 2. 3. 4. 5. 6. Remove the COVER TOP MAIN ASSY. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Remove HOUSING ASSY DEVE. (p.322)
C A U T IO N
7.
7)-1
When removing the DEVE ASSY, extra caution should be given as toner may fly in all directions.
(M) (C)
7. Release both the STOPPER DEVE R and the STOPPER DEVE L on the rightand-left side of the FRAME ASSY DEVE, and pull out the DEVE ASSY toward you.
Ida_03_068B
REINSTALLATION
C A U T IO N
Figure 4-85. Removing the DEVE ASSY (Y), (M), (C), (K)
When performing the following work, pay attention to the attachment direction of each DEVE ASSY.
1.
Insert the DEVE ASSY into the FRAME ASSY DEVE, and install the DEVE ASSY by locking them up with the STOPPER DEVE R and the STOPPER DEVE L.
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
325
Revision A
13) 9)
J342
W A R N IN G
Do not vacuum off spilled toner using a usual vacuum cleaner. There is a possibility of taking fire.
C A U T IO N
Before removing the DISPENSER ASSY-4, vacuum remaining toner on the DISPENSER ASSY-4 with a cleaner exclusively designed for toner. When vacuuming remaining toner on the DISPENSER ASSY4, be sure to attach a ground wire to the tip of the cleaner in order to discharge static electricity. When vacuuming the residual toner on the DISPENSER ASSY4, take care to prevent any toner from adhering to the sensors on the DISPENSER ASSY-4.
HOUSING-BASE, CRUM
6)
P/J3411
1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Disconnect P/J3411 relay connector connected to the HARNESS ASSY RFID2 from behind the main unit. Release the HARNESS ASSY INTERLOCK from the harness guide of the DISPENSER ASSY-4. Disconnect P/J511-514 connectors on the motors of the DISPENSER ASSY (Y), (M), (C), and (K), and remove the harness from the harness guide. Remove the two red wires from the harness guide of the HOUSING-BASE, CRUM on the left side of the main unit.
P511 8)
7)
DISPENSER ASSY-4
Ida_03_069B
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
326
Revision A
DISPENSER ASSY-4
12)
Make sure that the shutters of the toner nozzles are closed. Close them if they are open.
12)
12)
12. Remove the two screws (silver, 6 mm) and two screws (silver, tapping, 10 mm) that secure the DISPENSER ASSY-4 to the main unit. 13. Disconnect P/J342 connector from the COIL ASSY CRUM READER, and release the harness from the harness guide of the HOUSING-BASE, CRUM. (Refer to Figure 4-86) 14. Space the DISPENSER ASSY-4 from the main unit, disconnect P/J701-704 connectors from the four SENSOR NO TNR, and remove the HARNESS ASSY TNR from the two harness guide of the DISPENSER ASSY (Y). 15. Remove the DISPENSER ASSY-4 from the main unit.
12)
11)
[CAUTION]
Ida_03_070A
Figure 4-87. Removing the DISPENSER ASSY-4 (2) (REFERENCE ONLY) (2)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
327
Revision A
REINSTALLATION 1. 2. Place the DISPENSER ASSY-4 on the main unit. Space the DISPENSER ASSY-4 from the main unit, route the HARNESS ASSY TNR for the CRUM READER through the two harness guides on the DISPENSER ASSY (Y), and connect P/J701-704 connectors of the four SENSOR NO TNR. Place the harness for the COIL ASSY CRUM READER through the harness guide of the HOUSING-BASE, CRUM, and connect P/J342 connector. Match the boss on the front side of the DISPENSER ASSY-4 with the main unit, and secure them with four screws (silver, 6 mm x 2 and silver, tapping, 10 mm x 2).
C A U T IO N
3. 4.
When installing the four (Y), (M), (C), and (K) toner nozzles, be sure to attach each toner nozzle to the corresponding DEVE ASSY.
5. 6. 7. 8. 9.
Attach the four toner nozzles to each DISPENSER ASSY (Y), (M), (C), and (K). Close the COVER ASSY TOP PHD. Route the two red wires through the harness guide of the HOUSING-BASE, CRUM on the left side of the main unit. Connect P/J511-514 connectors on the motors of the DISPENSER ASSY (Y), (M), (C), and (K), and place the harness within the harness guide. Place the HARNESS ASSY INTERLOCK within the harness guide of the DISPENSER ASSY-4.
10. Connect P/J3411 relay connector connected to the HARNESS ASSY RFID2 behind the main unit. 11. Attach the HVPS. (p.356) 12. Attach the COVER REAR ASSY. (p.246) 13. Attach the COVER SIDE L ASSY. (p.253) 14. Attach the COVER SIDE R ASSY. (p.248) 15. Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
328
Revision A
10. Temporarily slide the DISPENSER ASSY (Y) to the right, and slightly lift it upward. 11. Release the harness from the tab on the underpart of the DISPENSER ASSY (Y), and remove the DISPENSER ASSY (Y). 12. Disconnect P/J701 connector from the SENSOR NO TNR of the DISPENSER ASSY (Y).
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
REMOVAL 1. 2. 3. 4. 5. 6. 7. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Open the COVER ASSY TOP PHD. Remove the toner nozzle, which is connected to the FRAME ASSY DEVE, from the DISPENSER ASSY (Y) by releasing the lock.
C A U T IO N
J511
Make sure that the shutters of the toner nozzles are closed. Close them if they are open.
11)
8. 9. Disconnect P/J511 connector of the motor on the right side of the DISPENSER ASSY (Y), and remove the harness from the clamp just above the motor. Remove the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (Y) that secure the DISPENSER ASSY (Y).
C A U T IO N
9)
When performing the following work, take care not to move the DISPENSER ASSY (Y) too far from the DISPENSER ASSY-4 as they are connected with a harness.
Ida_03_071A
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
329
Revision A
REINSTALLATION 1. 2. 3. 4. Connect P/J701 connector to the SENSOR NO TNR of the DISPENSER ASSY (Y). Route the harness through the tab on the underpart of the DISPENSER ASSY (Y). Insert the tab on the lower left of the DISPENSER ASSY (Y) into the groove of the COVER HOLDER CRUM, and slide the DISPENSER ASSY (Y) toward left. Insert the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (Y) and secure the DISPENSER ASSY (Y). Connect P/J511 connector on the motor of the DISPENSER ASSY (Y), and route the harness through the clamp just above the motor. Attach the toner nozzle of the DISPENSER ASSY (Y). Close the COVER ASSY TOP PHD. Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246)
5. 6. 7. 8. 9.
10. Attach the COVER SIDE L ASSY. (p.253) 11. Attach the COVER SIDE R ASSY. (p.248) 12. Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
330
Revision A
11. Temporarily slide the DISPENSER ASSY (M) to the right, and slightly lift it upward. 12. Disconnect P/J702 connector from the SENSOR NO TNR of the DISPENSER ASSY (M). 13. Remove the DISPENSER ASSY (M).
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
REMOVAL 1. 2. 3. 4. 5. 6. 7. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Open the COVER ASSY TOP PHD. Remove the toner nozzle, which is connected to the FRAME ASSY DEVE, from the DISPENSER ASSY (M) by releasing the tab.
C A U T IO N
J512
Make sure that the shutters of the toner nozzles are closed. Close them if they are open.
8. 9.
Disconnect P/J512 connector of the motor on the right side of the DISPENSER ASSY (M), and remove the harness from the clamp just above the motor. Remove the DISPENSER ASSY (Y). (p.329)
10. Remove the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (M) that secure the DISPENSER ASSY (M).
C A U T IO N
When performing the following work, take care not to move DISPENSER ASSY (M) too far from the DISPENSER ASSY-4 as they are connected with a harness.
Ida_03_072A
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
331
Revision A
REINSTALLATION 1. 2. 3. Connect P/J702 connector to the SENSOR NO TNR of the DISPENSER ASSY (M). Insert the tab on the lower left of the DISPENSER ASSY (M) into the groove of the COVER HOLDER CRUM, and slide the DISPENSER ASSY (M) toward left. Secure the DISPENSER ASSY (M) with the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (M) that secure the DISPENSER ASSY (Y). Connect P/J512 connector on the motor of the DISPENSER ASSY (M), and route the harness through the clamp just above the motor. Attach the DISPENSER ASSY (Y). (p.329) Attach the toner nozzle of the DISPENSER ASSY (M). Close the COVER ASSY TOP PHD. Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246)
4. 5. 6. 7. 8. 9.
10. Attach the COVER SIDE L ASSY. (p.253) 11. Attach the COVER SIDE R ASSY. (p.248) 12. Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
332
Revision A
12. Temporarily slide the DISPENSER ASSY (C) to the right, and slightly lift it upward. 13. Disconnect P/J703 connector from the SENSOR NO TNR of the DISPENSER ASSY (C). 14. Remove the DISPENSER ASSY (C).
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
REMOVAL 1. 2. 3. 4. 5. 6. 7. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Open the COVER ASSY TOP PHD. Remove the toner nozzle, which is connected to the FRAME ASSY DEVE, from the DISPENSER ASSY (C) by releasing the tab.
C A U T IO N
J513
8) 13) J703
Make sure that the shutters of the toner nozzles are closed. Close them if they are open.
[2)]
8. 9. Disconnect P/J513 connector of the motor on the right side of the DISPENSER ASSY (C), and remove the harness from the clamp just above the motor. Remove the DISPENSER ASSY (Y). (p.329)
11)
10. Remove the DISPENSER ASSY (M). (p.331) 11. Remove the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (C) that secure the DISPENSER ASSY (C).
C A U T IO N
When performing the following work, take care not to move DISPENSER ASSY (C) too far from the DISPENSER ASSY-4 as they are connected with a harness.
Ida_03_073A
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
333
Revision A
REINSTALLATION 1. 2. 3. Connect P/J703 connector to the SENSOR NO TNR of the DISPENSER ASSY (C). Insert the tab on the lower left of the DISPENSER ASSY (C) into the groove of the COVER HOLDER CRUM, and slide the DISPENSER ASSY (C) toward left. Secure the DISPENSER ASSY (C) with the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (C) that secure the DISPENSER ASSY (C). Connect P/J513 connector on the motor of the DISPENSER ASSY (C), and route the harness through the clamp just above the motor. Attach the DISPENSER ASSY (M). (p.331) Attach the DISPENSER ASSY (Y). (p.329) Attach the toner nozzle of the DISPENSER ASSY (C). Close the COVER ASSY TOP PHD. Attach the HVPS. (p.356)
4. 5. 6. 7. 8. 9.
10. Attach the COVER REAR ASSY. (p.246) 11. Attach the COVER SIDE L ASSY. (p.253) 12. Attach the COVER SIDE R ASSY. (p.248) 13. Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
334
Revision A
C A U T IO N
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
When performing the following work, take care not to move DISPENSER ASSY (K) too far from the DISPENSER ASSY-4 as they are connected with a harness.
13. Temporarily slide the DISPENSER ASSY (K) to the right, and slightly lift it upward. REMOVAL 1. 2. 3. 4. 5. 6. 7. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Open the COVER ASSY TOP PHD. Remove the toner nozzle, which is connected to the FRAME ASSY DEVE, from the DISPENSER ASSY (K) by releasing the tab.
C A U T IO N
14. Disconnect P/J704 connector from the SENSOR NO TNR of the DISPENSER ASSY (K). 15. Remove the DISPENSER ASSY (K).
Make sure that the shutters of the toner nozzles are closed. Close them if they are open.
[2)]
8. 9. Disconnect P/J514 connector of the motor on the right side of the DISPENSER ASSY (K), and remove the harness from the clamp just above the motor. Remove the DISPENSER ASSY (Y). (p.329)
12)
10. Remove the DISPENSER ASSY (M). (p.331) 11. Remove the DISPENSER ASSY (C). (p.333) 12. Remove the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (K) that secure the DISPENSER ASSY (K).
Ida_03_074A
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
335
Revision A
REINSTALLATION 1. 2. 3. Connect P/J704 connector to the SENSOR NO TNR of the DISPENSER ASSY (K). Insert the tab on the lower left of the DISPENSER ASSY (K) into the groove of the COVER HOLDER CRUM, and slide the DISPENSER ASSY (K) toward left. Secure the DISPENSER ASSY (K) with the screw (silver, 6 mm) on the right and the screw (silver, tapping, 10 mm) on the left side of the DISPENSER ASSY (K) that secure the DISPENSER ASSY (K). Connect P/J514 connector on the motor of the DISPENSER ASSY (K), and route the harness through the clamp just above the motor. Attach the DISPENSER ASSY (C). (p.333) Attach the DISPENSER ASSY (M). (p.331) Attach the DISPENSER ASSY (Y). (p.329) Attach the toner nozzle of the DISPENSER ASSY (K). Close the COVER ASSY TOP PHD.
4. 5. 6. 7. 8. 9.
10. Attach the HVPS. (p.356) 11. Attach the COVER REAR ASSY. (p.246) 12. Attach the COVER SIDE L ASSY. (p.253) 13. Attach the COVER SIDE R ASSY. (p.248) 14. Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
336
Revision A
5. 6. Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
Removal procedure described below is common to each of the SENSOR NO TNR (Y), (M), and (C).
7.
REMOVAL 1. 2. 3. 4. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246)
C A U T IO N
There is no need to remove the toner nozzles or each harness when performing the following work. The SENSOR NO TNR can easily be removed by lifting up the DISPENSER ASSY, however, the DISPENSER ASSY should not be moved too far as the harness is connected to the DISPENSER ASSY.
7)
6) J701,J702,J703 P701,P702,P703 8)
5. 6. 7. 8.
Remove the DISPENSER ASSY. (p329 or p331 or p333) Disconnect P/J701, P/J702, or P/J703 connector from the SENSOR NO TNR. Release the four tabs that secure the SENSOR NO TNR to the DISPENSER ASSY. Remove the SENSOR NO TNR from the DISPENSER ASSY.
SENSOR NO TNR
Ida_03_075A
Figure 4-92. Removing the SENSOR NO TNR (Y), (M), (C) REINSTALLATION 1. 2. 3. 4. Attach the SENSOR NO TNR to the DISPENSER ASSY, and secure the SENSOR NO TNR with the four tabs. Connect P/J701, P/J702, or P/J703 connector to the SENSOR NO TNR. Install the DISPENSER ASSY.(p329 or p331 or p333) Attach the COVER REAR ASSY. (p.246)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
337
Revision A
6)
5) J704
REINSTALLATION 1. 2. 3. 4. 5. 6. Attach the SENSOR NO TNR to the DISPENSER ASSY (K), and secure the SENSOR NO TNR with the four tabs. Connect P/J704 connector to the SENSOR NO TNR. Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
Ida_03_076A
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
338
Revision A
5. 6. Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
7.
7)
REMOVAL 1. 2. 3. 4. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246)
C A U T IO N
BRACKET SENSOR 2
ACTUATOR SENSOR 2 6)
There is no need to remove the toner nozzles or each harness when performing the following work. The ACTUATOR SENSOR 2 can easily be removed by lifting up the DISPENSER ASSY, however, the DISPENSER ASSY should not be moved too far as the harness is connected to the DISPENSER ASSY.
5. 6. 7.
Remove the DISPENSER ASSY. (p329 or p331 or p333 or p335) Release the two tabs that secure the BRACKET SENSOR 2 to the DISPENSR ASSY using a mini screwdriver, and remove the BRACKET SENSOR 2. Rotate the ACTUATOR SENSOR 2 two times and remove the ACTUATOR SENSOR 2 from the BRACKET SENSOR 2.
REINSTALLATION
Ida_03_077A
1. 2. 3. 4.
Insert the ACTUATOR SENSOR 2 into the BRACKET SENSOR 2 in the opposite direction of an arrow. Attach the BRACKET SENSOR 2 to the DISPENSER ASSY. Attach the DISPENSER ASSY.(p329 or p331 or p333 or p335) Attach the COVER REAR ASSY. (p.246)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
339
Revision A
6) J342 7)
J342
9.
HOOK 9)
9) 8)
10. Releasing the tabs on the bottom of the DISPENSER ASSY (Y), (M), (C), and (K), slide the BOX ASSY CRUM READER toward left to remove it.
9) 9) 8) P3411 J3411
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
340
Revision A
REINSTALLATION 1. Fit in the tabs at the bottom of the DISPENSER ASSY (Y), (M), (C), and (K), slide them toward right to match the bosses with the holes, and install the BOX ASSY CRUM READER. Secure the DISPENSER ASSY (Y), (M), (C), and (K) to the BOX ASSY CRUM READER with the four screws (silver, tapping, 10 mm) Secure the DISPENSER ASSY-4 to the main unit with the two screws (silver, 6 mm) and two screws (silver, tapping, 10 mm). Secure the two red wires to the harness guide of the HOUSING-BASE, CRUM on the left side of the main unit. Connect P/J342 connector to the COIL ASSY CRUM READER, and route the harness through the harness guide of the HOUSING-BASE, DRUM. Connect P/J3411 relay connector connected to the HARNESS ASSY RFID2 behind the main unit. Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253)
2. 3. 4. 5. 6. 7. 8. 9.
10. Attach the COVER SIDE R ASSY. (p.248) 11. Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
DEVELOPMENT
341
Revision A
4.9 DRIVE
4.9.1 DRIVE ASSY DEVE
DISPENSER ASSY-4
4)
C A U T IO N
5) J161
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the four CLAMP GUIDE HARNESSes from the GUIDE HARNESS R to remove the harness. Release the clamps on the DRIVE ASSY-4 and release the HARNESS ASSY INTERLOCK. Disconnect P/J161 connector from the LVPS. Take off the clamps on the DRIVE ASSY DEVE and release the HARNESS ASSY INTERLOCK. Remove the two screws (silver, tapping, 10 mm) that secure the GUIDE HARNESS R to the main unit. Release the tab on the front side of the GUIDE HARNESS R from the hole of the DRIVE ASSY DEVE, and remove the GUIDE HARNESS R.
[CAUTION] 8)-1
LVPS P/J161
GUIDE HARNESS R
Ida_03_079C
DISASSEMBLY/REASSEMBLY
DRIVE
342
Revision A
Install the HARNESS ASSY INTERLOCK to the clamp on the DISPENSER ASSY-4. Route the harness through the GUIDE HARNESS R, and attach the four pieces of CLAMP GUIDE HARNESS. Attach the COVER SIDE R ASSY. (p.248)
10. Remove the three screws (silver, tapping, large, 10 mm) that secure the DRIVE ASSY DEVE to the main unit. 11. Remove the DRIVE ASSY DEVE from the main unit.
If the HARNESS ASSY INTERLOCK comes off when removing the DRIVE ASSY DEVE, refer to p349 to install the HARNESS ASSY INTERLOCK.
1. 2.
Secure the DRIVE ASSY DEVE to the main unit with the three screws (silver, tapping, large, 10 mm).
DRIVE ASSY DEVE
Make sure that the HARNESS ASSY FAN /PHD/MOT is led through the CORE RING 19.
10)
3. 4.
Install the GUIDE HARNESS R by inserting the tab on the front side of the GUIDE HARNESS R into the hole of the DRIVE ASSY DEVE. Secure the GUIDE HARNESS R to the main unit with the two screws (silver, tapping, 10 mm).
C A U T IO N
10)
J491
10)
9)
Make sure that the gear of the DRIVE ASSY DEVE are engaged with the one of the main unit. When performing the following work, route the harnesses as shown in the figure.
Ida_03_080C
5. 6.
Install the HARNESS ASSY INTERLOCK to the clamp on the DRIVE ASSY DEVE. Connect P/J161 connector on the LVPS.
DISASSEMBLY/REASSEMBLY
DRIVE
343
Revision A
REINSTALLATION 1. Secure the DRIVE ASSY MAIN to the main unit with the four screws (silver, tapping, large, 10 mm).
C A U T IO N
Make sure that the gear of the DRIVE ASSY MAIN are engaged with the one of the main unit.
Ida_03_081C
Figure 4-98. Removing the DRIVE ASSY MAIN 2. Connect P/J481 connector to the DRIVE ASSY MAIN.
C A U T IO N
Make sure that the HARNESS ASSY FAN/PHD/MOT is led through the CORE RING 19.
3. 4.
Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
DRIVE
344
Revision A
4.10 ELECTRICAL
4.10.1 LVPS ASSY (REFERENCE ONLY)
C H E C K P O IN T
LVPS ASSY 7) 161
8)
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Remove the DISPENSER ASSY-4. (p.326) Disconnect P/J161, 162, 163, 164, and 165 connectors on the LVPS. Remove the three screws (silver, 6 mm) that secure the LVPS ASSY to the main unit and one screw at the bottom. Remove the screw (silver, tapping, 10 mm) that secures the SUPPORT LINK, and remove the SUPPORT LINK.
SHAFT LINK S/W 10) SUPPORT LINK 9) 11)
162
8) 8) Ida_03_083C_1
10. Separate the SHAFT LINK S/W from the switch on the LVPS. 11. While releasing the SHAFT LINK S/W from the notch of the LVPS ASSY, lift up the LVPS to remove it.
DISASSEMBLY/REASSEMBLY
ELECTRICAL
345
Revision A
REINSTALLATION 1. Lead the SHAFT LINK S/W into the notch of the LVPS ASSY, match the two bosses on the bottom of the main unit with the holes of the LVPS ASSY, and insert the LVPS ASSY. Insert the SHAFT LINK S/W to the switch on the LVPS. Attach the SUPPORT LINK with the screw (silver, tapping, 10 mm). Secure the LVPS ASSY to the main unit with the three screws (silver, 6 mm) and one screw (silver, tapping, 10 mm) at the bottom.
C A U T IO N
[CAUTION]
2. 3. 4.
P/J164 P/J165
Operate the SWITCH in order to confirm that all the switches work normally and the SHAFT LINK S/W is installed correctly. When connecting the connectors in the following steps, route the harnesses as shown in the figure.
P/J162
5. 6. 7. 8. 9.
Connect P/J161, 162, 163, 164, and 165 connectors on the LVPS. Attach the DISPENSER ASSY-4. (p.326) Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253)
Ida_03_083C_2
10. Attach the COVER SIDE R ASSY. (p.248) 11. Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
ELECTRICAL
346
Revision A
4.10.2 LVPS
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the HVPS. (p.356) Remove the DISPENSER ASSY-4. (p.326) Remove the LVPS ASSY. (p.345) Disconnect P/J160 connector of the HARNESS ASSY AC INLET. Remove the six screws (silver, 6 mm) that secure the LVPS to the BOX ASSY LVPS.
