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Alarm - Action

F-2

Alarm - Backup

D-13, H-13

Alternator

I-13, H-13

Battery - 12V
Block - Fuse

Schematic
Location

Machine
Location

Controller

H-10

Relay

H-11

Resistor

H-10

D-14, H-14

Vibration Frequency Control

H-11

24

D-7

Breaker - Alternator

E-14, I-14

Breaker - ECM

D-14, I-14

Schematic
Location

Machine
Location

Breaker - Glow Plug

F-14, J-14

Control - Standard HVAC

C-6

34

Breaker - Main

E-14, I-14

Control - Temperature

B-6

NOT USED

H-2

Control - Water Valve

A-6

NOT USED

D-12, H-13

Lamp - Dome

F-2

35

H-2

Motor - Blower

A-5

F-13, J-13

Motor - Wiper Front

E-2

36

Horn - Forward

I-2

10

Motor - Wiper Rear

E-4

37

Meter - Hour

I-2

11

Pump Assembly - Front

D-2

15

F-12, J-11

12

Pump Assembly - Rear

C-2

15
38

Motor - Starter
Probe - Water In Fuel

31

22

12

20

60

19

NOT USED

Resistor - Blower

A-5

D-11, H-11

13

Solenoid - Compressor GP

B-2

20

Pump - Vibration H Top

F-11, J-10

14

Solenoid - Compressor GP 1

A-3

20

Pump - Vibration L Bot

20

F-11, J-10

14

Suppressor - Arc / AC

B-2

Relay - Brake P1

C-8

Suppressor - Arc 3

B-3

20

Relay - Brake P2

C-7

Switch - AC

E-2

24

F-13, J-14

Switch - AC Pressure

B-2

12

D-2

15

Switch - AC Pressure 1

B-3

12

Relay - Neutral Start P3

C-7

Switch - Blower

E-5

24

Relay - Neutral Start P4

C-7

Switch - Low Pressure

B-3

20

Relay - Main

42
2

C-11

Pump - Fuel Prime

Relay - Glow Plugs

56

58

11

34

14

Relay - Start

62

Relay - Start Aid

32

23

37

45

53

30

18

49

50

36

35
33

29

41

40

38
51

13

17

28

27

Resistor - Alternator

10

47

25

55

59

16

24

44

61

52

57

39
46
48

Switch - Low Pressure Cutout

B-3

12

16

Switch - Wiper Front

D-4

24
24

H-2

17

Switch - Wper Rear

D-4

18

Thermostat

B-5

Sender - Fuel Level

F-13, J-13

19

Solenoid - Axle Interlock

F-11, J-10

14

Solenoid - Compressor

H-14

20

Solenoid - Drum Interlock

F-11, J-10

14

Solenoid - Valve Shift

F-11, J-10
H-14

Suppressor - Arc / Start Relay

15

B-6
B-12, G-12

Suppressor - Arc / Start Aid

63

E-13, I-14

Resistor - Can

Suppressor - Arc / AC Compressor

43

Component

ECM - Engine
Glow Plug

54

Cab Options

Display - LED
Gage - Fuel

21

Component

Display Options
Schematic
Location

Machine
Location

Accelerometer

C-9

39

21

Gauge - CMV

C-10

40

22

Gauge - Speed / Vibration

E-12

41

B-5

23

Gauge - VPM

F-12

42

E-13, J-14

23

Gauge - VPM 1

E-11

42

Component

Suppressor - E Arc

G-2

17

Indicator - RMV

C-11

43

Switch - AC Pressure

H-14

22

Lamp - Overvoltage

A-9, A-10

43

Switch - Backup Alarm

F-2

24

Module - Recording

B-7, B-9

44

Switch - Beacon

F-5

24

Module - Vibration Frequency

B-8, B-10

44

Switch - Disconnect

F-14, J-14

25

Processor

C-7

44

Switch - Drum Charge Pressure

C-13, G-13

26

Regulator

B-8, B-10

44

F-4

24

Resistor - X-R1

D-12

16

C-13, H-14

27

Sensor - Speed

D-14

45

G-2

28

Sensor - Speed 1

C-14

45

C-13, H-14

29

Sensor - Vibration Tachometer

E-14

46

F-6

24

Speedometer

E-11

47

Switch - Prime

C-10, G-11

30

Sensor - Compaction

G-12

48

Switch - Shutdown

C-14, G-13

31

J-3

11

Gauge - Compaction

G-11

41

Switch - Steering Wheel Horn

I-2

32

Tachometer - Vibration

F-12

42

Switch - Throttle

J-2

33

Switch - Vibration

F-2

24

Switch - Vibration Select

F-2

24

Schematic
Location

Machine
Location

Switch - Flood Light


Switch - Hydrualic Oil Temperature
Switch - Key
Switch - Neutral Start
Switch - Operator Park Brake

Switch - Speed Selector

Datalink
Component

35

Schematic
Location

Machine
Location

Diode - Brake

H-5

17

Diode - Neutral

H-5

17

Flasher

J-3

17

Component

J-6, J-9

49

Switch - HD & Pos Lamp

J-5

41

Radio - Product Link

J-5, J-8

50

Switch - Turn Signal & Hazard

J-3

41

Radio Ready Options

Volume 1 of 3: Main Wiring


2011 Caterpillar, All Rights Reserved

Converter

H-12

16

Power Point

H-12

51

Radio

J-12

52

Wire Description

32
42
17

37
33

28

51

43

24

47

40

62

10

Main Schematic Vol 1


Connector Location

36

Connector Number
55

19
53

30

22

61

13

25

12

18

59

34

60
15

29

58

38

21

27

23

16
57

56

20
6

44

49

50

54

14

31

26

39

63

45

46

48

Printed in U.S.A.

Machine
Location

11

CP/CS74:
C8F1-UP
P8F1-UP
C8P1-UP
C8S1-UP

CP/CS64:
C7F1-UP
P7F1-UP
C6P1-UP
C6S1-UP

CP/CS76:
JCP1-UP
C7L1-UP
JCS1-UP
CYX1-UP

Wire
Number

Wire Color

001

BR

Description

Wire
Number

Wire Color

500

BR

Power Circuits

41

CP/CS56:
C5P1-UP
FCP1-UP
C5S1-UP
FCS1-UP

Machine locations are repeated for components located close together.

Schematic
Location

Component

CP/CS54:
C5R1-UP
C5W1-UP
C5Y1-UP

Lighting Options

Ecm - Product Link

52

CP/CS54, CP/CS56, CP/CS64, CP/CS74


and CP/CS76
Vibratory Compactor
Electrical System

Schematic Location

002

RD
RD-BU

004
005

PROCESSOR POWER

501

GN

Wiper - Front (Low)

502

OR

Wiper - Front (Hi)

YL

Vibrator Pump

503

BR

Wiper - Rear (Park)

GN

Frequency

504

YL

Wiper - Rear (Low)

006

BU

RMV

505

BU

Wiper - Rear (Hi)

007

GY

Signal Ground

506

PU

Washer - Front

101

RD

Battery (+)

507

WH

Washer - Rear

Pressure
Symbol

YL

Vibrator Power

508

PU

Radio Speaker - Left

104

YL

Engine Power

509

WH

Radio Speaker - Left (Common)

105

RD

Key Switch

511

BR

Radio Speaker - Right

109

RD

Alternator Output (+) Terminal

512

GN

Radio Speaker - Right (Common)

Machine
Location

110

GN

Regulated Power

513

OR

A/C Compressor Pressure Switch

111

RD

Battery Power

515

OR

Blower Motor (Hi)

112

PU

Main Power Relay Output

516

BU

Blower Motor (Medium)


Blower Motor (Low)

53

CONN 5

I-11

54

CONN 6

E-10, I-10

50

CONN 7

D-10, H-10

50

121

YL

CONN 8

F-7

55

122

RD

CONN 9

F-7

55

CONN 10

F-6

56

CONN 11

F-6

CONN 12

G-4

115

PK

Front Work Lights

517

GN

116

BR

Flood Light Switch

521

YL

A/C Low Pressure Switch

118

GY

Wiper Power

522

WH

A/C Thermostat Switch

Back Alarm Power

537

GN

Flasher

Dome Lamp Power

539

BU

Turn Signal Indicator Basic / Right


Turn Signal Indicator Left

WH

Gauges / Options Power

540

WH

GN

A/C

567

WH

A/c Switch

125

OR

Battery Power

592

BU

DC / DC Converter Power Output

24

128

RD

Forward Horn

597

PU

A/C Hi Pressure Cutout Switch

56

143

BR

Speed Select Switch

A513

PK

DC / DC Converter Memory Output

57

148

WH

Start Aid Relay

A523

PU

Temperature Potentiometer Position 1

150

OR

Battery (+)

A571

PU

Transmit

A572

PK

CONN 14

G-3

57

CONN 15

I-2

17

CONN 16

G-2

28

CONN 17

E-1

CONN 18

E-1

CONN 28

F-12

27

Datalink Schematic Vol 1


Connector Location
Machine
Location

173

YL

Optional Lights

177

OR

Main Breaker
Ground Circuits

603

PK

Rotary Beacon

200

BK

Main Chassis

604

OR

Stop Lamp

205

BK

Instrument Ground

605

YL

Turn Lamp - Left

Basic Machine Circuits

606

GY

Turn Lamp - Right

304

WH

Starter Relay

607

PK

Flood Lamp - Front

306

GN

Starter Relay

608

GN

Flood Lamp - Rear

307

OR

Key Switch

614

PU

Park / Tail / Dash / Lamp

619

GN

308

YL

Main Power Relay

309

GY

Alternator Regulator Terminal

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Receive

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Lighting Circuits

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Head Lamp Low


Control Circuits

321

BR

Backup Alarm

709

OR

Sensor Power Supply

322

GY

Warning Horn (Forward)

720

PU

Brake Relay P2

Harness and Wire Symbols

CONN 1

I-18

59

326

RD

Key Switch "C" Terminal

751

GN

Transmission Shift Solenoid

CONN 2

I-18

59

330

YL

Neutral Start Relay

765

OR

Park Brake Switch

CONN 3

H-5, H-7

59

376

GN

Start Aid Switch

776

YL

Park Brake Switch

CONN 10

G-6, F-6

59

384

BU

Relay To Glow Plugs

777

PU

Brake Relay P1

396

PK

Alternator Resistor

892

BR

CAT DATA LINK

893

GN

CAT DATA LINK

403

GN

Alternator (R) Terminal

916

BU

Vibration Frequency Command

439

YL

Over Voltage Lamp

924

GN

Vibration Low Switch

447

PK

Fuel Level Gage

944

OR

Cat Data Link

Monitoring Circuits

450

YL

Tachometer Sender (+)

945

BR

Cat Data Link

451

BR

Tachometer Sender (-)

A001

BR

A Power

465

OR

Low Hydraulic Oil Pressure Switch

A003

BK

A Signal

497

BU

Sensor Power

A004

BU

A Ground

C483

BU

Tachograph Speed Signal

Circuit Breaker
Symbol

Flow
Symbol

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

123

G-4

Level
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

124

CONN 13

Temperature
Symbol

Symbols and Definitions

103

D-11

Schematic Location

Wiper - Front (Park)

Tachograph Speed Signal

CONN 4

Connector Number

Symbols

Accessory Circuits

CMV

003

Harness And Wire Electrical Schematic Symbols

Description

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


Radio Ready Option Schematic Vol 2
Connector Location

Component Identifiers (CID)


Module Identifier (MID)
Engine ECM
(MID No. 036)
Failure Mode Identifiers (FMI)
FMI No.

Failure Description

0001

Cylinder #1 Injector Solenoid

0002

Cylinder #2 Injector Solenoid

Data valid but above normal operational range.

0003

Cylinder #3 Injector Solenoid

Data valid but below normal operational range.

0004

Cylinder #4 Injector Solenoid

Data erratic, intermittent, or incorrect.

0005

Cylinder #5 Injector Solenoid

Event Codes
Engine ECM

0006

Cylinder #6 Injector Solenoid

Voltage below normal or shorted low.

0041

Current below normal or open circuit.

0091

Throttle Position Sensor

Current above normal or grounded circuit.

0100

Engine Oil Pressure Sensor

E194

Mechanical system not responding properly.

0110

Engine Coolant Temperature

E232

8 Volt DC Supply Voltage


Event Code

13

Out of calibration.

0261

Engine Timing Offset Fault

E396

High Fuel Rail Pressure

14

Parameter failures.

0262

5 Volt Sensor DC Power Supply

E398

Low Fuel Rail Pressure

15

Parameter failures.

0267

Remote Shutdown Switch

E539

High Intake Manifold Air Temperature

Parameter failures.

1779

Fuel Rail #1 Pressure Valve Solenoid

1785

Intake Manifold Pressure Sensor

1797

Fuel Rail Pressure Sensor

1834

Ignition Key Switch

2246

Glow Plug Start Aid Relay

The FMI is a diagnostic code that indicates what


type of failure has occurred.

The CID is a diagnostic code that indicates


which circuit has faulted.
The MID is a diagnostic code that indicates
which electronic control module diagnosed the fault.

Connector Number

Schematic Location

Machine
Location

60

E362

20

Probe:

60

Personality Module

Machine Security System Module

1782334

Cab Options Schematic Vol 2


Connector Location

B-5, C-5

0253

1639

55

55

Bad device or component.

Condition not met.

H-11

D-5

12

19

CONN 31

C-1

0247

Turbo Wastegate Drive

Resistor:

CONN 20

Failure mode not identifiable.

0526

1743016

CONN 9

11

Sensor supply fault.

High Fuel/Water Separator Water Level

Engine Speed Sensor

18

Compressor:

E-12, H-11, I-11

55

0190

Secondary Engine Speed Sensor

3E1906

CONN 17

C-1

Abnormal rate of change.

0342

Sender:

CONN 8

10

Module not responding.

2234945

High Exhaust Temperature

Intake Manifold Air Temperature Sensor

17

Schematic Location

54

0172

E283

Low Hydraulic Charge Pressure

CONN 21

E360

Low Oil Pressure

CONN 22

B-5

NOT USED

CONN 27

G-2

61

E361

High Engine Coolant Temperature

High Hydraulic Oil Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

Machine
Location

CONN 1

C-13

27

CONN 15

E-12

62

CONN 17

A-12, B-12, C-12, D-12

CONN 18

A-12, B-12, C-12, D-12

CONN 23

D-8

62

Lighting Options Schematic Vol 2


Connector Location
Schematic Location

Machine
Location

CONN 24

I-6

63

CONN 25

J-4

44

CONN 26

I-3

63

CONN 27

G-2, G-5, G-7, F-6

61

Connector Number

Empty 155-160
Full 0-4
17.6 .6

Fuel level
HVAC
Can Term 4, Can Term 1

120 10%
255 7.7 K (In Air)
Water In Fuel Threshold 50 K Or Less/
60 K Reset
150 5%

Water In Fuel

2284982

Resistor:

2708384

Control:

Vibe Frequency (2708383 - Linear Potentiometer)

Alternator

1286916

Control:

Temperature (1106824 - Linear Potentiometer)

1371761

Resistor:

1 K 20%
1K

X-R1

2 Watts

130 5%

2 Watts

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Off Machine Switch Specification

Schematic Location

Connector Number

Resistance (Ohms)

Title

Display Options Schematic Vol 2


Connector Location

Engine Overspeed

E600

Component Description

Machine
Location

C-2

Abnormal update.

Programmed Parameter Fault

Resistor and Sender Specifications


Part No.

CONN 5

Condition

0268

16

58

0168

Parameter not available.

24

I-13

B-2

Abnormal frequency, pulse width, or period.

16

H-4, H-14

CONN 19

CONN 2

SAE J1939 Data Link

CONN 11

Connector Number

Voltage above normal or shorted high.

Electrical System Voltage

Machine
Location

Vibe Options Schematic Vol 2


Connector Location

Schematic Location

Connector Number

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located
at or near the component. See the Component Location Chart.

Part No.

Function

Troubleshooting:

Actuate

Deactuate

Contact Position

Low - 275 kPa MAX


Low - 40 PSI MAX
High - 2800 kPa 140
High - 406 PSI 20

Low - 170 kPa 55


Low - 25 kPa 8
High - 1750 kPa 200
High - 254 PSI 29

Note 1

1145333

AC Pressure Switch 4C
AC Pressure Switch
AC Pressure Switch 1

1100514

Hydraulic Oil Temperature Switch 4C


Hydraulic Oil Temperature Switch

92 1.5 C
197.6 2.7 F

85 C Min
185 F Min

1652521

Drum Charge Pressure Switch 4C


Drum Charge Pressure Switch

1400 kPa MAX


203 PSI MAX

1100 75 kPa
160 11 PSI

1496371

Low Pressure Cutout

103.4 13.8 kPa


15 2 PSI

34.5 7 kPa
5 1 PSI

Contact (A-B) NO Below


Actuation Temperature
Contact (B-C) NC Below
Actuation Temperature
Contact (A-C) NC Below
Deactuation Pressure
Contact (A-B) NO Below
Deactuation Pressure
NO

Note 1: Normally Open Below Low Setting Deactuation. Closed From Low Setting Actuation
To High Setting Deactuation. Open Above High Setting Actuation.

C4.4 and C6.6 Compactor Engiines

Form Number
KENR5389

(Dimensions: 48 inches x 35 inches)

Machine
Location

Component

26

Vibration Options

Schematic
Location

36 Page,

Main Schematic

KENR5939-02 VOL 1 of 3

KENR5939-02
August 2011

Component Location

2716414

304-MM1

60A

MAIN BKR
1712208

177-G41RD-6

BUS BAR 2
7V9275

309-G4 GY-18

ALTERNATOR
2253147
109-LL1RD-4

B+
B-

ALT BKR
1712210

BACKUP ALARM
2200229

BK-18
BK-18

1
2

NAME

ID

CLR

COMP ON
COMP RTN

521
522

YL-16
WH-16

NEG

12V BATTERY LH
3T5760

REF DIAGRAMS

1
2

G-C104
1552269
521-G71YL-16
522-G72WH-16

CONN 2

280-4392

CAB AC ATCH
POS

NEG

12V BATTERY RH
3T5760
101-EE1RD-4
NEUTRAL START SW
ON PROPEL PUMP

OPTIONAL SPEED SENSOR

BK-18
BK-18

VEH HARN SPD CON


NAME

ID

CLR

SENSOR POWER
SENSOR GND
SPEED SIGNAL
INV SPEED SIGNAL

497
205
C973
C974

BU
BK
GN
PU

REF DIAGRAMS

1
2

G-C118
1552269

308-G3YL-18
330-G7YL-18

G-C152
1552272
1
2
3
4

497-G40BU-18
205-G39BK-18
C973-G38GN-18
C974-G37PU-18

CONN 1

280-4394

G-C108
1552267

BK-16
RD-16

HYD OIL TEMP SW


1100514

BK-16
RD-16
BU-16

F729-G42GN-18
465-G74OR-18-GXL

A
B
C

SHUT DOWN SWITCH


1392116
STOP

A710-G73GY-18-GXL

G-C105
1552267

DRUM CHARGE PRESS. SW


1652521

F729-G45GN-18

C
A
B

WH-16

G-C150
1552267

RUN

BK-18
RD-18
WH-18

A
B
C

F715-G75PU-18-GXL
F729-G43GN-18
F716-G76WH-18-GXL

FOR ENGINE HARNESS WIRING SEE ENGINE SCHEMATIC VOLUME 3 LOCATION E-3

101-EE2RD-000-SGX

CAB AC COMP CON

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64

ENGINE ECM
BATTERY (-)
BATTERY (-)
BATTERY (-)

BATTERY
BATTERY
BATTERY
BATTERY

(+)
(+)
(-)
(-)

BATTERY (+)
BATTERY (+)
ACTION ALARM
LOW HYD OIL PRES
HIGH HYD OIL TEMP
CAN (+)
CAN (-)
CAN A SHIELD
CDL (+)
CDL (-)

THROTTLE SWITCH RETURN

IGNITION SWITCH INPUT


+5V SENSOR SUPPLY
+5V SENSOR SUPPLY
+8V THROTTLE SUPPLY
HIGH HYD OIL TEMP SW
LOW HYD OIL PRES SW

GROUND LEVEL SHUTDOWN SW (N.O.)


