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Rupture summary
Time (min) Element Pressure (barg) Comments 3,40683 16-PR-23-101-CS71 26,2489 Too high pressure: 26,2489 barg vs. 20 barg. Too much hydrocarbons in segment: 10 426,1 kg vs. 4 000 kg. 3,73425 6-PR-23-154-CS71 25,084 Too high pressure: 25,084 barg vs. 20 barg. Too much hydrocarbons in segment: 10 360,3 kg vs. 4 000 kg. 7,03648 BlowdownLine 16,7321 Too much hydrocarbons in segment: 9 834,15 kg vs. 4 000 kg. 29,257 Vessel 6,92595 Too high pressure: 6,92595 barg vs. 4,5 barg. Too much hydrocarbons in segment: 8 091,23 kg vs. 4 000 kg.
Case Definition
Vessel Vessel
Flame: Longitudinal start: 45 % Longitudinal end: 55 %
Angle from top: 5 Exposed arc: 30 Impinging Flame: Yes First blow-down valve: Diameter: 0,03344 m Contraction factor: 80 % Delay: 1 min BDV position: Longitudinal: 100 % Angular (from top): 0 Blow-down line: Diameter: 0,2143 m Wall thickness: 0,0034 m Length: 5 000 m Pressure safety valve: Type: Trapezoidal Diameter: 0,0540002 m Contraction factor: 80 % Longitudinal position: 82 % Angular position (from top): 0 Opening pressure: 42 barg Maximum-opening pressure: 44 barg Reset pressure: 30,0001 barg External longitudinal stress: 30 MPa Stress factor: 85 % Failure criterion: UTS Material: CS_360LT Material strength: 545 MPa Outer diameter: 3,338 m Wall thickness: 0,06 m Corrosion allowance: 0,002 m Length: 6,437 m Operating pressure: 38,0001 barg Operating inventory temperature: 47 C Operating shell temperature: 47 C Hydrocarbon level: 1 m Water level: 0 m Backpressure: 0 barg Environment temperature: 54,85 C Emissivity: 85 % Orientation: Horizontal
Pipes
Common pipe data: Heat load "Background" Environment temperature: 25 C
Emissivity: 100 % Heat-transfer coefficient: 100 W/m K Impinging Flame: Yes Heat load "peakload" Environment temperature: 25 C Emissivity: 100 % Heat-transfer coefficient: 100 W/m K Impinging Flame: Yes Maximum ruptured pipes: 0 Contraction factor: 80 % Pipe 6-PS-23-062-CS71 Material: CS_235LT Outer diameter: 0,1683 m Wall thickness: 0,00711 m Length: 8,846 m Mill tolerance: 12,5 % Corrosion allowance: 0 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 420 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: gas Pipe 16-PR-23-101-CS71 Material: Duplex_22Cr Outer diameter: 0,4064 m Wall thickness: 0,0127 m Length: 2,107 m Mill tolerance: 12,5 % Corrosion allowance: 0,003 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 730 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: gas Pipe 6-PR-23-154-CS71 Material: CS_360LT Outer diameter: 0,1683 m Wall thickness: 0,00711 m Length: 1,953 m
Mill tolerance: 12,5 % Corrosion allowance: 0,003 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 545 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: liquid Pipe 12-PS-23-051-CS71 Material: SS_6Mo Outer diameter: 0,3238 m Wall thickness: 0,00953 m Length: 25,589 m Mill tolerance: 12,5 % Corrosion allowance: 0 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 620 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: liquid Pipe BlowdownLine Material: CS_360LT Outer diameter: 0,2193 m Wall thickness: 0,02223 m Length: 5 m Mill tolerance: 12,5 % Corrosion allowance: 0 m Peak load: peakload, see common data Background load: Background, see common data Material strength: 545 MPa External longitudinal stress: 30 MPa Stress factor: 85 % Rupture criterion: UTS Initial inventory temperature: 47 C Initial shell temperature: 47 C Phase: gas
Components