LVPS
9)
9)
9) J160
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. 9. Secure the LVPS to the BOX ASSY LVPS with the six screws (silver, 10 mm). Connect P/J160 connector of the HARNESS ASSY AC INLET. Install the LVPS ASSY. (p.345) Attach the DISPENSER ASSY-4. (p.326) Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
DISASSEMBLY/REASSEMBLY
ELECTRICAL
347
Revision A
9. Attach the COVER SIDE R ASSY. (p.248)
9)
10. Release the two tabs of the HARNESS ASSY AC INLET using a mini screwdriver or a similar tool, and then remove the HARNESS ASSY AC INLET from the attachment hole on the BOX ASSY LVPS.
10)
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. Insert the HARNESS ASSY AC INLET to the attaching hole of the BOS ASSY LVPS. Secure the ground lead to the BOX ASSY LVPS with the screw (silver, with external toothed washer, 6 mm). Attach the LVPS. (p.347) Install the LVPS ASSY. (p.345) Attach the DISPENSER ASSY-4. (p.326) Attach the HVPS. (p.356) Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253)
Ida_03_085A
DISASSEMBLY/REASSEMBLY
ELECTRICAL
348
Revision A
REMOVAL 1. 2. 3. 4. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the DRIVE ASSY DEVE. (p.342) Remove the HARNESS ASSY INTERLOCK connected to the main unit.
J161 HARNESS ASSY INTERLOCK
2. 3. 4.
[CAUTION]
Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
HARNESS ASSY INTERLOCK
DISASSEMBLY/REASSEMBLY
ELECTRICAL
349
Revision A
5. 6. Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242)
When the printer is turned on after replacing either the PWBA MCU IDTN ot the PWBA EEPROM, the information that specific to each printer unit is automatically stored on a memory of replaced circuit board. Due to this reason, the board becomes unique to specific printer unit, and the board is no longer usable on another printer unit. Do not reuse the board that previously installed on another printer unit. Do not replace both PWBA EEPROM and PWBA MCU IDTN at a time.
PWBA EEPROM
REMOVAL 1. 2. 3. 4. 5. 6. 7. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the two screws (silver, tapping, 10 mm) that secure the GUIDE HARNESS R. Release the tab on the front side of the GUIDE HARNESS R from the hole of the DRIVE ASSY DEVE, and release the GUIDE HARNESS R. Disconnect P/J144 connector connected to the SENSOR PWBA EEPROM. Remove the screw (silver, tapping, 10 mm) that secures the PWBA EEPROM to the main unit. Remove the PWBA EEPROM from the main unit.
5) 3) J144 6)
GUIDE HARNESS R 3)
4)-2
4)-1
REINSTALLATION 1. 2. 3. 4. Secure the PWBA EEPROM to the main unit with the screw (silver, tapping, 10mm). Connect P/J144 connector to the PWBA EEPROM. Install the GUIDE HARNESS R by inserting the tab on the front side of the GUIDE HARNESS R into the hole of the DRIVE ASSY DEVE. Secure the GUIDE HARNESS R with the two screws (silver, tapping, 10 mm).
Ida_03_090C
DISASSEMBLY/REASSEMBLY
ELECTRICAL
350
Revision A
When the printer is turned on after replacing either the PWBA MCU IDTN ot the PWBA EEPROM, the information that specific to each printer unit is automatically stored on a memory of replaced circuit board. Due to this reason, the board becomes unique to specific printer unit, and the board is no longer usable on another printer unit. Do not reuse the board that previously installed on another printer unit. When replacing the PWBA MCU IDTN, verify that the version of firmware and NVM on new PWBA MCU IDTN matches the version of previous PWBA MCU. If not, be sure to make them matches each other by either upgrading or downgrading the firmware and NVM. Make sure to replace the PWBA MCU IDTN only after matching the firmware and NVM version. Do not replace both PWBA EEPROM and PWBA MCU IDT at a time. [CAUTION] in the figure indicates a "CAUTION" for reinstalling.
P/J3411 7) P/J151 7) 7)
P/J141
C H E C K P O IN T
REMOVAL 1. 2. 3. 4. 5. 6. 7. Turn the printer OFF, and unplug the power cord from the outlet. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Remove the ESS BOX. (p.356) Disconnect P/J151, P/J141, and P/J3411 connectors from the rear of the main unit.
Ida_03_112B
DISASSEMBLY/REASSEMBLY
ELECTRICAL
351
Revision A
Pay attention not to let the disconnected connector drawn into the inside of the printer.
8)
9.
Disconnect P/J18, P/J19, and P/J24 connectors inside the COVER ELEC.
10. Disconnect P/J20 connector inside the COVER ELEC.0 11. Remove the screw (silver, 4 mm) that secures the BRACKET ASSY MCU to the inside of the COVER ELEC of the main unit.
COVER ELEC
J19
Ida_03_091B
DISASSEMBLY/REASSEMBLY
ELECTRICAL
352
Revision A
13), 14)
(P31) (P34) (P311) (P15) (P61) (P51) (P14) (P36) (P22) (P17) (P60) (P47) (P13) (P52) (P191) (P48) N.C.
Pay attention not to let the disconnected connector drawn into the inside of the printer.
(P18)
(P19)
14. Draw forth the BRACKET ASSY MCU furthermore, and disconnect all the connectors on the PWBA MCU IDTN.
12) 15)
[CAUTION]
P/J60
Ida_03_092C
DISASSEMBLY/REASSEMBLY
ELECTRICAL
353
Revision A
When installing the PWBA MCU IDTN, pay attention to the routing of the harness. Be sure to secure the CORE TC-14-10-8 to the P/J34 connector with the cable tie.
Ida_03_094B
3. 4. 5. 6. 7. 8. 9.
Insert the BRACKET ASSY MCU to the right side of the main unit, and connect all the connectors. Connect P/J18, P/J19, and P/J24 connectors inside the COVER ELEC of the main unit to the PWBA MCU IDTN. Connect P/J20 connector inside the COVER ELEC of the main unit to the PWBA MCU IDTN. Secure the BRACKET ASSY MCU to the main unit with the two screws (silver, 4 mm). Install the COVER ELEC by locking the two tabs. Connect the three connectors (P/J151, P/J141, and P/J3411) to the rear surface of the main unit. Attach the ESS BOX. (p.356)
CORE TC-14-10-8
J34
10. Attach the COVER REAR ASSY. (p.246) 11. Attach the COVER SIDE L ASSY. (p.253) 12. Attach the COVER SIDE R ASSY. (p.248)
Ida_03_152B
Figure 4-108. Removing the PWBA MCU IDTN (4)
DISASSEMBLY/REASSEMBLY
ELECTRICAL
354
Revision A
BRACKET TEMP 3)
J231 6) 5)
REINSTALLATION 1. 2. 3. 4. 5. 6. Connect P/J231 connector to the SENSOR HUM. Secure the SENSOR HUM to the BRACKET TEMP with four tabs. Insert the BRACKET TEMP to the notch of the bottom plate attached to the left side of the main unit. Hold the tab on the BRACKET TEMP, push it down to insert the two bosses into the holes, and lock them up. Attach the COVER SIDE L ASSY. (p.253) Attach the COVER TOP MAIN. (p.242) Figure 4-109. Removing the SENSOR HUM
SENSOR HUM
Ida_03_095A
DISASSEMBLY/REASSEMBLY
ELECTRICAL
355
Revision A
4.10.8 HVPS
REMOVAL 1. 2. 3. 4. 5. 6. 7. Remove the COVER TOP MAIN. (p.242) Remove the COVER SIDE R ASSY. (p.248) Remove the COVER SIDE L ASSY. (p.253) Remove the COVER REAR ASSY. (p.246) Disconnect P/J141 connector, WIRE ASSY BTR, and WIRE ASSY REGI on the HVPS. Remove the two screws (silver, tapping, 10 mm) and three screws (silver, 6 mm) that secure the HVPS to the left side of the main unit. Remove the HVPS from the left side of the main unit by releasing the two tabs.
J141 5)
BOSS
6)
HOOK
6)
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. Place the HVPS on the tab behind the left side of the main unit, and match the two bosses with the holes of the HVPS. Install the HVPS to the left side of the main unit with the two screws (silver, tapping, 10 mm) and three screws (silver, 6 mm). Connect P/J141 connector, WIRE ASSY BTR, and WIRE ASSY REGI to the HVPS. Attach the COVER REAR ASSY. (p.246) Attach the COVER SIDE L ASSY. (p.253) REMOVAL Attach the COVER SIDE R ASSY. (p.248) Attach the COVER TOP MAIN. (p.242) 1. 2. Remove the three SCREW ESSes that secure the ESS BOX. Remove the ESS BOX toward you.
6)
HVPS
BOSS 6)
Ida_03_096A
DISASSEMBLY/REASSEMBLY
ELECTRICAL
356
Revision A
REINSTALLATION
C A U T IO N
Insert the ESS BOX as far as it will go so the connectors of the PWBA ESS MAIN and the PWBA MCU IDTN are securely connected.
1. 2.
Insert the ESS BOX to the backside of the printer. Secure the ESS BOX with three SCREW ESSes.
2)
1)
1) 1)
Ida_03_082A
DISASSEMBLY/REASSEMBLY
ELECTRICAL
357
Revision A
[CAUTION]
HOOK
REMOVAL 1. 2. 3. 4. Remove the PWBA ESS ROM. (p.360) Remove the PWBA NIC C533. (p.361) Remove the two screws (silver, 6 mm) that secure the PANEL TYPE B to the PLATE REAR SE, and remove the PANEL TYPE B. Release the two tabs on the front of the GUIDE TYPE B, then release the two tabs on its rear to remove the GUIDE TYPE B.
4)-1 GUIDE TYPE B 4)-2 5)
4)-2
3) 4)-1 3)
C A U T IO N
When performing the following work, make sure not to distort the SPRING EARTH TYPE B.
5.
PANEL TYPE B
Ida_03_155A
DISASSEMBLY/REASSEMBLY
ELECTRICAL
358
Revision A
PLATE REAR SE 6)-1 6)-1 PANEL ESS R 8)-1 SPACER HDD 9) 9) 6)-1 6)-1 6)-2 6)-2 6)-1 6)-1 PWB ESS MAIN 9) 9) 9) 8)-1 9) 6)-1
7. 8. 9.
REINSTALLATION 1. 2. 3. 4. 5. Secure the PWBA ESS MAIN to the SHIELD PCB SE with nine screws (silver, 6 mm) and three SPACER HDDs. Insert the guide pins of the PANEL ESS L and the PANEL ESS R into the hole of the PWBA ESS MAIN to install the PANEL ESS L and the PANEL ESS R. Secure the PANEL ESS L/PANEL ESS R to the PLATE REAR SE with tabs. Secure the PLATE REAR SE with six screws (silver, 6 mm) and three screws (silver, 6 mm, small) Install the SPRING EARTH TYPE B.
C A U T IO N
SHIELD PCB SE Ida_03_156A SPACER HDD 8)-2 SPACER HDD PANEL ESS L
Be careful not to distort the SPRING EARTH TYPE B when handling the part. Secure the tabs of the SPRING EARTH TYPE B firmly.
6. 7. 8. 9.
Hitch the tabs on the rear of the GUIDE TYPE B to the PLATE REAR SE, secure the two front tabs to the PWBA ESS MAIN, and install the GUIDE TYPE B. Secure the PANEL TYPE B to the PLATE REAR SE with two screws (silver, 6 mm). Install the PWBA NIC C533. (p.361) Install the PWBA ESS ROM. (p.360)
DISASSEMBLY/REASSEMBLY
ELECTRICAL
359
Revision A
REINSTALLATION 1. Insert the PWBA ESS ROM to the slot on the PWBA ESS MAIN, and secure the latch.
C A U T IO N
2)-2
Insert the PWBA ESS ROM as far as it will go, and secure the latch.
2)-1
2. Install the ESS BOX. (p.356)
Ida_03_154A
Figure 4-114. Removing the PWBA ESS ROM
DISASSEMBLY/REASSEMBLY
ELECTRICAL
360
Revision A
3.
REINSTALLATION 1. 2. Secure the BRACKET ETHER BOARD to the PWBA NIC C533 with a screw (silver, 6 mm). Secure the PWBA NIC C533 with two screws (silver, 6 mm, small) and one screw (silver, 6 mm).
C A U T IO N
Make sure to connect the connectors of the PWBA NIC C533 and the PWBA ESS MAIN firmly.
3.
Ida_03_153A
DISASSEMBLY/REASSEMBLY
ELECTRICAL
361
Revision A
REMOVAL 1. 2. Draw out the CASSETTE from the main unit. Remove the four SCREW JOINT from the bottom plate of the main unit.
C A U T IO N
2)
3.
Lift up the main unit and separate the 1 TRAY OPTION FEEDER ASSY from the main unit.
2) 2) 3)
REINSTALLATION
C A U T IO N
1. 2. 3.
Mount the main unit onto the 1 TRAY OPTION FEEDER ASSY. Attach the four pieces of SCREW JOINT to the bottom plate of the FEEDER section of the main unit. Install the CASSETTE to the main unit.
Ida_1T_03_202C
DISASSEMBLY/REASSEMBLY
362
Revision A
J171 3)
REMOVAL 1. 2. 3. Remove the 1 TRAY FEEDER ASSY. (p.362) Remove the COVER RIGHT. (p.366) Remove the screw (silver, tapping, 8 mm) that secures the PLATE ASSY and the screw (silver, 6 mm) that secures the PWBA ASSY.
HOOK 4)-1
5) J83 3)
4)-2
C A U T IO N
When performing the following work, take care not to remove the PWBA ASSY too far from the 1 TRAY FEEDER ASSY as they are connected by a connector.
4. 5. 6.
Release the hook of the HOUSING RIGHT, and remove the PLATE ASSY and the PWBA ASSY. Disconnect P/J83 connector from the PWBA ASSY. Release the two tabs that secure the HARNESS ASSY OPFREC from behind the PLATE ASSY, and remove the HARNESS ASSY OPFREC.
NOTCH
[CAUTION]
PWBA OPTFDR 1T
DISASSEMBLY/REASSEMBLY
363
Revision A
REINSTALLATION 1. Secure the HARNESS ASSY OPFREC to the PLATE ASSY with the two tabs.
C A U T IO N
When connecting the connectors in the following steps, route the harnesses as shown in the figure.
2. 3. 4. 5. 6. 7.
Connect P/J83 connector to the PWBA ASSY. Match the PWBA ASSY with the two notches of the HOUSING RIGHT of the HOUSING RIGHT, and install the PLATE ASSY by securing with a hook. Secure the upper surface of the PLATE ASSY with the screw (silver, tapping, 8 mm). Secure the side surface of the PWBA ASSY with the screw (silver, 6 mm). Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
DISASSEMBLY/REASSEMBLY
364
Revision A
REMOVAL 1. 2. 3. 4. Remove the COVER RIGHT. (p.366) Disconnect all the connectors connected to the PWBA OPTFDR 1T. Remove the two screws (silver, 6 mm) that secure the PWBA OPTFDR 1T. Release the PWBA OPTFDR 1T from the two notches of the HOUSING RIGHT, and remove the PWBA OPTFDR 1T.
PWBA OPTFDR 1T
3)
3)
REINSTALLATION 1. Match the PWBA OPTFDR 1T with the two notches of the HOUSING RIGHT, and secure them with the two screws (silver, 6 mm).
C A U T IO N
When connecting the connectors in the following steps, route the harnesses as shown in the figure. P86 connector on the PWBA OPTFDR 1T is reserved.
PWBA OPTFDR 1T
2. 3.
Connect all the connectors except for P86 connector to the PWBA OPTFDR 1T. Attach the COVER RIGHT. (p.366)
Ida_1T_03_204B
DISASSEMBLY/REASSEMBLY
365
Revision A
2)
REINSTALLATION 1. 2. 3. Hitch the two hooks on the rear side of the COVER RIGHT to the HOUSING RIGHT. Secure the COVER RIGHT with the two screws (silver, with flange, tapping, 8 mm). Install the CASSETTE.
2) HOOK 3) COVER RIGHT 3)
HOOK
Ida_1T_03_205B
DISASSEMBLY/REASSEMBLY
366
Revision A
PWBA ASSY 3)
REMOVAL 1. 2. 3. Remove the 1 TRAY OPTION FEEDER ASSY. (p.362) Remove the COVER RIGHT. (p.366) Remove both the screw (silver, tapping, 8 mm) that secures the PLATE ASSY and the screw (silver, 6mm) that secures the PWBA ASSY.
C A U T IO N
When performing the following work, take care not to remove the PWBA ASSY too far from the 1 TRAY FEEDER ASSY as they are connected by a connector.
4)-2
NOTCH
4. 5. 6. Release the hook of the HOUSING RIGHT, and remove the PLATE ASSY and the PWBA ASSY. Disconnect P/J84 connector from the PWBA ASSY. Release the two tabs that secure the HARNESS ASSY OPFPLG2 to the HOUSING RIGHT, and remove the HARNESS ASSY OPFPLG2.
DISASSEMBLY/REASSEMBLY
367
Revision A
REINSTALLATION 1. Secure the HARNESS ASSY OPFPLG2 to the HOUSING RIGHT with the tabs.
C A U T IO N
When connecting the connectors in the following steps, route the harnesses as shown in the figure.
2. 3. 4. 5. 6. 7.
Connect P/J84 connector to the PWBA ASSY. Match the PWBA ASSY with the two notches of the HOUSING RIGHT, and install the PLATE ASSY by securing with a hook. Secure the upper surface of the PLATE ASSY with the screw (silver, tapping, 8 mm). Secure the side surface of the PWBA ASSY with the screw (silver, 6 mm). Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
DISASSEMBLY/REASSEMBLY
368
Revision A
2) 2)
3.
Lift up the CHUTE ASSY FEEDER, slide it forward overleaping the rib, insert its shaft to the hole on the left, and remove the CHUTE ASSY FEEDER by releasing its right edge first.
3)-1
REINSTALLATION 1. Insert the bosses on the right-and-left edges of the CHUTE ASSY FEEDER to the FEEDER (left-side edge should be inserted first), and push the CHUTE ASSY FEEDER deeply into the FEEDER overleaping the rib. Rotate the CHUTE ASSY FEEDER toward you and lock it up. Install the CASSETTE.
3)-3 3)-2
2. 3.
3)-1
Ida_1T_03_016B
DISASSEMBLY/REASSEMBLY
369
Revision A
REINSTALLATION 1. 2. 3. Hitch the two hooks on the rear side of the COVER LEFT to the HOUSING LEFT. Secure the COVER LEFT with the two screws (silver, with flange, tapping, 8 mm). Install the CASSETTE.
3)
3) HOOK
DISASSEMBLY/REASSEMBLY
370
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
J821
REMOVAL 1. 2. 3. Remove the 1 TRAY OPTION FEEDER ASSY. (p.362) Remove the COVER RIGHT. (p.366) Remove both the screw (silver, tapping, 8 mm) that secures the PLATE ASSY and the screw (silver, 6mm) that secures the PWBA ASSY.
C A U T IO N
6) PLATE ASSY
When performing the following work, take care not to remove the PWBA ASSY too far from the 1 TRAY FEEDER ASSY as they are connected with a connector.
4)
3)
4. 5. 6.
Release the hook on the HOUSING RIGHT, and remove both the PLATE ASSY and the PWBA ASSY. Remove the screw (silver, tapping, 8 mm) that secures the SWITCH ASSY SIZE to the HOUSING RIGHT, and release the SWITCH ASSY SIZE. Disconnect P/J821 connector from the SWITCH ASSY SIZE, and remove the SWITCH ASSY SIZE.
4)
HOUSING RIGHT
HOOK
BOSS
[2)]
Ida_1T_03_208B
DISASSEMBLY/REASSEMBLY
371
Revision A
REINSTALLATION 1. 2. Connect P/J821 connector to the SWITCH ASSY SIZE. Insert the hook on the SWITCH ASSY SIZE to the notch of the HOUSING RIGHT, match the two bosses with the holes of the HOUSING RIGHT, and secure them with the screw (silver, tapping, 8 mm). Match the PWBA ASSY with the two notches of the HOUSING RIGHT, and install the PLATE ASSY by securing with a hook. Secure the upper surface of the PLATE ASSY with the screw (silver, tapping, 8 mm). Secure the side surface of the PWBA ASSY with the screw (silver, 6 mm). Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
3. 4. 5. 6. 7.
DISASSEMBLY/REASSEMBLY
372
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure. [CAUTION] in the figure indicates a "CAUTION" for reinstalling.
6) 6)
6)
REMOVAL 1. 2. 3. 4. 5. 6. Remove the 1 TRAY OPTION FEEDER ASSY. (p.362) Remove the COVER RIGHT. (p.366) Remove the COVER LEFT. (p.370) Remove the DRIVE ASSY. (p.382) Press down the concave portions on the right-and-left side of the CHUTE ASSY FEEDER with your fingers, and rotate the CHUTE ASSY FEEDER downward. Remove the two long screws (silver, 110 mm) and five screws (silver, 6 mm) that secure the FRAME ASSY TOP (FRONT), and remove the FRAME ASSY TOP (FRONT).
6)
6)
6)
Ida_1T_03_209B
DISASSEMBLY/REASSEMBLY
373
Revision A
When performing the following work, take care not to remove the PWBA ASSY too far from the 1 TRAY FEEDER ASSY as they are connected by a connector.
10)
8. 9.
Release the hook of the HOUSING RIGHT, and remove the PLATE ASSY and the PWBA ASSY. Disconnect P/J81 and P/J85 connectors connected to the PWBA ASSY, and remove the harness connected to the PICK UP ASSY from both the harness guide and the clamp.
7)
PLATE ASSY
10. Remove the four screws (silver, tapping, 8 mm) that secure the PICK UP ASSY to the FEEDER, and remove the PICK UP ASSY.
8)
CLUMP HOOKs
[2)]
Ida_1T_03_210C
DISASSEMBLY/REASSEMBLY
374
Revision A
REINSTALLATION 1. Secure the PICK UP ASSY to the FEEDER with the four screws (silver, tapping, 8 mm).
C A U T IO N
When connecting the connectors in the following steps, route the harnesses as shown in the figure.
2.
Route the harness connected to the PICK UP ASSY through both the harness guide and the clamp, and connect P/J81 and P/J85 connectors to the PWBA ASSY. Match the PWBA ASSY with the two notches of the HOUSING RIGHT of the HOUSING RIGHT, and install the PLATE ASSY by securing with a hook. Secure the upper surface of the PLATE ASSY with the screw (silver, tapping, 8 mm). Secure the FRAME ASSY TOP (FRONT) with the two long screws (silver, tapping, 110 mm) and five screws (silver, 6 mm). Rotate the CHUTE ASSY FEEDER toward you and lock it. Install the DRIVE ASSY. (p.382) Attach the COVER LEFT. (p.370) Attach the COVER RIGHT. (p.366)
3. 4. 5. 6. 7. 8. 9.