GROUND LEVEL SHUTDOWN SW (N.C.)
LOW THROTTLE SWITCH
HIGH THROTTLE SWITCH

START AID CONTROL


HIGH ENGINE TEMP LAMP
CHECK ENGINE LAMP
ACTION LAMP
LOW ENGINE OIL PRESS LAMP
WAIT TO START LAMP
HIGH INTAKE AIR TEMP

J1 G-C3
2451042
200-G56BK-18-GXL
1
200-G55BK-18-GXL
2
3
200-G58BK-18-GXL
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

150-G77RD-18-GXL
150-G78RD-18-GXL
200-G57BK-18-GXL
200-G54BK-18-GXL

150-G79RD-18-GXL
150-G80RD-18-GXL
F706-G32PU-18-GXL
A702-G21PU-18-GXL
A701-G6GY-18-GXL
F711-G81GN-18-GXL
F712-G83GY-18-GXL
893-G27GN-18-GXL
892-G26BR-18-GXL

F729-G44GN-18-GXL

104-G34YL-18-GXL

A710-G73GY-18-GXL
465-G74OR-18-GXL

150-G77RD-18-GXL
150-G78RD-18-GXL
200-G57BK-18-GXL
200-G56BK-18-GXL
200-G58BK-18-GXL
200-G55BK-18-GXL
A710-G73GY-18-GXL
465-G74OR-18-GXL
200-G54BK-18-GXL
150-G79RD-18-GXL
150-G80RD-18-GXL
F716-G76WH-18-GXL
F715-G75PU-18-GXL

CAN TERM1
1743016

A892-G18OR-18
A784-G19YL-18
403-G20GN-18
A702-G21PU-18-GXL
F711-G22 GN-18
F712-G23 GY-18
306-G24GN-18
F708-G25YL-18-GXL
892-G26BR-18-GXL
893-G27GN-18-GXL
J900-G28WH-18-GXL
F729-G29GN-18
376-G31GN-18-GXL
F706-G32PU-18-GXL
F707-G33WH-18-GXL
104-G34YL-18-GXL
R810-G35BR-18
F709-G36BU-18-GXL
C974-G37PU-18
C973-G38GN-18
205-G39BK-18
497-G40BU-18

G-C102
1275483
177-G41RD-6

A892-C18OR-18
A784-C19YL-18
403-C21GN-18
A702-C36PU-18
F711-C206GN-18
F712-C207GY-18
306-C24GN-18
F708-C60YL-18
892-C208BR-18
893-C209GN-18
J900-C28WH-18
F729-C29GN-18
105-C37RD-18
376-C31GN-18
F706-C86PU-18
F707-C33WH-18
104-C34YL-18
R810-C191BR-18
F709-C205BU-18
C974-C72PU-18
C973-C73GN-18
205-C74BK-18
497-C75BU-18

CONN 7

C-C202
1275484

105-F1 RD-18
200-F2 BK-18
308-F3 YL-18
403-F4 GN-18
893-F5 GN-18
892-F6 BR-18
F712-F16 GY-18
F711-F17 GN-18
1
2
3
4
5
6
7
8
9
10
11
12

104-C34YL-18
105-C37RD-18
105-C97RD-18
177-C17RD-6
200-C9BK-16
200-C151BK-18
200-C98BK-18
205-C74BK-18

326-C81RD-18
104-C34YL-18
105-C37RD-18
177-C17RD-6
308-C3YL-18
309-C4GY-18
321-C5BR-18
330-C7YL-18
376-C31GN-18
403-C21GN-18
447-C10PK-18
450-C11YL-18
451-C66BR-18
751-C13GN-16
892-C208BR-18
893-C209GN-18
A701-C6GY-18
A702-C36PU-18
A784-C19YL-18
A892-C18OR-18
C968-C65PK-18
E798-C15PK-18
F701-C16BR-18
F706-C86PU-18
F707-C33WH-18
F708-C60YL-18
F709-C205BU-18
F710-C8BR-18
F711-C206GN-18
F712-C207GY-18
F729-C29GN-18
J900-C28WH-18
R810-C191BR-18

308-C101YL-18
308-C3YL-18
321-C5BR-18
376-C31GN-18
447-C10PK-18
497-C75BU-18
A701-C6GY-18
A702-C36PU-18
326-C81RD-18
C968-C65PK-18
R810-C191BR-18
403-C21GN-18
403-C102GN-18
A784-C19YL-18
603-C199PK-16
450-C11YL-18
451-C66BR-18
607-C41PK-16

CONN 7

892-C52BR-18
892-C208BR-18
330-C7YL-18
309-C4GY-18

G-C99
1552269

CONN 4

122-C42RD-18

D1

K-C2
3E3364

D2

7.5

D3

D4

F711-G81GN-18-GXL
F711-G82GN-18
F712-G83GY-18-GXL
F712-G84GY-18

FUEL PRIMING PUMP


AND FILTER GP

C2

7.5

C3

C4

7.5

D7

D8

7.5

MOTOR

A893-K2OR-18

1
2

B1

B2

124-C64GN-16

118-C39GY-16

10

C5

7.5

C6

C7

10

C8

7.5

B3

B4

B5

7.5

B6

VIBE
1412759

7.5

B7

B8

10

A2

15

A3

A4

A5

10

A6

OPT LIGHTS
1138490

A7

10

A8

7.5

C-C103
1129609

777-C14PU-16
306-C24GN-18

F5
F4

86

776-C68 YL-16

F2
85

87
30
87a
BRAKE RELAY P1
1585089

F3

E5
E4

E1
86

E2
85

D1
E3

D5
D4

87
30
87a
BRAKE RELAY P2
1585089

86

450
451

YL-18
BR-18

REF DIAGRAMS

ENGINE/MACHINE 6 CYLINDER

7
8
1
2
3
4
5
6
9
10

7
8
1
2
3
4
5
6
9
10

REF DIAGRAMS

B9

A9

103-C196YL-18
116-C51BR-18
143-C88BR-16

173-C61YL-16
104-C132YL-18

C-C21
1429117

C5
C4

447-E18PK-18-GXL
451-E20BR-18
450-E19YL-18
403-E99GN-18
F708-E121YL-18
607-E22PK-16
751-E23GN-16
F729-E167GN-18
C906-E170PU-18
A702-E52PU-18
C905-E172OR-18
200-E28BK-18

CONN 14

C-C5
1552252

C-C206
1552269

F706-C86PU-18
148-C87WH-18

C-C207
1552272
A990-C44BU-18
C906-C83PU-18
321-C5BR-18
200-C90BK-18

200-C90BK-18
321-C5BR-18
C906-C83PU-18
A990-C44BU-18

87
30
87a
NEUTRAL START P4
1585089

A784-C19YL-18
A784-C183YL-18
A784-C213YL-18

30

ATCH VIBE TACH SENSOR

87
87a

86
85

30
86
85
87
87A

BK-18
BK-18
BK-18
BK-18

OFF

HIGH

A892-C182OR-18
A892-C23OR-18

A892-C18OR-18

1
2
3
4
5
6
7
8
9
10
11
12

NAME

ID

CLR

POWER
GROUND
SW'D POWER
VIBE ON
VIBE FREQ RET
VIBE FREQ
VIBE SOL TOP
VIBE SOL BOTTOM
FIXED FREQ VIBE
VIBE ENABLE
VIBE SW HIGH
VIBE SW LOW

111
200
123
A990
451
450
A784
A892
T825
C906
C801
924

RD-18
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

REF DIAGRAMS

283-4306 , 280-4394

OPT SPD SNSR CON


C-C126
3E3376
497-C75BU-18
205-C78BK-18
C973-C43GN-18
C974-C72PU-18

451-C69BR-18
C906-C200PU-18
C973-C43GN-18
C974-C72PU-18
205-C78BK-18

CONN 18

1
2
3
4

NAME

ID

CLR

SENSOR POWER
SENSOR GND
SPEED SIGNAL
INV SPEED SIGNAL

497
205
C973
C974

BU
BK
GN
PU

REF DIAGRAMS

280-4394

497-C75BU-18

205-C78BK-18

205-C77BK-18
205-C74BK-18

C-C215
1552253
111-C62RD-18
200-C99BK-18
123-C190WH-18
A990-C44BU-18
451-C69BR-18
450-C80YL-18
A784-C183YL-18
A892-C182OR-18
T825-C203YL-18
C906-C200PU-18
C801-C201OR-18
924-C202GN-18

T825-C203YL-18
924-C202GN-18
C801-C201OR-18
A990-C44BU-18
123-C190WH-18
A892-C182OR-18
450-C80YL-18
A784-C183YL-18
200-C99BK-18
111-C62RD-18

111-C62RD-18
148-C87WH-18
F706-C86PU-18
C974-C72PU-18
C906-C83PU-18
C906-C35PU-18
C906-C82PU-18
C906-C200PU-18
497-C75BU-18
C973-C73GN-18
C973-C76GN-18
C973-C43GN-18

200-C90BK-18
200-C99BK-18

205-C74BK-18
177-C17RD-6
200-C2BK-14
200-C103BK-18
200-C9BK-16
200-C38BK-18
200-C98BK-18
200-C150BK-16
200-C151BK-18
C974-C72PU-18
308-C84YL-18
321-C5BR-18
450-C79YL-18
450-C11YL-18
451-C66BR-18
451-C67BR-18
A784-C19YL-18
A892-C18OR-18
C906-C35PU-18
F706-C86PU-18
C973-C73GN-18
205-C77BK-18
C973-C76GN-18
497-C75BU-18
112-C204PU-10
177-C48RD-10
111-C62RD-18
148-C87WH-18
200-C93BK-18
200-C94BK-16
200-C95BK-18
200-C96BK-16
123-C190WH-18

200-C103BK-18
200-C38BK-18
200-C90BK-18
200-C93BK-18
200-C94BK-16
200-C95BK-18
200-C96BK-16
200-C98BK-18
200-C99BK-18
200-C150BK-16
200-C151BK-18
200-C2BK-14
200-C9BK-16
200-C212BK-18

200-C90BK-18
112-C204PU-10
177-C17RD-6
177-C48RD-10
200-C2BK-14
200-C9BK-16
200-C38BK-18
200-C93BK-18
200-C94BK-16
200-C95BK-18
200-C96BK-16
200-C98BK-18
200-C150BK-16
200-C151BK-18
200-C103BK-18
308-C84YL-18

308-C84YL-18

C-C8
3E3364
308-C84YL-18
200-C212BK-18

BK-18
BK-18

MAIN RELAY
1670138

177-C48RD-10
177-C17RD-6

PLATFORM GND 2
8T3635 M12
104-C132YL-18
104-C34YL-18
104-C133YL-18
104-C160YL-18
105-C27RD-18
105-C100RD-18
105-C37RD-18
105-C97RD-18

115-C91PK-16
115-C50PK-16
115-C92PK-16
123-C190WH-18
123-C197WH-18
123-C168WH-18
143-C30BR-16
143-C192BR-16

104-C55YL-18
376-C56GN-18

1
2

143-C49BR-16

143-C71BR-16
143-C70BR-16
143-C88BR-16

143-C71BR-16
104-C133YL-18

C-C212
1552269
376-C56GN-18
104-C55YL-18

1
2

112-C204PU-10

330-C7YL-18

R810-C191BR-18
376-C31GN-18
148-C104WH-18
104-C133YL-18
148-C87WH-18

143-C71BR-16

280-4394

1
2
3
4

CONN 17

765-C194OR-16

148-C87WH-18
148-C104WH-18
104-C133YL-18
104-C55YL-18
376-C56GN-18
376-C31GN-18
R810-C191BR-18

VIB AND BACKUP ALARM SWITCHES


IN PROPEL HANDLE

C906-C82PU-18
A892-C23OR-18
A784-C213YL-18
C801-C201OR-18
924-C202GN-18
T825-C203YL-18

307-C105OR-18
776-C116YL-16

C-C60
1116795

ACTION ALARM
3E-6328

BK-18
BK-18

VIBE SELECT SW
2730283

123-C190WH-18
321-C5BR-18
450-C79YL-18
450-C80YL-18
450-C11YL-18
451-C66BR-18
451-C69BR-18
451-C67BR-18

200-C94BK-16
200-C96BK-16
200-C95BK-18

START AID RELAY


3E6477

1
2

LOW

C2
C3

DIAGNOSTIC
CONNECTOR

1
2
3
4
5
6
7
8
9
10
11
12

447-C10PK-18
451-C67BR-18
450-C79YL-18
403-C20GN-18
F708-C60YL-18
607-C198PK-16
751-C13GN-16
F729-C29GN-18
C906-C35PU-18
A702-C36PU-18
SEE NOTE C
200-C38BK-18

1
2
3
4
5
6
7
8
9
10
11
12

C-C4
1552253

CONN 16

E-C3
3E5179

E-C2
1907612

308-C32YL-18
309-C4GY-18
F709-C205BU-18
104-C160YL-18
F712-C207GY-18
F711-C206GN-18
A701-C6GY-18
E798-C15PK-18
F701-C16BR-18
F707-C33WH-18
893-C25GN-18
892-C26BR-18

1
2
3
4
5
6
7
8
9
10
11
12

103-C196YL-18
105-C27RD-18
123-C197WH-18
128-C195RD-18
143-C30BR-16
F710-C8BR-18
J900-C28WH-18
307-C105OR-18
C973-C76GN-18
205-C77BK-18
326-C81RD-18
C968-C65PK-18

C-C3
1552254

A
B
C
D
E
F
G
H
J

C-C20
1429117

143-C71BR-16
200-C93BK-18

307-C105OR-18

330-C63YL-18
200-C93BK-18
85

OFF
ON
ST

C-C10
1429117

330-C85YL-18
330-C63YL-18

E727-C59BU-16

C
S
B

OPT CON1

104-C132YL-18
105-C100RD-18
115-C92PK-16
123-C168WH-18
143-C88BR-16
148-C104WH-18

765-C194OR-16

86

YL-16
PU-16
OR-16
BR-16

E727-C59BU-16
D3

308-E9YL-18
309-E10GY-18
F709-E51BU-18
104-E13YL-18
F712-E500GY-18
F711-E501GN-18
A701-E15GY-18
E798-E16PK-18
F701-E48BR-18
F707-E49WH-18
893-E116GN-18
892-E11BR-18

103-E1YL-18
105-E2RD-18
123-E3WH-18
128-E4RD-18
143-E5BR-16
F710-E6BR-18
J900-E7WH-18
307-E8OR-18
C973-E14GN-18
205-E17BK-18
326-E21RD-16
C968-E12PK-18
-

112-C204PU-10
177-C48RD-10
111-C62RD-18

D2
85

87
30
87a
NEUTRAL START P3
1585089

C1

"VIBE TACH +"


"VIBE TACH -"

C9

R
1
2
3
4

776-C193YL-16

116-C51BR-18
122-C22RD-18
128-C195RD-18
H834-C12YL-14
173-C61YL-16

177-C48RD-10
148-C104WH-18
115-C92PK-16
123-C168WH-18
112-C204PU-10

200-C94BK-16
200-C96BK-16
330-C85YL-18
200-C95BK-18

VIBE SENSOR CON


CLR

4
2

776-C116YL-16

376-G31GN-18-GXL
E798-G15PK-18-GXL
F707-G33WH-18-GXL
F709-G36BU-18-GXL

ID

X1
X2

ENGINE
1412759

WIPERS
1138490

776-C58YL-16

F1

NAME

FRONT

105-C100RD-18
128-C195RD-18

PARK BRAKE
1138490

RR WORK LTS
1412760

OFF

H834-C12YL-14

TO MACHINE HARNESS
POWER WITH KEY
SWITCH OFF ONLY

F715-G75PU-18-GXL
F716-G76WH-18-GXL
C968-G2PK-18-GXL
J900-G28WH-18-GXL

1
2

892-C26BR-18

GAUGES/OPT CON
1412759

FR WORK LTS
1138490

F712-G23GY-18

F711-G82GN-18
F712-G84GY-18

607-C198PK-16
607-C45PK-16
607-C46PK-16

BOTH

103-C196YL-18

112-C211PU-10

A1

200-K1BK-18

WATER IN FUEL
PROBE
1782334

F701-G16BR-18-GXL
F708-G25YL-18-GXL
F710-G8BR-18-GXL

403-C20GN-18

HORN
1412759

KEY SW
1412759

REV ALARM
1412759

FAN
1138490

AUX CON
1138491

G-C123
1552269
450-G11YL-18
451-G12BR-18

D9

112-C54PU-10

112-C211PU-10

K-C1
1552269
326-K3RD-18
A893-K2OR-18

PRIME SWITCH
9D3721

F711-G22GN-18

D6

121-C1YL-18

START AID RLY


1412759

F706-G32PU-18-GXL
F707-G33WH-18-GXL
F708-G25YL-18-GXL
F709-G36BU-18-GXL
C968-G2PK-18-GXL
J900-G28WH-18-GXL
F729-G44GN-18-GXL
F710-G8BR-18-GXL

D5

7.5

OPT CON
1412759

DOME LT
1412760

121-C1YL-18
306-C24GN-18
777-C14PU-16

FUEL PRIME PUMP


2178339

308-C32YL-18
308-C84YL-18

122-C22RD-18
111-C62RD-18

C-C100
1249636

ON

326-C81RD-18
F711-C206GN-18
F712-C207GY-18
308-C32YL-18
309-C4GY-18
403-C20GN-18
447-C10PK-18
603-C199PK-16
607-C198PK-16
607-C46PK-16
607-C45PK-16
608-C40GN-18
751-C13GN-16
A701-C6GY-18
A702-C36PU-18
E798-C15PK-18
F701-C16BR-18
F707-C33WH-18
F708-C60YL-18
F709-C205BU-18
F710-C8BR-18
J900-C28WH-18
F729-C29GN-18
892-C26BR-18
893-C25GN-18
C968-C65PK-18
104-C34YL-18
105-C37RD-18
105-C97RD-18
C973-C73GN-18
200-C98BK-18
200-C151BK-18
C974-C72PU-18
308-C84YL-18
321-C5BR-18
330-C7YL-18
R810-C191BR-18
376-C31GN-18
450-C11YL-18
451-C66BR-18
A784-C19YL-18
A892-C18OR-18
205-C74BK-18
F706-C86PU-18
497-C75BU-18
177-C17RD-6
200-C9BK-16

C974-C72PU-18
C973-C73GN-18
118-C39GY-16
122-C42RD-18
124-C64GN-16

NO/NC BLOCK
180-5617

893-C25GN-18

893-C53GN-18

OFF

FLOOD LT SW
2730283

KNOB 116-5274

3
1

893-C209GN-18

C1

104-G34YL-18-GXL
376-G31GN-18-GXL
893-G27GN-18-GXL
892-G26BR-18-GXL
A701-G6GY-18-GXL
A702-G21PU-18-GXL
E798-G15PK-18-GXL
F701-G16BR-18-GXL