C1: 75,868 % C2: 10,0594 % C3: 5,77988 % H2O: 5 % C4: 1,5507 % IC4: 0,523613 % C10: 0,352432 % C8: 0,342362 % C5: 0,241668 % IC5: 0,231598 % C6: 0,0503474 %
350
Background Peak
300
250
200
150
100
10
20
30
40
50
60
Time, min
Figure 1: Heat loads for the vessel
Background peakload
350
300
250
200
150
100
10
20
30
40
50
60
Time, min
Figure 2: Heat loads for pipes
35
20
Time, min
Figure 3: Pressure in the vessel
500 450 400 350 1 100 1 000 900
300 250 200 150 100 50 0 UTS Calculated stress Maximum average temperature Maximum Longitudinal Stress
Time, min
Figure 4: Stress in the vessel
Temperature, C
800
Stress, MPa
Temperature, C
30
800
Pressure, barg
1 100 1 000 900 Maximum steel temperature Minimum steel temperature BDV line after orifice
Temperature, C
Time, min
Figure 5: Steel temperatures
350 Gas temperature Oil temperature
300
Temperature, C
250
200
150
100
50
0 0 5 10 15 20 25 30 35
Time, min
Figure 6: Content temperatures
12 000 Oil mass Gas mass Water mass Steam mass Total mass
1 400
10 000
1 200
Liquid mass, kg
1 000
2 000
200
0 0 5 10 15 20 25 30 35
Time, min
Figure 7: Segment masses
90 80 70 Total absorbed heat flux Absorbed radiating heat flux Absorbed convective heat flux
60 50 40 30 20 10 0 5 10 15 20 25 30 35
Time, min
Figure 8: Absorbed heat flux
Gaseous mass, kg
6,0
5,0
4,0
3,0
2,0
1,0
0,0
10
15
20
25
30
35
Time, min
Figure 9: Maximum release rate
6,0 PSV gas BDV-1 gas BDV-2 gas PSV liquid BDV-1 liquid BDV-2 liquid Breakage
5,0
4,0
3,0
2,0
1,0
0,0
10
15
20
25
30
35
Time, min
Figure 10: Valve flows
400 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress
160
350
140
300
Stress, MPa
120 250
200
100
150 80 100 60 50
0 5 10 15 20 25 30 35
40
Time, min
Figure 11: Von Mises, pipe 6-PS-23-062-CS71
300 Steel temperature Ductile pressure Calculated pressure 160
250
140
200
120
150
100
100
80
50
60
0 5 10 15 20 25 30 35
40
Time, min
Figure 12: With hardening, pipe 6-PS-23-062-CS71
Temperature, C
Pressure, barg
Temperature, C
600 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress
1 200
500
1 000
Stress, MPa
200
0 5 10 15 20 25 30 35
Time, min
Figure 13: Von Mises, pipe 16-PR-23-101-CS71
250 Steel temperature Ductile pressure Calculated pressure 1 200
1 000
200
50 200
0 5 10 15 20 25 30 35
Time, min
Figure 14: With hardening, pipe 16-PR-23-101-CS71
Temperature, C
Pressure, barg
Temperature, C
400
500 450 400 350 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress
1 200
1 000
Stress, MPa
Time, min
Figure 15: Von Mises, pipe 6-PR-23-154-CS71
180 160 140 120 800 100 80 60 400 40 20 200 0 0 5 10 15 20 25 30 35 600 Steel temperature Ductile pressure Calculated pressure 1 200
1 000
Time, min
Figure 16: With hardening, pipe 6-PR-23-154-CS71
Temperature, C
Pressure, barg
Temperature, C
550 500 450 400 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress
1 200
1 000
Stress, MPa
800 350 300 600 250 200 400 150 100 50 0 5 10 15 20 25 30 35 0 200
Time, min
Figure 17: Von Mises, pipe 12-PS-23-051-CS71
220 200 180 160 Steel temperature Ductile pressure Calculated pressure 1 200
1 000
Time, min
Figure 18: With hardening, pipe 12-PS-23-051-CS71
Temperature, C
Pressure, barg
Temperature, C
500 450 400 350 Steel temperature Ultimate stress Calculated stress Maximum Longitudinal Stress
1 200
1 000
Stress, MPa
Time, min
Figure 19: Von Mises, pipe BlowdownLine
900 800 700 600 800 500 400 300 400 200 100 200 0 0 5 10 15 20 25 30 35 600 Steel temperature Ductile pressure Calculated pressure 1 200
1 000
Time, min
Figure 20: With hardening, pipe BlowdownLine
Temperature, C
Pressure, barg
Temperature, C