DISASSEMBLY/REASSEMBLY
375
Revision A
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. Insert the ROLL ASSY TURN to the right-and-left holes of the FRAME PICKUP. Insert the BEARING SLLEVE, PLASTIC to the left side of the ROLL ASSY TURN, and attach KL CLIP. Insert the BEARING EARTH into the right side of the ROLL ASSY TURN, and attach the E-ring. Attach the CLUTCH ELECTRO MAGNETIC. (p.377) Install the CHUTE ASSY FEEDR. (p.369) Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
BEARING EARTH
Ida_1T_03_211B
DISASSEMBLY/REASSEMBLY
376
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
REMOVAL 1. 2. 3. 4. 5. Remove the 1 TRAY FEEDER ASSY. (p.362) Remove the COVER RIGHT. (p.366) Disconnect P/J825 connector on the harness that is connected to the CLUTCH ELECTRO MAGNETIC, and release the harness from the clamp. Release the tab of the STOPPER CLUTCH, and remove the STOPPER CLUTCH. Pull out the CLUTCH ELECTRO MAGNETIC from the ROLL ASSY TURN.
P/J825
J825
SHAFT
5) [2)]
REINSTALLATION 1. 2. Insert the CLUTCH ELECTRO MAGNETIC to the ROLL ASSY TURN. Insert the STOPPER CLUTCH to the shaft of the FRAME PICKUP, and install the STOPPER CLUTCH by matching its boss with the groove of the CLUTCH ELECTRO MAGNETIC. Route the harness connected to the CLUTCH ELECTRO MAGNETIC through the clamp, and connect P/J825 connector on the harness. Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
Ida_1T_03_212B
3. 4. 5.
DISASSEMBLY/REASSEMBLY
377
Revision A
ACTUATOR NO PAPER
7)-1
7)-2
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. Put up the ACTUATOR NO PAPER and install the SENSOR NO PAPER. Connect P/J822 connector to the SENSOR NO PAPER. Install the PICK UP ASSY. (p.373) Install the DRIVE ASSY. (p.382) Attach the COVER LEFT. (p.370) Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
Ida_1T_03_213A
DISASSEMBLY/REASSEMBLY
378
Revision A
6) 6)
1. 2. 3. 4. 5. 6.
Remove the 1 TRAY FEEDER ASSY. (p.362) Remove the COVER RIGHT. (p.366) Remove the COVER LEFT. (p.370) Remove the CHUTE UPPER. (p.384) Press down the concave portions on the right-and-left side of the CHUTE ASSY FEEDER with your fingers, and rotate the CHUTE ASSY FEEDER downward. Remove the two long screws (silver, 110 mm) and five screws (silver, 6 mm) that secure the FRAME ASSY TOP (FRONT), and remove the FRAME ASSY TOP (FRONT).
6) 6) 6)
6)
Ida_1T_03_209B
DISASSEMBLY/REASSEMBLY
379
Revision A
7)
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. Connect P/J823 connector to the SENSOR LOW PAPER. Attach the SENSOR LOW PAPER to the FRAME PICKUP. Secure the FRAME ASSY TOP (FRONT) with the two long screws (silver, 110 mm) and five screws (silver, 6 mm). Rotate the CHUTE ASSY FEEDER toward you and lock it. Attach the CHUTE UPPER. (p.384) Attach the COVER LEFT. (p.370) Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
FRAME PICKUP
J823
8)
Ida_1T_03_214A
DISASSEMBLY/REASSEMBLY
380
Revision A
FRAME PICKUP
HARNES GUIDEs
REMOVAL 1. 2. 3. Remove the COVER RIGHT. (p.366) Release the harness that is connected to the SOLENOID FEED from the harness guide, and disconnect P/J824 connector of the harness. Remove the screw (silver, 6 mm) that secures the SOLENOID FEED to the FRAME PICKUP, and remove the SOLENOID FEED.
2)-1 2)-2
P/J824
REINSTALLATION 1. Secure the SOLENOID FEED to the FRAME PICKUP with the screw (silver, 6 mm).
C A U T IO N
3)
When connecting the connectors in the following steps, route the harnesses as shown in the figure.
2. 3.
Connect P/J824 connector of the harness that is connected to the SOLENOID FEED, and place the harness within the harness guide. Attach the COVER RIGHT. (p.366)
SOLENOID FEED
Ida_1T_03_215B
DISASSEMBLY/REASSEMBLY
381
Revision A
REMOVAL 1. 2. 3. 4. Remove the COVER RIGHT. (p.366) Disconnect P/J82 connector on the PWBA OPTFDR 1T that is connected to the DRIVE ASSY. Release the harness that is connected to the DRIVE ASSY from the harness guides. Remove the three screws (silver, 6 mm) that secures the DRIVE ASSY to the FRAME PICKUP, and remove the DRIVE ASSY.
3)
HOOKs J82
2)
REINSTALLATION 1. 2. Secure the DRIVE ASSY to the FRAME PICKUP with the three screws (silver, 6 mm). Route the harness that is connected to the DRIVE ASSY through the harness guides.
C A U T IO N
4)
FRAME PICKUP DRIVE ASSY
4) 4)
When connecting the connectors in the following steps, route the harnesses as shown in the figure.
3. 4.
Connect P/J82 connector on the PWBA OPTFDR 1T. Attach the COVER RIGHT. (p.366)
DRIVE ASSY Ida_1T_03_216C
DISASSEMBLY/REASSEMBLY
382
Revision A
3)-1
REINSTALLATION 1. Insert one end of the ACTUATOR LOW PAPER to the hole of the CHUTE UPPER, secure the other end with a tab, and attach the ACTUATOR LOW PAPER. Attach the CHUTE UPPER. (p.384)
2.
DISASSEMBLY/REASSEMBLY
383
Revision A
[CAUTION]
Looking from the rear with the COVER CST removed, the two hooks of the CHUTE UPPER should be located on upper surface of the PICK UP ASSY. The FRAME ASSY TOP (FRONT) is removed in the illustration to make it easier to understand.
HOOKs
2.
Release the two hooks that secure the CHUTE UPPER to the PICK UP ASSY, temporarily slide the CHUTE UPPER rearward to remove the four hooks, and remove the CHUTE UPPER downward.
2)-1
HOOKs 2)-1
REINSTALLATION
C H E C K P O IN T
CHUTE UPPER
The CHUTE UPPER can be attached easily by removing the CHUTE ASSY FEEDER. (Refer to p369)
HOOKs
1. 2.
Hitch the four hooks on the CHUTE UPPER to the holes of the PICK UP ASSY, and install the CHUTE UPPER by locking the two hooks. Install the CASSETTE.
PICK UP ASSY
2)-2
CHUTE UPPER
Ida_1T_03_217C
DISASSEMBLY/REASSEMBLY
384
Revision A
DITCH
1. 2. 3. Draw out the CASSETTE. Release the tab that secures the ROLL ASSY FEED to the SHAFT ASSY FEED, and pull out the ROLL ASSY FEED to remove it. Release the tab that secures the ROLL ASSY FEED to the SHAFT ASSY NUDGER, and pull out the ROLL ASSY FEED to remove it.
PIN
2)
REINSTALLATION 1. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY NUDGER, insert the ROLL ASSY FEED into the SHAFT ASSY NUDGER, and secure them with the tab. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY FEED, insert the ROLL ASSY FEED into the SHAFT ASSY FEED, and secure them with the tab. Install the CASSETTE.
3)
2.
3.
DISASSEMBLY/REASSEMBLY
385
Revision A
7)
8)
ACTUATOR NO PAPER
ACTUATOR NO PAPER
PICK UP ASSY
REINSTALLATION 1. 2. Insert the ACTUATOR NO PAPER into the oblong square hole of the PICK UP ASSY. Move the thin part of the shaft of the ACTUATOR NO PAPER from the oblong square hole of the PICK UP ASSY to the attaching hole of the ACTUATOR NO PAPER in order to set up the ACTUATOR NO PAPER. Insert the boss on the ACTUATOR NO PAPER into the hole of the PICK UP ASSY, and secure them with the tab. Install the PICK UP ASSY. (p.373) Install the DRIVE ASSY. (p.382) Attach the COVER LEFT. (p.370) Attach the COVER RIGHT. (p.366) Install the 1 TRAY OPTION FEEDER ASSY. (p.362)
9)-2
3. 4. 5. 6. 7. 8.
DISASSEMBLY/REASSEMBLY
386
Revision A
4.
When installing the SHAFT ASSY RETARD, pay attention to its orientation.
3)-1 3)-2
1. 2.
Insert the CLUTCH ASSY FRICTION into the SHAFT ASSY RETARD. Insert the SHAFT ASSY RETARD into the ROLL ASSY RETARD with the cross-shaped dent side of the ROLL ASSY RETARD facing the shaft, and engage the ROLL ASSY RETARD with the CLUTCH ASSY FRICTION. Attach the SHAFT ASSY RETARD, on which the ROLL ASSY RETARD and the CLUTCH ASSY FRICION are attached, to the HOLDER RETARD and secure it with the tab. Attach the HOLDER ASSY RETARD. (p.388) Install the CASSETTE.
3.
4. 5.
HOLDER RETARD
Ida_1T_03_013A
DISASSEMBLY/REASSEMBLY
387
Revision A
REMOVAL
HOLDER ASSY RETARD
1. 2. 3.
Draw out the CASSETTE. Press the two (right and left) tabs of the CHUTE TURN CST inward to release them, and open the CHUTE TURN CST. Release the tab that secures the HOLDER ASSY RETARD to the CASSETTE, rotate the RETARD ASSY upward, and remove the RETARD ASSY toward left.
3)-2
2)-1
3)-1
REINSTALLATION 1. 2. 3. Match the two holes on the HOLDER ASSY RETARD with the bosses on the CASSETTE, attach HOLDER ASSY RETARD, and secure it with the tab. Close the CHUTE TURN CST. Install the CASSETTE.
2)-2
2)-1
CASSETTE
Ida_1T_03_015B
DISASSEMBLY/REASSEMBLY
388
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
REMOVAL 1. 2. Draw out the CASSETTE. Hold down the PLATE ASSY BTM, release the tabs on both the STOPPER LINK PB L and the STOPPER LINK PB R located on right-and-left bottom of the CASSETTE, and lift the PLATE ASSY BTM. Remove the screw (silver, tapping, 8 mm) that secures the STOPPER BLOCK to the HOUSING CST. Release the PLATE ASSY BTM from the hook on the right side of the HOUSING CST. Raise the PLATE ASSY BTM as indicated with black arrow in Figure 4-132.
3. 4. 5.
STOPPER BLOCK 3) 1 2
Figure 4-139. Removing the KIT GUIDE SIDE L and KIT GUIDE SIDE R (1)
DISASSEMBLY/REASSEMBLY
389
Revision A
C A U T IO N
When removing the KIT GUIDE SIDE R, be careful not to lose the GUIDE STOPPER and the SPRING STOPPER GUIDE SIDE as they may come off.
REINSTALLATION 1. 2. Attach the KIT GUIDE SIDE R to the HOUSING CST, and slide it outward as far as it will go. Attach the KIT GUIDE SIDE L to the HOUSING CST, tune the scale of the LEVER GUIDE SIDE to "8.5", and slide it outward as far as it will go.
C A U T IO N
Attaching the LEVER GUIDE SIDE without tuning its scale to "8.5" may cause pattern misalignment or paper jam because papers are not loaded properly in this state.
3. 4.
Attach the GEAR MANUAL. Match the SPRING N/Fs with the tabs on the backside of the PLATE ASSY BTM, and install them by securing with the hook on the right side of the PLATE ASSY BTM. Attach the STOPPER BLOCK with the screw (silver, tapping, 8 mm). Lower the PLATE ASSY BTM, and secure the PLATE ASSY BTM with the tabs on both the STOPPER LINK PB L and the STOPPER LINK PB R. Install the CASSETTE to the main unit.
HOOKs
Ida_1T_03_222A
5. 6. 7.
Figure 4-140. Removing the KIT GUIDE SIDE L and KIT GUIDE SIDE R (2)
DISASSEMBLY/REASSEMBLY
390
Revision A
3. 4. 5.
STOPPER BLOCK 3) 1 2
DISASSEMBLY/REASSEMBLY
391
Revision A
7.
6)
HOOK ACTUATOR GUIDE END
When removing the KIT GUIDE END, be careful not to lose the LATCH GUIDE END and the SPRING LATCH GUIDE END as they may come off from the rear side.
REINSTALLATION 1. 2. 3. Attach the KIT GUIDE END to the HOUSING CST, and slide it toward rear overleaping the tab. Insert the ACTUATOR GUIDE END to the shaft of the KIT GUIDE END, and slide it forward with its notch set in the HOUSIGN CST. Match the SPRING N/Fs with the tabs on the backside of the PLATE ASSY BTM, and install them by securing with the hook on the right side of the PLATE ASSY BTM. Attach the STOPPER BLOCK with the screw (silver, tapping, 8 mm). Lower the PLATE ASSY BTM, and secure the PLATE ASSY BTM with the tabs on both the STOPPER LINK PB L and the STOPPER LINK PB R. Install the CASSETTE to the main unit.
7)
KIT GUIDE END
Ida_1T_03_223B
4. 5. 6.
HOOK
Ida_1T_03_224B
DISASSEMBLY/REASSEMBLY
392
Revision A
REMOVAL 1. 2. Draw out the CASSETTE from the main unit. Remove the four pieces of SCREW JOINT from the bottom plate of the main unit.
C A U T IO N
2)
3.
Lift up the main unit and separate the 2 TRAY OPTION FEEDER ASSY from the main unit.
2)
3)
C A U T IO N
1. 2. 3.
Mount the main unit onto the 2 TRAY OPTION FEEDER ASSY. Attach the four pieces of SCREW JOINT to the bottom plate of the FEEDER section of the main unit. Install the CASSETTE to the main unit.
Ida_2T_03_302D
DISASSEMBLY/REASSEMBLY
393
Revision A
Release the three hooks on the rear side of the COVER ASSY LEFT, and remove the COVER ASSY LEFT.
REINSTALLATION 1. 2. 3. Hitch the three hooks on the rear side of the COVER ASSY LEFT to the hole of the frame. Secure the COVER ASSY LEFT with the five screws (silver, with flange, 8 mm).
2) 2) 2)
3)
3)
HOOK
Ida_2T_03_303C
DISASSEMBLY/REASSEMBLY
394
Revision A
REINSTALLATION 1. 2. 3. Hitch the three hooks on the rear side of the COVER ASSY RIGHT to the hole of the frame. Secure the COVER ASSY RIGHT with the five screws (silver, with flange, 8 mm). Attach the COVER ASSY FRONT.
3)
2)
2)
3) 2)
HOOK 2)
Ida_2T_03_304B
DISASSEMBLY/REASSEMBLY
395
Revision A
1. 2.
Draw out the CASSETTE. Release the two tabs that secure the COVER ASSY FRONT to the frame, and remove the COVER ASSY FRONT.
REINSTALLATION 1. 2. Insert the two projections on the COVER ASSY FRONT to the hole of the frame, and secure the COVER ASSY FRONT with the two tabs. Install the CASSETTE.
COVER ASSY FRONT
2)
Ida_2T_03_305C
DISASSEMBLY/REASSEMBLY
396
Revision A
2.
REINSTALLATION 1. 2. Hitch the COVER CST to the lower attaching parts of both the FEEDER ASSY LEFT and the FEEDER ASSY RIGHT. Push the upper side of the COVER CST into the upper attaching parts of both the FEEDER ASSY LEFT and the FEEDER ASSY RIGHT to install the COVER CST.
COVER CST
Ida_2T_03_334B
DISASSEMBLY/REASSEMBLY
397
Revision A
REINSTALLATION 1. 2. 3. 4. 5. 6. Insert the FEEDER ASSY LEFT into the frame. Secure the FEEDER ASSY LEFT with the six screws (silver, tapping, 8 mm). Install the CHUTE ASSY FEEDER. Attach the COVER CST. Attach the COVER ASSY LEFT. Attach the COVER ASSY FRONT.
Ida_2T_03_306C FEEDER ASSY LEFT
6)
DISASSEMBLY/REASSEMBLY
398
Revision A
7. 8. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
Removal procedure 5 described below is only required when removing the upper FEEDER ASSY RIGHT.
7) 7)
7) 7)
5. 6. 7. 8.
Remove the DRIVE ASSY 2ND. Disconnect P/J821 connector from the SWITCH ASSY SIZE. Remove the six screws (silver, tapping, 8mm) that secure the FEEDER ASSY RIGHT to the frame. Tilt the FEEDER ASSY RIGHT, pull out the FEEDER ASSY RIGHT toward ahead of the frame, and remove the FEEDER ASSY RIGHT.
8)-2
FEEDER ASSY RIGHT
7) 7) 8)-1 6)
J821
REINSTALLATION 1. 2. 3. Insert the FEEDER ASSY RIGHT into the frame. Secure the FEEDER ASSY RIGHT with the six screws (silver, tapping, 8 mm). Connect P/J821 connector to the SWITCH ASSY SIZE.
C A U T IO N
Reinstallation procedure 4 described below is only required when installing the upper FEEDER ASSY RIGHT.
Ida_2T_03_307C
Figure 4-149. Removing the FEEDER ASSY RIGHT 4. 5. 6. Install the DRIVE ASSY 2ND. Install the CHUTE ASSY FEEDER. Attach the COVER CST.
DISASSEMBLY/REASSEMBLY
399
Revision A
7. Attach the COVER ASSY FRONT.
7)
C A U T IO N
Removal procedure 5 described below is only required when removing the upper FEEDER ASSY SIZE.
5. 6. 7.
Remove the DRIVE ASSY 2ND. Remove the FEEDER ASSY RIGHT. Remove the screw (silver, tapping, 8mm) that secures the SWITCH ASSY SIZE to the FEEDER ASSY RIGHT, and remove the SWITCH ASSY SIZE.
REINSTALLATION 1. 2. Match the two bosses on the SWITCH ASSY SIZE with the holes of the FEEDER ASSY RIGHT, and secure them with the screw (silver, tapping, 8 mm). Install the FEEDER ASSY RIGHT.
C A U T IO N
Ida_2T_03_308A
Reinstallation procedure 3 described below is only required when installing the upper FEEDER ASSY SIZE.
3. 4. 5. 6.
Install the DRIVE ASSY 2ND. Install the CHUTE ASSY FEEDER. Attach the COVER CST. Attach the COVER ASSY RIGHT.
DISASSEMBLY/REASSEMBLY
400
Revision A
2) 2)
The main unit and the COVER ASSY FRONT is removed in the illustration to make it easier to understand.
3)-1
3. Lift up the CHUTE ASSY FEEDER, slide it forward overleaping the rib, insert its shaft to the hole on the left, and remove the CHUTE ASSY FEEDER by releasing its right edge first.
REINSTALLATION 1. Insert the bosses on the right-and-left edges of the CHUTE ASSY FEEDER to the FEEDER (left-side edge should be inserted first), and push the CHUTE ASSY FEEDER deeply into the FEEDER overleaping the rib. Rotate the CHUTE ASSY FEEDER toward you and lock it up. Install the CASSETTE.
3)-3
3)-2 3)-1
2. 3.
Ida_2T_03_309B
DISASSEMBLY/REASSEMBLY
401
Revision A
6)
REINSTALLATION 1. 2. 3. 4. 5. 6. Attach the HARNESS ASSY OPFREC2 to the frame. Route the harness of the HARNESS ASSY OPFREC2 through the clamp. Connect P/J83 connector to the upper PWBA OPTFDR 2T. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
Ida_2T_03_310A
5)
DISASSEMBLY/REASSEMBLY
402
Revision A
P84
P81
P85 P82 P86 Not Connects 4) 3) P84 Not Connects P81 4) P83 4) P80 P85 P82 Not Connects P86 Not Connects
Ida_2T_03_311B
REINSTALLATION 1. 2. Secure the PWBA OPTFDR 2T to the frame with the three screws (silver, 6mm). Connect all the connectors except for P86 connector to the upper PWBA OPTFDR 2T. In a similar way, connect all the connectors except for P82, P84, and P86 connectors to the lower PWBA OPTFDR 2T. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
4) 4) 4) PWB OPTFDR 2T
3. 4.
DISASSEMBLY/REASSEMBLY
403
Revision A
4) 3) 5)
5)
REINSTALLATION 1. 2. 3. 4. 5. Secure the DRIVE ASSY 2ND with the three screws (silver, 6mm). Route the harness that is connected to the DRIVE ASSY 2ND through each clamp. Connect P/J82 connector to the upper PWBA OPTFDR 2T. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
5)
Ida_2T_03_312B
DISASSEMBLY/REASSEMBLY
404
Revision A
CLUTCH ASSY
P/J81
10. Remove the upper FEEDER ASSY LEFT. 11. Disconnect P/J81 connector on the upper PWBA OPTFDR 2T, and remove the harness that is connected to the connector from the clamp. 12. Disconnect P/J822 connector of the SENSOR NO PAPER on the PICK UP ASSY 3RD. 13. Disconnect P/J825 connector on the harness connected to the CLUTCH ASSY on the PICK UP ASSY 3RD, and remove the harness from the clamp. 14. Disconnect P/J824 connector on the harness connected to the SOLENOID FEED on the PICK UP ASSY 3RD, and remove the harness from the clamp.
CLAMP
P/J824
Ida_2T_03_313C
DISASSEMBLY/REASSEMBLY
405
Revision A
16)-1
C A U T IO N
When removing the PICK UP ASSY 3RD in the following procedure, extra caution is required not to damage the ROLL ASSY TURN and the ROLL ASSY FEED by hitting the frame.
16. Remove the three screws (silver, 6 mm) that secure the PICK UP ASSY 3RD to the frame, and draw out the PICK UP ASSY 3RD to the right.
15)-1 15)-1
Ida_2T_03_314C
15)-2
GUIDE PAPER
Ida_2T_03_332B
DISASSEMBLY/REASSEMBLY
406
Revision A
REINSTALLATION When inserting the PICK UP ASSY 3RD in the following procedure, extra caution is required not to damage the ROLL ASSY TURN and the ROLL ASSY FEED by hitting the frame.