BULB
116-5270
LAMP BLOCK
116-6565

608-C40GN-18
751-C13GN-16

C974-C72PU-18
C973-C73GN-18
205-C74BK-18
497-C75BU-18

177-C17RD-6

E ARC SUPPRESSOR
1893158

1
2

7
8
1
2
3
4
5
6
9
10

121-C1YL-18
C968-C65PK-18
308-C3YL-18
309-C4GY-18
321-C5BR-18
A701-C6GY-18
330-C7YL-18
F710-C8BR-18
326-C81RD-18
447-C10PK-18
450-C11YL-18
451-C66BR-18
751-C13GN-16
777-C14PU-16
E798-C15PK-18
F701-C16BR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BEACON SW
2730284

PARK BRAKE SW
OPERATOR
116-5275

CONN 13

326-C81RD-18

C-C1
9X1343

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

450-G11YL-18
451-G12BR-18

200-G62BK-18

G-C103
3E3370
A
B
C

CONN 6

SIDE CONSOLE

C-C81
1552273

A892-C18OR-18
F701-C16BR-18
E798-C15PK-18
F712-C207GY-18
F711-C206GN-18
F729-C29GN-18
J900-C28WH-18
F710-C8BR-18
F709-C205BU-18
F708-C60YL-18
F707-C33WH-18
F706-C86PU-18

720-C47 PU-16

ECM BREAKER
6N9349

150-G70RD-12
G-C122
1552269
121-G1YL-18
321-G5BR-18

121-G1YL-18
C968-G2PK-18-GXL
308-G3YL-18
309-G4GY-18
321-G5BR-18
A701-G6GY-18-GXL
330-G7YL-18
F710-G8BR-18-GXL
326-G9RD-18
447-G10PK-18
450-G11YL-18
451-G12BR-18
751-G13GN-16
777-G14PU-16
E798-G15PK-18-GXL
F701-G16BR-18-GXL

104-G34YL-18-GXL
121-G1YL-18
177-G41RD-6
306-G24GN-18
308-G3YL-18
309-G4GY-18
321-G5BR-18
330-G7YL-18
376-G31GN-18-GXL
497-G40BU-18
403-G20GN-18
447-G10PK-18
521-G71YL-16
522-G72WH-16
777-G14PU-16
892-G26BR-18-GXL
893-G27GN-18-GXL
R810-G35BR-18
A701-G6GY-18-GXL
A702-G21PU-18-GXL
C968-G2PK-18-GXL
E798-G15PK-18-GXL
F701-G16BR-18-GXL
F706-G32PU-18-GXL
F707-G33WH-18-GXL
F708-G25YL-18-GXL
F709-G36BU-18-GXL
C974-G37PU-18
C973-G38GN-18
205-G39BK-18
F711-G22GN-18
F712-G23GY-18
F729-G42GN-18
F729-G43GN-18
F729-G29GN-18
F729-G44GN-18-GXL
F729-G45GN-18
F710-G8BR-18-GXL
J900-G28WH-18-GXL

326-G9RD-18
200-G62BK-18

J2
150-G70RD-12

CONN 6

326-G9RD-18

C-C11
1552272

CONN 11

C-C216
1552273

105-C97RD-18
200-C98BK-18
200-C151BK-18
308-C101YL-18
403-C102GN-18
603-C199PK-16
607-C41PK-16
608-C40GN-18
892-C52BR-18
893-C53GN-18
200-C9BK-16

VIB PUMP TOP


FIXED-HIGH VARIABLE-LOW

A892-G18OR-18
751-G13GN-16
A784-G19YL-18

150-G70RD-12

30A

POS

1
2

CONN 10

118-C39GY-16
124-C64GN-16
122-C42RD-18

VIB PUMP BOTTOM


FIXED-LOW VARIABLE-HIGH

1
2

101-KK1RD-10

80A

403-G20GN-18

D+

A784-G19YL-18
200-G49BK-18

F716-G76WH-18-GXL
200-G57BK-18-GXL
200-G54BK-18-GXL
200-G56BK-18-GXL
200-G55BK-18-GXL
200-G58BK-18-GXL
A710-G73GY-18-GXL
465-G74OR-18-GXL
F715-G75PU-18-GXL
150-G77RD-18-GXL
150-G78RD-18-GXL
150-G79RD-18-GXL
150-G80RD-18-GXL

309-G4GY-18

101-EE1RD-4

200-CC1BK-000-SGX

101-EE2RD-000-SGX

304-MM1WH-6

109-LL1RD-4

G-C201
1552269

777-G14PU-16
521-G71YL-16
F729-G43GN-18
522-G72WH-16
C973-G38GN-18
C974-G37PU-18
205-G39BK-18
497-G40BU-18
R810-G35BR-18
F729-G45GN-18
F729-G42GN-18
447-G10PK-18
403-G20GN-18
330-G7YL-18
321-G5BR-18
309-G4GY-18
308-G3YL-18
306-G24GN-18
200-G62BK-18
177-G41RD-6
121-G1YL-18

WH-6

1
2

777-G46PU-16
777-G47PU-16

306-G24GN-18

177-G41RD-6

A892-G18OR-18
200-G50BK-18

DRUM INTLK SOL


XXX

326-K3RD-18
200-K1BK-18

START RELAY
1183534

CONN 9

150

200-C2BK-14
200-C9BK-16
200-C38BK-18
200-C90BK-18
200-C96BK-16
200-C98BK-18
200-C95BK-18
200-C99BK-18
200-C94BK-16
200-C93BK-18
200-C212BK-18
200-C150BK-16
200-C151BK-18
200-C103BK-18

1
2

BK-18
BK-18

C-C55
1552272

E-C1
1907613

CONN 12

J900-C28WH-18

1
2

200-G49BK-18
200-G50BK-18

200-G59BK-18
200-G64BK-18

G-C107
1552269
306-G68GN-18
200-G69BK-18

AXLE INTLK SOL


XXX

G-C1
9X0141

777-G14PU-16

306-G66GN-18

CONN 8

ALT RESISTOR
2284982
1
2

A892-C23OR-18
T825-C203YL-18
A784-C213YL-18
924-C202GN-18
C906-C82PU-18
C801-C201OR-18

BUS BAR 1
7V9275

1
2
3
4

280-4392

893-E116GN-18
892-E11BR-18
F712-E500GY-18
F711-E501GN-18

104-C34YL-18
104-C160YL-18
104-C132YL-18
105-C27RD-18
105-C37RD-18
105-C97RD-18
105-C100RD-18
115-C50PK-16
115-C91PK-16
115-C92PK-16
123-C190WH-18
123-C168WH-18
123-C197WH-18
143-C88BR-16
143-C30BR-16
143-C192BR-16
143-C70BR-16

200-G48BK-18

G-C151
1552272
R810-G61BR-18
200-G67BK-18

REF DIAGRAMS

451-C67BR-18
C973-C76GN-18
205-C77BK-18

777-G46PU-16
200-G53BK-16

200-NN1STRAP-4GA

GLOW PLUGS

ARC SUPP 6C
1729200

YL-16
WH-16

103-C196YL-18
104-C160YL-18
105-C27RD-18
123-C197WH-18
128-C195RD-18
143-C30BR-16
200-C38BK-18
205-C77BK-18
307-C105OR-18
308-C32YL-18
309-C4GY-18
403-C20GN-18
447-C10PK-18
450-C79YL-18
451-C67BR-18
607-C198PK-16
751-C13GN-16
892-C26BR-18
893-C25GN-18
A701-C6GY-18
A702-C36PU-18
C906-C35PU-18
C968-C65PK-18
C973-C76GN-18
E798-C15PK-18
F701-C16BR-18
F707-C33WH-18
F708-C60YL-18
F709-C205BU-18
F710-C8BR-18
F711-C206GN-18
F712-C207GY-18
F729-C29GN-18

BAT

1
2

200-G53BK-16
200-G51BK-16
200-G52BK-16

GLOW PLUG RELAY


1183534

CLR

521
522

607-C45PK-16
115-C50PK-16
607-C46PK-16

777-G47PU-16
200-G52BK-16

ENGINE GND
M10

GLOW PLUGS
2268700

1
2

ID

"AC COMP CLUTCH"


"AC COMP RET"

148-C87WH-18
148-C104WH-18
200-C93BK-18
200-C94BK-16
200-C95BK-18
200-C96BK-16
307-C105OR-18
330-C7YL-18
R810-C191BR-18
376-C31GN-18
765-C194OR-16
776-C116YL-16
E727-C59BU-16

GLOW PLUG BKR


1712208

AC OPT CON
NAME

E-C15
9W1951

7
8
1
2
3
4
5
6
9
10

200-J2BK-00

200-G59BK-18
R810-G61BR-18
200-G64BK-18

384-G65GN-6

60A

280-4394

GND

SWITCHED POWER
GROUND
UNUSED
CHARGING STATUS IND
START AID INDICATOR
AIR TEMP INDICATOR
HYD OIL PRESS. IND
ACTION LAMP
ENG OIL PRESS. IND
HYD OIL TEMP IND
CHECK ENGINE IND
ENG COOLANT TEMP IND

E-C310
1552269
396-E114PK-18
308-E111YL-18

E-C10
1552272
308-E29YL-18

SEND

607-E22PK-16
LED DISPLAY
2169021

E-C309
1552269
309-E71GY-18

309-E60GY-18
309-E10 GY-18

104-E13YL-18
200-E100BK-18

VALVE SHIFT SOL


XXX

BK-18
BK-18

G-C200
1552269

200-GG1BK-000
200-PP1BK-000

309-E60GY-18
F708-E121YL-18
F710-E6BR-18
A702-E52PU-18
F709-E51BU-18
F701-E48BR-18
A701-E15GY-18
F707-E49WH-18
E798-E16PK-18

FUEL GAGE
1555234

IGN

KEYSWITCH
1107887

608-C40GN-18
116-C51BR-18

1
2

G-C203
1552269

STARTER MOTOR 24V


1683499

R810-G35BR-18

2716414

YL-18
BR-18

MOTOR

304-MM1WH-6

POWER PANEL
G-C148
1552269
R810-G63BR-18
200-G64BK-18

450
451

G-C106
1552269
751-G13GN-16
200-G51BK-16

1
2

"VIBE TACH +"


"VIBE TACH -"

521-G71YL-16
522-G72WH-16

G-C202
1552269

BK-18
BK-18

CLR

1
2
3
4
5
6
7
8
9
10
11
12

308-E9YL-18
326-E21RD-16
307-E8OR-18
105-E2RD-18

H834-C12YL-14
450-C79YL-18
103-C196YL-18
104-C160YL-18
105-C27RD-18
115-C91PK-16
115-C50PK-16
116-C51BR-18
123-C197WH-18
200-C2BK-14
143-C30BR-16
E727-C59BU-16
143-C192BR-16
143-C70BR-16
200-C38BK-18
200-C150BK-16
122-C22RD-18
765-C194OR-16
307-C105OR-18
776-C116YL-16
C906-C35PU-18
128-C195RD-18
200-C103BK-18
173-C61YL-16

1
2

CONN 28

G-C124
1552269
447-G10PK-18
200-G60BK-18

123-E34WH-18
200-E57BK-18

E798-E16PK-18
F701-E48BR-18
F707-E49WH-18
F708-E121YL-18
F709-E51BU-18
F710-E6BR-18
F711-E501GN-18
F712-E500GY-18
F729-E167GN-18
J900-E7WH-18

115-C91PK-16
603-C199PK-16

BK-18
BK-18

ID

280-4394

I
S
G

E-C7
1552252

A701-E15GY-18
A702-E52PU-18
C905-E172OR-18
C906-E170PU-18
C906-E171PU-18
C906-E25PU-18
C968-E12PK-18

765-C194OR-16
776-C116YL-16
200-C2BK-14
122-C22RD-18
H834-C12YL-14
200-C103BK-18

FUEL LVL SENDER


2234945

200-J2BK-00
101-J1RD-00

MTR

JCS106-UP

7
8
1
2
3
4
5
6
9
10

FRAME GND RH
8T3635 M12

1
2

NAME

REF DIAGRAMS

C5R159-UP

200-C103BK-18

FRAME GND RH2


8T3635 M12

M-C123
1552269
450-M11YL-18
451-M12BR-18

ATCH VIBE TACH SENSOR

J-C1
2886926

C8S109-UP

200-C150BK-16

200-PP1BK-000

JCP104-UP

115-C50PK-16
115-C91PK-16
116-C51BR-18
143-C192BR-16
143-C70BR-16
200-C150BK-16
603-C199PK-16
607-C45PK-16
607-C46PK-16
608-C40GN-18

200-G59BK-18
200-G60BK-18

304-MM1WH-6

F712-M23GY-18-GXL

G-C101
3E3364

200-G62BK-18
200-G51BK-16
200-G54BK-18-GXL
200-G55BK-18-GXL
200-G56BK-18-GXL
200-G57BK-18-GXL
200-G58BK-18-GXL

C6S102-UP

WH-18
BK-18
YL-18
BR-18
GN-18
BK-18

E-C14
1141749

CONN 10

HARNESS ASSEMBLY
PART NO.
GROUP NAME
257-9363
CONVERSION HARNESS

IDENT
E

VIBE SENSOR CON c0

CAN TERM 4

200-G52BK-16
200-G53BK-16
200-G48BK-18

DISCONNECT SW
7N0718

F711-M22GN-18-GXL

F711-M52GN-18
F712-M50GY-18

101-EE2RD-000-SGX
200-GG1BK-000
304-MM1WH-6
200-PP1BK-000

200-GG1BK-000

DIAGNOSTIC CONNECTOR

C6P103-UP

CLR

123
200
450
451
C973
205

123-E46WH-18-GXL
447-E18PK-18-GXL
200-E44BK-18-GXL

751-E23GN-16
403-E99GN-18
447-E18PK-18-GXL
450-E19YL-18
607-E22PK-16
C973-E14GN-18
205-E17BK-18
892-E11BR-18
893-E116GN-18

105-C37RD-18
105-C27RD-18
105-C97RD-18
104-C160YL-18
104-C34YL-18
115-C91PK-16
115-C50PK-16
123-C197WH-18
143-C192BR-16
143-C70BR-16
143-C30BR-16
307-C105OR-18
330-C7YL-18
376-C31GN-18
765-C194OR-16
776-C116YL-16
R810-C191BR-18
E727-C59BU-16

ENGINE/VEHICLE
GEN 2

F711-M53GN-18
F711-M52GN-18
F712-M51GY-18
F712-M50GY-18

F701-M16BR-18-GXL
F708-M25YL-18-GXL
F710-M8BR-18-GXL

M-C4
3E3370

ENGINE/MACHINE (4 CYLINDER)

A
B
C

C5S223-UP

ID

"+24 V"
GND
"VIBE +"
"VIBE -"
"SPEED +"
"SPEED -"

VIBE TACH /
SPEEDO OPT

E-C2
3E3382

376-M31GN-18-GXL
E798-M15PK-18-GXL
F707-M33WH-18-GXL
F709-M36BU-18-GXL

A
B
C

E-C3
9X4813

C5P168-UP

1
2
3
4
5
6

NAME

REF DIAGRAMS

326-E21RD-16

CONN 3

E727-C59BU-16
173-C61YL-16

LOW ENGINE OIL PRESS LAMP


WAIT TO START LAMP
HIGH INTAKE AIR TEMP

M-C5
1552267
A893-M49 OR-18
200-M48BK-18

F-C3
3E5179

N979-E7GN-18
N960-E8OR-18
N957-E9PK-18

E-C4
1552273
123-E120WH-18
200-E50BK-18
450-E19YL-18
451-E20BR-18
C973-E14GN-18
205-E17BK-18

308-E9YL-18
309-E10GY-18

THIS OPTION APPLIES TO:

00

E-C1
1552252

HOUR METER
161-3932

VIBE TACH OPT CON

CONN 15

123-E120WH-18
123-E46WH-18-GXL
123-E34WH-18

128-E4RD-18
143-E5BR-16
200-E44BK-18-GXL
200-E57BK-18
200-E28BK-18
200-E117BK-18
200-E50BK-18
200-E100BK-18
451-E20BR-18
307-E8OR-18

CHG

CONN3
CONN 3

403-E99GN-18
200-E117BK-18

103-E1YL-18
104-E13YL-18
105-E2RD-18

DIAGRAM-WIRING SYSTEM (PRODUCT LINK OPTION)

C-C4
3E5179

+
SIG

308-F24 YL-18

280-4391

FWD HORN
1631201

BK-18
BK-18

128-E43RD-18

765-C194OR-16
776-C116YL-16

A
B
C

A
B
C

200-F23 BK-18

1
2

128-E4RD-18

REF DIAGRAMS

BK-18
RD-18
WH-18

BK-18
RD-18
WH-18

105-F30 RD-18
105-F1 RD-18
403-F33 GN-18
403-F4 GN-18
200-F31 BK-18
200-F2 BK-18
308-F32 YL-18
308-F3 YL-18

143-C70BR-16
143-C192BR-16

RUN

FCS1-UP

200 BK-16

E-C8
1552269
322-E115GY-18
128-E101RD-18

280-4393 , 280-9635

F715-M55PU-18-GXL
F716-M54WH-18-GXL
C968-M2PK-18-GXL
J900-M28WH-18-GXL

322-E115GY-18

105-F18 RD-18
403-F19 GN-18

CLR

STOP

M-C150
1552267
F715-M55PU-18-GXL
F729-M44GN-18
F716-M54WH-18-GXL

JCP1-103

326-M9RD-18
A893-M49OR-18

PRIME SWITCH
1655970

STEERING WHEEL HORN SWITCH


2T3360

F711-F17 GN-18

YL-14
BK-14
RD-18
YL-16
BU-16
YL-16

SHUT DOWN SWITCH 4C


139-2116

00

C7L1-UP

E-C12
1429117

C968-E12PK-18
F729-E167GN-18
J900-E7WH-18
103-E1YL-18
C906-E25PU-18

ID

CONN 1

280-4394

START AID CONTROL


HIGH ENGINE TEMP LAMP
CHECK ENGINE LAMP
ACTION LAMP

C5Y1-UP

HIGH

143-E5BR-16
751-E23GN-16
C905-E172OR-18
C906-E171PU-18

H834
200
122
173
E727
776

497-M40BU-18
205-M39BK-18
C973-M38GN-18
C974-M37PU-18

C8S1-108

FUEL PRIME PUMP


2178339

C968-M2PK-18-GXL
E798-M15PK-18-GXL
F701-M16BR-18-GXL
F706-M32PU-18-GXL
F707-M33WH-18-GXL
F708-M25YL-18-GXL
F709-M36BU-18-GXL
F710-M8BR-18-GXL

E-C11
1429117

F712-F16 GY-18

"SW'D POWER (F1)"


GROUND
"BATTERY (F13)"
"SW'D POWER (F2)"
NEUTRAL
"BRAKE ON"

M-C152
1552272
1
2
3
4

FCP1-UP

A702-M21PU-18-GXL

A710-M57GY-18-GXL
465-M56OR-18-GXL

SATELLITE
GPS
ANTENNA ANTENNA

.
.

1
2
3
4
5
6

BU
BK
GN
PU

A701-M6GY-18-GXL

RXD
GND
DTR
DCD

GPS_COAX_1 BK-18

H834-C12YL-14
200-C2BK-14
122-C22RD-18
173-C61YL-16
E727-C59BU-16
776-C57YL-16

CLR

MOTOR

104-M34YL-18-GXL

RS-232
RS-232
RS-232
RS-232

SAT_COAX BK-18

AUX CON c0

ID
497
205
C973
C974

P8F1-UP

LOW

N973-F14 BR-18
N979-F15 GN-18

NAME

NAME

GROUND LEVEL SHUTDOWN SW (N.O.)


