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Why Prefabricate?
PREFABRICATED BRIDGE ELEMENTS AND CONNECTION TECHNOLOGY TO ACCELERATE BRIDGE CONSTRUCTION
Accelerate bridge construction / minimise construction time on site Reduce t ffi disruption and road user costs R d traffic di ti d d t
(Reduce road closure time) Presented by Dr. Khaled Sennah Civil Engineering Department Ryerson University
Enhance product quality (controlled factory product) Increase work zone safety Reduce environmental impact (less work at construction site) Improve life cycle costs
Plate
225 MM
==
CAST-IN-PLACE CONCRETE TOP OF DECK
225 MM
PRECAST GIRDER
Bolted connection
6/22/2009
Concrete Connection
The Problem
Lack of guidance and specifications for the design of the proposed MTC and IBC connections No test data is available Load carrying capacity and Failure modes of these types of connections are not known
Objectives
To develop deck slab connections for wide flange bridge girders in order to eliminate cast in-situ concrete topping in the form of
Moment transferring connection Intermittent Bolted connection
To provide experimental data up-to-complete collapse on full-scale bridge deck connection system
Identifying failure mode Load carrying capacity
Moment Transferring Connection Prefabricated Deck Bulb Tee Girder (DBT) Joint Detail
Joint Detail
6/22/2009
MTCMTC-3
MTC-5
300
Joint Detail o e a
CONCRETE FILLING
MTCMTC-4
Joint Detail
22 25
MTC
1000 200 1800 200 1800
Innovative Prefabricated Concrete Bridge System And Connection Technology
Precast Girder
Loading Frame
Loading Location
Load Cell
6/22/2009
Code of Practice
Load Point
Truck Type
Side
87.5 87 5 kN
72.5 72 5 kN
M4
C of Joint L C of Load L
Side
1.70
1.75
0.40
0.33
Side View
Model
(kN)
M1 M2 M3 M4 M5 M6 M7
Bolted connection
IBCIBC-1
IBCIBC-2
1 no. bolt
IBC-4
IBCIBC-3
1 no. bolt
25 mm thick plate
2 nos. bolt
6/22/2009
M2 (IBC-2-B) (IBC-
12 mm thick Plate
1 No. bolt
22 25
IBC
1000
Precast Girder
1 No. bolt
12 mm thick Plate
M3 (IBC-2-O) (IBC-
1 No. bolt
1 No. bolt
200 1800
Note: All dimension are in mm
200 1800
1 No. bolt 12 mm thick Plate 2 No. bolt 25 mm thick Plate
Models M2 and M3
Plate Assembly Embedded Plate Top View Model - M2
Side View
Top View
Top View
Bottom View
Model M4
Top View Bottom View
Test setup
C LOAD C J O IN T W -S E C T IO N
H Y D R A U L IC J A C K
C O F G IR D E R S P A C ER
L OAD CE LL S TE EL PLA TE 2 50 X 2 5 0 X 25 M M T K .
C O F G IR D E R
L5 L .V .D .T .
L2
L1
L3
L4
FL O O R LEV EL
Top View
C OF SUPPORT
Bearing Pad
E L E V A T IO N
C J O IN T 4025 C O F G IR D E R 1 8 00 C O F G IR D E R
502
E L A S T O M E R IC B E A R IN G P A D 250X250X 15MM TK .
STE E L P LA TE 2 N O S . 3 0 0 X 60 0 X 1 2M M T K .
2100
Structural Frame
250
1000
E L A S T O M E R IC B E A R IN G P A D
250X 250X15M M TK.
2000
S TE EL PL AT E
2 N OS . 300X 600X12M M TK.
25 0
C OF SUPPORT
250
1500
250
1800
1 80 0
PLAN
Loading Area
6/22/2009
M1
Loading Frame
Loading Location
Steel Plate
M2
Load Cell
Load Point Steel Plate
Side
Side View
M3
Model
Steel Plate
(kN)
Col. 1 M1 M2 M3
Col. 4 43 69 98 90 112
Col. 5
Col. 7
M4
M4 M5
Model M1
Model - M2
Model - M3
Model - M4
Side View