15. Attach the COVER ASSY FRONT. 16. Attach the 2 TRAY OPTION FEEDER ASSY. (p.393)
1.
Insert the PICK UP ASSY 3RD from the right side of the frame, match the two projections with the hole of the frame, and secure them with three screws (silver, 6 mm). Support the GUIDE PAPER with your hands matching its boss to the hole of the PICK UP ASSY 3RD, and secure them with two screws (silver, tapping, 8 mm). Connect P/J824 connector on the harness that is connected to the SOLENOID FEED, and route the harness through the clamp. Connect P/J825 connector on the harness that is connected to the CLUTCH ASSY, and route the harness through the clamp. Connect P/J822 connector to the SENSOR NO PAPER.
C A U T IO N
2. 3. 4. 5.
Following step 6 is only required when the optional SENSOR OHP is installed.
6.
Connect P/J81 connector on the harness that is connected from the SENSOR LOW PAPER to the upper PWBA OPTFDR 2T, and route the harness through the clamp. Install the upper FEEDER ASSY LEFT. Install the upper FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND.
7. 8. 9.
10. Attach the upper CHUTE UPPER. (p.414) 11. Install the upper CHUTE ASSY FEEDER. 12. Attach the upper COVER CST.
DISASSEMBLY/REASSEMBLY
407
Revision A
7. 8. 9. Install the upper FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND. Attach the upper CHUTE UPPER. (p.414)
10. Install the upper CHUTE ASSY FEEDER. 11. Attach the upper COVER CST. 12. Attach the COVER ASSY LEFT. 13. Attach the COVER ASSY RIGHT. 14. Attach the COVER ASSY FRONT. 15. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
10. Remove the upper FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Remove the CLUTCH ASSY. 13. Remove the E-ring that secures the BEARING EARTH to the ROLL ASSY TURN, and remove the BEARING EARTH. 14. Remove the E-ring that secures the BEARING SLEEVE, PLASTIC to the ROLL ASSY TURN, and remove the BEARING SLEEVE, PLASTIC. 15. Slide the ROLL ASSY TURN to the right, and remove it upward.
14)-2 14)-1
15)
REINSTALLATION 1. 2. 3. 4. 5. 6. Insert the ROLL ASSY TURN to the right-and-left holes of the FRAME ASSY PICKUP 3RD. Insert the BEARING SLLEVE, PLASTIC to the left side of the ROLL ASSY TURN, and attach the E-ring. Insert the BEARING EARTH into the right side of the ROLL ASSY TURN, and attach the E-ring. Attach the CLUTCH ASSY. Install the PICK UP ASSY 3RD. Install the upper FEEDER ASSY LEFT.
13)-2
Ida_2T_03_315A
DISASSEMBLY/REASSEMBLY
408
Revision A
7. 8. 9. Attach the upper CHUTE UPPER. (p.414) Install the upper CHUTE ASSY FEEDER. Attach the upper COVER CST.
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
10. Attach the COVER ASSY LEFT. 11. Attach the COVER ASSY RIGHT. 12. Attach the COVER ASSY FRONT. 13. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
REMOVAL 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the 2 TRAY OPTION FEEDER ASSY. Remove the COVER ASSY FRONT. Remove the COVER ASSY RIGHT. Remove the COVER ASSY LEFT. Remove the upper COVER CST. Remove the upper CHUTE ASSY FEEDER. Remove the upper CHUTE UPPER. Remove the DRIVE ASSY 2ND. Remove the upper FEEDER ASSY RIGHT.
10. Remove the upper FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Release the tab of the STOPPER CLUTCH, and remove the STOPPER CLUTCH. 13. Pull out the CLUTCH ASSY from the ROLL ASSY TURN.
[2)]
SHAFT
REINSTALLATION 1. 2. Insert the CLUTCH ASSY to the ROLL ASSY TURN. Insert the STOPPER CLUTCH to the shaft of the FRAME ASSY PICK UP 3RD, and install the STOPPER CLUTCH by matching its boss with the groove of the CLUTCH ASSY. Install the PICK UP ASSY 3RD. Install the upper FEEDER ASSY LEFT. Install the upper FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND.
3. 4. 5. 6.
DISASSEMBLY/REASSEMBLY
409
Revision A
4)-2
REINSTALLATION 1. 2. 3. 4. Put up the ACTUATOR NO PAPER and install the SENSOR NO PAPER. Connect P/J822 connector to the SENSOR NO PAPER. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
4)-1
Ida_2T_03_317A
DISASSEMBLY/REASSEMBLY
410
Revision A
11. Attach the COVER ASSY RIGHT. 12. Attach the COVER ASSY FRONT. 13. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
10. Remove the upper FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Release the three tabs on the SENSOR LOW PAPER, and remove the SENSOR LOW PAPER. 13. Disconnect P/J823 connector from the SENSOR LOW PAPER.
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. 9. Connect P/J823 connector of the HARNESS ASSY LOWP2 to the SENSOR LOW PAPER. Attach the SENSOR LOW PAPER to the FRAME ASSY PICK UP 3RD. Install the PICK UP ASSY 3RD. Install the upper FEEDER ASSY LEFT. Install the upper FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND. Attach the upper CHUTE UPPER. (p.414) Install the upper CHUTE ASSY FEEDER. Attach the upper COVER CST.
DISASSEMBLY/REASSEMBLY
411
Revision A
3)-1 3)-2
J824
REINSTALLATION 1. 2. 3. 4. Secure the SOLENOID FEED to the FRAME ASSY PICK UP 3RD with the screw (silver, 6mm). Route the harness that is connected from the SOLENOID FEED through the clamp, and connect P/J824 connector. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
SOLENOID FEED
Ida_2T_03_319A
DISASSEMBLY/REASSEMBLY
412
Revision A
3)-1
REINSTALLATION 1. Insert one end of the ACTUATOR LOW PAPER to the hole of the CHUTE UPPER, secure the other end with a tab, and attach the ACTUATOR LOW PAPER. Attach the CHUTE UPPER.
2.
CHUTE UPPER
3)-2
DISASSEMBLY/REASSEMBLY
413
Revision A
Looking from the rear with the COVER CST removed, the two hooks of the CHUTE UPPER should be located on upper surface of the PICK UP ASSY 3RD. The FRAME ASSY TOP (TOP PANEL) is removed in the illustration to make it easier to understand.
HOOKs
2.
Release the two hooks that secure the CHUTE UPPER to the PICK UP ASSY 3RD, temporarily slide the CHUTE UPPER rearward to remove the four hooks, and remove the CHUTE UPPER downward.
REINSTALLATION
C H E C K P O IN T
CHUTE UPPER
The CHUTE UPPER can be attached easily by removing the CHUTE ASSY FEEDER. (Refer to p401)
HOOKs
1. 2.
Hitch the four hooks on the CHUTE UPPER to the holes of the PICK UP ASSY 3RD, and install the CHUTE UPPER by locking the two hooks. Install the CASSETTE.
CHUTE UPPER
Ida_2T_03_320B
DISASSEMBLY/REASSEMBLY
414
Revision A
DITCH
1. 2. 3. Draw out the CASSETTE. Release the tab that secure the ROLL ASSY FEED to the SHAFT ASSY FEED, and pull out the ROLL ASSY FEED to remove it. Release the tab that secure the ROLL ASSY FEED to the SHAFT ASSY NUDGER, and pull out the ROLL ASSY FEED to remove it.
PIN
REINSTALLATION 1. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY NUDGER, insert the ROLL ASSY FEED into the SHAFT ASSY NUDGER, and secure them with the tab. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY FEED, insert the ROLL ASSY FEED into the SHAFT ASSY FEED, and secure them with tab. Install the CASSETTE.
3)
2.
3.
Ida_2T_03_321A
DISASSEMBLY/REASSEMBLY
415
Revision A
12)
13)
ACTUATOR NO PAPER
ACTUATOR NO PAPER
10. Remove the upper FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Release the tab that secures the ACTUATOR NO PAPER to the PICK UP ASSY 3RD. 13. Draw forth the ACTUATOR NO PAPER slightly, and move the thin part of the shaft from the attaching hole to the oblong square hole. 14. As moving the tab side of the ACTUATOR NO PAPER in the direction of the arrow, remove the ACTUATOR NO PAPER from the oblong square hole of the PICK UP ASSY 3RD.
DISASSEMBLY/REASSEMBLY
416
Revision A
REINSTALLATION 1. 2. Insert the ACTUATOR NO PAPER into the oblong square hole of the PICK UP ASSY 3RD. Move the thin part of the ACTUATOR NO PAPER from the oblong square hole of the PICK UP ASSY 3RD to the attaching hole of the ACTUATOR NO PAPER in order to set up the ACTUATOR NO PAPER. Insert the boss on the ACTUATOR NO PAPER into the hole of the PICK UP ASSY 3RD, and secure them with the tab. Install the PICK UP ASSY 3RD. Install the upper FEEDER ASSY LEFT. Install the upper FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND. Attach the upper CHUTE UPPER. (p.414) Install the upper CHUTE ASSY FEEDER.
3. 4. 5. 6. 7. 8. 9.
10. Attach the upper COVER CST. 11. Attach the COVER ASSY LEFT. 12. Attach the COVER ASSY RIGHT. 13. Attach the COVER ASSY FRONT. 14. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
DISASSEMBLY/REASSEMBLY
417
Revision A
13) 13) 13) 13) 13) 13) FRAME ASSY TOP 13) 13)
10. Remove the FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Disconnect P/J83 connector from the upper PWBA OPTFDR 2T, and release the harness of the HARNESS ASSY OPFREC2 from the clamp. 13. Remove the nine screws (silver, 8 mm) that secure the FRAME ASSY TOP, and remove the FRAME ASSY TOP together with the HARNESS ASSY OPFREC2. 14. Remove the two screws (silver, tapping, 8 mm) that secure the GUIDE PAPER to the PICK UP ASSY 4TH, and remove the GUIDE PAPER.
FRAME
DISASSEMBLY/REASSEMBLY
418
Revision A
C A U T IO N
Following step 15 is only required when the optional SENSOR OHP is installed.
SENSOR NO PAPER P/J822 16) CLAMP CLUTCH ELECTRO MAGNETIC P/J81 15) CLAMP 17) P/J825 SOLENOID FEED CLAMP P/J824 18) PWBA OPTFDR 2T
15. Disconnect P/J81 connector on the lower PWBA OPTFDR 2T, and release the harness that is connected to the connector from the clamp. 16. Disconnect P/J822 connector of the SENSOR NO PAPER on the PICK UP ASSY 4TH. 17. Disconnect P/J825 connector on the harness connected to the ELECTRO MAGNETIC on the PICK UP ASSY 4TH, and release the harness connected to the connector from the clamp. 18. Disconnect P/J824 connector on the harness connected to the SOLENOID FEED on the PICK UP ASSY 4TH, and release the harness connected to the connector from the clamp.
Ida_2T_03_323B
19. Remove the three screws (silver, 6mm) that secure the PICK UP ASSY 4TH to the frame, and draw out the PICK UP ASSY 4TH to the right.
19)-2
19)-1
19)-1
Ida_2T_03_324B
DISASSEMBLY/REASSEMBLY
419
Revision A
REINSTALLATION
13. Attach the CHUTE UPPER. (p414, p427) 14. Install the CHUTE ASSY FEEDER. (p.401) 15. Attach the COVER CST. 16. Attach the COVER ASSY LEFT. 17. Attach the COVER ASSY RIGHT. 18. Attach the COVER ASSY FRONT. 19. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
2. 3. 4.
Following step 5 is only required when the optional SENSOR OHP is installed.
5.
Connect P/J81 connector on the harness that is connected from the SENSOR LOW PAPER to the lower PWBA OPRFDR 2T, and route the harness through the clamp. Install the GUIDE PAPER matching its boss to the hole of the PICK UP ASSY 4TH, and secure them with two screws (silver, tapping, 8 mm).
C A U T IO N
6.
When installing the FRAME ASSY TOP (TOP PANEL), make sure not to pinch the harness of the HARNESS ASSY OPFREC2.
7.
Let the harness of the HARNESS ASSY OPFREC2 into the hole of the frame, install the FRAME ASSY TOP with its hole matching with the boss of the frame, and secure them with nine screws (silver, 8 mm). Connect P/J83 connector on the upper PWBA OPTFDR 2T, and route the harness of the HARNESS ASSY OPFREC2 through the clamp. Install the PICK UP ASSY 3RD.
8. 9.
DISASSEMBLY/REASSEMBLY
420
Revision A
6. 7. 8. 9. Install the PICK UP ASSY 3RD. Install the FEEDER ASSY LEFT. Install the FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND.
10. Attach the CHUTE UPPER. (p414, p427) 11. Install the CHUTE ASSY FEEDER. 12. Attach the COVER CST. 13. Attach the COVER ASSY LEFT. 14. Attach the COVER ASSY RIGHT. 15. Attach the COVER ASSY FRONT. 16. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
10. Remove the FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Remove the PICK UP ASSY 4TH. 13. Remove the CLUTCH ELECTRO MAGNETIC. (p.422) 14. Remove the E-ring that secures the BEARING EARTH to the ROLL ASSY TURN, and remove the BEARING EARTH. 15. Remove the E-ring that secures the BEARING SLEEVE, PLASTIC to the ROLL ASSY TURN, and remove the BEARING SLEEVE, PLASTIC. 16. Slide the ROLL ASSY TURN to the right, and remove it upward.
16)
REINSTALLATION 1. 2. 3. 4. 5. Insert the ROLL ASSY TURN to the right-and-left holes of the PICK UP ASSY 4TH. Insert the BEARING SLEEVE, PLASTIC to the left side of the ROLL ASSY TURN, and attach the E-ring. Insert the BEARING EARTH into the right side of the ROLL ASSY TURN, and attach the E-ring. Attach the CLUTCH ELECTRO MAGNETIC. (p.422) Install the PICK UP ASSY 4TH.
Ida_2T_03_335A
DISASSEMBLY/REASSEMBLY
421
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
SHAFT
REMOVAL 1. 2. 3. Remove the COVER ASSY FRONT. Remove the COVER ASSY RIGHT. Disconnect P/J825 connector on the harness that is connected to the CLUTCH ELECTRO MAGNETIC, and release the harness connected to the connector from the clamp. Release the tab of the STOPPER CLUTCH, and remove the STOPPER CLUTCH. Pull out the CLUTCH ELECTRO MAGNETIC from the ROLL ASSY TURN.
5) [2)] 4) 3)-2
4. 5.
REINSTALLATION 1. 2. Insert the CLUTCH ELECTRO MAGNETIC to the ROLL ASSY TURN. Insert the STOPPER CLUTCH to the shaft of the FRAME ASSY 4TH, and install the STOPPER CLUTCH matching the groove of the CLUTCH ELECTRO MAGNETIC with the projection on the CLUTCH STOPPER. Connect P/J825 connector on the harness that is connected to the CLUTCH ELECTRO MAGNETIC, and route the harness through the clamp. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
Ida_2T_03_325B
3. 4. 5.
DISASSEMBLY/REASSEMBLY
422
Revision A
ACTUATOR NO PAPER
4)-1
REINSTALLATION 1. 2. 3. 4. Put up the ACTUATOR NO PAPER and install the SENSOR NO PAPER. Connect P/J822 connector to the SENSOR NO PAPER. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
4)-2
3)
SENSOR NO PAPER
J822
Ida_2T_03_326A
DISASSEMBLY/REASSEMBLY
423
Revision A
11. Attach the COVER ASSY LEFT. 12. Attach the COVER ASSY RIGHT. 13. Attach the COVER ASSY FRONT. 14. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
10. Remove the FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Remove the PICK UP ASSY 4TH. 13. Release the three tabs on the SENSOR LOW PAPER, and remove the SENSOR LOW PAPER. 14. Disconnect P/J823 connector from the SENSOR LOW PAPER.
REINSTALLATION 1. 2. 3. 4. 5. 6. 7. 8. 9. Connect P/J823 connector to the SENSOR LOW PAPER. Attach the SENSOR LOW PAPER to the FRAME ASSY 4TH. Install the PICK UP ASSY 4TH. Install the PICK UP ASSY 3RD. Install the FEEDER ASSY LEFT. Install the FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND. Attach the CHUTE UPPER. (p414, p427) Install the CHUTE ASSY FEEDER.
Ida_2T_03_336A
DISASSEMBLY/REASSEMBLY
424
Revision A
REINSTALLATION 1. 2. 3. 4. Secure the SOLENOID FEED to the FRAME ASSY 4TH with the screw (silver, 6mm). Route the harness that is connected from the SOLENOID FEED through the clamp, and connect P/J824 connector. Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
3)-2
4)
3)-1
Ida_2T_03_327B
DISASSEMBLY/REASSEMBLY
425
Revision A
3)-1
REINSTALLATION 1. Insert one end of the ACTUATOR LOW PAPER to the hole of the CHUTE UPPER, secure the other end with a tab, and attach the ACTUATOR LOW PAPER. Attach the CHUTE UPPER. (p.427)
2.
CHUTE UPPER
3)-2
DISASSEMBLY/REASSEMBLY
426
Revision A
[CAUTION]
Looking from the rear with the COVER CST removed, the two hooks of the CHUTE UPPER should be located on upper surface of the PICK UP ASSY 4TH. The intermediate plate of the frame is removed in the illustration to make it easier to understand.
2.
Release the two hooks that secure the CHUTE UPPER to the PICK UP ASSY 4TH, temporarily slide the CHUTE UPPER rearward to remove the four hooks, and remove the CHUTE UPPER downward.
FRAME ASSY 4TH HOOKs HOOKs HOOKs 2)-1 PICK UP ASSY 4TH HOOKs 2)-1
REINSTALLATION
C H E C K P O IN T
The CHUTE UPPER can be attached easily by removing the CHUTE ASSY FEEDER. (Refer to p401)
1. 2.
Hitch the four hooks on the CHUTE UPPER to the holes of the PICK UP ASSY 4TH, and install the CHUTE UPPER by locking the two hooks. Install the CASSETTE.
2)-2
CHUTE UPPER
Ida_2T_03_328B
DISASSEMBLY/REASSEMBLY
427
Revision A
DITCH
1. 2. 3. Draw out the CASSETTE. Release the tab that secure the ROLL ASSY FEED to the SHAFT ASSY FEED, and pull out the ROLL ASSY FEED to remove it. Release the tab that secure the ROLL ASSY FEED to the SHAFT ASSY NUDGER, and pull out the ROLL ASSY FEED to remove it.
PIN
REINSTALLATION
3)
1. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY NUDGER, insert the ROLL ASSY FEED into the SHAFT ASSY NUDGER, and secure them with the tab. With the cross-shaped notch of the ROLL ASSY FEED matched with the pin of the SHAFT ASSY FEED, insert the ROLL ASSY FEED into the SHAFT ASSY FEED, and secure them with the tab. Install the CASSETTE.
2.
3.
Ida_2T_03_329B
DISASSEMBLY/REASSEMBLY
428
Revision A
13)
14)
ACTUATOR NO PAPER
ACTUATOR NO PAPER
10. Remove the FEEDER ASSY LEFT. 11. Remove the PICK UP ASSY 3RD. 12. Remove the PICK UP ASSY 4TH. 13. Release the tab that secures the ACTUATOR NO PAPER to the PICK UP ASSY 4TH. 14. Draw forth the ACTUATOR NO PAPER slightly, and move the thin part of the shaft from the attaching hole to the oblong square hole. 15. As moving the tab side of the ACTUATOR NO PAPER toward you, remove the ACTUATOR NO PAPER from the oblong square hole of the PICK UP ASSY 4TH.
DISASSEMBLY/REASSEMBLY
429
Revision A
REINSTALLATION 1. 2. Insert the ACTUATOR NO PAPER into the oblong square hole of the PICK UP ASSY 4TH. Move the thin part of the ACTUATOR NO PAPER from the oblong square hole of the PICK UP ASSY 4TH to the attaching hole of the ACTUATOR NO PAPER in order to set up the ACTUATOR NO PAPER. Insert the boss on the ACTUATOR NO PAPER into the hole of the PICK UP ASSY 4TH, and secure them with locks. Install the PICK UP ASSY 4TH. Install the PICK UP ASSY 3RD. Install the FEEDER ASSY LEFT. Install the FEEDER ASSY RIGHT. Install the DRIVE ASSY 2ND. Attach the CHUTE UPPER. (p414, p427)
3. 4. 5. 6. 7. 8. 9.
10. Install the CHUTE ASSY FEEDER. 11. Attach the COVER CST. 12. Attach the COVER ASSY LEFT. 13. Attach the COVER ASSY RIGHT. 14. Attach the COVER ASSY FRONT. 15. Install the 2 TRAY OPTION FEEDER ASSY. (p.393)
DISASSEMBLY/REASSEMBLY
430
Revision A
4.
C A U T IO N
3)-2
3)-1
1. 2.
Insert the CLUTCH ASSY FRICTION into the SHAFT ASSY RETARD. Insert the SHAFT ASSY RETARD into the ROLL ASSY RETARD with the cross-shaped dent side of the ROLL ASSY RETARD facing the shaft, and engage the ROLL ASSY RETARD with the CLUTCH ASSY FRICTION. Attach the SHAFT ASSY RETARD, on which the ROLL ASSY RETARD and the CLUTCH ASSY FRICION are attached, to the HOLDER RETARD and secure it with the tab. Attach the HOLDER ASSY RETARD. Install the CASSETTE.
3.
4. 5.
HOLDER RETARD
Ida_2T_03_339A
DISASSEMBLY/REASSEMBLY
431
Revision A
Numbers in the square bracket [ ] in the figure indicate the steps of reinstallation procedure.
HOLDER ASSY RETARD
3)-2
REMOVAL 1. 2. 3. Draw out the CASSETTE. Press the two (right and left) tabs of the CHUTE TURN CST inward to release them, and open the CHUTE TURN CST. Release the tab that secures the HOLDER ASSY RETARD to the CASSETTE, rotate the HOLDER ASSY RETARD upward, and remove the HOLDER ASSY RETARD toward left.
2)-1
3)-1
2)-2
2)-1
REINSTALLATION 1. 2. 3. Match the two holes on the HOLDER ASSY RETARD with the bosses on the CASSETTE, attach HOLDER ASSY RETARD, and secure it with the tab. Close the CHUTE TURN CST. Install the CASSETTE.
CASSETTE
Ida_2T_03_015B
DISASSEMBLY/REASSEMBLY
432
Revision A
3. 4. 5.