GROUND LEVEL SHUTDOWN SW (N.C.)
LOW THROTTLE SWITCH
HIGH THROTTLE SWITCH

CHG

THROTTLE SW
2730282

HIGH

BATTERY
GROUND
KEY ON
R-TERM
RS-232 TXD

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6

DRUM CHARGE PRESS. SW 4C


1652521

VEH HARN SPD CON c0

F729-M45GN-18
465-M56OR-18-GXL

A
B
C

CYX1-UP

M-C6
1552269
1
2

N960-F12 OR-18
N979-F15 GN-18
N970-F13 YL-18
N973-F14 BR-18

280-4391

BK-16
RD-16
BU-16

F729-M46GN-18-GXL
J900-M28WH-18-GXL

F729-M46GN-18-GXL

N960-F12 OR-18
N970-F13 YL-18

REF DIAGRAMS

M-C105
1552267

C6S1-101

CLR

A710-M57GY-18-GXL

IGNITION SWITCH INPUT


+5V SENSOR SUPPLY
+5V SENSOR SUPPLY
+8V THROTTLE SUPPLY
HIGH HYD OIL TEMP SW
LOW HYD OIL PRES SW

893-M27GN-18-GXL
892-M26BR-18-GXL

105-F30 RD-18
200-F31 BK-18
308-F32 YL-18
403-F33 GN-18
N957-F11 PK-18

LOW

PROD LINK RADIO c0


2639088

F-C1
1552252

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18

F729-M47GN-18

C
A
B

WH-16

OPTIONAL SPEED SENSOR

SENSOR POWER
SENSOR GND
SPEED SIGNAL
INV SPEED SIGNAL

308-M3YL-18
330-M7YL-18

M-C108
1552267

BK-16
RD-16

HYD OIL TEMP SW 4C


1100514

REF DIAGRAMS

M-C118
1552269

1
2

C8P1-UP

ID

BK-18
BK-18

P7F1-UP

105
200
308
403
893
892

12V BATTERY RH 4C
3T5760

THROTTLE SWITCH RETURN

C5W1-UP

NAME

NEUTRAL START SW 4C
ON PROPEL PUMP

NEG

C6P1-102 C5S1-222

BATTERY
GROUND
"SW'D POWER"
"ALT R TERM"
"CDL +"
"CLD -"

POS

1
2

280-4391

104-M34YL-18-GXL
376-M31GN-18-GXL

SPEED SEL SW
2730282

HARNESS ASSEMBLY
PART NO.
GROUP NAME
311-1890
CONTROL HARNESS

IDENT
F

C5P1-167 C5R1-158 JCS1-105

C8F1-UP
DIAGRAM-WIRING SYSTEM (PRODUCT LINK OPTION)

450-M11YL-18
451-M12BR-18

INSTRUMENT PANEL

SAT

N957-F11 PK-18

1
2
3
4
5
6

BK-18
BK-18

522-M42WH-16

M-C103
1552269
513-M90OR-16
522-M91WH-16

F715-M55PU-18-GXL
F716-M54WH-18-GXL

GPS

123-E3WH-18

THIS OPTION APPLIES TO:

CONN 7

893-F5 GN-18
892-F6 BR-18

308-C16YL-18

C7F1-UP

PROD LINK ANT


PROD LINK ANT

105-C97RD-18
200-C151BK-18
308-C101YL-18
403-C102GN-18
893-C53GN-18
892-C52BR-18

1
2

ARC SUPPRESSOR 4C
1893158
COMPRESSOR GP 4C
3E1906

N963-C12OR-18
N959-C13PK-18
N981-C14GN-18
200-C15BK-18

A710-M57GY-18-GXL

893-M27GN-18-GXL
892-M26BR-18-GXL

SWITCHED POWER

N957-C3PK-18
N960-C4OR-18
N979-C7GN-18
F711-F17 GN-18
F712-F16 GY-18
892-F6 BR-18
893-F5 GN-18
403-F4 GN-18
308-F3 YL-18
200-F2 BK-18
105-F1 RD-18

HARNESS ASSEMBLY
PART NO.
GROUP NAME
256-6803
RADIO HARNESS
256-6804
ECM HARNESS

IDENT
A
C

.
.
.
.

403-C11GN-18

PRODUCT LINK CON

12V BATTERY LH 4C
3T5760

513-M87OR-16

M-C99
1552269
513-M88OR-16
522-M89WH-16

326-M9RD-18

465-M56OR-18-GXL

125-C10OR-18

1
2
3
4
5
6
7
8
9
10
11
12

SWITCH CLOSED WITH


SYSTEM CHARGED

NEG

200-M48BK-18

M-C102
1275483

RS-232 #3 TXD
RS-232 #3 RXD
RS-232 #3 GND
GND

280-9635 , 280-4392

101-XF2RD-6
101-XA1RD-00

POS

150-M59RD-18-GXL
150-M58RD-18-GXL
F706-M32PU-18-GXL
A702-M21PU-18-GXL
A701-M6GY-18-GXL
F711-M53GN-18
F712-M51GY-18

Y974-C9OR-18

1
2

.
.
.
.
.
.
.

A-C3
3E3364
N970-A8YL-18
N973-A9BR-18

CLR

521-M43YL-16
513-M87OR-16

1
2

BATTERY (+)
BATTERY (+)
ACTION ALARM
LOW HYD OIL PRES
HIGH HYD OIL TEMP
CAN (+)
CAN (-)
CAN A SHIELD
CDL (+)
CDL (-)

KEY SWITCH

CONN 2

C-C3
1552269
N970-C5YL-18
N973-C6BR-18

PK-16
BK-16
GN-18
PK-16

BK-16
BK-16

M-C104
1552269

150-M63RD-18-GXL
150-M62RD-18-GXL
150-M59RD-18-GXL
150-M58RD-18-GXL
200-M61BK-18-GXL
200-M66BK-18-GXL
200-M64BK-18-GXL
200-M65BK-18-GXL
200-M60BK-18-GXL

RS-232 #3 TXD
RS-232 #3 RXD
RS-232 #3 GND
GND

R-TERM

ID

121-M1YL-18
321-M5BR-18

150-M63RD-18-GXL
150-M62RD-18-GXL
200-M61BK-18-GXL
200-M60BK-18-GXL

376-M31GN-18-GXL
F706-M32PU-18-GXL
F707-M33WH-18-GXL
104-M34YL-18-GXL
R810-M35BR-18
F709-M36BU-18-GXL
C974-M37PU-18
C973-M38GN-18
205-M39BK-18
497-M40BU-18
177-M41RD-6

+ BATTERY

603
200
608
607

AC PRESSURE SW 4C
1145333

M-C122
1552269

1
2

(+)
(+)
(-)
(-)

F706-M32PU-18-GXL
F707-M33WH-18-GXL
F708-M25YL-18-GXL
F709-M36BU-18-GXL
F710-M8BR-18-GXL
F711-M22GN-18-GXL
F712-M23GY-18-GXL
R810-M35BR-18
J900-M28WH-18-GXL
F729-M47GN-18
F729-M46GN-18-GXL F729-M29GN-18
F729-M45GN-18
F729-M44GN-18

NAME

101-XF1RD-00

BK-18
BK-18

BATTERY
BATTERY
BATTERY
BATTERY

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

E798-M15PK-18-GXL
F701-M16BR-18-GXL

CAN DATA LINK +

N979-A5GN-18
N960-A6OR-18
N957-A7PK-18

BEACON
GROUND
REAR
FRONT

BACKUP ALARM 4C
2200229

FOR ENGINE HARNESS WIRING SEE ENGINE SCHEMATIC VOLUME 3 LOCATION E-4

101-XF1RD-00

ECM BREAKER 4C
1394724

J1 M-C3
2451042
1
200-M66BK-18-GXL
2
200-M65BK-18-GXL
3
200-M64BK-18-GXL

BATTERY (-)
BATTERY (-)
BATTERY (-)

R-TERM

N981-C14GN-18
N963-C12OR-18
N959-C13PK-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

150-M67RD-12

30A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64

150-M63RD-18-GXL
150-M62RD-18-GXL
150-M58RD-18-GXL
150-M59RD-18-GXL

+ BATTERY

944-C1OR-18
945-C2BR-18
N957-C3PK-18
N959-C13PK-18
N960-C4OR-18
N963-C12OR-18
N970-C5YL-18
N973-C6BR-18
N979-C7GN-18
N981-C14GN-18
Y974-C9OR-18
Y795-C8GN-18

A-C2
3E5179
125-A1OR-18
200-A2BK-18
308-A3YL-18
403-A4GN-18

603-C199PK-16
200-C98BK-18
608-C40GN-18
607-C41PK-16

200-XC1BK-00

J2

ALT BREAKER 4C
6T3645

C968-M2PK-18-GXL
C973-M38GN-18
C974-M37PU-18

CAN DATA LINK +

Y795-C8GN-18

C-C2
1552252
125-C18OR-18
200-C20BK-18
308-C22YL-18
403-C24GN-18

.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

262-0886

ENGINE ECM 4C
ENGINE ECM

60

A892-M18OR-18
A784-M19YL-18
403-M20GN-18
A702-M21PU-18-GXL
F711-M22GN-18-GXL
F712-M23GY-18-GXL
306-M24GN-18
F708-M25YL-18-GXL
892-M26BR-18-GXL
893-M27GN-18-GXL
J900-M28WH-18-GXL
F729-M29GN-18

403-C11GN-18

CAN DATA LINK -

CONN 1

REF DIAGRAMS

109-XJ1RD-6

B+
B-

A701-M6GY-18-GXL

CAN DATA LINK -

N973-C6BR-18
N979-C7GN-18

.
.

LIGHTING CON

W
D+

465-M56OR-18-GXL
A710-M57GY-18-GXL
F716-M54WH-18-GXL
F715-M55PU-18-GXL
150-M67RD-12

892-M26BR-18-GXL
893-M27GN-18-GXL
A702-M21PU-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

308-C16YL-18

RS-232 #1 DCD
RS-232 #1 GND

280-4392

C974-M37PU-18

309-M4GY-18
403-M20 GN-18
ALTERNATOR 4C
2253146

121-M1YL-18
C968-M2PK-18-GXL
308-M3YL-18
309-M4GY-18
321-M5BR-18
A701-M6GY-18-GXL
330-M7YL-18
F710-M8BR-18-GXL
326-M9RD-18
447-M10PK-18
450-M11YL-18
451-M12BR-18
751-M13GN-16
777-M14PU-16
E798-M15PK-18-GXL
F701-M16BR-18-GXL

200-C15BK-18

125-C17OR-18
125-C18OR-18
200-C19BK-18
200-C20BK-18
308-C21YL-18
308-C22YL-18
403-C23GN-18
403-C24GN-18

1
2
3
4
5
6
7
8
9
10
11
12

101-XF2RD-6

BUS BAR 1 4C
3004163

177-M41RD-6

CONN 6

M-C1
9X0141

403-M20GN-18
447-M10PK-18
497-M40BU-18
521-M43YL-16
522-M42WH-16
777-M14PU-16

RS-232 #1 DCD
RS-232 #1 GND

125-C10OR-18

.
.
.
.
.
.

REF DIAGRAMS

304-M78WH-6

START RELAY 4C
1183534

1
2

N960-C4OR-18
N970-C5YL-18

RS-232 #1 RXD
RS-232 #1 DTR

CLR

306-M24GN-18

304-M78WH-6

60

MAIN BREAKER 4C
6T3645

497-M40BU-18
205-M39BK-18
121-M1YL-18
177-M41RD-6
306-M24GN-18
308-M3YL-18
309-M4GY-18
321-M5BR-18
330-M7YL-18
403-M20GN-18
447-M10PK-18
521-M43YL-16
522-M42WH-16
F729-M45GN-18
F729-M47GN-18
F729-M44GN-18
R810-M35BR-18
C973-M38GN-18

521-M43YL-16
522-M42WH-16

104-M34YL-18-GXL
121-M1YL-18
177-M41RD-6
205-M39BK-18
306-M24GN-18
308-M3YL-18
309-M4GY-18
321-M5BR-18
330-M7YL-18
376-M31GN-18-GXL

GPS COAXBK-18
SATELLITE COAXBK-18

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18

2716414

1
2

M-C107
1552269
306-M85GN-18
200-M86BK-18

R810-M35BR-18
121-M1YL-18
177-M41RD-6
205-M39BK-18
306-M24GN-18
308-M3YL-18
309-M4GY-18
321-M5BR-18
330-M7YL-18
403-M20GN-18
447-M10PK-18
497-M40BU-18
521-M43YL-16
522-M42WH-16
C973-M38GN-18
C974-M37PU-18
F729-M45GN-18
F729-M47GN-18
F729-M44GN-18
200-M48BK-18
200-M60BK-18-GXL
200-M61BK-18-GXL
200-M65BK-18-GXL
200-M64BK-18-GXL
200-M66BK-18-GXL

RS-232 #1 RXD
RS-232 #1DTR

M-C101
3E3364

.
.
.
.
.
.
.
.

GPS
ANTENNA

ID

BK-18
BK-18

A892-M18OR-18
751-M13GN-16
A784-M19YL-18

777-M14PU-16

R810-M84BR-18

VIBE PUMP H TOP 4C


XXXX

RS-232 #1 TXD

SATELLITE
ANTENNA

105
200
308
403
893
892

1
2
3
4

1
2

N957-C3PK-18

.
.
.

REF DIAGRAMS

M-C151
1552272
306-M82GN-18
200-M83BK-18

M-C201
1552269
A784-M19YL-18
200-M71BK-18

RS-232 #1 TXD

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

.
.
.
.
.
.
.

BATTERY
GROUND
"SW'D POWER"
"ALT R TERM"
"CDL +"
"CLD -"

ARC SUPP 4C
1729200

200-M71BK-18
200-M70BK-18
200-M72BK-18
777-M69PU-18
777-M14PU-16
777-M68PU-18

200-M73BK-18

1
2

VIB PUMP L BOT 4C


XXXX

N960-A6OR-18
N979-A5GN-18
N970-A8YL-18
N973-A9BR-18

944-C1OR-18
945-C2BR-18

GN-16
GY-16
RD-18
BK-18

200-M76BK-18

GLOW PLUG RELAY 4C


1183534

ENGINE GND 4C
M10
200-M75BK-18
200-M74BK-18

M-C202
1552269
A892-M18OR-18
200-M70BK-18

CDL +
CDL -

F-C2
1607690

J1

CDL +
CDL -

124
118
122
200

200-M81BK-18

200-XN1BK-00

VALVE SHIFT SOL 4C


XXX

BK-18
BK-18

PROD LINK ECM c0


2621421

SATELLITE ANT
SATELLITE ANT

124-C64GN-16
118-C39GY-16
122-C42RD-18
200-C9BK-16

GLOW PLUG BKR 4C


4N5844

200-M72BK-18
200-M48BK-18
200-M77BK-18
200-M60BK-18-GXL
200-M76BK-18
200-M61BK-18-GXL
200-M66BK-18-GXL
200-M65BK-18-GXL
200-M64BK-18-GXL
FRAME GND RHFR 4C
8T3635 M12

R810-M35BR-18

384-M80BU-8

40

101-AA1RD-000

(Dimensions: 48 inches x 35 inches)

2716414

R810-M79BR-18
200-M81BK-18

1
2

1
2

BATTERY
GROUND
KEY ON
R-TERM
RS-232 TXD
.
RS-232 RXD
RS-232 GND
RS-232 DTR
RS-232 DSR
.
.

PRODUCT LINK CON

BK-18
BK-18

101-EE2RD-000-SGX

STARTER MOTOR 24V 4C


2253150

1
2
3
4
5
6
7
8
9
10
11
12

GPS ANT
GPS ANT

CAB OPTION CON

POWER PANEL

M-C106
1552269
751-M13GN-16
200-M72BK-18

PROD LINK RADIO


PROD LINK RADIO

CLR

200-M75 BK-18
200-M74BK-18
200-M73BK-18

M-C148
1552269

FRAME GND LHRR


M12

36 Page,

KENR5939-02 VOL 1 of 3

MOTOR

A-C1
1552252
125-A1OR-18
200-A2BK-18
308-A3YL-18
403-A4GN-18
N957-A7PK-18

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
GY-18
GN-18
USED
USED
USED
USED

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ID

777-M69PU-18
200-M75BK-18

J1

105
200
308
403
893
892
F712
F711
NOT
NOT
NOT
NOT

BAT

DRUM INTLK SOL 4C


XXX

BATTERY
GROUND
"SW'D POWER"
"ALT R TERM"
"CDL +"
"CLD -"
"CAN (-)"
"CAN (+)"
"CAN SHIELD"
"RS 232 GND"
"RS 232 RXD"
"RS 232 TXD"

MTR

M-C200
1552269

125-E1OR-18
200-E2BK-18
308-E3YL-18
403-E4GN-18
944-E5OR-18
945-E6BR-18

N979-E7GN-18
N960-E8OR-18
N957-E9PK-18

DATALINK (FACTORY INSTALLED)

"HVAC POWER"
"WIPERS POWER"
"DOME LAMP POWER"
GROUND

1
2

C-C1
1607690

1
2
3
4

200-XP1BK-00

BK-18
BK-18

DATALINK
PROD LINK ECM
PROD LINK ECM

NAME

FUEL LVL SENDER 4C


2234945

M-C124
1552269
447-M10PK-18
200-M77BK-18

AXLE INTLK SOL 4C


XXX

1
2

CLR

DISCONNECT SW 4C
7N0718

777-M68PU-18
200-M74BK-18

125-E1OR-18
200-E2BK-18
308-E3YL-18
403-E4GN-18
944-E5OR-18
945-E6BR-18

M-C203
1552269
101-XF1RD-00
304-M78WH-6

N979-C7GN-18
N960-C4OR-18
N957-C3PK-18

ENGINE/VEHICLE (4 CYLINDER)
200-XG1BK-00

PROD LINK CON2

10

NAME

11

105-F1 RD-18
200-F2 BK-18
308-F3 YL-18
403-F4 GN-18
893-F5 GN-18
892-F6 BR-18
F712-F16 GY-18
F711-F17 GN-18

12

ID

13

NAME

14

SUPPRESSOR ARC 2
1893158

SIDE CONSOLE

SYMBOL

WIRE GROUP COLOR DESCRIPTIONS

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION

IDENT
A
G
C
E
J
K
F
H
M

PART NO.
267-1460
304-4632
302-1424
311-8354
288-6926
310-1522
258-6911
304-4634
312-7984

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
ENGINE CONTROL CIRCUIT (MASTER ).
HEATER AND AIR CONDITIONER CIRCUIT.

HARNESS ASSEMBLY
GROUP NAME
WIRING GP-VEHICLE (6 CYL)
WIRING GP-VEHICLE (6 CYL)
PANEL GP-INSTR - (D)
PANEL GP - INSTR - (A)
JUMP START CONNECTOR HARNESS
FUEL PUMP STUB HARNESS
WIRING GP-VEHICLE (4 CYL)
COMP GP A/C
WIRING GP-VEHICLE (4 CYL)

CAN DATA LINK A.


RS232 DATA LINK.

ATCH WIRE, CABLE, COMPONENT

GAUGES.

CIRCUIT CONNECTED

HIGHWAYS.