STOPPER BLOCK 3) 1 2
Figure 4-180. Removing the KIT GUIDE SIDE L and KIT GUIDE SIDE R (1)
DISASSEMBLY/REASSEMBLY
433
Revision A
KIT GUIDE SIDE R KIT GUIDE SIDE R GEAR MANUAL 6) KIT GUIDE SIDE L 8) 7) HOOK HOOK
When removing the KIT GUIDE SIDE R, be careful not to lose the GUIDE STOPPER and the SPRING STOPPER GUIDE SIDE as they may come off.
REINSTALLATION 1. 2. Attach the KIT GUIDE SIDE R to the HOUSING CST, and slide it outward as far as it will go. Attach the KIT GUIDE SIDE L to the HOUSING CST, tune the scale of the LEVER GUIDE SIDE to "8.5", and slide it outward as far as it will go.
C A U T IO N
Attaching the LEVER GUIDE SIDE without tuning its scale to "8.5" may cause pattern misalignment or paper jam because papers are not loaded properly in this state.
3. 4.
Attach the GEAR MANUAL. Match the SPRING N/Fs with the hooks on the backside of the PLATE ASSY BTM, and install them by securing with the hooks on the right side of the PLATE ASSY BTM. Attach the STOPPER BLOCK with the screw (silver, tapping, 8 mm). Lower the PLATE ASSY BTM, and secure the PLATE ASSY BTM with the hooks on both the STOPPER LINK PB L and the STOPPER LINK PB R. Install the CASSETTE to the main unit.
HOOKs
5. 6. 7.
Ida_2T_03_341A
Figure 4-181. Removing the KIT GUIDE SIDE L and KIT GUIDE SIDE R (2)
DISASSEMBLY/REASSEMBLY
434
Revision A
3. 4. 5.
STOPPER BLOCK 3) 1 2
DISASSEMBLY/REASSEMBLY
435
Revision A
7.
6)
HOOK ACTUATOR GUIDE END
When removing the KIT GUIDE END, be careful not to lose the LATCH GUIDE END and the SPRING LATCH GUIDE END as they may come off from the rear side.
REINSTALLATION 1. 2. 3. Attach the KIT GUIDE END to the HOUSING CST, and slide it toward rear overleaping the hook. Insert the ACTUATOR GUIDE END to the shaft of the KIT GUIDE END, and slide it forward with its notch set in the HOUSIGN CST. Match the SPRING N/Fs with the tabs on the backside of the PLATE ASSY BTM, and install them by securing with the hooks on the right side of the PLATE ASSY BTM. Attach the STOPPER BLOCK with the screw (silver, tapping, 8 mm). Lower the PLATE ASSY BTM, and secure the PLATE ASSY BTM with the hooks on both the STOPPER LINK PB L and the STOPPER LINK PB R. Install the CASSETTE to the main unit.
7)
KIT GUIDE END
Ida_2T_03_342B
4. 5. 6.
HOOK
Ida_2T_03_343B
DISASSEMBLY/REASSEMBLY
436
Revision A
C A U T IO N
1. 2. 3. 4.
Remove the COVER ASSY FRONT. Remove the COVER ASSY RIGHT. Remove the screw (silver, tapping, 8 mm) that secures the FOOT ASSY A/B to the frame. Draw out the FOOT ASSY A/B from the frame to remove it.
3)
REINSTALLATION
4)
1. 2. 3. 4. Attach the FOOT ASSY A/B to the frame by inserting the projection on the FOOT ASSY A/B to the concave portion on the bottom of the frame. Secure the FOOT ASSY A/B to the frame with the screw (silver, tapping, 8 mm). Attach the COVER ASSY RIGHT. Attach the COVER ASSY FRONT.
FOOT ASSY B
3)
Ida_2T_03_331C
Figure 4-184. Removing the FOOT ASSY A and the FOOT ASSY B
DISASSEMBLY/REASSEMBLY
437
CHAPTER
5
ADJUSTMENT
Revision A
5.1 Overview
This chapter describes the adjustment/action procedures required after repairing or replacing certain parts in AcuLaser C4200.
5.1.1 Precautions
Be sure to observe the following precautions before starting adjustments/actions.
C A U T IO N
Refer to 5.1.2 Adjustment Execution Timing (p.440), always confirm the adjustment/action items and the orders for the replaced/removed parts and units in advance. Start adjustment after fully checking the Caution given in the explanation area of each adjustment item. Incorrect work may interfere with the product operations and/or functions. Refer to Chapter 4 DISASSEMBLY/REASSEMBLY (p.235) for the disassembly/assembly procedures required to perform the adjustment.
ADJUSTMENT
Overview
439
Revision A
ADJUSTMENT
Overview
440
Revision A
5.2 Adjustment/Action
5.2.1 Adjusting Color Registration Alignment
After placing/resetting the printer after purchase or after long-distance transport, make sure to print out a color registration sheet to see whether the color registration is properly aligned. If color registration misalignment occurs, perform the adjustment described below. Procedure 1. Turn the printer on. 2. Load a paper on the MP tray. 3. Make sure that the LCD panel displays Ready or Sleep, then press the [Enter] button twice on the control panel. 4. Select Color Regist Sheet in the Information Menu and press the [Enter] button. The printer starts to print a color registration sheet. 5. Check the alignment of the lines at the zero position for each color. If the color segment of the line is in alignment with the black segments on either side to make one straight line, no adjustment is required for that color. If the line segment are not aligned, adjust the registration as explained below. Adjustment 1. Enter Color Regist Menu. 2. Select XXXX Regist item for the color (Cyan, Magenta, or Yellow) that needs adjustment, then press the [Enter] button. 3. On the color registration sheet, find the line segments that are most closely aligned, then use the [Up] or [Down] button to display the number that corresponds to that pattern. Press the [Enter] button to complete the adjustment. 4. If necessary, print another color registration sheet for confirmation.
ADJUSTMENT
Adjustment/Action
441
Revision A
Be sure to store the setting information file (Setting.ini) in the same drive holder where the main program file is stored.
When you repair the printer and re-define the USB ID information, you have to tell the user to uninstall the previously installed printer driver as it refers to an old USB ID information.
2. 3. 4.
Select AL- C4200 at the [Model Selection]. Select the port used to connect the printer at the [Port Selection].
C H E C K P O IN T
The program for USB ID input and a supported operating environment is as follows; Program PPInitSetting_Ver1x E.exe Operating environment Supported OS: Port used: Windows 95/98/ME/2000/XP LPT, USB
If you select Auto, connected printers are detected and communication with the first detected one start automatically. When connecting with 2 or more printers, specify the target port to avoid unexpected connection since the auto detection varies depending on the connection state.
ADJUSTMENT
Adjustment/Action
442
Revision A
Store optional ID
OLD ID Retrieval/Restore
ADJUSTMENT
Adjustment/Action
443
Revision A
OUTLINE
Operation Panel Operation Not required Required Required Not required Tool Required Required Required Required
Tool Firmware update is executed by transmitting data for updating the program from the computer via USB or LPT using the exclusive software tool. Make sure to use the software tool described below. Tool Name: Firmware Update Tool
ADJUSTMENT
Adjustment/Action
444
Revision A
---
Turn the computer on and copy the program update file (the extension is RCC) onto the computer.
---
Start up the Firmware Update Tool. Specify the port and the program update file on the selection window of the tool. Click [Send] on the Firmware Update Tool screen.
Start up the Firmware Update Tool.Specify the port and the program update file on the selection window of the tool. Click [Send] on the Firmware Update Tool screen.
---
ADJUSTMENT
Adjustment/Action
445
Revision A
Method 1 (RCC) Once file-receiving or rewriting operation is started on the printer side, the data LED flashes and the message ROM P Writing is displayed on the LCD panel. When the transfer is complete, completed window pops up. Click [OK]. (CRB)
Method 2 LCD Panel Confirm that both the old and new firmware versions are displayed on the LCD, and press the [Right] button on the control panel. Completion pop-up window will be displayed when the data transfer is finished. Click on the [OK].
When the program update is finished, the checksum will be indicated on the LCD panel. Confirm the checksum. ---
Program Device Version XX.XX Code= XXXX, XXXX, XXXX, XXXX Total= XXXX, XXXX, XXXX, XXXX
Reboot the Printer. 9 10 11 Print the status sheet. Check the version on the status sheet.
After confirming that the data LED of the printer is turned off and the LCD panel displays Ready, turn the printer power off and turn back on again. Prints the status sheet. Confirm that the program firmware version has been updated correctly by comparing the status sheet with that printed in step 1. Refer to 1.20 Status Sheet (p.72)
Pressing the [Right] button on the control panel reboots the product. Prints the status sheet. Confirm that the program firmware version has been updated correctly by comparing the status sheet with that printed in step 1. Refer to 1.20 Status Sheet (p.72)
-------
ADJUSTMENT
Adjustment/Action
446
Revision A
---
After turning the computer back on, copy the program data for the update (file name.MOT) to any route directory of the computer. Turn the printer on while pressing the [Up], [Down], [Job Cancel] and [Start/Stop] buttons.
---
ADJUSTMENT
Adjustment/Action
447
Revision A
Method Run the Firmware Update Tool. Select the port and FW data file on the Firmware Update Tool screen.
LCD Panel
---
send size=XXX
SENT SIZE=XXX
6
ADJUSTMENT
Adjustment/Action
448
Revision A
Method Press the [Enter] button on the control panel of the printer. A Complete pop-up window will appear when the transmission is finished. Click the [OK].
LCD Panel
Writing: Erasing
Writing: Size=XXX
When updating the program data is finished, the checksum will be indicated on the LCD panel. Confirm the checksum.
9 10 11
Reboot the Printer. Print the status sheet. Check the version on the status sheet.
Turn the printer off and back on. Prints the status sheet. Check the firmware version printed on the status sheet or engine status sheet and confirm that the firmware is updated.
-------
ADJUSTMENT
Adjustment/Action
449
Revision A
---
Start up the Firmware Update Tool. Specify the port and the program update file on the selection window of the tool. Click [Send] on the Firmware Update Tool screen.
---
Once file-receiving or rewriting operation is started on the printer side and the data LED flashes. When the transfer is complete, completed window pops up. Click [OK].
Reboot the Printer. 8 9 10 Print the status sheet. Check the version on the status sheet.
After confirming that the data LED of the printer is turned off, turn the printer power off and turn back on again. Make sure to turn off the printer 10 seconds after the LED is turned off. C A U T IO N
-------
Prints the status sheet. Confirm that the NVM version has been updated correctly by comparing the status sheet with that printed in step 1. Refer to 1.20 Status Sheet (p.72)
ADJUSTMENT
Adjustment/Action
450
CHAPTER
6
MAINTENANCE
Revision A
6.1 Overview
W A R N IN G
This section gives information necessary for maintaining the printer in its optimum condition. While at maintenance work, be sure to observe the following precautions.
W A R N IN G
To prevent an electric shock, burn, injury, etc., always turn the printer off and unplug the power cord before starting maintenance work. When the power supply cable must be connected to measure voltage or for any other task, use extreme caution in working on electronic components. While the printer is operating, never touch the driving parts such as the motor, sprockets and gears. Weight: Since this printer is heavy (about 32kg, consumables and options not included), transferring must be done by two or more personnel making sure to knees down so as not to throw out your back. Safety devices: Special care must be taken to maintain safety devices such as fuse, INTERLOCK S/W, which are provided to prevent the printer from malfunction and accidents, and also carefully check the parts such as panel, covers, which are directly operated by the user. Immediately after the printer has stopped operating, do not touch the Fuser unit as it is extremely hot. Pay attention to the following when turning the printer back on after servicing. Be careful not to get your hands and clothes caught up in the rotating parts (various rollers and cooling fans) of the printer. Never touch the electrical terminals and high-voltage components. (HVPS or LVPS unit, etc.) To avoid dust explosion or ignition, never bring any consumables close to flame or throw them into fire.
Take extra care not to let the laser beam get into your eye, or it could cause loss of sight. While servicing the laser printer, never open any cover on which a Warning Label for Laser beam is attached. Use extreme caution to avoid injury of yourself and anyone around you with a clear understanding of hazardous nature of the laser beam. When you need to work on the hot part or unit (Fuser unit, for example), make sure to unplug the printer from power outlet in advance. Do not start the work until the part or unit cools down sufficiently to avoid burn injury. This printer produces a laser beam when the following conditions are all satisfied. The printer is turned on. The interlock switches are OFF. Do not use a general vacuum cleaner to clean spilt toner. To do so may cause the sucked toner particles to catch fire by sparks of the electric contacts. If the toner has spilt on the floor, etc., clean it with a broom or wipe it with a cloth moistened with neutral detergent. If it is necessary to clean a lot of spilt toner with a cleaner, use a cleaner exclusively designed for toner. Do not disassemble the components (Fuser unit, Laser scanning unit, etc.) which do not have disassembly procedures described in this manual.
MAINTENANCE
Overview
452
Revision A
C A U T IO N
Always wear gloves for disassembly and reassembly to avoid injury from sharp metal edges. Do not disassemble the consumables. Do not expose the Photoconductor unit to direct sunlight. Do not touch the onboard components with bare hands to prevent the ICs and other electrical components from being damaged by static electricity. (When necessary, wear a wrist strap.) To ensure safety and workability, use the specified tools. Do not turn the printer off until all motors stop completely. Should the printer be transported, use the special packing material, pallet, etc. Never use chemical solvents, such as thinner, benzine, or alcohol to clean the exterior or case parts of the printer. These chemicals may deform or deteriorate the components of the printer.
MAINTENANCE
Overview
453
Revision A
Cleaning the Density Sensor
W A R N IN G
6.2 Cleaning
While at maintenance work, perform the following cleaning according to the printer status.
1
Be careful not to touch the fuser, which is marked CAUTION HIGH TEMPERATURE, or the surrounding areas. If the printer has been in use, the fuser and the surrounding areas may be extremely hot.
1. 2. 3.
Turn the printer off. Press the latch on cover A and open the cover. Grasp the two orange tabs and pull the transfer unit out of the printer.
Cleaning the Outer Case Turn off the printer and wipe it with a soft, clean cloth moistened with a mild detergent.
C A U T IO N
Never use alcohol or paint thinner to clean the outer case, these chemicals can damage the components and the case. Be careful not to get water onto the printer mechanism or any electrical components.
MAINTENANCE
Cleaning
454
Revision A
Be careful not to touch the fuser, which is marked CAUTION HIGH TEMPERATURE, or the surrounding areas. If the printer has been in use, the fuser and the surrounding areas may be extremely hot. Do not take too much time to clean the photoconductor. Exposing the photoconductor unit to too much light may damage the printer.
C A U T IO N
1. 5. 6. Hold the transfer unit by the orange tabs and lower it into the printer, making sure that it fits into the guides. Push the transfer unit in and up until it clicks into place. Pull the transfer unit toward you and the orange tabs into place. 2. 3.
Turn the printer off. Press the latch on cover A and open the cover. Raise cover D and hold the photoconductor unit by the handle, and slowly lift it straight out of the printer.
7.
Close cover A.
MAINTENANCE
Cleaning
455
Revision A
C A U T IO N
Be careful not to scratch the surface of the drum and rollers. Also, avoid touching the drum and rollers since oil from your skin may permanently damage their surface and affect print quality. Do not expose the photoconductor unit and the developer cartridge to light any longer than necessary. Do not store the photoconductor unit in an area subject to direct sunlight.
6.
Turn the grey part of the black roller to find the spot, and wipe the spot with a dry soft cloth or cotton swab.
NOTE
1: 2:
Make sure to align the center of the printout and the center of the photoconductor unit when positioning them. Place the printout faceup so the short edge that comes out of the printer first is against the photoconductor unit as shown in the figure.
5.
Look for the roller that is the same color as the dots on the printout. Then, look for the place on the roller that is vertically in the same position as the dots on the printout.
a b c
a: Yellow b: Magenta c: Cyan d: Black
NOTE: The illustration indicates that the dots on the printout are magenta as an example.
MAINTENANCE
Cleaning
456
Revision A
8.
MAINTENANCE
Cleaning
457
Revision A
)] SW )] SW
)] SW
Print execution
This menu is provided only for a service personnel to perform maintenance and must not be disclosed to users.
)] SW
Print execution
The Maintenance Menu allows service personnel to print various sheets to know the printer's status, reset the life counter when replacing the component, and so on. The printer requires a special operation at power-on in order to enter the maintenance mode to display the menu as the menu should be disclosed to users.
[Enter ( Ready
)] SW
Reset C Dev Counter Clear execution
Clear execution
When the printer is turned on, all LEDs and LCD light up and the following message is displayed. (When MAINTENANCE MODE appears, release your hand from the buttons.) ROM CHECK **MB RAM CHECK **MB 2.
Clear execution
Clear execution
SELF TEST
MAINTENANCE MODE
Ready
Clear Error Log Clear execution
Refer to the Maintenance Menu process flowchart in Figure 6-1, perform each function of the Maintenance Menu by operating the panel buttons.
NOTE 1: Engine-related service call errors are ignored when the Maintenance Mode starts. Before starting the printer in the Maintenance Mode and executing printing, make sure that no error has occurred in the normal operating mode. 2: To exit from the Maintenance Menu, make sure that the engine is not operating and then turn the printer off. 3: Regardless of the language setting of the printer, all the messages displayed in the Maintenance Mode will be in English.
MAINTENANCE
Maintenance Menu
458
Revision A
This menu is provided only for a service personnel to perform maintenance and must not be disclosed to users.
The printer goes into the maintenance mode to display the Maintenance Menu by being turned on while specified buttons are pressed down. It returns to the normal operating mode when the power is turned off and back on by normal operation. Table 6-2. Maintenance Menu Items
Item Engine Status Sheet (Refer to Figure 6-2) Explanation Before entering the maintenance mode, make sure that there is no engine-related service call error in the normal operating mode (not maintenance mode). After the printer enters into the maintenance mode, press the Enter ] button to print an engine status sheet. The sheet is printed [ according to the default settings, except RIT, toner save, and resolution settings (current settings are applied for those settings). While the printing is in progress, the LCD keeps flashing. The user default environment (settings) does not change after the printing. The contents of the engine status sheet are the counted values of each unit which makes up the printer engine. Prints a log file of printing status. Resets the development units life counter of each color and adds one to the number of replacement. The counter must be reset by a service personnel after the transfer unit is replaced with a new one (maintenance). Resets the transfer units life counter and adds one to the number of replacement. This operation is not required when replacing the transfer unit after Worn Transfer Unit or Replace Transfer Unit is occurred. Clear error log list stored for display on Engine Status Sheet.
Print Log Report (Refer to Figure 6-3) Reset C/M/Y/K Dev Counter
Reset TransferCounter
MAINTENANCE
Maintenance Menu
459
Revision A
Photoconductor: Total number of pages printed with the photoconductor unit up to the present, round time, and dispense time. Increased every time new photoconductor unit is detected. Total number of pages printed with the fuser unit up to the present. Increased every time new fuser unit is detected. Total number of pages printed with the transfer unit up to the present. The value is reset by installing new transfer unit when the waste toner box is full or sends warning. Increased every time new transfer unit is detected. Round time of the development unit. Should be reset from the control panel when replacing the development unit.
The Engine Status Sheet is provided only for a service personnel to perform maintenance and must not be disclosed to users.
Engine Status Sheet Items Total Counts Total Pages: Total Planes: Color Pages: Jam Counts: Total number of pages printed up to the present. Independent of paper size. Total number of images printed up to the present. Total number of color pages printed up to the present. Independent of paper size. Number of jams.
Transfer Unit:
Development Unit Change: Increased every time the round time is reset. Power On: Sleep: MCU Number of times power is turned on Number of times printer returns from sleep mode 10-digit number that starts with MC indicates the engine controller firmware and NVM version.
ET Cartridge (Toner Cartridge) C/M/Y/K Toner: Consumption of toner, total dots. Incremented every time the printer prints 4,096 dots.
C/M/Y/K Toner Change: Increased every time new toner cartridge is detected. C/M/Y/K Toner Used: C/M/Y/K Toner ID: Increased every time toner ID is changed. Displays 12-digits number YYMMDDLLSSSS. --- is displayed if the number cannot be obtained. YY:Year MM:Month DD:Day LL:Line number SS:Serial number
3012030100
Last five digits : NVM Version (Ver. 3.0.10.0) First five digits : MCU Version (Ver. 3.0.12.0)
MAINTENANCE
460
Revision A
Jam code:
Shows English strings that is displayed on the control panel to indicate the size. Indicates the media by decimal number that is specified to the engine controller. Displays yy/mm/dd hh:mm (year/month/day hour:minute) by converting into the current local time. --/--/-- --:-- is displayed if not synchronized.
MAINTENANCE
461
Revision A
Information name Total Pages Total Planes Color Pages Jam Counts C Toner Dispense time Total dots Change Used ID M Toner Dispense time Total dots Change Used ID Y Toner Dispense time Total dots Change Used ID K Toner Dispense time Total dots Change Used ID
Count processing and storage location Controller Controller Controller Controller Engine Controller Controller Controller Engine
Range 0 to 99,999,999 0 to 99,999,999 0 to 99,999,999 0 to 100,000 0 to 99,999 0 to 2,147,483,647*1 0 to 255 0 to 2,147,483,647 040101000000 to 991231999999 0 to 99,999 0 to 2,147,483,647*1 0 to 255 0 to 2,147,483,647 040101000000 to 991231999999 0 to 99,999 0 to 2,147,483,647*1 0 to 255 0 to 2,147,483,647 040101000000 to 991231999999 0 to 99,999 0 to 2,147,483,647*1 0 to 255 0 to 2,147,483,647 040101000000 to 991231999999
Count conditions During printing During transfering During printing When a jam occurs When supplying toner to the developer Dots with toner New C toner detected ID change
Clear conditions (EEPROM initialization) (EEPROM initialization) (EEPROM initialization) (EEPROM initialization) --(EEPROM initialization) (EEPROM initialization) (EEPROM initialization) ---
Times Times
Times Times
When supplying toner to the developer Dots with toner New M toner detected ID change
Times Times
When supplying toner to the developer Dots with toner New Y toner detected ID change
Times Times
When supplying toner to the developer Dots with toner New Ktoner detected ID change
MAINTENANCE
462
Revision A
Information name Photoconductor Sheet Round time Dispense time Photoconductor Change Fuser Fuser Change Transfer Unit Transfer Unit Change C Development Round time Change M Development Round time Change Y Development Round time Change K Development Round time Change Power On Sleep MCU Error Code 1 Error Page 1 Jam Code 1 Page Size 1 Paper Type 1
Count processing and storage location Engine Engine Engine Engine Engine Engine Engine Engine Engine Controller Engine Controller Engine Controller Engine Controller Controller Controller Engine Controller Controller Controller Controller Controller
Range
Unit
Count conditions
Clear conditions
0 to 999,999 0 to 999,999 0 to 999,999 0 to 255 0 to 999,999 0 to 255 0 to 999,999 0 to 255 0 to 16,777,215 0 to 255 0 to 16,777,215 0 to 255 0 to 16,777,215 0 to 255 0 to 16,777,215 0 to 255 0 to 99,999,999 0 to 99,999,999 -----------
Pages
During printing During printing During printing New photoconductor detected During printing New fuser detected During printing New transfer unit detected
msec Times msec Times msec Times msec Times Times Times ----------At power-on When returning from sleep mode --When an error occurs When an error occurs When an error occurs When an error occurs When an error occurs
Values enclosed in parenthesis in clear conditions means they are cleared as a result. If values that are controlled by the controller side exceed the coverage, they are not guaranteed. If the number of replacement controlled by the engine side exceed the coverage, the value goes back to zero and continue the operation.
Note*1:If total dots exceed the coverage, the value goes back to zero and continue the operation
MAINTENANCE
463
Revision A
Toner Remain C Toner: M Toner: Y Toner: K Toner: Print of papers: Total: Mono Color Simplex: Duplex: Simplex: Duplex: Dummy: Amount of remaining C Toner in %. Amount of remaining M Toner in %. Amount of remaining Y Toner in %. Amount of remaining K Toner in %. Number of pages printed per paper size. Number of pages printed. Number of printed monochrome simplex pages. Number of printed monochrome duplex pages. Number of printed color simplex pages. Number of printed color duplex pages. Number of pages added artificially for duplex printing. Paper sizes not supported for duplex printing are displayed as ---. Number of pages printed per printing mode. Average print ratio (number of printed dots per page) of each color Number of dots printed with 1% of each toner. Updated with every reduction of 1%. Number of printable pages with the remaining quantity of each toner. Estimation calculated from Coverage Duty[%] and Dots/1%[dots]. Figure 6-3. Print Log Report
MAINTENANCE
464
Revision A
PRINT LOG REPORT CONTENTS SUMMARY Table 6-4. Print Log Report Contents Summary
Information Name Serial Number Date C Toner M Toner Y Toner K Toner Print [pages] Total Mono Simplex Mono Duplex Color Simplex Color Duplex Dummy Coverage Duty[%] C, M, Y, K Dots/1%[dots] C, M, Y, K Count Processing and Storage Location Controller Controller Engine Engine Engine Engine Controller Controller Controller Controller Controller Controller Controller Controller Range xxxxxxxxxx 0 to 100 0 to 100 0 to 100 0 to 100 0 to 99,999,999 0 to 99,999,999 0 to 99,999,999 0 to 99,999,999 0 to 99,999,999 0 to 99,999,999 0.0 to 100.0 00 to 2,147,483,647 Unit % % % % pages pages pages pages pages pages % dots Count Conditions During printing During printing During printing During printing During printing During printing During printing During printing During printing During printing During printing During printing Clear Conditions None When the power is turned on New C toner detected New M toner detected New Y toner detected New K toner detected (EEPROM initialization) (EEPROM initialization) (EEPROM initialization) (EEPROM initialization) (EEPROM initialization) (EEPROM initialization) (EEPROM initialization) (EEPROM initialization)
NOTE 1: Values in parentheses in the Clear conditions column are cleared as result. 2: Printers whose values (pages) exceed the above range (only for the values controlled by the controller) are not guaranteed.
MAINTENANCE
465
Revision A
The print page-based service life values of the Consumables and Periodical Replacement Parts are guidelines. The life could become less than a half of the given numbers (printable pages) because there are many factors that decrease it; such as intermittent printing (repeating to print one or several copies for each print job), paper type (especially thick paper), paper size, paper orientation, print data (image or document), frequent power-on/off, and so on.
6.5.1 Consumables
Table 6-5. Information on Consumables
Product Name Toner Cartridge Yellow Magenta Cyan Black Photoconductor Unit Fuser Unit 3020/3021 100,000 Product Code 0242 0243 0244 0245 1109 Life (Pages) 8,000 8,000 8,000 9,000 35,000 Service Life Indication __Y_Toner Low Replace Toner __Y_ _M__Toner Low Replace Toner _M__ C___Toner Low Replace Toner C___ ___K Toner Low Replace Toner ___K Worn Photoconductor Replace Photoconductor Worn Fuser Remarks --------------------Even though the fuser unit has reached the end of life, it does not make the engine stop operating. Be sure to replace the fuser unit immediately with a new one once the warning occurs. If the transfer unit is replaced before the warning or error occurs, execute Reset TransferCounter in the Maintenance Menu to reset the life counter.
MAINTENANCE
466
Revision A
Photoconductor unit
Fuser unit
Toner cartridge
Transfer uni
Ida_00_012C
MAINTENANCE
467
Revision A
Execute Reset Y Dev Counter in the Maintenance Menu to reset the life counter Execute Reset M Dev Counter in the Maintenance Menu to reset the life counter Execute Reset C Dev Counter in the Maintenance Menu to reset the life counter Execute Reset K Dev Counter in the Maintenance Menu to reset the life counter None
1409153
300,000
1409154
300,000
1409155
300,000
1409140 (TBD)
45,000
None
Replace the assy if paper jam happens at frequent intervals when feeding papers from the MP tray, as the numeric value of life explained here is just for reference. Replace the assy if multi paper feeding happens at frequent intervals when feeding papers from the MP tray, as the numeric value of life explained here is just for reference. Replace the assy if misalignment, skew, or registration misalignment happens as the numeric value of life explained here is just for reference. This roller is installed on each paper cassette. Replace the roller if paper jam happens at frequent intervals when feeding papers from paper cassettes, as the numeric value of life explained here is just for reference.
HOLDER ASSY RETARD 1409143 CHUTE ASSY REGI 2103365 ROLL ASSY FEED 1409148 (TBD) 300,000 None None 300,000 None None 45,000 None None
MAINTENANCE
468
Revision A
Ida_00_015B
Ida_00_013B
Ida_00_014A
MAINTENANCE
469
CHAPTER
7
APPENDIX
Revision A
Table 7-1. MAIN UNIT
P/J Coordinates F-106 E-109 D-122 E-135 E-122 H-121 H-120 F-142 I-128 I-126 I-128 I-126 I-127 I-127 I-126 I-126 G-154 E-138 G-143 F-138 F-138 D-137 E-138 C-106 B-153 F-202 G-203 Remarks Connects SENSOR FULL STACK and HARNESS ASSY FRONT/DUP Connects SENSOR NO PAPER and HARNESS ASSY FRONT/DUP Connects HOLDER ASSY CTD and HARNESS ASSY FSR/ADC Connects HVPS and HARNESS ASSY HVPS Connects SENSOR TNR FULL and HARNESS ASSY TNRFULL/FSR Connects PWBA EEPROM and HARNESS ASSY EEPROM Connects ROS ASSY and HARNESS ASSY ROS Not Connects Connects LVPS and HARNESS ASSY AC INLET Connects LVPS and HARNESS ASSY INTERLOCK Connects LVPS and HARNESS ASSY FSR/ADC Connects LVPS and HARNESS ASSY 24V Connects LVPS and HARNESS ASSY LV RPG Connects LVPS and HARNESS ASSY LV Connects LVPS and FAN REAR Not Connects Connects HARNESS ASSY OPFPLG and HARNESS ASSY OPFREC Connects SENSOR REGI and HARNESS ASSY REGISNS Connects PWBA MCU IDTN and HARNESS ASSY EEPROM Connects CLUTCH TURN and HARNESS ASSY FRONTCLH Connects CLUTCH REGI and HARNESS ASSY FRONTCLH Connects HARNESS ASSY SENSOR OHP and HARNESS ASSY OHP MCU Connects SENSOR OHP and HARNESS ASSY SENSOR OHP Connects CONSOLE PANEL and HARNESS ASSY OPEPANE SE Connects SENSOR HUM and HARNESS ASSY TMP Connects WIRE ASSY FSR EARTH and DRIVE ASSY FSR Connects WIRE ASSY FSR EARTH and FRAME
7.1 Connectors
7.1.1 The List of Plugs and Jacks
MAIN UNIT Table 7-1. MAIN UNIT
P/J 13 14 15 16 17 18 19 20 21 22 24 30 31 34 36 47 48 51 52 60 61 132 133 Coordinates H-143 G-142 F-142 F-142 I-143 F-143 F-143 F-143 E-142 I-143 E-142 E-142 F-142 F-142 H-143 H-143 H-143 H-143 H-143 I-143 H-143 H-109 D-108 Remarks Connects PWBA MCU IDTN and HARNESS ASSY FRONT/ DUP Connects PWBA MCU IDTN and PWB CONTROLLER (PWB ESS) Connects PWBA MCU IDTN and HARNESS ASSY ROS Connects PWBA MCU IDTN and HARNESS ASSY HVPS Connects PWBA MCU IDTN and HARNESS ASSY OPFPLG Connects PWBA MCU IDTN and HARNESS ASSY REGISNS Connects PWBA MCU IDTN and HARNESS ASSY FRONTCLH Connects PWBA MCU IDTN and HARNESS ASSY OHP MCU Not Connects Connects PWBA MCU IDTN and HARNESS ASSY OPEPANE SE Connects PWBA MCU IDTN and HARNESS ASSY TMP Flash Write Test Print Connects PWBA MCU IDTN and HARNESS ASSY RFID Connects PWBA MCU IDTN and HARNESS ASSY FSR/ADC Connects PWBA MCU IDTN and HARNESS ASSY FDR Connects PWBA MCU IDTN and HARNESS ASSY FAN/PHD/MOT Connects PPWBA MCU IDTN and HARNESS ASSY TNR Connects PWBA MCU IDTN and HARNESS ASSY TNRFULL/FSR Connects PWBA MCU IDTN and HARNESS ASSY 24V Connects PWBA MCU IDTN and HARNESS ASSY LV Connects SOLENOID FEED MSI and HARNESS ASSY FRONT/DUP Connects SENSOR DUP JAM and HARNESS ASSY FRONT/DUP 201 220 231 234 235 171 181 191 191 192 200 134 135 136 141 142 144 151 154 160 161 162 163 164 165 166 167
APPENDIX
Connectors
471
Revision A
Table 7-1. MAIN UNIT
Remarks Connects WIRE ASSY DUP EARTH and FRAME Connects HARNESS ASSY RFID2 and HARNESS ASSY RFID
APPENDIX
Connectors
472
Revision A
550-SHEET PAPER CASSETTE UNIT Table 7-3. 550-sheet paper cassette unit
Terminal 80 81 82 83 84 85 86 Coordinates I-205 J-204 J-205 I-205 I-205 J-204 I-205 Remarks Connects PWBA OPTFDR 1T and HARNESS ASSY SIZE Connects PWBA OPTFDR 1T and HARNESS ASSY LOWP Connects PWBA OPTFDR 1T and DRIVE ASSY Connects PWBA OPTFDR 1T and HARNESS ASSY OPFREC Connects PWBA OPTFDR 1T and HARNESS ASSY OPFPLG2 Connects PWBA OPTFDR 1T and HARNESS ASSY OPFDR Not Connects Connects HARNESS ASSY OPFPLG and HARNESS ASSY OPFREC Connects HARNESS ASSY OPFPLG2 and HARNESS ASSY OPFREC2 Connects HARNESS ASSY SIZE and SWITCH ASSY SIZE Connects HARNESS ASSY OPFDR and SENSOR NO PAPER Connects HARNESS ASSY LOWP and SENSOR LOW PAPER Connects HARNESS ASSY OPFDR and SOLENOID FEED Connects HARNESS ASSY OPFDR and CLUTCH ELECTRO MAGNETIC
APPENDIX
Connectors
473
Revision A
1100-SHEET PAPER CASSETTE UNIT Table 7-4. 1100-sheet paper cassette unit
Terminal 80 81 82 83 84 85 86 171 172 821 822 823 824 825 Coordinates I-205 J-204 J-205 I-205 I-205 J-204 I-205 G-208 G-210 H-209 G-209 F-209 H-209 G-209 Remarks
101
Connects PWBA OPTFDR 1T and HARNESS ASSY SIZE Connects PWBA OPTFDR 1T and HARNESS ASSY LOWP Connects PWBA OPTFDR 1T and DRIVE ASSY Connects PWBA OPTFDR 1T and HARNESS ASSY OPFREC Connects PWBA OPTFDR 1T and HARNESS ASSY OPFPLG2 Connects PWBA OPTFDR 1T and HARNESS ASSY OPFDR Not Connects Connects HARNESS ASSY OPFPLG and HARNESS ASSY OPFREC Connects HARNESS ASSY OPFPLG2 and HARNESS ASSY OPFREC2 Connects HARNESS ASSY SIZE and SWITCH ASSY SIZE Connects HARNESS ASSY OPFDR and SENSOR NO PAPER
108 105 104 103 102
701
702
703
704
106
514
107
501
Connects HARNESS ASSY LOWP and SENSOR LOW PAPER Connects HARNESS ASSY OPFDR and SOLENOID FEED Connects HARNESS ASSY OPFDR and CLUTCH ELECTRO MAGNETIC
109
110
111
133
112
132
113
114
115
Ida_04_001A
APPENDIX
Connectors
474
Revision A
116
131
117
484 710
151
132
141
118
133
119
134
120
135
121
136
144
122
137
192 191
138
491
123
124
139
125
140
126
127
142
128
143
129
144
20
130
145
Ida_04_002B
Ida_04_003B
APPENDIX
Connectors
475
Revision A
146
161
147
162
148
163
DEVE M
149
164
DEVE C DEVE K
473
150
472 474
165
151
166
231
152
167
153
168
154
169
471
DA
155
DEVE Y
171
DB DC
171
DEVE M
156
DEVE C
DD CL2
157
172
ID2
DEVE K
CL1 CF
158
173
CF
RF ID1
159
174
ID2
160
175
Ida_Sec04_004GA
Ida_04_006B
APPENDIX
Connectors
476
Revision A
176
191 CHUTE ASSY DUP OUT 192 ELIMINATOR EXIT PLATE EARTH OUT1
177
178
181
RG TR
J1322 J1321
SOLENOID FEED MSI WIRE ASSY DUP EARTH
182
HVPS
197
183
198
184
ID1 ID2
199
185
200
J234
186
201
202
188
J235
203
189
204
190
205
Ida_04_007B
Ida_04_008B
APPENDIX
Connectors
477
Revision A
201
301
202
302
81 84 83
203
303
81
204
823
304
822
80 172 86 82 85
84 83 80 822 85 171 86 82
825
205
305
206
306
207
307
821 824
208
308
209
309
821
210
310
81
311
211
84 83 823
212
312
825
213
313
214
314
215
315
Ida_1T_04_101A
Ida_2T_04_201C
APPENDIX
Connectors
478
Revision A
FAN REAR SENSOR NO TNR (Y) P161 P166 P163 LVPS P165 HARNESS ASSY LV P164 P162 P160
P/J511
P/J702 P/J512
CONSOLE PANEL
P/J704
P/J514 P/J342
P/J220
FUSER ASSY
P/J3411
P/J311
P/J14
P/J154
P/J61 P/J36 P/J191 P/J13 P/J48 P/J52 P/J142 P/J136 P/J47 P/J361
HVPS
P/J231
SENSOR HUM HARNESS ASSY OHP MCU HARNESS ASSY REGISNS HARNESS ASSY FRONTCLH SENSOR OHP
P/J181 P/J133 P/J134
P/J144
PWBA EEPROM
P/J501 P/J132
SENSOR REGI SENSOR DUP JAM SENSOR FULL STACK SENSOR NO PAPER SOLENOID FEED MSI
SENSOR NO PAPER
P/J482
P/J484
P/J491
FAN FRONT
CLUTCH REGI
Ida_04_005D
APPENDIX
Wire Net
479
Revision A
P/J171
HARNESS ASSY
P/J824
SOLENOID FEED
Ida_1T_04_005A
Figure 7-11. 550-sheet paper cassette unit MAIN UNIT
APPENDIX
Wire Net
480
Revision A
P/J823
P17
PWBA OPTFDR 2T
P/J83 P/J80 P/J84 P/J81 P/J85 P/J82
P/J821
P/J824
SOLENOID FEED
PWBA OPTFDR 2T
P/J81 P/J85
HARNESS ASSY
P/J824
SOLENOID FEED
Ida_2T_04_006B
APPENDIX
Wire Net
481
Revision A
XX
Box without a part name in it indicates the connector (P/J). Numeric value in the box indicates the connector No. Indicates the connector (P/J) drawn separately in several places. Numeric value in the box indicates the connector No. Box with a part name in it indicates the part.
XX
PWBA MCU IDTN PL X.Y.Z Indicates a section in Wiring Connection Diagram between Parts on page XXX, and the section No.
Overall Wiring Connection Diagrams are given on the following pages. MAIN UNIT 550-sheet paper cassette unit 1100-sheet paper cassette unit
APPENDIX
482
6
FUSER ASSY P/J162 PWBA MCU IDTN P/J361 P/J161 HARNESS ASSY INTERLOCK P/J160 HARNESS ASSY AC INLET
MAIN UNIT
APPENDIX
1
P/J36 P/J166 FAN REAR SENSOR HUM J231 P/J24
2
LVPS P/J471 SWITCH ASSY SIZE
7
ROS ASSY P/J151 P/J60 P/J311 P/J61 P/J165 P/J164 P/J473 SENSOR LOW PAPER P/J163 P/J15 P/J472 SENSOR NO PAPER
CONN_ASSY_CRUM_MC
P/J710
P/J484
P/J48
8
HOLDER ASSY CTD P/J136 P/J47 SENSOR TNR FULL P/J142 P/J13 PWBA EEPROM J144 P/J48 P/J191 J481 DRIVE ASSY MAIN P/J52 P/J36
P/J474
SOLENOID FEED
3
P/J501 MOTOR ASSY DUP 17PM
PHD ASSY HVPS P/J141 IDT2 IDT2 CLEANER IDT1 IDT1 CLEANER BTR BTR ASSY
P/J16
P482
FAN FRONT
J491
P/J52
J521
9
RFB HTC DEVE Y DEVE M DEVE C DEVE K
P/J51
P/J701
P/J702
P/J703
P/J704
P/J342
P/J34
P/J3411
P/J341
P/J511
5 11
P/J14 PWBA ESS MAIN P/J512
P/J22
P/J220
CONSOLE PANEL
P/J513
P/J514
Ida_007_001D
Revision A
483
Revision A
Ida_1T_07_101A
2
PWBA OPTFDR 2T HARNESS ASSY SIZE2 P/J80 P/J821
SENSOR NO PAPER
SOLENOID FEED
1
PWBA MCU IDTN HARNESS ASSY OPFPLG HARNESS ASSY LOWP2 P/J81 P/J83 HARNESS ASSY OPFDR2 P/J85 P/J825 P/J823
P/J17
P171
J172
P/J821
P/J823
P/J822
CLUTCH ASSY
P/J825
P/J824
P/J172
P/J824
SOLENOID FEED
P/J172
SENSOR NO PAPER
P/J80
P/J81
P/J85
P/J84
PWBA OPTFDR 1T
3
PWBA OPTFDR 2T P/J83
P/J83
P/J82
P/J171
P/J17
P/J824
SOLENOID FEED
DRIVE ASSY
P/J822
SENSOR NO PAPER
Ida_2T_07_201A
APPENDIX
484
Revision A
4. Developer section 1 (p495) Connection between the PWBA MCU IDTN and the COIL ASSY CRUM READER Connection between the PWBA MCU IDTN and the SENSOR NO TNR (Y)
Connection between the PWBA MCU IDTN and the SENSOR NO TNR (M) Connection between the PWBA MCU IDTN and the SENSOR NO TNR (C) Connection between the PWBA MCU IDTN and the SENSOR NO TNR (K)
5.
Developer section 2 (p495) Connection between the PWBA MCU IDTN and the DISPENSER ASSY (Y) (Toner Motor: Y) Connection between the PWBA MCU IDTN and the DISPENSER ASSY (M) (Toner Motor: M) Connection between the PWBA MCU IDTN and the DISPENSER ASSY (C) (Toner Motor: C) Connection between the PWBA MCU IDTN and the DISPENSER ASSY (K) (Toner Motor: K)
2.
Cassette section (p491) Connection between the PWBA MCU IDTN and the SWITCH ASSY SIZE Connection between the PWBA MCU IDTN and the SENSOR NO PAPER Connection between the PWBA MCU IDTN and the SENSOR LOW PAPER Connection between the PWBA MCU IDTN and the SOLENOID FEED (Tray 1) 6.
Fuser section (p498) Connection between the LVPS and the PWBA MCU IDTN Connection between the LVPS and the FUSER ASSY
3.
Drive section (p493) Connection between the PWBA MCU IDTN and the DRIVE ASSY MAIN Connection between the PWBA MCU IDTN and the DRIVE ASSY DEVE Connection between the PWBA MCU IDTN and the DRIVE ASSY FUSER Connection between the PWBA MCU IDTN and the MOTOR ASSY DUP 17PM Connection between the PWBA MCU IDTN and the FAN FRONT 7.
Connection between the PWBA MCU IDTN and the FUSER ASSY Connection between the PWBA MCU IDTN and the SENSOR HUM
ROS section (p500) Connection between the PWBA MCU IDTN and the ROS ASSY Connection between the PWBA MCU IDTN and the CONN_ASSY_CRUM_MC
APPENDIX
485
Revision A
550-SHEET PAPER CASSETTE UNIT The Overall Wiring Connection Diagram is divided into two sections as shown below to indicate the detailed connection between parts.
Connection between the PWBA OPTFDR 1T and the PWBA MCU IDTN Connection between the PWBA OPTFDR 1T and the DRIVE ASSY
10. Paper feeder section (p505) Connection between the PWBA MCU IDTN and the SENSOR DUP JAM Connection between the PWBA MCU IDTN and the SENSOR FULL STACK Connection between the PWBA MCU IDTN and the SENSOR NO PAPER Connection between the PWBA MCU IDTN and the SOLENOID FEED MSI Connection between the PWBA MCU IDTN and the SENSOR REGI Connection between the PWBA MCU IDTN and the CLUTCH REGI Connection between the PWBA MCU IDTN and the CLUTCH TURN (MSI) Connection between the PWBA MCU IDTN and the SENSOR OHP
Cassette section (p509) Connection between the PWBA OPTFDR 1T and the SWITCH ASSY SIZE Connection between the PWBA OPTFDR 1T and the SENSOR NO PAPER Connection between the PWBA OPTFDR 1T and the SENSOR LOW PAPER Connection between the PWBA OPTFDR 1T and the SOLENOID FEED Connection between the PWBA OPTFDR 1T and the CLUTCH ELECTRO MAGNETIC
1100-SHEET PAPER CASSETTE UNIT The Overall Wiring Connection Diagram is divided into three sections as shown below to indicate the detailed connection between parts.