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

COLOR ABBREVIATIONS

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

NOTE C: MOVE C-906 WIRE FROM PIN 9 TO PIN 11


PROPEL/VIBE INTERLOCK

FOR

A
THIS SCHEMATIC IS FOR THE CP/CS54, CP/CS56, CP/CS64, CP/CS74 and CP/CS76
VIBRATORY COMPACTOR ELECTRICAL SYSTEM
VOLUME 1 of 3: MAIN WIRING
MEDIA NUMBER: KENR5939-02
SCHEMATIC PART NUMBER: 262-0886, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14

13

12

11

10

Alarm - Action

F-2

Alarm - Backup

D-13, H-13

Alternator

I-13, H-13

Battery - 12V
Block - Fuse

22

12

20

42
9

19

11

34

14

32
37

45

53

30

18

49

50

36

35
33

29

40

38
51

13

41

28

27

17

47

25

55

59

16

24

44

61

52

57

39
46
48

Vibration Frequency Control

H-11

24

Schematic
Location

Machine
Location

Cab Options

Control - Standard HVAC

C-6

34

Control - Temperature

B-6

NOT USED

Display - LED

H-2

Control - Water Valve

A-6

NOT USED

ECM - Engine

J-6, J-9

Lamp - Dome

F-2

35

H-2

Motor - Blower

A-5

F-13, J-13

Motor - Wiper Front

E-2

36

Horn - Forward

I-2

10

Motor - Wiper Rear

E-4

37

Meter - Hour

I-2

11

Pump Assembly - Front

D-2

15

F-12, J-11

12

Pump Assembly - Rear

C-2

15
38

Component

C-11

NOT USED

Resistor - Blower

A-5

Pump - Fuel Prime

D-11, H-11

13

Solenoid - Compressor GP

B-2

20

Pump - Vibration H Top

F-11, J-10

14

Solenoid - Compressor GP 1

A-3

20

Pump - Vibration L Bot

20

F-11, J-10

14

Suppressor - Arc / AC

B-2

Relay - Brake P1

C-8

Suppressor - Arc 3

B-3

20

Relay - Brake P2

C-7

Switch - AC

E-2

24

F-13, J-14

Switch - AC Pressure

B-2

12

Relay - Main

D-2

15

Switch - AC Pressure 1

B-3

12

Relay - Neutral Start P3

C-7

Switch - Blower

E-5

24

Relay - Neutral Start P4

C-7

Switch - Low Pressure

B-3

20

E-13, I-14

Switch - Low Pressure Cutout

B-3

12

B-6

16

Switch - Wiper Front

D-4

24
24

H-2

17

Switch - Wper Rear

D-4

Resistor - Can

B-12, G-12

18

Thermostat

B-5

Sender - Fuel Level

F-13, J-13

19

Solenoid - Axle Interlock

F-11, J-10

14

Solenoid - Compressor

H-14

20

Solenoid - Drum Interlock

F-11, J-10

14

Solenoid - Valve Shift

F-11, J-10
H-14

Suppressor - Arc / Start Relay

15

D-7

E-14, I-14

Suppressor - Arc / Start Aid

63

D-14, H-14

F-14, J-14

Suppressor - Arc / AC Compressor

43

Breaker - Main

Resistor - Alternator

10

H-10

Breaker - Glow Plug

Relay - Start Aid

23

Resistor

Relay - Start

62

Relay - Glow Plugs

56

58

H-11

E-14, I-14

Probe - Water In Fuel

31

H-10

Relay

D-14, I-14

Motor - Starter

60

Controller

Breaker - ECM

Glow Plug

54

Machine
Location

Breaker - Alternator

Gage - Fuel

21

Schematic
Location

Component

Display Options
Schematic
Location

Machine
Location

Accelerometer

C-9

39

21

Gauge - CMV

C-10

40

22

Gauge - Speed / Vibration

E-12

41

B-5

23

Gauge - VPM

F-12

42

E-13, J-14

23

Gauge - VPM 1

E-11

42

Component

Suppressor - E Arc

G-2

17

Indicator - RMV

C-11

43

Switch - AC Pressure

H-14

22

Lamp - Overvoltage

A-9, A-10

43

Switch - Backup Alarm

F-2

24

Module - Recording

B-7, B-9

44

Switch - Beacon

F-5

24

Module - Vibration Frequency

B-8, B-10

44

Switch - Disconnect

F-14, J-14

25

Processor

C-7

44

Switch - Drum Charge Pressure

C-13, G-13

26

Regulator

B-8, B-10

44
16

Switch - Flood Light


Switch - Hydrualic Oil Temperature
Switch - Key
Switch - Neutral Start

F-4

24

Resistor - X-R1

D-12

C-13, H-14

27

Sensor - Speed

D-14

45

G-2

28

Sensor - Speed 1

C-14

45

C-13, H-14

29

Sensor - Vibration Tachometer

E-14

46

F-6

24

Speedometer

E-11

47

Switch - Prime

C-10, G-11

30

Sensor - Compaction

G-12

48

Switch - Shutdown

C-14, G-13

31

J-3

11

Gauge - Compaction

G-11

41

F-12

42

Switch - Operator Park Brake

Switch - Speed Selector


Switch - Steering Wheel Horn

I-2

32

Switch - Throttle

J-2

33

Switch - Vibration

F-2

24

Switch - Vibration Select

F-2

24

Schematic
Location

Machine
Location

Datalink
Component

35

Tachometer - Vibration

Schematic
Location

Machine
Location

Diode - Brake

H-5

17

Diode - Neutral

H-5

17

Flasher

J-3

17

Component

J-6, J-9

49

Switch - HD & Pos Lamp

J-5

41

Radio - Product Link

J-5, J-8

50

Switch - Turn Signal & Hazard

J-3

41

Radio Ready Options

Converter

H-12

16

Power Point

H-12

51

Radio

J-12

52

Volume 2 of 3: Optional Configurations


2011 Caterpillar, All Rights Reserved

Wire Description

32
42
17

37
33

28

51

43

24

47

40

62

10

Main Schematic Vol 1


Connector Location

36

Connector Number
55

19
53

30

22

61

13

25

18

12

59

34

60
15

29

58

38

21

27

23

16
57

56

20
6

44

49

50

54

14

31

26

39

63

45

46

48

CP/CS74:
C8F1-UP
P8F1-UP
C8P1-UP
C8S1-UP

Printed in U.S.A.

Machine
Location

11

CP/CS64:
C7F1-UP
P7F1-UP
C6P1-UP
C6S1-UP

CP/CS76:
JCP1-UP
C7L1-UP
JCS1-UP
CYX1-UP

Wire
Number

Wire Color

CMV

500

BR

Wiper - Front (Park)

PROCESSOR POWER

501

GN

Wiper - Front (Low)

Tachograph Speed Signal

502

OR

Wiper - Front (Hi)

YL

Vibrator Pump

503

BR

Wiper - Rear (Park)

GN

Frequency

504

YL

Wiper - Rear (Low)

Wire
Number

Wire Color

001

BR

002

RD

003

RD-BU

004
005

Description
Power Circuits

41

CP/CS56:
C5P1-UP
FCP1-UP
C5S1-UP
FCS1-UP

Machine locations are repeated for components located close together.

Schematic
Location

Component

CP/CS54:
C5R1-UP
C5W1-UP
C5Y1-UP

Lighting Options

Ecm - Product Link

52

CP/CS54, CP/CS56, CP/CS64, CP/CS74


and CP/CS76
Vibratory Compactor
Electrical System

Schematic Location

Pressure
Symbol

BU

RMV

505

BU

Wiper - Rear (Hi)

007

GY

Signal Ground

506

PU

Washer - Front

101

RD

Battery (+)

507

WH

Washer - Rear

103

YL

Vibrator Power

508

PU

Radio Speaker - Left

104

YL

Engine Power

509

WH

Radio Speaker - Left (Common)

105

RD

Key Switch

511

BR

Radio Speaker - Right

RD

Alternator Output (+) Terminal

512

GN

Radio Speaker - Right (Common)

Machine
Location

110

GN

Regulated Power

513

OR

A/C Compressor Pressure Switch

111

RD

Battery Power

515

OR

Blower Motor (Hi)

112

PU

Main Power Relay Output

516

BU

Blower Motor (Medium)

53

CONN 5

I-11

54

CONN 6

E-10, I-10

50

CONN 7

D-10, H-10

50

121

CONN 8

F-7

55

122

CONN 9

F-7

55

CONN 10

F-6

56

CONN 11

F-6

CONN 12

G-4

115

PK

Front Work Lights

517

GN

Blower Motor (Low)

116

BR

Flood Light Switch

521

YL

A/C Low Pressure Switch

118

GY

Wiper Power

522

WH

A/C Thermostat Switch

YL

Back Alarm Power

537

GN

Flasher

RD

Dome Lamp Power

539

BU

Turn Signal Indicator Basic / Right


Turn Signal Indicator Left

WH

Gauges / Options Power

540

WH

GN

A/C

567

WH

A/c Switch

125

OR

Battery Power

592

BU

DC / DC Converter Power Output

24

128

RD

Forward Horn

597

PU

A/C Hi Pressure Cutout Switch

56

143

BR

Speed Select Switch

A513

PK

DC / DC Converter Memory Output

57

148

WH

Start Aid Relay

A523

PU

Temperature Potentiometer Position 1

150

OR

Battery (+)

A571

PU

Transmit

A572

PK

CONN 14

G-3

57

CONN 15

I-2

17

CONN 16

G-2

28

CONN 17

E-1

CONN 18

E-1

CONN 28

F-12

27

Datalink Schematic Vol 1


Connector Location
Machine
Location

173

YL

Optional Lights

177

OR

Main Breaker

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Ground Circuits

603

PK

Rotary Beacon

200

BK

Main Chassis

604

OR

Stop Lamp

205

BK

Instrument Ground

605

YL

Turn Lamp - Left

Basic Machine Circuits

606

GY

Turn Lamp - Right

304

WH

Starter Relay

607

PK

Flood Lamp - Front

306

GN

Starter Relay

608

GN

Flood Lamp - Rear

307

OR

Key Switch

614

PU

Park / Tail / Dash / Lamp

308

YL

Main Power Relay

619

GN

309

GY

Alternator Regulator Terminal

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Receive

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Lighting Circuits

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Head Lamp Low


Control Circuits

321

BR

Backup Alarm

709

OR

Sensor Power Supply

322

GY

Warning Horn (Forward)

720

PU

Brake Relay P2

Harness and Wire Symbols

CONN 1

I-18

59

326

RD

Key Switch "C" Terminal

751

GN

Transmission Shift Solenoid

CONN 2

I-18

59

330

YL

Neutral Start Relay

765

OR

Park Brake Switch

CONN 3

H-5, H-7

59

376

GN

Start Aid Switch

776

YL

Park Brake Switch

CONN 10

G-6, F-6

59

384

BU

Relay To Glow Plugs

777

PU

Brake Relay P1

PK

Alternator Resistor

892

BR

CAT DATA LINK

893

GN

CAT DATA LINK

403

GN

Alternator (R) Terminal

916

BU

Vibration Frequency Command

439

YL

Over Voltage Lamp

924

GN

Vibration Low Switch

447

PK

Fuel Level Gage

944

OR

Cat Data Link

450

YL

Tachometer Sender (+)

945

BR

Cat Data Link

451

BR

Tachometer Sender (-)

A001

BR

A Power

465

OR

Low Hydraulic Oil Pressure Switch

A003

BK

A Signal

497

BU

Sensor Power

A004

BU

A Ground

C483

BU

Tachograph Speed Signal

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

396

Monitoring Circuits

Circuit Breaker
Symbol

Flow
Symbol

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

123

G-4

Level
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

124

CONN 13

Temperature
Symbol

Symbols and Definitions

109

D-11

Schematic Location

Symbols

Accessory Circuits

006

CONN 4

Connector Number

Harness And Wire Electrical Schematic Symbols

Description

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


Radio Ready Option Schematic Vol 2
Connector Location

Component Identifiers (CID)


Module Identifier (MID)
Engine ECM
(MID No. 036)
Failure Mode Identifiers (FMI)
FMI No.

Failure Description

0001

Cylinder #1 Injector Solenoid

0002

Cylinder #2 Injector Solenoid

Data valid but above normal operational range.

0003

Cylinder #3 Injector Solenoid

Data valid but below normal operational range.

0004

Cylinder #4 Injector Solenoid

Data erratic, intermittent, or incorrect.

0005

Cylinder #5 Injector Solenoid

Event Codes
Engine ECM

0006

Cylinder #6 Injector Solenoid

Voltage below normal or shorted low.

0041

Current below normal or open circuit.

0091

Throttle Position Sensor

Current above normal or grounded circuit.

0100

Engine Oil Pressure Sensor

E194

Mechanical system not responding properly.

0110

Engine Coolant Temperature

E232

8 Volt DC Supply Voltage


Event Code

CONN 22

B-5

NOT USED

G-2

61

13

Out of calibration.

0261

Engine Timing Offset Fault

E396

High Fuel Rail Pressure

14

Parameter failures.

0262

5 Volt Sensor DC Power Supply

E398

Low Fuel Rail Pressure

15

Parameter failures.

0267

Remote Shutdown Switch

E539

High Intake Manifold Air Temperature

1779

Fuel Rail #1 Pressure Valve Solenoid

1785

Intake Manifold Pressure Sensor

1797

Fuel Rail Pressure Sensor

1834

Ignition Key Switch

2246

Glow Plug Start Aid Relay

The FMI is a diagnostic code that indicates what


type of failure has occurred.

The CID is a diagnostic code that indicates


which circuit has faulted.
The MID is a diagnostic code that indicates
which electronic control module diagnosed the fault.

Machine
Location

CONN 27

E362

Parameter failures.

Schematic Location

60

Personality Module

20

Connector Number

60

0253

Machine Security System Module

Probe:

B-5, C-5

Bad device or component.

1639

1782334

Cab Options Schematic Vol 2


Connector Location

CONN 21

12

Condition not met.

55

55

0247

19

H-11

D-5

Failure mode not identifiable.

Turbo Wastegate Drive

CONN 31

C-1

11

0526

Resistor:

CONN 20

Engine Speed Sensor

Sensor supply fault.

1743016

CONN 9

0190

18

High Fuel/Water Separator Water Level

Abnormal rate of change.

Secondary Engine Speed Sensor

Compressor:

E-12, H-11, I-11

55

10

0342

3E1906

CONN 17

C-1

Intake Manifold Air Temperature Sensor

Module not responding.

Sender:

CONN 8

0172

17

2234945

High Exhaust Temperature

Abnormal update.

Programmed Parameter Fault

Schematic Location

54

Low Hydraulic Charge Pressure

E360

Low Oil Pressure


High Engine Coolant Temperature

High Hydraulic Oil Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

Machine
Location

CONN 1

C-13

27

CONN 15

E-12

62

CONN 17

A-12, B-12, C-12, D-12

CONN 18

A-12, B-12, C-12, D-12

CONN 23

D-8

62

Lighting Options Schematic Vol 2


Connector Location
Schematic Location

Machine
Location

CONN 24

I-6

63

CONN 25

J-4

44

CONN 26

I-3

63

CONN 27

G-2, G-5, G-7, F-6

61

Connector Number

Empty 155-160
Full 0-4
17.6 .6

Fuel level
HVAC
Can Term 4, Can Term 1

120 10%
255 7.7 K (In Air)
Water In Fuel Threshold 50 K Or Less/
60 K Reset
150 5%

Water In Fuel

2284982

Resistor:

2708384

Control:

Vibe Frequency (2708383 - Linear Potentiometer)

Alternator

1286916

Control:

Temperature (1106824 - Linear Potentiometer)

1371761

Resistor:

1 K 20%
1K

X-R1

2 Watts

130 5%

2 Watts

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Off Machine Switch Specification

Schematic Location

Connector Number

Resistance (Ohms)

Title

Display Options Schematic Vol 2


Connector Location

Engine Overspeed

E600

Component Description

Machine
Location

C-2

E283

E361

Resistor and Sender Specifications


Part No.

CONN 5

Condition

0268

16

58

0168

Parameter not available.

24

I-13

B-2

Abnormal frequency, pulse width, or period.

16

H-4, H-14

CONN 19

CONN 2

SAE J1939 Data Link

CONN 11

Connector Number

Voltage above normal or shorted high.

Electrical System Voltage

Machine
Location

Vibe Options Schematic Vol 2


Connector Location

Schematic Location

Connector Number

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located
at or near the component. See the Component Location Chart.

Part No.

Function

Troubleshooting:

Actuate

Deactuate

Contact Position

Low - 275 kPa MAX


Low - 40 PSI MAX
High - 2800 kPa 140
High - 406 PSI 20

Low - 170 kPa 55


Low - 25 kPa 8
High - 1750 kPa 200
High - 254 PSI 29

Note 1

1145333

AC Pressure Switch 4C
AC Pressure Switch
AC Pressure Switch 1

1100514

Hydraulic Oil Temperature Switch 4C


Hydraulic Oil Temperature Switch

92 1.5 C
197.6 2.7 F

85 C Min
185 F Min

1652521

Drum Charge Pressure Switch 4C


Drum Charge Pressure Switch

1400 kPa MAX


203 PSI MAX

1100 75 kPa
160 11 PSI

1496371

Low Pressure Cutout

103.4 13.8 kPa


15 2 PSI

34.5 7 kPa
5 1 PSI

Contact (A-B) NO Below


Actuation Temperature
Contact (B-C) NC Below
Actuation Temperature
Contact (A-C) NC Below
Deactuation Pressure
Contact (A-B) NO Below
Deactuation Pressure
NO

Note 1: Normally Open Below Low Setting Deactuation. Closed From Low Setting Actuation
To High Setting Deactuation. Open Above High Setting Actuation.

C4.4 and C6.6 Compactor Engiines

Form Number
KENR5389

(Dimensions: 48 inches x 35 inches)

Machine
Location

Component

26

Vibration Options

Schematic
Location

36 Page,

Main Schematic

KENR5939-02 VOL 2 of 3

KENR5939-02
August 2011

Component Location

14

13

12

11

10

A
B
C

OR-16
YL-16
GN-16

1K

CW

709-N21 OR-18
C934-N19 BU-18
T825-N20 YL-18
C925-N18 GN-18
916-N22 BU-18
200-N25 BK-18

C934-N19 BU-18
C925-N18 GN-18
T825-N20 YL-18

T825-N20 YL-18
C925-N18 GN-18
C934-N19 BU-18

1
2
3
4
5
6

RD-18
BK-18
WH-18
OR-18

POS

604-E9
200-E11
614-E10
606-E3

1
2
3
4

HH-C5
1552269

RESISTOR
2405204
RR FLOOD LH
2196487

VARIABLE FREQUENCY CONTROL

1
2

HH-C4
1552269

HH-C6
1552269

1
2

1
2

01

608-F4 GN-16

200-F12 BK-16
200-F6 BK-14

200-F10 BK-16
200-F7 BK-16

607-F8 PK-16

607-F9 PK-16
607-F14 PK-16

1
2

SYMBOL

VPM GAUGE
2831233

1
2

IGN

123-C5 WH-18

200-HH2 BK-14

603-F3
200-F6
608-F4
607-F8

607-HH10 PK-16
607-HH9 PK-16

HH-C1
3E3376

607-HH4 PK-16

CAB LIGHTS CONN

BLADE, SPADE, RING OR SCREW


TERMINAL
SPLICE

NAME

ID

CLR

BEACON
GROUND
"REAR FLOOD LIGHTS"
"FRONT FLOOD LIGHTS"

603
200
608
607

PK-18
BK-18
GN-18
PK-18

280-9635

IGN

GRD

WIRE GROUP COLOR DESCRIPTIONS

VOLTAGE CONVERTER OUTPUT CIRCUIT.


GROUND CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

THIS IS A PURCHASED CABLE AS.