11. Controller section (p507) Connection between the PWBA MCU IDTN and the PWB ESS Connection between the PWBA MCU IDTN and the CONSOLE PANEL 1. Drive section (p511) Connection between the PWBA OPTFDR 2T and the PWBA MCU IDTN Connection between the PWBA OPTFDR 2T and the DRIVE ASSY 2ND
APPENDIX
486
Revision A
3.
Cassette 3 section (p514) Connection between the PWBA OPTFDR 2T and the SWITCH ASSY SIZE Connection between the PWBA OPTFDR 2T and the SENSOR NO PAPER Connection between the PWBA OPTFDR 2T and the SENSOR LOW PAPER Connection between the PWBA OPTFDR 2T and the SOLENOID FEED Connection between the PWBA OPTFDR 2T and the CLUTCH ELECTRO MAGNETIC Connection between the PWBA OPTFDR 2T (Tray 2) and the PWBA OPTFDR 2T (Tray 3)
APPENDIX
487
Revision A
Table 7-6. List of the Marks
Mark Explanation Indicates the function and the logical value (Low: L, High: H) of the signal when the function is detected. The voltage is the value when the signal is High. An arrow indicates the direction of the signal. Indicates cable-to-cable connection.
Indicates a jack.
Indicates the DC voltage when the PWBA MCU IDTN internal interlock switch is ON. Indicates DC voltage. Indicates a Signal Ground.
P/JXX
YY
Indicates a part.
Heater
Control
DEVE_A
Indicates a connection between parts with a harness or wire, and its signal name/details. An arrow indicates the direction of the signal. Indicates the function and the logical value (Low: L, High: H) of the signal for enabling the function. The voltage is the value when the signal is High. An arrow indicates the direction of the signal.
APPENDIX
488
Revision A
LVPS v
Name of Signal Line 24 OSC OFF HEAT1 xHEAT1 HEAT2 xHEAT2 HEAT EN IL OPEN SLEEP xREAR FAN STOP xREAR FAN LOW ALM FAN REAR xFRONT FAN STOP LV TYPE ALM FAN FRONT
Remarks +24 VDC output control signal (High: stops output) Main Lamp control signal in the FUSER ASSY (Lamp lights at High: HEAT1, Low: xHEAT1 )
P/J161 1 +5V
Main Lamp control signal in the FUSER ASSY (Lamp lights at High: HEAT1, Low: xHEAT1 ) AC power control signals for both the Main and the Sub Lamp in the FUSER ASSY (High: AC power output) INTERLOCK SWITCH open/close signal (High: Switch Open) Sleep Mode control signal (stops output of High: +24 VDC, +5 VDC, and +3 VDC) FAN REAR control signal (High: Fan rotates) FAN REAR control signal (High: Fan rotates at high speed, Low: Fan rotates at low speed) FAN REAR alarm signal (High: Fan Fail)
+3.3V_M +3.3V_C FAN CONTROL
P/J161 3
I/L_+5VDC
P/J166 1 2 3 P/J164 1 2 3 4 5
24V_FAN_REAR ALM_FAN_REAR SG HARNESS ASSY LV RPG 3.3V_ESS 3.3V_ESS 5V_ESS GND_ESS GND_ESS FAN REAR +5VDC +3VDC P/J311 1 2 3 4 5 P/J61 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 +3.3VDC
FAN FRONT control signal (High: Fan rotates) LVPS identifying signal FAN REAR alarm signal (High: Fan Fail)
HARNESS ASSY LV P/J165 24V_OSC_OFF 1 5V 2 SG 3 3.3V 4 SG 5 HEAT1 6 xHEAT1 7 HEAT2 8 xHEAT2 9 HEAT_EN 10 IL_OPEN 11 SLEEP 12 xREAR_FAN_STOP 13 xREAR_FAN_LOW 14 ALM_FAN_REAR 15 xFRONT_FAN_STOP 16 LV_TYPE 17 ALM_FAN_FRONT 18
+5VDC
z Heater Control
AC SW
P/J160 1 3
P/J162
Ida_Sec007_002FB
APPENDIX
489
Revision A
LVPS Overcurrent Protection 24 VDC, 5 VDC, and 3.3 VDC, which are the power voltage, stop all the outputs when short-circuiting ocurred. Each output is restored by eliminating the cause of the short-circuit, and turning the printer OFF and then back ON at specified time interval. However, 5 VDC excluding the one for the controller board and the control panel cannot be restored because of the fuse meltdown. LVPS Overvoltage Protection 24 VDC, 5 VDC, and 3.3 VDC, which are the power voltage, stop all the outputs when overvoltage ocurred. This overcurrent protection an be activated when 24 VDC, 5 VDC, and 3.3 VDC are less than 32 VDC, 7 VDC, and 4.4 VDC respectively. Each output is restored by turning the printer OFF and then back ON at specified time interval. FAN Output Circuit Output voltage of the FAN REAR ON (H) signal varies according to the conditions of the FAN LOW signal and the FAN STOP signal.
FAN LOW High
161
311
61
Output Outage by the I/L Switch +24 DVC output from the LVPS stops by turning off the I/L Switch that is connected to the LVPS.
APPENDIX
490
Revision A
Name of Signal Line CST1 SIZE0 SWITCH ON(L)+3.3VDC CST1 SIZE1 SWITCH ON(L)+3.3VDC CST1 SIZE2 SWITCH ON(L)+3.3VDC CST1 NO PAPER SENSED(H)+3.3VDC CST1 LOW PAPER SENSED(H)+3.3VDC CST1 FEED SOL ON(L)+24VDC CST1 TURN CL ON(L)+24VDC
Remarks
P/J47
HARNESS ASSY FDR 1 2 4 3 +3.3VDC CST1 SIZE0 SWITCH ON(L)+3.3VDC CST1 SIZE1 SWITCH ON(L)+3.3VDC CST1 SIZE2 SWITCH ON(L)+3.3VDC SG P/J471 4 3 1 2
ON/OFF detection signal for the upper switch on the SWITCH ASSY SIZE ON/OFF detection signal for the middle switch on the SWITCH ASSY SIZE ON/OFF detection signal for the lower switch on the SWITCH ASSY SIZE Detection signal for paper in the cassette by the SENSOR NO PAPER (High: no paper) Detection signal for the remaining amount of paper in the cassette by the SENSOR LOW PAPER (High: the remaining amount is low) Solenoid Feed ON/OFF control signal CLUTCH ASSY TURN ON/OFF control signal
+3.3VDC
P/J47 5 6 7
P474 2 1 1 2
J474
Ida_Sec007_003FB
APPENDIX
491
Revision A
SWITCH ASSY SIZE Overview The combination of the upper, middle, and lower switch ON/OFF conditions of the SWITCH ASSY SIZE determines the paper size.
Paper Size
47
Switch Upper ON ON ON ON OFF OFF OFF OFF Middle ON ON OFF OFF ON OFF ON OFF Lower ON OFF ON OFF ON ON OFF OFF
APPENDIX
492
Revision A
Name of Signal Line xMAIN MOT START ALARM MOT MAIN CLK MAIN MOT MAIN H/L ALM FAN FRONT xDEVE MOT START ALARM MOT DEVE CLK DEVE MOT DEVE H/L xDEVE CW xFSR MOT START ALARM MOT FSR CLK FSR MOT FSR H/L
Remarks MAIN MOTOR control signal (High: MOTOR stops) MAIN MOTOR control signal (High: MOTOR error) MAIN MOTOR control signal MAIN MOTOR control signal (High: rotates at high speed, Low: rotates at low speed)
+5VDC
Interlock +24VDC
HARNESS ASSY FRONT/DUP P/J13 P501 I/L +24VDC 1 I/L +24VDC 2 DUP_A 3 DUP_B 4 DUP_XA 5 DUP_XB 6
HARNESS ASSY FAN/PHD/MOT I/L +24VDC I/L +24VDC +5VDC SG SG SG xMAIN_MOT_START ALARM_MOT_MAIN CLK_MAIN_MOT MAIN_H/L P/J481 10 9 5 8 7 6 4 3 2 1
FAN FRONT control signal (High: Fan Fail) DEVE MOTOR control signal (High: MOTOR stops) DEVE MOTOR control signal (High: MOTOR error) DEVE MOTOR control signal DEVE MOTOR control signal (High: rotates at high speed, Low: rotates at low speed) DEVE MOTOR control signal (High: CCW rotates) FUSER MOTOR control signal (High: MOTOR stops) FUSER MOTOR control signal (High: MOTOR error) FUSER MOTOR control signal FUSER MOTOR control signal (High: rotates at high speed, Low: rotates at low speed)
Interlock +24VDC +5VDC
24V_FAN_FRONT ALM_FAN_FRONT SG
P482 3 2 1 1 2 3
J482
FAN FRONT DRIVE ASSY DEVE P/J48 B34 B33 B29 B32 B31 B30 B28 B27 B26 B25 B24 Interlock +24VDC +5VDC P/J52 1 2 6 3 4 5 7 8 9 10 HARNESS ASSY TNRFULL/FSR I/L +24VDC I/L +24VDC +5VDC SG SG SG xFSR_MOT_START ALARM_MOT_FSR CLK_FSR_MOT FSR_H/L P/J521 10 9 5 8 7 6 4 3 2 1
Ida_Sec007_004FB
I/L +24VDC I/L +24VDC +5VDC SG SG SG xDEVE_MOT_START ALARM_MOT_DEVE CLK_DEVE_MOT DEVE_H/L xDEVE_CW
P/J491 1 2 6 3 4 5 7 8 9 10 11 M
APPENDIX
493
Revision A
Phase DUP_A
491
Step (2 phases) 1 2 3 * * * * * * * 4 * 5 * * 6 * 7 * 8
13
48
52
Ida_07_015B
APPENDIX
494
Revision A
Name of Signal Line NOTNR(Y)(H)+3.3VDC NOTNR(M)(H)+3.3VDC NOTNR(C)(H)+3.3VDC NOTNR(K)(H)+3.3VDC TCRU_Y SENSED(L)+3.3VDC TCRU_M SENSED(L)+3.3VDC TCRU_C SENSED(L)+3.3VDC TCRU_K SENSED(L)+3.3VDC ANT_OUT ANT_IN
Remarks SENSOR NO TNR (Y) remaining toner detection signal (High: no toner, Low: toner present) SENSOR NO TNR (M) remaining toner detection signal (High: no toner, Low: toner present) SENSOR NO TNR (C) remaining toner detection signal (High: no toner, Low: toner present) SENSOR NO TNR (K) remaining toner detection signal (High: no toner, Low: toner present) TCRU ASSY (Y) (Toner Bottle) presence detection signal (Low: toner bottle present) TCRU ASSY (M) (Toner Bottle) presence detection signal (Low: toner bottle present) TCRU ASSY (C) (Toner Bottle) presence detection signal (Low: toner bottle present) TCRU ASSY (K) (Toner Bottle) presence detection signal (Low: toner bottle present) Communication signal between the PWBA MCU IDTN and the COIL ASSY CRUM READER (PWBA MCU IDTN output) Communication signal between the PWBA MCU IDTN and the COIL ASSY CRUM READER (COIL ASSY CRUM READER output)
P/J51 A14 A15 A16 A17 A13 P/J342 4 3 2 1 5 HARNESS ASSY RFID2 P3411 1 2 2 1 J3411 P/J341 1 2 C K M ANTENNA Y +5VDC P/J51 A12 A11 A10 +5VDC NOTNR_K(H)+3.3VDC SG P/J704 1 2 3 SENSOR NO TNR (K) +5VDC P/J51 A3 A2 A1 +5VDC NOTNR_C(H)+3.3VDC SG P/J703 1 2 3 SENSOR NO TNR (C) +5VDC P/J51 A6 A5 A4 +5VDC NOTNR_M(H)+3.3VDC SG P/J702 1 2 3 SENSOR NO TNR (M) +5VDC P/J51 A9 A8 A7 HARNESS ASSY TNR +5VDC NOTNR_Y(H)+3.3VDC SG P/J701 1 2 3 SENSOR NO TNR (Y)
Ida_07_005A
APPENDIX
495
Revision A
34 11 341 342
701
702
703
704
34 51
Ida_07_016B
APPENDIX
496
Revision A
HARNESS ASSY TNR I/L +24VDC TMOT_Y_A TMOT_Y_B TMOT_Y_XA TMOT_Y_XB P511 5 4 3 2 1 1 2 3 4 5 J511
Toner Motor(Y)
514
M
DISPENSER ASSY (M) Interlock +24VDC P/J51 B26 B27 B28 B29 B30 I/L +24VDC TMOT_M_A TMOT_M_B TMOT_M_XA TMOT_M_XB P512 5 4 3 2 1 1 2 3 4 5 M J512
Toner Motor(M)
51
DISPENSER ASSY (C) Interlock +24VDC P/J51 B31 B32 B33 B34 B35 I/L +24VDC TMOT_C_A TMOT_C_B TMOT_C_XA TMOT_C_XB P513 5 4 3 2 1 1 2 3 4 5 M J513
Toner Motor(C)
Ida_07_017B
Toner Motor Overview Motor type: PM stepping motor Step angle: 7.5 0.5 Coil resistance: 80 10%/phase (20 degree C)
DISPENSER ASSY (K)
Interlock +24VDC P/J51 B36 B37 B38 B39 B40 I/L +24VDC TMOT_K_A TMOT_K_B TMOT_K_XA TMOT_K_XB P514 5 4 3 2 1 1 2 3 4 5 J514
Toner Motor(K)
A B
Ida_Sec007_006FB
XA XB
APPENDIX
497
Revision A
Name of Signal Line RHV TH2 EXIT PAPER SENSED(L)+3.3VDC EEPROM DATA EEPROM CLOCK NSC VD NSC VC FUSER STS HEAT1 xHEAT1 HEAT2 xHEAT2
Remarks Humidity data inside the printer (analog value) Temperature data inside the printer (analog value) Paper detection signal by the Exit Sensor in the FUSER ASSY(Low: paper present)
+3.3VDC +5VDC HARNESS ASSY TMP P/J24 4 3 2 1 +5VDC RHV SG TH2 J231 1 2 3 4 SENSOR HUM
EEPROM control signal EEPROM control signal Temperature data of the temperature control sensor (analog value) Temperature data of the temperature control sensor (analog value) Temperature data of the high temperature detection sensor (analog value) Control signal for the Main Lamp in the FUSER ASSY (Lamp lights at High: HEAT1, Low: xHEAT1 ) Control signal for the Sub Lamp in the FUSER ASSY (Lamp lights at High: HEAT1, Low: xHEAT1 )
+3.3VDC P/J36 6 7 8
FUSER ASSY HARNESS ASSY FSR/ADC PULL UP +3.3VDC SG EXIT PAPER SENSED(L)+3.3VDC J361 A7 A6 A5 A1 A2 A3 P361 P323 3 1 2 2 1 3 J323 P/J327 3 2 1 Exit Sensor P/J36 9 10 11 12 EEPROM DATA EEPROM CLOCK +3.3VDC SG J361 A4 A3 A2 A1 A4 A5 A6 A7 P361 P/J144 4 3 2 1 Fuser EEPROM
NCS_VD NCS_VC SG
J361 B4 B5 B6 J361 B3 B2 B4 B5 B3 B2 B1
J331
Fuser NCS
FUSER_STS SG
J321 STS
HARNESS ASSY LV
HARNESS ASSY FSR/ADC LVPS P/J165 9 8 7 6 2 1 AC L(230V) AC L(120V) 3 2 Heater Control P/J162 6 4 AC N SUB AC N MAIN P/J361 4 1 P3611 P3612 1 P3613 1 1
Heater
Thermostat
Ida_Sec007_007FB
APPENDIX
498
Revision A
Temperature for the Thermostat to disconnect the contact point: 180 5 degree C
162 160
231
24 361 61 36
Ida_07_018B
APPENDIX
499
Revision A
Name of Signal Line XPDATA_A_Y XPDATA_B_M XPDATA_C_C XPDATA_D_K MO_A_Y MO_B_M MO_C_C MO_D_K VL1_A_Y VL1_B_M VL1_C_C VL1_D_K LD_+5VDC SOS SENSED(L) +3.3VDC SCANNER MOTOR ON(L)+5VDC CRUM DATA CRUM CLOCK
Remarks Pixel data singal to make the Quad Beam Laser Diode, which is provided for each of the four colors, in the ROS ASSY emit light
P/J15 20 19 18 17 16
HARNESS ASSY ROS XPDATA_A_Y XPDATA_B_M XPDATA_C_C XPDATA_D_K MO_A_Y MO_B_M MO_C_C MO_D_K VL1_A_Y VL1_B_M VL1_C_C VL1_D_K SG LD_+5V SCANNER MOTOR CLOCK SOS SENSED(L) +3.3VDC I/L +24VDC SG SCANNER MOTOR ON(L)+5VDC SG
Scanner Motor
15 14 13 12 11
10 9 8 7 6 5 4 3 2 1
SOS PWB 1 2 3
The line to supply +5 VDC to the ROS ASSY from the PWBA MCU IDTN by way of the PHD ASSY Scanning start reference signal generated according to the laser beam that enters the SOS Sensor in the SOS PWB Scanner Motor ON/OFF control signal in the ROS ASSY
P484 6 5 4 3 2 1 1 2 3 4 5 6
J484
APPENDIX
500
Revision A
15
48 Ida_07_019B
APPENDIX
501
Revision A
BTR_TONER_FULL(L)+3 Waste toner bottle full detection signal by the SENSOR TNR .3VDC FULL ADC_VOUT ADC_MON GLED CLOCK DATA Measured data by the ADC Sensor in the HOLDER ASSY CTD (analog value) Monitor output signal by the ADC Sensor in the HOLDER ASSY CTD LED control signal in the HOLDER ASSY CTD (analog value) PWBA EEPROM clock frequency PWBA EEPROM write/read data
144
+5VDC P/J36 1 2 3 4 5
HARNESS ASSY FSR/ADC +5VDC ADC_VOUT GLED ADC_VMON SG P/J136 5 4 3 2 1 HOLDER ASSY CTD
136 142 36
+5VDC P/J52 13 12 11
191
52 Ida_07_020B
+3.3VDC P/J191 3 4 2 1
Ida_07_009A
APPENDIX
502
Revision A
Name of Signal Line CLOCK DATA HV_MON_BTR_V IDT2 IDT2 CLEANER IDT1 IDT1 CLEANER RFB HTC DEVE Y DEVE M DEVE C DEVE K BTR REG ROLL
Remarks Control signal for taking in the data sent from the PWBA MCU IDTN into the HVPS Control signal for adjusting output value and output timing of the HVPS Voltage monitor signal for the BTR output (analog value) Output for second transfer from the HVPS in the PWBA MCU IDTN to the IDT2 Output from the HVPS in the PWBA MCU IDTN to the IDT2 Cleaner Output for primary transfer from the HVPS in the PWBA MCU IDTN to the IDT1 Output from the HVPS in the PWBA MCU IDTN to the IDT1 Cleaner Output from the HVPS in the PWBA MCU IDTN to the Refresher Output for charging from the HVPS in the PWBA MCU IDTN to the HTC Output from the HVPS in the PWBA MCU IDTN to the Developer Y (Magnet Roll) Output from the HVPS in the PWBA MCU IDTN to the Developer M (Magnet Roll) Output from the HVPS in the PWBA MCU IDTN to the Developer C (Magnet Roll) Output from the HVPS in the PWBA MCU IDTN to the Developer K (Magnet Roll) Output for third transfer from the HVPS to the BTR in the BTR ASSY Output for third transfer from the HVPS to the Regi Roll in the CHUTE ASSY REGI
PHD ASSY IDT1 IDT1 BTR ASSY Interlock +24VDC P/J16 +5VDC +3.3VDC 1 2 3 4 5 6 7 8 RG HARNESS ASSY HVPS I/L +24VDC SG +5V SG +3.3V CLOCK DATA HV_MON_BTR_V P/J141 8 7 6 5 4 3 2 1 TR ID2 CL2 ID1 CL1 RF CF DA DB DC DD
DEVE K DEVE C DEVE M DEVE Y HTC RFB IDT1 CLEANER IDT1 IDT2 CLEANER IDT2 BTR REG ROLL
IDT2
BTR
Ida_07_010A
APPENDIX
503
Revision A
141
16
Ida_07_021B
APPENDIX
504
Revision A
Name of Signal Line DUP JAM SENSED(H)+3.3VDC FULL STACK SENSED(L)+3.3VDC MSI NO PAPER SENSED(H)+3.3VDC MSI FEED SOL ON(L)+24VDC REGI PAPER SENSED(L)+3.3VDC REGI CLUTCH ON(L)+24VDC MSI TURN CLUTCH ON(L)+24VDC
Remarks Paper detection signal of the duplex section by the SENSOR DUP JAM (High: paper present) Full stack detection signal of the paper eject section by the SENSOR FULL STACK (Low: paper full) Detection signal for paper in the manual cassette by the SENSOR NO PAPER (High: no paper) SOLENOID FEED MSI ON/OFF control signal Paper detection signal of the registration section by the SENSOR REGI Regi Clutch ON/OFF control signal in the CHUTE REGI ASSY CLUTCH TURN (MSI) ON/OFF control signal
Interlock +24VDC P/J13 16 17 I/L +24VDC MSI FEED SOL ON(L)+24VDC P132 2 1 1 2 J132 SOLENOID FEED MSI +3.3VDC P/J13 13 14 15 P/J135 3 2 1 SENSOR NO PAPER +3.3VDC P/J13 10 11 12 P/J134 3 2 1 SENSOR FULL STACK +3.3VDC HARNESS ASSY FRONT/DUP P/J13 7 8 9 PULL UP +3.3VDC SG DUP JAM SENSED(H)+3.3VDC P/J133 3 2 1 SENSOR DUP JAM
+3.3VDC HARNESS ASSY REGISNS P/J18 1 2 3 PULL UP +3.3VDC SG REGI PAPER SENSED(L)+3.3VDC P/J181 3 2 1 SENSOR REGI
HARNESS ASSY OHP MCU P/J20 1 2 3 4 Interlock +24VDC P/J19 1 Interlock +24VDC 2 PWM SG S2 S1 P200 4 3 2 1 1 2 3 4 J200
HARNESS ASSY FRONTCLH I/L +24VDC MSI TURN CLUTCH ON(L)+24VDC P191 2 1 1 2 J191 CLUTCH TURN (MSI)
P/J19 3 4 5
P192 3 2 1 1 2 3
NC
Ida_07_011C
APPENDIX
505
Revision A
134 20
18
19 13
APPENDIX
506
Revision A
P/J14 1
60
CONSOLE PANEL
P/J22 7 8 9 10 11 12 13
P/J220 7 8 9 10 11 12 13
Ida_Sec007_012FB
APPENDIX
507
Revision A
171
PWBA MCU IDTN PWBA OPTFDR 1T
HARNESS ASSY OPFPLG P/J17 I/L+24VDC SG I/L+24VDC SG SG +3.3VDC SG TRY_SNS TXD RXD P171 1 10 2 9 3 8 4 7 5 6 6 5 7 4 8 3 9 2 10 1 J171 P/J83 1 2 3 4 5 6 7 8 9 10
Interlock +24VDC P/J82 1 2 +3.3VDC 3 4 5 I/L +24VDC FDR_A FDR_B FDR_XA FDR_XB DRIVE ASSY
83
82 Ida_1T_07_104B
Step angle: 1.8 0.09 Coil resistance: 1.8 10%/phase (25 degree C) Excitation sequence: (*: excitation)
Phase FDR_A FDR_B FDR_XA FDR_XB Step (2 phases) 1 * * * * * * * 2 3 4 *
APPENDIX
508
Revision A
Name of Signal Line OPTION TRAY2 SIZE0 ON(L)+3.3VDC OPTION TRAY2 SIZE1 ON(L)+3.3VDC OPTION TRAY2 SIZE2 ON(L)+3.3VDC OPTION TRAY2 NO PAPER ON(H)+3.3VDC OPTION TRAY2 LOW PAPER ON(H)+3.3VDC OPTION TRAY2 FEED ON(L)+24VDC OPTION TRAY2 TURN ON(L)+24VDC
Remarks
P/J80
HARNESS ASSY SIZE 1 2 4 3 5 NC OPTION TRAY2 SIZE0 ON(L) +3.3VDC OPTION TRAY2 SIZE1 ON(L) +3.3VDC OPTION TRAY2 SIZE2 ON(L) +3.3VDC SG P/J821 4 3 1 2
ON/OFF detection signal for the upper switch on the SWITCH ASSY SIZE ON/OFF detection signal for the middle switch on the SWITCH ASSY SIZE ON/OFF detection signal for the lower switch on the SWITCH ASSY SIZE Detection signal for the remaining amount of paper in the cassette by the SENSOR NO PAPER (High: no paper) Detection signal for the remaining amount of paper in the cassette by the SENSOR LOW PAPER (High: the remaining amount is low) Solenoid Feed ON/OFF control signal CLUTCH ELECTRO MAGNETIC ON/OFF control signal
Interlock +24VDC +3.3VDC
HARNESS ASSY LOWP P/J81 1 2 3 PULL UP +3.3VDC SG OPTION TRAY2 LOW PAPER ON(H) +3.3VDC P/J823 3 2 1 SENSOR LOW PAPER Interlock +24VDC HARNESS ASSY OPFDR P/J85 1 2 I/L +24VDC OPTION TRAY2_TURN ON(L) +24VDC P825 2 1 1 2 CLUTCH ELECTRO MAGNETIC J825
P/J85 3 4
P824 2 1 1 2
J824
SOLENOID FEED +3.3VDC P/J85 5 6 7 P/J822 3 2 1 SENSOR NO PAPER P/J172 10 9 8 7 6 5 4 3 2 1 To 2 Tray Option Feeder Unit
PULL UP +3.3VDC SG OPTION TRAY2 NO PAPER ON(H) +3.3VDC HARNESS ASSY OPFPLG2
Ida_1T_07_103B
APPENDIX
509
Revision A
SWITCH ASSY SIZE Overview The combination of the upper, middle , and lower switch ON/OFF conditions of the SWITCH ASSY SIZE determines the paper size.