SHOWN HERE FOR DOCUMENTATION
PURPOSES ONLY

T-C10
3E3376

RMV INDICATOR + CABLE

+BATTERY
SIGNAL
GROUND

E481-A28 PU-18

E-C2
3087779

497
205
C973
C974

BU
BK
GN
PU

200-A16 BK-14

504-G14 YL-16
507-G16 WH-16

BK
GY
GN
BU
WH

1566821
USES MOTOR
1741486

1
2
3
4
5
6

STD HVAC CONTROL

AS
GROUND

NAME

ID

CLR

1
2

A/C ON
GND
BLOWER HIGH
BLOWER MED
BLOWER LOW
A/C CLUTCH

567
200
515
516
517
522

WH-16
BK-16
GY-16
GN-16
BU-16
WH-16

567-G11
200-G19
515-G20
516-G21
517-G22
522-G23

1
2
3
4
5
6

WH-16
BK-16
GY-16
GN-16
BU-16
WH-16

118-G17
122-G28
200-G18
200-G19
522-G23
567-G11

CONN 21

I SENSOR
+ POWER
GROUND
SPEED SIGNAL

CAB GND
8T3635 M12

G-C101
1237615

507-G16 WH-16
200-G30 BK-16

1
2

124-G1 GN-16
118-G27 GY-16
122-G28 RD-18
200-G31 BK-14
522-G23 WH-16
521-G26 YL-16

CONN 5

RD-18
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

ELECTRONIC
CIRCUIT
30 85 86 8787a

A892-TT7 OR-16
A784-TT8 YL-16
450-TT11 YL-16
451-TT10 BR-18
123-TT16 WH-18
200-TT14 BK-18
111-TT1 RD-16

497-TT15 BU-16
205-TT18 BK-16
C973-TT17 GN-16
C974-TT13 PU-16

123-TT16 WH-18
450-TT11 YL-16
451-TT10 BR-18

110-TT21 GN-18
110-TT12 GN-16

U-C10
1907612

U-C9
1552253
111-U42 RD-18
200-U43 BK-18
123-U44 WH-18

111-U30 RD-18
200-U31 BK-18
123-U32 WH-18
A990-U33 BU-18
451-U34 BR-18
450-U35 YL-18
A784-U36 YL-18
A892-U37 OR-18
T825-U38 YL-18
C935-U39 PU-18
C801-U40 OR-18
924-U41 GN-18

451-U46
450-U47
A784-U48
A892-U49

A892-U7
A784-U8
450-U11
451-U10
123-U16
200-U14
111-U1

MAIN VEHICLE SCHEMATIC


U-C80
1552272
1
2
3
4

BR-18
YL-18
YL-18
OR-18

1
2
3
4
5
6
7
8
9
10
11
12

NAME

ID

CLR

POWER
GROUND
SW'D POWER
VIBE ON
VIBE FREQ RET
VIBE FREQ
VIBE SOL TOP
VIBE SOL BOTTOM
FIXED FREQ VIBE
VAR FREQ VIBE
VIBE SW HIGH
VIBE SW LOW

111
200
123
A990
451
450
A784
A892
T825
C935
C801
924

RD-18
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

TT-C2
5E7764
497-TT15
205-TT18
C973-TT17
C974-TT13

C850-TT6 BR-16

110-TT3 GN-16
200-TT4 BK-16

200-TT9 BK-16
200-TT14 BK-18
200-TT20 BK-18

200-TT5 BK-16

111-TT1 RD-16
205-TT18 BK-16
497-TT15 BU-16
A784-TT8 YL-16
A892-TT7 OR-16
C973-TT17 GN-16
C974-TT13 PU-16

OVER VOLTAGE LAMP


BASE 9D3127
LENS 9D2867
BULB 7N5876

30 85 86 8787a

GAGE OUTPUT

VIB SENSOR SIGNAL

123-U16 WH-18
450-U11 YL-16
451-U10 BR-18

D
1
2
3
4
5
6
7
8

200-U4 BK-16
200-U5 BK-16

U-C5
3T2587

U-C2
5E7764
497-U15
205-U18
C973-U17
C974-U13

110-U21 GN-18
110-U12 GN-16
200-U22 BK-18
200-U9 BK-16
200-U14 BK-18
200-U20 BK-18

110-U2 GN-16
110-U3 GN-16
200-U4 BK-16
200-U5 BK-16

111-U1 RD-16
205-U18 BK-16
497-U15 BU-16
A784-U8 YL-16
A892-U7 OR-16
C973-U17 GN-16
C974-U13 PU-16

OR-16
BK-16
WH-16

A
B
C

CONN 18

SALES MODEL

439-U19 YL-18
200-U20 BK-18

280-4394

RECORDING MODULE ATTACHMENT (FIXED FREQ VIBE)

11

10

567-AC10 WH-16

200-AC8 BK-16

200-AC2 BK-16
200-AC7 BK-16

A523-AC13 PU-16

SENSOR PWR
SENSOR PWR RETURN
SENSOR SIGNAL
INV SENSOR SIGNAL

CONN 22
C

VIB SENSOR SIGNAL

1
2
3
4
5
6

522-HV3
515-HV1
517-HV2
516-HV6

CONN 21

IDENT SH/LOC
G
C7
M
C7
AC
B7
HV
B7
H

WATER VALVE
279-0850

HV-C1
1552272
1
2
3
4

POWER
CONTROL SIGNAL
FEEDBACK (UNUSED)
GROUND

567-HV7 BR-16
A523-HV4 PU-16
200-HV9 BK-16

HV-C2
1552264

BK-18
BK-18

1
2

597-H8 PU-16
513-H1 OR-16

1
2

200-HV9 BK-16
200-HV5 BK-14

ENGINEERING MODEL

CHG

H-C4
1552269

SWITCH CLOSED WITH


SYSTEM CHARGED

1
2

BK-18
BK-18

516-HV6 BU-14
517-HV2 GN-14
515-HV11 OR-14
515-HV1 OR-14

WH/RD-14
BK-14

MOTOR

NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS


SALES MODELS. SEE EDS FOR APPLICATIONS
NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS
ENGINEERING MODELS SEE EDS FOR APPLICATIONS.

200-HV12 BK-14
200-HV10 BK-16

CONN 9

1
2

CONN 2

CAB AC COMP CON


NAME

ID

CLR

COMP ON
COMP RTN

521
522

YL-16
WH-16

REF DIAGRAMS

262-0886

513-H6 OR-16
522-H5 WH-16

MAIN VEHICLE SCHEMATIC

513-H7 OR-16
522-H4 WH-16

ATCH - CAB AC

BLOWER RESISTOR
2049921
BLOWER MOTOR
HV-C3
2756706
1779646
1
2

1
2

CONN 8

ARC SUPPRESSOR 3
1893158
COMPRESSOR GP 1
H-C5
3E1906
1552269

M-C2
3E3376

G-C7
3E3376

H-C3
3E3364

521-H2 YL-16

H-C2
1552269

BK-16
BK-16

G-C6
1552269

ATCH - CAB AC
LEGACY
BK-18
BK-18

AC PRESSURE SW 1
1145333

522-HV3 WH-16

515-HV11 OR-14
200-HV12 BK-14

CLR

ARC SUPPRESSOR
1893158
COMPRESSOR GP
3E1906

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
278-0665
HEATER
152-9802
CAB
ELECTRONIC HVAC
ELECTRONIC HVAC
309-5246
A/C COMP
304-4634

LOW PRES CUTOUT SW


H-C1
1496371
1552269

200-HV10 BK-16

LOW VIB
HIGH VIB

BK-16
BK-16

THERMOSTAT
3E5464

WH-16
OR-14
GN-14
BU-14

SWITCH CLOSED WITH


SYSTEM CHARGED

D
1
2
3
4
5
6
7
8

WH-16
BK-16
GY-16
GN-16
BU-16
WH-16

AC-C2
3E3388

CONTROL

UNIT

GAGE OUTPUT

DIAGRAM-WIRING SYSTEM (DISPLAY OPTIONS)


OVER VOLTAGE LAMP c0
BASE 9D3127
LENS 9D2867
BULB 7N5876

567-AC10 WH-16
200-AC8 BK-16
A523-AC13 PU-16

567-AC1 WH-16
567-AC9 WH-16

U-C4
1671295
A892-U7 OR-16
A784-U8 YL-16

CW

TEMP CONTROL
1286916

GROUND
GROUND

1
2
3
4
5
6
7
8

C850-U6 BR-16

LOW VIB
HIGH VIB

UNSWITCHED POWER
REGULATED POWER
REGULATED POWER

1
2
3
4
5
6
7
8

BU-16
BK-16
GN-16
PU-16

U-C3
5E7765

C850-U6 BR-16

AC-C3
1552267

A
1
2
3
4
5
6
7
8

RECORDING MODULE ATCH (VARIABLE FREQ VIBE)

OR-16
YL-16
YL-16
BR-18
WH-18
BK-18
RD-16

497-U15 BU-16
205-U18 BK-16
C973-U17 GN-16
C974-U13 PU-16

12

2829829

111-U1 RD-16
110-U2 GN-16
110-U3 GN-16

TT-C4
1671295
A784-TT8 YL-16
A892-TT7 OR-16

ELECTRONIC
CIRCUIT

SENSOR PWR
SENSOR PWR RETURN
SENSOR SIGNAL
INV SENSOR SIGNAL

U-C1
5E7763

VIBE FREQ MOD c0


2201100

REGULATOR
0814135

GROUND
GROUND

1
2
3
4
5
6
7
8

567-AC1
200-AC2
515-AC3
516-AC4
517-AC5
522-AC6

RECORDING MODULE c0

TT-C3
5E7765

110-TT2 GN-16

200-TT22 BK-18

UNSWITCHED POWER
REGULATED POWER
REGULATED POWER

1
2
3
4
5
6
7
8

BU-16
BK-16
GN-16
PU-16

C850-TT6 BR-16

OPT CON c3

CONN 17

200-TT4 BK-16
200-TT5 BK-16

TT-C5
3T2587

521
522

111
200
123
A990
451
450
A784
A892
T825
C935
C801
924

AC-C1
3E3382

2829829
1
2
3
4
5
6
7
8

111-TT1 RD-16
110-TT2 GN-16
110-TT3 GN-16

AC PRESSURE SW
1145333

"AC COMP CLUTCH"


"AC COMP RET"

POWER
GROUND
SW'D POWER
VIBE ON
VIBE FREQ RET
VIBE FREQ
VIBE SOL TOP
VIBE SOL BOTTOM
FIXED FREQ VIBE
VAR FREQ VIBE
VIBE SW HIGH
VIBE SW LOW

CLR

MOTOR

PUMP AS REAR
7T8890

GY-16
RD-18
BK-16
BK-16
WH-16
WH-16

ID

1
2
3
4
5
6
7
8
9
10
11
12

ID

RECORDING MODULE

TT-C1
5E7763

MOTOR

PUMP AS FRONT
7T8890

200-G31 BK-14
200-G29 BK-16
200-G30 BK-16

200-G18 BK-16
200-G5 BK-16
200-G19 BK-16

515-G20 GY-16
516-G21 GN-16
517-G22 BU-16

G-C5
1552273

GY-16
GN-16
BU-16
WH-16

451-TT46 BR-18
450-TT47 YL-18
A784-TT48 YL-18
A892-TT49 OR-18

TT-C80
1552272

1
2
3
4
5
6
7
8
9
10
11
12

614-C11 PU-16

G-C100
1237615

506-G9 PU-16
200-G29 BK-16

HVAC MOD CON

515-AC3
516-AC4
517-AC5
522-AC6

111-TT42 RD-18
200-TT43 BK-18
123-TT44 WH-18

111-TT30 RD-18
200-TT31 BK-18
123-TT32 WH-18
A990-TT33 BU-18
451-TT34 BR-18
450-TT35 YL-18
A784-TT36 YL-18
A892-TT37 OR-18
T825-TT38 YL-18
C935-TT39 PU-18
C801-TT40 OR-18
924-TT41 GN-18

NAME

VIBE FREQ MOD


2201100

REGULATOR
0814135

+VBAT
SIGNAL IN
2X SIG OUT
GND
SIGNAL OUT
NOT USED
INV SIG IN
DEVIDED OUT

1
2
3
4
5
6
7
8
9
10
11
12

TT-C9
1552253

CONN 18

13

122-G28 RD-18
124-G1 GN-16
506-G9 PU-16
507-G16 WH-16
522-G23 WH-16

500-G8 BR-16
501-G7 GN-16
502-G6 OR-16
503-G15 BR-16
504-G14 YL-16

+ POWER

1
2
3
4
5
6
7
8

OPT CON c0

CONN 17
TT-C10
1907612

GN-16
YL-16
BR-16
BK-16

SENSOR POWER
SENSOR GND
SPEED SIGNAL
INV SPEED SIGNAL

118-G27 GY-16
503-G15 BR-16

ALPHA 30 ATTACHMENT

110-U12
450-U11
C850-U6
200-U9

CLR

1
2
3

497-E1 BU-18
205-E2 BK-18
C973-E3 GN-18

451-U10 BR-18
200-U22 BK-18

ID

118-G10 GY-16

INSTRUMENT PANEL-CAB

439-U19 YL-18
110-U21 GN-18

NAME

HARNESS - ALFA 30 CDS CABLE


HARNESS - LEGACY VIBE TACH W/SPEEDO
HARNESS-CONTROL

A003-CC3 BK-18
A004-CC4 BU-18

A003-CC3 BK-18
A004-CC4 BU-18

439-U19 YL-18

RD-18
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

INV SIG IN
DEVIDED OUT

111
200
123
A990
451
450
A784
A892
T825
C935
C801
924

+VBAT
SIGNAL IN
2X SIG OUT
GND
SIGNAL OUT

POWER
GROUND
SW'D POWER
VIBE ON
VIBE FREQ RET
VIBE FREQ
VIBE SOL TOP
VIBE SOL BOTTOM
FIXED FREQ VIBE
VAR FREQ VIBE
VIBE SW HIGH
VIBE SW LOW

1
2
3
4
5
6
7
8

CLR

1566820

A SENSOR
1
2
3
4

A001-CC1 BR-18

ACCELEROMETER + CABLE

GN-16
YL-16
BR-16
BK-16

ID

1
2
3
4
5
6

ALPHA 30 SPEED CABLE

1
2
3
4

HARNESS ASSEMBLY
PART NO.
GROUP NAME
285-2099
PART OF 285-0029
293-5928
HARNESS - ALFA 30
248-0342
ALFA 30 ACCELEROMETER
292-5978
HARNESS - VIBE TACH ADAPTER
293-5927
CABLE - ALFA 30 SPEED SIGNAL
294-0798
291-0335
HARNESS - VIBE TACH SENSOR
296-3483
HARNESS - ALFA 30 SPEED PICKUP
294-0800
HARNESS-ARO
???
3RD PARTY COMPACTION METER HARNESS
294-0799
291-8558
HARNESS - RECORDING MODULE
289-9933
HARNESS - RECORDING MOD SPEED PICKUP
317-8764 HARNESS RECORDING MODULE (FIXED FREQ VIBE)
297-6901
HARNESS - SPEEDO/TACH

BR
X
BK
BU

CC-C5
C091

THIS IS A PURCHASED CABLE AS.


SHOWN HERE FOR DOCUMENTATION
PURPOSES ONLY
A001-CC1 BR-18

ALPHA 30 OPT HARNES

OPT SPD SNSR CON

ACCELEROMETER
2480342

200-A21 BK-16

200-A23 BK-16
A784-A24 YL-18
200-A22 BK-18
123-A19 WH-18

NAME

HEATER GP
CONDITIONER

REWORKED "I" SENSOR CABLE

OPT CON

POWER/OUTPUT
CMV
+ POWER
IS
AMPLITUDE
FREQ.
RMV
SIG GROUND
GROUND

1
2
3
4
5
6
7
8

E481-A50 PU-18-GXL
123-A51 WH-18-GXL
C483-A53 BU-18-GXL
M400-A20 GN-18-GXL
E482-A54 BR-18-GXL
E480-A55 PK-18-GXL
200-A56 BK-18-GXL
200-A57 BK-18-GXL

200-A52 BK-18

SIGNAL

CONN 1

RD
YL
BU
BU
YL
BN

PROCESSOR
2032328
A-C6
3073611

110-TT12
450-TT11
C850-TT6
200-TT9

RECORDING MODULE/
SPEEDOMETER
SPEED PICKUP ATCH

W L1

E482-A12 BR-18

LIGHT

439-TT19 YL-18
110-TT21 GN-18

1
2
3
4

OFF

123-AA1 BK-18

123-TT16 WH-18

497-T1 BU-18
205-T2 BK-18
C973-T3 GN-18
C974-T4 PU-18

E480-A17 PK-18

P1

262-0886

GN/YL

CONN 18

IN/
OUT

E481-A31 PU-18
E481-A14 PU-18
E481-A28 PU-18
E481-A50 PU-18-GXL
E482-A16 BR-18

118-G17 GY-16
118-G10 GY-16
118-G4 GY-16
118-G3 GY-16

G-C3
1552273

REF DIAGRAMS

GROUND

123-AA1 BK-18
E480-AA2 PK-18
200-AA3 GN-YL-18-GXL

P
B1

PK-18
BK-18
GN-18
PK-18

2 (BK)

603-M1
200-M2
608-M3
607-M4

1 (BK)

RMV SIGNAL

BWL

1
2
3
4

POWER

521-G26 YL-16

CONN 20
ON

E482-A54 BR-18-GXL
123-A51 WH-18-GXL
C483-A53 BU-18-GXL

WIPER SWTCH RR
1327084

515-AC3 GY-16
517-AC5 BU-16
522-AC6 WH-16
A523-AC13 PU-16
200-AC7 BK-16
516-AC4 GN-16
567-AC9 WH-16

BU-18
BK-18
GN-18
PU-18

497-E1 BU-18
205-E2 BK-18
C973-E3 GN-18

200-G18 BK-16
122-G28 RD-18

567-G25 WH-16
567-G24 WH-16

567-G2 WH-16
567-G11 WH-16

515-G20 GY-16
516-G21 GN-16
517-G22 BU-16

1
2
3
4
5
6
7
8

497
205
C973
C974

1
2
3
4

W P

200-Y8 BK-18

200-AA3 GN-YL-18-GXL
CMV GAUGE
2504195

RED

123-A18 WH-18

POWER
GROUND
SPEED SIGNAL
INV SPEED SIGNAL

E-C1
1552272

CLR

A784-A24 YL-18

ID

123-A18 WH-18
123-A19 WH-18

NAME

200-A23 BK-16
200-A22 BK-18

SPEED SENSOR PICKUP CON

E480-A15 PK-18
E480-A17 PK-18
E480-A55 PK-18-GXL

200-A57 BK-18-GXL
200-A56 BK-18-GXL

RMV INDICATOR
2852099

1
2
3
4
5
6
7
8
9

E481-A31 PU-18
123-A51 WH-18-GXL
C483-A53 BU-18-GXL
A784-A24 YL-18
E482-A12 BR-18
E480-A36 PK-18
200-A52 BK-18
200-A22 BK-18
123-A19 WH-18

E480-A36 PK-18

001-Y1 BR-18
002-Y2 RD-18
002-Y9 BK-18
003-Y3 RD-BU-18
004-Y4 YL-18
005-Y5 GN-18
006-Y6 BU-18
007-Y7 GY-18
200-Y10 BK-18

567-G25 WH-16
521-G26 YL-16
567-G24 WH-16

CLR

E480-AA2 PK-18

SPEED SENSOR 1
2827939

A-C8 Y-C1
3073612 MATE-N-LOCK

123-A19 WH-18
A784-A24 YL-18
200-A22 BK-18

GY-16
GY-16
BK-16
OR-16
GN-16
BR-16
PU-16

PK-16
BK-16
GN-18
PK-16

111-A3 RD-18
200-A2 BK-16
123-A1 WH-18
A990-A4 BU-18
451-A5 BR-18
450-A6 YL-18
A784-A7 YL-18
A892-A8 OR-18
T825-A9 YL-18
C935-A10 PU-18
C801-A11 OR-18
924-A13 GN-18

RD-18
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

WH-16
YL-16
BU-16
BR-16

118-G3
118-G4
200-G5
502-G6
501-G7
500-G8
506-G9

ID

A784-A27 YL-18

111
200
123
A990
451
450
A784
A892
T825
C935
C801
924

1
2
3
4
5
6
7
8

RD-16
RD-16

500-G8 BR-16
501-G7 GN-16
502-G6 OR-16
503-G15 BR-16
504-G14 YL-16

603
200
608
607

200-A26 BK-16
123-A25 WH-18

POWER
GROUND
SW'D POWER
VIBE ON
VIBE FREQ RET
VIBE FREQ
VIBE SOL TOP
VIBE SOL BOTTOM
FIXED FREQ VIBE
VAR FREQ VIBE
VIBE SW HIGH
VIBE SW LOW

501-G7 GN-16
118-G17 GY-16
500-G8 BR-16
502-G6 OR-16
504-G14 YL-16
503-G15 BR-16

BEACON
GROUND
REAR
FRONT

1
2
3
4
5
6
7
8
9
10
11
12

CLR

118-G3 GY-16
118-G4 GY-16
118-G10 GY-16
124-G1 GN-16
200-G5 BK-16
506-G9 PU-16
507-G16 WH-16
567-G2 WH-16

LIGHTING CON

CONN 18

ID

1
2
3
4
5
6
7
8
9
10
11
12

501-M12 GN-18
118-M18 GY-18
500-M11 BR-18
502-M13 OR-18
504-M7 YL-18
503-M6 BR-18
505-M8 BU-18
200-M17 BK-18
122-M15 RD-18

CONN 23

NAME

G-C2
1552264
B B

G-C10
1429117

200-Y8 BK-18

G-C4
1552252

NAME

200-X14 BK-18

124-G1 GN-16
567-G2 WH-16
517-G22 BU-16
516-G21 GN-16
515-G20 GY-16

262-0886

A-C3
1552253

1
2
3
4
5
6

GN-14
BR-14
BU-14
GN-14
GY-14

WIPER SWITCH FR
1126174

007-Y7 GY-18

515-HV1 OR-14
517-HV2 GN-14
522-HV3 WH-16
A523-HV4 PU-16
200-HV5 BK-14
516-HV6 BU-14
567-HV7 BR-16

ALFA 30 SPEED SENSOR ATCH

CONNECTS TO
COMPACTION
DATA SYSTEM

OPT CON c1

130

451-TT10 BR-18
200-TT22 BK-18

205-M2 BK-18
C973-M3 GN-18

BN-18
BU-18
PU-18
C4

515-HV11 OR-14

1
2
3
4

CLR

L465
L466
X982
ID 4

200-HV12 BK-14

CONN 1

3E3376

ID

CMV
RMV
FREQ
AMPLITUDE

001-Y1 BR-18
002-Y2 RD-18
003-Y3 RD-BU-18
004-Y4 YL-18
005-Y5 GN-18
006-Y6 BU-18

AC SWITCH
2730283

G-C1
1552273

THIS IS A PURCHASED CABLE AS.


SHOWN HERE FOR DOCUMENTATION
PURPOSES ONLY

123-X18 WH-18

CONN 17

497-M1 BU-18

NAME

1
2
3
4
5
6
7
8
9
10
11

REF DIAGRAMS

497-X13 BU-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

FRONT WIPER MOTOR


1477969

124-G1 GN-16
118-G27 GY-16
122-G28 RD-18
200-G31 BK-14

E481-A14 PU-18
E480-A15 PK-18
E482-A16 BR-18
M400-A20 GN-18-GXL

1
2
3
4

A-C10
1552272

A-C1
1907612
SIMMILAR TO 235-6980
WITH DIFFERENT WIRE CODES M-C3

Y-C2
FISCHER

IC CONNECTOR

M-C1
3E5179

VIBE TACH / SPEEDOMETER ATTACHMENT

RD-18
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

B+

GN-16
GY-16
RD-18
BK-18

111
200
123
A990
451
450
A784
A892
T825
C935
C801
924

POWER
GROUND
SW'D POWER
VIBE ON
VIBE FREQ RET
VIBE FREQ
VIBE SOL TOP
VIBE SOL BOTTOM
FIXED FREQ VIBE
VAR FREQ VIBE
VIBE SW HIGH
VIBE SW LOW

124
118
122
200

200-X15 BK-18
123-X16 WH-18

ALFA 30 CDS CABLE

X-R1 RESISTOR
1371761

X-C2
1552272
1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

111-X3 RD-18
200-X2 BK-18
123-X1 WH-18
A990-X4 BU-18
451-X5 BR-18
450-X6 YL-18
A784-X7 YL-18
A892-X8 OR-18
T825-X9 YL-18
C935-X10 PU-18
C801-X11 OR-18
924-X12 GN-18

OFF
LOW
MED
HIGH

200-HV10 BK-16

VIBE TACH ATCH

1
2
3
4
5
6
7
8
9
10
11
12

CLR

ID

200-HV5 BK-14

CONN 17

NAME

BK-16
BR-16
GN-16
OR-16
GY-16

INSTRUMENT PANEL-CAB

BLOWER SWITCH
1107890

OPT CON c2
X-C3
1552252

B+

BK-18
BR-18
GN-18
OR-18
GY-18

MOTOR

WIRING GP-CAB

HIGHWAYS.

X-C1
1907612

200-M10
500-M11
501-M12
502-M13
118-M14

REAR WIPER MOTOR


1477970

CAN DATA LINK A.


GAUGES.

SPEED/VIBE GAUGE
2903397

BK-16
BR-16
GN-16
OR-16
GY-16

L
GND

1
2
3
4
5
6

"HVAC POWER"
"WIPERS POWER"
"DOME LAMP POWER"
GROUND

OPTION REQUIRES USE OF POWER ADAPTER HARNESS FROM


VIBE TACH/ SPEEDOMETER OPTION

BK-18
BR-18
YL-18
BU-18
GY-18

MOTOR

CLR

123-XX7 WH-18

200-M5
503-M6
504-M7
505-M8
118-M9

GY-18
BK-18
BR-18
YL-18
BU-18

1
2
3
4
5
6

ID

IGN

118-M9
200-M5
503-M6
504-M7
505-M8

M-C5
1552273

L
GND

CAB OPTION CON

SEN

118-M18 GY-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
REGULATED POWER CIRCUIT.

GND

M-C4
1552273

NAME

12 V LIGHT
NOT USED

122-M15 RD-18
200-M16 BK-18

262-0886

200-XX10 BK-18

DOME LAMP
1076032

REF DIAGRAMS

VPM GAUGE1
2831233

BK-18
PK-18
PK-18
GN-18

SEND

607-M4 PK-18
608-M3 GN-18

118-M14 GY-18
200-M10 BK-18
500-M11 BR-18
501-M12 GN-18
502-M13 OR-18

200-M2
603-M1
607-M4
608-M3

123-XX1 WH-18
200-XX2 BK-18
450-XX3 YL-18
451-XX4 BR-18
C973-XX5 GN-18
205-XX6 BK-18

PK-18
BK-18
GN-18
PK-18

SPEEDOMETER
2147861
1
2
3
4

123-XX8 WH-18
200-XX9 BK-18
C973-XX5 GN-18

603-M1
200-M2
608-M3
607-M4

1
2
3
4

521-G26 YL-16
522-G23 WH-16

XX-C2
1552272

C973-XX5 GN-18
200-XX9 BK-18
123-XX8 WH-18

+24 V
GND
VIBE +
VIBE SPEED +
SPEED -

VIB TACH SENSOR


7R3145

02

122-M15 RD-18
200-M2 BK-18
200-M16 BK-18
603-M1 PK-18
607-M4 PK-18
608-M3 GN-18

M-C3
1552272

567-HV7 BR-16
A523-HV4 PU-16

YL-16
BR-16

CHG

2809635

200-M2 BK-18
603-M1 PK-18

CONN 27

200-HV9 BK-16

450
451

DIAGRAM- WIRING, LIGHTING OPTIONS

1
2

VIBE TACH OPT


XXXXXXX

123-U16 WH-18

VIBE TACH SIGNAL


vIBE TACH GND

CLR

122-A15 RD-18

1
2
3
4

WIRING GP-CAB

CIRCUIT CONNECTED

439-TT19 YL-18

1
2

450-L1 YL-16
451-L2 BR-16

ID

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
292-0890
HARNESS AS (IRH SIDE CONSOLE)
291-5100
HARNESS AS (IRH FRONT LIGHTS)
291-5101
HARNESS AS (IRH REAR LIGHTS)
281-0028
HARNES AS (PLATFORM LIGHTS)
HARNESS AS (NO ROPS LIGHTS)
280-9184
HARNESS AS (CAB LIGHTS)
291-5102
HARNESS AS (IRH DASH)

CAB OPTIONS

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

M400-A20 GN-18-GXL

NAME

IDENT SH/LOC
A
C
E
F
G
HH
J

CONN 27

YL-16
WH-16

H#

VIBE TACH WITH SPEEDOMETER ATCH (LEGACY)

L-C1
3E3364

CONN 27

PK
BK
GN
PK

CONN 27

G-C1
3E3376

7
8
1
2
3
4
5
6
9
10

+24 V
GND
VIBE +
VIBE SPEED +
SPEED -

450-XX3 YL-18

VEH HARN VIBE CON

F-C1
3E3376

CONNECTOR

CONN 15

PK-18
BK-14
GN-16
PK-16

200-HH5 BK-16

603-F3 PK-18
200-F13 BK-18

BECON SOCKET CAB


9R7941

OPTION

200-HH11 BK-16

1
2

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

GND
SEN

1
2

FRONT FLOOD RH 1
2196487

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

WH-18
BK-18
YL-18
BR-18

XX-C1
3E3382
1
2
3
4
5
6

REAR FLOOD RH 1
2196478

CIRCUIT NOT CONNECTED

VIBE TACH ATCH (LEGACY)


VIBE TACH ATCH
1
2
3
4
5
6

607-G9 PK-16
200-G7 BK-16

AC OPT CON

WH-18
BK-18
YL-18
BR-18
GN-18
BK-18

G-C3
1552269

608-G12 GN-16
200-G10 BK-16

NAME

123
200
450
451
C973
205

1
2

522-H3 WH-16

"+24 V"
GND
"VIBE +"
"VIBE -"
"SPEED +"
"SPEED -"

1
2

F-C2
1237615

500-M11 BR-18
501-M12 GN-18
502-M13 OR-18
503-M6 BR-18
504-M7 YL-18
505-M8 BU-18
122-M15 RD-18

CLR

607-G8 PK-16
607-G9 PK-16

BEACON ROPS
1081029

200-M5 BK-18
200-M16 BK-18
200-M10 BK-18

ID

123-C1
200-C2
450-C3
451-C4

607-G4 PK-16

FRONT FLOOD LH 1
2196487

608-HH13 GN-16

200-M17 BK-18

NAME

1
2
3
4
5
6

200-G5 BK-16

200-G6 BK-16
200-G7 BK-16

BEACON

603-HH1 PK-18
200-HH6 BK-16
200-HH7 BK-18
200-HH8 BK-16
200-HH12 BK-16

DESCRIPTION

G-C6
1552269

FRONT FLOOD RH
2196487

608-HH3 GN-16

200-P7 BK-18

200-G11 BK-16
200-G10 BK-16

200-G5 BK-16
200-G2 BK-14

1
2

608-G3 GN-16

REAR FLOOD RH
2196478

ID CLR

COMPACTION
GAUGE

608-G3 GN-16

603
200
608
607

.
BATTERY
GND
CAN +
CAN -

608-G13 GN-16
608-G12 GN-16

603-HH1 PK-18
200-HH7 BK-18

NAME

A
B
C
D
E

123-P4 WH-18
200-P6 BK-18
Y787-P9 WH-18
Y788-P10 GY-18

607-G8 PK-16
200-G6 BK-16

608-G13 GN-16
200-G11 BK-16

BEACON
GROUND
REAR FLOODS
FRONT FLOODS

P-C3
XXX

123-P3 WH-18
200-P5 BK-18

HH-C2
1237615

OPTION

PK-18
BK-14
GN-16
PK-16

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

G-C4
1552269

REAR FLOOD LH 1
2196487

F-C3
1552269
607-F14 PK-16
200-F7 BK-16

MACHINE LIGHTING CON

1
2
3
4
5
6

RD-18

G-C5
1552269
1
2

FRONT FLOOD LH
2196487

608-F1 GN-16
200-F2 BK-16

608-HH14 GN-16

603-HH1
200-HH2
608-HH3
607-HH4

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

1
2

200-F12 BK-16

1
2
3
4

COLOR

PK
BK
GN
PK

BK
YL/GN
BK
BK

FR FLOOD RH
2196487

1
2

200-F11 BK-16
200-F2 BK-16

F-C6
1552269

REF DIAGRAMS

1
2
3
4

608-F5 GN-16
608-F1 GN-16

118-M9 GY-18
118-M14 GY-18

14

607-F9 PK-16
200-F10 BK-16

603-F3 PK-18
608-F4 GN-16

BEACON SOCKET
9X7941

ID CLR

ABBREV

123-P1 WH-18
200-P2 BK-18

+BATTERY
GROUND
CAN +
CAN -

619-C9 GN-16

YL-18
BK-18
WH-18
BU-18

LIGHTING (OPEN PLATFORM)

608-F5 GN-16
200-F11 BK-16

REAR FLOOD LH
2196487

1
2

607-HH10 PK-16
200-HH12 BK-16

608-HH14 GN-16
200-HH8 BK-16

BEACON CAB
1081029

COLOR ABBREVIATIONS

COMPACTION SENSOR
COMPACTION SENSOR

1
2

CHG

283-4306

P-C2
1552273

1
2
3
4
5
6

200-A7 BK-14
122-A8 RD-18
173-A9 YL-16
E727-A10 BU-16
776-A11 YL-16

F-C4
1552269

HH-C3
1552269

BEACON

00

1
2
3
4
5
6

1
2
3
4
5
6

CONN 11

603
200
608
607

280-4393

VIBE TACH OPT CON

285-2098
297-6900
312-3663

H834-A1 YL-14
200-A2 BK-14
122-A3 RD-18
173-A4 YL-16
E727-A5 BU-16
776-A6 YL-16

200-G2 BK-14
608-G3 GN-16
607-G4 PK-16

RR FLOOD RH
2196487

CHG

C-C1
3E3382

Y
XX
VV

1
2
3
4
5
6

A-C5
1552273

1
2
3
4

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
285-8406
FIXED FREQ VIBE
313-6384
VARIABLE FREQ VIBE

CIRCUIT CONNECTED

YL-14
BK-14
RD-18
YL-16
BU-16
YL-16

F-C5
1552269

1
2

607-HH9 PK-16
200-HH11 BK-16

608-HH13 GN-16
200-HH6 BK-16

FR FLOOD LH
2196487

3RD PARTY COMPACTION INDICATOR ATCH

IDENT
AA
A
CC
C
E
G
L
M
MM
P
R
TT
T
U
X

H834
200
122
173
E727
776

A-C1
3E3382

539-C1 BU-18
200-C7 BK-16
614-C8 PU-16

130

NAME

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
286-2434
HARNESS AS (12 VOLT CONV)
285-0056
HARNESS AS (RADIO)

DISPLAY OPTIONS

CLR

HD-LMP/POS
TURN SIG-RH
3020408

C-C2
1552273

LIGHTING (ROPS/FOPS)

LIGHTING (CAB)

DIAGRAM-WIRING SYSTEM (VIBE OPTIONS)

T-C12
2826448

ID

BK-16
PU-16
GN-16
BU-18

VEHICLE SIDE CONSOLE


PANEL GROUP A -

BEACON
GROUND
REAR FLOODS
FRONT FLOODS

1
2
3
4
5
6
SW'D POWER (F1)
GROUND
BATTERY (F13)
SW'D POWER (F2)
NEUTRAL
BRAKE ON

IDENT SH/LOC
XX
E-5
N
2/D-5

P-C1
3E3382

+ -

1
2

604-A30 OR-16

200-C2
614-C3
619-C4
539-C1

ITALLIAN HOMOLOGATION LIGHTS

1
2
3
4

NEUTRAL DIODE
1893158

A-C7
1552269
604-A28 OR-16

"SW'D POWER (F1)"


GROUND
"BATTERY (F13)"
"SW'D POWER (F2)"
NEUTRAL
"BRAKE ON"

1
2

604-A29 OR-16

OR-16
BK-16
PU-16
GY-18

NAME

12 V ADAPTER OPTION

IDENT SH/LOC
VV
C-4
RR
D-4

+ POWER
N/C
GROUND
SIGNAL

BRAKE DIODE
1893158

539-C1 BU-18
200-C2 BK-16
614-C3 PU-16
619-C4 GN-16
540-C5 WH-18

CONN 26

173-A14 YL-16
776-A12 YL-16
E727-A13 BU-16

DIR

130

DIAGRAM-WIRING SYSTEM (12V / RADIO OPTIONS)

SPEED SENSOR
M-C5
2032330
2356982

614-A24 PU-16

200-A16 BK-14

A-C8
1552269

C-C1
3E3382
1
2
3
4
5
6

539-A21 BU-18
200-A31 BK-16
614-A32 PU-16
619-A22 GN-16
540-A19 WH-18

CONN 24

VIBE FREQ CONTROL


2708384

CONN 11

614-A32 PU-16

614-A27 PU-16

N-C2
1552273

E825-N11 BU-18
A571-N6 PU-18
A572-N12 PK-18

A571-N6 PU-18
A572-N12 PK-18
200-N14 BK-18

CONN 31

A-C2
1552273

PK
BK
GN
PK

POWER POINT
1172311

1
2

619-A22 GN-16
200-A31 BK-16

CONTOLLER
3136383

N-C3
1552267

VV-C1
3E3382

INTERFACE CON

DIAGNOSTICA
PORT
B
C

540-A19 WH-18
539-A21 BU-18

AUX CON

CAB LIGHTS CON

H834-VV2 YL-14
200-VV7 BK-14
122-VV1 RD-16

592-VV9 BU-16
200-VV8 BK-14

C801-N1 PU-18
924-N2 GN-18
123-N4 WH-18

200-N14 BK-18
200-N13 BK-18

N-C5
1552267

540-A19 WH-18
539-A21 BU-18

200-A26 BK-16

STOP/POS/SIGNAL RH
2527165
E-C4
1552272
STOP

RD-18

603
200
608
607

87
87a

619-C12 GN-16

YL-18
BK-18
WH-18
BU-18

CONN 25

BEACON
GROUND
REAR FLOODS
FRONT FLOODS

85

200-VV8 BK-14

A990-N27 BU-18

709-N9 OR-18
200-N13 BK-18
A990-N27 BU-18
E825-N11 BU-18

J-T12

ID CLR

200-VV7 BK-14

916-N22 BU-18
916-N23 BU-18
916-N24 BU-18

30
86
85
87
87A

86

VV-C4
1237615

916-N23 BU-18
916-N24 BU-18
E825-N11 BU-18

709-N9 OR-18

30

592-VV9 BU-16

A571-N6 PU-18
A572-N12 PK-18

200-N25 BK-18
200-N15 BK-18

C801-N1 PU-18
924-N2 GN-18

12V CONVERTER
2054285

J-T13

1
2
3
4
5
6

540-C5 WH-18
200-C10 BK-16
614-C11 PU-16

NAME

A784-N7 YL-18
A892-N26 OR-18

592-VV10 BU-16

123-N4 WH-18
123-N5 WH-18
709-N10 OR-18
709-N21 OR-18

200-N16 BK-18

N-C4
1116795

FLASHER
1080358

173-A14 YL-16

123-N17 WH-18
200-N16 BK-18
123-N17 WH-18
A990-N27 BU-18

BAT+
SENSOR+
BATVALVE 0 FWD
VALVE 1 REV
.
TXD
RXD
.
AN IN 0
AN IN 1
AN IN 2
.
.
.
D IN 0 FWD
D IN 1 REV
D IN 2

A1
A2
A3
B1
B2
B3
C1
C2
C3
D1
D2
D3
E1
E2
E3
F1
F2
F3

123-N5 WH-18
709-N10 OR-18
200-N15 BK-18
A892-N26 OR-18
A784-N7 YL-18

C801-N1 PU-18

RELAY
3E6477

LICENSE
OPTION

N-C1
2053141

C-C3
1552273

MACHINE LIGHTING CON c1

A513-VV4 PK-16
200-VV3 BK-14
122-VV1 RD-16
H834-VV2 YL-14
592-VV5 BU-16
200-VV6 BK-14

CONN 17

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V UNSWITCHED
+12 V SWITCHED
GROUND