Paper Size Switch Upper ON ON ON ON OFF OFF OFF OFF Middle ON ON OFF OFF ON OFF ON OFF Lower ON OFF ON OFF ON ON OFF OFF
81 84
80 822 85
APPENDIX
510
Revision A
Remarks Communication signal between the PWBA MCU IDTN and the PWBA OPTFDR 1T
PWBA OPTFDR 2T
17
171 172
Interlock +24VDC
HARNESS ASSY OPFPLG P/J17 10 9 8 7 6 5 4 3 2 1 I/L+24VDC SG I/L+24VDC SG SG +3.3VDC SG TRY_SNS TXD RXD P171 1 10 2 9 3 8 4 7 5 6 6 5 7 4 8 3 9 2 10 1 J172 P/J83 1 2 3 4 5 6 7 8 9 10
Interlock +24VDC P/J82 1 2 +3.3VDC 3 4 5 I/L +24VDC FDR_A FDR_B FDR_XA FDR_XB DRIVE ASSY 2ND
172
+3.3VDC
83
82 Ida_2T_07_205B
J172
P/J83 1 2 3 4 5 6 7 8 9 10
DRIVE ASSY 2ND Overview Motor type: Hybrid stepping motor Step angle: 1.8 0.09 Coil resistance: 1.8 10%phase (25 degree C)
Ida_Sec007_202FB
Excitation sequence: (*: excitation) Figure 7-24. Drive Section Connection and Wiring Diagram
Phase FDR_A FDR_B FDR_XA FDR_XB Step (2 phases) 1 * * * * * * * 2 3 4 *
APPENDIX
511
Revision A
Name of Signal Line OPTION TRAY2 SIZE0 ON(L)+3.3VDC OPTION TRAY2 SIZE1 ON(L)+3.3VDC OPTION TRAY2 SIZE2 ON(L)+3.3VDC OPTION TRAY2 NO PAPER ON(H)+3.3VDC OPTION TRAY2 LOW PAPER ON(H)+3.3VDC OPTION TRAY2 FEED ON(L)+24VDC OPTION TRAY2 TURN ON(L)+24VDC
Remarks
P/J80
HARNESS ASSY SIZE2 1 2 4 3 5 NC OPTION TRAY2 SIZE0 ON(L) +3.3VDC OPTION TRAY2 SIZE1 ON(L) +3.3VDC OPTION TRAY2 SIZE2 ON(L) +3.3VDC SG P/J821 4 3 1 2
ON/OFF detection signal for the upper switch on the SWITCH ASSY SIZE ON/OFF detection signal for the middle switch on the SWITCH ASSY SIZE ON/OFF detection signal for the lower switch on the SWITCH ASSY SIZE Detection signal for the remaining amount of paper in the cassette by the SENSOR NO PAPER (High: no paper) Detection signal for the remaining amount of paper in the cassette by the SENSOR LOW PAPER (High: the remaining amount is low) Solenoid Feed ON/OFF control signal CLUTCH ASSY TURN ON/OFF control signal
Interlock +24VDC +3.3VDC
HARNESS ASSY LOWP2 P/J81 1 2 3 PULL UP +3.3VDC SG OPTION TRAY2 LOW PAPER ON(H) +3.3VDC P/J823 3 2 1 SENSOR LOW PAPER Interlock +24VDC HARNESS ASSY OPFDR2 P/J85 1 2 I/L +24VDC OPTION TRAY2_TURN ON(L) +24VDC P825 2 1 1 2 CLUTCH ASSY J825
P/J85 3 4
P824 2 1 1 2
J824
+3.3VDC P/J85 5 6 7
SOLENOID FEED
PULL UP +3.3VDC SG OPTION TRAY2 NO PAPER ON(H) +3.3VDC HARNESS ASSY OPF23
P/J83 10 9 8 7 6 5 4 3 2 1
Ida_Sec007_203FB
APPENDIX
512
Revision A
SWITCH ASSY SIZE Overview The combination of the upper, middle, and lower switch ON/OFF conditions of the SWITCH ASSY SIZE determines the paper size.
85
81 84
80
Switch Upper ON ON ON ON OFF OFF OFF OFF Middle ON ON OFF OFF ON OFF ON OFF Lower ON OFF ON OFF ON ON OFF OFF
821 824
83
Ida_2T_07_206B
APPENDIX
513
Revision A
Name of Signal Line OPTION TRAY3 SIZE0 ON(L)+3.3VDC OPTION TRAY3 SIZE1 ON(L)+3.3VDC OPTION TRAY3 SIZE2 ON(L)+3.3VDC OPTION TRAY3 NO PAPER ON(H)+3.3VDC OPTION TRAY3 LOW PAPER ON(H)+3.3VDC OPTION TRAY3 FEED ON(L)+24VDC OPTION TRAY3 TURN ON(L)+24VDC
Remarks ON/OFF detection signal for the upper switch on the SWITCH ASSY SIZE ON/OFF detection signal for the middle switch on the SWITCH ASSY SIZE ON/OFF detection signal for the lower switch on the SWITCH ASSY SIZE Detection signal for the remaining amount of paper in the cassette by the SENSOR NO PAPER (High: no paper) Detection signal for the remaining amount of paper in the cassette by the SENSOR LOW PAPER (High: the remaining amount is low) Solenoid Feed ON/OFF control signal CLUTCH ELECTRO MAGNETIC ON/OFF control signal
HARNESS ASSY SIZE2 OPTION TRAY3 SIZE0 ON(L) +3.3VDC OPTION TRAY3 SIZE1 ON(L) +3.3VDC OPTION TRAY3 SIZE2 ON(L) +3.3VDC SG NC P/J821 4 3 1 2
+3.3VDC P/J81 1 2 3 HARNESS ASSY LOWP2 PULL UP +3.3VDC SG OPTION TRAY3 LOW PAPER ON(H) +3.3VDC P/J823 3 2 1 SENSOR LOW PAPER Interlock +24VDC P/J85 1 2 Interlock +24VDC P/J85 3 4 P824 2 1 1 2 SOLENOID FEED +3.3VDC P/J85 5 6 7 P/J822 3 2 1 SENSOR NO PAPER HARNESS ASSY OPFDR2 I/L +24VDC OPTION TRAY3_TURN ON(L) +24VDC P825 2 1 1 2 CLUTCH ELECTRO MAGNETIC J825
J824
Ida_2T_07_204A
APPENDIX
514
Revision A
SWITCH ASSY SIZE Overview The combination of the upper, middle, and lower switch ON/OFF conditions of the SWITCH ASSY SIZE determines the paper size.
Paper Size LEGAL14"(SEF) LEGAL13"(SEF) EXECUTIVE(SEF) B5(SEF) A4(SEF) LETTER(SEF) A5 No cassette Switch Upper ON ON ON ON OFF OFF OFF OFF Middle ON ON OFF OFF ON OFF ON OFF Lower ON OFF ON OFF ON ON OFF OFF
84
80 85 Ida_2T_07_207B
APPENDIX
515
Revision A
Table 7-9. Main Unit
Ref No. Part Name CHUTE TURN CST ROLL ASSY RETARD HOLDER RETARD SPRING RETARD SCREW M3X110 STOPPER CST FOOT SWITCH ASSY SIZE HARNESS ASSY OPFPLG CHUTE ASSY FEEDER COVER CST KIT FEEDER L KIT FEEDER R PICK UP ASSY ROLL ASSY TURN EXIT SENSOR SOLENOID FEED ACTUATOR LOW PAPER ROLL ASSY FEED ACTUATOR NO PAPER HARNESS ASSY FDR ACTUATOR REGI SENSOR UPPER PASS SENSOR OHP HOLDER ASSY RETARD CHUTE ASSY REGI IN CHUTE ASSY REGI ROLL REGI RUBBER CLUTCH REGI CLUTCH TURN 02-01-11 02-01-13 02-01-16
02-01-17 03-01-10 03-02-03 03-02-04 03-02-05 03-02-11 03-02-12 03-02-13 03-02-80 03-02-81 03-03-01 03-03-02 03-03-07 03-03-11 03-03-14 03-03-18 03-03-20 03-03-22 04-01-01 04-01-03 04-01-08 04-01-13 04-01-20 04-02-01 04-02-04 04-02-07 04-02-09
APPENDIX
516
Revision A
Table 7-9. Main Unit
Part Name
APPENDIX
517
Revision A
550-SHEET PAPER CASSETTE UNIT Table 7-10. 550-SHEET PAPER CASSETTE UNIT
Ref No. 01-01-06 01-01-10 01-01-11 01-01-15 01-01-16 01-01-17 01-01-18 01-02-01 01-02-04 01-02-05 01-02-06 01-02-08 01-03-01 01-03-02 01-03-04 01-03-07 01-03-11 01-03-15 01-03-16 01-03-20 01-03-22 01-03-24 01-03-25 01-04-01 01-04-04 01-04-05 01-04-07 01-04-08 PWBA OPTFDR 1T COVER RIGHT CHUTE ASSY FEEDER COVER LEFT COVER CST SPRING EARTH FEEDER ASSY LEFT FOOT FEEDER ASSY RIGHT SWITCH ASSY SIZE HARNESS ASSY SIZE PICK UP ASSY ROLL ASSY TURN CLUTCH ELECTRO MAGNETIC EXIT SENSOR SOLENOID FEED DRIVE ASSY ACTUATOR LOW PAPER ROLL ASSY FEED ACTUATOR NO PAPER HARNESS ASSY OPFDR HARNESS ASSY LOWP CASSETTE ASSY 500 SPRING N/F GUIDE SIDE L GUIDE SIDE R GUIDE END Part Name HARNESS ASSY OPFREC
APPENDIX
518
Revision A
1100-SHEET PAPER CASSETTE UNIT Table 7-11. 1100-SHEET PAPER CASSETTE UNIT
Ref No. 01-01-02 01-01-03 01-01-04 01-01-06 01-01-08 01-01-13 01-01-14 01-02-01 01-02-04 01-02-06 01-02-07 01-03-01 01-03-03 01-03-04 01-03-05 01-03-06 01-03-07 01-03-09 01-03-12 01-04-02 01-04-04 01-04-07 01-04-11 01-04-15 01-04-19 01-04-21 01-04-80 01-05-02 COVER ASSY LEFT COVER ASSY RIGHT CASTER ASSY-S COVER ASSY FRONT CASTER ASSY FOOT ASSY A FOOT ASSY B FEEDER ASSY LEFT FEEDER ASSY RIGHT SWITCH ASSY SIZE CHUTE ASSY FEEDER HARNESS ASSY OPFREC2 PWBA OPTFDR2T HARNESS ASSY OPF23 HARNESS ASSY SIZE2 HARNESS ASSY LOWP HARNESS ASSY OPFDR2 DRIVE ASSY 2ND SPRING EARTH ROLL ASSY TURN CLUTCH ELECTRO MAGNETIC EXIT SENSOR SOLENOID FEED ACTUATOR LOW PAPER ROLL ASSY FEED ACTUATOR NO PAPER KIT PICK UP ASSY 3RD ROLL ASSY TURN Part Name
APPENDIX
519
Revision A
APPENDIX
Exploded diagram
520
C 600-C AS E -001
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
1 (with 2, 3) 2 3
P L5.3.27
5
(P 220)
(J 220)
8 12 30 14 19 15 18
(J 166)
20 23 28 25 26 22
Ida_05_001A
R ev.01 C 600
C 600-E LE C -001
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
24
5 23 21
2 4
Ida_05_018B
R ev.01 C 600
C 600-ME C H-001
1 (including all this page)
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
4 5 4
10 10 10
13
11
16 17
Ida_05_002A
R ev.01 C 600
C 600-ME C H-002
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
10 10
10
[R ef P L3.3.1]
Ida_05_003A
R ev.01 C 600
C 600-ME C H-003
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
13
5 80
P L3.3.22 (J 471) (P 471)
12
(J 17)
4 81 11
(P 171)
Ida_05_004A
R ev.01 C 600
C 600-ME C H-004
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
7 NO P AP E R
S E NS OR
(P 472)
18 20
(P 473)
18
7 LOW PAP E R
S E NS OR
11 14
(J 474)
(J 47) (J 473)
22
Ida_S ec05_005G B
R ev.01 C 600
C 600-ME C H-005
[R ef P L4.2.1]
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
a
(P 191)
1 20
(P 181)
(J 191)
3 S E NS OR R E G I
(J 181)
(J 18)
13
S E NS OR OHP
(P 201) (J 20)
(J 201)
Ida_05_006A
R ev.01 C 600
C 600-ME C H-006
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
(J 192)
(P 192)
(P 191) P L4.1.a
10
(J 191)
Ida_05_007A
R ev.01 C 600
C 600-ME C H-007
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
[R ef P L5.2.1]
[R ef P L5.3.1]
Ida_05_008A
R ev.01 C 600
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
28
(J 136)
(J 36) (J 162)
19 27 25 (with 26)
(J 234) (P 136)
80
26
11
(P 521) (J 235)
30
(J 521)
(P 142)
(J 142)
20
TONE R F ULL S E NS OR
81
(J 52)
Ida_05_009A
R ev.01 C 600
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
27
(J 134)
[R ef P L5.4]
(J 13)
28
(P 132)
38
(J 1321)
(J 1322)
(P 135)
9
(J 132)
29
15
14
MS I NO P AP E R S E NS OR
20
Ida_05_010C
R ev.01 C 600
C 600-ME C H-010
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
80
P L5.3.28 (P 134) (J 134) (P 501) (J 501) P L5.3.28
1 F ULL S TAC K
S E NS OR
16
15 13
(J 133) P L5.3.28 (P 133)
Ida_05_011A
1 J AM S E NS OR
R ev.01 C 600
C 600-ME C H-011
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
2
(J 151)
[R ef P L7.1]
(J 15)
Ida_05_012A
R ev.01 C 600
C 600-ME C H-012
P L10.1.9
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
17 18 19 20
Ida_05_013A
R ev.01 C 600
C 600-ME C H-013
(P 701) (P 702) (P 703) (P 704) (Y ) (M) (C ) (K )
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
5 NO TONE R
S E NS OR
1 (Y ) , 2 (M) , 3 (C ) , 4 (K ) 12
(P 342)
(P 341)
(J 704) (J 703) (J 702) (J 701) (J 342) (J 341) (J 3411 ) (P 3411) (P 514) (P 513) (P 512) (P 511)
16
18
17
(J 51)
(J 34)
R ev.01 C 600
Ida_05_014B
C 600-ME C H-014
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
(P 491)
(P 481)
P L10.1.9
Ida_05_015B
R ev.01 C 600
C 600-ME C H-015
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
[R ef P L9.2]
23
21 6
7
(J 160)
(P 144) (J 144)
12
P L10.1.8
13 13 13
20
13 16
Ida_05_016C
R ev.01 C 600
C 600-ME C H-016
(HV P S )
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
[R ef P L9.1.21]
(T R )
(R G )
(P 161)
(P 141) (P WB A MC U IDT N)
[R ef P L9.1.16]
(P 31) (P 34) (P 154) (P 16) (P 24) (P 30) (P 21) (P 20) (P 18) (P 17) (P 60) (P 19) (P 47) (P 13) (P 52) (P 191) (P 48) (P 311) (P 15) (P 14) (P 61) (P 51) (P 36) (P 22)
(P 160)
[R ef P L9.1.6]
(LV P S 100/120V / LV P S 230V )
(J 163)
1
(J 60)
(J 165)
2
(J 61)
(J 164)
7 3
(J 311) (J 231)
(J 1911)
8 4
(J 24) (J 191) (J 141) (J 481) (P 482) (P 484)
5
(J 48)
(J 16)
(J 491)
Ida_05_017A
R ev.01 C 600
Revision A
APPENDIX
Exploded diagram
539
C 802-OP T I-138
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
(J 171) (J 83)
18
[R ef P L11.3.1]
10 17
[R ef P L11.2.1]
P L11.3.25 (J 81)
P L11.2.8
16
[R ef P L11.2.5]
15
11
(J 84)
(P 172)
[R ef P L11.4.1]
Ida_1T _05_101B
R ev.01
C 802-OP T I-139
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
8
(J 80)
(J 821)
6 1
(P 821)
4 4
4
Ida_S ec05_102G A
R ev.01
C 802-OP T I-140
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
(J 85)
24
(J 825)
7 NO PAP E R
S E NS OR
(P 822)
20 22
(P 823)
20
7 LOW PAP E R
S E NS OR
11
(J 824)
16
(J 82)
15
(J 823)
(J 81)
25
Ida_1T _05_103A
R ev.01
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
4 5 4
10 10 10
13
11
16 17
Ida_1T _05_002A
R ev.01
Revision A
APPENDIX
Exploded diagram
544
C 802-OP T I-142
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
6 6 14 6 4 4 13 8 8 13
[R ef P L12.6.1] [R ef P L12.6.1]
14
Ida_2T _05_201D
R ev.01
C 802-OP T I-143
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
1 4
6
(P 821)
(J 821)
P L12.3.5
1 4
6
(P 821) (J 821)
R ev.01
C 802-OP T I-144
(P 81) (P 84) (P 83) (P 80)
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
12 1
(J 83)
(J 80)
5
(J 821)
(J 85)
(J 84)
(J 822) (P 824)
4
(J 83)
6
(J 823)
(P 825)
(J 81) (J 80)
5
(J 821)
(J 85)
(J 822) (P 824)
6
(J 823) (P 825)
(J 82)
Ida_2T _05_203A
R ev.01
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
4
(J 825) (P 825) P L12.3.7
NO PAP E R S E NS OR
P L12.3.7
(P 822) (J 822)
19 21
P L12.3.6
19
(P 823) (J 823)
LOW PAP E R S E NS OR
P L12.3.7
15 11
(J 824)
(P 824)
Ida_2T _05_204B
R ev.01
C 802-OP T I-146
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
4 7
NO PAP E R S E NS OR
(P 822) (J 822)
18 20
P L12.3.6
18
LOW PAP E R S E NS OR
(P 823) (J 823)
P L12.3.7
14 11
(J 824)
(P 824)
Ida_2T _05_205C
R ev.01
T he parts to which no reference number is as s igned will not be available as after-s ale s ervice parts .
4 5 4
10 10 10
13
11
16 17
Ida_2T _05_002A
R ev.01
Revision A
APPENDIX
Circuit Diagram
551
GND