BU-18
BK-16
WH-18
PU-16
YL-18
GY-18
RD-18

E727-A13 BU-16

A
B
CC

VV-C2
1552273

1
2
3
4
5
6
7
8
9
10
11
12

J-T11

539-J11 BU-18
200-J10 BK-18

619-C12 GN-16

614-E4 PU-16
604-E5 OR-16

605-A17 YL-18
200-A26 BK-16
606-A33 GY-18
614-A27 PU-16
604-A28 OR-16

HD-LMP/POS
TURN SIG-LH
3020406

619-C9 GN-16

614-E7 PU-16

1
2
3
4
5
6

605-E1 YL-18
200-E2 BK-16
606-E3 GY-18
614-E4 PU-16
604-E5 OR-16

200-C10 BK-16

200-E2 BK-16

J-T9

200-C7 BK-16
614-C8 PU-16

200-E8 BK-16

614-E7 PU-16

A-C3
1552273

6
5

J-T8

606-E3 GY-18

924-N2 GN-18
A784-N7 YL-18
A892-N26 OR-18

N-C6
1907612

1
2
3
4
5
6

173-A23 YL-16
619-A22 GN-16

7
8
1
2
3
4
5
6
9
10

E-C2
1552269
1
2

FIXED FREQUENCY VIBE

VV-C3
1552267

122-VV1 RD-16
H834-VV2 YL-14
200-VV3 BK-14
A513-VV4 PK-16
592-VV5 BU-16
200-VV6 BK-14

200-E14 BK-16
605-E1 YL-18

E-C1
3E3382

LICENSE LIGHT
2590134
BK-18
BK-18

SPEAKER RH
1688772

RR-C1
3E3370

605-A17 YL-18
606-A33 GY-18
614-A18 PU-16
200-A20 BK-16
122-A15 RD-18

539-J1
200-J2
540-J3
614-J4
605-J5
606-J6
122-J7

J-T4

540-C5 WH-18

A990-XX1 BU-18

J-C1
3E3388

J-T3

J-T6

605-J5 YL-18
606-J6 GY-18

614-J4 PU-16
200-J12 BK-16

RH TURN IND
BASE 2N2371
LENS 2V-7086
BULB 7N-5876

1
2
3
4
5
6
7
8

539-A21 BU-18
200-A20 BK-16
540-A19 WH-18
614-A18 PU-16
605-A17 YL-18
606-A33 GY-18
122-A15 RD-18

J-T10

776-A12 YL-16

+
-

1
2
3
4
5
6
7
8
9
10
11
12

173-A25 YL-16
173-A23 YL-16

A513-RR5 PK-16
200-RR6 BK-14
592-RR7 BU-16

ANTENNA CABLE
1172932

CONN 19

A-C6
1552264

XX-C1
1907612

CONN 17

A-C4
1429117

REF DIAGRAMS

ANTENNA
8E-1118

511-RR3 BR-18
512-RR4 GN-18

DIR

173-A25 YL-16
614-A24 PU-16

+12V MEM
+12 VOLT
RH SPK (-)
RH SPK (+)
ANTENNA

YL
RD
GY/BK,PU/BK
GY,PU

POS

J-T2

3
2

540-J15 WH-18
539-J16 BU-18

540-J14 WH-18
200-J13 BK-18

J-T7

POS IND
BASE 2N2371
LENS 2V-7087
BULB 7N-5876

604-E12 OR-16
200-E14 BK-16
614-E13 PU-16
605-E1 YL-18

1
2
3
4

RD-18
BK-18
WH-18
OR-18

614-E13 PU-16

511-RR3 BR-18
512-RR4 GN-18

PK-16
BU-16
GN-18
BR-18

LH TURN IND
BASE 2N2371
LENS 2V-7086
BULB 7N-5876

200-E11 BK-16

A513-RR5
592-RR7
512-RR4
511-RR3

LH SPK (-)
LH SPK (+)
GROUND

WH/BK,GN/BK
WH,GN
BK

HEAD+POS

STOP/POS/SIGNAL LH
2527165
E-C3
1552272
STOP

614-E10 PU-16

200-RR6 BK-14
A513-RR5 PK-16
592-RR7 BU-16

12V RADIO WITH JUMPER HARNESS


1
2
3
4
5
6
7
8

509-RR2 WH-18
508-RR1 PU-18
200-RR6 BK-14

CLR
RD-18
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

604-E12 OR-16

508-RR1 PU-18
509-RR2 WH-18

A513-VV4 PK-16
200-VV3 BK-14
592-VV10 BU-16

(Dimensions: 48 inches x 35 inches)

SPEAKER LH
1688772
RR-C2
1552264

ID
111
200
123
A990
451
450
A784
A892
T825
C906
C801
924

NAME
POWER
GROUND
SW'D POWER
VIBE ON
VIBE FREQ RET
VIBE FREQ
VIBE SOL TOP
VIBE SOL BOTTOM
FIXED FREQ VIBE
VIBE ENABLE
VIBE SW HIGH
VIBE SW LOW

604-E9 OR-16

+
-

POS

GN-18

OPT CON1
508-RR1 PU-18
509-RR2 WH-18

TURN SIG/HAZARD
SWITCH
1733064

HD+POS LMP SW
2730285
OFF

537-J9

VIBE OPTIONS

RADIO READY OPTION

36 Page,

KENR5939-02 VOL 2 of 3

LIGHTING OPTIONS

ATCH. ELECTRONIC CONTROLLED HVAC

THIS SCHEMATIC IS FOR THE CP/CS54, CP/CS56, CP/CS64, CP/CS74 and CP/CS76
VIBRATORY COMPACTOR ELECTRICAL SYSTEM
VOLUME 2 of 3: OPTIONAL CONFIGURATIONS
MEDIA NUMBER: KENR5939-02
SCHEMATIC PART NUMBER: 262-0886, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

02

Harness And Wire Electrical Schematic Symbols

KENR5939-02
August 2011

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
71

69

92

73

75

90

91

76

77

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

80

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

78

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

67
62

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

65

CP/CS54, CP/CS56, CP/CS64, CP/CS74


and CP/CS76
Vibratory Compactor
Electrical System

87

61

CP/CS54:
C5R1-UP
C5W1-UP
C5Y1-UP

CP/CS64:
C7F1-UP
P7F1-UP
C6P1-UP
C6S1-UP

CP/CS74:
C8F1-UP
P8F1-UP
C8P1-UP
C8S1-UP

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

CP/CS76:
JCP1-UP
C7L1-UP
JCS1-UP
CYX1-UP

63

82

CP/CS56:
C5P1-UP
FCP1-UP
C5S1-UP
FCS1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14

Volume 3 of 3: J2 Engine Harness

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

C6.6 ENGINE WIRING

86

60

64

84

89

70

68

72

88

74

Component Location
Schematic
Location

Machine
Location

Air Temperature Sensor (4 Cylinder)

C-7

60

Cam Speed Sensor (6 Cylinder)

B-1

61

Component

66

85

83

C4.4 ENGINE WIRING

Connector Number

Schematic
Location

Machine
Location

Coolant Temperature Sensor (6 Cylinder)

C-1

62

Crank Speed Sensor (6 Cylinder)

B-1

63

CONN 30

D-6

88

Fuel Pump Solenoid (4 Cylinder)

B-7

64

CONN 31

E-6

89

Fuel Pump Solenoid (6 Cylinder)

C-1

65

CONN 32

C-2

90

D-2

91

D-2

92

Fuel Rail Pressure Sensor (4 Cylinder)

C-7

66

CONN 33

Fuel Rail Pressure Sensor (6 Cylinder)

D-1

67

CONN 34

Injector #1 (4 Cylinder)

E-6

68

Injector #1 (6 Cylinder)

D-1

69

Injector #2 (4 Cylinder)

E-6

70
71

Injector #2 (6 Cylinder)

D-1

Injector #3 (4 Cylinder)

D-6

72

Injector #3 (6 Cylinder)

D-1

73
74

Injector #4 (4 Cylinder)

D-6

Injector #4 (6 Cylinder)

D-1

75

Injector #5 (6 Cylinder)

D-1

76

Injector #6 (6 Cylinder)

C-1

77

Intake Air Manifold Pressure Sensor (6 Cylinder)

E-1

78

Intake Manifold Temperature Sensor (4 Cylinder)

C-7

79

Intake Manifold Temperature Sensor (6 Cylinder)

C-1

80

Oil Pressure Sensor (4 Cylinder)

C-7

81

Oil Pressure Sensor (6 Cylinder)

E-1

82

Primary Speed/Timing Sensor (4 Cylinder)


Secondary Speed/Timing Sensor (4 Cylinder)

D-7

83

D-7

84

Smart Mast Solenoid (4 Cylinder)

B-7

85

Transmission Oil Temperature Sensor (4 Cylinder)

C-7

86

Wastegate Solenoid (6 Cylinder)

C-1

87

Machine locations are repeated for components located close together.

81

Connector Location

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)
0.2650.014 @ 20C (68F)

276-8398

Solenoid:

At room temperature unless otherwise noted.

Fuel Pump

0.3930.02 @ 150C (302F)

16 Page,

79

(Dimensions: 34 inches x 24 inches)

Printed in U.S.A.

KENR5939-02 VOL 3 of 3

2011 Caterpillar, All Rights Reserved

E-C1
2451042

X929-E8BU-18
996-E10GN-18

INJECTOR #1
320-0677

E-C12
1552272
X920-E57BR-18
X926-E35GY-18
X921-E58PK-18
X927-E34YL-18

1
2
3
4

EK-C1
1134630
EK1BK-16
EK2BK-16
EK3BK-16
EK4BK-16

M795-E17WH-18
INJECTOR #2
320-0677

CONN 31
Y950-E25YL-18
Y951-E26PU-18
INJECTOR #3
320-0677

E-C13
1552272
X922-E59WH-18
X928-E33 GN-18
X923-E64OR-18
X929-E8BU-18

1
2
3
4

EG-C1
1134630
EG1BK-16
EG2BK-16
EG3BK-16
EG4BK-16

X928-E33GN-18
X927-E34YL-18
X926-E35GY-18

INJECTOR #4
320-0677

L731-E37BR-18
T993-E38BR-18
Y947-E39BR-18
Y948-E40BR-18

CONN 30

FUEL INJECTORS

X920-E57BR-18
X921-E58PK-18
X922-E59WH-18
X923-E64OR-18
X926-E35GY-18
X927-E34YL-18
X928-E33GN-18
X929-E8BU-18

PRIMARY SPEED/TIMING SENSOR


238-0120

SIGNAL
GROUND

1
2

C967-E42BU-18
995-E43BU-18
C211-E44BK-18
T997-E46OR-18
L730-E47OR-18
R997-E48OR-18
Y946-E51BU-18
E965-E52BU-18
P920-E53BR-18
X731-E55BU-18
994-E56GY-18
X920-E57BR-18
X921-E58PK-18
X922-E59WH-18

E-C4
2388247
996-E69GN-18
E965-E52BU-18

X923-E64OR-18

SECONDARY SPEED/TIMING SENSOR


238-0120

SIGNAL
GROUND

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

CONNECTS TO J2 CONNECTER OF ENGINE ECM


VOLUME 1, LOC D-12
CONNECTS TO J2 CONNECTER OF ENGINE ECM
VOLUME 1, LOC H-13

E-C4
2451043
1
2
3
4

E-C8
1552267

5
6

X931-E32 YL-18

T997-E1 OR-18

RD-18

X930-E34 GY-18

T993-E2 BR-18

BK-18

X929-E17 BU-18

X731-E3 BU-18

YL-18

+V
GROUND
SIGNAL

INTAKE AIR MANIFOLD PRESSURE SENSOR

+V
GROUND
SIGNAL

OIL PRESSURE SENSOR

+V
GROUND
SIGNAL

FUEL RAIL PRESSURE SENSOR

278-5273

9
10

996-E29 GN-18

11

E-C10
1552267

12
13

L730-E4 OR-18

RD-18

14

Y947-E5 BR-18

BK-18

994-E6 GY-18

YL-18

15

278-5225

16
17

M795-E21 WH-18

18
19

E-C2
1552267

C211-E20 BK-18

20

R997-E7 OR-18

RD-18

21

Y948-E8 BR-18

BK-18

22

Y946-E9 BU-18

YL-18

311-6342

23
24
25

Y950-E18 YL-18

26

Y951-E19 PU-18

27

INJECTOR 1
285-1975

EH-C1
1134630

E-C12
1552272

28
29

X920-E11 BR-18

T951-EH1 BK-16

30

X926-E10 GY-18

T957-EH2 BK-16

31

X921-E12 PK-18

T952-EH3 BK-16

T958-EH4 BK-16

32

X927-E13 YL-18

33

X928-E15 GN-18

34

X927-E13 YL-18

35

X926-E10 GY-18

D
INJECTOR 2
285-1975

CONN 34

36
37

L731-E24 BR-18

38

T993-E2 BR-18

39

Y947-E5 BR-18

40

Y948-E8 BR-18

41

INJECTOR 3

EG-C1
1134630

E-C13
1552272

285-1975

X922-E14 WH-18

T953-EG1 BK-16

42

C967-E26 BU-18

X928-E15 GN-18

T959-EG2 BK-16

43

995-E22 BU-18

X923-E16 OR-18

T954-EG3 BK-16

X929-E17 BU-18

T960-EG4 BK-16

44

INJECTOR 4

45

E-C3
2388247
996-E70GN-18
P920-E53BR-18

46

T997-E1 OR-18

47

L730-E4 OR-18

48

R997-E7 OR-18

285-1975

CONN 33

49

ENGINE COOLANT TEMPERATURE SENSOR


238-0112

INTAKE MANIFOLD TEMPERATURE SENSOR


297-1199

SIGNAL
GROUND

SIGNAL
GROUND

1
2

1
2

50

E-C10
2304011
995-E43BU-18
L731-E66BR-18
E-C8
2304011

51

Y946-E9 BU-18

52

E965-E30 BU-18

53

P920-E31 BR-18

E-C15
1552272

54
C967-E42BU-18
L731-E68BR-18

X924-E35 BR-18

T955-EF1 BK-16

X930-E34 GY-18

T961-EF2 BK-16

55

X731-E3 BU-18

X925-E33 PK-18

T956-EF3 BK-16

56

994-E6 GY-18

X931-E32 YL-18

T962-EF4 BK-16

57

X920-E11 BR-18

58

X921-E12 PK-18

59

X922-E14 WH-18

E-C9
1552269

61

996-E10GN-18
996-E69GN-18
996-E70GN-18

62

X925-E33 PK-18

63

X924-E35 BR-18

64

X923-E16 OR-18

(Dimensions: 34 inches x 24 inches)

OIL PRESSURE SENSOR


278-5225

16 Page,

KENR5939-02 VOL 3 of 3

FUEL RAIL PRESSURE SENSOR


311-6342

E-C7
2370227

Vs 1
GROUND 2
SIGNAL 3

E-C6
2304013

Vs 1
GROUND 2
SIGNAL 3

E-C5
2304013

Vs 1
GROUND 2
SIGNAL 3

FUEL PUMP SOLENOID


294-7375

BK-18
BK-18

1
2

SMART MAST SOLENOID


294-7375

BK-18
BK-18

1
2

Y950-E18 YL-18

RD-18

FUEL PUMP SOLENOID

Y951-E19 PU-18

RD-18

276-8398

C211-E20 BK-18

RD-18

M795-E21 WH-18

RD-18

WASTEGATE SOLENOID
228-1803

E-C16
1552269

C211-E44BK-18
C967-E42BU-18
E965-E52BU-18
L730-E47OR-18

AIR TEMPERATURE SENSOR


313-2455

L731-E37BR-18
L731-E66BR-18
L731-E68BR-18

T997-E46OR-18
T993-E38BR-18
X731-E55BU-18

E-C3
1552269

M795-E17WH-18
P920-E53BR-18
R997-E48OR-18
T993-E38BR-18
T997-E46OR-18

R997-E48OR-18
Y948-E40BR-18
Y946-E51BU-18

E-C2
1552269

1
2

L731-E24 BR-18

278-5307

C967-E26 BU-18

L731-E25 BR-18

INTAKE MANIFOLD TEMPERATURE SENSOR


278-5272
C

E-C11
1552269

E-C15
1552269

996-E27 GN-18

BK-18

E965-E30 BU-18

BK-18

CRANK SPEED SENSOR


311-3858

996-E28 GN-18

BK-18

CAM SPEED SENSOR

P920-E31 BR-18

BK-18

311-3858

996-E29 GN-18

E-C5
1552269

C211-E44BK-18
M795-E17WH-18

C4.4 J2 HARNESS

COOLANT TEMPERATURE SENSOR

E-C7
1552269

Y946-E51BU-18
Y947-E39BR-18
Y948-E40BR-18
Y950-E25YL-18
Y951-E26PU-18

Y950-E25YL-18
Y951-E26PU-18

995-E22 BU-18
L731-E23 BR-18

X731-E55BU-18
X920-E57BR-18
X921-E58PK-18
X922-E59WH-18
X923-E64OR-18
X926-E35GY-18
X927-E34YL-18
X928-E33GN-18
X929-E8BU-18

L730-E47OR-18
Y947-E39 BR-18
994-E56GY-18

INJECTOR 6
285-1975

CONN 32

60
994-E56GY-18
995-E43BU-18

INJECTOR 5
285-1975

EF-C1
1134630

C6.6 J2 HARNESS

WIRE GROUP COLOR DESCRIPTIONS


ENGINE CONTROL CIRCUIT
HIGHWAYS

SYMBOL

DESCRIPTION

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

THIS SCHEMATIC IS FOR THE CP/CS54, CP/CS56, CP/CS64, CP/CS74,


and CP/CS76 VIBRATORY COMPACTOR ELECTRICAL SYSTEM
VOLUME 3 of 3: J2 ENGINE HARNESS
MEDIA NUMBER: KENR 5939-02
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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